Shed Building 2 · 2020. 5. 1. · Shed Building 2.0 Custom 8’ by 8’ by 8’ Shed Plans...

55
Page 1 Shed Building 2.0 Custom 8’ by 8’ by 8’ Shed Plans Designed for Sheds of Hope Shed provided by Local Churches for Sheds of Hope Designed by John Browne With or Without the Use of a Sheds of Hope SmartBench Build Instructions For...Version 7.6

Transcript of Shed Building 2 · 2020. 5. 1. · Shed Building 2.0 Custom 8’ by 8’ by 8’ Shed Plans...

  • Page 1

    Shed Building 2.0Custom 8’ by 8’ by 8’ Shed Plans

    Designed for

    Sheds of Hope

    Shed provided by Local Churches for Sheds of HopeDesigned by John Browne

    With or Without the Use of a Sheds of Hope SmartBench

    Cen

    ter a

    54”

    wid

    e do

    or o

    peni

    ng

    Doo

    r - R

    ight

    Doo

    r - L

    eft -

    Wid

    est t

    o th

    e Le

    ft

    Build

    Instr

    uctio

    ns

    For...

    Versi

    on 7.

    6

  • Page 2Building Sheds for Disaster Victims

    Sheds of Hope Teams have built over 1000 sheds for families. You can help during the next di-saster. Here’s a way that your group can help, whether it’s in Oklahoma or your own community.

    Any Size Group or Church Can HelpShedsOfHope.com is providing a free plan to help groups pre-build panels for sheds that can be assembled by teams at the disaster site. The plan will enable you to cut, prepare, and assemble 2, 4, or 6 sheds at a time, depending on how many helpers you can gather. A church parking lot is an ideal location for doing the work. Just build and flat-stack the panels for each shed.

    A material list is provided and the church or group can order these materials from their lo-cal lumber yards. The idea is to build the sections, floor, walls and roof trusses. These can be shipped flat to a disaster site and assembled on site. You can arrange for Sheds of Hope to pick up and transport the pre-built panels to the site, where volunteers will assemble them on the homeowner’s property.

    Step 1. Download a Free PDF Shed Kit instructions from ShedsOfHope.com. This will provide you with…

    The material order list for 1 or 2 shedsInstructions on how to build your shed at your churchInstructions on how to set up the shed at the site

    Step 2. Have a fund raiser for the sheds (allow)Material for 1 Shed allow $1,100 + $200 for pick-up and delivery – total $1,300Material for 2 Sheds allow $2,200 + $250 for pick-up and delivery – total $2,450Material for 4 Sheds allow $4,400 + $300 for pick-up and delivery – total $4,700

    Step 3. Arrange a work day at the church. 8 to 16 people who know what they are doing could build 2 sheds in a day. Don’t try and do too much in one day.

    Get a Group to Build Sheds

  • Page 3Organize Teams of 6 to 8 People for Each Shed

    1 person to help organize the material during cutting and measuring1 person to do the cutting (measure twice cut once.) This should only be done by someone who knows what they are doing – This is NOT a training day to help people learn how to use a Miter Saw!!!!!!1 person reading out the instructions for the people putting the parts together (a seat with an um-brella and cold drink would also be needed for this person)4 or 5 building the parts for each shed

    Tools Needed That Can Be Shared by All Teams1 Miter Saw (you could set up and share this for all the teams). Remember: This should only be used by someone who knows what they are doing – This is NOT a training day to help people learn how to use a Miter Saw!!!!!!1 skill saw (at least one for all the teams to share) This should only be used by someone who know what they are doing – This is NOT a training day to help people learn how to use a skill saw!!!!!!

