Siemens Industry en Hannover Messe 2012
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Transcript of Siemens Industry en Hannover Messe 2012
© Siemens AG 2012. All rights reserved.
Perspectives for competitive industry
Press ConferenceHannover Messe 2012April 23, 2012
Siegfried RusswurmMember of the Managing Board of Siemens AGCEO Industry Sector
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 2 Hannover Messe, April 23, 2012
Challenges for industrial enterprises: Less input – more output!
Resource efficiency is a determining factor in competition
Globalization
Climate change
Energy needs
Scare resources
Raw material prices
Nearly 30%of energy consumptionin industry
Master complexity
Cut costs
Save energyand resources
Produce efficiently
Increase productivity
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 3 Hannover Messe, April 23, 2012
Today’s environmental requirements primarily address power generation and generic saving targets
Germany
Energy transitionBy 2020 (compared to 1990):
Cut CO2 emissions by 40%Double share of renewable energy (from 17% to 35%Reduce of electricity consumption by 11%(building renovations, etc.)
European Union
Climate RoadmapBy 2050 (compared to 1990):
Reduced emissions of greenhouse gases:by 2020: 25% lessby 2050: 80% less
Energy efficiency planBy 2020 (compared to 1990):
Cut consumption of primary energy by 20%
China
12th Five-Year PlanBy 2015 (compared to 2010):
Increase share of non-fossil fuels from 8.3% to 11.4%Reduce CO2 emissions per GDP unit by 17%Lower energy use per GDP unit by 16%
There must be a stronger focus on the potential of energy and resource efficiency in the manufacturing industry
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 4 Hannover Messe, April 23, 2012
Greater resource efficiency doesn’t have to impact negatively on productivity – both goals are compatible
Increased productivity
Greater resource efficiency
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 5 Hannover Messe, April 23, 2012
Our approach: A holistic view of the entire production process, along the whole value chain…
Intelligent networking
…and an increase in productivity and efficiency in individual process steps with innovative products, solutions and services
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 6 Hannover Messe, April 23, 2012
1. Much faster development of product designs through the use of PLM software
Virtual development, planning and optimization with PLM-SoftwareSignificant reduction of development times with virtual prototypesResource efficiency through virtual analyzing of alternative designs
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 7 Hannover Messe, April 23, 2012
PLM software accelerates design modifications
Virtual simulation, tests and optimization of components
Software NX (CAD/CAM/CAE) for fast prototyping
Teamcenter for collaboration on a common database
Developement and production in just a few hours
Red Bull Racing
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 8 Hannover Messe, April 23, 2012
2. Simulated production planning with industrialsoftware speeds up time to market
Integration of PLM software and automation technologyComplete simulation and optimization of productionSavings in time, resources and energy costsUp to 50% shorter time to market
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 9 Hannover Messe, April 23, 2012
"Virtual Machines" increase productivityby simulating the production process
< 1% realtime deviation in Virtual Machine compared to the original
10% increase in productivity in running operations
Up to 80% time savings in setting up the real machine
INDEX
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 10 Hannover Messe, April 23, 2012
Digital process chains increase efficiency in medical technology as well
Hospital
CAD/CAM(NX)
Milling with machine tools
CNC in Sinumerik
OR
Individualized implant
Parameterization Pre-op planning
CT scan MRI scan Portal (operator)
Segmentation3D volumen construction
Implant manufacturer
Integrated digital process chain, from imaging to finished implant, means cost-efficiency, safety and reliability
© Siemens AG 2012. All rights reservedSiegfried Russwurm
Seamless communications between the individual systemsIntegrated, uniform access to all automation tasksOptimized operational, machine and process workflows
Page 11 Hannover Messe, April 23, 2012
3. Significant cost savings though optimized workflows in production engineering
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 12 Hannover Messe, April 23, 2012
Integrated engineering platforms save time, effort and costs
TIA Portal Comos
Efficient and intuitive solutions for engineering task
Integration of industrial software and automation technology
Cost savings in engineering up to 25%
Efficient realization of project processes
Data & information managementtools for entire lifecycle
Optimization of planning and operation of process systems
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 13 Hannover Messe, April 23, 2012
Open Innovation – joint development of the TIA Portal with pilot customers
“The entire software is integrated. It’s very easy to program, and the help is excellent. Each new staff member is almost a full-fledged programming partner after a single day-long course and can begin working right away.”
Thomas Erb, Managing Director Tech 3d Control GmbH & Co. KG (Germany)
“In the tests and applications that we ran with the TIA Portal, we found that the concept of fully integrated automation was successfullyimplemented. It enabled us to increase our production capacitiesextremely rapidly.”
