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Softgel Technology Softgel Capsule Processing Equipment Manufacturer & Softgel Capsule Processing Solution Provider Beijing Xin Hang Cheng Technology Development Co., Ltd.

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Softgel Technology

Softgel Capsule Processing Equipment Manufacturer

&

Softgel Capsule Processing Solution Provider

Beijing Xin Hang Cheng Technology Development Co., Ltd.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 1 -

Content

Company Profile

Soft Gelatin Capsule Introduction

Our Facilities & Service

Softgel Encapsulation Process

Process of Rotary Mould Encapsulation Machine

Softgel Encapsulation Machine

YWJ315-I Automatic Softgel Encapsulation Machine

YWJ250-I Automatic Softgel Encapsulation Machine

YWJ200-I Automatic Softgel Encapsulation Machine

YWJ100-II Automatic Softgel Encapsulation Machine

In Line Drying Tumbler

Drying Tray & Vehicle

Mould

Capsule Size

Raw Material Preparation Facilities

Medicine Preparation Equipment

GLG-I Medicine Preparation Tank

JTM80-I Standing Colloid Mill

Medicine Service Tank

Gelatin Perpetration Equipment

HJG100-I Gelatin Reactor

HJG-III Water-bath Gelatin Reactor

RSQ-II Insulation Serpentine Water Heater

LNG-II Stainless Steel Serpentine Vacuum Condensed Tank

Gelatin Service Tank

SZB Water Ring Vacuum Pump

SGR Series of Hot-water-type Pipeline Mounted Pump

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 2 -

Softgel Capsule Cleaning System

XWJ-II Ultrasonic Softgel Capsule Cleaning Machine

Polishing System

BY Series Softgel Capsule Polisher

Gelatin Recycling System:

WFJ-I Stainless Net Gelatin Grinder

LXJ-I Three-pod Centrifuge

Beijing Xin Hang Cheng Technology Development Co., Ltd

Add: Zhiyunzhuang Industrial Zone Huayi Road,

Daxing District, Beijing, China

Contact person: Mr. Zheng Tao (Sales Manager)

Mobile: 0086 18911343776

Tel: 0086 (0)10 61289148

Fax: 0086 (0)10 61289149

Web: www.bjxhch.com

Email: [email protected] or [email protected]

MSN: [email protected]

Skype: zhentao328

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 3 -

Company Profile

Found in 1998 January, Beijing Xin Hang Cheng Technology Development Co., Ltd is one of

Leading manufacturer and exporter for Softgel Capsule Processing Equipment in the world.

In 15 years consist and focus on Softgel Capsulation Machine R&D and manufacture, Xin Hang

Cheng develop from a small workshop to be one best Softgel Capsulation equipment provide in the

world.

How can we provide reliable Softgel Capsulation Machines to customers.

We have a professional and concentrated technical team, insist and focus on advantage

technology on Softgel Capsulation Machine.

The material of parts is in high quality material, keep long using life of machine and high

reliability.

High precision processing facilities, provide high quality parts of machines. Such as

European and Japanese CNC center.

Patent technology research, save the operational cost for customer.

High effective service, response customers requirement promptly.

In the past 15 years

Manufactured first PLC Control Automatic Softgel Encapsulation Machine in China.

Manufactured first fully-flameproof Softgel Capsule Cleansing Machine.

To be No. 1 on Chinese market share of softgel encapsulation equipment.

Exported Softgel Encapsulation Line to USA, Canada, Australia, France, Romania,

Russia, Iran, India, Vietnam, and so on.

.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 4 -

Soft Gelatin Capsule Introduction

Soft gelatin capsule has being more and more widely applied in various field, such as

pharmacy, nutriceutical and cosmetic. The soft gelatin capsule is a sealed capsule usually filled

with liquid and has a fortified and tough shell consist of gelatin and glycerol. Softgel

Encapsulation Machine is used to encapsulate liquid, suspension, past particle quantitatively in

sealed capsules of various size and shape.

Different from the two-step manufacturing (shaping and filling) of hard gelatin capsule, the

soft gelatin capsules is made one on a rotating mould in a continuous one-step operation. Gelatin

skin made of gelatin and glycerol passes through two die rolls opposite and continuously rotating

in reverse cycles and forms its shape in the mould cavities. The size and shape of the soft gelatin

capsule are determined by the mould cavities. Material injecting and gelatin film sealing is carried

out in simultaneously. And the filling process just finished before the finish of sealing.

