Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7...

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Transcript of Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7...

Page 1: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase
Page 2: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase
Page 3: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

•Sinopec and BRICI

•What is UFPR

•Why UFPR can improve the performance

•What Narpow® can do

•Key takeaway

Page 4: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

In 2016• Crude oil 303.51 MMbbls,

Natural gas 766.12 Bcf

• Crude throughput 235.53 Mtons

• Ethylene 11,059 Ktons

Synthetic resin 15,201 Ktons

• Sales of refined oil 194.84 Mtons

Largest Integrated Energy Company in China,the 3rd in Fortune

Global 500, 2017.

Main Business

•Oil/gas field exploration and

production

•Refining

•Petrochemicals production

•Oil products sales and

distribution

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• A R&D subsidiary of Sinopec Corp, also the leading polyolefin research

institute in China.

• Total Employee:~1100,including 1 academician of CAE

• Focusing on: Olefin Technology, Plastic Technology, Synthetic Rubber,

Chemical & Fine Chemicals, Environmental Protection

• Polyolefin technology: New polymerization, catalyst(PP,PE),new

products(PE/PP Grades )

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UFPR: Ultrafine Full-vulcanized Powdered Rubber(ENP)

Narpow ®: Nano rubber powder

Independent intellectual property:150 patents in china(70

granted),11 foreign patents(5 granted in USA ,4 in Europe,3

in Korea,5 in Japan and 1 in Canada, Brazil, India and Taiwan

region)

Plant with capacity of 3000 tons/year.

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rubber latex particlefully cured latex particle

premixing with cross -

linking agent or not

irradiated with g ray

or electron beam etc.

linear or light cross -

linked molecules

heavy cross -linked

molecules

ENP or UFPR

Spray

drying

rubber latex particlefully cured latex particle

premixing with cross -

linking agent or not

irradiated with g ray

or electron beam etc.

linear or light cross -

linked molecules

heavy cross -linked

molecules

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Surface: heavy cross-linked

particles do not tend to agglomeratejust like ordinary rubber. So it is easyto disperse in polymers

Center: lightly cross-linked

keep the elasticity of rubber

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SEM micrograph of full-vulcanized

styrene-butadiene powdered

rubber

TEM micrograph of rubber

particles in styrene-butadiene

rubber latex

AFM micrograph of

full-vulcanized styrene butadiene

powdered rubber in PP

Spray

Drying

Page 10: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

1、Styrene-butadiene UFPR (Particle Size:<150nm),

2、Carboxylic styrene-butadiene UFPR (Particle Size : <150nm),

3、Acrylate UFPR (Particle Size : <150nm),

4、Nitrile-butadiene UFPR (Particle Size : <100nm),

5、Carboxylic nitrile-butadiene UFPR (Particle Size : <90nm),

6、Silicon UFPR (Particle Size : <100nm),

7、Butadiene vinylpyridine UFPR (Particle Size : <100nm),

8、EVA powdered elastomer (Particle Size : <250nm),

9、Chloroprene UFPR (Particle Size :<150nm),

10、A series of Narpow composite additive agents (composite nucleating agents,composite antibacterial agents)

Page 11: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

Grade Name Application

VP-108,

VP-108(5) Styrene-butadiene UFPR Preparing friction materials

VP-121 Carboxylic styrene-butadiene UFPR Simply and efficiently preparing TPV

VP-301,

VP-362Acrylate UFPR

Toughening polyester, POM, Nylon, AS, PVC, PMMA etc., Blending

with rubber

VP-401 Nitrile-butadiene UFPR Toughening PVC, Preparing TPV,Blending with rubber

VP-401F,VP-402 VP-412 Nitrile-butadiene UFPR Preparing friction materials,toughening phenolic resin

VP-401E Nitrile-butadiene UFPR Modifying epoxy resin

VP-501 Carboxylic nitrile-butadiene UFPR Toughening PVC, Preparing TPV,Blending with rubber

VP-501F Carboxylic nitrile-butadiene UFPR Preparing friction materials,toughening phenolic resin

VP-501E Carboxylic nitrile-butadiene UFPR Modifying epoxy resin

VP-601 Silicon UFPRAdditives for paints ,printing ink, and cosmetics, Blending with

rubber such as PU

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VP-701 Butadiene vinylpyridine UFPR Toughening plastics such as Nylon, polyester etc., Blending with rubber

