Standards Guide - media.ilsco.com

Standards Guide 6 Ton 4 Point Tools Burndy Connectors

TM-6DF1000, TR-6DF1000, TB-6DF1000-P

Form 272Rev. 4/10/19

E475367

2 Form 272Rev. 4/2/19

Form 272Rev. 4/2/19

Table of Contents

Introduction........................................................................................................................................................................3

Approved Copper Lugs and Splices..................................................................................................................4-7

Range Taking of Copper Lugs and Splices.........................................................................................................8

Approved Aluminum Splices......................................................................................................................................9

Range Taking of Aluminum Lugs and Splices ...................................................................................................10

Approved Aluminum Pin Adapters ..........................................................................................................................11

E475367

3Form 272Rev. 4/2/19

Form 272Rev. 4/2/19

Connections made with specified crimp tools, conducters, and connec-tors indicated in the charts produce cULus certified crimps per UL & CSA standards.

Introduction

UL Listing vs. UL Classification UL Listing- Resides with the connector - Connectors are listed with tools (and dies when applicable)- Only the manufacturer of the connector can get a UL listing- UL486A-B- Power Standard-UL467- Grounding & Bonding StandardUL Classification- Resides with the tool- Any tool manufactorer can get a UL classification- Requires the same level of testing as the UL listing- UL1976 for power and/or grounding & bonding- Just because a tool manufacturer has the UL1976, doesn‘t mean their tool has been tested and are approved for grounding & bonding applications

CSA Certification - Resides with the connector- Connectors are certified with tools (and dies when applicable)- Only the manufacturer of the connector can get a CSA certification- CSA22.2 No 65 - Power Standard - CSA22.2 No 41- Grounding & Bonding Standard

+ + =Tool

• Manufacturer• Catalog number

Crimp• # of crimps

Connector• Manufacturer• Catalog number

or type and size

Conductor/Wire• Material• Class• Size

+

*If tool is die-less only number of crimps is required

and/or

Crimps

4 Form 272Rev. 4/10/19

Form 272Rev. 4/10/19

E475367

Lug/Splice No.* Wire Size

YA-L, YA-L-NT,YA-L-TC,

YS-L# Crimps

YA-L2L,YA-2LN,

YA-L-2TC# Crimps

YA-L-2NT# Crimps

YA,YA-TC

# Crimps

YAZ,YAZ-2N,YAZ-2TC,

YS# Crimps

YA-2N,YA-2NT,YA-2TC

# Crimps

8 #8 AWG 1 1 - 1 1 1

6 #6 AWG 1 1 - 1 1 1

4 #4 AWG 1 1 - 2 1 1

3 #3 AWG 1 1 - 2 2 1

2 #2 AWG 1 1 1 2 2 2

1 #1 AWG 1 1 1 2 2 2

25 1/0 AWG 1 1 1 2 2 2

26 2/0 AWG 1 1 1 2 2 2

27 3/0 AWG 2 1 1 2 2 2

28 4/0 AWG 2 1 1 2 2 2

29 250 kcmil 2 1 1 2 2 2

30 300 kcmil 2 1 - 3 3 3

31 350 kcmil 2 1 1 3 3 3

32 400 kcmil 2 1 - 3 3 3

34 500 kcmil 2 1 1 4 4 4

36 600 kcmil 2 1 1 4 4 4

37 650 kcmil 3 1 - 4 4 4

38 700 kcmil 3 1 - 4 4 4

39 750 kcmil 3 2 1 4 4 4

44 1000 kcmil 3 2 2 4 4 4

Burndy Copper Lugs, Copper Splices - For Use with Code Copper Wire (Class B/C), CU9

Note 1: For YS, YS-L splices, number of crimps shown are per side*One- or two-digit number follows YA, YAZ, YS

