WELDING ENGINEERING - Skarborn Eng · WELDING ENGINEERING Retained welding engineer for CSA W47.1...
Transcript of WELDING ENGINEERING - Skarborn Eng · WELDING ENGINEERING Retained welding engineer for CSA W47.1...
Areas of primary expertise are:
WELDING ENGINEERING
Certification of companies to CSA Standards W47.1 (steel) and W47.2 (aluminum);
professional engineers responsible for welding practice
Preparation of Welding Procedure Specifications (WPS’s) to Canadian Standards Association
(CSA), American Welding Society (AWS), American Society of Mechanical Engineers (ASME),
International Organization for Standards (ISO) standards and Client specific contract
documents. Materials include, but are not limited to, mild to quenched and tempered steels,
aluminum, stainless steels, nickel alloys and chrome molybdenum plate and pipe.
Recommendations for cost effective welding.
Fabrication and erection site audits.
Third party review of welding procedures, including ASME Section III, Nuclear Facility
Components
CIVIL ENGINEERING
Design of aluminum overhead sign structures and aluminum and stainless steel support
systems for tank covers.
Design of steel and stainless steel tanks.
Design of industrial structures such as conveyor galleries, storage sheds, and lifting devices
and associated lugs.
Inspection, repair and design of marine facilities for berthing and mooring ships.
About Skarborn EngineeringSkarborn Engineering Ltd. was formed by Stig Skarborn in 1981 to provide
engineering services in the welding and civil engineering fields.
CONTACT US
(506) 452-1804
ClientsA representative list of Clients which we are either presently doing work for, or have done significant
work for in the past includes:
METAL FABRICATION INDUSTRY
New Brunswick
Nova Scotia
BWS Manufacturing Ltd.
Coastal Metals Ltd.
L & A Metalworks Inc.
Maritime Hydraulic
Maritime Welding Ltd.
Urban Machinery Corp.
McSheffery Industries Ltd.
MQM Quality Manufacturing Ltd.
Ocean Steel and Construction Ltd.
Sunny Corner Enterprises Inc.
TRC Manufacturing & TRC Hydraulics
Glencore - Brunswick Smelter
Halifax Shipyard
I Matheson and Company Ltd.
Lyons Brook Piping and Welding Ltd.
MacGregor’s Industrial Group
Other
CIVIL AND WELDING ENGINEERING
Atlantic Nuclear Services Inc.Nuclear power station welding procedure review
Babcock Wilcox CompanyWelding advice and tank design
Dillon Consulting EngineersMarine structures inspection, repair and design.
Geomembrane Technologies Inc.Design of tank cover supporting structures
Marine AtlanticInspection and analysis of ferry boarding facilities. Recommendations for repair. Design of fendersystems
New Brunswick Department of Transportation and InfrastructureOverhead sign structure design and inspection.
Ship to Shore Diving & Engineering Ltd.Underwater welding procedure specifications.
Warren Environmental, Inc.Review of Canadian stack design calculations.
Marid Industries Ltd.
Nova Scotia Power Inc.
Alstom, Indonesia
Cianbro Corporation (Brewer, Pittsfield and Baltimore, USA)
Metal World Inc., NL
North Eastern Constructors Ltd. , NL
Professional QualificationsSTIG SKARBORN, P.ENG., IWESenior civil and senior welding engineer
WELDING ENGINEERING FOR CUSTOM FABRICATION, MANUFACTURING AND SHIP BUILDINGINDUSTRIES
Retained welding engineer for CSA W47.1 (steel) and CSA W47.2 (aluminum) certified shops.
Preparing welding procedures, welder test guidelines, and performing regular shop audits
Preparation of welding procedures to US and other international standards for a large number of
different materials
Reviewing weld failures and providing welding procedures for repairs
Visual inspection of existing overhead sign structures (OHSS).
CIVIL ENGINEERING STRUCTURE ASSESSMENT AND DESIGN
Cruise ship terminal marine enhancements
Overhead sign structures
Ferry terminal inspection and improvements
Tanks and hoppers
Conveyor galleries
Hollow Structural Steel (HSS) and other profile connections
CREDENTIALS
International Welding Engineer (IWE)
CWB accredited welding engineer
CWB certified welding inspector to CSA W178.2, Level 3
PROFESSIONAL MEMBERSHIPS
P. Eng. in New Brunswick, Nova Scotia, and Newfoundland and Labrador
Canadian Institute of Steel Construction
Steel Structures Education Foundation (Board Member)
American Institute of Steel Construction
Canadian Welding Association
American Welding Society
RECENT EXAMPLES OF CONTINUING EDUCATION
North American Steel Construction Conference, 2014, Toronto
CWA, 2014, Halifax, Welding Requirements and Details, presenter
AWS, 2014, Miami, US/European Standards Conference
AWS, 2013, Las Vegas, Welding Cracking Conference
CWA, 2011, Milton, Stainless Steel Welding Metallurgy
AWS, 2010, Chicago, Chrome-Moly Steel Welding Conference
ARTICLES
Title: Responsibility for Design of Structural Steel ConnectionsPublication: Canadian Institute of Steel Construction, Fall 2005 [download]
Professional QualificationsSUSAN GURAVICH, PHD, P.ENG., IWESenior civil and senior welding engineer
CIVIL ENGINEERING STRUCTURE ASSESSMENT AND DESIGN
Silos, tanks, hoppers
Conveyor galleries
Lifting lugs
Overhead sign supports
Aluminum arch supports for covers on wastewater tanks
WELDING ENGINEERING
Retained welding engineer for CSA W47.1 (steel) and CSA W47.2 (aluminum) certified shops.