Fang Lianghui, Design Department, Wuhan Guide Electromechanical Engineering Co., Ltd. (China)
“The main advantages of the TIA Portal are efficiency, efficient engineering,and no more guesswork in managing equipment and networks and handling HMI.”
Bob Meads, President iQuest, Inc. (USA)
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 14 Hannover Messe, April 23, 2012
4. More efficient production through energy- and recource-saving components and solutions
Increased plant productivity and efficiency thanks to integrated automation solution (TIA), efficient motors, gears and converters Maximum production performance and response through MES system (Simatic IT)Intelligent data linking for transparent influencing of production processes
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 15 Hannover Messe, April 23, 2012
Efficient production starts with drives –Innovative drive systems save up to 70% on energy
Key is the interplay of all components
Efficiency in the drive train starts with the motor
Up to 70% less energy consumption with variable-speed drive systems
SIMOTICS
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 16 Hannover Messe, April 23, 2012
Integration of gear technology creates additional efficiency potential
Light, compact and compatible with the industry standard
High energy efficiency for quick ROI (efficiency ≥ 96%)
Fully integrated in the drive train
SIMOGEAR
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 17 Hannover Messe, April 23, 2012
Industrial software creates greater transparency and thus more efficiency in production
Energycontrolling
Monitoringand reporting
Emissionsmonitoring
Energy billing
Energy/raw material accounting
Link to external systems
Energy reporting
Energy purchas-ing
Forecasts
Energy roadmap
Energyplanning and acquisition
With the Dashboard, energy amounts and costs are displayed in clear tabular and graphical form SIMATIC B.data
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 18 Hannover Messe, April 23, 2012
Efficient and flexible production workflows withintegrated automation and drive solutions
About 50% energy savings with frequency-regulated drives
Production around the clock, 365 days a year
Visualization and control of3,000 measuring points
Company produces 60% of the power needed for glass production through heat recovery
f | glass
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 19 Hannover Messe, April 23, 2012
5. Services through the entire lifecycle build on the data from previous process steps
Product-, system- and application-related services through the entire lifecycle on the basis of vertical-market and process know-howLess downtime and use of resources Higher productivity and efficiency combined with lower overall costs
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 20 Hannover Messe, April 23, 2012
Service lever efficiency: better availability, shorter repair times through condition-based remote maintenance
High-performance remote access to industrial plants and systems
Flexible direct link between plant and service applications
Increased availability of industrial plants and systems
Inspection services with preventive checks of system condition
Remote Service Platform
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 21 Hannover Messe, April 23, 2012
Higher availability and lower spare-parts costs through optimized maintenance
20% higher plant availability
1,000 fewer spare parts
10% lower spare-parts costs
80% of maintenance work is nowpreventive (previously: 30%)
Metsä Tissue
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 22 Hannover Messe, April 23, 2012
Energy management brings dramatic savings of energy and water
23% lower consumption of electricity and 22% less water used than other PepsiCo plants in China
Annual savings of 3,100 tons of CO2 and 100 million liters of water
First green PepsiCo plant in China
PepsiCo
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 23 Hannover Messe, April 23, 2012
Intelligent networking of individual production stepsthrough industrial IT and software
Intelligent networking
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 24 Hannover Messe, April 23, 2012
Innovative software systems open up new perspectives for production technology
Tomorrow
Optimization of the entire production process with innovative software systems
Today
Communications-aided automation
Yesterday
Local automation technology
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 25 Hannover Messe, April 23, 2012
Expansion of expertise in the growth market for industrial IT and software solutions
CAD design software
MES software
Pharmaceutical and biotech industries
Production of composite materials
Industrial communications and network solutions
Across vertical market lines
Industrial quality and productionmanagement
Across vertical market lines
September 2011
November 2011
January 2012
February 2012
February2012
Integrated plantmanagement
Process industry
Date of announcement:
Brazil USA Canada Germany Brazil
© Siemens AG 2012. All rights reservedSiegfried RusswurmPage 26 Hannover Messe, April 23, 2012
Energy transition in the production –An opportunity for greater competitiveness
1 Product design
2 Production planning
3 Production engineering
4 Production execution
5 Services
Resource efficiency is a ein determining factor in competition
Holistic view of the entire production process totap all potential for optimization
Industrial IT/software connects productivity and efficiency
Intelligent networking
© Siemens AG 2012. All rights reservedSiegfried Russwurm
New products and solutions at HM 2012 „Connecting Productivity and Efficiency“
Remote ServicesRemote ServicesPLM SoftwarePLM Software
TIA PortalTIA Portal
SIMATIC B.Data SIMATIC B.Data
SIMOGEARSIMOGEAR
Seite 27 Hannover Messe, 23. April 2012
© Siemens AG 2012. Alle Rechte vorbehalten.
Thank you!Thank you!