Southern African Institute of Welding Course Prospectus · PDF fileQuality Engineer Welding...

SAIW

SAIW

Course Prospectus 2018Promoting excellence in welding in Africa

Southern African Institute of Welding

SAIW COURSE WORLD

This diagram represents the entire offering of SAIW courses.

WeldingInspection

WeldingCo-ordination

PracticalWelding

Non-Destructive

Testing

Welding Lecturer

Technical Sales Representative

Robotic Operator

Quality Auditor

Welding/Fabrication Supervisor

Project Manager

Fabrication Workshop Manager

Fabrication Management

Welding Technologist

Academic

Estimator

Quality Engineer

Welding Engineer

Research & Development

NDT Training, Examination &

CertificationNDT Quality Engineering

NDT Manager

NDT Applied Scientist/Physicist

NDT Consultant

TradesmanWelder

QualificationWeld Procedure Qualification

Competent Person Course

Welding Inspector Level 1

IWIP ComprehensiveIWIP Basic IWIP Standard

AWS

IIW Practitioner

Robotic Welding Welding Safety

National Welder Programme

Welding Symbols

Welding

International Plate Welder

International Fillet Welder

International Pipe Welder

IIW Specialist

IIW Technologist

Heat Treatment for Engineers

Visual Testing

Appreciation of NDT for Engineers

Industrial Radiographic

Safety RT InterpretersHardness

Testing

UTWT

RTMT UT

PT

Replica Metallography

Eddy Current

IIW Engineer

Appreciation of Welding for Engineers

Failure Analysis

Paint Inspector

Senior Welding Inspector

ASME Code

Heat Treatment

for Welding

Safety Officer

Artisan Welder

Artist/Sculptor

Pipe Welder

Pipe Fitter

Sheet Metal Worker

Structural Steel Welder

Welding Operator

Robotic Operator/Programmer

Boilermaker

NDT LecturerNDT Examiner

NDT Research/Developer

NDT Auditor

Fabrication & Welding InspectorQuality Control Personnel

Fabrication SupervisorCompetent Person – Pressure Vessels

Competent Person – Steam Generators Inspector of Pressurised Equipment

Fabrication Foreman

NDT Operator (Level 1)

NDT Technician (Level 2)NDT Technologist (Level 3)

Career Paths

SAIW CoursesWelding Quality

Control

Welding Metallurgy

CONTENTSBooking Procedures............................................................................................................................................................ . 4Banking Details .................................................................................................................................................................... 5Welding Quality Control ...................................................................................................................................................... 6-7International Welding Inspection Personnel (IWIP) – Basic Level ....................................................................................... 8-12Senior Welding Inspector – Level 2...................................................................................................................................... 13-16Welding Safety..................................................................................................................................................................... 17IIW Welding Practitioner ..................................................................................................................................................... 18-19IIW Welding Specialist ......................................................................................................................................................... 20-21International Welding Specialist Bridging Course ................................................................................................................ 22IIW Welding Technologist .................................................................................................................................................... 23-24Appreciation of Welding...................................................................................................................................................... 25-26ASME Codes of Construction ..................................................... ......................................................................................... 27-28AWS D1.1 – Steel Structures ........................................................................................................................................ ....... 29-30PWHT Heat Treatment Practitioner ..................................................................................................................................... 31-32Competent Persons: Foundation Week; Pressure Vessels – Core Week; Steam Generators – Core Week ......................... 33-37Process Plant Inspection...................................................................................................................................................... 38-39Paint Inspectors ................................................................................................................................................................... 40-41Welding Symbols ................................................................................................................................................................. 42Welder Qualification............................................................................................................................................................ 43Welding Procedure Qualification ......................................................................................................................................... 44Portable Hardness Testing ................................................................................................................................................... 45Replica Metallography ......................................................................................................................................................... 46Robotic Welding .................................................................................................................................................................. 47Weld Quality Management and Welding Coordination: ISO 3834 and ISO 14731 .............................................................. 48Material Testing Laboratory ................................................................................................................................................ 49Career Planning for Inspectors ............................................................................................................................................ 50-51Career Plan for International Welding Inspection Personnel .............................................................................................. 52Practical Welder Training..................................................................................................................................................... 53-54IIW International Welder ..................................................................................................................................................... 55-57Re-write Examinations – JHB and CPT only ......................................................................................................................... 58Non Destructive Testing (NDT) ............................................................................................................................................ 59-72NDT Re-writes Booking Procedures ..................................................................................................................................... 73NDT Re-write Examination Dates ........................................................................................................................................ 74Directions ............................................................................................................................................................................ IBCContact Details .................................................................................................................................................................... OBC

Booking ProceduresNOTE: Self-help online registration and booking available from January 2018 on www.saiw.co.za.

Please ensure that you comply with the course access conditions prior to enrolling for the course. Refer to the access conditions throughout prospectus.Further information is available on the SAIW website : www.saiw.co.zaFull payment is to be made prior to the commencement of the course and exam.All prices indicate the combined total for both the training and initial qualification examination costs.

ALL PRICES QUOTED INCLUDE VAT

1 The following documentation is required for course enrolment:1.1 “Course Enrolment Application Form” – completed in full.1.2 Confirmation of full payment.1.3 Legible copy of highest academic qualifications (School, college, University, etc.) and / or pass mark in Proficiency Test. 1.4 Company letter stating delegate’s current employment status (if applicable).1.5 Legible copy of ID or Passport.1.6 When doing a Level II or Level III course, confirmation of the preceding Level qualification (training record and examination result letter) is required.

Please note that: Once we have received all correct documents and payment has been confirmed, you will receive, via email, a “Booking Confirmation Notice”. This booking confirmation notice will include

the date of the course, venue and full address.

2 What you need to bring along:2.1 Copy of your ID or Passport.2.2 Stationery, e.g. pen, pencil, note book, eraser and highlighter and scientific calculator.2.3 Copy of the booking confirmation letter.2.4 A 100% attendance of the course is mandatory.

3 Cancellation of Training: 3.1 The SAIW reserves the right to cancel the holding of a course at short notice, should student numbers not meet our minimum course requirements. Candidates shall be informed of

the cancellation two weeks prior to the training start date and arrangements will be made to book the candidate on the next available course. Should the student / applicant decide the alternative arrangement is unsuitable, the full course fees will be reimbursed in these circumstances. Personal costs relating to accommodation and travelling cannot be claimed.

3.2 If the course booking is cancelled by the applicant less than 30 (thirty) days prior to the training start date, then the cancellation charge will be equal to the full course cost and no refund is applicable.

3.3 If the course booking is cancelled by the applicant 30 (thirty) days or more prior to the training start date, a cancellation charge of 4% (plus VAT) of the course fees will be charged by the SAIW as an administration fee and the balance of the fees refunded to the applicant. In these circumstances only the balance of the course fees will be reimbursed and no personal costs relating to accommodation and travelling may be claimed by the applicant.

4 Dress Code: 4.1 Practical Welding: Safety clothes – safety boots, full overalls with long sleeves, gloves and helmet.4.2 Any other course: Long pants, shirt and closed shoes.

Banking DetailsFor courses For examinations and re-write examinationsAccount Name: South African Institute of Welding NPCBank: First National BankBranch: Hyde ParkBranch Number: 255 805Account Number: 505 236 54470Reference No: Surname & ID number / Invoice Number

Account Name: SAIW CertificationBank: First National BankBranch: Hyde ParkBranch Number: 255 805Account Number: 620 739 56850Reference No: Surname & ID number / Invoice Number

Credit Card facilities available at the SAIW offices

About Welding Quality Control

The Basics of Welding Quality Control is a course designed to allow candidates, who have no industry experience, to quickly

familiarise themselves with the basics of welding quality control. The course introduces welding terminology, gives a brief description of common welding processes, material science, inspection techniques, welding and fabrication codes, quality control documentation, basic mathematics and science.

This course combines the Foundation week, which was previously in the Welding Inspection Level 1 course. The course is also for those who do not meet direct entry requirements to the IWIP-B Basic course.

This course is intended for anyone who wishes to enter the field of fabrication and serves as a basis to begin a career in welding quality control and inspection. The course can be used to access other courses in Welding Inspection or Welding Coordination/Supervision. The course meets the syllabus requirements of Module 0 for IIW courses.

2018

JHB 1 JHB 2 JHB 3 JHB 4 JHB 5

WEEK 1 15 - 19 Jan 09 - 13 Apr 18 - 22 Jun 20 - 24 Aug 05 - 09 Nov

WEEK 2 22 - 26 Jan 16 - 20 Apr 25 - 29 Jun 27 - 31 Aug 12 - 16 Nov

DURBAN 1 DURBAN 2

WEEK 1 15 - 19 Jan 14 - 18 May

WEEK 2 22 - 26 Jan 21 - 25 May

CAPE TOWN 1 CAPE TOWN 2

WEEK 1 15 - 19 Jan 07 - 11 May

WEEK 2 22 - 26 Jan 14 - 18 May

SECUNDA 1 SECUNDA 2

WEEK 1 29 Jan - 02 Feb 04 - 08 Jun

WEEK 2 05 - 09 Feb 11 - 15 Jun

Welding Quality Control Prices (including VAT)Corporate & Non-Members R 10 269Course Duration 10 days

Please contact course administrator on [email protected] – 011 298 2111 for further information

Entry RequirementsNone

Course OutlineWeek 1 – Quality control, welding codes and standards, welding terminologyWeek 2 – Overview of Mathematics, Science, Engineering and Materials for Welding Technology

Note: A 60% mark is required in end-of-course examination.

About International Welding Inspection Personnel (IWIP)

– Basic Level

The SAIW flagship Welding Inspector training programmes are tailored to meet industry requirements for

welding inspection personnel involved in the fabrication, petrochemical, refinery, process plant, power generation, construction and other industries. Qualification as a welding inspector is an ideal platform to build a career in quality control of welded fabrications or as a third party inspector. This qualification is well regarded in industry and may lead to a variety of career paths.

The IWIP course is designed to equip an inspector to conduct basic inspections, to identify welding defects and witness and validate welder qualification tests.

Important to note: This course is the first level of a new 3-level programme, which was introduced in 2017 and it will comprise International Welding Inspector Personnel (IWIP) Basic, Standard and Comprehensive levels.

The course will be offered in modular form as from this year which means that a student can enrol for the Technology module or

the Inspection module independently. To become an IWIP-Basic Inspector one needs to successfully complete both modules. Those in possession of the IIW International Welding Practitioner (IWP), Specialist (IWS), Technologist (IWT) or Engineer (IWE) diplomas only need to complete the Inspection module at Basic level to become an IWIP-B Inspector as they will have already completed the Technology component in the IWIP - Basic course.

Upon completion of the Basic Level, two years working experience is required to access the Standard Level course. To progress from the Standard Level to the Comprehensive Level, two further years of working experience is required.

The SAIW has decided to fully implement the International Institute of Welding (IIW) IWIP Programme in order to afford candidates an internationally recognised qualification. Those who pass will receive an IIW certificate.

The IIW is represented in more than 50 nations across five continents and is the leading welding organisation in the world.

International Welding Inspection (IWIP) – Basic LevelJohannesburgTECHNOLOGY

2018

Duration(hrs) TECH 1 TECH 2 TECH 3 TECH 4 TECH 5 TECH 6 TECH 7

WEEK 1

Welding ProcessesMaterials TechnologyConstruction and Design

40 15 - 19 Jan 05 - 09 Feb 05 - 09 Mar 09 - 13 Apr 07 - 11 May 04 - 08 Jun 25 - 29 Jun

WEEK 2

Fabrication, Application, EngineeringTesting of WeldsQA/QC

40 22 - 26 Jan 12 - 16 Feb 12 - 16 Mar 16 - 20 Apr 14 - 18 May 11 - 15 Jun 02 - 06 Jul

Revision and Exam 05 - 06 Feb 26 - 27 Feb 26 - 27 Mar 02 - 03 May 28 - 29 May 25 - 26 Jun 16 - 17 Jul

Duration(hrs) TECH 8 TECH 9 TECH 10 TECH 11 TECH 12 TECH 13 TECH 14

WEEK 1


40 23 - 27 Jul 13 - 17 Aug 03 - 07 Sep 01 - 05 Oct 15 - 19 Oct 05 - 09 Nov 19 - 23 Nov

WEEK 2


40 30 Jul - 03 Aug 20 - 24 Aug 10 - 14 Sep 08 - 12 Oct 22 - 26 Oct 12 - 16 Nov 26 - 30 Nov

Revision and Exam 13 - 14 Aug 03 - 04 Sep 25 - 26 Sep 22 - 23 Oct 05 - 06 Nov 26 - 27 Nov 10 - 11 Dec

Prices (including VAT)Corporate Member R 22 844Non-Member R 24 696Course Duration 10 days + 1 day revision + 1 day exam

Access Conditions: Matric with a pass in both Mathematics and Science and a combined average mark of 50% ORSuccessful completion of SAIW’s Welding Quality Control course ORTwo years welding experience


Continued on next page

International Welding Inspection (IWIP) – Basic LevelDurban, Cape Town, SecundaTECHNOLOGY

2018

Duration(hrs) DBN TECH 1 DBN TECH 2 DBN TECH 3 DBN TECH 4 DBN TECH 5

WEEK 1


40 15 - 19 Jan 09 - 13 Apr 28 May - 01 Jun 23 - 27 Jul 10 - 14 Sep

WEEK 2


40 22 - 26 Jan 16 - 20 Apr 04 - 08 Jun 30 Jul - 03 Aug 17 - 21 Sep

Revision and Exam 05 - 06 Feb 02 - 03 May 18 - 19 Jun 13 - 14 Aug 01 - 02 Oct

Duration(hrs) CPT TECH 1 CPT TECH 2 CPT TECH 3

WEEK 1


40 26 Feb - 02 Mar 18 - 22 Jun 03 - 07 Sep

WEEK 2


40 05 - 09 Mar 25 - 29 Jun 10 - 14 Sep

Revision and Exam 19 - 20 Mar 09 - 10 Jul 25 - 26 Sep

SECUNDA TECH 1 SECUNDA TECH 2

05 - 09 Mar 27 - 31 Aug

12 - 16 Mar 03 - 07 Sep

26 - 27 Mar 17 - 18 Sep

Prices (including VAT)Corporate Member R 22 844Non-Member R 24 696Course Duration 10 days + 1 day revision + 1 day exam

Access Conditions: Matric with a pass in both Mathematics and Science and a combined average mark of 50% ORSuccessful completion of SAIW’s Welding Quality Control course ORTwo years welding experience

Continued from previous page


International Welding Inspection (IWIP) – Basic LevelJohannesburgINSPECTION

2018

Prices (including VAT)Corporate Member R 15 229Non-Member R 16 464Course Duration 6 days + 2 days exam

INSP 1 INSP 2 INSP 3 INSP 4

WEEK 1 15 - 19 Jan 12 - 16 Feb 05 - 09 Mar 28 May - 01 Jun

WEEK 2 22 Jan 19 Feb 12 Mar 04 Jun

Exam 25 - 26 Jan 22 - 23 Feb 15 - 16 Mar 07 - 08 Jun

INSP 5 INSP 6 INSP 7 INSP 8

WEEK 1 23 - 27 Jul 13 -17 Aug 10 - 14 Sep 01 - 05 Oct

WEEK 2 30 Jul 20 Aug 17 Sep 08 Oct

Exam 02 - 03 Aug 23 - 24 Aug 20 - 21 Sep 11 - 12 Oct

INSP 9 INSP 10 INSP 11

WEEK 1 22 - 26 Oct 19 - 23 Nov 03 - 07 Dec

WEEK 2 29 Oct 26 Nov 10 Dec

Exam 01 - 02 Nov 29 - 30 Nov 13 - 14 Dec

Access Conditions: Matric with a minimum mark of 50% in Maths and ScienceA General Education and Training Certificate (Grade 9) with 5 years metalworking experience ORsuccessful completion of Basics of Welding Quality Control course.


