ALL PURPOSE METAL STORAGE SHEDS Metal Garden Shed

33
OWNER’S MANUAL / Instructions for Assembly • Tall Walk in Shed • Quick & Easy Assembly • Ridge Reinforced Walls • Wide Double Doors • Available in Various Sizes Call us for any missing or damaged parts. Do not return to the store. Metal Garden Shed Size 6’ x 4’ Customer Service Hotline (800) 483-4674 www.uspolymersinc.com Requires two people and takes 2-3 hours for Installation. Ver: 1.0 ALL PURPOSE METAL STORAGE SHEDS

Transcript of ALL PURPOSE METAL STORAGE SHEDS Metal Garden Shed

Page 1: ALL PURPOSE METAL STORAGE SHEDS Metal Garden Shed

OWNER’S MANUAL / Instructions for Assembly

• Tall Walk in Shed• Quick & Easy Assembly • Ridge Reinforced Walls• Wide Double Doors• Available in Various Sizes

Call us for any missing or damaged parts.Do not return to the store.

Metal Garden Shed

Size 6’ x 4’

CustomerService Hotline(800) 483-4674www.uspolymersinc.com

Requires two people and takes 2-3 hours for Installation.

Ver: 1.0

A L L P U R P O S E M E T A L S T O R A G E S H E D S

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Note: Check all parts prior to installation.

CODE DESCRIPTION QTY

BLC BASE BAR BACK LEFT 1BRC BASE BAR BACK RIGHT 1BSC BASE BAR SIDE LEFT & RIGHT 2BBFC BASE BAR FRONT LEFT & RIGHT 2ECC ENTRANCE TAPER CHANNEL 1DCLC DOOR COLUMN PROFILE LEFT 1DCRC DOOR COLUMN PROFILE RIGHT 1ABLC TOP ANGLE BACK LEFT 1ABRC TOP ANGLE BACK RIGHT 1ASC TOP ANGLE SIDE LEFT & RIGHT 2SCC SLIDING CHANNEL COVER 1SSB SLIDING CHANNEL SUPPORT 1SLC SLIDING CHANNEL LEFT 1SRC SLIDING CHANNEL RIGHT 1RSC ROOF SUPPORT LEFT & RIGHT 2RF1C ROOF FLASHING (FRONT RIGHT / BACK LEFT) 2RF2C ROOF FLASHING (FRONT LEFT / BACK RIGHT) 2RFSA ROOF FLASHING SIDE LEFT & RIGHT 2RFCC ROOF FLASHING CENTER 1TSLC DOOR PANEL STRIP TOP LEFT 1TSRC DOOR PANEL STRIP TOP RIGHT 1BDSC DOOR PANEL STRIP BOTTOM LEFT/RIGHT 2DSSC DOOR PANEL STRIP SIDE LEFT & RIGHT 2DSCC DOOR PANEL STRIP CROSS 4WCFC WALL PANEL CORNER FRONT LEFT & RIGHT 2WCBC WALL PANEL CORNER BACK LEFT & RIGHT 2WSC WALL PANEL SIDE 3WFLC WALL PANEL FRONT LEFT 1WFRC WALL PANEL FRONT RIGHT 1GPLC GABLE PANEL FRONT LEFT/BACK RIGHT 2GPRC GABLE PANEL FRONT RIGHT/BACK LEFT 2GPS GABLE PANEL SUPPORT 2RP1C ROOF PANEL FRONT LEFT / BACK RIGHT 2RP2C ROOF PANEL FRONT RIGHT/BACK LEFT 2DPLC DOOR PANEL LEFT 1DPRC DOOR PANEL RIGHT 1

Parts List

Hand GlovesCordless Drill - Philips HeadScrew driver - Philips HeadCarpenters SquareEye Protector

Tools You Will Need

ACCESSORIES

CODE DESCRIPTION QTY

BS BOTTOM SLIDER 4DH DOOR HANDLE 2FC FLASHING END CAP 2TC TOP CORNER 4TS TOP SLIDER 4VC VENTILATION COVER 4PW PLASTIC WASHER 134PC PLASTIC SCREW COVER 86WST WEATHER STRIPPING TAPE 2.00 mtrS1 DIA. 4.2 x 10mm. (5/32” x 3/8”)