VP-901 Chloroprene UFPRAdditives or binders for building, construction materials, automobile

industry and special applications

VP-101B Composite nucleating agents, α-nucleating agent, Used in PP to increase crystallization temperature,

stiffness and heat resistance, improve processing properties

VP-101T Composite nucleating agentsβ-nucleating agent, Used in PP to increase crystallization temperature,

toughness and heat resistance, improve processing properties

VP-101KJComposite antibacterial

agents

A type of composite antibacterial agents which can give plastics the

antibacterial function

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TEM micrograph of rubber particles

in carboxylic styrene-butadiene

rubber latex

AFM micrograph of

Nylon-6/ Vp-201(20wt%) Blends

TEM micrograph of Epoxy/VP-501

PVC /VP-401 phenolic resin/VP-401

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1.Plastics Toughening: Thermoplastic resins, Thermosetting resins

2.Preparation and application of Narpow composite materials and

composite additive agents

3. Preparing novel thermoplastic elastomer

4. Modifying rubber, especially vehicle tire treads, Improving rolling

resistance , abration and grip in the wet at the same time

5. Other application

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Epoxy resin

Unsaturated polyester

Phenolic resin

• Phenolic resin molding

compoundPhenolic resin friction

materials

Disc break pads Drum break linings Industrial friction materials• Epoxy resin adhesive or power

coating

Promotion

Impact Strength

HDT

Tg

Delustering

Transparent

Viscosity

Page 16: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

☞Promotion Impact Strength

HDT

Tg

Decomposition temperature

Viscosity

Improving the impact resistance

Increasing friction coefficient at higher temperature.

lowering wearing rate Lowing the hard Lowing noise when

braking, weight is light

Friction Materials

By now, Narpow has been sold to over 40 domestic manufacturers, also to Japan and Thailand to prepare high-performance friction materials

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A schematic illustration of Narpow® helping additive

agent to disperse in plastics

Page 18: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

VP101B Composite α nucleating agent

Using in PP to increase crystallization temperature, stiffness

and heat resistance, improve processing properties ,production

efficiency ,dimensional stability and thermal aging properties

VP101T Composite β nucleating agent

Using in PP to increase crystallization temperature, toughness

and heat resistance

01

02

Page 19: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

-1 0 1 2 3 42.0

2.1

2.2

2.3

2.4

弯曲模量(GPa)

成核剂A含量( ‰)

-1 0 1 2 3 4

48

50

52

54

56 成核剂 A复合成核剂VP101B

弯曲强度 (MPa)

成核剂A含量( ‰) Content of NA-A(‰)

Content of NA-A(‰)

NA-AVP-101B

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5124

125

126

127

128

129

130

131

132

133

134

Tc (

℃)

NA-11含量(‰)

NA-11 成 核 剂 本 技 术 复 合 成 核 剂

-0.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

122

124

126

128

130

132

HDT ( ℃

)

成核剂A含量( ‰)

-1 0 1 2 3 4

48

50

52

54

56

成核剂A 复合成核剂VP-101B

Nucleating agent A Compound nucleating agent VP-101B

弯 曲

(MPa)

Content of NA-A(‰)

NA-A

VP-101B

NA-AVP-101B

Content of NA-A(‰)

Page 20: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

The effect of VP101B on the crystallization behavior of PP

Isothermal crystallization diagrams

show VP-101B can increase thecrystallization rate more greatly

than traditional nucleating agent

although the same dosage of

traditional nucleating agent is

used(0.3‰)

130 132 134 136 138 1400

2

4

6

8

10

12

t 1/2 (

min)

Tc ( ℃)

空白 PP +0.3‰ 成核剂A +1.5‰ VP101B(含 0.3‰ 成核剂A)

Pure PP0.3‰NA-A1.5‰VP-101B(Having 0.3‰NA-A)

Page 21: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

a.+0.4‰NA-A(traditional

nucleating agent)

The PLM micrographs of PP modified by different nucleating agents

(b) +2.0‰ VP-101B

(Content of NA-A is 0.4 ‰)

VP-101B can fine the PP spherocrystals size better (dosage of

traditional nucleating

agent is used0.4‰

• Easily dispersed• Add less, the recommended dosage is 0.1%-0.3% of PP• Low cost

Page 22: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

Adding VP101B in co-polypropylene

GRADE VP101B Content(%)

Tensile Strength

Flexual Modulus

HDT(0.45MPa) Izod Impact Strength

(23 ℃)

Unit / MPa GPa ℃ J/m

standard / ASTM D638 ASTM D790 ASTM D648 ASTM D256

J340

(SINOPEC)

0 28.3 1.15 102.6 115

0.1 29.6 1.44 120.5 122

0.2 30.5 1.58 130.7 160

K8003

(SINOPEC)

0 24.8 1.05 106.3 615

0.1 26.7 1.33 122.0 678

0.2 26.6 1.33 131.1 679

Flexual modulus and HDT raise with the increase of the VP101B

Page 23: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

Adding VP101B in homo-polypropylene

GRADE VP101B Content(%)

Tensile Strength

Flexual Modulus HDT(0.45MPa) Izod Impact Strength

(23 ℃)