Durban INSP 1 INSP 2 INSP 3 INSP 4 INSP 5

WEEK 1 05 - 09 Mar 25 - 29 Jun 20 - 24 Aug 22 - 26 Oct 26 - 30 Nov

WEEK 2 12 Mar 02 Jul 27 Aug 29 Oct 03 Dec

Exam 15 - 16 Mar 05 - 06 Jul 30 - 31 Aug 01 - 02 Nov 06 - 07 Dec

Cape Town INSP 1 INSP 2 INSP 3

WEEK 1 21 - 25 May 27 -31 Aug 26 - 30 Nov

WEEK 2 28 May 03 Sep 03 Dec

Exam 31 May - 01 Jun 06 - 07 Sep 06 - 07 Dec

Secunda INSP 1 INSP 2

WEEK 1 07 - 11 May 05 - 09 Nov

WEEK 2 14 May 12 Nov

Exam 17 - 18 May 15 - 16 Nov

International Welding Inspection (IWIP) – Basic LevelDurban, Cape Town, SecundaINSPECTION

2018

Prices (including VAT)Corporate Member R 15 229Non-Member R 16 464Course Duration 6 days + 2 days exam


The SAIW flagship welding inspector training programmes are tailored to meet industry requirements for

welding inspection personnel involved in the fabrication, petrochemical, refinery, process plant, power generation, construction and other industries.

The Senior Welding Inspector course, which is for those who have successfully completed the Welding Inspector Course, completes the training as a welding inspector and further upgrades skills to a level where candidates are able to take on and manage all inspection activities, including being able to confirm the code compliance of a welding procedure.

Since 2010, the SAIW welding inspectors training programmes and examinations are fully aligned with the International Institute of Welding (IIW) IWIP Standard level inspection diploma, but the combined Welding Inspector and Senior Welding Inspector courses incorporate material identified as essential by national industry experts.

Students having successfully completed the Senior Welding Inspector course automatically qualify for the internationally recognised IIW IWIP standard level diploma, which is awarded automatically, provided the student meets the following IIW course access conditions:

• The candidate has to be at least 20 years old at the time of taking the course

• The candidate has to have a senior certificate or equivalent with pass marks in mathematics and science

• The candidate must have at least 2 years’ relevant practical experience

• Candidates with a GETC qualification (Grade 9) require an additional 3 years of relevant experience, i.e. a total of 5 years’ experience

• Students who qualified as Senior Welding Inspectors (SAIW – Level 2) before 2010 have to complete an extra 2 day module and exam in construction and design. (Details on application)

About Senior Welding Inspector


2018Senior Welding Inspector – Level 2Johannesburg

WEEK 1 Duration(hrs) JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 JHB 6 JHB 7

Construction and DesignMaterials Technology II

1624

15 - 19 Jan 05 - 09 Feb 26 Feb - 02 Mar 12 - 16 Mar 16 - 20 Apr 07 - 11 May 28 May - 01 Jun

WEEK 2

Destructive TestingNon Destructive Testing

832

12 - 16 Feb 05 - 09 Mar 12 - 16 Mar 09 - 13 Apr 14 - 18 May 04 - 08 Jun 25 - 29 Jun

WEEK 3

Heat TreatmentInspection and Quality Assurance

1624 12 - 16 Mar 09 - 13 Apr 16 - 20 Apr 14 - 18 May 11 - 15 Jun 02 - 06 Jul 23 - 27 Jul

WEEK 4

Procedure QualificationFabrication Applications EngineeringLegal Knowledge

2488

09- 13 Apr 07 - 11 May 14 - 18 May 11 - 15 Jun 02 - 06 Jul 30 Jul - 03 Aug 20 - 24 Aug

WEEK 5

Revision 24 07 - 09 May 04 - 06 Jun 11 - 13 Jun 02 - 04 Jul 30 Jul - 01 Aug 20 - 22 Aug 17 - 19 Sep

Theory Examination (2 x 3 hrs)Practical Examination (1 x 5 hrs)

65

10 May11 May

07 Jun08 Jun

14 Jun15 Jun

05 Jul06 Jul

02 Aug03 Aug

23 Aug24 Aug

20 Sep21 Sep

General Access Conditions: Applicants are required to hold:Applicants for Senior Welding Inspector (Level 2) courses must have passed the relevant SAIW Certification Welding Inspector (Level I) qualification examination

Prices (including VAT) Corporate Member R 46 911Non-Member R 50 715Course Duration 25 days



2018

JHB 8 JHB 9 JHB 10 JHB 11

Week 1 18 - 22 Jun 09 - 13 Jul 30 Jul - 03 Aug 20 - 24 Aug

Week 2 16 - 20 Jul 13 - 17 Aug 27 - 31 Aug 10 - 14 Sep

Week 3 13 - 17 Aug 17 - 21 Sep 01 - 05 Oct 08 - 12 Oct

Week 4 10 - 14 Sep 15 - 19 Oct 29 Oct - 02 Nov 05 - 09 Nov

Week 5

08 - 10 Oct 12 - 14 Nov 26 - 28 Nov 03 - 05 Dec

11 Oct12 Oct

15 Nov16 Nov

29 Nov30 Nov

06 Dec07 Dec

Senior Welding Inspector – Level 2Johannesburg


2018Senior Welding Inspector – Level 2 Durban, Cape Town, Secunda

DBN 1 DBN 2 DBN 3 DBN 4 CAPE TOWN SECUNDA 1 SECUNDA 2

Week 1 29 Jan - 02 Feb 16 - 20 Apr 18 - 22 Jun 13 - 17 Aug 11 - 15 Jun 12 - 16 Feb 13 - 17 Aug

Week 2 26 Feb - 02 Mar 07 - 11 May 16 - 20 Jul 10 - 14 Sep 18 - 22 Jun 12 - 16 Mar 17 - 21 Sep

Week 3 09 - 13 Apr 04 - 08 Jun 13 - 17 Aug 08 - 12 Oct 16 - 20 Jul 16 - 20 Apr 15 - 19 Oct

Week 4 21 - 25 May 02 - 06 Jul 17 - 21 Sep 05 - 09 Nov 23 - 27 Jul 21 - 25 May 05 - 09 Nov

Week 5

25 - 27 Jun 30 Jul - 01 Aug 15 - 17 Oct 03 - 05 Dec 27 - 29 Aug 18 - 20 Jun 03 - 05 Dec

28 Jun29 Jun

02 Aug03 Aug

18 Oct19 Oct

06 Dec07 Dec

30 Aug31 Aug

21 Jun22 Jun

06 Dec07 Dec


About Welding Safety

The SAIW Welding Safety course was developed to meet the requirements of the QCTO Artisan Welder Curricullum

and counts 6 credits towards this qualification. The focus of learning in this knowledge module is to build an understanding of general and welding specific safe work practices. The course will enable learners to understand both general and welding specific health, safety and environmental protection concepts.

The course includes an overview of occupational health and safety legislation, general workshop safety rules and practices, environmental protection and pollution, hazard identification and risk assessment principles, safety signs and colour coding, personal protective equipment, fundamentals of securing worksites and environmental protection and pollution concepts.

Topics in the welding specific section include welding safety risks and weld fumes, risks of heavy and hot material, electrical risks, working at heights and environmental influences, protection of workers from welding hazards, welding in confined spaces, risk of explosion, and displacement of oxygen by welding gases. The properties, handling and storage of compressed gases are covered in detail including fire and fire suppression.

The South African National Standard (SANS 10238) and American National Standard (ANSIZ49.1) on health and safety for welding and thermal cutting processes are covered in detail.

The course is interactive with practical demonstrations by experts in the various fields of safety in welding.

2018This course is intended for:Personnel carrying responsibility for safety in welding operations.The ideal course for welding supervisors and safety officers

Prices (including VAT)Corporate Member R 11 655Non-Member R 12 600Course Duration 7 days

Duration(hrs) JHB 1 JHB 2

Regulatory requirements of the OHS Act, Works Act Regulations and SANS 10238.

Aquaintance with safety procedures in welding processes.56 14 - 22 May 12 - 20 Nov

ALL STUDENTS TO BRING OWN SAFETY BOOTS AND FLAME RETARDENT OVERALLS (COTTON).


About IIW Welding Practitioner

Welding supervisors are tasked with the responsibility of improving the productivity of welders. With

the correct training, welding supervisors will provide adequate support for welders ensuring high quality production at minimum cost.

The International Welding Practitioner (IWP) course is ideal for welding personnel who wish to progress their career and improve their knowledge of welding technology and quality control.

This course has both a theoretical and a practical component and covers:

• Welding processes and equipment• Materials and their behaviour during

welding, construction and design• Fabrication applications engineering• Practical Welding: Practical training is carried out on an

individual basis with the main processes being MMA, MIG/MAG, FCAW, TIG and Oxy-Fuel welding. Forty (40) hours are reserved to broaden the student’s knowledge and skill in other relevant materials within this main process.

An additional twenty (20) hours shall be reserved to give the student basic understanding of the possibilities of other processes

NOTE: The student may be exempted from practical training under certain circumstances.

On completion of the course, students will have an understanding of:• The characteristics and main

components of the most common arc welding power sources

• The fundamentals of common and special welding processes and their applications

• Consumables used in the different processes

• Joint designs and weld configurations for specific materials, thicknesses, accessibility, different loadings and allowable tolerances

• Basic metallurgy of steels, testing of materials and heat treatments

• Defects encountered with the various welding processes

• And more – see dedicated course brochure for additional details.

PAGE 18

2018IIW Welding PractitionerJohannesburg

Duration(hrs) JHB 1

Practical Welding 60 On Request

Welding Processes and Equipment 29

19 Feb - 02 Mar

Materials and their behaviour during welding 23

Construction and Design 6

Fabrication, Applications and Engineering 28

Examination 2

General Access Condition:1. A valid welder qualification certificate to weld in all positions without backing in

at least one process, eg. 6G (H-L045) pipe weld without backing, or horizontal and vertical groove weld without backing

2. The recommended minimum age of 20 years including 2 years working experience as a welder

3. Welder qualification tests will be conducted on completion of the theory in the 6G positions and PF plate positions, in a choice of processes or materials

This course is intended for: Welding personnel who wish to improve their welding skills and knowledge to enable them to take on welding supervision tasks and positionsPlease note: Practical Welding Module may be exempt on application if the candidate has a welder qualification for multiple materials and can demonstrate experience of all the major welding processes


Prices (including VAT) Theory Only Practical Only CombinedCorporate Member R 19 814 R 8 518 R 28 331Non-Member R 21 420 R 9 209 R 30 629Course Duration Practical: 8 days / Theory: 10 days / Exams: 2 hours

About IIW Welding SpecialistAn International Institute of Welding Course

The Welding Specialist course is aimed at equipping personnel with the necessary skills and technical knowledge to plan, execute, supervise and test welding

operations within a limited technical field involving simple welded constructions. The course has been designed to meet the requirements of welding coordination personnel.

Welding supervisors and coordinators make a valuable contribution to welding operations, especially with regards to cost, quality, productivity and safety. The course is specifically aimed at supervisors and coordinators but is also suitable for personnel involved in training and technical sales. Candidates of at least 20 years of age with a senior matric certificate or N3 qualification, including mathematics and science and at least two years’ relevant experience may apply. Candidates with a Grade 9 or equivalent certificate, plus five years’ relevant experience will also be considered.

Candidates not meeting the above educational requirements may still be able to access the course through artisan qualifications and experience. Contact the SAIW for more information.

PAGE 20

2018IIW Welding SpecialistJohannesburg

Duration(hrs) JHB 1 JHB 2 JHB 3 DBN

Practical Welding 60 08 - 16 Jan 07 - 15 May 02 - 10 Jul 07 - 15 May

Welding Processes and Equipment 48 05 - 12 Feb 04 - 11 Jun 30 Jul - 06 Aug 11 - 15 Jun

Materials and their behaviour during welding 56 12 - 20 Mar 09 - 18 Jul 10 - 19 Sep 09 - 18 Jul

Construction and Design 24 23 - 26 Apr 20 - 23 Aug 15 - 18 Oct 20 - 23 Aug

Fabrication, Applications and Engineering 54 21 - 30 May 25 Sep - 04 Oct 19 - 28 Nov 25 Sept - 04 Oct

Examination (4 x 2 hrs) 8

PLEASE NOTE:The practical component does not aim at providing practical skills to the welding Specialist, but rather at providing them with knowledge on the control of the different welding processes. The students will become as familiar as possible with the problems and typical defects associated with incorrect use of the different welding methods.