    Tools Needed Per TeamEveryone have their own tape measure and pencil5 drills with battery chargers and a 2in T25 driver bit 2 hand squares2 hammersChalk lineLevel

    Before Moving ForwardMake sure you are using the latest version of John’s Shed Instructions. This is a work in progress. Check the version number on this booklet with the one on https://shedsofhope.com

    Let’s talk! Share the Love…John Browne

  • Page 4

    Tools Needed To Pre-Cut Material List

    2 People who know how to use a Miter Saw

    2 People who know how to use a Circular Saw

    Use All Tools According to the Guidelines in the Owner’s Manual

  • Page 5

    When you see this Blue Bar across the top of the page this indicates

    a BREAK in the process.

    1. Take a water break...

    2. Make notes that may help improve the building sequence for

    yourselves and others

    3. When finished with the shed, please send your

    notes and recommendations to [email protected]

    Helping to Improve the Building Process

  • Page 6

    Start and End with PrayerGive God thanks for

    His grace and your ability to work on this project today

    Give God thanks for

    Safety of all in traveling to get to the site today

    Give God thanks for

    The weather

    Ask God’s Blessing on

    the people who will receive this shed

    Ask God’s Blessing on

    All who work on this shed and that we will serve each other

  • Page 7Page 7

    Order List For...

    Treated Lumber - Flooring 2 - 4”x6”x8’ 10 - 2”x4”x8’ 2 - 3/4”x4’x8’ AdvanTech

    Non-Treated Lumber - Walls 47 - 2”x4”x8’ = Full 96” 7 - 2”x4”x10’ LP SmartSide 8 - 10mm x 4’x8’ LP Siding LP SmartTrim 11 - 1”x4”x16’ or 23 -- 8’

    Roof 4 - 7/16”x4’x8’OSB 1 - Roll of 15-lb Roofing Felt (need 3-8’ pieces) 4 - 10’ Weathered Galv’d Eave Drip

    Shed-in-a-Bucket 1 - 5-lb Box 1-5/8” T-25 Screws 450 Qty 1 - 5-lb Box 2-1/2” T-25 Screws 400 Qty 1 - 5-lb Box 3-1/2” T-25 Screws 250 Qty 6 - 3.5” ‘Tee’ Hinges Zinc NOTE: See picture of hinge on next page 3 - 5” Heavy Duty 1/2” Barrel Bolt Latches NOTE: See picture of hinge on next page 10 - 6” Hurricane Ties 2 - 2” T-25 Metal Power Bit 5PK 16 - 6” HeadLOK FastenMaster 3 - lbs of Roofing Nails

    ______________

    Roof Shingles Provided at Set-up Site 3 - Bundles Architectural - Shingles 39-3/8” 1 - Bundle of 3-Tab - Shingles 36” Note: Need to be the same color

    1 ShedTreated Lumber - Flooring 4 - 4”x6”x8’ 20 - 2”x4”x8’ 4 - 3/4”x4’x8’ AdvanTech

    Non-Treated Lumber - Walls 94 - 2”x4”x8’ = Full 96” 14 - 2”x4”x10’ LP SmartSide 16 - 10mm x 4’x8’ LP Siding LP SmartTrim 22 - 1”x4”x16’ or 46 -- 8’

    Roof 8 - 7/16”x4’x8’OSB 1 - Roll of 15-lb Roofing Felt (need 6-8’ pieces) 8 - 10’ Weathered Galv’d Eave Drip

    Shed-in-a-Bucket 2 - 5-lb Boxes 1-5/8” T-25 Screws 900 Qty 2 - 5-lb Boxes 2-1/2” T-25 Screws 800 Qty 2 - 5-lb Boxes 3-1/2” T-25 Screws 500 Qty 12 - 3.5” ‘Tee’ Hinges Zinc NOTE: See picture of hinge on next page 6 - 5” Heavy Duty 1/2” Barrel Bolt Latches NOTE: See picture of hinge on next page 20 - 6” Hurricane Ties 4 - 2” T-25 Metal Power Bit 5-PK 32 - 6” HeadLOK FastenMaster 6 - lbs of Roofing Nails

