SIMATIC IT R&D Suite as part of Manufacturing … · SIMATIC IT R&D Suite as part of Manufacturing...
Transcript of SIMATIC IT R&D Suite as part of Manufacturing … · SIMATIC IT R&D Suite as part of Manufacturing...
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Siemens Industry
© Siemens AG 2013 All rights reserved.
SIMATIC IT R&D Suite as partof Manufacturing Operations ManagementAlastair Orchard, Director Industry Management
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© Siemens AG 2013 All rights reserved.Page 2 Siemens Industry
The Orchard Family
San Francisco, USA
Genova, Italy
Sherborne, UK
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© Siemens AG 2013 All rights reserved.Page 3 Siemens Industry
Cooking is a Common Passion
San Francisco, USA
Genova, Italy
Sherborne, UK Starter
Starter
MainCourse Desert
MainCourse
Desert
Starter
MainCourse
Desert
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© Siemens AG 2013 All rights reserved.Page 4 Siemens Industry
Cooking is a Common Passion
San Francisco, USA
Genova, Italy
Sherborne, UK Starter
Starter
MainCourse Desert
MainCourse
Desert
Starter
MainCourse
Desert
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© Siemens AG 2013 All rights reserved.Page 5 Siemens Industry
Localization ProblemTimezones
Sherborne, UK
Genova, Italy
+1
San Francisco, USA
-8
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© Siemens AG 2013 All rights reserved.Page 6 Siemens Industry
Localization ProblemQuantities
Sherborne, UK
San Francisco, USA
Genova, Italy
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© Siemens AG 2013 All rights reserved.Page 7 Siemens Industry
Recipe LocalizationWeights & Measures
Sherborne, UK
Genova, Italy
San Francisco, USA
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© Siemens AG 2013 All rights reserved.Page 8 Siemens Industry
Recipe LocalizationTemperature
Sherborne, UK
Genova, Italy
oC
San Francisco, USA
oF
Temperature Zone
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© Siemens AG 2013 All rights reserved.Page 9 Siemens Industry
Recipe LocalizationDiet Restrictions
Sherborne, UK
Genova, Italy
San Francisco, USA
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© Siemens AG 2013 All rights reserved.Page 10 Siemens Industry
Recipe LocalizationIngredient Availability
Sherborne, UK
Genova, Italy
San Francisco, USA
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© Siemens AG 2013 All rights reserved.Page 11 Siemens Industry
Localization ProblemProcess Incompatibility
Sherborne, UK
Genova, Italy
San Francisco, USA
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© Siemens AG 2013 All rights reserved.Page 14 Siemens Industry
Cooking is a Common Passion
Genova, Italy
Sherborne, UK Starter
MainCourse Desert
Desert
Starter
MainCourse
San Francisco, USA
Starter MainCourse Desert
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© Siemens AG 2013 All rights reserved.Page 15 Siemens Industry
Localization SolutionUse the Cloud to Distribute & Synchronize Recipes
San Francisco, USA
Genova, Italy
Sherborne, UK
Recipe
Asdllasdkljasdkljlas
Recipe
Asdllasdkljasdkljlas
Recipe
Asdllasdkljasdkljlas
Recipe
Asdllasdkljasdkljlas
Starter
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© Siemens AG 2013 All rights reserved.Page 16 Siemens Industry
Transformation RulesQuantity Scaling
Sherborne, UK
San Francisco, USA
Reference Qty
Reference Qty
Reference Qty
Genova, Italy
Reference Qty
Reference Qty
½ Ref Qty
½ Ref Qty
½ Ref Qty
½ Ref Qty
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© Siemens AG 2013 All rights reserved.Page 17 Siemens Industry
Transformation RulesIngredient & Process Parameter Mapping
TransformationoF-> oC * 9/5 + 32
Transformation
Creme Fraiche-> Greek Yogurt
Transformation
1 lb Raw Sugar-> 1.81 Cups
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© Siemens AG 2013 All rights reserved.Page 18 Siemens Industry
Transformation RulesBe Generic
Bimby Recipe
30 seconds on level 4, reverse blades, dough
mode
General Recipe
Mix until Smooth
WTF?
Transformation
Mix -> Reverse blades, dough modeSmooth -> Level 4, 30 sec
Transformation
Mix -> kneadSmooth -> no lumps
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© Siemens AG 2013 All rights reserved.Page 19 Siemens Industry
Summary
1. Recipes made available globally 24/7 -> latest version always online
2. Processes are described generically using a catalogue of agreed operations
3. Each family member maintains library of conversion rules for :
a. Ingredientsb. Quantitiesc. Temperaturesd. Weights & Measurese. Operations
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© Siemens AG 2013 All rights reserved.Page 20 Siemens Industry
Recent Trends and Business Challenges
Frequent and successful new product introductions are essential for organic growth.
However, many companies find that revenues from new products fall short of expectations
“... in 2000 : about 10 times more product launches than in 1980...”
“... on average, 52% of revenue and 46% of profits are directly attributable to products introduced within the last five years...”
“... 50% or more of new product introductions fail due to misalignment in R&D and manufacturing ...”
