SOLUTIONS & SUPPORT - Jotne · SOLUTIONS & SUPPORT CONNECT WITH US : ... Gardner Denver offers...
Transcript of SOLUTIONS & SUPPORT - Jotne · SOLUTIONS & SUPPORT CONNECT WITH US : ... Gardner Denver offers...
Pumping Perfected.TM
SOLUTIONS & SUPPORT
CONNECT WITH US :
www.gardnerdenverpumps.com
1-866-GDPumps
GardnerDenverPumps
GardnerDenverPumps
GardnerDenverPumpsTV
@GDPumps
We build tough pumps. No surprises
there. We’ve been building pumps
for 150 years. It’s part of our DNA. And
while we have a reputation for building the
industry’s toughest pumps, that distinction
alone isn’t what gets us up in the morning.
We thrive on building a better product
and delivering a better experience for
our customers—continually surpassing
standards, even if they happen to be our
own. You don’t reach the top, pat yourself
on the back and call it a day. Tough is
what you’d expect from Gardner Denver.
But we believe in going further, thinking
and innovating beyond what’s needed,
beyond expectations—Beyond Tough.
DRILLING PUMPS 2
STIMULATION & FRACTURING PUMPS 4
CENTRIFUGAL PUMPS 8
CONSUMABLES 12
WELL SERVICING PUMPS 6
FLUID ENDS & DRILLING MODULE 10
PUMP UNIVERSITY 16
EXPERIENCE 360 14
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ENGINEERED TO MEET THE MOST DEMANDING APPLICATIONS—YOURS.
DRILLING PUMPSWe use advanced geometry, high-quality materials, proprietary manufacturing techniques and
rigorous field testing to construct the most reliable triplex pumps on the market. Factor in ease
of maintenance and the real bottom line is maximized uptime for the lowest total cost of ownership.
And every pump in our line is backed by our renowned customer service and repair capabilities.
Having built the industry’s first drilling pump more than a century ago, we know the importance of maintaining
performance under the most severe real-world applications. To keep your operation running, nothing is compromised.
Pump ModelPower Stroke Sizes Max Flow Rate Max Pressure
(BHP) (kW) (in.) (mm) (in.) (mm) (GPM) (m3/hr) (PSI) (bar)
PZ 2400 2,400 1,790 14 356 5-9 127-229 1,272 289 7,500 650
PXL 2,000 1,491 11 279.4 5-7.25 127.0-184.2 678 154 7,500 517
PZ 11HP (PZL HP) 1,600 1,193 11 279.4 5-7 127.0-177.8 632 144 7,500 517
PZ 11 (PZL) 1,600 1,193 11 279.4 5.5-7.25 139.7-184.2 678 154 5,000 345
PZ 10 (PZK) 1,350 1,007 10 254.0 5.5-7 139.7-177.8 575 131 5,000 345
PZ 9 (PZJ) 1,000 746 9 228.6 4-7 101.6-177.8 585 133 5,000 345
PZ 8 (PZH) 750 559 8 203.2 4-7 101.6-177.8 580 132 5,000 345
PZ 7 (PZG) 550 410 7 177.8 4-7 101.6-177.8 507 115 5,000 345
PAH 275 205 8 203.2 3-5 76.2-127.0 357 81 3,118 215PZ 2400With more power and less weight than competing pumps, the PZ 2400 tackles the most severe onshore and offshore applications.
Packs optimum performance in a smaller footprint. Only 101 inches wide, it can be mounted to the back of a truck without penalties.
MAVERICK PZ 11 Built for long-term value and maximum productivity, the rugged 40,500 lb. PZ 11 is also compatible with our new 6,000 PSI drilling module.
THE Designed specifically for horizontal drilling and high flow rates, our THE comes with an extended-life cast frame for extreme applications.
2250 This lighter-weight reciprocating triplex is an upgrade of our HD 2250 and extends service life in the harshest well stimulation environments.
C2500 Originally designed for stimulation service in the Barnett Shale, this quintuplex features patented, stem-guided valve designs for extended life.
2500 With numerous power- and fluid-end upgrades, this reciprocating quintuplex is specifically designed for harsh, high-flow rate environments.
IN THIS KIND OF ENVIRONMENT, YOU NEED A PUMP THAT’S FEARLESS.