    ______________

    Roof Shingles Provided at Set-up Site 6 - Bundles Architectural - Shingles 39-3/8” 2 - Bundle of 3-Tab - Shingles 36” Note: Need to be the same color

    2 Sheds

  • Page 8

    HeadLok 6 in. Heavy Duty Flat-head Fastener

    5 in. Zinc-Plated Heavy Duty 1/2” Barrel Bolt

    3-1/2 in. Zinc-Plated Heavy Duty Tee Hinge

    What some of the items look like

  • Page 9

    What some of the items look like

    10’ Long Weathered Galv’d Eave Drip (Metal Trim) (Look for this shape)

    Z-MAX 18-Gauge Galvanized 6” Hurricane Tie

  • Page 10End Trim

    108-1/2" cut 90 deg both ends, partial 20 deg cut at 54-1/4" and folded in half

    Only one cut is made at 20 deg on this edge

    No cuts through this section

    96" cut 90 deg both ends, partial 90 deg cut at 48" and folded in half

    Only one cut is made at 90 deg on this edge

    No cuts through this section

    Side Trim

    How to Cut the Eave Drip (Metal Trim)

  • Page 11

    Cutting List for ONE (1) Shed - Page 1

    Treated Lumber - 2 4x6x96Cut 2 - 4 x 6 96” long Skids

    2”

    45°Cut each end to these sizes

    Keep the crown / hump to the top when marking the 45º cuts on each end

    Get a felt tip black marker and write the name that is underlined on all cut pieces. Example: “Saw Horse”

    Note: Write the Size and Name on the Top Edge of the Board. This will be very helpful when the team starts to build the parts. 1. To find the top edge of the board, first find the crown (keep the hump of the joist or stud up). If the board is straight, pick an edge. 2. Why? When the team is building the parts, they will see the name and the size on the top edge of each board -- They will know they are using the right part, and they will know they are keeping the boards with the crown up3. Most importantly - It also means that the writing will be hidden when the shed is built

    Treated Lumber - 10 2x4x96Cut 1 - 2 x 4 96” long Door End Joist Cut 7 - 2 x 4 92-7/8” long JoistsCut 2 - 2 x 4 92” long Side Joist Stringers

  • Page 12Non-Treated Lumber - 47 2x4x96Cut 18 - 2 x 4 72-1/2” Side Wall StudsCut 4 - 2 x 4 93-1/2” Side Top or Bottom Wall Plate

    Cut 11 - 2 x 4 74” Back/Front Wall StudsCut 1 - 2 x 4 89” Back Wall Bottom PlateCut 2 - 2 x 4 96” Back/Front Wall Top PlateCut 1 - 2 x 4 65” Front Wall Door HeaderCut 8 - 2 x 4 14-1/2” Front Wall Bottom Plate

    Cut 2 - 2 x 4 75-1/2” Door Jack StudsCut 4 - 2 x 4 73-3/4” Door StilesCut 6 - 2 x 4 20-7/8” Door Rails

    Cut 4 - 2 x 4 93-1/2” Shelf Brackets/Transportation

    (Note: cut these out of 2 x 4 x 10’)

    Cut 14 - 2 x 4 Approximately 55” Rafters

    Cutting List for ONE (1) Shed - Page 2

    Cut all 14 Like This20O 20O

    51-1/16

    Then Cut 4 Like This90O1/2” Down from Top Edge

    Then Cut 10 Like This90O

    2” Down from Top Edge

  • Page 13

    Cut 2 @ 94-5/16” x 3-1/2” Side Panel Top

    Cut 4 @ 75” x 3-1/2” Side Panel Corner

    Cut 1 @ 57” x 3-1/2” Door Inside Header

    Cut 2 @ 77” x 3-1/2” Door Side Frame

    Cut 2 @ 65” x 3-1/2” Door Top Frame

    Cut 4 @ 76-5/8” x 3-1/2” Door Stiles

    Cut 6 @ 21-1/8” x 3-1/2” Door Cross-Piece

    RoofCut 3 - 4-5/8” x 96” strips of the side

    of a 7/16” x 4’ x 8’ OSB sheet 1 for each side of the roof and 1 for the door (73-3/4”)