SHEET METAL SCREW 156S2 DIA. 4.2 x 16mm. (5/32” x 5/8”)

SHEET METAL SCREW 22S3 M4 x 16mm. (5/32” x 5/8”)

MACHINE SCREW W/ NUT 54

8’ Step LadderAdjustable pliersLevel - 3ft.Tape Measure

BOTTOM SLIDER(BS)

VENTILATION COVER(VC)

TOP CORNERS(TC)

TOP SLIDER(TS)

PLASTIC WASHER(PW)

PLASTIC SCREW COVER(PC)

SHEET METAL SCREW(S1),(S2)

MACHINE SCREW WITH NUT (S3)

FLASHING END CAP(FC)

DOOR HANDLE(DH)

ENTRANCE TAPER CHANNEL (ECC)

SLIDING CHANNEL COVER (SCC)

DOOR COLUMN PROFILE LEFT (DCLC)

DOOR PANEL STRIP SIDE AND CROSS(DSSC, DSCC)

SLIDING CHANNEL(SLC, SRC)

SLIDING CHANNEL SUPPORT (SSB)

ROOF SUPPORT(RSC)

ROOF FLASHING(RF1C, RF2C)

ROOF FLASHING CENTER (RFCC)

DOOR PANEL STRIPTOP AND BOTTOM(TSLC, TSRC, BDSC)

TOP ANGLE BACK (ABLC, ABRC)

BASE BAR(BBFC)

BASE BAR(BLC, BRC, BSC)

TOP ANGLE SIDE(ASC)

DOOR COLUMN PROFILE RIGHT (DCRC)

ACCESSORIES

PROFILES

WEATHER STIPPING TAPE(WST)

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

GABLE PANEL SUPPORT(GPS)

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Exploded View

DPLC

DPRC

SCCDCLC

WFLC

DCRC

WFRC

BSC

BBFC

ECC

BRC

WCBC

WCFC

ASC

SLC

SRC

ABRC

GPLC

GPRC

RP1C

RP2C

RF1C

RF2C

RFCC

RFSA

WSC

BLC

ABLC

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

RF1C

RF2CRP1C

RP2C

RFSA

RSC

GPRC

GPLC

ASC

WSCWSC

WCFC

WCBCBBFC

SSB

BSC

GPS

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Duramax Storage ShedLimited Fifteen Year Warranty

U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of fifteen years from the date of purchase.

This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto.

This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control.

Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail in a dated sales slip and clear photograph of the part to:

U.S. Polymers, Inc.6915 Slauson AvenueCommerce, CA 90040

We reserve the right to discontinue or change components. If a component has been discontinued or is not available,U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.

Limits and Exclusions

There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above . Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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A. Foundation & Base Frame

1. Use pressure treated wood studs 2”x 4”(50mm x 88.9mm) to create a platform frame that has an outside dimension of 47” x 78”(1193.80mm x 1981.20mm).

DuraMax must be installed on a level wooden platformor a level concrete foundation.

2. Using exterior grade CDX 3/4” (19mm) plywood, cut the sheets to form solid foundation as shown. Foundation must be square and level.

Note: It is important that these instructions are followed step by step.

Wooden platform is extra andis not included. Don’t installunder windy conditions.

1

Note

Lay 50mm x 88.9mm Flat

Note

78” (1981.20mm)

(1) Base bar back left (BLC)(1) Base bar back right (BRC)(2) Base bar side left & right (BSC) (2) Base bar front left & right (BBFC)(1) Entrance taper channel (ECC)(18) Sheet metal screws (S1)(12) Sheet metal screws (S2)

Parts needed:

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

47”

(119

3.80

mm

)

L- BRACKET

78” (1981.20mm)

L- BRACKET

18 1/4” (463.55mm)

18 1/4” (463.55mm)

L- BRACKET L- BRACKET

71” (1803.40mm)

47”

(119

3.80

mm

)

The following are a list of lumber and sizesyou will need.

