SOLUTIONS ACROSS THE MIDSTREAM SUPPLY CHAIN · 2019-09-27 · Pipeline control system Pipeline...

EMEA HUG

SOLUTIONS ACROSS THE MIDSTREAM

SUPPLY CHAINFeroz Qureshi

24th September 2019

© 2019 by Honeywell International Inc. All rights reserved.

The Midstream Supply Chain


Unparalleled Experience in 60+ Years

2

Proven Track Record... Ensuring Safe Operations in 3,000+ Terminals

70,000+ Tanks

Inventory management

2,000+ Loading Bays

Efficient distribution

800+ Provers

Ensuring meters are accurate for all transactions

250+ Truck, Rail and Marine Terminals

Integrated Terminal Management systems

1,000+ Additive and Blending Systems

Driving profit through high value products

Total projects

completed in more than

100+ countries

~4200 Mbblcrude & refined

products

45 times global

consumption / day

THE INTEGRATED APPROACH

Enabling Risk Reduction & Delivering an

Automation Solution keeping Operations in Mind


The Integrated Project

For a True Integrated Project the 3 pillars have to be dependent on the other

Te

ch

no

log

y

Inte

gra

tio

n

Op

era

tio

na

l

Inte

gra

tio

n

Co

ntr

ac

tual

Inte

gra

tio

n


Contractual Integration

Integrated solutions

increase value

of individual benefits!

Dependency of the pillars

Operational Integration

Technology Integration

5


What does true Integration ensure?

More Sustainable Value Throughout the Facility Life Cycle

Startup your

Facility Sooner

Reach Target

Production Sooner

Operate at Peak

Performance

Project Engineering,

Embedded Knowledge,

True Integration

Operator Experience,

Embedded Knowledge

Optimized Performance,

Embedded Knowledge,

Improved Operational

Effectiveness

Starting up the facility

TECHNOLOGY & TECHNOLOGY INTEGRATION

Integrate not Interface


1

LE

VE

L

Smart, connected I/O,

transmitters, devices,

sensors, FGS detectors

2

LE

VE

L

Automation, HMI, DCS,

SCADA, Networks,

PLC, RTU, ESD, Plant

Safety

3

LE

VE

L

Operations

Management & MES

Systems; Plant &

Personnel Security

4

LE

VE

L

Business Planning,

Logistics and ERP

Systems

Typical Automation Needs for a Process Facility

Honeywell Confidential - © 2019 by Honeywell International Inc. All rights reserved.

Systems deployed on terminals nowadays

9

A scattered landscape of systems in various stages of their lifecycle

Pipeline control

system

Pipeline metering

system

Railcar loading

system

Truck loading

system

Terminal

automation system

Truck weighing

system

Waste Water

Treatment control

system

Tank gauging

system

Marine Loading

Arm control system

Operations CCTV

system

Tankpit / Pumppit

control system

Railcar weighing

system

Access control

system

Site security

systemFire alarm system Firefighting system

VRU control

system

Video surveillance

system

Automatic overfill

prevention system

Floating roof

monitoring system

Rollover protection

system

Gas detection

system

Building

management

system

Leak detection

system

Mimic panel


Pipeline control

system

Pipeline metering

system

Railcar loading

system

Truck loading

system

Terminal

automation system

Truck weighing

system

Waste Water

Treatment control

system

Tank gauging

system

Marine Loading

Arm control system

Operations CCTV

system

Tankpit / Pumppit

control system

Railcar weighing

system

Access control

system

Site security


VRU control

system

Video surveillance

system

Automatic overfill

prevention system

Floating roof

monitoring system

Rollover protection

system

Gas detection

system

Building

management

system

Leak detection

system

Mimic panel


10

Integration requires a common platform!