    TrimCut the trim to be shipped with the shed

    Cut 2 @ 55” x 3-1/2” then cut 20º on the ends

    Cut 2 @ 55” x 3-1/2” then cut 20º on the ends

    Cut 2 @ 76-1/4” x 3-1/2” one end at 20º to the right

    Cut 2 @ 76-1/4” x 3-1/2” one end at 20º to the left

    76-1/4”These are all cut with 90º ends

    52-7/16”

    52-7/16”

    Cutting List for ONE (1) Shed - Page 3

  • Page 14

    Cutting Siding for ONE (1) Shed - Page 4

    Outside Surface UP

    This is always the BOTTOM of the sheet you are about to cut

    This

    is a

    lway

    s th

    e IN

    SID

    E of

    the

    shee

    t you

    are

    abo

    ut to

    cut

    Inside Surface DOWN

    Outside Surface UP

    Inside Surface DOWN

    Inside Surface DOWN

    Outside Surface UP

    Measurements start here

    Before Any Cuts Are Made: First Take a Sheet of LP SidingSet it down on a cutting table Outside Surface UP and Rabat edge down and always to the right when standing at the bottom of the table

  • Page 15

    Cutting Siding for ONE (1) Shed - Page 5

    This is always the BOTTOM of the sheet you are about to cut

    This

    is a

    lway

    s th

    e IN

    SID

    E of

    the

    shee

    t you

    are

    abo

    ut to

    cut

    Cut 1 47-1/2”

    Cut 2

    78-

    1/2”

    Cut 2 sets for each Side of the Shed

    Cut 2

    Cut 1

  • Page 16

    Cutting Siding for ONE (1) Shed - Page 6

    This is always the BOTTOM of the sheet you are about to cut

    This

    is a

    lway

    s th

    e IN

    SID

    E of

    the

    shee

    t you

    are

    abo

    ut to

    cut

    Cut 1 47-1/2”

    Cut 2

    79”

    Cut 2 sets for the Back and or Front of the Shed

    Until now they are identical

    3/4”

    Cut 2

    Cut 1

    Note: Cut 2 is measured after Cut 1 is made

  • Page 17

    Cutting Siding for ONE (1) Shed - Page 7

    This is always the BOTTOM of the sheet you are about to cut

    This

    is a

    lway

    s th

    e IN

    SID

    E of

    the

    shee

    t you

    are

    abo

    ut to

    cut

    Cut 1 18-5/8”

    Cut 2

    77”

    Cut 2

    Cut 1

    Note: the Green Cuts have been made.We are now going to cut out the doors

    Cut 1 is measured

    from the green

    line

    Doors

    Mark the TopHingeSide

  • Page 18

    Cutting Siding for ONE (1) Shed - Page 8

    This is always the BOTTOM of the sheet you are about to cut

    This

    is a

    lway

    s th

    e IN

    SID

    E of

    the

    shee

    t you

    are

    abo

    ut to

    cut

    Cut 1 28-1/8”

    Cut 2

    76-

    5/8”

    Cut 2

    Cut 1

    Cut 1 is measured

    from the Hinge

    sideof the Door

    Doors

    Mark the TopHingeSide

  • Page 19

    Siding & Trim Templates for SmartBench

    Use With Festool Saw Guide

  • Page 20

    Side Wall Cavity ContentsWeathered Galvanized Eve Drip - Cut as shown on Page 10 These are cut out of 4 10-ft lengths (see page 9)Roofing Felt - Cut 8-ft long and rolled separately 1 Roll of 15-lb felt will be enough for 4 sheds