Wooden Platform (Not Included)

Pressure Treated - Wood Studs:3ea 2” x 4” x 71” (50mm x 88.9mm x 1803.4mm)2ea 2” x 4” x 47” (50mm x 88.9mm x 1193.8mm)

Exterior Grade (CDX) - 3/4” (19mm) plywood1ea 3/4” x 4” x 78” (19mm x 1193.8mm x 1981.2mm)

L-Brackets: 4ea

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3. Assemble base bar back left (BLC) and base bar back right (BRC) with four (S1) screws.See fig. 1 & 2.

4. Place the base bar assembly on top of the foundation. Use (S2) screws to fix the assembly to foundation.

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5. Insert the base bar side (BSC) into (BLC) & (BRC) secure with two (S1) screws on both sides.See blowup.

Fig.1 Fig.2

BLC

BRC

S1

BLC

BRC

S2BLC

BRC

FrontRight

LeftBack

Fig.1

Fig.2

Step 1

Step 2

BLC

BRC

BSC

BSC

BSC

BLC

BRC

BSC

S1

S1

Take care of sharp edges.Note

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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6. Using a carpenter square, line up the corners.Secure the base (BSC) to the foundation with (S2) screws. See blowup.

7. Place the base bar (BBFC) on top of (BSC) on both sides. Secure with (S1) screw to (BSC) on both corners. See fig. 1 & 2.

8. Using the carpenter square, line up the corners.Secure the base (BBFC) to the foundation with (S2) screws.

S2

BSC

BBFC

BBFC

BBFC

BSC

BBFC

BSC

Fig.1 Fig.2

S1

BBFC

BBFC

S2

BSC

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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9. Place the entrance taper channel (ECC) on top of the (BBFC). Secure with (S2) screws to the foundation. See fig. 1 & 2.

10. Measure in all direction as shown in figure. Make the base bar assembly in a perfect square.

BBFC

BBFC

S2

Fig.1 Fig.2

ECC

ECC

BBFC

BBFC

Parts Needed:(1) Wall panel front right (WFRC)(1) Wall panel front left (WFLC)(2) Wall panel corner front left & right (WCFC)(2) Wall panel corner back left & right (WCBC)(3) Wall panel side (WSC)(1) Sliding channel right (SRC)(1) Sliding channel left (SLC)

B. Walls & Columns

All panels are clearly markedand care should be taken touse the correct one.

Note

10a. (Concrete foundation) Using a carpenter’s square, line up corners. Align Base bars, mark the concrete at the holes in the base and drill concrete with 1/4” (dia. 6mm) concrete bit to accept anchor bolts to a 1 3/4” (44mm) depth. Replace base and secure with 1/4” x 1 3/8” (M6 x 35mm) anchor bolts (not provided).

Concrete foundation

BBFC

ECC

BSC

BSC

BRC

BLC

(1836mm)

(970mm)

(2) Top angle side Left & Right (ASC)(1) Sliding channel support (SSB)(1) Sliding channel cover (SCC)(4) Top slider (TS)(1) Door column profile left (DCLC)(1) Door column profile right (DCRC)(1) Top angle back left (ABLC)(1) Top angle back right (ABRC)(54) Plastic washer (PW)(66) Sheet metal screw (S1)(8) Machine screw (S3)

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

(970mm)

(1836mm)

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1. Place the wall panel (WFRC) on the base bar(BBFC). Front right side of the shed line up the holeswith base bar. Secure with (S1) screws with washersfrom outside.

2. Place the wall panel corner front (WCFC) on the base bar (BSC). Line up the holes with base bar and use (S1) screws with washers to Secure.