Feature of Soft Gelatin Capsule

1. The soft gelatin capsule has dapper and beautiful appearance. Compared to tablet pills, it

features faster disintegration speed, higher bioavailability and convenient ingestion,

strorage and taking along.

2. The capsule can cover unpleasant odor and taste of medicine.

3. The capsule can be made into instant-effective, slow-releasing, enteric coated or gastro

coated soft gelatin capsule.

4. Both medicine with dosage from of higher oil concentration that cannot be easily made

into tablets or pills and small-dosage principle agent that is not water-soluble and hard to

be ingested in the digestive tracdigestive tract can be dissolved in porper amount of oil

and made into soft gelatin capsules.

5. Light-sensitive and unstable drugs can be filled into lightproof capsule to improve the

stability and prevent the drug from been affected by moisture, oxygen in air and light.

6. Completely sealed, the package ensure the intactness of its content and provides conter fake

function.

7. The soft gelatin capsule can be used to make neutriceuticals, cosmetics and paintball for

simulated shooting.

Disadvantages

1. Water Solution of the drug or diluted alcohol can

Dissolve gelatin, there cannot be packed in soft gelatin

capsule.

2. The capsule disintegrates easily under high temperature

and heat.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 5 -

Our Facilities and Service

CNC Center

Spare Parts Process Equipment:

Assamble Workshop:

Our Service:

We provide Softgel Encapsulation solution to users.

Provide install for users.

Provide free training for users’ operator.

Response users’ requirement promptly.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 6 -

Soft Gelatin Capsule Procession Flow

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 7 -

Process of Rotary Mould Encapsulation Machine

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 8 -

Softgel Encapsulation Machine

YWJ315-I Fully Automatic Softgel Encapsulation Machine

Installation Drawing of

YWJ315-I Fully Automatic Softgel Encapsulation Machine

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 9 -

YWJ315-I Fully Automatic Softgel Encapsulation Machine

Machine Introduction:

YWJ315-I fully automatic softgel encapsulation machine is R&D as new generation of soft gelatin

encapsulation machine. The machine is integrated the latest global encapsulation technology and our gelatin

encapsulation experience. The production capacity is extremely large productivity (The largest in the world.) The new

softgel encapsulation manufacturing facility features leading technology, simple but beautiful appearance, and it is

another excellent product by our company for softgel capsule users around global.

Feature of the Machine:

1. The size of mould is maximized (Dia. 157x W 315 mm), computer assistant to research and design.

2. Water-bath Injector, the temperature fluctuated in +/-0.1 ℃, save 14% gelatin; improve 1.5% rate of

finished products; and save the maintained cost and time.

3. Computer control the plunger pump, improve the precision of medicine injection volume, and save more

medicine and material cost.

4. The holes of the left and right main axis are processed with extreme accuracy on the boring machine

imported from Switzerland. Though the mould roll has been extended in length, can be keep high coaxial

degree that guarantees the smooth seam and finished product rate of the softgel capsule.

5. Bigger cam drive plunger pump, can provide stronger to plunger pump. That make the machine can inject

widely high viscosity of raw material, such as Suspension, Propolis (Bee glue), Soft phospholipids, Liquid

calcium and Herbal suspension.

6. Friendly human-computer interface, easy to operated. The simulated running of machine. The data can be

set via touch screem, and easy to realizes network monitoring, statistics and reports output.

7. High quality and intelligence control system, PLC true color touch screen technology adopted by the

electronic control system. All electric parts use world brand parts, such as Siemens, Schneider.

8. Professional PID temperature control technology is adopted on the machine, temperature of injector can be

adjusted accurately. Improves ratio of finished products of soft gelatin capsule.

9. The touch screen provides professional “ recipe” function that can save the production paramters and recall

them by one key.

10. The micro-lubrication device, can be adjust lubrication volume in fine volume, save cost.

11. Pneumatic clamping system makes capsule filling process more simple and reliable.

12. Motor hoisting injector can be fine located position as requirement, and reduce the workload of operator.

13. Speed of each gelatin film drum and main axis can be adjusted respectively by respectively invertor; that is

controlled by operator according to actually requirement.

14. The opening of gelatin box is controlled accurately, the gauge showed gelatin film thickness. Easy to control

the thickness.

15. Automatic controlled water-cooling system is adopted for the cooling of gelatin film, which is more safety

and more reliable.