AMR Research
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© Siemens AG 2013 All rights reserved.Page 21 Siemens Industry
Business Benefits:Reduce Time to MarketRationalize & Harmonize Product DataCapture and Protect Intellectual PropertySystem of Reference for Global R&D OrganizationReuse of full or partial experimentsImproved Supplier Mgt
SIMATIC IT R&D Suite
Functionality:
Global specification management
Product Formulation
Experimentation Support
General Recipe Mgt
R&D Specialists, Product Formulators, Researchers & Lab Teams
Reduced complexity, increased flexibility, control and collaborationacross R&D departments
SIMATIC IT R&D Suite
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© Siemens AG 2013 All rights reserved.Page 23 Siemens Industry
Production SuitePrimary Production Management
A complete suite of functions required to transform raw materials into semi-finished goods
Functions :
ERP Integration (Production Order)Tank Farm ManagementRecipe ManagementProduction Order HandlingDetailed Production SchedulingProduction ExecutionElectronic Work InstructionsRework ManagementAutomation IntegrationMaterial VerificationGenealogy
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© Siemens AG 2013 All rights reserved.Page 24 Siemens Industry
Production SuiteSecondary Production Management
A complete suite of functions required to transform raw materials into semi-finished goods
Functions :
ERP Integration (Production Order)Tank Farm ManagementVirtual Line & Routing MgtProduction Order HandlingDetailed Production SchedulingProduction ExecutionElectronic Work InstructionsRework ManagementAutomation IntegrationMaterial VerificationCU, SKU & LU LabellingGenealogy
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© Siemens AG 2013 All rights reserved.Page 25 Siemens Industry
Production SuiteLogistics Management
A complete suite of functions required to transform raw materials into semi-finished goods
Functions :
Load In / Load OutERP Integration (Purchase / Shipping / Transport Orders)Carrier RegistrationLot Registration & Storage
Material Flow ControlKanban / JIT MgtRouting & Transport of materials toproduction lines
Electronic Work InstructionsWarehouse MgtAutomation IntegrationGenealogy
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© Siemens AG 2013 All rights reserved.Page 26 Siemens Industry
Production SuiteQuality Management
A complete suite of functions required to transform raw materials into semi-finished goods
Functions :
ERP IntegrationHazzard & Critical Control Point
Workflow MgtTask MgtCorrective Action Mgt
SPCDefect TrackingNet Contents ControlLIMS
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© Siemens AG 2013 All rights reserved.Page 27 Siemens Industry
Production SuiteAsset Management
A complete suite of functions required to transform raw materials into semi-finished goods
Functions :
Line Monitoring SystemUse real-time feedback to keep production on trackInvestigate and resolve Root CausesTrack energy & utility usageUse embedded WinCC screens to seamlessly interact with AutomationUse line reports in Morning Meetings
Maintenance MgtLocal ReportingScalability to full MES & MI
Manufacturing Intelligence
Manufacturing Execution
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© Siemens AG 2013 All rights reserved.Page 28 Siemens Industry
Manufacturing IntelligenceReports, Scorecards & Dashboards
A complete suite of functions required to transform raw materials into semi-finished goods
Functions :
Collects data from the plant in real-time and integrates it with business and financialsKPI calculation, rollup and drilldownCovers all portfolio elements (Production, Quality, Assets, Inventory, Utilities, etc)Provides several levels of reporting:
Excel Power PivotMS Reporting ServicesMulti-dimensional Analytics
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© Siemens AG 2013 All rights reserved.Page 29 Siemens Industry
ProductionProduct Design
ExecutionOptimiz-ationIdeation
Valid-ation
Form-ulation
Product Lifecycle
The world’s Greatest PLM/PDM The world’s Greatest MES
Production
Spec
Asdllasdkljasdkljlas
Here’s a Spec! See ifyou can make something
out of it…
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© Siemens AG 2013 All rights reserved.Page 30 Siemens Industry
ProductionProduct Design
ExecutionOptimiz-ationIdeation
Valid-ation
Form-ulation
Product Lifecycle
The world’s Greatest PLM/PDM The world’s Greatest MES
Production
What problems do you have? How can I help?
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© Siemens AG 2013 All rights reserved.Page 31 Siemens Industry
ProductionProduct Design
ExecutionOptimiz-ationIdeation
Valid-ation
Form-ulation
RecipeCreation
Transf-ormation
Product Lifecycle
ProductionProduct Design
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© Siemens AG 2013 All rights reserved.Page 32 Siemens Industry
SIMATIC IT R&D SuiteSIMATIC IT Intelligence
Suite
SIMATIC IT Production
Suite
Team Center
ProductionProduct Design
Feedback & Optimization
ManufacturingProduct DevelopmentIdeation
Siemens Portfolio MappingDesign anywhere, Produce anywhere
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© Siemens AG 2012. All Rights Reserved.Industry SectorPage 33
Some SIMATIC IT referencesin Food & Beverage and CPG
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© Siemens AG 2013 All rights reserved.Page 34 Siemens Industry
Thank you for your attention !
Alastair Orchard
Director Industry Management
Siemens Industry AS SW
Corso Europa 799
16148 Genova
Italy
+39 335 7429719
siemens.com/answers
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© Siemens AG 2013 All rights reserved.Page 36 Siemens Industry
The Workflow-Driven MES Seamlessly Synchronizes the Plant and the SupplyChain
• SIMATIC IT TransformsGeneric Recipes fromPLM into ExecutableOperations
Enterprise Resource Planning
Product Formulation & General Recipe Mgt
Manufacturing Intelligence
How to produce What and When to produce
What and how and when you produced
Manufacturing Execution System
• SIMATIC IT CoordinatesAssets to OptimizeProduction
• SIMATIC IT Harmonizesand Organizes Data forAnalysis
Manufacturing Intelligence
Product Formulation &
General Recipe