SETCO’S SPINDLE & SLIDE REBUILD CAPABILITIES...slide rebuilds & reconditioning abrasive aetna...
Transcript of SETCO’S SPINDLE & SLIDE REBUILD CAPABILITIES...slide rebuilds & reconditioning abrasive aetna...
SETCO’S SPINDLE & SLIDE REBUILD CAPABILITIES
NORTH AMERICAN SERVICE CENTERS
ASIA SERVICE CENTERS
SPINDLE BRANDS SETCO REBUILDS
We Repair & Rebuild Almost Any Machine Tool Spindle
WESTERN SERVICE CENTER GREAT LAKES SERVICE CENTER MIDWEST SERVICE CENTER
CORPORATE OFFICE
SOUTHEAST SERVICE CENTER
Urgent Care Spindle Rebuild Services
Domestic, OEM, and Custom Spindles
On-site Spindle Vibration Analysis & Balancing
Belt-driven, CNC, Geared& Motorized Designs
Nine Strategically Located Spindle Centers
5572 Buckingham DriveHuntington Beach, CA 92649(714) 372-37301 (866) 362-0699 Toll-Free
41129 Jo DriveNovi, MI 48375(248) 888-89891 (877) 773-5349 Toll-Free
5880 Hillside AvenueCincinnati, OH 45233(513) 941-51101 (800) 543-0470 Toll-Free
5880 Hillside AvenueCincinnati, OH 45233(513) 941-51101 (800) 543-0470 Toll-Freewww.setco.com
2402 Tech Center Pkwy, Suite 200Lawrenceville, GA 30043(678) 407-62061 (800) 830-4992 Toll-Free
Expert High Speed Spindle Service
Slide Rebuilds & Reconditioning
ABRASIVE AETNA AGATHONAGTALPINEANAYAK ARROWASHAI ASV ATLAS AVON BARBER COLEMAN BARNES BAYER BEHR BERTONI & COTTI BIESSE BLAKE BLANCHARD BLOHM BOEHRINGERBONEHAM & TURNER BOWEN BOYER-SCHULTZ BRIDGEPORT BROTHER BROWN & SHARPE BRYANT C.B. FERRARICAMPBELL CANTONCARLSONCARLTON CARVER CHEVALIER CHIRON CHURCHILL CINCINNATI CINEX CITIZENCLEERMAN CLEVELAND COBURN COLLINSCOLMATIC
FRANZ KESSLERFRAUENTHALGALLMEYER & LIVINGSTON GAMFIOR GARDNER GILDEMEISTER GILMAN GIORDONA GLEASON GMN GMS GOMIYA GRISETTI GROB GROS-ITE HAAS HARDINGE HARIG HARIL HARVILL HAUSER HAWKHEALD HELLER HEMBURG HEMPLE HERBERT LINDER HERBOLD HERMLE HERTLEIN HESSALLHILLYERHIMMEL HITACHI HITACHI SEIKI HMCHOLZMA HOWAHUFFMAN HURCO HYDROMAT HYUNDAIIBAG IKEGAI
COLONIAL COLUMBO COMBING COMEC COVEL CYTECDAEWOO DAINICHI DANOBAT DEARBORN DECKEL MAHO DEMER DEPENDABLE DEUSCHLE DIBOLD DOALL DOOSANDROOP & REINDRR DUMORE DUNHAM EKSTROM ELB ELDORADO ELLIOT ELMO EMAGENSHU EUROTECHEVERITE EWAG EXCELLO EXCELLON FADAL FALCON FALVA FANUCFASSLER FAVETTO FELLOWS FEMCO FEMINA FIDIAFISCHERFORTUNE VICTOR FOSDICK
IMCIMF IMP IMPCO INCORINDEX INGERSOLL INVINCEABLE IONIC JAGERJET JOHNFORD JONES & SHIPMAN JUNG JUNGERK.O. LEEKAO KASPER KELLENBERGER KELLER KENT KENWARD KESSLER KIKINDA KINDTKINGSBURY KIRAKITAGAWA KITAKO KITAMURA KIWA KLINGELNBERG KOLB KOMO KONDIA KOYOKRUGER KUMER KURAKI LAMB LANCERLANDIS LASALLE LEADWELL LEBLOND MAKINO
LIAN-FENGLIDKOPING LIMA LINCO LOH-GMN MAAG MAHO MANEX MASCO MASTER MATRIX MATSUURA MATTISON MAXIMMAZAKMCM CLOCKMEI SYSTEMSMEIDEN MIGHTY COMET MIKRONMILLTRONICSMITSUBISHI MITSUI MITSU-SEIKI MIYANO MONARCH MOORE MORI SEIKI MYFORD MYL NAKAMURA TOMENEO NEWELL NICHOLS NIGATA NILES NIPPEE NISSENNORMAC NORTON NSKNTC OBERG OERLIKON OKAMOTO