16. Air-cooling system is adopted at the output of softgel capsule, that make softgel capsule more beautiful.

17. Insulation hopper, can keep medicine temperature steady, more suit to fill suspension into the softgel

capsules.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 10 -

Main Technical Data:

Mould Size (mm) Dia. 157 X W: 315

Max Cavities: 629 pills

Mould Revolution: (RPM) 0-5 Rpm (adjusted variable speed)

Volume of Plunger Pump 0-2 ml (adjustable continuously)

Pump Accuracy: +/- 2%;

+/-0.5% (filling volume not less than 500 mg)

Pump Type 24 plunger pump

Production Capacity : (8# OV capsule) 150,960 pills/hrs (4.0 RPM)

Power Supply: 12 Kw, 360V 3 phases (can be modified as

user‟s requirement.)

Weight: 1,500 Kgs

Machine Dimension: (LxWxH, mm) 2100x1130x1900

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 11 -

YWJ250-I Fully Automatic Softgel Encapsulation Machine

Installation Drawing of

YWJ250-I Fully Automatic Softgel Encapsulation Machine

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 12 -

YWJ250-I Fully Automatic Softgel Encapsulation Machine

Machine Introduction:

YWJ250-I fully automatic softgel encapsulation machine is R&D as new generation of soft gelatin

encapsulation machine. The machine is integrated the latest global encapsulation technology and our gelatin

encapsulation experience. The new softgel encapsulation manufacturing facility features leading technology, simple

but beautiful appearance, and it is another excellent product by our company for softgel capsule users around global.

Feature of the Machine:

1. Water-bath Injector, the temperature fluctuated in +/-0.1 ℃, save 14% gelatin; improve 1.5% rate of

finished products; and save the maintained cost and time.

2. Computer control the plunger pump, improve the precision of medicine injection volume, and save more

medicine and material cost.

3. The holes of the left and right main axis are processed with extreme accuracy on the boring machine

imported from Switzerland. Though the mould roll has been extended in length, can be keep high coaxial

degree that guarantees the smooth seam and finished product rate of the softgel capsule.

4. Bigger cam drive plunger pump, can provide stronger to plunger pump. That make the machine can inject

widely high viscosity of raw material, such as Suspension, Propolis (Bee glue), Soft phospholipids, Liquid

calcium and Herbal suspension.

5. Friendly human-computer interface, easy to operated. The simulated running of machine. The data can be

set via touch screem, and easy to realizes network monitoring, statistics and reports output.

6. High quality and intelligence control system, PLC true color touch screen technology adopted by the

electronic control system. All electric parts use world brand parts, such as Siemens, Schneider.

7. Professional PID temperature control technology is adopted on the machine, temperature of injector can be

adjusted accurately. Improves ratio of finished products of soft gelatin capsule.

8. The touch screen provides professional “ recipe” function that can save the production paramters and recall

them by one key.

9. The micro-lubrication device, can be adjust lubrication volume in fine volume, save cost.

10. Pneumatic clamping system makes capsule filling process more simple and reliable.

11. Motor hoisting injector can be fine located position as requirement, and reduce the workload of operator.

12. Speed of each gelatin film drum and main axis can be adjusted respectively by respectively invertor; that is

controlled by operator according to actually requirement.

13. The opening of gelatin box is controlled accurately, the gauge showed gelatin film thickness. Easy to

control the thickness.

14. Automatic controlled water-cooling system is adopted for the cooling of gelatin film, which is more safety

and more reliable.

15. Air-cooling system is adopted at the output of softgel capsule, that make softgel capsule more beautiful.

16. Insulation hopper, can keep medicine temperature steady, more suit to fill suspension into the softgel

capsules.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 13 -

Main Technical Data:

Mould Size (mm) Dia. 150 X W: 250

Mould Revolution: (RPM) 0-5 Rpm (adjusted variable speed)

Volume of Plunger Pump 0-2 ml (adjustable continuously)

Pump Accuracy: +/- 1.5%;

+/-0.5% (filling volume not less than 500 mg)

Pump Type 20 plunger pump

Production Capacity : (8# OV capsule) 115,440 pills/hrs (4.0 RPM)

(20# OB capsule) 58,800 (4.0 RPM)

Power Supply: 12 Kw, 360V 3 phases (can be modified as

user‟s requirement.)