Connections made with the tool (see page 1 for all included) and connector part numbers in the charts below

produce cULus classified crimps according to UL486A-B classification standards

5 Form 272Rev. 4/10/19

Form 272Rev. 4/10/19

E475367

Approved Copper ConnectorsBurndy Copper Lugs - For Use With Code Copper Wire (Class B/C) And/Or Flex Copper Wire (Class G, H, I, K, M, DLO), CU9

*One-, two- or three-digit number follows YA, YAG, YAV, YAZV

LugNo.*

Code/FlexWire Size

YA-L,YAG-L-TC

YAL-FXYAV,

YAV-L-FX# Crimps

YAG-L-TC-LD,YAG-L-2TC-LD,

YA-L-2TC,YA-L-2TC-FX,

YAV-L-2TC-FX,YAV-L-2NTFX

# Crimps

YAV-L-NTFX

# Crimps

YAZ,YAZ-2-NTFX,

YAZVYAZV-2NTFX,

# Crimps

YA-TC-FXB,YA-2TC-FXB,YAV-TC-FXB,YAV-2TC-FXB

# Crimps

YAZ-FX#

Crimps

8 #8 AWG Code#8 AWG Flex 1 1 N/A 1 1 1

6 #6 AWG Code #6 AWG Flex 1 1 N/A 1 1 1

4 #4 AWG Code#4 AWG Flex 1 1 1 1 1 1

2 #2 AWG Code#2 AWG Flex 1 1 1 1 1 1

1 #1 AWG Code#1 AWG Flex 1 1 N/A 1 1 2

25 1/0 AWG Code1/0 AWG Flex 1 1 1 2 2 2

26 2/0 AWG Code2/0 AWG Flex 1 1 1 2 2 2

27 3/0 AWG Code3/0 AWG Flex 1 1 2 2 2 2

28 4/0 AWG Code4/0 AWG Flex 1 1 1 2 2 2

Continued on page 6



6Form 272Rev. 4/10/19

Form 272Rev. 4/10/19

E475367

Burndy Copper Lugs - For Use With Code Copper Wire (Class B/C) And/Or Flex Copper Wire (Class G, H, I, K, M, DLO), CU9

Approved Copper Connectors Cont.

*One-, two- or three-digit number follows YA, YAG, YAV, YAZV

LugNo.*

Code/FlexWire Size

YA-L,YAG-L-TC

YAL-FXYAV,

YAV-L-FX# Crimps

YAG-L-TC-LD,YAG-L-2TC-LD,

YA-L-2TC,YA-L-2TC-FX,

YAV-L-2TC-FX,YAV-L-2NTFX

# Crimps

Yav-L-NTFX

# Crimps

YAZ,YAZ-2-NTFX,

YAZVYAZV-2NTFX,

# Crimps

YA-TC-FXB,YA-2TC-FXB,YAV-TC-FXB,YAV-2TC-FXB

# Crimps

YAZ-FX#

Crimps

29 250 kcmil Code4/0 AWG Flex 1 1 N/A 2 2 2

30 250 kcmil G,H 1 1 2 2 2 2

31 250 kcmil I,K,M,262 DLO 1 1 1 2 2 2

32 300 kcmil Flex313 DLO 1 1 1 2 2 2

34 350 kcmil Flex373 DLO 1 1 N/A 2 2 2

36 500 kcmil G,H444 DLO 2 1 N/A 2 2 2

38500 kcmil H,I,K550 kcmil G,H,I

535 DLO2 1 2 2 2 2

40 650 kcmil G,646 DLO 2 2 2 2 3 2

44 750 kcmil G,H,I777 DLO 2 2 2 2 3 2

Continued on page 6



7Form 272Rev. 4/10/19

Form 272Rev. 4/10/19

E475367

Approved Copper

SpliceNo.*

CodeWire Size

FlexWire Size # Crimps

8 #8 AWG Code #8 AWG Flex 1





25 1/0 AWG Code 1/0 AWG Flex 1




30 250 kcmil 250 kcmil G,H 2

31 N/A 250 I,K,M262 DLO 2

32 N/A 300 G,H,I,K,M313 DLO 2

34 N/A 350 G,H,I,K,M373 DLO 2

36 N/A 500 G,H444 DLO 2

38 N/A500 kcmil H,I,K550 kcmil G,H,I

535 DLO3

40 N/A 650 kcmil G,646 DLO 3

44 N/A 750 kcmil G,H777 DLO 3

Note 1: Number of crimps shown are per side*One or two-digit numbers follows YS, YSV

