Smed Cell 1,2&5 Updated(July)

7/23/2019 Smed Cell 1,2&5 Updated(July)

1/17

Sundaram Brake Linings Limited, PHASE I 12/07/09Pa .

ANALYSIS TO REDUCE SETUP TIME IN CELL 1 DRILLING MACHINE FOR TVS/COM/1 TO TVS/HM/4

Sl.No.

ELEMENTAL DESCRIPTION TIME IN SECONDS TIME IN SECONDS (BEFORE) PROPOSED TIME IN SECO

ACTIVITY CHANGE BEFORE PROPOSED 40 80 120 160 200 240 20 60 40 80 120 160 200 240 280

1 Releasing clamp o c!a"le #$.%% #$.%% #$.%%

$ &al'ing o a'e SMED !olle #*.$+ * #*.$+

# Mo,ing o !olle o m-c #+.$ * *

Loa"ing o c!a"le in !olle $$.+/ $$.+/ $$.+/

% Releasing o 0o ols o D!ill 2ea" 33.4$ 33.4$ 33.4$

+ Releasing o "!ill 2ea" /.4+ /.4+ /.4+

3 Mo,ing c!a"le o is locaion %%./3 * *

/ &al'ing nea! o m-c /.11 * *

4 $#.4% * $#.4%

1* Placing o c!a"le o is place 1/.#/ * *

11 Loa"ing o !e56i!e" c!a"le in !olle 13.14 * 13.14

1$ Sea!c2ing o "!ill i an" a'en 1*.* % 1*.*

1# Mo,ing o !e56i!e" "!ill 2ea" o m-c 1%.+$ * 1%.+$

1 &al'ing ac' o mo,e c!a"le 3.1$ * 3.1$

1% Mo,ing o !e56i!e" c!a"le o m-c +%.+# * +%.+#

1+ Loa"ing o "!ill 2ea" 1./+ 1./+ 1./+

13 Tig2ening o "!ill 2ea" 6sing 0o ols //.%$ //.%$ //.%$

1/ Loa"ing o c!a"le 1+.1 1+.1 1+.1

14 Clamping o c!a"le an" ig2en $+.$ $+.$ $+.$

$* Connecing all pne6maic 2oses 1$.3# + 1$.3#

$1 A"76sing c!a"le 0i2 !espec o "!ill 2ea" $3/.$% 3* $3/.$%

$$ Spin"le a"76smen 1#%.%3 %% 1#%.%3

$# Do0n 2e e" an" a"76sing c!imp 2eig2 3/.3 #* 3/.3

$ Loosening o "!ill 6s2 3.$% 3.$% 3.$%

CURRENTSTATUS

Ta'ing 2e !elease" "!ill 2ea" an" place" in isposiion

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C


2/17

$/ Fi8ing !on si"e ool o8 $+.3 $+.3 $+.3

$4 Connecing "6s con!ol 2ose 13.44 13.44 13.44

#* Ai! line on /.*# %

#1 T!ial in"e8ing 1%.+/ 1%.+/ 1%.+/

#$ Tig2en "!ill i $%.4# * $%.4#

## Appling o l6 oil on 6s2 1/./# * 1/./#

# Placing ol"e" pape! o! "6s 1%.1 * 1%.1

#% Fi!s piece !ial /.$ /.$ /.$

#+ Inspecion %$.*% $* %$.*%

#3 A"76sing a"ape! 4*.4 $% 4*.4

#/ Secon" piece !ial /.$3 /.$3 /.$3

#4 Inspecion +.4/ $* +.4/

* T2i!" piece !ial 4.4 4.4 4.4

1 Inspecion 4.+4 $* 4.+4

T!"#$ "%&' %( )'*) 1+89,46 670,72 1466,8 BEFORE

C!(-'."' "! P#.#$$'$ #*"%-%" C!(-'."' "! P.'$#((%(3 #*"%-%" T%&' .'*"%!( "5.!35 #%'(

PROPOSED

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C

C

C

C

C

C

C

C

C

C

C

C

C


3/17

IMPRO9EMENT TAR:ET DATE STATUS

O; line seing o SMED !olle $*-*3-*4

O; line seing o SMED !olle$*-*3-*4

1%-*3-*4 COMPLETED

pa!allel Aci,i


4/17

Placing ai! line nea!e! o ope!ao!1+-*3-*4 COMPLETED

O; line seing o D!ill i 1/-*3-*4

O>ine l6!icaion14-*3-*4

D6s 2oo" mo"i?caion1%-*3-*4

$*-*3-*4

o; line seing o a"ape!

14-*3-*4

1%-*3-*4

1+-*3-*4

NO C@AN:E

Placing Inspecion ale nea!e! om-c




5/17

Sundaram Brake Linings Limited, PHASE IPadi.