Weight: 1,500 Kgs

Machine Dimension: (LxWxH, mm) 2040x960x1900

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 14 -

YWJ200-I Fully Automatic Softgel Encapsulation Machine

Installation Drawing of

YWJ200-I Fully Automatic Softgel Encapsulation Machine

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 15 -

YWJ200-I Fully Automatic Softgel Encapsulation Machine

Machine Introduction:

YWJ200-I fully automatic softgel encapsulation machine is R&D as new generation of soft gelatin

encapsulation machine. The machine is integrated the latest global encapsulation technology and our gelatin

encapsulation experience. The new softgel encapsulation manufacturing facility features leading technology, simple

but beautiful appearance, and it is another excellent product by our company for softgel capsule users around global.

Feature of the Machine:

1. Water-bath Injector, the temperature fluctuated in +/-0.1 ℃, save 14% gelatin; improve 1.5% rate of

finished products; and save the maintained cost and time.

2. Computer control the plunger pump, improve the precision of medicine injection volume, and save more

medicine and material cost.

3. The holes of the left and right main axis are processed with extreme accuracy on the boring machine

imported from Switzerland. Though the mould roll has been extended in length, can be keep high coaxial

degree that guarantees the smooth seam and finished product rate of the softgel capsule.

4. Bigger cam drive plunger pump, can provide stronger to plunger pump. That make the machine can inject

widely high viscosity of raw material, such as Suspension, Propolis (Bee glue), Soft phospholipids, Liquid

calcium and Herbal suspension.

5. Friendly human-computer interface, easy to operated. The simulated running of machine. The data can be

set via touch screem, and easy to realizes network monitoring, statistics and reports output.

6. High quality and intelligence control system, PLC true color touch screen technology adopted by the

electronic control system. All electric parts use world brand parts, such as Siemens, Schneider.

7. Professional PID temperature control technology is adopted on the machine, temperature of injector can be

adjusted accurately. Improves ratio of finished products of soft gelatin capsule.

8. The touch screen provides professional “ recipe” function that can save the production paramters and recall

them by one key.

9. The micro-lubrication device, can be adjust lubrication volume in fine volume, save cost.

10. Pneumatic clamping system makes capsule filling process more simple and reliable.

11. Motor hoisting injector can be fine located position as requirement, and reduce the workload of operator.

12. Speed of each gelatin film drum and main axis can be adjusted respectively by respectively invertor; that is

controlled by operator according to actually requirement.

13. The opening of gelatin box is controlled accurately, the gauge showed gelatin film thickness. Easy to

control the thickness.

14. Automatic controlled water-cooling system is adopted for the cooling of gelatin film, which is more safety

and more reliable.

15. Air-cooling system is adopted at the output of softgel capsule, that make softgel capsule more beautiful.

16. Insulation hopper, can keep medicine temperature steady, more suit to fill suspension into the softgel

capsules.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 16 -

Main Technical Data:

Mould Size (mm) Dia. 113 X W: 200

Max Cavities: 260 pills

Mould Revolution: (RPM) 0-5 Rpm (adjusted variable speed)

Volume of Plunger Pump 0-2 ml (adjustable continuously)

Pump Accuracy: +/- 2%;

+/-0.5% (filling volume not less than 500 mg)

Pump Type 14 plunger pump

Production Capacity : (8# OV capsule) 62,400 pills/hrs (4.0 RPM)

Power Supply: 12 Kw, 360V 3 phases (can be modified as

user‟s requirement.)

Weight: 1,300 Kgs

Machine Dimension: (LxWxH, mm) 2000x910x1900

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 17 -

YWJ100-II Fully Automatic Softgel Encapsulation Machine

Installation Drawing of

YWJ200-I Fully Automatic Softgel Encapsulation Machine

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 18 -

YWJ100-II Fully Automatic Softgel Encapsulation Machine

Machine Introduction:

YWJ100-II fully automatic softgel encapsulation machine is elaborately designed on the base of

old YWJ100-IP and according to the requirements of GMP standard. It is a simple and efficient

laboratory machine mainly for R&D or small scale production of softgel capsule products in

laboratories or pharmaceutical researching insitutes.

The whole set of the production line is simple and efficient with small space. It includes a main

machine, control system, water-cooling system, lubrication oil saving system, a dryer, one set of

mould, as well as an auxiliary HJG100-I gelatin reactor. All the materials for the wholes set of the

equipment are well selected to meet the GMP requirement, make it applicable for medical, nutrition,

food, and cosmetic industries.