Burndy Copper Splices - For Use With Code (Class B/C) And Flex Copper Wire (Class G, H, I, K, M, DLO), CU9Splice Type: YS-FXB



8 Form 272Rev. 4/10/19

Form 272Rev. 4/10/19

E475367

LugNo.*

Wire Size1-hole Design# Crimps

2-hole Design# Crimps

8 #8 AWG 1 N/A

6 #6 AWG 1 N/A

4 #4 AWG 1 N/A

2 #2 AWG 2 1

1 #1 AWG 2 N/A

25 1/0 AWG 2 2

26 2/0 AWG 2 2

27 3/0 AWG 2 2

28 4/0 AWG 2 2

*One- or two-digit number follows YA

Burndy Aluminum Splice - For Use With Class B/C Copper Wire And Aluminum Wire, AL9CU

Splice No.* Wire Size # Crimps

8 #8 AWG 1

6 #6 AWG 1

4 #4 AWG 1

2 #2 AWG 2

1 #1 AWG 2

25 1/0 AWG 2

26 2/0 AWG 2

27 3/0 AWG 2

28 4/0 AWG 2

Expanded Ranges - The following Burndy copper lug and splice types are range taking when crimped onto class B/C copper wire using these 4-point family of tools.Lug Types: YA-L, YA-L-NT, YA-L-TC, YA-2N, YA-2TC, YAZ, YAZ-2N, YAZ-2TCSplices Types: YS, YS-L

LugSpliceNo.*

StandardWire Size

Expanded Wire Range

YA-L,YA-L-NT,YA-L-TC,YS-L# Crimps

YA-2N, YA-2NT,YA-2TC, YAZ,YAZ-2N,YAZ-2TC, YS# Crimps

8 #8 AWG #8 AWG 1 1

6 #6 AWG #6 AWG 1 1

4 #4 AWG #4-#6 AWG 1 1

2 #2 AWG #2-#6 AWG 1 2

1 #1 AWG #1-#6 AWG 1 2

25 1/0 AWG 1/0-#6 AWG 1 2

26 2/0 AWG 2/0-#4 AWG 1 2

27 3/0 AWG 3/0-#2 AWG 2 2

28 4/0 AWG 4/0-#1 AWG 2 2

29 250 kcmil 250 kcmil-1/0 AWG 2 2

30 300 kcmil 300 kcmil-2/0 AWG 2 3

31 350 kcmil 350 kcmil-3/0 AWG 2 3

32 400 kcmil 400 kcmil-4/0 AWG 2 3

34 500 kcmil 500 kcmil-4/0 AWG 2 4

36 600 kcmil 600 kcmil-250 AWG 2 4

38 700 kcmil 700 kcmil-350 AWG 3 4

39 750 kcmil 750 kcmil-500 AWG 3 4

44 1000 kcmil 1000 kcmil-750 AWG 3 4

Note 1: For YS, YS-L splices, number of crimps shown are per side*One or two-digit numbers follows YA, YAZ, YS

Splice Type: YS-A



9Form 272Rev. 4/10/19

Form 272Rev. 4/10/19

E475367

Burndy Aluminum Lug - For Use With Class B/C Copper Wire And Aluminum Wire, AL9CU

