Specialized for Air-Cooled Heat Exchanger Module 1€¦ · Aug. 1991 Registered as approved vendor...
Transcript of Specialized for Air-Cooled Heat Exchanger Module 1€¦ · Aug. 1991 Registered as approved vendor...
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Specialized for Air-Cooled Heat Exchanger Module
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TABLE OF CONTENTS
1. Brief History
2. Products
3. Business Volume
4. Company Organization
5. Location & Lay-out
6. Overall Process
8. Engineering
9. Manufacturing Equipment and Facilities
10. Quality Management
11. Reference
12. Clients List
7. Manufacturing Capacity
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1. Brief History
Jun 2015 Engineering Cooperation with ACC Team for Air Cooled Condenser
Mar 2014 To be certified to CSA 47.1 Div.2(CWB Certificate)
Dec 2012 Awarded Prize for The One-Hundred(100) Million Dollars Export by Korean Government
Mar 2012 Development of Round Header(Patent No. 10-134791)
Jun. 2008 Gunsan Shop, ASME U, U2 & S Stamp, ISO 9001, 14001, OHSAS 18001 Certified
May 2008 Established Gunsan Shop
Jan. 1997 Registered as a member of Heat Transfer Research Institute (HTRI)
Jul. 1993 Registered as a member of the Heat Transfer & Fluid flow Service (HTFS)
Aug. 1991 Registered as approved vendor for manufacturing the Equipment of power plant in KEPCO (No.180.03-9991)
Jun. 1983 “Korea Heat Exchanger Industrial Co., Ltd.” Established
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2. Products
Heat Exchanger Module Skid
Air Cooled Condenser4
Induced Draught Type Cooler
Forced Draught With Hot Air Recirculation
Forced Draught Type Cooler
Air Cooled Heat Exchanger
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3. Business Volume
Order received & Turnover (Million U.S.) Products Ratio of Last 10 Years
Sales order plan for year 2016 : USD 150 Million
95%
5%
Air Cooled Heat Exchanger
Steel Structure
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QA/QC
QA
QC
Customer Service
Business
Sales
Estimation
Production
PP
Bundle
Steel Structure
Material Control
Coating
Packing
Research Institute
R&D Team
Procurement
General Affair
Financial &
Accounting
PM
PM
ManagementSupport
4. Company Organization
C E O
C O O
Engineering
Engineering
HSE TEAM
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18 Persons 13 Persons 286 Persons 45 Persons 8 Persons 3 Persons 24 Persons 3 Persons
Total : 400 Persons
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Gunsan
Seoul
Gunsan Factory in F.T.Z
Sales Office
Busan
5. Location Lay-out
* Address : 502-1 Osikdo-Dong, Gunsan, Jeonbuk, Korea 573-540
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5. Location & Lay-out
Location - Gunsan, KoreaThe Area of Site - 158,856㎡(38.13acre)The Area of Buildings - 54,570㎡(13.1acre)
Shop Name Area(m2) Area(acre)
A Bundle A’ssy-Shop 21,900 5.26
B Header Box-Shop 10,120 2.48
C Steel Structure-Shop 9,904 2.43
D Galvanizing –Shop 3,522 0.86
E Painting –Shop 4,323 1.06
F Heat Treatment- Shop 28 0.007
G NDE –Shop 420 0.1
H Material-Shop 1,700 0.42
I Gantry crane 20Ton*4EA 28M*12M
J Gantry crane 15Ton*4EA 28M*361M
KHE Gunsan Shop
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PAINTING SHOP
HEA
DER
BOX
FINN
ING
BUN
DLIN
G
GALVA. SHOP
STEEL STRUCT. SHOP
HEADER BOX SHOP
<KHE LAY OUT>MODULE AREA
6. Overall Process
▶ Efficient and Specialized Working Flow for Air Cooled Heat Exchanger
▶Whole Process being operated in House including engineering,small parts cutting, structure/header box fabrication, galvanizing, painting, NDE, module assembly and packing
▶ All Module & Goods being exported through GUNSAN Port which is 5 min by truck from KHE Shop
Shop Working Flow
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Starting Point
Starting Point
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7. Manufacturing Capacity
• Automated Production Ratio : 60% • Self Production Ratio : 95%, Subcontracted Ratio : 5%
Bundle
2,400 Bundle / Year
Steel Structure
20,000 Ton / Year
Galvanizing
30,000 Ton / Year
Painting
30,000 Ton / Year
Assembly/RIT
2,400 Module/Year
Current Capacity(2016)
