SH-61 RevA

INSTALLATION INSTRUCTIONS

Installing WABCO ABS Sensors on SAF Integral axle wheel ends

2 SH-61 Rev A Amendments and errors reserved. © SAF-HOLLAND (Aust.) Pty. Ltd.

INSTALLING WABCO ABS SENSORS ON SAF INTEGRAL AXLE WHEEL ENDS

GENERAL SAFETY IMFORMATION

Read and observe all Warning and Caution hazard alert messages in this publication. They provide information that can help prevent serious personal injury, damage to components, or both.

The installation must be performed by a trained technician using proper tools and safe procedures.

We recommend only the use of SAF-HOLLAND Original Parts.

A list of SAF-HOLLAND technical support locations to supply SAF-HOLLAND Original Parts can be found at www.safholland.com.au or contact our customer service team at 1300 131 613.

Updates to this manual will be published as necessary and will be available at at www.safholland.com.au.

INTRODUCTION

This manual describes how to install WABCO ABS Wheel Speed Sensors on SAF Integral axle wheel ends.

IMPORTANT: Keep this manual in a safe location for future reference.

NOTES, CAUTIONS, AND WARNINGS

You must read and understand all of the procedures presented in this manual before starting work. Failure to follow all of the procedures contained in these instructions may result in a hazardous condition or cause a hazardous condition to develop.

Other company-specific and workshop procedures, as set by applicable regulations, must be followed. Proper tools must be used to perform the maintenance and repair procedures described in this manual.

Throughout this manual, you will notice the terms “NOTE,” “IMPORTANT,” “CAUTION,” and “WARNING” followed by useful product information.

So that you may better understand the manual, those terms are defined as follows:

Used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTE: Includes additional information to enable accurate and easy performance of procedures.

IMPORTANT: Includes additional information that if not followed could lead to hindered product performance.

3SH-61 Rev A Amendments and errors reserved. © SAF-HOLLAND (Aust.) Pty. Ltd.

INSTALLING WABCO ABS SENSORS ON SAF INTEGRAL AXLE WHEEL ENDS

PARTS LIST

The WABCO ABS Sensors are provided by SAF-HOLLAND in a kit. The kit part number is 3029024200. It comprises the following parts:

Item Part Number Description

1. EX0145 Cable Tie, Black 200mm x 4.8mm

2. 8997598824 ABS Mini Clamping Sleeve

3. AX9666 Cable Tie 550mm Long 9mm Wide Nylon Black

4. 4410350010 ABS Mini Sensor WABCO

NOTE: the picture shown is without the hub and rotor installed.

4 SH-61 Rev A Amendments and errors reserved. © SAF-HOLLAND (Aust.) Pty. Ltd.

INSTALLING WABCO ABS SENSORS ON SAF INTEGRAL AXLE WHEEL ENDS

2. Ensure the ABS Mini Clamping sleeve is seated flush with the

edge of the holder.

3. Push the ABS Mini Sensor (item 4) into the clamping sleeve until

it contacts the pole wheel at the wheel end.

1. Install the ABS Mini Clamping Sleeve (item 2) into the ABS holder on the axle beam.

INSTALLATION INSTRUCTIONS

5SH-61 Rev A Amendments and errors reserved. © SAF-HOLLAND (Aust.) Pty. Ltd.

INSTALLING WABCO ABS SENSORS ON SAF INTEGRAL AXLE WHEEL ENDS

5. Route the ABS Sensor cable and cover through TOP hole in the brake spider and secure:

• use cable tie (item 3) to secure sensor cable to axle as shown.

• use cable tie (item 1) to secure sensor cable through the TOP hole in the brake spider as shown.

• Trim cable tie ends.

4. Perform resistance test sensor with multimeter:

• set the multimeter it to measure resistance (Ohms) as per manufacturer’s instructions.

• insert the multimeter probes into the ends of the ABS Sensor cable.

• spin the hub and check the multimeter display for a fluctuating reading.

• if no reading is observed or it does not fluctuate, check the sensor to ensure it is pushed all the way up to contact the pole ring.

• re-test and check for fluctuating reading on the multimeter.

• if sensor still fails to display a reading, replace with a new sensor and repeat the test.

IMPORTANT: Failure to route the cable through the top hole could leave it susceptable to stone strikes and damage.

Notes

Notes

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SAF-HOLLAND (Aust.) Pty. Ltd. · PO Box 63 · 115 High St · Melton Vic 3337Tel: (03) 9971 7900 Fax: (03) 9743 6763 NATIONAL LINE- 1300 131 613

Western Australia · Tel: (08) 9353 1720 Fax: (08) 9353 6144Queensland · Tel: (07) 3375 7033 Fax: (07) 3375 7044New South Wales · Tel: (02) 9672 1950 Fax: (02) 9672 1994South Australia · Tel: (08) 8346 7035 Fax: (08) 8346 0985

SAF ‘s history begins in 1881 in a village forge in Germany with the invention of a new

plough. The family business soon starts building steel axles for agricultural vehicles,

and under the name Otto Sauer Achsenfabrik (SAF) develops into one of the leading

manufacturers of trailer axles and suspension systems in Europe.

A safety coupling between plough and horse team can be found at the beginning of

Holland‘s history. The Safety Release Clevis Company was founded in South Dakota,

USA , in 1910. After its move to Holland, Michigan, the company emerges as one of

the largest supplier companies to the commercial vehicles industry under the name

The Holland Hitch Company.

The merger of the two companies to form SAF-HOLLAND in 2006 creates one of the

leading global suppliers of high-quality components and services for the commercial

vehicle industry. Alongside axle and suspension systems for trailers and semi-trailers,

the product range also includes kingpins and landing gear as well as fifth wheels for

tractors, air suspensions, coupling products and numerous other components for buses

and trucks.

Today SAF -HOLLAND is represented on all continents and distributes its products

and services worldwide under the brand names SAF and HOLLAND. It can boast of an

extensive distribution network with global service and dealer locations.

HIGH QUALITY COMPONENTS FOR THE COMMERCIAL VEHICLE INDUSTRY

EUROPE · NORTH AMERICA · SOUTH AMERICA · AFRICA · ASIA · AUSTRALIA

AXLES &SUSPENSIONSYSTEMS

LANDING GEAR KINGPINS FIFTH WHEELS COUPLINGPRODUCTS