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Pump ModelPower Stroke Sizes Max Flow Rate Max Pressure
(BHP) (kW) (in.) (mm) (in.) (mm) (GPM) (m3/hr) (PSI) (bar)
GD 3000 3,000 2,237 11 279.4 4.5-7 114.3-177.8 1,375 312 22,000 1,517
C 2500 2,500 1,864 8 203.2 3.75-7.5 95.3-190.5 2,523 573 20,000 1,379
GD 2500Q 2,500 1,864 8 203.2 3.75-6.75 95.3-171.5 2,044 464 17,800 1,227
GD 2250T 2,250 1,678 8 203.2 3.75-7 95.3-177.8 1,319 300 21,500 1,482
GD 1600 1,600 1,195 8 203.2 3.75-6.5 95.3-165.0 1,135 258 18,100 1,248
Imagine more power and a smaller footprint. With logic-defying engineering, Gardner Denver stimulation
and fracturing pumps deliver, earning a reputation for being the best on the market, maximizing flow rate and pressure capabilities.
From the ground up, these pumps are built to maximize productivity. All of our models
feature a high-strength forged crankshaft with a unique design, accommodating multiple
fluid-end module options for specific pressure and flow requirements. That includes fluid
ends with Falcon technology, which simplifies repair and maintenance through an easy-to-use
twist-in spring retainer.
GD 3000Field proven as the industry’s most powerful well stimulation pump, this reciprocating triplex combines high-pressure and high-flow capabilities into one lightweight unit.
STIMULATION &FRACTURING PUMPS
GD 1250 Lightweight, powerful and durable, the 8,000 lb. GD 1250 is ideal for offshore cementing skids, where space matters most.
GD 600 The most versatile and maintenance-friendly pump on the market, the 5,000 lb. GD 600 is ideal for tackling everything from cementing to coil tubing service.
TEE Used for a variety of workover and well servicing applications, the 3,200 lb. TEE pump incorporates a durable cast frame construction.
Pump ModelPower Stroke Sizes Max Flow Rate Max Pressure
(BHP) (kW) (in.) (mm) (in.) (mm) (GPM) (m3/hr) (PSI) (bar)
GD 1250 1,250 932 8 203.2 3.75-6.5 95.3-165.1 1,135 258 18,100 1,248
GD 1000Q 1,000 746 6 152.4 2.75-4.5 69.9-114.3 929 211 17,852 1,231
GD Compact 600 447 6 152.4 2.75-4.5 69.9-114.3 558 127 16,845 1,161
GD 600 600 447 6 152.4 2.75-5 69.9-127.0 688 156 16,845 1,161
TGH 400 298 8 203.2 3-5 76.2-127.0 357 81 10,000 689
PAH 310 231 8 203.2 3-5 76.2-127.0 357 81 10,000 689
GD 250 250 186 5 127.0 2-5 50.8-127.0 362 82 15,000 1,034
THE 215 160 5 127.0 4-5.5 101.6-140.0 462 105 2,950 203
TGE 165 123 5 127.0 1.75-4 44.5-101.6 245 56 10,000 689
TEE 165 123 5 127.0 1.75-4 44.5-101.6 245 56 10,000 689
ENGINEERED TO PROVIDE THE MOST POWER WITH A SMALLER FOOTPRINT.
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When you need a rugged pump for the oil and gas industry’s most demanding applications, you need a
Gardner Denver well servicing pump. Our high-pressure triplex pumps are rated from 165 to 1,250 BHP.
You’ll find a broad selection of pumps, each designed for specific applications—from offshore
to kill-truck operations. Equipped with top-of-the-line fluid-end and power-end components,
every model features or offers options for plungers or pistons for added versatility. Sub-assembly
options vary on each well servicing pump. Rest assured, we have the solutions to meet your
specific needs.
WELL SERVICINGPUMPS
Endurance tested to one million cycles at maximum load, the GD 1000Q combines the high flow rate of a quintuplex design with high-pressure capabilities.
GD 1000Q
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10x12 Heavy Duty
This heavy-duty version of our 10x12 centrifugal pump contains upgraded bearings and a stronger input shaft for severe-duty applications.