    Put the contents below into a 1-gallon bag Roofing Nails 1-1/2” 2 1-quart bags, 1 lb in each 6” Hurricane Ties 10 wrapped together in plastic Deckmate Screws 1-5/8” 1 1-quart bag, 1-1/2 lbs in bag Deckmate Screws 2-1/2” 1 1-quart bag, 1-1/2 lbs in bag Deckmate Screws 3-1/2” 1 1-quart bag, 1 lb in bag

    These are all stored inside the cavity of one of the side walls:

    Attach 6 brackets 2”x4”x1/2” with a screw to the under side of the wall stud (shown in the cavity to the right)

    Cut a piece of OSB plywood 72-1/4” x 13-3/4”

    Loosely set the OSB plywood shown in the panel to the right into the space with the brackets.

    The brack-ets can be removed when the wall is set up on site and the contents removed.

    Create a cavity and place the above items in the cavity Brackets

  • Page 21

    Roof and Wall Section Overview

    1/2” End Truss2” Middle Truss

    Top Edge of Truss 51-1/16”

    Top Edge of Plywood Strip 48” from Top of Truss

    Plywood Overhangs

    3/8” or 1-1/8” if

    Trim is Not Installed

    Trim Along Top of Side Wall is 94-5/16” Long

    Plywood Strip 4-5/8”

  • Page 22

    Treated LumberRunners 2 - 4” x 6” x 8’

    Set runners on saw horses or New Workbench. Cut the ends and mark joists layout from template

    Door End

    Level Saw Horses in both directions before you begin

    2”

    45°

    96”

    Flooring-When Not Useing a SmartBench

  • Page 23

    Door End

    Mark the joists on the 92” Side Joist Stringers

    15-1/4”15-1/4”15-1/4”15-1/4”15-1/4”14-1/4”

    Floor JoistsTreated Lumber 10 - 2” x 4” x 8’

    Side Stringers Cut Two @ 92”

    Joists Cut Seven @ 92-7/8”

    If you have a template - Set floor joists across runners and lay out the side joists

    from template, keeping the template to the door end

    Note SizeStart Here

    1-1/4” 2-3/4”

    Line up the joists with side rail marks and fasten them with three 3-1/2” screws at

    each joint. Note: keep the crown of the joist up

    Door End

    2-3/4”

    46-1/2”45-1/2”1-1/4”

  • Page 24

    Now line up the joists and the run-ners to the marks and fasten the joists

    to runners at ^ with one 3-1/2” screw

    Square the frame as needed, making sure it is level Finish attaching the joists to the frame with one 3-1/2” screw on each side

    You will have to angle this screw starting half-way up the joist

    Door End

    18” 18”

    1-1/4” 2-3/4”One 3-1/2” screw on each runner

    Attaching the Joists to the Runners

  • Page 25With the frame attached to the runners and everything square and level attach a 2” x 4” x 8’ to door end secure to runners and joists with 2-1/2” screws pulling each joist together

    Screw a 6 in HeadLok Fastner down through each joist into the skid/runners

    Attach One

    2” x 4” x 96” Joist at the Door End

    Door End

    Before Flooring

    HeadLok 6 in. Heavy Duty Flat-head Fastener

  • Page 26Start Treated Plywood flooring at door end, with the LONG side

    of the plywood going across the door end; screw down with 2-1/2” screws, making sure all screws

    are set and in the center of the joists

    Floor Joist Direction to Plywood

    *Let the Treated Plywood overhang, and screw the flooring to the joists. As you fasten last joist, measure to ensure joist and flooring are parallel.

    Cut off the overhang flush with the joist. Use a chalk line and circular saw.

    Sheet 1 - Set Door End

    First (The End with Double Joist)

    Flush All Three

    Sides

    Sheet 2 - Let this hang over and then trim to fit as needed (*see detail below)

    Floor Joist Direction to Plywood

    NOTE Door End has the Double Joist

  • Page 27

    Start 3/4” Treated Plywood flooring at door end; flush three sides and screw down with 2-1/2” screws, making sure all screws are set and in the

    center of the joists

    Proceed to the flooring

    Make sure to have half the joist exposed and that screws do not miss the joist. Give them a little angle.