Preparing welding procedures, welder test guidelines, and performing regular shop audits.
Preparation of welding procedures to US and other international standards for a large number of
different materials.
CREDENTIALS
International Welding Engineer (IWE)
CWB accredited welding engineer
CWB certified welding inspector Level 2, to CSA W178.2
PROFESSIONAL MEMBERSHIPS
P. Eng. in New Brunswick, Nova Scotia, and Ontario
Canadian Institute of Steel Construction
American Institute of Steel Construction
Canadian Welding Bureau
Canadian Welding Association
RECENT EXAMPLES OF CONTINUING EDUCATION
North American Steel Construction Conference, 2014, Toronto
CWB, 2013, Aluminum Welding Seminar, Halifax
CISC, 2012, Seismic Design of Steel Framed Buildings, Fredericton
National Boiler and Pressure Vessel Inspectors, 2009, ASME Section IX, Houston
AISC webinars, numerous annually
Welding Certification and ProceduresCERTIFICATION
When a steel and or aluminum fabrication shop decides to become CWB certified to CSA
W47.1/W47.2 Division 2, a welding engineer is retained as required by the standards. Skarborn
Engineering Ltd performs this role by first reviewing the specific requirements with the client
(processes and equipment used, type of manufacturing, etc) and then preparing documentation
which includes welding procedure specifications, welding procedure data sheets, and guidelines for
welder testing. Once a client has become certified, regular shop audits are performed to ensure
conformance to the welding standards. In addition, Skarborn Engineering Ltd can provide welding
consulting at the bidding stage, guidance and recommendations for ongoing welded fabrication, and
troubleshooting.
The products and components fabricated by these clients under CWB certification have included
structural steel for buildings, jet bridges for airports, rocket launchers for NASA, precipitators and
other pollution control components for the power generation sector, topsides for the White Rose
offshore oil extraction platform, accommodations module for the Hebron offshore oil extraction
platform, aluminum gangways and sign structures, and aluminum boats. Our company provides a
unique level of experience in this field with over 45 years of combined welding engineering between
the two principals.
PROCEDURES
Project specific welding procedures have been prepared for a large number of clients fabricating
varied structures and components. Short descriptions of a select few are provided below. These have
been in conformance with various standards/codes.
Hebron gravity base structure living quarters, clients North Eastern Constructors Ltd and Metal
World Inc, to CSA W47.2 and ISO standards. The multistory structure is constructed in Bull Arm and
Argentia, Newfoundland, with the top stories fabricated from aluminum
Long Harbour Electrical Modules, client Cianbro Corporation, to CSA W47.1. Comprised twenty-two
very large carbon steel structures with shop fabricated components that were field assembled for
barging to Newfoundland.
White Rose FPSO Topsides, client Irving Shipbuilding Inc, to CSA W47.1 and contract specifications.
Impact and hardness testing were required in procedure testing of joints with European grades of
HSS carbon steel.
LNG Terminal Saint John, client Sunny Corner Enterprises Inc and Bourque Industrial Ltd, to CSA
W47.1. HSS truss connections with European grade steel and impact and hardness testing were
required.
Coleson Cove Generating Station, client Babcock & Wilcox Canada, to ASME Section IX. Procedures
for welding duplex stainless steel and nickel alloys with GTAW, pulsed GMAW and FCAW required
corrosion testing, ferrite testing and Charpy impact tests.
Tensioner Cassette for offshore oil and gas industry, client Maritime Hydraulic Fabrication Division,
to AWS D1.1 and purchaser specifications. Very thick carbon steel plate and HSS fabrication included
requirements for hardness testing and impact testing at -10° C.
Welding procedures for DND mobile crane designed by Aquila Farco and fabricated by Halifax
Shipyards
Industrial Metal StructuresALUMINUM ARCH SUPPORTS
For wastewater treatment facilities, client Geomembrane Technologies Inc
Aluminum and stainless steel arch or truss support systems have
been designed for approximately 40 geomembrane cover
installations across the United States, Canada, and Australia. Spans
have ranged from 3.6 m (12 ft) to 12 m (40 ft), and supports have
conformed to the Aluminum Specification, CAN/CSA S157, or the
Australian Aluminum Structures Standard, depending on
jurisdiction. Installations have included aluminum walkways and
railings in some cases. A full-scale test of one arch was completed
with the client to verify the failure mode and capacity of shallow arches.