THIS IS WHERE FLEXIBILITY MEETS ROCK-SOLID RELIABILITY.
CENTRIFUGALPUMPS
Pump ModelPower Max Flow Rate Max Pressure
(BHP) (kW) (GPM) (m3/hr) (PSI) (bar)
10X12HD 280 209 4,500 1,022 100 7
10X12 200 149 4,000 908 85 6
2045LX 100 75 950 216 100 7
5X6 50 37 950 216 70 5
4X5 25 19 800 182 50 3
The real world is hard on conventional industrial equipment. Fortunately, there’s nothing conventional
about our centrifugal pumps. Built for the most severe service applications, they can handle any curve reality throws.
To keep performance and productivity high, we manufacture our pumps to exacting specs.
Gardner Denver offers models for a variety of industrial applications, including supercharging
reciprocating pumps, cement pumps, triplex pumps and well servicing pumps. Size, packing,
wear-plate and shaft options are also available, matching the solution to your specific
heavy-duty application.
Used for industrial applications and charging higher-horsepower cement pumps, this hybrid is available with multiple packing, wear-plate and input-shaft options.
Ideal for charging larger stimulation and fracturing pumps, the 5x6 also can be used for industrial applications.
5x62045LX With a smaller, compact design, the 4x5 is ideal for supercharging reciprocating, triplex and well servicing pumps, and can also be used in industrial applications.
4x5
GD Triplex Fluid EndMachined from individually forged, heat-treated alloy steel to last up to 3 times longer than competitors’ models, the GD 2250 is also available in stainless steel.
GD Quintuplex Fluid EndAvailable with Falcon technology, stainless-steel options and valve-over-valve or Y-style crossbore design, this fluid end will dramatically boost productivity.
With this 6,000 PSI fluid-end module, we break new ground. A unique, mid-range alternative to conventional 5,000 PSI and 7,500 PSI solutions, it delivers greater performance, pressure and flow rates without sacrificing space or costing too much.
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Piston Cylinder Displacement Maximum Pressure Pump
RPMInput RPMDiameter Per Revolution Per Minute
in. mm gal. lit gal. lit PSI kg/cm2
7 178 5.50 20.81 632 2,393 3,905 275
115 504
6.5 165 4.74 17.94 545 2,064 4,529 318
6 152 4.04 15.29 465 1,758 5,316 374
5.5 140 3.39 12.85 390 1,478 6,000 422
DRILLING MODULEHeavy Duty Drilling Module
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Our fluid ends are legendary. Not only are they easier to install, but they’re field tested to last 2 to 6 times
longer than other fluid ends—even on competitors’ pumps.
This is 40 years of fluid-end innovation,
working overtime. On every fluid end we
manufacture, we use proprietary autofrettage
techniques to redefine durability. Falcon
technology, included in most models,
employs a gunsight retainer for maximum
ease of use and replacement. With
fluid ends of stainless steel,
another Gardner Denver
exclusive, expect up to 6 times
longer life than carbon steel.
TLS 10 Fluid EndUtilizing the uni-mount flange and Falcon spring retainer, this module is field tested to outperform in high-stress applications.
SGWS2500Q
Cylinder Size Valve Family
3.75 in.
4.0 in.
4.5 in.
5.0 in.
5.5 in.
6.0 in.
6.75 in.
P4
P4
P5
P5
P5
P5
P4
SGWS2250 TRIPLEX
Cylinder Size Valve Family
3.0 in.
3.75 in.
4.0 in.
4.5 in.
5.0 in.
5.5 in.
6.0 in.
6.5 in.
6.75 in.
P4
P4
P4
P5
P5
P5
P5
P6
P6
FLUID ENDS
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Manufactured to OEM specs from proprietary blends and high-performance compounds, our packing and plungers are precision machined to ensure uncompromised reliability. Competitively priced, they can accommodate almost any well servicing pump and are backed by our legendary service.