    Let the Treated Plywood overhang, and screw the flooring to the joists. As you fasten last joist, measure to ensure joist and flooring are parallel.

    Cut off the overhang flush with the joist. Use a chalk line and circular saw.

  • Page 28

    Leave the floor on the Saw HorsesThis will be your workbench for the walls and door

    Now that the floor is in place, check the floor for level again -- I know it was OK the last time, but indulge me.

    Remove the floor if you are using the New Workbench

    The Floor is now Complete

  • Page 29

    When you see a Blue Bar across the top of the page remember this

    indicates a BREAK in the process.

    WATER...Everyone!

    Number of people on your team? ____

    Your recommended number for the tasks so far would be ____

    Look back at the instructions and make any notes that would help

    others in understanding the process

    Other Notes:

    Helping to Improve the Building Process

  • Page 301. Slide all the studs and the top or bottom plate to one edge. Fas-ten all the studs and then slide the wall across to the other side and fasten the studs - It is easier to fasten the screws with the drill at the edge.

    2. Use the floor to square the frame.

    3. Cut the siding for length before securing to the side walls. This way it is easier to measure the 1-1/2” top and bottom and make sure your screws find a stud.

    Bonus Tip: Make a template for the 1-1/2” by taking a 2” x 4” piece of scrap about 18” long and drawing a guide-line 1-1/2” in from the edge. Use a black felt tip marker. Then you can place it against the stud, under the sheet of siding to see how far the overhang should extend.

    4. Chalk line at the 1-1/2” mark and cut off the overlap after the sid-ing is secured in place.

    Note: these panels can be used on either side of the shed. There is no top or bottom.

    Set it to the side after you build it.

    Repeat for the other side.

    Four Hints for Building the Sides

    1-1/2”

  • Page 31

    B A

    Edge of siding because of overlap is

    Screw and Cut Diagram - Reference Page

    Left Door Frame

    27-7/8” wide

    Right Door Frame

    27-7/8” wide

    B A

    Side Walls

    An Aside: Try to keep the Crown of the joist and studs up. This does two

    things...

    First, for the Floor, the weight will tend to pull the joist down and

    straighten the joist.

    Secondly, for the Walls, this keeps the bend of the wall in the same di-rection, which in turn will make the wall look straighter and lie flatter

    on the table while working - If you have one stud bent in one direction and one stud bent in an other direc-tion when looking down the wall it may look like the waves of Troy :)

    Hold from edge 3/8”

    When building walls install and secure “A” first

  • Page 32

    Build the side walls

    9 Studs for each side wall 72-1/2”Top and Bottom wall plate 93-1/2”Flush end studs; center the others

    Overhang plywood siding top and bottom by 1-1/2”

    Follow the layout pattern and allow plywood to over hang top and bottom by 1-1/2.” Cut sides flush with outside of stud.

    Cut Siding 78 1/2” long

    15-3/8”

    46-3/4”

    15-3/8”15-3/8” 15-3/8”

    46-3/4”

    Note: Mesurments taken from the wall edge to centar of studs

  • Page 33

    Cut The Gussets For The Roof TrussesUse the piece that is the cut-off after building the side walls

    (It is approximatly 17 3/8” long by 48”)

    Siding

    This part is used for the Side Wall This part is the cut-off

    Take the cut-off section approximatly 17 3/8” wide and use this for making the

    Roof Truss Gussets

    You will need 8 Gussets

    5”

    4.5”24”

    8”

    Note: When fixing the gussets to the trusses hold down top edge

    about 1/4”

  • Page 34

    Build The End Roof Trusses Next

    18”

    End Trusses: Put a mark on the floor at the center and 18” from the back end.

    NOTE: Flush the rafter ends, and apply one 8” gusset to one side only.