Exemption is available from the practical training module on application with a suitable CV showing experience with all the welding processes.

General Access Conditions:1. A senior certificate (matric, N3) with a pass in mathematics and science or

equivalent AND2. The recommended minimum age of 20 years including a minimum of 2 years of job

related experience is required OR 3. Hold a General Education and Training Certificate (GETC – Grade 9) plus 5 years

relevant metal working experience

This course is intended for: Welding supervisors and coordinators and for personnel involved in training and technical sales.



About International Welding Specialist Bridging Course

Alternate Welding Inspector Route to obtain the Specialist Diploma

2018

The Welding Specialist Bridging course provides a route for candidates who have completed SAIW Welding Inspector

Level 2 to obtain the IIW International Welding Specialist diploma. This one week training course covers the Welding Specialist syllabus requirements that are not covered within the SAIW Welding Inspector Level 1 and Level 2 courses.

This course is aimed at equipping personnel with the necessary skills and technical knowledge to coordinate welding activities within a fabrication environment. Welding supervisors and co ordinators make a valuable contribution to welding operations especially

with regards to cost, quality, productivity and safety. The Welding Specialist Bridging course provides a route for personnel to increase their welding inspection knowledge and skills to fulfil a welding supervision and coordination role.

The normal access requirements for IIW Welding Specialist apply and candidates will be required to write examinations for the four Welding Technology modules. Candidates will also be required to undertake the practical module. This, however, may be exempt if the candidate can demonstrate the requisite experience and knowledge of welding processes.

JHB 1 JHB 2

To obtain the Specialist Diploma the Level 2 plus IIW Specialist Bridging Courses must be completed.

Course:19 - 23 Feb

Exam:02 - 03 Apr

Course:29 Oct - 02 Nov

Exam:10 - 11 Dec

Prices (including VAT) Theory Only Practical Only CombinedCorporate Member R 13 792 R 8 518 R 22 310Non-Member R 14 910 R 9 209 R 24 119Course Duration 5 days and 60 hours practical

General Access Conditions:1. Pass in SAIW Welding Inspection Level 1 and Senior Welding

Inspector Level 2 AND2. Meet the access conditions for IIW Welding Specialist


About IIW Welding Technologist

An International Institute of Welding Course

The welding technologist course is aimed at equipping personnel with the necessary skills and technical knowledge for the planning, executing, supervising and

testing of the tasks and responsibilities in welding fabrication, within a selective or limited technical field involving simple welded constructions.

Engineering personnel, with a National Diploma in engineering or an equivalent qualification, intending to pursue a career in welding fabrication should apply for this course. It is suitable for engineers working on site and in fabrication workshops, in manufacturing, EPCM companies and end users. The qualification is referenced as suitable for employees with welding coordination responsibilities in ISO 3834 and ISO 14731 standards addressing welding quality systems.

It is also an excellent qualification for Welding Coordination Personnel with the responsibility for confirming the acceptability of welding procedures used in welded fabrications.


2018IIW Welding Technologist

Duration(hrs) JHB 1

Practical Welding 60 21 - 30 May

Welding Processes and Equipment 81 18 - 29 Jun

Materials and their behaviour during welding 96 23 Jul - 08 Aug

Construction and Design 44 03 - 07 Sep

Fabrication, Applications and Engineering 81 01 - 12 Oct

Examinations are held on 1st day of the following module 4x4 TBA

PLEASE NOTE:The practical component aims to provide a candidate with knowledge on the control of the different welding processes. The candidate will become as familiar as possible with the problems and typical defects associated with incorrect use of the different welding methods.

Exemption is available from the practical training module on application with a suitable CV showing experience with all the welding processes.

General Access Conditions:1. National diploma in Engineering from a Technical University (Technikon) 2. BSc degree in Engineering3. IWS diploma with 6 years work experience as a Welding Coordinator at an

appropriate level within 8 years after receiving the IWS diploma4. N6 Mechanical Engineering with 5 years work experience in the fabrication field

in the last 10 years after receiving the N6 diploma on a Welding Technologist levelThis course is intended for: Engineering personnel with a National diploma in engineering

or an equivalent qualification, intending to pursue a career in welding fabrication and for engineers working in site and workshop fabrication.




About Appreciation of Welding

Welding is a complex subject with many welding processes available ranging from the traditional “stick” welding through to advanced processes such as laser welding.

In addition, there are many materials for the engineer to utilise including a large range of ferrous alloys ranging from steel alloys through to cast iron as well as non-ferrous alloys. Techniques have also been developed for welding plastics, ceramics and other exotic materials. The Appreciation of Welding course is designed to provide candidates with an overview of welding technology in order to understand welding better and make informed welding related decisions.

With increasing operating stresses and temperatures, use of new materials and innovative designs, engineers are finding it increasingly difficult to contain maintenance and fabrication costs due to their lack of knowledge of welding technology and related sciences. With increased knowledge of welding technology, it has been proven that substantial cost savings are possible.

Personnel in senior positions must have an appreciation of welding technology to ensure that maintenance, fabrication and construction work is being carried out effectively in terms of quality and cost effectiveness.


2018Appreciation of Welding

JHB DURBAN CAPE TOWN

The Appreciation of Welding course is designed to provide personnel with an overview of welding technology in order to understand welding better and make informed welding related decisions.

40Group 1

19 - 23 FebGroup 1

28 May - 01 JunGroup 1

04 - 08 Jun

Group 227 - 31 Aug

Group 319 - 23 Nov

Duration(per group)

(hrs)


This course is intended for: Personnel who specify welding for design or construction or maintenance of equipment. This course provides an overview of welding and a material technology as well as quality control of welding operations to ensure that suitable quality welds are produced and the design intent is met.


CPD credits available for this course


About ASME Codes of Construction

This ASME Code of Construction is ideal for welding inspectors involved in boiler and/or pressure

vessel fabrication, repair or modification according to the ASME codes. This course is mandatory for inspectors aiming for Inspector of Pressurised Equipment (IPE) certification with the intention of working for an Approved Inspection Authority.

The course is also suitable for project and maintenance engineers and engineering supervisors with responsibility for boilers and pressure vessels as an introduction to the ASME codes.

Candidates should have a Grade 10 qualification as a minimum with 12 months welding inspection experience. Candidates should preferably have completed the SAIW level 2 welding inspector qualification prior to doing this course, which is a requirement for IPE certification.

The course addresses the requirements of ASME Section 1 – rules of construction for power boilers. ASME section VIII Division 1 – rules of construction for pressure vessels, ASME Section IX – welding and brazing qualifications and NBIC – National Board Inspection Code.

The following syllabus with an emphasis on code requirements for welding, fabrication and inspection: design of vessels and boilers; allowable materials; strengthen calculations for openings; fabrication requirements; qualification of welders and welding procedures; Inspection and tests; marking and reports; pressure relief devices; duties of inspectors; using the codes and calculations; practical solutions to problems.

Successful graduates will have an appreciation for the design requirements and be able to use the codes and interpret and apply the fabrication and inspection requirements in their daily work activities.


2018ASME Codes of Construction


Since 1986, the SAIW has held a two week course on the ASME Codes of Construction including the National Board of Boiler and Pressure Vessel Inspection Code. This course now covers: National Board Inspection Code; ASME Section I; ASME Section VIII Division I; ASME Section IX.

It has been agreed, in conjunction with the relevant committees, that this course will be included in the modules required for registration as a: SAQCC (IPE) Inspector of Pressurised Equipment. The course is specifically designed to introduce students on how to use the relevant code sections logically and methodically. This course is aligned with the NBIC for personnel aiming to qualify in the categories mentioned above.

80Group 1

12 - 23 FebGroup 1

19 Feb - 02 MarGroup 1

26 Feb - 09 Mar

Group 221 May - 01 Jun

Group 219 - 30 Nov

Group 327 Aug - 07 Sep

Group 405 - 16 Nov


Duration(per group)

(hrs)

This course is intended for: Welding fabrication inspectors, engineers, technologists, technicians and supervisors who wish to improve their knowledge of these codes.





AWS D1.1 code is widely used both internationally and locally for managing welding quality in structural steel constructions and buildings, bridges, draglines, oil production platforms,

mining headgear, shaft steelwork, earthmoving and mining equipment, as well as power station structures.

Personnel involved in the fabrication of steel structures including inspection, quality control and fabrication should attend this course. Engineering personnel wishing to improve their understanding of inspection and quality control during fabrication of steel structures are also encouraged to attend this course.

This four-day course provides an analysis of this welding fabrication code and covers the following aspects of the 2015 version of the code:• Section 1 - General requirements related to welded steel

structures• Section 3 - Pre-qualified welding procedures• Section 4 - Welding procedure and performance qualification• Section 5 - Fabrication requirements• Section 6 - Inspection requirements• Practical exercises in the interpretation of code requirements

Successful candidates will be able to use and interpret the code with regards to: pre-qualified welding procedures; qualification of welders and welding procedures; allowable materials; fabrication requirements; inspection and tests; marking and reports.

About AWS D1.1 – Steel Structures


2018AWS D1.1 – Steel Structures


AWS D1.1 code is widely used both internationally and locally for managing welding quality in structural steel constructions and buildings, bridges, draglines, oil production platforms, mining headgear, shaft steelwork, earthmoving and mining equipment, as well as power station structures.

Successful candidates will be able to use and interpret the code with regards to: Pre-qualified welding procedures; Qualification of welders and welding procedures; Allowable materials; Fabrication requirements; Inspection and tests; Marking and reports.

32Group 1

03 - 06 AprGroup 1

03 - 06 AprGroup 1

03 - 06 Apr

Group 202 - 05 Jul

Group 325 - 28 Sep

Examination – Self Assessment

Duration(per group)

(hrs)

This course is intended: To focus on the fabrication and inspection requirements of this code. It is not intended to cover the design aspects.





About PWHT Heat Treatment Practitioner

PWHT Heat treatment practitioners performing local heat treatment of welded fabrications on site, or in a

workshop, using resistance heating, will benefit from this course. The course is also suitable for maintenance personnel who are responsible for supervising heat treatment operations. Candidates should preferably have a Grade 12 qualification and experience in engineering and/or metal working is recommended.

Course Content:

Theory: Basic metallurgy; heat treatment definitions; welding processes; welding effects on materials – why is heat treatment necessary?; heat treatment cycles, heating and cooling rates, soaking temperatures, soaking times; code and material specification requirements for welding; pre-heat, post-weld heat treatment, normalising, annealing, hydrogen removal; methods of

heat treatment; equipment – machines, heaters, recorders, cables, thermocouples, thermocouple welders, insulation materials; thermocouple locations; code requirements for heating band width and insulation band width.

Practical: Determining pre- and post-weld heat treatment requirements to codes and standards; determining heating and insulation band widths; determining heating configurations on nozzles; setting up equipment for weld heat treatments – thermocouples, heaters, insulation; operating heat treatment equipment.

Successful candidates will: Understand the necessity to perform pre- and post-weld heat treatments; be able to determine heat treatment cycles in accordance with various codes; be able to set up and operate heat treatment equipment.


2018PWHT Heat Treatment PractitionerJohannesburg

Duration

(hrs) JHB 1 JHB 2

Heat treatment practitioners performing local heat treatment of welded fabrications on site, or in a workshop, using resistance heating, will benefit from this course. The course is also suitable for maintenance personnel who are responsible for supervising heat treatment operations. Candidates should preferably have a Grade 12 qualification and experience in engineering and/or metal working is recommended.

Successful candidates will: Understand the necessity to perform pre- and post-weld heat treatments; be able to determine heat treatment cycles in accordance with various codes; be able to set up and operate heat treatment equipment.

80 22 Jan- 02 Feb 09 - 20 Jul


This course: Covers heat treatment requirements for the fabrication of pressure vessels, steam generators and process equipment. The following fabrication codes are dealt with in this course: ASME VIII, BS2633, EN13445, EN13480, AWS D1.1.




About Competent Persons Training

The SAIW Competent Person courses are ideal for persons intending to work as inspectors for an Approved Inspection Authority (AIA) which has in-service inspection included in the

scope of its accreditation and approval by the Department of Labour (DOL). These courses are also suitable for engineering personnel responsible for in-service inspection requirements according to the Pressure Equipment Regulations (PER). The qualification will ensure that the user’s responsibility in terms of the in-service inspection requirements of the PER are appropriately managed.

Competent persons perform the in-service inspections which are required by the Pressure Equipment Regulations (PER) according to the Occupational Health and Safety Act. Competent persons are required to be certified by the SAQCC CP certification body and it is an essential requirement that the candidates have successfully completed an approved training course for certification.

Certification is available in two categories – pressure vessels or steam generators. In the case of pressure vessels, there are two basic sub-categories; limited or unlimited. Limited certification is aimed at those personnel working only in the field of inspection of compressor air receivers or small medical autoclaves. Other pressure vessel inspectors working in the industry, including refinery and process industries or power generation industries are required to have unlimited certification.


It is recommended that candidates should have a minimum of Grade 10 or an equivalent qualification and some relevant experience in inspection or operation of pressurised equipment, however, all candidates will be considered.

Successful candidates will: have a basic knowledge of common welding processes used in steam generator manufacture and repair and the defects that may occur in original manufacture; have gained knowledge and understanding of the defects that arise in service and possible equipment failure mechanisms; have gained knowledge of the suitability of NDT test methods; understand the roles and responsibilities of the USER, the AIA in-service and the competent person inspector in complying with the in-service inspection requirements of the PER; have sufficient technical knowledge to be able to perform in-service inspection of steam generators.

About Competent Persons Training

CP PV Additional Plant Syllabus

20 Days

CP PVCore Syllabus

5 Days

CP Steam Generator Core Syllabus

10 Days

PLUS

Foundation CourseWelding and NDT

Syllabus5 Days

Exemption from the Foundation Week is possible depending on

prior training qualifications

For PV Certification limited to air receivers or small autoclaves

For unlimited PV Certification

NOTE: The Competent Person Foundation module is mandatory for all new students not holders of Welding Inspector qualification (SAIW Level 1) or IWIP-B.


2018Competent Persons Foundation Week


This one week Foundation Course covers an introduction to the common welding processes, their application and the defects arising; common non-destructive testing methods, their application, advantages and disadvantages.