Pipeline control

system

Pipeline metering

system

Railcar loading

system

Truck loading

system

Terminal

automation system

Truck weighing

system

Waste Water

Treatment control

system

Tank gauging

system

Marine Loading

Arm control system

Operations CCTV

system

Tankpit / Pumppit

control system

Railcar weighing

system

Access control

system

Site security


VRU control

system

Video surveillance

system

Automatic overfill

prevention system

Floating roof

monitoring system

Rollover protection

system

Gas detection

system

Building

management

system

Leak detection

system

Mimic panel


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Honeywell’s Experion /EBI platform can integrate all these systems!

Experion (Process Control System)

Experion Industrial Security


The platform for Process Automation: Experion

12

HMIAlarm

HandlingConfiguration ApplicationsData Analysis

Process

Control

Process

SafetyFire & Gas Wireless

Tank

Gauging3rd Party Loading CCTV

Perimeter

Prot.

Experion (Process Control and SCADA System)


The platform for site security and building automation: EIS

13

HMIAlarm

HandlingConfiguration ApplicationsData Analysis

Security Video SurveillanceEnergy

Management

Building

ManagementLife Safety

EIS : Experion Industrial Security

(Safety and Security System)


The Integrated Platform

14

Integrated HMIIntegrated

Alarm handlingConfiguration Applications

Integrated

DataAnalysis

Experion Process Knowledge SystemExperion Process /

SCADA System

Experion Industrial

SecurityDSA

Process

Control

Process

Safety

Fire &

GasWireless

Tank

Gauging

3rd

PartyLoading CCTV

Perimet

er Prot.Security

Life

Safety

Video

Surveillance

Energy

Mngt.

Building

Mngt


The Integrated Architecture

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OPERATIONAL INTEGRATION

Enables Operational Efficiency & Better Incident

Management


Terminal Automation solution – Automating workflows

Terminal infrastructure <> Workflow <> Automation solution

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Terminal Infrastructure

Automation Solution

Workflow

➢ The automation solution has impact

on the workflow and on the terminal

infrastructure.

➢ Infrastructure determines the

workflow and automation solution.

➢ The workflow determines the

automation solution and has impact

on the terminal infrastructure.


Typical Terminal Operations Workflow

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TERMINAL MANAGER

Exit Gate

Loaded details

to OMS

BOL printing

office

Weigh bridge

after load

Loading

Gantry

Weigh bridge

before load

Intermediate

Gate

Reporting

Office / FAN

Bay

allocation /

queuing

Entry Gate

Load

inputs

from OMS

Final validations before

opening exit gate.

Optional. Upload of Loading

Details back from TM > ERP

Exit formalities,

collect invoice, BOL

Optional. Determine net

weight for invoicing.

Validations, compartment planning,

interlocks, product availability check.Weigh bridge for ensuring truck is

empty. Card reader for identification.

Gate to regulate traffic in loading

area

Optional. Load advice printing. Issue

of temporary access card, seals

To regulate traffic on the terminal.

Drivers are called when it is their

turn to load or offload

Identification, access validations

Shipment planning option at gate.

Barrier gate opening

Orders, Contracts, Shipments from OMS (Order

Management System) > TM


Operational Integration Example: Truck Loading19

Terminal Automation Control in

Experion PKS

Detailed Bay View in

Experion PKS


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Possible Integrated View from the Pipeline Operator Window

Physical

Security

Incident

Management

Real-time

Operations

Abnormal

Situation

Management

Process

Upset

Analysis

Safety (Fire

& Gas)

Operations

Overview

(GIS

Integration)


Other potential operations scenarios enabled by integration

• Managing a process upset

- Tank Overfill

- Truck Overfill

- Loading wrong product

- Automatic response to events

• Managing a safety incident

- Fire detection

- Gas leakage detection

- Verifying Safety Compliance for non-

certified driver and vehicles


• Steady state operation

- Ensuring SOPs followed

- Additional visual permissive

- Single Window HMI

- Integrated Alarm & Event list

• Analyzing incidents and upsets

• Managing a security incident

- Unauthorized access

- Driver with invalid access trying to

access site

- Perimeter protection


Technology Integration enables Operational Integration increasing Operations Effectiveness