ANALYSIS TO REDUCE SETUP TIME IN CELL 2 U LINE 1 DRILLING MACHINE FROM ALRF + TO ALRF 7

S. No

ELEMENTAL DESCRIPTION TIME IN SECONDS TIME IN SECONDS (BEFORE) PROPOSED TIME IN SECONDS

IMPRO9EMENT

ACTIVITY CHANGE BEFORE PROPOSED 40 80 120 160 200 240 280 20 60 40 80 120 160 200 240 280 20 60

1 Remo,ing 2e % inc2 "!ill i #4 #*

$ Loosening 2e "!ill 2ea" ol o! a"76smen 3/ %* Rac2e Spanne

# A"76sing 2e spin"le 3+ 3+

Remo,ing 2e pin o! 6!ning "!ill 2ea" #1 1$

% T6!ning "!ill 2ea" $4 $4

+ Ta'ing 2e !emo,e" pin an" Locaing i in "!ill 2ea" /* $*

3 C2anging 2e 3 inc2 "!ill i ino "!ill a"ape! $/ $/

/ A"76sing 2e "!ill i $+% *

4 Tig2ening 2e "!ill 2ea" ol 1*4 /*Rac2e Spanne

1* Tig2ening 2e spin"le 1*4 /*Rac2e Spanne

11 Fi!s goo" piece 1#% 1#% To e s6"ie"

1$ A"76sing c!imp 2eig2 #% *

1# Inspecion 3$ %

T!"#$ "%&' %( )'*) 1086 +8+

C!(-'."' "! P#.#$$'$ #*"%-%" C!(-'."' "! P.'$#((%(3 #*"%-%" T%&' .'*"%!( "5.!35 #%'( N! *5#

To p!o,i"e "!i peas !emo,al

P!o,i"e pin 0el"e" c2ain lin'

P!o,i"e pin 0i0el"e" c2ain lin

O; line seing

a"ape!

O; line seing oi

BEFORE AFTER

C

C

C

C

C

C

C

C

C1`

C

C

C

C


6/17

SUNDARAM BRA! L"N"N#S L"M"$!D

Padi. P5#)' 1

ANALYSIS TO REDUCE SETUP TIME IN CELL 2 ULINE 4 DRILLING MACHINE FROM ALRF TO EIC

SL. No

ELEMENTAL DESCRIPTION TIME IN SECONDS TIME IN SECONDS (BEFORE) PROPOSED TIME IN SECONDS

ACTIVITY CHANGE BEFORE PROPOSED 40 80 120 160 200 240 280 20 60 40 80 120 160 200 240 280 20 60

1Remo,ing D!ill 2ea" asseml. 3* *

$ &al'ing o !olle 1/ *

#Mo,ing !olle o 2e mac2ine o! placing 2e "!ill 2ea" 3 *

Mo,ing !olle 0i2 "!ill 2ea" o 2e !ac' 4 *

%Sea!c2ing o! "!ill a"ape! an" spin"le a"76se! %1 *

+Mo,ing !olle o 2e mac2ine 1% *

3Mo,ing c!a"le(o; line se) o mac2ine $+ *

/Loa"ing o 2e mac2ine e". $ 1*

4A"76sing 2e spin"le 33 #*

1*C2ec'ing spin"le 'e 0a 0i2 spin"le s2a op locae! 1 *

11Sea!c2ing o! ool % *

1$Fiing an" locaing spin"le 'e %* 4

1# Fi8ing c!a"le /3 #*

1Mo,ing spin"le "o0n / /

1%Mo,ing spin"le 6p. 1+ /

1+Raising 2e e". $$ 1%

13Spin"le p-Do0n Mo,emen. 11 11

1/Liing D!ill @ea" +$ *

14A"76sing an" ?8ing "!ill 2ea" %3 *

$*D!ill 2ea" !oaing o! alignmen #1 *

$1Fi8ing 0i2 1* mm ol #3 14

$$Sea!c2ing o! ools. 13 *

$#Tig2ening 6sing Allen 'e. $%1 *

"7 i ill 2 " '