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8. Engineering
No Program name Purposes Developer
1 X-ACE V6.0 SP3 Thermal design HTRI (U.S.A.)
2 ALGOR V19.3 Finite Element Analysis (FEA) ALGOR (U.S.A.)
3 STAAD-III Stress analysis for steel structure U.S.A.
4 SOLID WORKS 3D + 3D Modeling, drawing and B.O.M SOLIDWORKS (U.S.A.)
5 MAIDAS/GEN V6.3.2 Stress analysis for steel structure POSCO (KOREA)
•ASME Section VIII, Div I & Div II•ASME Section I.•ASME B31.1•API 661•AS•ASCE
•BC•CSA W47.1. Div. II•CE /PED•DPEM / ARH•GOST 14249
•HPGSL•HEI •JIS•MOH•TEMA
Design Computer Programs
Applicable Code & Standard
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9. Manufacturing Equipment
Manufacturing Equipment
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Automatic Finning Machine System Quantity
Fin type : embedded (4 sets ),Extruded ( 7 sets)Fin material : aluminum, copper, (4 -11fin/inch)Tube size : OD(1/2″ -2″)*L18,000 ㎜
11 sets
1. Finning Equipments ( 11 sets )
2. Welding Equipments ( 210 sets / Manual & Automatic )
Welding Machines QuantityAutomatic submerged arc welding train system for air cooled heat exchanger headers Submerged arc welding machine Gas tungsten arc welding machine(TIG) Gas metal arc welding machine (MIG, CO2) Shielded metal arc welding Arc(air) gouging machine Manipulator for welding machine (OD 3000㎜*L3,000㎜)Turning roll for welding machine (60 ton, 30 ton, 10 ton)Baking & drying oven for electric rods (Controlling temp : 0℃ - 350℃)Inside automatic welding machine (Stroke : 400L)Automated and Submerged Gas Welding machineNozzle Automated Welding machine
5 sets
11 sets 55 sets 40 sets 66 sets
4 sets 2 sets
13 sets 9 sets 2 sets 2 sets 1 set
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9. Manufacturing Equipment
Manufacturing Equipment
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Equipment Name Quantity
Special purpose multi-hole and multi – stage drilling machine drilling machine for air cooled heat exchanger header.
CNC drill center (W3,000 ㎜*L 4,500 ㎜)CNC drill center (W3,500 ㎜*L 4,500 ㎜)CNC drill center (W2,000 ㎜*L 2,500 ㎜)Radial drilling machine (L 2,000 ㎜) Radial drilling machine (L 2,600 ㎜)Radial drilling machine (L 1,600 ㎜)Radial drilling machine (L 1,300 ㎜)Hand drilling machine (ø 3~25 ㎜) Magnetic drill machine (ø 3~25 ㎜) Tool grinding machine
1 set
1 set 2 sets1 set5 sets2 sets2 sets1 set3 sets4 sets4 sets
3. Drilling Equipments
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9. Manufacturing Equipment
Manufacturing Equipment
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4. Inspection & Testing Equipments
Type of Equipments Quantity
Mechanical Test Equipment
Charpy Impact Tester(1ea), Universal Testing Machine(1ea)Hardness Tester(1ea), Steel M-Scope (1ea)
4ea
Run in Test Measuring Equipment
CSI2130 Vibration Analyzers, Sound level Calibrator, Clamp Meter Digital Tachometer Load Cell, Push Pull Gauge, Radiation Pyrometer Sound Level Meter, Bavel Protractor
40ea
Measuring Equipment
Alloy Analyzer(Niton, Spectro), Borescopes, Coating Thickness Gauge, Surface Profile gauge, Digimatic Calipers, Digital Thermometer
85ea
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10. Quality Management
▶ ISO 9001 ▶ ASME▶ ISO 14001
