SMART MANUFACTURING

Thomas Herman

October 2016

Who is PTC?

$1.3B software company

Headquarters in Boston, MA

6,000 employees

28,000 active customers

Solutions for manufacturers

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INDUSTRY LEADERS ARE EMBRACING THE CHANGE

• Smart Manufacturing (US)

• Industry 4.0 (Europe)

• Made in China 2025 (China)

• GE, Bosch, Huawei, Salesforce, Amazon, etc.

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SMART MANUFACTURING EXPLAINED

Key concepts

• “intelligent”

• “orchestration”

• “business, physical, digital processes”

• “optimization”

“Smart Manufacturing – The intelligent, real time orchestration and optimization of business, physical

and digital processes within factories and across the entire value chain.”

MESA Smart Manufacturing Working Group

– active intelligence vs passive information system

– local routine decisions are made by automated systems based on high-level constraints

– Of business processes and resources across the manufacturing value chain so they are in-sync and

data flows smoothly

– people, physical equipment and digital IT processes together. Orchestrating them so they

connect “value chain” from design to supply chain, fabrication, assembly and product services

– using simulations with the digital definitions to do what if analysis and optimize decision

– using capacity of available resources to deliver as soon as possible to the customer.

– adjusting schedules to work around issues while minimizing overtime, minimizing energy use

– selecting the quickest cheapest route to expedite a missing part or deliver to customer

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RECOMMENDED RESOURCES

• Aberdeen: Preparing Yourself for the Factory of the Future, January 2016

• Gartner– Four Best Practices to Manage the Strategic Vision for the Internet of Things in Manufacturing, November

5, 2014– Helping Manufacturers Move Beyond Visibility to Advanced Analytics, March 17, 2015– How to Convince Your CEO to Invest in the IoT When You Don't Know How You'll Make Money From It,

November 20, 2014– More Than Technology Is Driving the Factory of the Future, September 17, 2015

• LNS Research: – Agile MES and IIoT, March 2016– Digital Transformation in Manufacturing is an All-In Game, March 03, 2016 – How to Advance Past Traditional Manufacturing System Architecture, May 19, 2015– Manufacturing Metrics, April 2016– Operational Excellence Is a Stepping Stone to Digital Transformation, March 10, 2016– Smart Connected Operations, April 2016– Smart Connected Operations: Building the Infrastructure for Digital Transformation, March 22, 2016– What Is the Industrial Internet of Things (IIoT) Platform?, April 21, 2015

• McKinsey: The Internet of Things: Mapping the Value Beyond the Hype, June 2015

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PARTNERSHIP FOR BRILLIANT MANUFACTURING

1. ThingWorx selected for GE factories

– 530 Factories, 75 for deployment 2016

– Able to demonstrate value within two weeks

2. ThingWorx to modernize software portfolio

– GE Digital Brilliant Manufacturing Suite

– Next generation SCADA

3. GE / PTC Go-to-Market Partnership

– PTC and GE bring solutions to market

– Discrete (PTC) and process/batch/hybrid (GE)

What’s ThingWorx?

ThingWorx is the only enterprise-ready technology platform that enables

innovators to rapidly develop and deploy smart, connected solutions for

the Internet of Things.

The platform contains the most complete set of integrated IoT-specific

development tools and capabilities making solution development simple,

time-to-market fast and end-user solution more compelling.

8

INTEGRATED CAPABILITIES LEAD TO RAPID DEVELOPMENT

• Edge Connectivity

• Native and 3rd party

device cloud support

• Protocol adapters

• Kepware industrial

connectivity

Connect CreateAnalyze Experience Share

• Rapid App Dev

Environment

• Web and mobile app

builder

• ThingBuilder for building

AR experiences at scale

• Management utilities

• Enterprise system

connectors

• Real-time pattern &

anomaly detection

• Automated

predictions

• Simulation and

prescriptive analysis

• Rules & alerts

• Vuforia SDKs for

augmented reality

• Browse and explore

“things” via

ThingBrowser and

Server

• DevZone

• ThingWorx Marketplace

• ThingWorx Community

Site

• LiveWorx – The

Industry’s Premier IoT

Event

99

THINGWORX OVERVIEW

ERP

ERP MES SCADA FleetVendorWeb

Systems Assets People

Line RobotTank Plant Office HQ

ThingWorx Foundation

Communication Services

ThingWorx

Analytics

MicroServer SDKs KepServerEX

Platform Services

eWON

Security New Business Logic Storage

Enablement Services Composer Mashup Builder REST API

Vuforia

Suite

Studio

Server

Browser

Predictor

Watcher

Optimizer

Composite Applications

10

THE IOT MANUFACTURING OPPORTUNITY

Source: LNS Research, 2015

Suppliers EnvironmentalLogistics

“Rip and replace” gives way to

“surround and enhance”

1111

UNLIMITED INNOVATION

ThingWorx

• Universal client

• Connected intelligence

• Unified, standard KPIs

• Predictive intelligence

• Work instructions

• Digital thread

• Asset health monitoring

• Energy management

• Material tracking

• Production optimization

Composite applications

ERPERP MES SCADA FleetVendorWeb

Systems Assets People

Line RobotTank Plant Office HQ

12

SOLUTION FOR GE FACTORIES

“GE’s world class manufacturing

plants have provided a testing

ground for this technology.”

– Kate JohnsonChief Commercial Officer

GE Software

12

13

GE POWER AND WATER, GREENVILLE

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Improved machine utilization

14

GE TRANSPORTATION, GROVE CITY

Challenges:

- Paper based systems- Siloes of data- Lack of data visibility- Days to gather info. - Disconnected machines- Production bottlenecks - No info. for root cause

Solution:

- Added sensors to machines- Visibility to engine history- Schedule adherence per line- Notification of material issues- Dynamic part routing- Plant floor visibility to metrics

Results:

- Reduced manufacturing costs- Improved cycle times- Reduce downtime 10 to 20%

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ATI ALLVAC

Challenges:

- Continuous improvement - Increase efficiency - Automate business processes- Leverage existing solutions

Solution:

- Operational intelligence- Real-time decision support - Role based mashups - Connect manufacturing, quality,

maintenance, business systems

Results:

- Connect ERP and factory- Interoperable systems - Improved manufacturing ops.

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A GLOBAL FOOD LEADER INCREASES PRODUCTIVITY

5 to 8% improvement in productivity

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SMART, CONNECTED ASSEMBLY LINE

Ubiquitous IT and Smart Tools applied to the

final assembly line

Objectives:

• Flexible & paperless solutions

• More productive user experience

Selected ThingWorx IoT platform for:

• Integration to systems, people & tools

• Access to 3D product definition, standards,

and instructions

• Process execution

• Flexible connectivity, including wireless

• Open platform for device plug & play

Leading aircraft manufacturer.

€40 billion in revenue; 55,000 employees.

LiveWorx2015 Airbus session replay: http://www.ptc.com/liveworx/airbus-aerospace-iot

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SOLAR TURBINE

1919

ThingWorx creates

solutions FASTER

Faster to connect to assets

Faster to compose solutions

Faster to build advanced analytics models

Faster to enhance and change

Faster to fail

Faster to business value

THINGWORX VALUE

The value is not that ThingWorx can create solutions but..

thingworx.com