Setco Spindle Rebuild

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490.000 387.82 330.00 R 25.00 TYP. 179.82 75.82 125.00 91.00 15.000 TYP. TYP. 91.00 M12X1.75 THD. ~ 25.25 DP. 4 HOLES (EYEBOLTS) VIEW: ‘A’ - ‘A’ TYP. E E A E B E C A1 105.000 60.000 A1 A1 A1 A2 A2 A2 A2 30.0 ~ THRU 55.00 TYP ‘E’ ‘E’ ‘E’ ‘E’ 2 HOLES B 70.00 TYP. 100.00 TYP. REBUILD

Transcript of Setco Spindle Rebuild

Page 1: Setco Spindle Rebuild

490.000

387.82

330.00

R 25.00TYP.

179.82

75.82

125.00

91.00

15.000

TYP.

TYP.91.00

M12X1.75 THD. ~ 25.25 DP.4 HOLES (EYEBOLTS)

VIEW: ‘A’ - ‘A’

TYP.

E

E

A

EB

E

13.00 ~ THRU6 HOLES

C

A1

185.000

370.000

105.000

60.000

A1

A1

A1

A2

A2

A2

A2

30.0 ~ THRU

55.00TYP

‘E’‘E’ ‘E’

‘E’2 HOLES B

70.00TYP.

100.00TYP.

REBUILD

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Introducing Setco ReBuild, the premier precision spindle repair service that delivers the best value, highest performance, and the

most dependable customer service in the industry. Setco offers the most extensive spindle service in North America, servicing most

any make, model, and size; including foreign, domestic, and OEM brands.

With Setco you get the benefit of working with the leading manufacturer recognized for the most reliable precision spindles in North

America to take your manufacturing performance to a higher level. Our ReBuild and retrofit service packages are the best in the

industry and can increase power, enable higher spindle speeds, improve reliability, and bring better accuracy to your machine.

For special machine applications, our in-house engineering and manufacturing capabilities allow us to re-engineer and make new

parts, as well as retrofit newer spindle technology into older designs for even greater performance. Setco Rebuild will maximize

spindle performance to improve productivity, decrease downtime, and reduce maintenance costs while improving spindle reliability.

We back all of our work in writing and offer the best warranty in the industry. With Setco you have a spindle partner that will help you

grow and get the most out of your business.

*Authorized Kessler Service Partner

Setco is ISO 9000-9001 certified, proving our products meet global standards for quality and performance. ISO 9000-9001

certification is Setco’s commitment to continuous improvement and dedication to manufacturing products that meet or exceed

customer expectations to compete in global economy. Setco’s commitment is the best in the industry and backed by a

written warranty.

For the location of the nearest Setco Sales Office and Spindle Center, call toll-free 1 (800) 543-0470

or visit our website: setco.com

QUALITY COMMITMENT

PRECISION SPINDLE SOLUTIONS

REPAIR SERVICES

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We replace or recondition parts to OEM specs to ensure ‘like new’ operating performance. Housings are sleeved and machined, shafts are chromed and reground, and then all spindle components are checked for balance. Bearings and seals are replaced, and motors are tested and rewound.

We reassemble your spindle, precision balance and run-in under controlled conditions. We also collect signature data and record it for future reference.

When your rebuild is complete, we return it to you with ‘like new’ performance and backed with a written 12-month warranty.

REBUILD PROCESS

We do a “failure analysis” on all spindles to isolate and determine the reason it failed.

We inspect all components for any signs of wear, improper fit and size. This includes: bearing journals, bores, shoulders, shafts, caps, bushings, and spacers.

We “firm price” our rebuilds, free of charge, and without obligation. Once approved, work is started immediately. If you decide not to have Setco rebuild your spindle, we promptly return it to you.

ANALYSIS

REPLACEMENT

INSPECTION

REASSEMBLY

PRICE QUOTE

RETURN

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The most common spindle failure is caused by bearing failure due to contaminations from coolant ingress, condensation,

contamination, or chip damage. Contamination enters the spindle because the spindle seal failed. The Setco AirShield has eliminated

spindle failure due to bearing contamination and proven itself as the best and most reliable spindle seal in the industry and proven by

extensive testing over 10 years without a single failure attributable to the AirShield performance.

The patented and patent pending AirShield3 design is the only spindle seal that offers both dynamic and static protection for 100%

elimination of coolant ingress and spindle contamination. This seal configuration is designed for tight quarter new spindle applications

and a perfect retrofit seal for existing spindles that have recurring bearing contamination problems.

The AirShield3 is available in a wide variety of standard sizes, ranging from 25mm to 250mm inside diameter (.98” to 9.8” I.D.). Best

of all, the AirShield3 has a standard 3-year limited warranty - the best in the industry.