OKK OKUMA HOWAOLIVER OLOFFSON OMLAT-TORINO ONSRUD OOYA ORION ORTUNA OVERBECK PAATZ PANGBURN PARKER MAJESTIC PARVEXPBA PBS PERSKE PIAT PITTLER/KESSLE POPE PORTER PRATT-WHITNEY PRECISE RAMBAUDI RANSBURG REID REINECKER REISHAUERRIGID RIVETT ROCKWELL ROKU ROKU ROMAIRONOS ROSS ROYAL OAK RUDELSABRE SAIMP SAINT GOBAINSAMSUNG SATISLOHSAVWAY SCHNEIDERSCHUSSLER
SCM SECO SEIKO SEIKO SEIKI SETCO SFJ SHAPER SHEFFIELDSHEFFIELD SHIGYA SHINO SHIZOUKA SHODA SIARTO-SICAR SIGA SIGMA SIMPLEX SINTEX SJOGREN SAGINAW SKF SMG SOPKO SPINTECSPRINGFIELD STAMA STANDARD STEINMETZSTEP-TEC STOFFEL STUDER SUGAMISUHNERSUMMIT SUN TOOL SUPAFINASWISS-LATHE TAFT PIERCE TAI-CHIN TAKATORITAKISAWA TECHNICATEMPO THEMAC THOMPSON THOR TOSHIBA
TOS-HOSTIVAR TOYO KOGYOTOYODA TRAMINER TRAUB TREE TRUFLUTE TSCHUDIN TSUGAMI ULAM UNISON UVA VAN NORMAN VICTOR VOLLMER VOUMARD VULCANAIRE WADKIN WAGNER WAIDA WALTER WARD WARDELL WASINO WEDALCO WEISS WEISSER WENDT WENZLERWEST WINDWHACEONWHEELABRATOR WHITNON WICKMANWILLEMIN WIT-O-MATIC WOODS YACHYIO YAM YAMADAYAMAGUCHI YAMAZAKI YCKZIMMERMANZPS
INDIA EAST SERVICE CENTER
No.3C, K.K Street, Kasturi Nagar, Ayanambakkam,Chennai - 600 095919962920917 TAIWAN SERVICE CENTER
No.15, jingke Central 2nd Rd Taichung 408, Taiwan, R.O.C.04-2358-1678
CHINA SERVICE CENTER
No. 16, Lane 88, Fengnian Rd Malu Town, Jiading District Shanghai 201801, P. R. China
INDIA NORTH SERVICE CENTER
Pvt Ltd Sector 7,Plot No130 IMT Manesar, Dist Gurgaon Pin ,New Delhi 1220519921360247
INDIA WEST SERVICE CENTER
D1-4/8, S No 15/2, GKD Industrial Estate,Nanded Village, Pune 4110410091 20 6470-2938
490.000
387.82
330.00
R 25.00TYP.
179.82
75.82
125.00
91.00
15.000
TYP.
TYP.91.00
M12X1.75 THD. ~ 25.25 DP.4 HOLES (EYEBOLTS)
VIEW: ‘A’ - ‘A’
TYP.
E
E
A
EB
E
13.00 ~ THRU6 HOLES
C
A1
185.000
370.000
105.000
60.000
A1
A1
A1
A2
A2
A2
A2
30.0 ~ THRU
55.00TYP
‘E’‘E’ ‘E’
‘E’2 HOLES B
70.00TYP.
100.00TYP.
SPINDLES
Over 100 years of manufacturing high performance precision spindles and slides
For over 100 years -- since 1912 -- Setco has been a U.S. leader in the design, manufacture, & service of high performance precision spindles and slides. Our products include belt-driven spindles, direct-drive spindles, motorized spindles, gear-driven spindles, compound spindles for turning and milling, single-axis and multi-axis milling heads, and complete lines of dovetail slides, hardened way slides, linear guideways, and tooling slides. Setco products are recognized worldwide for accuracy, durability, and quality.
Setco is the largest independent manufacturer of precision spindle in the U.S. and offers complete repair, rebuilt, and retrofit service. To better serve globally, we have set up 9 spindle service centers in North America, Taiwan, India, and China providing professional technical and repair service.