NOTE: The Competent Person Foundation module is mandatory for all new students not holders of Welding Inspector qualification (SAIW Level 1). This Foundation Week is an introduction to welding and NDT for those candidates who do not have any qualifications or experience on those fields.

40Group 1

05 - 09 FebGroup 1

29 Jan - 02 FebGroup 1

29 Jan - 02 Feb

Group 211 - 15 Jun

Examination (1 x 1 hr) 1

TRAINING EVALUATION:The Foundation Week ends with an examination aimed to ensure the candidate has sufficient background knowledge in welding and NDT to start work in Competent Person activities and study further courses leading to certification.

Duration(per group)

(hrs)

This course is intended for: The SAIW Competent Person courses are ideal for persons intending to work as inpsectors for an Approved Inspection Authority (AIA) which has in-service inspection included in the scope of its accreditation and approval by the Department of Labour. These courses are also suitable for engineering personnel responsible for inservice inspection requirements according to the Pressure Equipment Regulations (PER).




Competent Person – Pressure Vessels – Core Week


Pressure vessels (core week): background to legislation; pressure equipment regulations; codes and standards; safety procedures and vessel entry; autoclaves; external and internal inspections (defects arising in service – what to look for); failures and repairs, including specific equipment and service conditions; overpressure protection devices; pressure testing; report writing; information and discussion forum for inspection and testing of pressure vessels.

40Group 1

12 - 16 MarGroup 1

05 - 09 MarGroup 1

21 - 25 May

Group 223 - 27 Jul


TRAINING EVALUATION:The Core Week examination has two parts, which ensure candidates understand the requirements of the PER and have a good general knowledge of the common defects and failure mechanisms arising with pressure vessels in-service.

Duration(per group)

(hrs)

2018Prices (including VAT)Corporate Member R 14 083Non-Member R 15 225Course Duration 5 days


General Access Conditions: Completed Competent Persons Foundation Module or hold a Welding Inspector qualification (SAIW Level 1) or IWIP-B. For description and dates of the CP Foundation Module see page 35.


2018Competent Person – Steam Generators – Core Week


Steam Generators: background to legislation; Pressure Equipment Regulations; codes and standards; types of steam generators; knowledge of operation; safety prior, during and after inspections; external and internal inspections; failures and repairs, including specific equipment and service conditions; water treatments; fire side inspection; overpressure protection devices; appreciation of NDT methods; pressure testing; report writing requirements; information and discussion forum for the inspection and testing of steam generators.

80Group 1

09 - 20 AprGroup 1

27 Aug - 07 SepGroup 1

09 - 20 Apr

Group 212 - 23 Nov


TRAINING EVALUATION:The Core Week examination has two parts which ensure candidates understand the requirements of the PER and have a good general knowledge of the common defects and failure mechanisms arising with steam generators in-service.

Duration(per group)

(hrs)



General Access Conditions: Completed Competent Persons Foundation Module or hold a Welding Inspector qualification (SAIW Level 1) or IWIP-B. For description and dates of the CP Foundation Module see page 35.

About Process Plant Inspection

The Process Plant Inspection course is a follow-on course from the Competent Person Pressure Vessel course. This

course builds on pre-existing inspection knowledge and is focused on areas of knowledge which are needed specifically for process plant equipment.

The course has been specifically designed for the petrochemical industry to address the inspection requirements on a petrochemical refinery and is focused around the best operating standards developed by the American Petroleum Institute (API).

On completion of this course, the candidate may apply for unlimited certification for Competent Persons: Pressure Vessels. Persons intending to complete the SAIW inspection diploma should apply for this course, as it is an essential module for this diploma.

Module 1 API 510: Pressure Vessel Inspection Code: In-service inspection, rating, repair and alteration; ASME VIII: Rules for Construction of Pressure Vessels

Div 1 – Calculations to API 510; ASME IX: Welding, Brazing and Fusing Qualifications – Procedure and welder qualification; Engineering Drawing and Design.

Module 2 API 574: Inspection Practices of Piping System Components; API 570 Piping Inspection Code: In-service inspection, repair, and alteration of piping systems; ASME B31.3 Process Piping; API 576 Inspection of Pressure Relieving Devices.

Module 3 API 571: Damage mechanisms affecting fixed equipment in the refining industry; API 580 Risk Based Inspection; Process Equipment Knowledge; API 572 Inspection of Pressure Vessels ; Towers, Drums, Reactors, Heat Exchangers and Condensers – Process Equipment; Process Diagrams; Recommended Repair Methods (National Board Inspection Code).

Module 4 API 579: Fitness for service; Advanced NDT; API 653: Tank inspection repair, alteration and reconstruction; Report writing.

2018Process Plant InspectionJohannesburg

Duration(hrs) JHB 1 DBN

MODULE 1 40 10 - 13 Sep 18 - 21 Jun

Examination (approx. 1 x 1 hr) 1 14 Sep 22 Jun

MODULE 2 40 17 - 20 Sep 25 - 28 Jun

Examination (approx. 1 x 1 hr) 1 21 Sep 29 Jun

MODULE 3 40 15 - 18 Oct 23 - 26 Jul

Examination (approx. 1 x 1 hr) 1 19 Oct 27 Jul

MODULE 4 40 22 - 25 Oct 30 Jul - 02 Aug

Examination (approx. 1 x 1 hr) 1 26 Oct 03 Aug

Prices (including VAT) Corporate Member R 38 947Non-Member R 42 105Course Duration 20 days


General Access Conditions: Completed Competent Persons Pressure Vessel Core Week (see page 37 or Senior Welding Inspector (SAIW – Level 2).

Please note:Process Plant Inspection modules are essential modules for persons wishing to become Competent Persons with unlimited certification or for persons wanting to obtain the SAIW Inpsection Technology Diploma.

About Paint Inspectors

The SAIW Paint Inspectors (PI) course provides candidates with the basic knowledge regarding surface

preparation and paint application to ensure engineering materials are suitably protected from environmental decay and/or corrosion, through the use of protective coatings.

Furthermore, the practical content of the course enables the candidate not only to assess the application process and newly applied protective layers, but also to identify coating damage on established installations.

Candidates who are involved in the surface preparation, paint application or corrosion protection industries, who want to further their career opportunities in the supervisory or coating evaluation facets of corrosion protection of engineering materials, may apply.

Course content includes:

Theory: Principles of corrosion; corrosion protection; selection of coating systems; surface preparation methods and applicable standards; paint constituents; application methods and applicable standards; paint specifications and datasheets; measurement and evaluation techniques and processes; site and shop applications; coating defects and failures; definitions of coating related terms.

Practical: Assessment of environmental conditions relating to coating application, perform inspections on newly prepared substrates, evaluate newly coated surfaces, test various aspects of an established coating system and identify typical coating damage and failures. These results and instructions are consequently used to generate suitable report sheets.

PAGE 40

2018Paint InspectorsJohannesburg

Duration

(hrs) JHB 1 JHB 2 JHB 3 JHB 4 JHB 5

Course Content:THEORY: Principles of corrosion, corrosion protection, selection of coating systems, surface preperation methods and applicable standards, paint constituents, application methods and applicable standards, paint specifications and datasheets, measurement and evaulation techniques and processes, site and shop applications, coating defects and failures, definitions of coating related terms.

PRACTICAL: Assessment of environmental conditions relating to coating application, perform inspections on newly prepared substrates, evaluate newly coated surfaces, teste various aspects of an established coating system and identify typical coating damage and failures. These results and instructions are consequently used to generate suitable report sheets.

32 22 - 26 Jan 05 - 09 Mar 28 May - 01 Jun 03 - 07 Sep 03 - 07 Dec

DBN

23 - 27 Jul

CPT

07 - 11 May

Examination: Multiple choice 2 hrs; Narrative 2 hrs; Practical 3 hrs 7

Prices (including VAT)Corporate Member R 13 986Non-Member R 15 120Course Duration 4 days and 1 day examination


2018

Welding symbols are used as a pictorial language to convey weld requirements. The weld symbol

conveys to the fabricator the position of welds, type of joint to be used, the size of the weld and the amount of weld metal to be deposited. Welders that work with fabrication drawings must be able to interpret welding symbols to prepare the joint and apply a weld that meets the specifications. Welding inspectors must be able to read and interpret welding plans.

The welding symbol course provides a detailed review of the use of welding symbols in the fabrication environment. The course covers the use of the European system for welding symbols (ISO 2553) as well as the use of the American system (AWS A2.4). The course will also deal with

the difficulties encountered in engineering design and fabrication workshops with the use of two different systems. Concepts covered in the course include orthographic views, joint types and weld types, basic joint geometry, key terms, and basic rules of welding symbols and non-destructive testing symbols. The course covers all types of welds including groove welds, fillet welds, plug and slot welds, spot and projection welds, and stud, seam, surfacing, and edge welds.

This course is ideal for all fabrication personnel including welding supervisors, quality controllers and welding inspectors. The course is also ideal for personnel involved in engineering design as well as draughting and detailing personnel.

About Welding Symbols

JHB 1 JHB 2

23 Apr 25 Sep

DBN

06 Aug

CPT

06 Aug

Prices (including VAT)Corporate Member R 3 108Non-Member R 3 360Course Duration 1 day

No general access conditions

Please contact course administrator on [email protected] – 011 298 2130 for further information CPD credits available for this course

Welder Qualification

2018

The welder qualification course is intended to teach students how to qualify welders according to the AWS D1.1, ASME IX and

ISO 9606 standards. In this course the student will be taken through each standard in great detail so that the candidate will be able to qualify and manage welders appropriately. Welders are tested for the purpose of ensuring they possess the skills to produce defect-free welds, which in turn ensures that mechanically sound welds are produced when a qualified welding procedure specification is followed. This course is ideal for candidates wishing to learn how to qualify welders and those wishing to refresh their knowledge on welder qualifications.

JHB 1 JHB 2 CPT DBN

This course is ideal for candidates wishing to learn how to qualify as welders as well as those wishing to refresh their knowledge on welder qualifications.

29 Jan - 01 Feb 25 - 28 Sep 06 - 10 Aug 21 - 24 May

Prices (including VAT) Corporate Member R 9 200 Non-Member R 10 000 Course Duration 4 days


Welding Procedure Qualification

2018

This course is designed to teach the student how to go about producing welds that conform to design requirements. This

is ensured by following standards that guide the candidate on how to produce mechanically sound welds. WPS and PQR qualification to AWS D1.1, ASME IX and ISO 15614 will be taught in detail. The candidate will learn how to prepare test pieces, understand essential variables and the necessary testing required to conform to the three mentioned standards. This course is aimed at personnel wishing to learn how to qualify welding procedures as well as those wishing to refresh their knowledge on WPS and PQR qualification.

JHB 1 JHB 2 CPT DBN

This course is aimed at personnel wishing to learn how to qualify welding procedures as well as those wishing to refresh their knowledge on WPS and PQR qualification.

03 - 06 Apr 03 - 06 Dec 02 - 05 Jul 12 - 15 Feb

Prices (including VAT) Corporate Member R 9 200 Non-Member R 10 000 Course Duration 4 days


Portable Hardness Testing

The main purpose of hardness testing is to determine the suitability of a material for a given application.

Conventional hardness testers, like Rockwell, Brinell or Vickers machines, require the test piece be brought to the testing device, but this is not always possible.

Portable hardness testing devices have been developed that permit in-situ hardness measurements thus offering quick and economical supplements to conventional, stationary testing machines.

This three day course will define hardness, conventional methods of hardness testing and various methods of portable hardness testing. Practical session during the course will give hands on experience on the portable hardness testing machines with various samples ranging from steel, stainless steel, aluminium and plastics.

After the course, the person will be competent to undertake in-situ hardness testing.

2018Prices (including VAT) Corporate Member R 8 450 Non-Member R 9 135 Course Duration 2 days + 1 day exam


This course should prove of value to welding personnel who may not have a sound appreciation of the metallurgical principles of welding.

24 18 - 19 Jun 29 - 30 Oct

Examination 20 Jun 31 Oct


2018


Replica Metallography

Metallographic inspections play a key role in determining the remaining life assessment, creep life of pressure vessels, pipelines, power plants and in verifying the material and heat

treatment of fabricated equipment. In those instances, destructive metallographic tests are unsuitable as further usability of the component is required. Replica metallographic technique is an in-situ, non-destructive technique to reveal the microstructure of components.

The usual method of metallographic investigation involves cutting pieces from the component sothat laboratory preparation and examination can be performed. However, in replica metallography, after proper surface preparation through the use of cellulose acetate sheets, the technician makes a copy (for this reason it is called “replica”) of the microstructure of the metal surface, which will be examined using an optical microscope.The four day course on replica metallography will give an insight into the different types of materials, importance of metallography, and how to do lab metallography and replica metallography. On successful completion of the course, the candidate will be a competent replica technician. Evaluation of the metallographs is undertaken by a qualified metallurgist.

Prices (including VAT) Corporate Member R 11 267 Non-Member R 12 180 Course Duration 3 days + 1 day exam


The treatment of the course content will be fundamentally descriptive and attendees with a basic engineering or technical background should benefit. Some case studies will be presented to illustrate various failures and their treatment.

32 27 - 29 Aug 12 - 14 Nov

Examination 30 Aug 15 Nov

About Robotic Welding

Duration JHB 1

No prior access conditions. 40 hours 05 - 09 Nov

2018

The Robotic Welding course provides training to personnel in the robotic welding industry on welding technology that is applicable to automated welding processes. The course is designed to give

personnel the necessary theoretical knowledge on welding technology by equipping the candidate to manage all aspects of a robotic welding operation including design of the welding task, safety and troubleshooting of the welding operation.

The course includes the following: welding terminology; equipment for robotic welding; technical drawings including interpretation and application; welding symbols; welding processes and technologies for robotic welding including selection of welding parameters; factors affecting the weld; identification of welding defects and causes; resolution of welding defects; standards for welding defects (ISO 5817); jigs, fixtures, manipulators and rotators; sensors used for welding robots; seam tracking technologies; principles of robotic programming; welding safety; weld procedures and application to robotic welding.



Manufacturing processes such as fusion welding are widely used to produce many products, and for some

companies, these are the key production features. Products may range from simple to complex. Examples include pressure vessels, domestic and agricultural equipment, cranes, bridges, transport vehicles and other items.