The Main Machine:

The main machine is the center of the production line, which function is to simultaneously finish

the preparation of the gelatin of ribbon, quantitative feeding of the content (liquid or stickly materials),

and packing to form the capsules.

Main Technical Data:

Tumbling Dryer:

The Rotating tumbling dryer is special R &D for YWJ100-II fully automatic softgel encapsulation

machine. Include 2 pcs of tumbler and control by PLC. Easy to operate, reliable, and small space occupation.

Mould Size (mm) Dia. 80 X W: 100

Mould Revolution: (RPM) 0-5 Rpm (adjusted variable speed)

Volume of Plunger Pump 0-1.5 ml (adjustable continuously)

Pump Accuracy: +/-0.5% (filling volume not less than 500 mg)

Pump Type 8 plunger pump

Production Capacity : (4# OV capsule) 30,000 pills/hrs (4.0 RPM)

Power Supply: 1.8 Kw, 360V 3 phases (can be modified as

user‟s requirement.)

Weight: 400 Kgs

Machine Dimension: (LxWxH, mm) 1440x660x1350

Tumbler Size: Dia. 350 x L 560 mm

Power Supply: 270 W, 220V single phase (can be

modified as user‟s requirement)

Tumbler Rotating Speed: 12 RPM

Dimension: Lx W x H, mm 1220 x 530x720

Weight: 160 Kgs

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 19 -

In Line Drying Tumbler

YGJ-II Fluid Bed Drying Tumbler

Fluid Bed Drying can be used for shape forming and final drying of softgel capsules. The tumbler

quantity can be choose as the production requirement. Each tumbler can rotate in both directors. The

tumbler can be controlled automatic by PLC system with encapsulation machine when connected to

the master station during forming process, or controlled by manually during pre-drying process. Water

content in the gelatin film can be reduced from 45% to 35% during the forming process; and it can be

decreased to around 25% in the pre-drying process.

Dry mode: Fluid Bed, the system can blow the capsule to fluidized, which minimizes the friction

between the capsules and the inner surface of the tumbler. Increase much effectively of drying.

Main Technical Data:

Tumbler Rotating Rate : (RPM) 11 RPM

Tumbler Size: (mm) Dia. 523 x L 620

Power Supply: 380V/50 Hz, 3 phases ( can be

modified as users‟ requirement.)

Power Consumption of Motor: (one tumbler) 0.37 Kw

Power consumption of Fans: (one tumbler) 0.25 Kw

Air Output of Fans: (one tumbler) 2,200 CBM/H

Fan Rotating Speed: 1250 RPM

Gross Power: (one tumbler) 0.62 Kw

Weight: 200 Kgs

Dimension: (Lx Wx H, mm) 700x700x1126

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 20 -

YGJ-III Two Layers Fluid Bed Drying Tumbler

YGJ-III Two Layers Fluid Bed Drying Tumbler is developed on YGJ-II Drying Tumbler, as users

requirement. The tumbler system provide same effect as YGJ-II, but reduce space occupation. PLC control the

running of tumbler.

Special horizontal air blow, have more drying effect than vertical air blowing.

Main Technical Data:

Tumbler Rotating Rate : (RPM) 25 RPM

Tumbler Size: (mm) Dia. 600 x L 900

Power Supply: 380V/50 Hz, 3 phases ( can be

modified as users‟ requirement.)

Power Consumption of Motor: (one tumbler) 0.75 Kw

Power consumption of Fans: (one tumbler) 0.48 Kw

Air Output of Fans: (one tumbler) 3600 CBM/H

Fan Rotating Speed: 2650 RPM

Gross Power: (one unit/four tumbler) 5.32 Kw

Weight: 400 Kgs

Dimension: (Lx Wx H, mm) 1970x810x2100

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 21 -

Drying Tray & Vehicle

Xin Hang Cheng provide drying tray and vehicle as economic drying solution. It can be used widely

products, and suit to drying tunnel line.

Main Technical Data:

Tray Material: Medical Grade PE

Tray Size: (LxWxH, mm) Dia. 750 x 480 x 54

Weight: 1.5 Kgs

Material of Vehicle Stainless Steel

We recommend 30 pcs of trays for 1 vehicle.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 22 -

Mould

Xin Hang Cheng manufacturer various of high quality mould roller for Softgel Encapsulation

Machine. Xin Hang Cheng‟s mould roller in high accuracy and long term using life.

Good material, keep quality of mould.