In 2012 Setco acquired Neo Precision and established the Precision Series Spindle Line. Setco Taiwan is located in Taichung City Precision Machinery Innovation Technology Park and strives to become the highest quality spindle provider. Setco’s precision spindle line includes direct-drive spindles, motorized spindles, and a series of milling heads. Setco cooperates with well-known international companies from Japan and Europe to improve manufacturing process, elevate the quality of our products, and enhance staff’s skills. In 2017, Setco acquired German company, Headtec, to provide better products and service.
In regard to China market, Setco set up Shanghai service center in 2015 offering direct and prompt sales and repair service to customers in China. In addition, to serve customers in India, Setco acquired UPSPL in Pune, India in 2012 and set up the first India service center. We set up the second service center in Chennai, India in 2015. To support expanding business, Setco starts the newly added third service center in New Delhi, India in 2019.
Setco provides technical support for the following market segments: Machine Tool Manufacturers Special Machine Tool Builders and Integrators Power Train Machinery Manufacturers and End Users Industrial End Users in General
Mission StatementA global precision spindle solutions and support network, partnering with customers to maximize productivity.
COMPANY HISTORY
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SPINDLESMILLING
TURNING
MOTORIZED AC ................................................................................... PG 3
MOTORIZED DC FOR MILLING HEADS ....................................... PG 7
MOTORIZED MILL-TURN .................................................................. PG 8
DIRECT DRIVE ....................................................................................... PG 10 MILLING ....................................................................................... PG 10 TAPPING ........................................................................................ PG 13
DIRECT DRIVE MILL-TURN .............................................................. PG 15
BELT DRIVE ............................................................................................ PG 16
PG 3
PG 19
MOTORIZED .......................................................................................... PG 19
BELT DRIVE HORIZONTAL ................................................................ PG 20
BELT DRIVE VERTICAL ....................................................................... PG 22
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(rpm)
(mm)
(mm)(mm)(mm)
(kW)(Nm)
24000 / 30000ISO #30 / HSK E40Ø45Grease / Oil-AirØ12085501ATEAC 90 / 100 / 47.5 / 96 / 7.2CTS
ITEM/MODEL 231A 255 A
231A ///..................
255A ///..................
15000 / 24000HSK A63Ø70Grease / Oil-AirØ170142733.5ATEAC120 / 220 / 625 / 3140.1 / 50.1CTS / Air Shield
MILLING /// MOTORIZED AC
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthMotor NameMotor TypePowerRate TorqueOption
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(rpm)
(mm)
(mm)(mm)(mm)
(kW)(Nm)
ITEM/MODEL 243A 222A
MILLING /// MOTORIZED AC
222A ///..................
243A ///..................
15000 / 20000 / 24000ISO #40 / HSK A63Ø70Grease / Oil-AirØ210137849.5ATEAC 170 / 200 / 425 / 2983.2 / 99.3CTS / Air Shield
24000ISO #40 / HSK A63Ø70Oil-AirØ210137804.5ATEAC 170 / 150 / 418.5 / 21.561.8 / 72.3CTS / Air Shield
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthMotor NameMotor TypePowerRate TorqueOption
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(rpm)
(mm)
(mm)(mm)(mm)
(kW)(Nm)
12000 / 15000 / 20000 / 24000(ATE Motor)ISO #40 / HSK A63Ø70Grease / Oil-AirØ230137919FANUCBil 112L / 1500018.5 / 18.595 / 118 / 167CTS / Air Shield
FANUCBil 112L / 20000i15 / 18.5 / 2279 / 98 / 118CTS / Air Shield
ATEAC 170 / 200 / 425 / 2983.2 / 99.3CTS / Air Shield
MITSUBISHISJ-2B4322TKH15 / 18.5 / 2279.6 / 88.3 / 118CTS / Air Shield
ITEM/MODEL 225A 223A
225A ///..................
MILLING /// MOTORIZED AC
223A ///..................
15000 / 16000 / 20000 / 24000(ATE Motor)ISO #40 / HSK A63Ø70Grease/ Oil-AirØ230137849.5
ATEAC 170 / 200 / 425 / 2983.2 / 99.3CTS / Air Shield
FANUCBil 112M / 2000010 / 15 / 18.563.7 / 95.5CTS / Air Shield
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthMotor NameMotor TypePowerRate TorqueOption
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(rpm)
(mm)
(mm)(mm)(mm)
(kW)(Nm)
ITEM/MODEL 220A 206A
MILLING /// MOTORIZED AC
220A ///..................
