Spectacular Success of PMP Intelli-Tissue® 1200 EcoEc Crescent Former Tissue Machine –...
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![Page 1: Spectacular Success of PMP Intelli-Tissue® 1200 EcoEc Crescent Former Tissue Machine – Quintessence of Simplicity & Technology](https://reader036.fdocuments.in/reader036/viewer/2022062503/587127821a28abe4448b670d/html5/thumbnails/1.jpg)
www.pmpgroup.com © PMP Group 2016
Presented by Harrison Zhang Sales Director, China
10th April 2016, Nanjing, China23rd China International Disposable Paper Expo & Technical Conference
Spectacular success of PMP
Quintessence of Simplicity and Effectiveness
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Growth in Tissue Sector:
Market Trends – Continues Growth in Tissue Sector
• Hygiene was, is and will always be a pillar of economy
• When Gross Domestic Product (GDP) grows and disposable income increases, the demand for tissue increases in both volume and quality
• Most of the green field projects globally are focused on adding new tissue capacity, especially in emerging markets
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Chinese Government Policy:
Market Trends - Chinese Government Environmental Policy
• Modern technology = clean & safe environment
Pollution reduction policyImplementing state-of-the-art
solutions (higher effectiveness and significantly lower media consumption)
Closing outdated and less efficient paper mills
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Market trends:
Energy Cost Instability – Modern Technology as a Key for Success
• Energy cost reduction through lowering energy consumption
• Alternative energy sources
NOTE: Chosen energy sources, on the basis of futures market
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PMP (Paper Machinery Producer) At a Glance
•Global provider of tissue, paper & board technology•Providing a blend of Technology & Passion•Focused on spectacular achievements (chosen by market leaders)•Over 160 years of experience (est. 1854)•Dun & Bradstreet financial report 2016: Financial Strength: 3A, Risk: 1•Polish-American company•Flexible partner with cultural sensitiveness•Large base of references/6 divisions
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262 Projects* for 113 Customers in 33 Countries since 2000
North America
50
Europe70
Asia54
Australia5
Africa1
South America
2
PMP Brand Appreciated Globally
* Single project value over 2 mln EUR
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Tissue Machinery Technology Trends Versus Tissue Quality
Fourdrinier/ BFCF- Single press- Double press- Shoe press
TAD, Structural Tissue
Ultra-premiumTissue Quality
PremiumTissue QualityAcceptable
Tissue Quality
Emerging Markets
Mature Markets
Old Markets
Over 3000 lines installed in the world
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PMP Intelli - Tissue® Platform Concept for Tissue Makers Delivery Program
• Complete Tissue Making Lines including stock preparation, stock approach, TM (capacity from 50 to 200 tpd - Intelli- Tissue® EcoEc and Intelli-Tissue® Advanced line) and rewinder
• New Sections of TMs: Intelli-Jet V® Hydraulic Headbox Intelli-Former ® Crescent Former Intelli-Press ®
Steel Intelli-YDTM
Intelli-Hood TM
Intelli-Reel®• Auxiliary Systems (Energy Saving, Mist &
Dust Removal, S&C, Vacuum, Lubrication etc.)
• Designing/Detailing/Pre-Erection & Erection at Site/ Technological Startups
• Engineering Consulting Services
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PMP Intelli-Tissue® - Platform Concept for Tissuemakers
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PMP Intelli – Tissue® - Platform Concept for Tissuemakers - Matrix
from 2.4 to 5.6 m
up to 2000 mpm
complete technological lines (turn-key), new sections, rebuilds,
audits and engineering services30 -240 tpd
Intelli-Tissue®- Platform Concept for Tissuemakers
Crescent Former
Technology
project typecapacitydesign speedpaper width
suitable for virgin/
recycled fiber
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PMP Intelli-Tissue® EcoEc Technological Lines
Ecological – Ultralow media consumption
What does EcoEc mean?
Economical – Attractive investment & operating cost
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PMP Intelli-Tissue® EcoEc Technological Lines
Intelli-Tissue® EcoEcQuintessence of Simplicity & Effectiveness
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PMP Intelli-Tissue® EcoEc Technological Lines
Max design production @ reel: 50 /60 t/d or 75 t/d
Machine trim @ reel: 2850 or 3650 mm
Design basis weight @ wire: 14.5 gsm
Basis weight @ wire: 11 – 25 gsm
Max operating speed: 1200 mpm
Yankee size: 12 feet
Yankee hood: steam
Quintessence of Simplicity & Effectiveness
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Hebei Xuesong:
About Hebei Xuesong Paper
• Hebei Xuesong Paper Co., Ltd., founded in 1987
• Located in Baoding, Henan province, in China.
• The company produces 80,000 tpy of tissue
• Owner of brands such as Xuesong, Jiabei and Haorenjia.