3. Use (S3) bolt and nut with washers to join together the wall panels.

Make sure the overlapping position is as shown in fig.1Note

Fig.1 Fig.2

S1

WFRC

BBFC

WFRC

Front

WFRC

S1

WCFCBBFC BSC

S3

WFRC

WCFC

BSC

1

WFRC

WCFC

2

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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4. Place the sliding channel right (SRC) on top ofthe wall panel (WFRC) from inside. See the positionin fig.1. Line up the holes with wall panel. Use (S1)screws with washers to fix. See fig.2

5. Insert the 2 pieces of (TS) Top slider into the sliding channel. See blowup.

Make sure the position of the projection on (TS) towards inside.

Note

6. Place the wall panel (WFLC) on the base bar(BBFC). Front left side of the shed. Line up to holeswith base bar. Secure with (S1) screws with washersfrom outside.

Fig.1 Fig.2

SRC

S1

WCFC

SRC

WCFC

TSSRC

TS

S1

WFLC

SRC

WCFCWFRC

SRC

WFRC

WFLC

FrontBBFC

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

Front

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7. Place the wall panel corner front (WCFC) on the base bar (BSC). Line up the holes with base bar and use (S1) screws with washers to secure.

Make sure the overlapping position is as shown in fig.1Note

8. Use (S3) bolt and nut with washer to join togetherthe wall panels.

9. Place the sliding channel left (SLC) on top of thewall panel (WFLC) from inside. See the position in fig1.Line up the holes with wall panel use (S1) screwswith washers to fix. See fig. 2

Fig.1 Fig.2

Fig.1 Fig.2

S1

BSC BBFC

WCFC

WFLC

S1SLC

WFLCWFLC

BSC

WCFCWFLC

2

WCFC WFLC

WFLC

1

SLC

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

S3

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Fig.1 Fig.2

S1SLC

SSB

SLC

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10. Insert the 2 pieces of (TS) Top slider into thesliding channel. See blowup.

Make sure the positionof the projection on topslider towards inside.

Note

11. Place the sliding channel support (SSB) on thesliding channel (SLC) & (SRC). See fig.1. Align theholes with sliding channels and secure with (S1)screws. See fig. 2 & 3.

12. Place the wall panel corner back (WCBC) onthe base bar (BSC) and overlap to wall panel(WCFC). Line up the wholes with base bar and use(S1) screws with washers to secure. Use (S3) bolt and nut with washer to join together in the middle of the wall panel.

TS

TS

SLC

S1WCBC

BSC

SLC

WCBC

BSC

Back

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

Front

SSB

SLC

SRC

SRC SRC

SSB

WCFC

WCFC

S3

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13. Place the wall panel (WSC) on the base bar (BLC).Line up the holes with base bar. Secure with (S1)screws with washers. Use (S3) bolt and nut withwasher to join together in the middle of the wallpanel. See fig.1.

14. Place the top angle back left (ABLC) on top ofthe wall panel (WSC) from inside. See the position infig.1. Line up holes with wall panel. Use (S1) screwswith washers to fix. See fig. 2

15. Place the top angle side (ASC) on top of thewall panels (WCBC) & (WCFC) and top angle (ABLC).Line up the holes and secure with (S1) screws withwashers. See fig.1 & 2.

Top angle (ASC) mustsit on top angle (ABLC).Note

Fig.1

Fig.1 Fig.2

Fig.1 Fig.2

S1ABLC

WCBC

ABLC

ABLCASC ABLC ASC

WCBC

WCBC

BLC

WSC

WCBC

S1

WSC

ABLC

ABLC ASC

WCBC

WCFC

S1

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

Make sure the overlapping position is as shown in fig.2.Note

Fig.2

WCBCWSC

S3

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Fig.1 Fig.2

WSCWCBC

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16. Place the wall panel corner back (WCBC) on the base bar (BSC). Line up the holes with base barand use (S1) screws with washers to secure. Use (S3) bolt and nut with washer to join together in the middle of the wall panel.

17. Place the wall panel (WSC) on the base bar (BRC).Line up the holes with base bar and use (S1) screwswith washers to secure. Use (S3) bolt and nut withwasher to join together in the middle of the wall panel.See fig. 2.