These processes exert a profound influence on the cost of manufacture and on the quality of the product. It is therefore important to ensure

that these processes are carried out in the most effective way and that appropriate control is exercised over all aspects of the operation. The ISO 3834 Quality Management System will be consulted to clearly define all the welding related aspects and how to manage them on a day to day basis.

The course is aimed at assisting those in the Welding Coordination teams to implement and manage ISO 3834 as well as to familiarise them with their roles as stated in ISO 14731.

Price (including VAT)R 3 360Course Duration 1 day

The course is aimed at assisting those in the Welding Coordination teams to implement and manage ISO 3834 as well as to familiarise them with their roles as stated in ISO 14731.

Please note: Courses can be conducted at company premises should there be sufficient interest – i.e. in excess of six people.

JHB 1 JHB 2 CPT 1

29 Mar 16 Aug 14 Jun

DBN 1

24 May


Weld Quality Management and Welding Coordination:

ISO 3834 and ISO 14731

Material Testing Laboratory In addition to the SAIW’s certification, consultancy and industry support services, the SAIW has a material testing laboratory on site. This facility is fully equipped to perform mechanical and non destructive testing on weld samples, either welded in the welding school or during the performance of welding procedure qualifications in industry. The material testing laboratory supports the consulting services offered by the SAIW, which include failure analysis, welding related research and development, welding consumable evaluation, weld procedure qualification, welder qualification, post weld heat treatment and positive material identification.

All testing is performed to international standards, with the following testing services offered:

Service Equipment available

Mechanical testing

Tensile & Bend testing MTS Criterion 64.305(300 kN)

Charpy V notch Impact testing 450 joule SANS Charpy impact test machine

Vickers hardness testing emcoTEST Durascan 70 (10 grams to 10 Kg load)

Rockwell hardness testing Wilson Rockwell hardness tester

Chemical Testing

Spectrographic analysis Bruker Q2 Ion spectrometer

X-Ray Fluorescence analysis (XRF) & positive material identification

Bruker S1 Titan XRF analyser

Diffusible hydrogen analysis Bruker G4 Phoenix diffusible hydrogen analyser

Microstructural evaluation and reporting Nikon microscope Eclipse MA-200

All equipment needed for test sample preparation is available in house.

The SAIW material testing laboratory, laboratory number T0693, is accredited by SANAS to comply with ISO 17025

The SAIW material testing laboratory is managed by a team of qualified and experienced metallurgists. For more information, please contact administrator on [email protected] or on 011 298 2104

Practical WeldingIntroduction

2 Weeks

Welding Inspector

(Level 1)

IWIP

(Basic Level)

IWIP

(Standard Level)

4 WeeksOR OR

SeniorWelding Inspector

(Level 2)

5 Weeks

ASMECode of Construction

2 Weeks

SAIWPaint Inspector

1 Week

SAIW Paint Inspector DiplomaASME Diploma

IIW Welding Inspection Diploma at a relevant level

Certificate of Attendance

2 Years IPE Experience(18 Tasks)

IPE Certification

RT Interpreters2 Weeks

To obtain an IIW Inspector – Standard Diploma

Must have (Mathematics and Science at Matric Level) and

two years industry experience

54321Steps

Entry

AfterCompletion

You will receive PLUS

PLUS

Career Planning for Inspectors

Career Planning for Inspectors

NDT Module’sPT (level 1 & 2)

MT (Level 1 & 2)UT (Level 1)RT: VT: ECT

21Weeks

Competent PersonFoundation Module

(If no Inspector Level 1)

1 Week

Competent PersonPressure Vessels

Core Week

1 Week

Competent PersonSteam Generators

Core Week

2 Weeks

Industry SpecificModule

Eg. Process Plant Inspection

4 Weeks

1YearsExp

InspectionTechnology

Diploma

Specialist orTechnology

ManagementCareer

CP ExperienceQualification Dependant*

(Vessel Inspection)

CP Pressure VesselsCertification Unlimited

CP ExperienceQualification Dependant*

(Vessel Inspection)

CP ExperienceQualification Dependent*

Apply for Certification CP Steam Generators

After Relevant Industrial Experience

Apply for Certification Apply for Certification Apply for Certification

CP Pressure Vessels Certification Limited

Do Step 1 to 10

Outcome11109876

*See CP guidelines for application for initial certification.

ISO 9712

IWIP Basic Level

IWIP Standard Level

International Welding Specialist*Complete all requirements for the Basic and Standard Levels as per above chart(Details on application)

International Welding Practitioner*

Complete all requirements for the Basic Level as per

above chart(Details on application)

International Welding

Technologist*Complete all requirements

for the Basic, Standard and Comprehensive Levels

as per above chart(Details on application)

IWIP Comprehensive

5 64321Steps

Career Plan for International Welding Inspection Personnel

Two years working atthe Basic Level

Two years working atthe Standard Level

Matric with pass in Maths and Science

with overall average of 50%

Pass Welding Quality Control

Two years professional welding related experience

Inspection Module

Welding Technology

Module

*Persons who have completed IWP or IWS or IWT and/or IWE are exempt from Welding Technology module at the relevant level and only need to complete the Inspection module.

About Practical Welder Training

The Practical Welder Training course is tailored around the needs of the student. The training will be geared to meet the needs of the student welder,

whether the student is a beginner welder or a skilled welder, who just needs to improve his technique in a particular area.

Practical welder training can be booked in blocks of a week to address the particular areas where the student requires training.

Training can be provided for practical welding with the following welding processes:

SMAW / MMA – Stick welding

GMAW / MIG / MAG – CO2 welding

GTAW / TIG welding – Argon welding

FCAW – Flux cored welding

SAW – Submerged arc welding

Training can be undertaken for welding in all positions. At the end of the training period, a welder qualification in accordance with any of the fabrication standards (e.g. ASME IX, AWS D1.1, ISO 9606) can be undertaken and issued on a successful result.


2018Practical Welder TrainingJohannesburg

MAIN PROCESSSMAW: Shielded Metal Arc WeldingMMA: Manual Metal Arc Welding

GMAW: Gas Metal Arc WeldingMIG/MAG: Inert or Active Gas Welding

GTAW: Gas Tungsten Arc WeldingTIG: Tungsten Inert Gas Welding

FCAW: Flux Cored Arc Welding

R 5 750 per week R 5 750 per week R 5 750 per week R 5 750 per week

MAIN POSITIONSFILLET WELDER PLATE WELDER PIPE WELDER

1F, 2F, 3F, 4F and 5F 1G, 2G, 3G and 4G 1G, 2G, 5G and 6G

Castings, Special materialsWelding of castings, Welding of alloy steels, Oxy-fuel welding and brazing, Oxy-fuel cutting, Stove pipe welding.R 6 720 per week (For Castings and Special Alloys Material and Consumables are to be supplied by candidate attending)

Add 30% to price list for training using Aluminium or Stainless Steel suppplied by SAIW or student to supply own material.Please inform us 10 days prior to commencement of training your choice of type, grade of material and dimensions. Courses run weekly Monday – Friday. To confirm booking full payment is required.

Price (including VAT)Minimum booking for training 5 days Students are to supply their own personal protective equipment (safety boots, flame retardent overall)

Welder Competency Test per test piece R 2 600 Different test pieces may be required for each welding process and test position. Test can be tailored to meet the relevant standard.

Training is based on carbon steel and for any other material prior arrangements need to be made.

INTRODUCTIONThe SAIW assists companies to produce high quality welds and increase productivity through training by highly skilled instructors. Courses can be developed to suit company or individual requirements at the SAIW Practical Training School, which can accommodate up to 40 students.

Please contact course administrator on [email protected] or 011 298 2119


About IIW International Welder

INTRODUCTION

South Africa is in need of high quality welding skills. The International Institute of Welding (IIW) has developed a training programme for welders where the IIW seeks

to achieve harmonisation in the training, examination and qualification testing of welders in the world. The training and assessment is linked to the requirements of ISO 9606, which provides a scheme for qualification testing of welders. Internationally, and specifically in South Africa, industry requires welders with more skill for the sake of flexibility in production. The International Welder programme provides a combination of comprehensive theoretical knowledge and high practical skills assessed by tests of increasing difficulty including ISO 9606 qualification tests and by theoretical examinations. The programme is presented at three different levels which are progressive, fillet, plate and pipe welder.

Training times for practical welding vary from person to person; therefore the training times detailed on page 57 are based on previous training experience. It is possible to finish the required modules in a shorter period of time whilst some individuals may require additional training time compared to that indicated in the table on page 57.


About IIW International Welder

OBTAINING QUALIFICATION FOR EXPERIENCED WELDERSExperienced welders may enter the programme at any level. In order to obtain the qualification, the relevant theory training and examination will need to be completed along with all the relevant qualification (including lower levels, ie Module A & B) tests pertaining to the qualification required. Example: If a welder requires the International Pipe Welder qualification (all positions) for TIG welding, the theory modules and examinations (A, B, C & ST – 9 days) would need to be completed and the 5 qualification tests (Fillet, Plate & Pipe) as detailed opposite. No practical training is necessary if the welder is competent to achieve the required quality standard as detailed in international standards (ISO 9606) for all the required qualification tests. Once an assessment has been undertaken on the welders skill level, an individual training programme can be specified which will be quoted individually.

OUTCOMES OF TRAINING Upon completion of the course, trainees will be able to demonstrate the required level of skill in accordance with ISO9606 or similar standard (ASME IX) and pass the required theoretical examination. Candidates will be able to produce basic Fillet, Plate and Pipe Welds with the chosen welding process depending on the level of qualification and have a basic understanding of the theory of welding. The graduating welder will be awarded with an IIW Diploma plus a Welder Performance Qualification (WPQ) as per International Standards.

PAGE 56


2018IIW International WelderJohannesburgCOURSE ACCESSAppropriate health as well as physical and mental capability is required to enter at Fillet Welder level. Access to higher levels is allowed upon passing of relevant theoretical examinations and demonstration of required practical skill. The International Welder programme consists of theoretical as well as practical modules.

Welding Process SMAW (MMA) Stick Welding

GTAW (TIG)Argon Welding

GMAW (MAG) & FCAWCO2 & Flux Core Welding

Theory Module – All Processes

Practical Module – Training Period

Qualification Tests – ISO 9606





International Fillet Welder

Module A - 4 days

12 weeks practical including theory module

2 test pieces 12 weeks practical including theory module

2 test pieces 12 weeks practical including theory module

4 test pieces

International Plate Welder

Module B - 3 days

10 weeks 2 test pieces 8 weeks 2 test pieces 8 weeks 4 test pieces

International Pipe Welder

Module C - 1 day

6 weeks 2 test pieces 4 weeks 1 test pieces On request 2 test pieces

Process Specific Theory Module

Module SA - 1 day Module ST - 1 day Module SM - 1 day

Estimated Cost R 119 000 R 109 000 R 94 500

Additional Material Specific Theory Modules

Stainless Steel – Module PSS: 1 dayAluminium – Module PAL: 1 day (* Modules presented on special request only)

Should a student welder undertake multiple modules, experience has shown that the student will progress quicker through the modules compared to the estimated periods detailed above. For a welder with limited skill, it is recommended that the training programme is started with SMAW using carbon steel. Alternative materials can be added once the welding process and position technique have been mastered. The different training work pieces are designed to improve the welders skills in different welding configurations in all welding positions progressing to more difficult welding tasks.

PRICINGCore Module: R 55 000 including VAT. The core modules includes 12 weeks of training which is inclusive of the 2 weeks theory module. Additional blocks of 12 weeks training can be booked at the above price to complete the International Welder training programme as required.

Additional weeks: R 5 000 including VAT per additional week.Individual training weeks can be purchased at the above rate as required in order to complete a further qualification after the core module has been completed, qualification tests undertaken during training periods are inclusive.

THEORY MODULES (Training and Examination)International Welder theory module dates

JHB 1 JHB 2 JHB 3

Week 1 12 - 16 Feb 09 - 13 Jul 19 - 23 Nov

Week 2 19 - 23 Feb 16 - 20 Jul 26 - 30 Nov

Theory modules may be taken independently or all modules undertaken collectively. Fillet Welder Core Module – Module A R 5 000 including VATPlate Welder Core Module – Module B R 5 000 including VATPipe Welder Core Module – Module C R 1 780 including VATProcess Specific Modules - Module SA, ST, SM R 1 780 including VAT eachMaterial Specific Modules – Module PSS, PAL R 1 780 including VAT eachAll modules undertaken collectively (2 weeks training) R 15 600 including VAT

Qualification Tests Only: R 2 600 each including VAT

Please contact course administrator on [email protected] or 011 298 2119

2018Re-write Examinations – JHB and CPT onlyPlease note that the re-write examination schedule could be revised in line with the training schedule - please refer to the SAIW website for the latest version as well as related information.

Price: The cost of a re-write examination is R1 800.

= Welding Quality Control & IWIP-B Exam = Senior Welding Inspector = All other courses

Week 1: 26 Feb - 02 Mar26 - 27 Feb 28 Feb - 01 Mar 02 Mar

Week 2: 26 - 29 Mar26 - 27 Mar 28 - 29 Mar 29 Mar

Week 2: 03 - 06 Apr03 - 04 Apr 05 - 06 Apr 06 Apr

Week 4: 07 - 11 May07 - 08 May 09 - 10 May 11 May

Week 5: 18 - 22 Jun18 - 19 Jun 20 - 21 Jun 22 Jun

Week 6: 06 - 08 Aug & 10 Aug06 - 07 Aug 08 & 10 Aug 10 Aug

Week 7: 25 - 28 Sep25 - 26 Sep 27 - 28 Sep 28 Sep

Week 8: 29 Oct - 02 Nov29 - 30 Oct 31 Oct - 01 Nov 02 Nov

Week 9: 03 - 07 Dec03 - 04 Dec 05 - 06 Dec 07 Dec

January18 and 19

February01 and 02

March01 and 02

April05 and 06

May03, 04 and 31

June01, 28 and 29

July26 and 27

August30 and 31

September27 and 28

October25 and 26

November22 and 23

JHB CPT – all courses will be written on these dates.