ALUMINUM AND STEEL OVERHEAD SIGN SUPPORTS
For highway signs, clients include New Brunswick Department of Transportation & Infrastructure
(NBDTI), Transportation & Infrastructure Renewal Nova Scotia, L & A Metalworks
Numerous site specific designs as well as a new standard design for NBDTI have been completed inconformance with the Canadian Highway Bridge Design Code. Cantilever, overhead bridge, and singlepost roadside sign supports have been designed, and existing structures assessed where sign areawas increased.
CARBON STEEL AND STAINLESS STEEL TANKS, HOPPERS,
CARBON STEEL AND STAINLESS STEEL TANKS, HOPPERS,& SILOS
Clients include Bourque Industrial Ltd, Noranda Brunswick Mine, McSheffery Industries Ltd, Sunny
Corner Enterprises Ltd, L & A Metalworks Ltd., Warren Environment
Numerous tanks have been designed to API 650 or to the National Building Code where applicable.
Because of Skarborn Engineering Ltd’s expertise in welding consulting, welding access and distortion
considerations are included in the details for all structures
Other examples of designs for industrial structures include an inverted conical storage structure for
gypsum at the Coleson Cove Generating Station, rectangular bin with supporting structural frame for
REPAP Groundwood Mill, and gantry crane for handling spent fuel cannisters at Pt Lepreau
Generating Station. Structural analysis and design programs and classical analysis techniques are
used for the design of structures
Warren Environment has designed many tall steel stacks for the oil and gas industry, and Skarborn
Engineering has performed design reviews of these for a number of Canadian locations
Marine FacilitiesCRUISE SHIP TERMINAL
For Saint John Port Authority through Dillon Consulting
Mooring facilities to accommodate the largest cruise ships in the world at three different berths.
Analysis and design of mooring dolphins to resist forces from currents and wind taking into account
mooring line configuration and properties. Inspection of existing mooring dolphins. Stability analysis
of existing concrete cribs. Foam filled fender design for corner impact forces.
FERRY TERMINALS
For Marine Atlantic
Numerous assessment and improvement projects were undertaken for the Newfoundland and Fundy
services, where the latter was operated by Marine Atlantic. Transfer bridges were inspected, analysed
and rated for Port aux Basques, Argentia, North Sydney, Saint John, Digby, Yarmouth and Bar Harbor.
In some cases remedial designs were prepared for damaged components due to corrosion or
accidental ship impact, or those that required change to accommodate different ramp configurations.
The pile supported dock at Argentia had experienced substantial
deterioration due to microbiologically induced corrosion (MIC).
Analysis indicated that affected piles did not have to be replaced if
the deck live load was reduced. Design of corrosion protection
system to stop MIC was prepared by a subcontractor.
Design of replacement steel sheet pile current and wave protection wall in Saint John due to
corrosion and fatigue damage.
Design of fender system replacements in Argentia and Bar Harbor, including assessment of berthing
forces.
BULK HANDLING AND CARGO TERMINALS
Clients include W. H. Crandall for Public Works Canada, Rothesay Paper, and Little Narrows Gypsum
Co.
Examples of marine facilities are:
Inspection and improvements to existing facilities and design of new facilities for Chatham, NB
and a wharf extension in Newcastle, NB.
Barge berth inspection, remedial design and construction supervision.
Assessment and design of improvements for timber wharf supporting ship loader.
In addition, both Stig Skarborn and Susan Guravich have marine structure experience with companies
other than with Skarborn Engineering Ltd. Examples are the design of Point Tupper, NS, oil terminal
berth #2, shipping terminal in Spragge, ON, field surveys for fishing harbour in Yemen, design of oil
tanker and bulk handling terminal in Nanticoke, ON, and construction surveying for Saint John and
Bayside, NB, terminals.
Training and Workshops
Skarborn Engineering Ltd has prepared a number of presentations
on topics related to welding, and these have been given to a wide
audience including welders, welding supervisors, engineers,
technicians, detailers and managers. Companies participating in
these sessions have included metal fabricating firms and detailing
companies. Presentations have also been given to the New
Brunswick Department of Transportation & Infrastructure and
Nova Scotia Power Inc. Formats have included PowerPoint, text
review of standards/codes, and on-site training on the shop floor.
The following courses are available on request:
Quality – The Welder’s Responsibility
Aluminum Quality – The Welder’s Responsibility
Welding Supervisor’s Workshop
CSA W47.1 Certification – How Skarborn Engineering Ltd. Works With You
Welding – Requirements on Drawings
Distortion Control
Welding Procedure Specifications for Welders
Bridge Welding Requirements
Specialized on-site training for aluminum welding, of interest to shops becoming certified to CSA
W47.2, can be arranged.