SET Project Meeting with companiestmte.hu/_userfiles_/tmte/Joint team Budapest_v2.pdf · 2016. 7....
Transcript of SET Project Meeting with companiestmte.hu/_userfiles_/tmte/Joint team Budapest_v2.pdf · 2016. 7....
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SET Project – Meeting with companies
Eugénia Coelho e Luís Ramos
Budapest, April 9th 2015
http://www.euratex.eu/set
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SET Scheme methodologyof application on
companies
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SET Scheme
What is SET Scheme?
Main goal of SET project; Methodology for an easy-to-use energy assessment method
It is made of two elements, as in the following scheme
Guidingdocument
SET tool + SET Web
SET Scheme
Legal obligations
Financial incentives
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Preparation
(2 weeks)
Application
(6 weeks)
Validation
(2 weeks)
Rationalization plan (4 weeks)
The application of SET Scheme on the companies selectedfor Task 3.2 is divided in four main phases, as follows:
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Preparation
Consists on initial meetings (one or moredepending on the availability of companies)between the SET representatives and therespective country companies participating on theproject.
Preparation
(2 weeks)
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Objectives of the meetings:
Short introduction about SET project and objectives
Signature of SET letter of intent , if it’s not signed yet
Present legal obligations and incentives (both national andEuropean)
Presentation of SET Scheme Methodology applicable to thecompanies
Demonstration of SET Tool
Distribution of document “SET Scheme Application –Support Document for companies” and form “SET Scheme –Feedback from companies”
PreparationPreparation
(2 weeks)
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Application
CompaniesHelp from
SET partners
Application
Companies must use the tool following the guidelinesidentified on document “SET Scheme Application - SupportDocument for Companies”
In case of doubts or errors, companies contact SET partnersfor support. Can be provided in –person or virtually (phone,skype, etc.)
Regular communication with companies must be ensured (atleast every week)
Application
(6 weeks)
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Application
(6 weeks)
The aim of this document is to be used as a guide forcompanies in the application phase .
It contains the following information: Description of the methodology applicable to the
companies• Preparation• Application (mainly focused on this phase)• Validation• Rationalization Plan
Feedback from companies on SET Schemeapplication
List of the most common errors and doubts foundby SET Partners during the test phase andrespective solutions.
Application
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Application
(6 weeks)
At the end of the application period, partners should
collect from the companies the “SET Scheme -Feedback from companies” and the outputs from SETExcel use.
Application
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Validation
On this phase, SET partners shall validate lheinputs and outputs obtained by companies withthe use of SET Tool. Companies are not involvedin this phase, only SET partners.
Validation
(2 weeks)
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Rationalization plan
Based on the results of Application and Validation phases. Should contain:
Company characterization
Energy consumption and cost by type of energy
Energy indices provided the outputs of SET tool, namely
Energy efficiency measures
Savings in energy consumption of the selected measures
Legal obligations (if applicable to the company) and financial incentives for energy efficiency
Rationalization plan (4 weeks)
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Rationalization plan
Company characterization:
Company identification
Main business
Main produced goods
Production and turnover
Small description of production process
Rationalization plan (4 weeks)
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SET Tool presentation
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Approach
General philosophy:
1 excel file is related to 1 textile manufacturing plant in 1 year
the more detailed the data you input, the more precise is the output
the perception of the energy consumption is often far from the reality, therefore the tool uses objective indicators (when possible) rather than ‘percentages’ qualitatively assigned
consumption of auxiliary systems (steam, heating/conditioning, compressed air…) are not negligible and vary a lot among similar plants
the tool does not replace an energy audit conducted by specialists
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Approach
Multi-step approach:
STEP 1 – Basic yearly information: The application asks companies for yearly general information (it also allowsallow to sum the monthly bills) and gives back as result some energy indices and some best practices (cross-cutting)
STEP 2 – Monthly and process information: Company is asked for more detailed data by the Excel application.A wider set of Best Practices is evaluated (also related to the kind of machines) and more data, diagrams and indicesdescribing the energy uses are showed
Performance comparison: Available in case of uploading data. Compare energy indices with 5-10 most similarcompanies in the database; Analise company data from diferent years (necessay to upload data from more than a year);Comapre the performance of your processes and technologies with reference values; Manage energy data via WEB in asafely.
STEP 3 (under developement) - detailed data from machines to build an electrical and thermal model of thecompany to compare against the macro values and obtain the shares of energy for the different uses.
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Approach
How the tool can be used?
The excel file alone allows companies to:• collect data;• view and analyse indicators;• know selected best practices and roughly estimated savings;• evaluate investments and payback (after a technical analysis).
The excel file plus the web application allow companies to:- view own data and compare internal trends year by year (each excel file manages data only for one year);- view theoretical consumptions models related to their machinery;- compare performances against benchmarks based on ‘similar’plants;
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Inputs Step 1
Data on business
Turnover and production
Working time
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Inputs Step 1 - Energy
Data about purchased energy Data about energy production from anon-predictable source
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Inputs Step 1
Qualitative information about:
Lighthing
Heating / Air conditioning
Process fluids• Compressed air• Steam / Hot Water• Ventilation• Pumping• Vacuum
Process machines
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Outputs Step 1
Energy indices: Energy consumption by source:
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Outputs Step 1
Cross-cutting best practices:
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Inputs Step 2
Monthly data;
List of processes andtechnologies;
Specific input requested by bestpractices or processes;
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Outputs Step 2
Monthly Production and Energy Consumptiongraphic (kWh o TOE)
Specific Energy Consumption vs Production graph(regression line), from which we can derive:
- Energy consumption if production is Zero- Energy required to produce each additional
unit- Energy proportion that doesn’t contribute
to production
Updated list of recommended Best Practices including the measures related to company processes (ProcessSpecific)
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Launch of WEB module
WEB demos are available
Uploading data allows to:
- Get a UniqueId and PIN of yourdata that are stored in the excel file;
- Enable links to WEB application foryour data (performance comparison, machineryconsumption models, compare your data byyears);
- Connect anonimously the excel fileto company data (firm, plant, year).
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Launch of WEB module
UniqueID: EGTHP06093JL_01_2012
• EGTHP06093JL identifies the company anonimously• 01 is the plant• 2014 is the year• PIN: ITDT51394IS
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WEB module
Yearly data comaprison
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WEB module
Performance comparison with similar plants
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WEB module
Theoretical consumption models
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Video demonstration
http://www.em2m.enea.it/eset/download/ToolMovie-earlyversion.mp4