About Non Destructive Testing (NDT)

Non Destructive Testing (NDT) refers to the testing of material and components without inhibiting its further

usefulness. Applied scientific principles such as electromagnetic induction, magnetism, capillary action, mechanical vibration, electromagnetic waves, etc. are utilised to identify and characterise discontinuities within tested samples or areas of interest.

TrainingSAIW-NDT, being an SAQCC-NDT Approved Training Organisation (ATO), provides courses in compliance with the requirements of the SAQCC Scheme and the international standard for qualification and certification of NDT personnel namely ISO 9712: 2012.

The ISO technical reports of ISO TR 25107 (Syllabus) and ISO TR 25108 (Training Provider) are used as guides for the training programmes, designed to facilitate ISO 9712: SAQCC NDT qualification. Compliance with

these documents is established via an annual assessment and on-going monitor programme, controlled by the personnel certification body (PCB), which, in this case, is SAIW Certification.

NDT Training is provided at all levels defined in ISO 9712 namely Level 1, 2 and 3 and for the following methods:

Surface Testing: Eddy Current Testing (ECT); Magnetic Testing (MT); Penetrant Testing (PT); Visual Testing (VT).

Volumetric Testing: Radiographic testing (RT); Ultrasonic Testing (UT).

A progressive NDT career path in NDT could consist of the following:

VT 1 ⇨ PT 1 ⇨ MT 1 ⇨ ECT 1 ⇨ VT 2 ⇨ MT 2 ⇨ PT 2 ⇨ ECT 2 ⇨ RT Safety ⇨ RT 1 ⇨ UT 1 ⇨ RT 2 ⇨ UT 2



Progression into NDT Level 3 is strongly advised should a candidate be interested in developing, maintaining and managing the quality environment / systems within which NDT is performed.

You are invited to visit our website http://www.saiw.co.za/ for more detail.

Nationally, the requirements of IAEA Tecdoc 628 and ASNT CP 105 are also considered and included in the NDT training syllabus when pursuing a MERSETA NDT related occupation.

Internationally, NDT is a regional designated training centre for the International Atomic Energy Agency (IAEA) and the secretariat for the African Federation of NDT. International co-operation and harmonisation of NDT is achieved via the world organisation of NDT

called the International Committee for NDT (ICNDT).

QualificationQualification is defined as the demonstration of physical attributes, knowledge, skill, training and experience required to properly perform NDT tasks. According to ISO 9712, a candidate must complete an independent qualification examination once the training has been provided.

CertificationCertification is defined as the procedure used by the certification body to confirm that the qualification requirements for a method, level and sector have been fulfilled, leading to the issuing of a certificate. Personnel certification depends on the submission of the following during the application:

PAGE 60




• Being trained at an approved ATO• Passing the qualification examination• Submitting a valid (not older than 6

months) vision acuity certificate from registered optometrist for submitting a verifiable industrial experience log book for a period as stipulated on the SAIW website and based on ISO 9712. This must include company specific training and assessment as well as specific tasks as detailed in the Professional Body for NDTs log book

SAIW Certification is an internationally recognised Personnel Certification Body accredited by SANAS based on ISO 17024 under the scope of ISO 9712 Schedule 2.

International harmonisation of personnel certification schemes and bodies is achieved via an ICNDT operating procedure and Mutual Recognition Agreement (MRA) Registration.

NDT Booking ProceduresPlease ensure that you comply with the course access conditions prior to enrolling for the course. Refer to the access conditions indicated on the NDT Access Conditions Table.Further information is available on the SAIW website : www.saiw.co.zaFull payment is to be made prior to the commencement of the course and exam.All prices indicate the combined total for both the training and initial qualification examination costs. All prices quoted includes VAT. ALL PRICES QUOTED INCLUDE VAT

1 The following documentation is required for course enrolment:1.1 “Course Enrolment Application Form” – completed in full1.2 Confirmation of full payment1.3 Legible copy of highest academic qualifications (School, college, University, etc.) and / or, pass mark in Proficiency Test 1.4 Company letter stating delegate’s current employment status (if applicable)1.5 Legible copy of ID or Passport1.6 When doing any Level II or Level III course, confirmation of the preceding Level qualification (training record and examination result letter) is required

Please note that: Once we have received all correct documents and payment has been confirmed, you will receive, via email, a “Booking Confirmation Notice”

This booking confirmation notice will include the date of the NDT course, venue and full address

2 What you need to bring along:2.1 For NDT Courses, you would require 4 Coloured ID photo’s taken within the previous 6 months2.2 Copy of your ID or Passport2.3 Stationery, e.g. pen, pencil, note book, erasure and highlighter and scientific calculator2.4 Copy of the booking confirmation letter2.5 A 100% attendance of the course is a prerequisite for the qualification examination

3 Cancellation of Training: 3.1 The SAIW reserves the right to cancel the holding of a course at short notice, should student numbers not meet our minimum course requirements. Candidates shall be informed of

the cancellation two weeks prior to the training start date and arrangements will be made to book the candidate on the next available course. Should the student / applicant decide the alternative arrangement is unsuitable, the full course fees will be reimbursed in these circumstances. Personal costs relating to accommodation and travelling cannot be claimed.

3.2 If the course booking is cancelled by the applicant less than 30 (thirty) days prior to the training start date, then the cancellation charge will be equal to the full course cost and no refund is applicable.

3.3 If the course booking is cancelled by the applicant 30 (thirty) days or more prior to the training start date, a cancellation charge of 4% (plus VAT) of the course fees will be charged by the SAIW as an administration fee and the balance of the fees refunded to the applicant. In these circumstances only the balance of the course fees will be reimbursed and no personal costs relating to accommodation and travelling may be claimed by the applicant

4 Dress Code: 4.1 NDT: Wear long pants, shirt and safety boots. Also consider suitable protective clothing such as overalls for the practical sessions

Please contact SAIW NDT admin for further information on: [email protected] or 011 298 2106

2018Training: NDT – Access Conditions

Level 1 : MT, VT, PT Direct access to the course shall be granted if the candidate has passed both mathematics and science at Grade 10 (Proof of Grade 10 – or equivalent such as N1; certificate is required).

Level 1 : UT, RT, ECT

Please note that RT Safety is mandatory for access to an RT 1 course and no RT 1 certificate shall be issued unless a RT Safety certificate in accordance with DOH and issued by Nelson Mandela Metropiltan University Certificate can be shown.

Direct access to the course shall be granted if the candidate has passed both mathematics and science at Grade 12 (Proof of Grade 12 – or equivalent such as N3 certificate is required).

Alternatively, the candidate shall be required to pass a Proficiency Exam for surface methods, prior to being eligible to sit the applicable NDT course.

Please note that the Proficiency test is free of charge and only assesses the basic skills relating to mathematics, science, comprehension and communication capabilities required within the applicable NDT method. The pass mark for the Proficiency test is 70%. Please contact Harold Jansen ([email protected]) to ascertain availability and to make a booking. Proficiency tests are performed on Thursdays between 8:00 and 11:00. In the case of candidates not being able to attend the Proficiency test due to transport problems, arrangements can be made to have the test e-mailed to a suitable invigilator and returned via email once completed.

Level 2 - All Methods

Candidate shall be qualified i.e. have received training in accordance with ISO9712: 2012 requirements and have passed the Level 1 qualification examinations (certified is preferred) as a Level 1 NDT Technician in the applicable method and sector.

Direct Access to Level 2:Candidate shall have passed both mathematics and science at Grade 12 level (Equivalent to N3 - Proof of Grade 12 certificate is required) and have applicable tertiary qualification(s) and / or relevant NDT experience. Combination of Level 1 and Level 2 Training hours in accordance with an approved syllabus and training programme as per SAQCC - NDT requirements and based on Certification body approval. The Level 1 qualification examinations shall also have been successfully passed.

Level 3 - All Methods

Candidate shall be qualified i.e. received training in accordance with ISO9712: 2012 requirements and have passed the Level 2 qualification examinations (certified is preferred) as a Level 2 NDT Technician in the applicable method and sector, appropriate tertiary qualifications (relevant to the NDT method - chemistry, mathematics or physics; and / or to the product or industry sector - chemistry, metallurgy, engineering etc.) are advantageous.

All candidates for Level 3 Certification in any NDT method shall have successfully completed the Level 2 Practical exam. (If not certified as Level 2, the practical examination shall have been passed within 1 year from date of writing the Level 3 main method examination)

Valid Level 2 Certificate in the applicable method and sector is mandatory when equipment operation or accepting tested components are required

Direct Access to Level 3:Combination of Level 1, 2 and 3 Training hours in accordance with an approved syllabus and training program as per ISO 9712 : 2012 and SAQCC NDT requirements and based on Certification body verification. The Level 2 qualification examinations shall also have been successfully passed. No reduction in requirements for industrial experience. Suitable tertiary qualifications (relevant to the NDT method - chemistry, mathematics or physics; and / or to the product or industry sector - chemistry, metallurgy, engineering etc.) are mandatory.


2018

SAQCC NDT Level 3 – ISO 9712

NDT Method & Level Industrial Sector Product Sector / Category Duration

1 day = 8 hours

Prices (Inclusive of VAT)

Course & Initial Exam DatesTraining & Initial

ExaminationNon Members

Training & Initial

ExaminationMembers

Initial Certification

NDT Level 3: BasicNDT Level 2 Qualification for at least 2 x Surface Methods & 1 x Volumentric Method (Via ISO 9712 - ATB)(Tertiary qualification is advantageous)

Pre- and in-servicePart A: Materials & ProcessesPart B: Qual & Cert SchemesPart C: NDT Level 2

Training 10 daysExam 1 day R 23 709 R 21 931 R 2 415

Course Code NDT 3 A - JHB 01

Training 22 Jan - 02 Feb

Exam 03 Feb *Saturday

Magnetic Testing: Level 3 (Main Method)MT 2 A (Certification - ISO 9712) + NDT Level 3 Basic via ISO 9712 - ATB

Pre- and in-service

Part D: (Gen) + Parts E1 & E2 (Specific + codes) + Part F (Procedure)Forgings (f), Castings (c) & Welds (w)

Training 5 daysExam 2 days R 17 745 R 16 905 R 2 415

Course Code MT 3 A - JHB 01

Training 12 - 16 Feb

Exam 22 - 23 Feb

Penetrant Testing: Level 3 (Main Method)PT 2 A (Certification - ISO 9712) + NDT Level 3 Basic via ISO 9712 - ATB

Pre- and in-service

Part D: (Gen) + Parts E1 & E2 (Specific + codes) + Part F (Procedure)Forgings (f), Castings (c) & Welds (w)


Course Code PT 3 A - JHB 01

Training 05 - 09 Feb

Exam 20 - 21 Feb

Radiographic Testing: Level 3 (Main Method)RT 2 A (Certification - ISO 9712) + NDT Level 3 Basic via ISO 9712 - ATB

Pre- and in-service

Part D: (Gen) + Parts E1 & E2 (Specific + codes) + Part F (Procedure)Welds in Dense Alloys: X and Gamma


Course Code RT 3 A - JHB 01

Training 05 - 09 Mar

Exam 15 - 16 Mar

Ultrasonic Testing: Level 3 (Main Method)UT 2 A (Certification - ISO 9712) + NDT Level 3 Basic via ISO 9712 - ATB

Pre- and in-service

Part D: (Gen) + Parts E1 & E2 (Specific + codes) + Part F (Procedure)Forgings (f), Castings (c) & Welds (w) - all categories


Course Code UT 3 A - JHB 01

Training 26 Feb - 02 Mar

Exam 13 - 14 MarNO

N-D

ESTR

UCT

IVE

TEST

ING

– L

EVEL

3 –

BAS

IC &

MAI

N M

ETHO

DS

PLEASE NOTE: EDDY CURRENT TESTING & VISUAL TESTING LEVEL 3 ARE AVAILABLE ON REQUEST AND SUBJECT TO DEMAND.

EDDY CURRENT TESTING

NDT Method and Level Industrial Sector

Product Sector / Category

DurationDuration

1 day = 8 hours




Training & Initial

ExaminationMembers


Eddy Current TestingLevel 1

Grade 12 with Maths & Science

ORProficiency Test = 70%

Pre- and in-service

ECT 1.1: Surface (s)

ECT 1.2:Tubes (t)

Training 4 days

Exam 1 day

ECT 1.1R 13 650

ECT 1.2R 13 650

ECT 1.1R 12 626

ECT 1.2R 12 626

ECT 1.1R 2 415

ECT 1.1R 2 415

Course Code ECT 1.1 - JHB 01 ECT 1.2 - JHB 01 ECT 1.1 - JHB 02 ECT 1.2 - JHB 02 ECT 1.1 - DBN 01Training 14 - 17 May 21 - 24 May 09 - 12 Jul 16 - 19 Jul 09 - 12 Apr

Exam 18 May 25 May 13 Jul 20 Jul 13 Apr

Course Code ECT 1.2 - DBN 01 ECT 1.1 - DBN 02 ECT 1.2 - DBN 02 ECT 1.1 - CPT 01 ECT 1.2 - CPT 01Training 16 - 19 Apr 10 - 13 Sep 17 - 20 Sep 05 - 08 Mar 12 - 15 Mar

Exam 20 Apr 14 Sep 21 Sep 09 Mar 16 Mar

Course Code ECT 1.1 - CPT 02 ECT 1.2 - CPT 02Training 13 - 16 Aug 20 - 23 Aug

Exam 17 Aug 24 Aug

Eddy Current TestingLevel 2

ECT 1.1 and/or ECT 1.2 (Qualification i.e. TRA +

exam via ISO 9712 - ATB)

Pre- and in-service

ECT 2.1: Surface (s)

ECT 2.2:Tubes (t)

Training 4 days

Exam 1 day

ECT 2.1R 13 650

ECT 2.2R 13 650

ECT 2.1R 12 626

ECT 2.2R 12 626

ECT 2.1R 2 415

ECT 2.1R 2 415

Course Code ECT 2.1 - JHB 01 ECT 2.2 - JHB 01Training 29 Oct - 01 Nov 05 - 08 Nov

Exam 02 Nov 09 Nov

Course Code ECT 2.1 - DBN 01 ECT 2.2 - DBN 01Training 08 - 11 Oct 15 - 18 Oct

Exam 12 Oct 19 Oct

Course Code ECT 2.1 - CPT 01 ECT 2.2 - CPT 01 ECT 2.1 - CPT 02 ECT 2.2 - CPT 02Training 25 - 28 Jun 02 - 05 Jul 26 - 29 Nov 03 - 06 Dec

Exam 29 Jun 06 Jul 30 Nov 07 Dec

NO

N-D

ESTR

UCT

IVE

TEST

ING

2018

PLEASE NOTE: ADVANCED OPTION: ECT 2.5 - DIGITAL APPLICATIONS AND SIGNAL ANALYSIS ARE AVAILABLE ON REQUEST AND SUBJECT TO DEMAND.