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Hebei Xuesong:
Hebei Xuesong Project Goals
• Daily capacity: up to 140 tpd • Project type: Green field, Integrated
Tissue MillProjects driving factors:• Replacement of old outdated machines• Ultra low media consumption• Repeatable, high tissue quality• High TMs efficiency• User - friendliness of equipment• Economical solution – Attractive ROI
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Hebei Xuesong Paper Case:
PMP EcoEc Integrated Tissue Mill Concept Hebei Xuesong Case Study
• Green field investment (location: Baoding, Henan Province)
• Two tissue making lines – PMP Intelli - Tissue® 1200 EcoEc
• Common control room• Warehouse (for raw material and parent
rolls)• Converting space
PMP EcoEc INTEGRATED TISSUE MILL Concept
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Hebei Xuesong Each Machine Data:
Hebei Xuesong EcoEc Integrated Tissue Mill Concept PMP Intelli-Tissue® 1200 EcoEc Technical Parameters
• Grade: Premium Tissue• Furnish: Virgin• Max. Speed: 1200 mpm• Basis weight: 12.5-20 gsm • Reel trim: 2850 mm• Max. Capacity: 68 tpd• Press type: Single press
configuration• YD: 12’ Ribbed Steel
Type• Hood: Steam heated
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PMP Intelli-Tissue® 1200 EcoEc - Quintessence of Simplicity & Effectiveness
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Delivery SplitHebei Xuesong EcoEc Integrated Tissue Mill – (2) PMP Intelli-Tissue® 1200 EcoEc
electrical drives hood & steam systems
vacuum & lubrication systems
(2) rewinders(2)stock approach flows(2)stock prep lines (2) CF machines
DCS
RED – by our companyBLUE – by Xuesong
Hebei Xuesong Mill
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Optimum Cost Solutions Philosophy Hebei Xuesong EcoEc Integrated Tissue Mill Concept
• European technology – project made in Europe (PMPoland S.A)
• Manufacturing Pre Erection in China (PMP IB)
• Main components manufactured in Europe
BENEFIT: OPTIMUM INVESTMENT COST
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User-Friendly SolutionHebei Xuesong EcoEc Integrated Tissue Mill Concept
• High safety factor• User proof solution – TM easy to operate• Easy cleaning – comfortable access to
headbox/press• Automatic control• Clean TM – high quality of parts execution
BENEFIT: USER-FRIENDLINESS OF EQUIPMENT
Felt & Wire Change TimeWire Fabric (3 people)
Press Felt (6 people)
Up to 1 hour
Up to 2 hours
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• High bulk• MD/CD – 1:1.5 – 1:3• CD basis weight profile: 2σ cov less than 2%• Moisture profile: 2σ less than 2%
Premium Tissue QualityHebei Xuesong EcoEc Integrated Tissue Mill Concept
BENEFIT: PREMIUM TISSUE QUALITY
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• Attractive ROI (less than 3 years)
Economical Solution Hebei Xuesong EcoEc Integrated Tissue Mill Concept
• Combination of European technology and Asian execution
• Standardization – shorter execution cycles
• Fast grades readjustment• 4-6 people enough to run the line (stock
prep/TM/rewinder)• No basement building philosophy –
lower investment cost (up to 30 %)
BENEFIT: ECONOMICAL SOLUTION – ATTRACTIVE ROI
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Investment Cost Optimization:
Investment Cost Optimization Hebei Xuesong EcoEc Integrated Tissue Mill Concept
• Simplified building – a smaller footprint than (2) independent machine rooms and no basements
• Crescent Former TM shorter in length (up to 10%)
• Less civil work required (30%)• Up to 50% less replacement parts
required (common spares)
BENEFIT: ECONOMICAL SOLUTION – ATTRACTIVE ROI
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Higher Product Flexibility Hebei Xuesong EcoEc Integrated Tissue Mill Concept
• Product (more adjustment options, better effectiveness, standardization)
• 4 operators per 2 lines (less people, interchangeability)
BENEFIT: PRODUCTION & PRODUCT FLEXIBILITY
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Shortening of Delivery Time:
Shortening the Delivery Time Hebei Xuesong EcoEc Integrated Tissue Mill Concept
• Optimized execution cycles (8-10 months TMs ready for shipment)
• Interchangeability of components between machines including SPR
• Saving costs on replacement parts (up to 50%)
BENEFIT: FASTER DELIVERY – FASTER PRODUCTION
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Media consumption achieved on Hebei Xuesong EcoEc machine with high efficient Duo Hood design:• Steam: 2.2 T/T• Electric(approach & TM): 350 kW/T
Ultra-Low Media Consumption The Best On The Market - PMP Intelli-Tissue® 1200 EcoEc
BENEFIT: HIGH EFFICIENCY
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Henan Hulija Machine Data:
Henan Hulija Tissue Mill PMP Intelli-Tissue® 1200 EcoEc Technical Parameters
• Grade: Tissue• Furnish: Virgin• Max. Speed: 1200 mpm• Basis weight: 12.5-20 gsm • Reel trim: 2850 mm• Max. Capacity: 50 tpd• Press type: Double press
configuration• YD: 12’ Ribbed Steel
Type• Hood: Steam heated
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Ultra-Low Media Consumption The Best On The Market - PMP Intelli-Tissue® 1200 EcoEc
Media consumption figures achieved on Henan Hulija Intelli-Tissue® 1200 EcoEc machine with a simplified Intelli-Hood ® :• Steam: 1.9 T/T• Water: up to 6-7 m3 /T• Electric(approach & TM): 271 kW/T
BENEFIT: HIGH EFFICIENCY
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Ultra-Low Media ConsumptionThe Best On The Market - PMP Intelli-Tissue® 1200 EcoEc
Simply the best
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Ultra-Low Media Consumption – The Best On The Market - PMP Intelli-Tissue® 1200 EcoEc
Simply the best
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Summary:• Premium tissue quality • Ultra-low media consumption level• High return on investment• Compact design • Professional approach in project
execution
Summary – EcoEc Revolution Has Been Continued! PMP Intelli-Tissue® 1200 EcoEc
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Eco revolution has been continued:• New project for Heibei Jinboshi Group (2016)
Integrated Tisue Mill (2)PMP Intelli-Tissue® 1200 EcoEcMax. Speed: 1200 mpmBasis weight: 12.5-25 gsm Reel trim: 3650 mmMax. Capacity: 75 tpdYD: 12’ Steel Type
Summary – EcoEc Revolution Has Been Continued! PMP Intelli-Tissue® 1200 EcoEc
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In case of questions contact:Maja Mejsner – Director Business Development & Marketing PMP