Splice Types: YA-A, YA-A-TN

LugNo.*



8 #8 AWG 1 N/A

6 #6 AWG 1 N/A

4 #4 AWG 1 N/A

2 #2 AWG 2 1

1 #1 AWG 2 N/A

25 1/0 AWG 2 2

26 2/0 AWG 2 2

27 3/0 AWG 2 2

28 4/0 AWG 2 2

LugNo.*



29 250 kcmil 2 2

30 300 kcmil 2 2

31 350 kcmil 3 3

32 400 kcmil 4 3

34 500 kcmil 4 4

36 600 kcmil 4 4

39 700 kcmil/750 kcmil

4 4

*One- or two-digit number follows YA

Burndy Aluminum Splice - For Use With Class B/C Copper Wire And Aluminum Wire, AL9CU


8 #8 AWG 1

6 #6 AWG 1

4 #4 AWG 1

2 #2 AWG 2

1 #1 AWG 2

25 1/0 AWG 2

26 2/0 AWG 2

27 3/0 AWG 2

28 4/0 AWG 2


29 250 kcmil 2

30 300 kcmil 2

31 350 kcmil 2

32 400 kcmil 4

34 500 kcmil 4

36 600 kcmil 4

39 700 kcmil/750 kcmil 4

Note: Number of crimps shown are per side*One-or-two digit number follows YS

Splice Type: YS-A



10 Form 272Rev. 4/10/19

Form 272Rev. 4/10/19

E475367

Expanded Ranges - The following Burndy aluminum lug and splice types are range taking when crimped onto class B/C copper wire and aluminum wire using these 4-point family of tools. Lug Types: YA-A, YA-A-TNSplice Type: YS-A

Lug/SpliceNo.*

StandardWire Size

ExpandedWire Size # Crimps

8 #8 AWG N/A 1

6 #6 AWG N/A 1

4 #4 AWG #4-#6 AWG 1

2 #2 AWG #2-#6 AWG 2

1 #1 AWG #1-#6 AWG 2

25 1/0 AWG 1/0- #6 AWG 2

26 2/0 AWG 2/0-#4 AWG 2

27 3/0 AWG 3/0- #2 AWG 2

28 4/0 AWG 4/0-#1 AWG 2

29 250 kcmil 250-1/0 2

30 300 kcmil 300-2/0 2

31 350 kcmil 350-3/0 3**

32 400 kcmil 400-4/0 4

34 500 kcmil 500-4/0 4

36 600 kcmil 600-250 4

39 700 kcmil/750 kcmil 750-500 4

Note: For YS-A splices, number of crimps shown are per side *One-or two-digit number follows YA, YS ** 2 Crimps per side for YS31A1



11Form 272Rev. 4/10/19

Form 272Rev. 4/10/19

E475367

Connections made with dieless crimp tools (TM-6DF1000, TR-6DF1000, TB-6DF1000 series, UM-4PT, UR-4PT,BLL-4PT Series) and connector catalog numbers in the charts below produce cULus Classified crimps per UL486A-B standard.

Burndy Alumininum Compression Adapters- For Use with Class B/C Copper Wire And Aluminum Wire, AL9CU

Adapter Types: AYP, AYPO

Catalog No. Wire Size # Crimps

AYP6 #6 AWG 1

AYP4 #4 AWG 1

AYP2 #2 AWG 1

AYP1 #1 AWG 1

AYP1/0 1/0 AWG 1

AYPO2/0 2/0 AWG 2

AYPO3/0 3/0 AWG 2

AYPO4/0 4/0 AWG 2

AYP250, AYPO250 250 kcmil 2

AYPO300 300 kcmil 2

AYP350,AYPO350 350 kcmil 2

AYPO400 400 kcmil 2

AYP500, AYPO500 500 kcmil 2

AYPO600 600 kcmil 3

AYP750,AYPO750 700-750 kcmil 3

AYP900, AYPO900

900 kcmil Al & 600 kcmil Cu 3

Note: In Canada, types AYP, AYPO are only certified for use with Aluminum wire



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