Make sure the overlapping position of panels is asshown in fig. 1.

Note

18. Place the top angle back right (ABRC) on topof the wall panel (WSC) from inside. See the positionin fig.1. Line up the holes with wall panel use (S1)screws with washers to secure. See fig. 2

Fig.1 Fig.2

S1ABRCABRC

WSCWCBC

BSC

Back

WCBC

WCBC WSC

BRC

BLC

WSC

ABRC

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

S3

S1

S3

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Fig.1 Fig.2

ASC

WCBC

ABRC ASCABRC

WCBC

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19. Join top angle back left & right (ABLC) &(ABRC) together with (S1) screws. See blowup.

20. Place the top angle side (ASC) on top of the wallpanels (WCFC) & (WCBC) from inside. Line up the holeswith panels and secure with (S1) screws with washers.

Top angle (ASC) must siton top angle (ABRC)Note

21. Place the wall panel (WSC) on the base bar andsecure with (S1) screws with washers to base bar& top angle. Use (S3) bolt and nut with washer tojoin together in middle of the wall panel. See fig. 2.

Fig.1 Fig.2

S1

ABRC

ABLC

WSC

ASC

WCBC

WCFC

S1 S3

Make sure the overlapping position. See fig.1.

Note WSC

Back

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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22. Place the left door column (DCLC) on top of thebase bar (BBFC) and insert into the wall panel.See Blowup.

23. Secure the door column with (S1) screws.Repeat the same for the right door column (DCRC).

24. Place the sliding channel cover (SCC) on top ofthe sliding channel support (SSB). Secure with two (S1)screws. See blowup.

Fig.1 Fig.2

DCLC

BBFCDCLC

DCLC

S1

S1

SCC

DCLC

SCC

DCLC

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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C. Roof

Parts Needed:(2) Gable panel front left / back right (GPLC)(2) Gable panel front right / back left (GPRC)(2) Gable panel support (GPS)(2) Roof support left / right (RSC)(2) Roof panel front left / back right (RP1C)(2) Roof Panel front right / back left (RP2C)(2) Roof flashing front right / back left (RF1C)(2) Roof flashing front left / back right (RF2C)

All parts are clearly markedand care should be taken touse the correct one.

Note

(2) Roof flashing side left / right (RFSA)(1) Roof flashing center (RFCC)(2) Flashing end cap (FC)(2m) Weather stripping tape (WST)(4) Ventilation cover (VC)(4) Top corners (TC)(98) Plastic washers (PW)(98) Sheet metal screw (S1)(4) Sheet metal screw (S2)(40) Machine screw with nut (S3)

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

1. Place the Gable panel (GPRC) on top of the slidingchannel (SRC). See fig.1. Push the Gable panel insidethe top angle side (ASC). See fig.2. Align the holes withsliding channel and secure with (S1) screws from inside.

GPRC

ASC

SRC

ASC

ASC

S1

Fig.1 Fig.2

Fig.3

SRC

SRCGPRC

GPRC

GPRC

Remove the Polyethylene Filmbefore assembling.

Note

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4. Place the Gable panel (GPLC) & (GPRC) on topof the Top angle (ABRC) & (ABLC). Insert the GablePanel into the Top angle side (ASC). Align the holeswith Top angle and secure with (S1) screws.

SLC

GPLC

S1

GPRC

GPLCGPLC

GPLC

ASC ASC

ASC

GPLC

ABRC ABRC

Fig.1 Fig.2

Fig.3

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

3. Assemble the Gable Panel (GPLC) & (GPRC) together with Gable Panel support (GPS), (S3) bolt and nut. & (S1). See fig. GPLC

GPRCGPRC

GPLC

2. Place the Gable Panel (GPLC) on top of the sliding channel (SLC). Insert the Gable panel inside theTopangle side (ASC). Align the holes with sliding channeland secure with (S1) screws from inside.