8000 / 10000 / 12000 / 15000ISO #40 / HSK A63Ø70Grease / Oil-AirØ230295949.5FANUCBil 112L / 1500015 / 18.5 / 2295 / 118 / 167CTS / Air Shield
ATEAC 170 / 200 / 425 / 2983.2 / 99.3CTS / Air Shield
206A ///..................
6000 / 8000 / 10000 / 12000ISO #50 / HSK A100Ø100Grease / Oil-AirØ3104001072.5FANUCBil 160LL / 1300025 / 30238 / 420CTS
ATEAC 240 / 280 / 625 / 33298.4 / 404CTS
MITSUBISHISJ-2B4522TKH25 / 30205 / 420CTS
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthMotor NameMotor TypePowerRate TorqueOption
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(rpm)
(mm)
(mm)(mm)(mm)
(kW)(Nm)
15000 / 18000HSK A63Ø70Grease / Oil-AirØ18075512ATEDC 150 / 150 / 629.5 / 3770.4 / 88.3CTS
ITEM/MODEL 227A 245A
227A ///..................
MILLING /// MOTORIZED DC FOR MILLING HEAD
10000HSK A100Ø100GreaseØ190120620ATEDC 160 / 200 / 826 / 34124 / 162CTS
245A ///..................
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthMotor NameMotor TypePowerRate TorqueOption
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MILLING /// MOTORIZED DC FOR MILLING HEAD
(rpm)
(mm)
(mm)(mm)(mm)
(kW)(Nm)
ITEM/MODEL 251A 256A
251A ///..................
MILLING /// MOTORIZED MILL-TURN
256A ///..................
12000 / 15000HSK T63, Capto C6Ø70Grease / Oil-Air-210590ATEAC 180 / 115 / 411 / 2248.2 / 106.9CTS
15000 / 18000HSK T63, Ø70Grease / /Oil-AirØ230137812.5ATEAC 180 / 115 / 411 / 2248.2 / 106.9CTS
FANUCBil 112S / 1500011 / 15 / 2245.7 / 62.3 / 110CTS
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthMotor NameMotor TypePowerRate TorqueOption
ATEAC 180 / 150 / 819 / 2393 / 113CTS
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(rpm)
(mm)
(mm)(mm)(mm)
(kW)(Nm)
8000ISO #50 / HSK A100 / HSK T100Ø100GreaseØ320105700INDRAMATMSS202B-021029.6 / 54.2128 / 320CTS
236A ///..................
ITEM/MODEL 236A Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthMotor NameMotor TypePowerRate TorqueOption
MILLING /// MOTORIZED MILL-TURN
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(rpm)
(mm)
(mm)(mm)(mm)
10000 / 12000 / 15000 / 18000/ 20000 / 24000ISO #30Ø45GreaseØ95 / Ø11042 / 46373CTS / Bearing Temp. Sensor
ITEM/MODEL 105A 103A
103A ///..................
8000 / 10000 / 12000 / 15000ISO #40 Ø60GreaseØ120126483CTS / Bearing Temp. Sensor
105A ///..................
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthOption
MILLING /// DIRECT DRIVE MILLING
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(rpm) (mm)
(mm)(mm)(mm)
6000 / 8000 / 10000 / 12000ISO #50 / HSK A100Ø90Grease / Oil-AirØ19075 / 120 / 200640CTS / Bearing Temp. Sensor
8000 / 10000 / 12000 /15000 / 18000ISO #40 / HSK A63Ø70Grease / Oil-AirØ150137536CTS / Bearing Temp. Sensor
ITEM/MODEL 101A 102A
101A ///..................
102A ///..................
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthOption
MILLING /// DIRECT DRIVE MILLING
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(rpm)
(mm)
(mm)(mm)(mm)
ITEM/MODEL 108A
108A ///..................
6000 / 8000 / 10000 / 12000 ISO #50 / HSK A100Ø100Grease / Oil-AirØ19075 / 200699CTS / Bearing Temp. Sensor
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthOption
MILLING /// DIRECT DRIVE MILLING
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(rpm)
(mm)
(mm)(mm)(mm)
10000 / 12000 / 15000 / 18000 / 20000 / 24000ISO #30Ø45GreaseØ95 / Ø110118.5373CTS / Bearing Temp. Sensor
24000ISO #30Ø40GreaseØ11042373CTS / Bearing Temp. Sensor
ITEM/MODEL 105A 125A
105A ///..................