High accurate CNC Processing Center, keep high accuracy of mould roller and can process

complex shape mould cavities.

Advantage surface hardening technology, keep hardness and long term using life.

Processed by Japanese LGMAZAK 4-axis CNC Center

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 23 -

Mould Roll Reference Data (for normal size)

The Cavities of Mould Rolls for YWJ100-II

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 24 -

Softgel Capsule Size

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 25 -

Medicine Preparation Equipment

GLG-I Medicine Preparation Tank

PLG series of Medicine Preparation Tank is the essential

Equipment in softgel capsule production. The tank is made of

high quality stainless steel and carbon steel. Two chopper are

powered by X series cyclical reducers featuring stable running,

low noise and excellent working. Tank inner vessel and all its

stainless steel parts have be fine polished.

Working temperature is the tank: 0-100 ℃.

Working pressure in the jacket: 0.02-0.0* Mpa.

Laboratory pressure in the jacket: 0.3-0.4 Mpa.

The seal piece can be used for more than 3,000

continuous hours.

Size and Power consumption:

Volume

(L)

Total

Height

(mm)

Inner

Dia.

(mm)

External

Dia. (mm)

Power

Kw

Revolution

RPM

100 1700 700 900 1.5 35

200 1900 700 900 1.5 35

300 2100 800 900 2.2 35

500 2300 1000 1200 4 35

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 26 -

JTM80-I Standing Colloid Mill

JTM80-I Standing Colloid Mill features excellent breaking,

emulsifying, homogenous and uniform mixing capability. For

most solid materials, their grinding particles can reach diameters

of three micrometers and homogenous rates of above 90%, which

make the colloid mill an ideal processing facility for ultrafine

particles. The machine can perform similar machinery tasks of

homogenous machine, ball mill, three-roller polishing machine,

agitator and plasm-grinding machine.

Major spare parts are made of high quality stainless steel and free

From corrosion and poison.

The major working parts, rotator and stator, are made by

Advanced technology and excellent processing. The adjusting

Ring, with the measuring scales on it, it easy to read, use and

Can make micro-adjustments between the spaces so as to

Ensure the quality of products.

According to different raw material, rotators and stators made of various ingredients are

Available at our company. They are all easy to disassemble and clean.

Main Technical Data:

Motor Model: Y112M-2-B5 (Special)

Motor Power: 4 Kw

Motor Speed: 2890 RPM

Weight: 190 Kgs

Dimension: L 450 x W 465 x H 1130 mm

Medicine Service Tank

The medicine service tank can feeding medicine or raw material

to hopper by pneumatic. Feeding of the material is finished in a

circular system. PLC automatic control takes charge of the material

feeding.

Capacity of the tank: 90 L

Pressure Air: 0.1 Mpa, 50 L/H

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 27 -

Gelatin Preparation Equipment

HJG100-I Gelatin Reactor

The temperature control gelatin reactor can be used in combination with laboratory soft gelatin encapsulation

Machine to provide gelatin liquid for making softgel capsule.

Feature

The reactor have sealed three-layers structure. Electric heating is used for

thermo-control.

The reactor adopted shunt chopper is used for agiating, pneumatic conveyor top

Feeding system is used to dissolve the gelatin dissolving and horizontal feeding.

The reactor has the merit of steady transmission, flexible propelling, easy handle

And secure operation. It can be widely applied in dissolving small quantity of

gelatin or mixing gelatin with different colors in laboratory, or jointly works with

small softgel encapsulation machine

The GDU (vessel, barrel) is manufactured fixed to Q/WRJ02-2002 standard.

The processing of formulation of GDU is fix to GB9684-88 Hygienic Stainless

Steel Food Containers and Appliance Standard.

The inner structure of the tank is built and examined with JB/T4735-1997

Specification for Wielded Steel Normal Pressure Container.

The series of reactor use electric heating, automatic monitoring of temperature, vacuum gelatin dissolving

And pneumatic conveyor horizontal feeding system.

Nylon cross wheel on the footing, easy to moving and operation; enhanced security.

The machine is equipped with vacuum meter, pressure gauge, liquid-meter, digital thermo-control and digital.

Technical Data

Vacuum Degree in Vessel: less than 0.08 Mpa

Working Pressure in Vessel: less than 0.05 Mpa

Laboratory Pressure in Jacket: less than 0.2 Mpa

Working Pressure in Jacket: less than 0.09 Mpa

Working Temperature in Vessel: 0-100 ℃

Conveyor granule: more than 300 CP

The seal parts and seal ring can be use more than 3000 hours

Polyurethane complex is used in the insulation layer.