GPRC

GPLC

GPS

GPS

S3

S1

S1

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GPRC

RSC

RSC

GPLC

Fig.1

S3

Fig.2

15

6. Insert the one end of the roof structure assembly to the Gable panel. The Gable panel should go in between the roof structure assembly. Secure with (S3) bolt and nut. Continue the same for the other end. See fig.1 & 2

Note Make sure the taper side on (RSC) must be up.

7. Place the roof panel (RP2C) on top of the Gablepanel (GPRC). Line up the holes with Gable panel andsecure with (S3) bolt and nut with washers.

GPRC

S3

GPRC

RP2C

RP2C

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

Taper side

5. Assemble two roof structure (RSC) together with (S3)bolt and nut.

Note Make sure the taper side on (RSC) must be the same.

RSC

RSC

RSC

RSC

S3

Taper side

RSC

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8. Line up the holes with Roof structure and Topangle side and secure with (S1) screws with washers.

9. Place the Roof panel (RP1C) on the Roof structureand Gable panel. Secure with (S1) screws withwashers to Roof structure. Use (S3) bolt and nut withwashers for Gable panel.

10. Place the Roof panel (RP2C) on top of Gablepanel and Roof structure. Use (S3) bolt and nut withwashers for Gable panel and use (S1) screws withwashers to secure with Roof structure and Top angleside.

RP2C

RP1CRP2C

RP1C

RP2C

S1 S3 S3 S3

RP2C

Note Make sure the overlappingposition for Roof panel isas shown in blowup.

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

S1

S1

S1

S1

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11. Place the Roof panel (RP1C) and secure with (S3)bolt and nut with washers to Gable panel and use (S1)screws with washers to the Roof structure.

13. Assemble the Roof flashing (RF1C) & (RF2C)with Roof panel as shown in fig. Use (S1) screws withwashers to secure.

Note Make sure the overlappingposition for Roof panel isas shown in blowup.

RP2C

RP1C

RF1C

RF2CRF2C

RF1C

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

RP1C

RP2C

12. Put provided weather stripping tape between roofpanels (left & right) before fixing all roof flashing.

RP2C

RP1C

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14. Assemble the roof flashing (RFSA) with Roof panel. Secure with (S1) screws withwashers.

RFSA

RFSA

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

RFCC

15. Place the roof flashing center (RFCC) on top of Roof panels. Line up the holes and secure with (S1) screws with washers.

16. Slide the flashing end cap to the front & backtop of the roof and secure with (S1) screws withwashers. See fig. 1 & 2

Fig.1

RFCC

S1

RF2C

RF1C

RFCC

S1

FC

Fig.2

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17. Place the Top corner (TC) on the Roof flashingjoints and secure with (S2) screws with washers.

18. Insert the ventilation cover (VC) into the FrontGable panel and secure with (S1) screws.

TC

S2

VC

S1

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

19. Insert the ventilation cover (VC) into the backGable panel and secure with (S1) screws.

VC

S1

Back

Front

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IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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D. Door

(1) Door panel left (DPLC)(1) Door panel right (DPRC)(4) Door panel strip cross (DSCC)(2) Door panel strips side left and right (DSSC)(1) Door panel strip top left (TSLC) (1) Door panel strip top right (TSRC)(2) Door panel strip bottom left/right (BDSC)(2) Door handle (DH)(4) Bottom Slider (BS)(22) Plastic washer (PW)(10) Sheet metal screw (S1)(26) Machine screw (S3)

Parts Needed:

21

TSRC

DPRC

BDSCDSSC

DSSC

DSCC

Right Door

TSLC

DPLCDSCC

DSCCDSSC

Left Door

BDSC

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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DSSC

1. Assemble the door panel strip side (DSSC) to the door panel right (DPRC) from inside. Use (S3) bolt and nut with washers.

22

2. Assemble the door panel strip cross (DSCC) with door panel from inside. The strip one edge should go inside the (DSSC) and other edge inside the door panel.Use (S3) bolt and nut with washers.

Right Door Assembly

S3DPRC

DSSC

DPRC

DSCC

DSCC

Remove the Polyethylene Filmbefore assembling.