125A ///..................
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthOption
MILLING /// DIRECT DRIVE TAPPING
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(rpm)
(mm)
(mm)(mm)(mm)
12000 / 15000 / 20000 / 24000ISO #30Ø40GreaseØ10589369CTS / Bearing Temp. Sensor
ITEM/MODEL 156A
156A ///..................
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthOption
MILLING /// DIRECT DRIVE TAPPING
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ITEM/MODEL 108A
108A ///..................
6000 / 8000 / 10000 / 12000 HSK T100Ø100Grease / Oil-AirØ190200660CTS / Bearing Temp. Sensor
(rpm) (mm)
(mm)(mm)(mm)
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthOption
MILL-TURN /// DIRECT DRIVE
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(rpm)
(mm)
(mm)(mm)(mm)
8000 / 10000 / 12000ISO #40Ø60GreaseØ120126.5514CTS
ITEM/MODEL 551A 537A8000 /10000 / 12000ISO #40Ø70GreaseØ150137575.5CTS
537A ///..................
551A ///..................
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthOption
MILLING /// BELT DRIVE
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(rpm)
(mm)
(mm)(mm)(mm)
6000 / 8000ISO #50Ø100GreaseØ190200700.5CTS
ITEM/MODEL 538A 536A
536A ///..................
538A ///..................
8000 / 10000 / 12000ISO #40Ø70GreaseØ150128489CTS / Air-Shield
MILLING /// BELT DRIVE
Max SpeedTool SystemBearingLubricationHousing Dia.Spindle NoseTotal LengthOption
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310A ///..................
308A ///..................
(rpm)(mm)
(mm)
(mm)(mm)(mm)
(kW)(Nm)
ITEM/MODEL 310A 308A
ATEAC 160 / 220 / 41169.6
A2-56000Ø80GreaseØ431/20 / MT5 / MT6Ø211 / Ø205 / Ø18570609FANUCßil 112M / 150005.5 / 7.535 / 48
ATEAC 240 / 180 / 69.5 / 13119.4 / 167.8
A2-56000Ø90GreaseØ561/20Ø276103632FANUCßil 160S / 1300011 / 15140 / 208
Shaft EndMax SpeedBearingLubricationSpindle Through HoleTaperHousing Dia.Spindle NoseTotal LengthMotor NameMotor TypePowerTorque
TURNING /// MOTORIZED
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307A ///..................
(rpm)(mm)
(mm)
(mm)(mm)(mm)
(kW)(Nm)
A2-64500 / 5000Ø120GreaseØ61 / Ø751/20Ø345106769FANUCßil 180M/6000i11 / 15233 / 477
775ATEAC 300 / 240 / 815 / 22376.9 / 583.6
ITEM/MODEL 307A 309A
309A ///..................
A2-83500Ø130GreaseØ881/20Ø365120837FANUCßil 200L / 600015 / 22398 / 700
TURNING /// MOTORIZED
Shaft EndMax SpeedBearingLubricationSpindle Through HoleTaperHousing Dia.Spindle NoseTotal LengthMotor NameMotor TypePowerTorque
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315A ///..................
317A ///..................
(rpm)(mm)
(mm)
(mm)(mm)(mm)
A2-56000Ø80GreaseØ56MT6Ø17080543
ITEM/MODEL 315A 317AA2-64000Ø100GreaseØ62MT6Ø20084547
TURNING /// BELT DRIVE HORIZONTAL
Shaft EndMax SpeedBearingLubricationSpindle Through HoleTaperHousing Dia.Spindle NoseTotal Length
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318A ///..................
330A ///..................
(rpm)(mm)
(mm)
(mm)(mm)(mm)
A2-83500Ø130GreaseØ921/20Ø26096638
ITEM/MODEL 318A 330AA2-112800Ø160GreaseØ117.51/20Ø286121732
TURNING /// BELT DRIVE HORIZONTAL
Shaft EndMax SpeedBearingLubricationSpindle Through HoleTaperHousing Dia.Spindle NoseTotal Length
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337A ///..................
(rpm)(mm)
(mm)
(mm)(mm)(mm)
A2-83000Ø130GreaseØ58-Ø270101551
ITEM/MODEL 337A 341A
341A ///..................
A2-151500Ø200GreaseØ901/20Ø400125701
TURNING /// BELT DRIVE VERTICAL
Shaft EndMax SpeedBearingLubricationSpindle Through HoleTaperHousing Dia.Spindle NoseTotal Length
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