Unit / MPa GPa ℃ KJ/m2

standard / ASTM D638 ASTM D790 ASTM D648 ASTM D256

HC9012M

(SINOPEC)

0 35.8 1.78 122.3 26.5

0.12 40.2 2.43 141.6 26.8

HC9006M

(SINOPEC)

0 35.2 1.76 121.5 31.2

0.12 39.6 2.42 140.2 30.6

•19.3℃

•18.7℃

• 36.5%

• 37.5%

Flexual modulus and HDT raise with the increase of the VP101B at the same time

Page 24: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

Adding VP101T in co-polypropylene

VP101T Content(%)

FlexualStrength

FlexualModulus

Izod Impact Strength(notched)

(23 ℃)

Charpy Impact Strength(notched)

(23 ℃)

Tensile Strength

HDT(0.45MPa)

Unit MPa GPa KJ/m2 KJ/m2 MPa ℃

standard ISO 178 ISO 178 ISO 180 ISO 179 ISO 527 ISO 75

0 24.2 0.81 25.6 28.3 24.9 66.9

0.05 25.3 0.85 33.1 24.1 26.0 72.4

0.1 25.0 0.85 37.7 34.0 26.3 68.3

0.15 24.9 0.84 42.9 32.8 25.3 71.8

0.2 23.3 0.79 64.3 77.6 24.0 66.5

0.25 23.7 0.79 74.2 87.4 24.0 72.5

Impact strength and HDT raise with the increase of the VP101B at the same time

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Adding VP101T in homo-polypropylene

VP101T Content(%)

FlexualStrength

Flexual Modulus

Izod Impact Strength

(23 ℃ /-20 ℃)

Tensile Strength

HDT(0.45MPa)

Unit MPa GPa J/M MPa ℃

standard ASTM D790 ASTM D790 ASTM D256 ASTM D638 ASTM D648

0 36.3 1.30 58.6 20.0 84.7 133.2

0.1 37.2 1.37 239.7 25.6 83.9 131.9

0.15 38.0 1.40 336.6 30.9 88.4 133.2

0.2 38.6 1.44 410.0 32.9 96.4 134.4

0.25 39.4 1.47 300.0 31.3 101.7 134.0

0.3 39.0 1.46 256.3 32.5 103.1 134.3

0.4 40.4 1.50 249.1 31.6 104.5 134.3

Impact strength and HDT raise with the increase of the VP101B at the same time

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60 80 100 120 140 160 180 200 220

-6

-4

-2

0

2

4

6

8

10

12

14

temperature(℃)

heat

flow

end

o up

(mW

)

pure PP

PP with 0.2wt% VP101T

modified PP with VP101T

Pure PP

The effect of VP101T on the crystallization behavior of PP

Page 27: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

Experiment of VP101T’s stability

40 60 80 100 120 140 160 180 200 220 240

temperature(℃)

1

2

3

4

5

6

7

8

9

Endo

--In order to investigate the stability of VP101T, we designed

an experiment by using DSC.

--Scan PP sample 9 times to simulate the process of PP.

--The scan process include:

1.Heating from 50℃ to 210 ℃ at 50 ℃/min.

2.Staying at 210 ℃ for 3min.

3.Cooling from 210 ℃ to 50 ℃ at 10 ℃/min.

4.Stay at 50 ℃ for 1min.

5.Heating from 50 ℃ to 210 ℃ at 10 ℃/min.

--The result shows that even experienced scan for 9 times,

VP101T can still form βcrystallization efficiently and the

ability is almost as same as the first time.

VP101T IS QUITE STABLE!

Page 28: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

A series of composite antibacterial agent has been developed

VP101KJ: Used in PP, PE, EVA, PS, ABS to give the antibacterial and antimildew

functions

•VP301KJ:Used in PA, PET, PVC, AS to give the antibacterial and antimildew

functions

•VP401KJ:Used in PVC, Epoxy resin, Phenolic resin to give the antibacterial and

antimildew functions

•VP601KJ:Used in Silicon rubber to give the antibacterial and antimildew functions

VP701KJ : Used in PA,PET,PBT, Epoxy resin to give the antibacterial and

antimildew functions

Page 29: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase

Platter of Stroller From Antibacterial PP

Washing machine base from antibacterial PP

Transparent Water Tank of Cooling Fan from Antibacterial PP

Antibacterial Plastic Products

Antibacterial Plastic Products Developed for Different Customers

Page 30: Sinopec and BRICI - Chemspec Europe · 2018. 9. 20. · (SINOPEC) 0 24.8 1.05 106.3 615 0.1 26.7 1.33 122.0 678 0.2 26.6 1.33 131.1 679 Flexual modulus and HDT raise with the increase