Inner vessel, jacket and insulation layer made of 304 stainless steel

The vessel and all its stainless steel parts have been well-polished

Vacuum system is optional by users‟ requirement. (Vacuum Pump)

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 28 -

Data Sheet:

Model

ItemHJG100-I HJG101-II HJG100-III

Inner Volume: (L) 120 180 250

Gelatin Volume: (L) 50-100 75-150 100-200

Motor (380V) 0.75 Kw 1.1 Kw 2.2 Kw

Agitator Speed (rpm) 51 51 51

Heating Volume (L) 50 70 95

Heating Power (220V) 4Kw 4Kw 5Kw

Thermo-control range 0-100 ℃ 0-100 ℃ 0-100 ℃

External Dia. (mm) 600 600 700

Total Height (mm) 1380 1580 1680

Weight (Kgs) 160 180 220

Remark:

1. The total height is the distance from cross wheel to top of the motor reducer.

2. An 1 inch double-head material filling tube (external dia. 25 mm) is installed

On the exit of discharging area.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 29 -

HJG-III Water-bath Gelatin Reactor

The Series of gelatin reactor is the essential equipment in gelatin preparation

The GDU is manufactured and examined in compliance

with JB2880-81 „Standard of Welded steel Normal

Pressure Container‟.

Vacuum degree in the vessel: 0.02-0.09 Mpa.

Working pressure in the vessel: 0.03-0.05 Mpa.

Examining Pressure in the vessel: 0.3-0.4 Mpa.

Working pressure in the jacket: 0.03-0.098 Mpa

Working temperature in tank: 50-100 ℃

Conveyor granule: 30 CP

Sealing parts and ring can used more than 3,000

hours continuous

Insulating layer use super-fine glass cotton.

Inner vessel and insulation layer (covered layer) of the

Tank, those sections exposed to raw material are made

Of 1Cr18Ni9Ti stainless steel.

Jacket of the GDU use high quality steel.

The GDU and all stainless steel parts are well-polished.

Main Technical Data:

Reducers are all X series cycloidal reducers.

The total height is the distance from discharge valve to the top of motor reducer.

The height from base of supporting leg to discharge valve is 600 mm(300L); 750 mm (400L-600L).

The GDU is equipped with vacuum meter, pressure gauge, thermometer and sealing ring (medical grade

rubber ring).

Dg. 38 insulation ball valve made of special stainless steel is equipped at the discharge area.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 30 -

RSQ-II Insulation Serpentine Water Heater

The tank is one of the essential auxiliary equipment for water-bath gelatin

Dissolving unit during the gelatin dissolving process. As a essential

Heating mode during softgel encapsulation process, water-bath helps

To keep the viscosity of the gelatin liquid; yet the viscosity of gelatin

Liquid could only be stable under constant temp. at 90-100℃. The

Tank meets the above requirement by a series of special design: serpentine heating,

Design ensure recycled use of hot water; outer tank layer is covered by super-fine

Glass cotton insulation layer; and the outer cover is sealed with high quality stain-

less steel. The tank features convenient cleaning and good insulation function and

is professional energy-saving heat exchange equipment.

Main Technical Data

The heater is manufacture and examined according to JB2880-81 Standard.

Hot water volume: 2,000 kgs/h

Working temperature: 85-100 ℃

Weight: 350 Kgs

Dimension: External Dia. 700 x H 2,100 mm

LNG-II Stainless Steel Serpentine Vacuum Condensed Tank

The tank is one of the essential auxiliary equipment for water-bath gelatin dissolving

process, which is designed to avoid air bubble and water vapour in the whole

process and provide certain protection to the vacuum pump.

By utilizing the serpentine and the vacuum condensation water tank, the tank manages to

Such in air bubble, cool and collect the water vapour during the gelatin dissolving process.

Condensate water tank is equipped with water level indicator which can help to control the

Water content in the liquid gelatin in each step of the gelatin dissolving process.

It is Made of 1Cr 18 Ni 9 Ti high quality stainless steel; the tank has a well-polished

Surface, which features convenient cleaning, fast cooling, overall sealing, stable vacuum

Negative pressure and good control of the cooled water. The tank fixed to GMP standard

And is an ideal anxiliary equipment for softgel encapsulation.