▶ CWB Certificate ▶ OHSAS 18001
Certificates
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11. Reference
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Project User EPC Description Quantity(Bay/Bundle) Remark
Badra CPF-#2 Gazprom SECL Tube: SB163-825 48 / 74
Jazan #9 Aramco SKEC Tube: SB444-625 36 / 48
TAIF LLI & EP TAIF-NK Toyo Eng. Tube: SA789-S32205 31 / 61
Sadara Isocyanates SADARA Daerim Tube : SA789-31803 6 / 10
Project User EPC Description Quantity(Bay/Bundle) Remark
TAIF LLI & EP TAIF-NK Toyo Eng. 208 kgf / ㎠ , - 47℃(MDMT) 31/ 60
Bibiyana Expansion Chevron Foster Wheeler 90 kgf / ㎠ , 450℃(DT) 13 / 13
Point Thomson Exxon Mobil Worley Parsons 10.3 kgf / ㎠ , - 45℃(MDMT) 6 / 6
KASHAGAN AGIP Petrofac 80 kgf / ㎠ , - 46℃(MDMT) 147 / 284
Special Material
Note) Reference Records were extracted from experience record
Low/High Temperature
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11. Reference
Project User EPC Description Quantity(Bay/Bundle) Delivery
SRIP ORPC Petrofac-Daelim Tube : SB163-825 56 / 106 Jun. 2015
NSRP NSRP Ltd JGC Tube : SA179 153 / 250 Feb.2015
CBDC Takreer SECL Tube : SA179 142 / 245 Jan. 2014
RMP-2 PETRON Daelim Tube : SA 179 96/159 Mar. 2013
SGD #3 GASCO Saipem Tube : SA 179 132 / 252 Nov. 2012
Shaybah # 1 & # 4 ARAMCO SECL Tube : TP316L, DS31254, SA179 143 / 277 Aug. 2012
RRE #1 TAKREER SK E&C Tube : SA 179, SA334 243 / 349 Apr. 2012
Karan Gas ARAMCO HDEC Tube : SA179, SA334 117/234 Dec. 2010
Note) Reference Records were extracted from experience record17
Big Quantity
Project User EPC Description Quantity(Bay/Bundle) Remark
TAIF LLI & EP TAIF-NK Toyo Eng. 208 kgf / ㎠(DP) , - 47℃ 31/ 60
GASCO NGI GASCO SECL 420 kgf / ㎠(DP) , 215℃ 17 / 37
CO2 capture Aramco SECL 265 kgf / ㎠ , 200℃ 2 / 3
High Pressure
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12. Clients List
▪ ADCO
▪ ADMA-OPCO
▪ ADNOC, GASCO
▪ Air Liquid
▪ AGIP
▪ ARAMCO
▪ Bahrain Petroleum Co. (BAPCO)
▪ BHP Billiton Petroleum
▪ BP
▪ Celanese
▪ Chevron
▪ ConocoPhilips
▪ CPC
▪ Dow Chemical
▪ Exxon Mobil
▪ Formosa Petroleum Corp.
▪ GS Caltex ( Long-Term Agreement)
▪ Gazprom
▪ Hyundai Oil Bank
▪ JACOS
▪ Jurong Aromatics
▪ Khalda Petroleum
▪ Khazahstan Petrochemical Ind.
▪ KNPC
▪ KSC
▪ Oxy
▪ PEMEX
▪ PDO
▪ PDVSA
▪ Petrobras
▪ Petronas
▪ Petron Oil Refinery
▪ Persian Gulf Star Oil
▪ PTT
▪ QGC
▪ QP
▪ Rayong Olefins
▪ Reficar
▪ Reliance Petroleum
SADARA
▪ Sabic
▪ Samsung Total
▪ SEEF
▪ Sakhalin Energy
▪ Shell
▪ SK Innovation
▪ S-Oil
▪ Sonatrach
▪ TAKREER
▪ TAIF-NK
▪ Total
▪ Tupras
Oil Refineries & Petrochemicals (End-User)
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12. Clients List
▪ ABB
▪ Air Liquid
▪ Aker Solution
▪ AMEC
▪ Bechtel
▪ CB&I
▪ Chiyoda
▪ CTCI corporation
▪ DSME
▪ Daelim
▪ Daewoo E&C
▪ ENPPI
▪ Flour Daniel, Inc.
▪ Forster Wheeler
▪ GS E&C
▪ Gusto B.V
▪ Hitachi
▪ HHI
▪ HDEC
▪ HEC
▪ Idemistu Engineering
▪ INITEC
▪ Jacobs
▪ JGC Corporation
▪ KCC
▪ KBR
▪ Kobelco
▪ Linde
▪ Lurgi Engineering
▪ Man Diesel & Turbo
▪ MHI
▪ MES
▪ Petrofac
▪ Prosernat
▪ Saipem
▪ SECL
▪ SK E&C
▪ Sinopec
▪ SNC Lavalin
▪ Tecnimont
▪ Techint
▪ Tecnicas Reunidas
▪ Technip
▪ Toyo Eng.
▪Worley Parsons
Engineering and Construction (EPC)
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