Highest Spindle Seal Reliability in the Industry

100% Elimination of Bearing Contamination

Sizes to Fit Most Popular Spindle Models: Domestic, Foreign & OEM

Retrofitable to Many Existing Seal Designs

Best Warranty in the Industry: 3-years Against Contamination, Standard

Not Speed Limited & Can Mount in Any Attitude

FEATURES

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SETCO’S SPINDLE & SLIDE REBUILD CAPABILITIES

NORTH AMERICAN SERVICE CENTERS

ASIA SERVICE CENTERS

SPINDLE BRANDS SETCO REBUILDS

We Repair & Rebuild Almost Any Machine Tool Spindle

WESTERN SERVICE CENTER GREAT LAKES SERVICE CENTER MIDWEST SERVICE CENTER

CORPORATE OFFICE

SOUTHEAST SERVICE CENTER

Urgent Care Spindle Rebuild Services

Domestic, OEM, and Custom Spindles

On-site Spindle Vibration Analysis & Balancing

Belt-driven, CNC, Geared& Motorized Designs

Six Strategically Located Spindle Centers

5572 Buckingham DriveHuntington Beach, CA 92649(714) 372-37301 (866) 362-0699 Toll-Free

41129 Jo DriveNovi, MI 48375(248) 888-89891 (877) 773-5349 Toll-Free

5880 Hillside AvenueCincinnati, OH 45233(513) 941-51101 (800) 543-0470 Toll-Free

5880 Hillside AvenueCincinnati, OH 45233(513) 941-51101 (800) 543-0470 Toll-Freewww.setco.com

3650 Burnette Park DriveSuwanee, GA 30024(770) 932-23531 (800) 830-4992 Toll-Free

Expert High Speed Spindle Service

Slide Rebuilds & Reconditioning

ABRASIVE AETNA AGATHONAGTALPINEANAYAK ARROWASHAI ASV ATLAS AVON BARBER COLEMAN BARNES BAYER BEHR BERTONI & COTTI BIESSE BLAKE BLANCHARD BLOHM BOEHRINGERBONEHAM & TURNER BOWEN BOYER-SCHULTZ BRIDGEPORT BROTHER BROWN & SHARPE BRYANT C.B. FERRARICAMPBELL CANTONCARLSONCARLTON CARVER CHEVALIER CHIRON CHURCHILL CINCINNATI CINEX CITIZENCLEERMAN CLEVELAND COBURN COLLINSCOLMATIC

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COLONIAL COLUMBO COMBING COMEC COVEL CYTECDAEWOO DAINICHI DANOBAT DEARBORN DECKEL MAHO DEMER DEPENDABLE DEUSCHLE DIBOLD DOALL DOOSANDROOP & REINDRR DUMORE DUNHAM EKSTROM ELB ELDORADO ELLIOT ELMO EMAGENSHU EUROTECHEVERITE EWAG EXCELLO EXCELLON FADAL FALCON FALVA FANUCFASSLER FAVETTO FELLOWS FEMCO FEMINA FIDIAFISCHERFORTUNE VICTOR FOSDICK

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SCM SECO SEIKO SEIKO SEIKI SETCO SFJ SHAPER SHEFFIELDSHEFFIELD SHIGYA SHINO SHIZOUKA SHODA SIARTO-SICAR SIGA SIGMA SIMPLEX SINTEX SJOGREN SAGINAW SKF SMG SOPKO SPINTECSPRINGFIELD STAMA STANDARD STEINMETZSTEP-TEC STOFFEL STUDER SUGAMISUHNERSUMMIT SUN TOOL SUPAFINASWISS-LATHE TAFT PIERCE TAI-CHIN TAKATORITAKISAWA TECHNICATEMPO THEMAC THOMPSON THOR TOSHIBA

TOS-HOSTIVAR TOYO KOGYOTOYODA TRAMINER TRAUB TREE TRUFLUTE TSCHUDIN TSUGAMI ULAM UNISON UVA VAN NORMAN VICTOR VOLLMER VOUMARD VULCANAIRE WADKIN WAGNER WAIDA WALTER WARD WARDELL WASINO WEDALCO WEISS WEISSER WENDT WENZLERWEST WINDWHACEONWHEELABRATOR WHITNON WICKMANWILLEMIN WIT-O-MATIC WOODS YACHYIO YAM YAMADAYAMAGUCHI YAMAZAKI YCKZIMMERMANZPS

INDIA WEST SERVICE CENTER

D1-4/8, S No 15/2, GKD Industrial Estate,Nanded Village, Pune 4110410091 20 6470-2938

INDIA EAST SERVICE CENTER

No.3C, K.K Street, Kasturi Nagar, Ayanambakkam,Chennai - 600 095

TAIWAN SERVICE CENTER

No.5, Gung Ye 8 RdTaichung 407, Taiwan, R.O.C.04-2358-1678

CHINA SERVICE CENTER

No. 16, Lane 88, Fengnian RoadMalu Town, Jiading DistrictShanghai 201801, P. R. China