C

C

C

C

C

C

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C

C

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C

C

C

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C

C

C

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C

C

C

C

C


7/17

$/A"ape! seing. 14 1%

$4 A"ape! ?8ing. 14 1%

#*A"76sing D!ill i. $ *

#1A"76sing "!ill a"ape!. 11$ *

#$Tig2ening "!ill 6sing Allen 'e. +# $#

##A"76sing c!a"le #$ $

#A"76sing "!ill 2ea" ol. 1 $*

#%D!ill 2ea" a"76sing 14 *

#+C2ec'ing o! 2ole posiion. 1* 1*

#3C!a"le a"76smen 0i2 2amme! $# *

#/A"76sing CED plae * 1$

#4A"76sing spin"le o! 2ole posiion. 13 13

*Connecing Ai!line o clin"e! 11+ $*

1T!ial c2ec'ing "!ill mo,emen. #% 14

$D!ill 6p "o0n posiion c2ec'ing 1# 1*

#D!ill 2ole posiion c2ec'ing in !e,e!se "i!ecion. 1/ *

A"76sing op limi s0ic2 o! "!ill 2ole "ep2. ## $+

%In"e8ing limi s0ic2 a"76sing. /3 1/

+Seing o ?!s piece $* 1#

3T!ial piece c2ec' 1+ 1+

/Inspecion o c!imp 2eig2 1% 1%

4Mo,ing o 2ole posiion ga6ge 13 *

%*@ole posiion c2ec'ing #% $$

%1Pl6g ga6ge c2ec'ing $* $*

%$Co6ne! Bo!e Dia C2ec'ing 1% 1%

%#Mo,ing ac' o mac2ine 1 *

%C2ec'ing CED $* *

%%Fine 6ning 2e A"ape! ## *

C

C

C

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C

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8/17

4,9+ 9,8

C!(-'."' "! P.'$#((%(3 #*"%-%" T%&' .'*"%!( "5.!35 #%'(


9/17

Date :12/07/09

IMPRO9EMENT Ta!ge Dae

o 6se same "!ill 2ea" 1+/07/09

13-*3-$**4

nge !olle!s in SMED !olle. 1/-*3-$**4

$1-*3-$**4

1/-*3-$**4

san"a!"i=e 2e e pin$*-*3-*4

!!ange !olle! pe !olle

$*-*3-*4

$*-*3-*4

o 6se same "!ill 2ea" 1/-*3-*4

o 6se same "!ill 2ea" 1/-*3-*4

o 6se same "!ill 2ea"1/-*3-*4

Boling 0ill e "one 1/-*3-*4

complee"

13-*3-*4

a ne0 imp!o,e" SMED !ollel e ale o a'e 6p !emo,ingl an" 2e asseml o ee" along 0i2 place o! "!illan" necessa! ools o! 2e

conce!n c2ange o,e!.

nge seing ga6ge in SMED!olle.

e al necessa! ools o! C-O inSMED !olle.

locaion o! 'eeping 2e le,e!?8e".

,i"e 2e ools nea! 2emac2ine

c2e spanne! insea" o allen'e.


10/17

14-*3-*4

14-*3-*4

o 6se same "!ill 2ea"$-*3-*4

o p!o,i"e eas locao!$$-*3-*4

n ai!line connecing 76ncion. 1/-*3-*4

$+-*3-*4

20/07/09

an"a!"i=ing CED plae $-*3-*4

! $%(')'""%(3 ! ##"'. $-*3-*4

e seing ga6ge in SMED

nge seing ga6ge in SMED!olle.

i=ing 2e limi s0ic2 o! eac2p!o"6c

e 2e 2ole posiion ga6ge in!olle ase" on 2e p!o"6c.


11/17

N! *5#(3'


12/17

Sundaram Brake Linings Limited,

Padi. ANALYSIS TO REDUCE SETUP TIME IN CELL ! IN DRILL "# $ROM %#"DIA t& '"(MB('

S.N&.

ELEMENTAL DESCRIPTION TIME IN SECONDS TIME IN SECONDS )BE$ORE* PROPOSED TIME IN SECONDS

IM

ACTI+ITY BE$ORE PROPOSED !" '"" '!" %"" %!" "" !" '"" '!" %"" %!" ""

' C-eaning te ma/ine % %

% Taking te s0anner '1 $i2ing te t

Sear/ing and taking /&tt&n 3aste %1 O4

5 C-eaning te ma/ine !

! Rem&6ing te 7ig /-am0 8&-ts)% N&s* 9 9

1 Rem&6ing te :ig 8&-ts) N&s* %; '! Redu/

9 '1 '" $i2ing /3a

# Rem&6ing te guide r&d " '"

; %" %"

'" M&6ing t& te dri-- ead /(& tr&--e= '1 O4-ine arrang

'' M&6ing te tr&--e= t& ma/ine %; O4

'% Ad:usting te tr&--e= t& 0&siti&n ! !

' '" '"

'5 Taking t&&- ! $i2ing te t

'! L&&sening 8&-ts and /3aser 15 5" C>a

'1 !! '! Pr&8-ems in

'9 55 O4

'# '% '%

'; Ad:usting


13/17

%#

%; L&&sening dri-- ada0t&r 8&-ts and taking &ut !# "

" ee0ing s0a/er '"

' ee0ing te 8us &-der


14/17

1' $irst &4 a00r&6a- %" %"

T&ta- time in se/s %%'1 #

C&n6erted t& Para--e- a/ti6it= C&n6erted t& Pre0-anning a/ti6it= Time redu/ti&n tr&ug

BEFORE P.!!)'


15/17

'%(9(%"";

TARET DATE

%!("9(%"";

%"("9(";

C&m0-eted

"("9(";

C&m0-eted

C&m0-eted

'"("9(";

%!("9(%"";

%"("9(%"";

C&m0-eted

%"("9(";

'!("9(%"";

%"("9(";

%"("9(%"";

%"("9(%"";

C&m0-eted

C&m0-eted

%!("9(%"";


16/17

"("9(%"";

%!("9(%"";

C&m0-eted

C&m0-eted

C&m0-eted

C&m0-eted

C&m0-eted

%"("9(";

%"("9(%"";

C&m0-eted

%"("9(";

%"("9(%"";

%"("9(";

%"("9(";

%"("9(";

%!("9(%"";

%"("9(";

%!("9(%"";

C&m0-eted


17/17

Smed Cell 1,2&5 Updated(July)

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