    Center line

    Build 2 End Trusses

    Apply ONE 8” gusset to ONE side ONLY of end trusses

    Secure gusset with glue and 1-5/8” screws as needed (suggestion 6 on each side)

    Hold it up 1/2” Helpful for Site Team Mark and Square a line up from the

    bottom of the truss on each side at 3”

  • Page 35

    Build The Center Roof Trusses Next

    19-1/2”

    Center Trusses: Put a mark on the floor at 19-1/8” from the back end. NOTE: Flush the rafter ends and apply one 8” gusset to one side; flip over

    and apply another 8” gusset to the other side only.

    Center line (from previous step)

    Build 5 Center Trusses

    Apply one 8” wide gusset to one side Flip over and apply another 8” gusset to the other side

    Hold it up 2”Helpful for Site Team

    Mark and Square a line up from the bottom of the truss on each side at 3”

    Secure gusset with glue and 1-5/8” screws as needed (suggestion 6 on each side)

  • Page 36

    Now for the backCut and lay out wall to back wall pattern Cut rafters and have them ready, the short filler to cover the joint above the wall plate is cut as needed.

    Hold End Truss up flush with stud wall

    Secure with 3-1/2” screws

    RafterTop plate of stud wall

    7 Studs for back wall 74”Top wall plate 96” and bottom wall plate 89”

    Flush end studs on bottom wall plate; center the others

    Hold back 3-1/2”

    Hold back 3-1/2”

    Over hang plywood siding bottom by 1-1/2”

    48”48”

    14-5/8”14-5/8”

    14-5/8”14-5/8”

    14-1/2”14-1/2”

  • Page 36.1

  • Page 37

    Hold over 1-1/2” Measure down from top 17-1/2” chalk line to top middle and cut

    Repeat for other side

    17-1/2”

    Remove Back Section and get ready for the Front

    Apply the Siding

    B A

    Edge of siding because of overlap is...

    A

  • Page 38

    When you see a Blue Bar across the top of the page remember this

    indicates a BREAK in the process.

    WATER...Everyone!

    Number of people on your team? ____

    Your recommended number for the tasks so far would be ____

    Look back at the instructions and make any notes that would help

    others in understanding the process

    Other Notes:

    Helping to Improve the Building Process

  • Page 39

    Hold End Truss up flush with stud wall and secure with 3”

    screws

    RafterTop plate of stud wall

    Now To The Door End Frame

    Center a 57” wide door opening

    4 Studs for door wall 74”2 Studs for door wall 75-1/2”

    Top wall plate 96” and Bottom wall plate 2 @ 14-1/2”Flush end studs on Bottom wall plate

    Hold back 3-1/2”

    Hold back 3-1/2”

    57”19-1/2”

    14-1/2”14-1/2”

    19-1/2”

  • Page 40

    Fasten a 93 - 1/2” stud once the frame is built to hold the ends and the door opening at 57”.

    Note this board will be removed on site and used for the shelf.

    Make door brace to be removed on site

    Center a 57” wide door opening

    Fasten with 2 or 3

    2-1/2” screws at each side

    to be removed on site

    Hold back 3-1/2”

    Hold back 3-1/2”

  • Page 41

    Set top door stop

    Cut 1 - 3-1/2” x 3/4” LP Trim 57” longApply to the top of the 57” Door Opeing

    Hold the top edge of the trim flush with the top edge of the 2” x 4” studSecure with 1-5/8” Screws

    Hold back 3-1/2”

    Hold back 3-1/2”

  • Page 42

    Now To The DoorsUse 2” x 4” studs and make 2 doors

    Predrill pocket holes and screw with 2-1/2” screws

    27-7/8”

    73-3/4”

    Door

    Bottom

    of Door

    31 5/8”

    Top of Door

    Predrill pocket holes

    Kreg makes many different types

    Someone in the church may have one you can use

    Take 1 of the 3 - 4-5/8” x 96” strips of the OSBCut to 73-3/4” and apply to the feft hand door inside style