MAGNETIC TESTING - SAQCC NDT SCHEME (ISO 9712)



DurationDuration

1 day = 8 hours




Training & Initial

ExaminationMembers


Magnetic TestingLevel 1



Pre- and in-service

MT 1.1Forging (f)

MT 1.2Castings (c)

MT 1.3Welds (w)

Training 4 days

Exam 1 day

R 13 650 R 12 626 R 2 415

Course Code MT 1 A - JHB 01 MT 1 A - JHB 02 MT 1 A - JHB 03 MT 1 A - JHB 04 MT 1 A - JHB 05Training 08 - 11 Jan 19 - 22 Feb 03 - 06 Apr 14 - 17 May 28 - 31 May

Exam 12 Jan 23 Feb 07 Apr 18 May 01 Jun

Course Code MT 1 A - JHB 06 MT 1 A - JHB 07 MT 1 A - JHB 08 MT 1 A - JHB 09 MT 1 A - JHB 10Training 25 - 28 Jun 31 Jul - 02 Aug 27 - 30 Aug 03 - 06 Sep 01 - 04 Oct

Exam 29 Jun 03 Aug 31 Aug 07 Sep 05 Oct

Course Code MT 1 A - JHB 11 MT 1 A - JHB 12 MT 1 A - DBN 01 MT 1 A - DBN 02 MT 1 A - DBN 03Training 29 Oct - 01 Nov 12 - 15 Nov 22 - 25 Jan 04 - 07 Jun 10 - 13 Sep

Exam 02 Nov 16 Nov 26 Jan 08 Jun 14 Sep

Course Code MT 1 A - CPT 01 MT 1 A - CPT 02 MT 1 A - CPT 03 MT 1 A - CPT 04 MT 1 A - CPT 05Training 29 Jan - 01 Feb 16 - 19 Apr 11 - 14 Jun 20 - 23 Aug 05 - 08 Nov

Exam 02 Feb 20 Apr 15 Jun 24 Aug 09 Nov

Magnetic TestingLevel 2

MT 1 A (Qualification i.e. TRA +


Pre- and in-service

MT 2.1Forging (f)

MT 2.2Castings (c)

MT 2.3Welds (w)

Training 4 days

Exam 1 day

R 13 650 R 12 626 R 2 415

Course Code MT 2 A - JHB 01 MT 2 A - JHB 02 MT 2 A - SASOL A MT 2 A - SASOL B MT 2 A - JHB 03Training 29 Jan - 01 Feb 26 Feb - 01 Mar 05 - 08 Mar 12 - 15 Mar 09 - 12 Apr

Exam 02 Feb 02 Mar 09 Mar 16 Mar 13 Apr

Course Code MT 2 A - JHB 04 MT 2 A - JHB 05 MT 2 A - JHB 06 MT 2 A - JHB 07 MT 2 A - JHB 08Training 21 - 24 May 23 - 26 Jul 20 - 23 Aug 17 - 20 Sep 08 - 11 Oct

Exam 25 May 27 Jul 24 Aug 21 Sep 12 Oct

Course Code MT 2 A - JHB 09 MT 2 A - JHB 10 MT 2 A - DBN 01 MT 2 A - DBN 02 MT 2 A - DBN 03Training 26 - 29 Nov 03 - 06 Dec 02 - 05 Jul 15 - 18 Oct 19 - 22 Nov

Exam 30 Nov 07 Dec 06 Jul 19 Oct 23 Nov

Course Code MT 12 A - CPT 01 MT 2 A - CPT 02 MT 2 A - CPT 03 MT 2 A - CPT 04Training 05 - 08 Mar 07 - 10 May 16 - 19 Jul 01 - 04 Oct

Exam 09 Mar 11 May 20 Jul 05 Oct

NO

N-D

ESTR

UCT

IVE

TEST

ING

- SU

RFAC

E M

ETHO

DS

2018

PENETRANT TESTING - SAQCC NDT SCHEME (ISO 9712)



DurationDuration

1 day = 8 hours




Training & Initial

ExaminationMembers


Penetrant TestingLevel 1



Pre- and in-service

PT 1.1Forging (f)

PT 1.2Castings (c)

PT 1.3Welds (w)

Training 4 days

Exam 1 day

R 13 650 R 12 626 R 2 415

Course Code PT 1 A - JHB 01 PT 1 A - JHB 02 PT 1 A - JHB 03 PT 1 A - JHB 04 PT 1 A - JHB 05Training 08 - 11 Jan 05 - 08 Feb 09 - 12 Apr 14 - 17 May 04 - 07 Jun

Exam 12 Jan 09 Feb 13 Apr 18 May 08 Jun

Course Code PT 1 A - JHB 06 PT 1 A - JHB 07 PT 1 A - JHB 08 PT 1 A - JHB 09 PT 1 A - JHB 10Training 16 - 19 Jul 13 - 16 Aug 17 - 20 Sep 01 - 04 Oct 29 Oct - 01 Nov

Exam 20 Jul 17 Aug 21 Sep 05 Oct 02 Nov

Course Code PT 1 A - JHB 11 PT 1 A - DBN 01 PT 1 A - DBN 02 PT 1 A - DBN 03 PT 1 A - CPT 01Training 26 - 29 Nov 12 - 15 Feb 03 - 06 Apr 03 - 06 Sep 05 - 08 Feb

Exam 30 Nov 16 Feb 07 Apr 07 Sep 09 Feb

Course Code PT 1 A - CPT 02 PT 1 A - CPT 03 PT 1 A - CPT 04 PT 1 A - CPT 05Training 23 - 26 Apr 18 - 21 Jun 27 - 30 Aug 12 - 15 Nov

Exam 27 Apr 22 Jun 31 Aug 16 Nov

Penetrant TestingLevel 2

PT 1 A (Qualification i.e. TRA +


Pre- and in-service

PT 2.1Forging (f)

PT 2.2Castings (c)

PT 2.3Welds (w)

Training 4 days

Exam 1 day

R 13 650 R 12 626 R 2 415

Course Code PT 2 A - JHB 01 PT 2 A - SASOL A PT 2 A - SASOL B PT 2 A - JHB 02 PT 2 A - JHB 03Training 29 Jan - 01 Feb 05 - 08 Mar 12 - 15 Mar 07 - 10 May 25 - 28 Jun

Exam 02 Feb 09 Mar 16 Mar 11 May 29 Jun

Course Code PT 2 A - JHB 04 PT 2 A - JHB 05 PT 2 A - JHB 06 PT 2 A - JHB 07 PT 2 A - JHB 08Training 02 - 05 Jul 30 Jul - 02 Aug 27 - 30 Aug 15 - 18 Oct 19 - 22 Nov

Exam 06 Jul 03 Aug 31 Aug 19 Oct 23 Nov

Course Code PT 2 A - JHB 09 PT 2 A - DBN 01 PT 2 A - DBN 02 PT 2 A - CPT 01 PT 2 A - CPT 02Training 03 - 06 Dec 16 - 19 Apr 20 - 23 Aug 12 - 15 Mar 21 - 24 May

Exam 07 Dec 20 Apr 24 Aug 16 Mar 25 May

Course Code PT 2 A - CPT 03 PT 2 A - CPT 04Training 23 - 26 Jul 08 - 11 Oct

Exam 27 Jul 12 Oct

NO

N-D

ESTR

UCT

IVE

TEST

ING

- SU

RFAC

E M

ETHO

DS2018

VISUAL TESTING - SAQCC NDT SCHEME (ISO 9712)



DurationDuration

1 day = 8 hours




Training & Initial

ExaminationMembers


Visual TestingLevel 1



Pre- and in-service

VT 1.1Forging (f)

VT 1.2Castings (c)

VT 1.3Welds (w)

Training 4 days

Exam 1 day

R 13 010 R 12 034 R 2 415

Course Code VT 1 A - SASOL A VT 1 A - SASOL B VT 1 A - JHB 01 VT 1 A - JHB 02 VT 1 A - JHB 03Training 15 - 18 Jan 22 - 25 Jan 29 Jan - 01 Feb 12 - 15 Feb 21 - 24 May

Exam 19 Jan 26 Jan 02 Feb 16 Feb 25 May

Course Code VT 1 A - JHB 04 VT 1 A - JHB 05 VT 1 A - JHB 06 VT 1 A - DBN 01 VT 1 A - DBN 02Training 02 - 05 Jul 23 - 26 Jul 10 - 13 Sep 12 - 15 Mar 27 - 30 Aug

Exam 06 Jul 27 Jul 14 Sep 16 Mar 31 Aug

Course Code VT 1 A - DBN 03 VT 1 A - DBN 04 VT 1 A - CPT 01 VT 1 A - CPT 01 VT 1 A - CPT 01Training 01 - 04 Oct 05 - 08 Nov 09 - 12 Apr 16 - 19 Jul 13 - 16 Aug

Exam 05 Oct 09 Nov 13 Apr 20 Jul 17 Aug

Visual TestingLevel 2

VT 1 A (Qualification i.e. TRA +


Pre- and in-service

VT 2.1Forging (f)

VT 2.2Castings (c)

VT 2.3Welds (w)

Training 4 days

Exam 1 day

R 13 010 R 12 034 R 2 415

Course Code VT 2 A - JHB 01 VT 2 A - JHB 02 VT 2 A - JHB 03 VT 2 A - JHB 04 VT 2 A - JHB 05Training 19 - 22 Feb 07 - 10 May 20 - 23 Aug 29 Oct - 01 Nov 03 - 06 Dec

Exam 23 Feb 11 May 24 Aug 02 Nov 07 Dec

Course Code VT 2 A - DBN 01 VT 2 A - DBN 02 VT 2 A - CPT 01 VT 2 A - CPT 02 VT 2 A - CPT 03Training 11 - 14 Jun 26 - 29 Nov 28 - 31 May 20 - 23 Aug 10 - 13 Sep

Exam 15 Jun 30 Nov 01 Jun 24 Aug 14 Sep

Course Code VT 2 A - CPT 04Training 01 - 04 Oct

Exam 05 Oct

NO

N-D

ESTR

UCT

IVE

TEST

ING

- SU

RFAC

E M

ETHO

DS

2018

RADIOGRAPIC TESTING - SAQCC NDT SCHEME (ISO 9712)

NDT Method and Level Industrial Sector Product Sector / Category Duration

1 day = 8 hours




Training & Initial

ExaminationMembers


Radiographic TestingLevel 1

+ RT Safety

Grade 12 with Maths & ScienceOR

Proficiency Test = 70%

Pre- and in-service

RT 1.5X-Ray of Dense Alloy Welds

RT 1.6Gamma-Ray of Dense Alloy

Welds*

Training 15 days

Exam 5 days

R 32 465 R 30 030 R 2 415

Course Code RT 1 A - JHB 01 RT 1 A - JHB 02 RT 1 A - JHB 03Training 08 - 26 Jan 03 - 23 Apr 14 May - 01 Jun

Exam 29 Jan - 02 Feb 24 - 28 Apr 04 - 08 Jun

Course Code RT 1 A - JHB 04 RT 1 A - CPT 01 RT 1 A - CPT 02Training 05 - 23 Nov 07 - 25 May 08 - 26 Oct

Exam 26 - 30 Nov 28 May - 01 Jun 29 Oct - 02 Nov

LIMITEDRadiographic Interpreters

Level 2

RT 1 A (Qualification i.e. TRA + exam via

ISO 9712 - ATB)

Pre- and in-service

Film Interpretation of Dense Alloy Welds Only

(No operational RT)

*

Training 9 days

Exam 1 day

R 23 709 R 22 575 R 2 415

Course Code RT 2 INT - JHB 01 RT 2 INT - JHB 02 RT 2 INT - JHB 03Training 05 - 15 Feb 03 - 12 Apr 13 - 23 Aug

Exam 16 Feb 13 Apr 24 Aug

Course Code RT 2 INT - JHB 04 RT 2 INT - DBN 01 RT 2 INT - DBN 02Training 08 - 18 Oct 04 - 14 Jun 25 Jun - 05 Jul

Exam 19 Oct 15 Jun 06 Jul

Course Code RT 2 INT - DBN 03 RT 2 INT - CPT 01 RT 2 INT - CPT 02Training 26 Nov - 06 Dec 26 Feb - 08 Mar 03 - 13 Sep

Exam 07 Dec 09 Mar 14 Sep

Radiographic TestingLevel 2

RT 1 A (Qualification i.e. TRA + exam via

ISO 9712 - ATB)

Pre- and in-service

RT 2.5 X-Ray of Dense Alloy Welds

RT 2.6 Gamma-Ray of Dense Alloy Welds

*

Training 10 days

Exam 5 days

R 23 709 R 22 575 R 2 415

Course Code RT 2 A - JHB 01 RT 2 A - JHB 02 RT 2 A - CPT 01Training 19 Feb - 02 Mar 09 - 20 Jul 09 - 20 Jul

Exam 06 - 09 Mar 23 - 27 Jul 23 - 27 Jul

ADVANCED (see point [1] below)Radiographic Testing

Level 2RT 2 A

(Qualification i.e. TRA + exam via ISO 9712 - ATB)

Pre- and in-service RT 2.9 Digital Radiography

Training 10 days

Exam 5 days

R 29 610 R 28 214 R 2 415

Course Code RT 2.9 - JHB 01Training 23 Jul - 03 Aug

Exam 04 - 08 Aug

NO

N-D

ESTR

UCT

IVE

TEST

ING

- VO

LUM

ETRI

C M

ETHO

DS

* OTHER CATEGORIES AVAILABLE ON REQUEST AND SUBJECT TO DEMAND. [1] RT 2 A CERTIFICATION IS REQUIRED AS PREREQUISITE

2018

ULTRASONIC TESTING - SAQCC NDT SCHEME (ISO 9712)