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CONTRACTUAL INTEGRATIONEnsuring You Get What You Want



Additional Disclaimers As Needed (Consult Legal)

Owner / Operator dictates the requirement and solution

MAC Contracting Strategies to ensure Contractual Integration

of the Automation scope

Model #3:

MAC Subcontractor under EPC

• EPC manages MAC scope as an

integrated subcontract (full scope)

• EPC provides overall project

coordination contracted Client / PMC

• MAC team handles all automation,

integration between packages and

related deliverables to EPC

• MAC vendor has end to end

responsibility to deliver, manage and

integrate as per EPC project schedule

Model #2:

Hybrid MAC: EPC/HON Joint Team

• Blended team

• MAC based on core strengths

• Integrated work-processes

• Flexible & consultative

• Good for agility

• Automation vendor is pre-selected

as MAC vendor by owner

• Ensures all objectives and

preferences of end user are met

Model #1:

Full Service MAC

• Direct contract Owner / Operator

• Peer contractor to EPC, or above

multiple EPC Contractors

• Brought onto job before EPCs

• Automation vendor is pre-

selected as MAC vendor

Model #4:

EPC flexible to chose vendors

• EPC flexible to chose vendors for

different packages

• EPC provides overall project

coordination contracted Client / PMC

• EPC responsible for integration

between the different vendors

• Some of end user preferences might

not be met on the vendor selection

EPC

Owner

MAC Vendor

Owner

EPC MAC Vendor

Owner

MAC EPC1EPC2

EPC3EPC4

EPC5

EPC

Owner

VendorVendor

VendorVendor

Vendor


Example of Integrated Solution by MAC vendor

TMS

BOL printer

Tomcat

MCC

VRU

Field JB

CCTV

CCTV

Internet VPN

operator workplace

Control room

VDI

Office IT

ICSS

DCS/SIS

Eng. stn.

Tank gauging

Guard house

CCTV client

42"

Fire alam panel

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What if it’s not integrated?

TMS

BOL printer

Tomcat

MCC

VRU

Field JB

CCTV

CCTV

Internet VPN

operator workplace

Control room

VDI

Office IT

ICSS

DCS/SIS

Eng. stn.

Tank gauging

Guard house

CCTV client

42"

Fire alam panel

25

ICSS Vendor

CCTV Vendor

FACP Vendor

ATG Vendor

System integrator

WHAT DOES INTEGRATION FURTHER ENABLE?


Connected Plant for Terminals

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Analytics

Terminal Operations are

ComplexConnected Plant for Terminals

HISTORYTAMPER PROOFING

API CALCULATION

DEVICEABSTRAC-

TION

CERTIFI-CATIONS

REPORTING

DIAGNOSTICS

CALIBRATION

ERP INTERFACE

CONFIGUR-ATION

IntegratedOperations

T1 T2 T3 T4

Integrated Terminal Operations

TruckScheduling

JITInventory

MultisiteDashboard

ERP Interfaces

• Full visibility of assets & analytics driving operational efficiency

• Dynamic slot booking and truck scheduling

• Reduce IT and OPEX costs

• Maximize assets

• Faster response to emergencies

• Geographic spread makes monitoring multiple terminals difficult and expensive

• Limited collaboration across the supply chain (Terminal with truck; Terminal with refiner)

• Limited data available to proactively plan inventory and logistics (Corporate planning)

• Low return of automation for smaller terminals (IT costs)

Provide a shared collaborative

environment to improve

prioritization of activities by

making all key information

available in a structured easily

viewed environment to all

participants

COLLABORATEWITHCOLLABORATION STATION

Collaborate with Experts Wherever They Are

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SOLUTIONS ACROSS THE MIDSTREAM SUPPLY CHAIN · 2019-09-27 · Pipeline control system Pipeline...

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Transcript of SOLUTIONS ACROSS THE MIDSTREAM SUPPLY CHAIN · 2019-09-27 · Pipeline control system Pipeline...