Main Technical Data

Dimension: 1A (60 L) Height 1,300 x External Dia. 350 mm

2A (80L) Height 1,900 x External Dia. 400 mm

Weight: 1A (60 L) 90 Kgs

2A (80L) 120 Kgs

Vacuum degree: 0.09 Mpa

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 31 -

Gelatin Service Tank

The medicine service tank is used to keep temperature of gelatin liquid

can feeding medicine or raw material to hopper by pneumatic. Feeding

of the material is finished in a circular system. PLC automatic control

takes charge of the material feeding.

Capacity of the tank: 200 L

Pressure Air: 0.1 Mpa, 100 L/H

SZB Series of Water Ring Vacuum Pump

SZB cantilevered water ring vacuum pump can be sued to

Suck in air or other gas that are non-corrosive, non-water-soluble

And do not contain solid particle. With maximum vacuum degree

Being 85%, the pump is especially suitable for gelatin preparation.

So far the following models are available: SZB-4 and SZB-8.

Main Technical Data

Remark: SZB-4 and SZB-8 refers to the gas exhausting volume under 520 mmHg.

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 32 -

SGR Series of Hot-water-type Pipeline Mounted Pump

SGR series of Hot-water-type Pipeline Mounted Pump is

Applied to the pressure circulation of high temperature

Water, especially in dissolving gelatin. The temperature of

Operation is less than 140 ℃.

Condition of Operation

The water pressure of inlet pipe is 0.2-3 Kg/Scm.

Water should be clean water without fiber or solid

Granule, and hot water is soft water.

Temperature of media: cold water is above 0 ℃.

Temperature of ambience is above 45 ℃.

Main Technical Data

XWJ-II Ultrasonic Softgel Capsule Cleaning Machine

Lubrication oil adhere on softgel capsule during encapsulation

Process must be cleaned. The machine cleaning softgel capsule

In one-round. During the cleaning process, softgel capsule will be

Not squeezing. The cleaning process include the steps: Ultra-soak

Cleaning, immersion, separation of capsule and alcohol, and

spraying;

Clean mod: Ultrasonic cleaning;

Cleaning period: 45 seconds. (from input and output)

Main Technical Data

Capacity #8 OV: 50,000 pcs/hr

Operation: Continuously running

Power : 2.2 Kw/ 380V, 3 phases

Dimension: L1200xW920xH1300 mm

Weight: 200 Kgs

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 33 -

BY Series of Softgel Capsule Polisher

BY Series of Softgel Capsule Polisher is used for after

Shape polishing. After being polished, surface of soft capsule

Becomes smooth and brilliant, looks nicer. Easy to recognize

And alleviates dissolving.

Main Technical Data

Model

ItemBY 1000 BY 800

Dia. Of Vessel Body: (mm) 1000 800

Capacity: ( Kgs/time) 50-70 30-50

Angle: (adjustable) 15-45 degree 15-45 degree

Vessel Turning Speed: (rpm) 28 32

Main Motor:

Dimension: (LxWxH, mm) 1100x1100x1600 925x900x1500

Weight (Kgs) 250 130

Y90S-4 1.1 Kw, 1400 rpm

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 34 -

Gelatin Recycling System

WFJ-I Stainless Net Gelatin Grinder

The net gelatin grinder is constructed for net gelatin

Of disintegration and recycling.

The machine body and feeding plate are made of

High quality stainless steel. X series of cycloid redu-

cer. The machine running in low noise. Easy to mount

and dismount and cleaning. The machine is fixed to

GMP standard.

Main Technical Data

Reducer Power: 3 Kw (380V/3 phase, 150 rpm)

Capacity: 500-600 Kgs/hr, Particles of gelatin Above 25-30

Dimension: LxWxH, (mm) 1220x550x650

Spare Parts with Machine: 10 pcs running blade, 5 pcs die blade

The blades can be mail order.

LXJ-I Three-pod Centrifuge

Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd. - 35 -

Xin Hang Cheng Softgel Capsule Technology

Beijing Xin Hang Cheng Technology Development Co., Ltd Add: Zhiyunzhuang Industrial Zone Huayi Road, Daxing District,

Beijing, China

Mobile: 0086 18911343776

Tel: 0086 (0)10 61289148 Fax: 0086 (0)10 61289149

Web: www.bjxhch.com

Email: [email protected] or [email protected]

MSN: [email protected]

Skype: zhentao328