Duration

1 day = 8 hours




Training & Initial

ExaminationMembers


LIMITEDUltrasonic Testing

Level 1 Limited - Wall Thickness



Pre- and in-service

Limited to wall thickness measurement

using compression probe only

(A-scan & D-meter

applications)

Training 4 days

Exam 1 day

R 11 865 R 11 288 R 2 415

Course Code UT 1 WT - JHB 01 UT 1 WT - JHB 02 UT 1 WT - JHB 03 UT 1 WT - JHB 04 UT 1 WT - JHB 05Training 15 - 18 Jan 19 - 22 Feb 07 - 10 May 11 - 14 Jun 09 - 12 Jul

Exam 19 Jan 23 Feb 11 May 15 Jun 13 Jul

Course Code UT 1 WT - JHB 06 UT 1 WT - JHB 07 UT 1 WT - JHB 08 UT 1 WT - DBN 01 UT 1 WT - DBN 02Training 10 - 13 Sep 08 - 11 Oct 26 - 29 Nov 26 Feb - 01 Mar 28 - 31 May

Exam 14 Sep 12 Oct 30 Nov 02 Mar 01 Jun

Course Code UT 1 WT - DBN 03 UT 1 WT - DBN 04 UT 1 WT - DBN 05 UT 1 WT - CPT 01 UT 1 WT - CPT 02Training 17 - 20 Sep 29 Oct - 01 Nov 03 - 06 Dec 19 - 22 Feb 03 - 06 Apr

Exam 21 Sep 02 Nov 07 Dec 23 Feb 07 Apr

Course Code UT 1 WT - CPT 03 UT 1 WT - CPT 04 UT 1 WT - CPT 05 UT 1 WT - CPT 06Training 04 - 07 Jun 20 Jul - 02 Aug 25 - 28 Sep 22 - 25 Oct

Exam 08 Jun 03 Aug 29 Sep 26 Oct

Ultrasonic Testing Level 1



Pre- and in-service

UT 1.1 Wrought Products/Forgings

UT 1.2 CastingsUT 1.3 Butt Welds

in PlateUT 1.4 Butt Welds

in Pipe

Training 12 days

Exam 3 days

R 29 610 R 28 214 R 2 415

Course Code UT 1 A - JHB 01 UT 1 A - JHB 02 UT 1 A - SASOL A UT 1 A - SASOL B UT 1 A - JHB 03Training 15 - 30 Jan 03 - 17 Apr 07 - 22 May 28 May - 12 Jun 16 - 31 Jul

Exam 31 Jan - 02 Feb 18 - 20 Apr 23 - 25 May 13 - 15 Jun 01 - 03 Aug

Course Code UT 1 A - JHB 04 UT 1 A - JHB 05 UT 1 A - JHB 06 UT 1 A - DBN 01 UT 1 A - DBN 02Training 03 - 18 Sep 01 - 16 Oct 05 - 20 Nov 19 Feb - 06 Mar 09 - 24 Jul

Exam 19 - 21 Sep 17 - 19 Oct 21 - 23 Nov 07 - 09 Mar 25 - 27 Jul

Course Code UT 1 A - CPT 01 UT 1 A - CPT 02Training 12 - 27 Feb 03 - 18 Sep

Exam 28 Feb - 02 Mar 19 - 21 Sep

ADVANCED (see point [1] below)Utrasonic Testing Level 2

UT 2 A (rest as above)

Pre- and in-service

UT 2.10 Ultrasonic Phased

Array

Training 20 daysExam 5 days

R 49 300 R 45 603 R 2 415Course Code UT 2.10 - JHB 01Training 26 Feb - 16 Mar

Exam 26 - 29 Mar

Ultrasonic Testing Level 2

UT 1 A(Qualification i.e. TRA +


Pre- and in-service

UT 1.1 Wrought Products/Forgings

UT 2.2 CastingsUT 2.3 Butt Welds

in PlateUT 2.4 Butt Welds

in PipeUT 2.5 T-joints

& other configurationsUT 2.6 Nozzles

Training 12 days

Exam 3 days

R 29 610 R 28 214 R 2 415

Course Code UT 2 A - JHB 01 UT 2 A - JHB 02 UT 2 A - JHB 03 UT 2 A - JHB 04Training 05 - 20 Feb 25 Jun - 10 Jul 20 Aug - 04 Sep 29 Oct - 13 Nov

Exam 21 - 23 Feb 11 - 13 Jul 05 - 07 Sep 14 - 16 Nov

Course Code UT 2 A - DBN 01Training 30 Jul - 16 Aug

Exam 17, 20 & 21 Aug

UT 2.7 Nodes(Optional - available

on request and subject to demand)

Training 4 daysExam 1 days

R 13 650 R 12 626 R 2 415Course Code UT 2 A - CPT 01 UT 2 A - CPT 02Training 04 - 19 Jun 05 - 20 Nov

Exam 20 - 22 Jun 21 - 23 Nov

NO

N-D

ESTR

UCT

IVE

TEST

ING

- VO

LUM

ETRI

C M

ETHO

DS

PLEASE NOTE: ADVANCED OPTIONS UT 2.8 - CRITICAL FLAW SIZING: UT 2.9 - AUSTENITIC STAINLESS STEEL AND UT 2.11 - TIME OF FLIGHT DIFFRACTION ARE AVAILABLE ON REQUEST AND SUBJECT TO DEMAND. [1] UT 2 A CERTIFICATION IS REQUIRED AS PREREQUISITE

SAQCC NDT SCHEME

Course Name Details Duration

1 day = 8 hours


Course & Initial Exam DatesTraining & Initial Examination

Non Members

Training & Initial Examination

Members

NO

N-D

ESTR

UCT

IVE

TEST

ING

- CO

DE &

STA

NDA

RDS

SPEC

IFIC

- SH

ORT

CO

URS

ES2018

ASME - Eddy Current Testing Code Application Refer to website for list of applicable sections covered

Training 2 days

Exam N/A - Assignments

R 6 100 R 5 643

ASME - Liquid Penetrant Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 5 800 R 5 365

ASME - Magnetic Particle Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

ASME - Visual Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

ASME - Radiographic Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

ASME - Ultrasonic Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

Course Code ASME - ECT - JHB 01Training 14 - 15 May

Exam N/A

Course Code ASME - PT - JHB 01Training 26 - 27 Mar

Exam N/A

Course Code ASME - MT - JHB 01Training 28 - 29 Mar

Exam N/A

Course Code ASME - VT - JHB 01Training 16 - 17 May

Exam N/A

Course Code ASME - RT - JHB 01Training 23 - 24 Apr

Exam N/A

Course Code ASME - UT - JHB 01Training 25 - 26 Apr

Exam N/A

SAQCC NDT SCHEME

Course Name Details Duration

1 day = 8 hours


Course & Initial Exam DatesTraining & Initial Examination

Non Members

Training & Initial Examination

Members

NO

N-D

ESTR

UCT

IVE

TEST

ING

- CO

DE &

STA

NDA

RDS

SPEC

IFIC

- SH

ORT

CO

URS

ES C

ON

TIN

UED

2018

ISO - Eddy Current Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

ISO - Liquid Penetrant Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

ISO - Magnetic Particle Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

ISO - Visual Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

ISO - Radiographic Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

ISO - Ultrasonic Testing Code Application Refer to website for list of applicable sections covered

Training 2 days


R 6 100 R 5 643

Course Code ISO - ECT - JHB 01Training 16 - 17 Jul

Exam N/A

Course Code ISO - PT - JHB 01Training 02 - 03 Jul

Exam N/A

Course Code ISO - MT - JHB 01Training 04 - 05 Jul

Exam N/A

Course Code ISO - VT - JHB 01Training 08 - 19 Jul

Exam N/A

Course Code ISO - RT - JHB 01Training 09 - 10 Jul

Exam N/A

Course Code ISO - UT - JHB 01Training 11 - 12 Jul

Exam N/A

NDT Re-writes Booking ProceduresFull payment is to be made prior to the commencement of the examination

ALL PRICES QUOTED INCLUDE VAT

1 The following documentation is required for re-write examination enrolment:

1.1 All documentation regarding rewrite examinations to be forwarded to Constance Makweng in the Examination Department on 011 298 2106 or on [email protected] 1.2 “Examination Application Form” - completed in full with special attention given to signatures and valid email address

(Initial candidates attending the training course shall be required to complete this form on the first day of the course) 1.3 Confirmation of full payment1.4 For NDT Examinations - A valid vision acuity certificate obtained from a qualified optometrist within 6 months of writing the exam is required1.5 Legible copy of ID or Passport 2 What you need to bring along:

2.1 Copy of your ID or Passport2.2 Stationery, e.g. pen, pencil, note book, erasure and highlighter and scientific calculator

3 Cancellation of Re-write Exam:3.1 The SAIW reserves the right to cancel the holding of a re-write exam at short notice, should student numbers not meet our minimum requirements. Candidates shall be informed of the

cancellation two weeks prior to the re-write exam date and arrangements will be made to book the candidate on the next available re-write exam. Should the student / applicant decide the alternative arrangement is unsuitable, the full re-write exam fee will be reimbursed in these circumstances. Personal costs relating to accommodation and travelling cannot be claimed

3.2 If the re-write exam booking is cancelled by the applicant less than 15 (fifteen) days prior to the re-write exam date, then the cancellation charge will be equal to the full re-write exam cost and no refund is applicable

3.3 If the re-write exam booking is cancelled by the applicant 15 (fifteen) days or more prior to the re-write exam date, a cancellation charge of 4% (plus VAT) of the re-write exam fee will be charged by the SAIW as an administration fee and the balance of the fee refunded to the applicant. In these circumstances only the balance of the re-write exam fee will be reimbursed and no personal costs relating to accommodation and travelling may be claimed by the applicant

4 Dress Code4.1 NDT: Wear long pants, shirt and safety boots4.2 ANY OTHER COURSE: Long pants, shirt and closed shoes


2018Examinations: Non Destructive Testing (NDT)Revision and re-write examinationsPrice for re-write cost per paper OR sample OR 12 Radiographic Film Sets OR written instruction is R 945.00 (including VAT).

JHB

Course Code RW - JHB 01 RW - JHB 02 RW - JHB 03 RW - JHB 04 RW - JHB 05 RW - JHB 06 RW - JHB 07

Revision Dates 26 - 27 Mar 23 - 24 Apr 18 - 19 Jun N/A 25 - 26 Sep 22 - 23 Oct 10 - 11 Dec

Exam Dates 28 Mar 25 Apr 20 Jun 06 Aug 27 Sep 24 Oct 12 Dec

DBN

Course Code RW - DBN 01 RW - DBN 02 RW - DBN 03 RW - DBN 04 RW - DBN 05 RW - DBN 06 RW - DBN 07

Revision Dates N/A N/A N/A N/A N/A N/A N/A

Exam Dates 12 Feb 03 Apr 14 May 11 Jun 30 Aug 01 Oct 12 Nov

CPT

Course Code RW - CPT 01 RW - CPT 02 RW - CPT 03 RW - CPT 04

Revision Dates N/A N/A N/A N/A

Exam Dates 05 Feb 05 Mar 23 Apr 28 May

RW - CPT 05 RW - CPT 06 RW - CPT 07 RW - CPT 08

N/A N/A N/A N/A

16 Jul 13 Aug 10 Sep 29 Nov

SANDE

Course Code RW - SAN 01 RW - SAN 02 RW - SAN 03 RW - SAN 04 RW - SAN 05 RW - SAN 06

Revision Dates N/A N/A N/A N/A N/A N/A

Exam Dates 26 Mar 21 May 02 Jul 20 Aug 08 Oct 19 Nov

Revision prices (including VAT)Corporate Member R 5 643Non-Member R 6 100

SAIW Johannesburg Directions GPS co-ordinates: 26°12′39.6′′S 28°01′35.8′′E

SAIW Directions

SAIW Cape Town Directions GPS co-ordinates: 33°52′11.8′′S 18°30′17.9′′E SAIW Durban Directions GPS co-ordinates: 29°49′49.8′′S 30°57′03.6′′E

N1 ← Koeberg Road (M5) → N7

N1 ←

Bos

man

sdam

Roa

d

& N

7&

N2

Rac

ecou

rse

Roa

d ←

R27

→ N

7 & N1

Ixia Milpark

Centre

SAIW

MAYFAIR NEWTOWN

BOOYSENSSELBY

SAIW

John VorsterPolice Station

Commissioner Street

EAST

Bloemfontein

M2 Motorway

De Villiers Graaf M

otorway M

1

CITY WEST

MAIN REEF ROAD

Blvd

West’n

ProspeedFORDSBURG

Lovers’ Walk

Roodepoort off-ramp

End of M2 MotorwayMACRO

Hanover

Park RoadTreu Rd.

JhbCBD

N

W E

S

DBN

Jan Smuts Highway / M

13

N3PMB

KLOOF M13

N2

SOUTHCOAST

St. James

SpaghettiJunction

NORTHCOAST

Pavilion

Not to ScaleEssex TerraceUniversity

SAIW Durbanin MBA Building

Jan HofmeyerRockdale Ave

Jan Hofmeyer

40 Essex Terrace

Spine Rd

SherwoodMaryville

Jasmin

Southern African Institute of Welding Contact Details

JOHANNESBURG (HEAD OFFICE)Southern African Institute of Welding, 52 Western Boulevard off Main Reef Road, City West, Johannesburg

P O Box 527, Crown Mines, 2025Tel: +27 (0)11 298 2100, Fax: +27 (0)11 836 4132, Email: [email protected]

CAPE TOWNSAIW Western Cape Representative: Liz BerryUnit 38, Milpark Centre, Ixia Street, Milnerton

Tel: +27 (0)21 555 2535, Mobile: +27 (0)84 446 0629, Fax: +27 (0)21 555 3517, Email: [email protected]

DURBANSAIW Training Administrator: Elizabeth Shole

40 Essex Terrace, Westville, 3629Tel: +27 (0)87 351 6568, Mobile: +27 (0)78 782 0197, Fax: +27 (0)86 682 3901, Email: [email protected]

www.saiw.co.za

FOLLOW SAIW ON FACEBOOK

SCAN HERE

SAIW

Southern African Institute of Welding Course Prospectus · PDF fileQuality Engineer Welding...

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