Note

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

S3

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2

3

4

5

Fig.3

3. Secure the door panel strip cross (DSCC) to the doorpanel strip side (DSSC) with (S1) screws. See blow up details.

DSCC

DSCC

DSCC

DSSC

DSCCDSSC

S1

23

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

4. Assemble the door panel strip (TSRC) with door panel. Make sure the door panel top edge to be inserted into the (TSRC). See fig.1.Secure the (TSRC) to the (DSSC) with (S1) screws.See fig. 2.Secure the other end through the door panel to the (DSCC) with (S1) screws. See fig. 3.

DPRC

DSSC

BDSC

TSRC

DPRC

DSSC

TSRC

TSRC

Fig.1 Fig.2

TSRC

DPRC

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24

5. Assemble the bottom slider (BS) to the door panel bottom side at both edge with (S3) bolt and nut with washer.

DSSCS3

DPRC

4a. Assemble the door panel strip (BDSC) with door panel. Make sure the bottom edge of the door panel to be inserted into the (BDSC). Secure with (S1) screws to the (DSSC) and (DPRC) to the other side. See fig. 5. Use (S3) bolt and nut with washer with door panel. See fig. 4.

Fig.4

DSSC

BDSC

DSCC

BDSC

DPRC

Fig.5

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

S3

S1

BS

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25

6. Fix the door handle (DH) with door panel fromfront side with (S3) bolt and nut.

Left Door Assembly

DHS3

DPRC

7. Assemble the door panel strip side (DSSC) to the door panel left (DPLC) from inside. Use (S3) bolt and nut with washers.

DSSC

S3

DPLCDSSC

Remove the Polyethylene Filmbefore assembling.Note

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

Page 30: ALL PURPOSE METAL STORAGE SHEDS Metal Garden Shed

8. Assemble the door panel strip cross (DSCC) withdoor panel from inside. The strip one edge should goinside the (DSSC) and other edge inside the door panel.Use (S3) bolt and nut with washers.

9. Secure the door panel strip cross (DSCC) to the door panel strip side (DSSC) with (S1) screws. See blow up details.

S3

DPLC

DSCC

DSCC

DSCC

DSCC

DSCC

DSSC

DSCC

DSSCS1

26

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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2

3

4

5Fig.3

TSLC

DPLC

27

10. Assemble the door panel strip (TSLC) with door pane. Make sure the door panel top edge to be inserted into the (TSLC). See fig.1.Secure the (TSLC) to the (DSSC) with (S1) screws.See fig. 2.Secure the other end through the door panel to the (DSCC) with (S1) screws. See fig. 3.

10a. Assemble the door panel strip (BDSC) with door panel. Make sure the bottom edge of the door panel to be inserted into the (BDSC). Secure with (S1) screws to the (DPLC) and (DSSC) to the other side. See fig. 4. Use (S3) bolt and nut with washer with door panel. See fig. 5.

DPLC DSSC

BDSC

TSLC

DPLC

DSSC

TSLC

Fig.1 Fig.2

Fig.4

DSCC

BDSC

DPLC

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

TSLC

S1Fig.5

DSSC

S3BDSC

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12. Fix the door handle (DH) with door panel from front side with (S3) bolt and nut.

DH

S3

DPLC

11. Assemble the bottom slider (BS) to the door panel bottom side at both edge with (S3) bolt and nut with washers.

28

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

DPLC

BS

S3DPLC

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29

13a. To get proper alignment of the door realign theholes with door panel. See fig.

TS

14. Fix the plastic screw cover (PC) to the screwsand bolts edge from inside to prevent injury.

PC

13. Slide the door panel assembly into the base bar front (BBFC) & (ECC). Make sure the bottom slider (BS) should slide inside the base bar front and entrance taper channel. See fig.1. Fix the door panel top to the top slider (TS) with (S1) screws.See fig. 2 & 3.

TS

BBFC

BS

TS

Fig.1 Fig.2

Fig.3

PC

IMPORTANT

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

SC

Fig.4 Fig.5

TS

BS ECC