    Fasten with 1-5/8” screws

    20-7/8”

    31 5/8”

  • Page 43Cut from scrap siding

    10mm spacersPut a number of 10mm spacers around the door to center the door in the opening

    Make sure the doors are pushed up to the top and out to each side with the 10mm spacers in place (use cutting of siding)

    Set in the Doors

    Center in the 57” wide door opening

  • Page 44

    Door - Right

    B

    A

    17-1/2”

    With the Doors in Place, Put on A and B

    28-1/2

    28-1/2

    77

    B A

    Edge of siding because of overlap is

    Left Door Frame Right Door Frame

    Before Cutting out the Doors

    REMEMBER to SET the SAW DEPTH to the THICKNESS

    of the Siding. If you don’t, you will undo your hard work!!

  • Page 45

    Screw siding onto door frame, making sure you get screws into all the cross rails and down both sides of the joint in the middle.

    Cut a 10mm space down the sides and along the top and middle.

    Center a 54” wide door opening

    Door - Right

    Door - Left - Widest to the Left

    B

    A

    Ad

    Bd

    Cut Siding Ad and Bd for Doors

    Cut 76-5/8” for Bd 28-1/2

    28-1/2

    Cut 28-1/8” for Bd

    Cut 76-5/8” for Ad

    Cut 28-1/8” for Ad

  • Page 46Header is doubled to help water drip off and not go in the top of door. Caulk along the top and fill any groves so water can’t go behind trim.

    Install three 8” T hinges on each side and lock Looking from the bottom, put the hinges in the right and left side ,making sure hinge screws are going into the 2” x 4” door frame.

    Center a 54” wide door opening

    Door - Right

    Door - Left - Widest to the Left

    Trim Around Door and Door Frame

    Double the trim along the top of door to help water drip away from the top edge of the door.

    CAULK well along the top edge - Fill notches in siding.

  • Page 47

    Front of Shed of Hope

    Stacking Order for Sheets on Top of Floor

  • Page 47.1

  • Page 48

    Side view of Pre-built Sheds of Hope in Storage or ready for delivery on a trailer.

    Skids and Floor2-4 5/8” x 96 Roof Decking : 2-16” x 86 1/4 Shelves : 2-4 x 8 Roof Decking

    Side Wall

    Side Wall with Pocket for Set-up MaterialsFront Wall

    Back Wall

    Skids and Floor2-4 5/8” x 96 Roof Decking : 2-16” x 86 1/4 Shelves : 2-4 x 8 Roof Decking

    Side Wall

    Side Wall with Pocket for Set-up MaterialsFront Wall

    Back Wall

    Skids and Floor2-4 5/8” x 96 Roof Decking : 2-16” x 86 1/4 Shelves : 2-4 x 8 Roof Decking

    Side Wall

    Side Wall with Pocket for Set-up MaterialsFront Wall

    Back Wall

  • Page 49

    The Shelf Support Brackets are used during transporta-tion to protect the back wall from getting damaged and

    provide a level base for the skids of the shed above.

    Back Wall Trim & Shelf Brackets

    Cut 4 - 93 1/2” 2 x 4 studs and Place 3 as shown.These will be used as Shelf Support Brackets.

    Note: The other Shelf Bracket is being used to keep the front wall spaced at the right width.

    Front of Shed Floor

    1 x 4 Pre-cut Back Wall Trim Tacked on for Transportation

    1-93 1/2” Long Shelf Bracket

    Strapping

    2-93 1/2” Long Shelf Brackets

  • Page 50

    Last Blue Bar for this Section

    WATER...Everyone!

    How long did it take your team to get to this point? ____

    Number of people on your team? ____

    Your recommended number for this task would be ____

    Look back at the instructions and make any notes that would help

    others in understanding the process

    Please send your notes and suggestions to [email protected]

    Helping to Improve the Building Process