OEM Packing & Plungers
P4 SeatP4 Valve
4" GD SGWS GD YWS SPM
Xtra Gold PackingSoft Set VP1105429 VP1109408 VP1104056
Complete Set 332THD4060 308CMC4060 330THD4060
GD OEM PlungerStandard 157PN009 PP1042097 157PN009
Extended Life PP1075485 PP1099810 PP1075485
4.5" GD SGWS GD YWS SPM
Xtra Gold PackingSoft Set VP1105430 VP1109413 VP1104060
Complete Set 333THD4060 309CMC4060 326THD4060
GD OEM PlungerStandard 512893000 PP1003340 512893000
Extended Life PP1075486 PP1099811 PP175486
5" GD SGWS GD YWS SPM
Xtra Gold PackingSoft Set VP1105431 VP1112531 VP1104064
Complete Set 334THD4060 310CMC4060 331THD4060
GD OEM PlungerStandard 478640000 PP1002619 478640000
Extended Life PP1082292 PP1099812 PP1082292
*Standard black packing also available.*Other sizes available from 2.5 in to 6.75 in.
Gardner Denver Fluid End Fitment*
* Fit most competitor fluid ends as well.
CWS 2250 TriplexGWS 2500 Quint
Standard 2500 Quint
Cylinder Size Valve Family
3.75 in. P4
4.0 in. P4
4.5 in. P5
5.0 in. P5
5.5 in. P6
5.75 in. P6
6.0 in. P6
SGWS 2500 Triplexand SGWS 2500 Quint
Cylinder Size Valve Family
3.75 in. P4
4.0 in. P4
4.5 in. P5
5.0 in. P5
5.5 in. P6
6.0 in. P6
6.75 in. P6
SGWS GD 3000TLS 10
Cylinder Size Valve Family
4.5 in. P5
5.0 in. P5
5.5 in. P6
6.0 in. P6
Our certified OEM valves and seats are designed to fit almost any pump and consistently last 39% longer
than competitor consumables.
Featuring a one-piece design, proprietary bonded inserts
and innovative geometry, Gardner Denver consumables
deliver significantly longer life. Reducing downtime even
further, we’ve color coded our valves and seats to eliminate
mix-ups on the worksite. You’ll find a vast and readily
available inventory backed by our full service and support.
PAIR GARDNER DENVER PACKING & PLUNGERS AND VALVES & SEATS FOR THE ULTIMATE PUMPING PERFORMANCE.
CONSUMABLES
Easy to UseColor Coded Long Lasting Durable Competitive Pricing
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GENUINE OEM PARTS
When internal components fail, we are your lifeline to a consistently reliable supply of certified OEM parts, designed for our pumps and our competitors’ pumps — getting your production back online ASAP.
AUTOFRETTAGED FLUID ENDS
Utilizing our own proprietary process model from a technique commonly used for strengthening a tank’s-gun barrels, we increase resistance to stress and corrosion, dramatically extending the life of the fluid end.
RAPID RESPONSE TEAM
Things happen. When they do, we’re there with on-site support. With our numerous locations across the US, you’re never far from Gardner Denver certified parts, service or repair.
TECHNICAL EXPERTISE
Pump knowledge runs deep at Gardner Denver, where our personnel and pump-service techs have extensive training, engineering support and state-of-the-art production facilities.
We’re known not only for building the best pumps in the industry, but for offering the most complete
support, including OEM-certified service covering routine maintenance, repairs and even power-end and
fluid-end inspections—expertise we’re happy to bring to your job site. We know what it takes to get your
pump back online, even if it’s not one of ours.
Complete Pump Support
We are where you need us. Gardner Denver is a global
manufacturer of pumps, industrial compressors, blowers,
loading arms and fuel systems. With 40 manufacturing
facilities worldwide and offices in 33 different countries,
we are always on hand for pumps, parts, service or support.
Global ReachEXPERIENCE 360We know pumps like no other company in the world.
That knowledge comes with a uniquely comprehensive circle of support designed to address the long-term needs of our customers.
One of Gardner Denver’s newest service offerings, Pump University is a mobile classroom training your
employees how to properly maintain pumping equipment.
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We build pumps to last. The same can be said for how
we approach relationships. We’re not just selling pumps;
we’re providing long-term solutions that result in higher
productivity and lower total costs. We begin by listening
to our customers, specifically addressing their needs.
We finish by over-delivering on expectations. And we
never stop.
Your Performance Partner
WE’RE WITH YOU, AND PROVING IT, EVERY STEP OF THE WAY.
PUMP UNIVERSITY