SERVICE MANUAL - JustAnswerDiagrams.… · · 2016-02-121.8. circuit diagram instructions, ......

SERVICE MANUAL

SERVICE MANUAL SECTION

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES BuiltOctober 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS

Truck Model: 3200Start Date: 03/01/2002










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Copyright© 10/01/2002 International Truck and Engine Corporation

S082852a

10/01/2002

S082852a

Copyright© 10/01/2002 International Truck and Engine Corporation

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

2002 and After — ELECTRICAL CIRCUIT DIAGRAMS

i

Table of Contents

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1





1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P.

6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

1.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

1.10. RELAY FUNCTIONS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

1.11. LAMP BULB CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

1.12. NAVPAK/ECM V8–AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER

IDENTIFICATION, P.12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.1. ACCESSORY, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.2. BATTERY FEEDS, CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2.3. BATTERY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

2.4. 1708 DATA LINK, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

2.5. SWITCH DATA LINK, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

2.8. GROUNDS CHASSIS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

2.9. GROUNDS CHASSIS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2.10. GROUNDS IP, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

2.11. GROUNDS IP, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

2.12. IGNITION CAB, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

2.13. IGNITION CAB, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

2.14. IGNITION FEEDS, CHASSIS, P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

2.15. START, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

3. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

3.2. CB POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

3.6. HORN, DUAL ELECTRIC, P. 6.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

3.10. 2–WAY RADIO, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

3.12. LIGHTED AIR SHIELD, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

3.13. ROOF AUX. LOAD, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

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3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .41

3.15. SELF CONTAINED AIR SEAT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

3.16. DIGITAL CLOCK PTC, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

4.1. I6 HEUI ENGINES, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

4.2. V8 AVNT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

4.3. CATERPILLAR ENGINES, P. 3.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

5.1. FAN WIRING, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

5.2. ETHER START, P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

5.3. SNOW VALVE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

6. ELECTRONIC ENGINES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

6.1. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

6.2. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINE CRUISE CONTROL AND BODY

BUILDER CONNECTIONS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY

BUILDER CONNECTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

6.5. CATERPILLAR C10 AND C12 ENGINES, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

6.6. CUMMINS ISM ENGINE, P. 6.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

7.1. IP/GAUGE LIST, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

7.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.

3.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER

TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

7.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .64

7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.

8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL

LIGHTS, P. 9.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.

GAUGE, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

8. LIGHTS (CHAPTER 8).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

8.1. BACK UP LIGHTS, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P.

2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS

(CONT.), P. 3.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

8.5. DOME LIGHT, MAP LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

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8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

8.7. FOG LIGHT AND WORK LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

8.8. HEADLIGHTS, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

8.10. PANEL LIGHTS, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . .82

9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

9.7. TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION FUEL HEATER N/WARN LIGHTS,

P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

9.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

9.9. FUEL TRANSFER PUMP, P. 9.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . .89

9.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . .90

9.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . .91

9.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY

BUILDER, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

9.14. AIR SOLENOID 4–WAY PACK, P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

9.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.

15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

9.16. HYD POWER PARK, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

9.17. AIR SUSPENSION, P. 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

9.18. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

9.19. AUX. TRAILER, BTRY CONTROLLED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

9.20. LIFT AXLES (NON-STEERABLE), P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

9.21. LIFT AXLES (STEERABLE), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100

9.22. AIR ACTUATED PARK BRAKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

9.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

9.25. LIFT AXLES, WITH MULTIPLES FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

9.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . .105

10. TRANSMISSIONS (CHAPTER 10).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

10.1. ALLISON LCT TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

10.2. ALLISON MD TRANSMISSION, P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

10.3. ALLISON MD TRANSMISSION (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

10.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

10.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

10.6. EATON AUTOSHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

10.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

10.8. EATON LIGHTNING TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113

11. AIR CONDITIONING (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

11.1. HVAC SYSTEMS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

11.2. AIR CONDITIONING (ONLY), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

12. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

12.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

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12.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . .117

12.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

12.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119




12.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . .123

12.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . .124

12.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .125

12.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P.

11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126

12.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . .127

12.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . .128

12.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813),

(1814), (1815), P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

12.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M),

(1915), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

12.16. CONNECTOR COMPOSITES (1918), (1920), (2000), (2002M), (2003M), (2004M), (2005M), P.

16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

12.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M),

(2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P.

17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

12.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),

(2502M), (2503F, M), (2600F, M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

12.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003),

(3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134

12.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . .135

12.21. CONNECTOR COMPOSITE (4001), P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136



12.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139


12.26. CONNECTOR COMPOSITE (4014/1700), P. 26.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

12.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.

27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142


28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143




12.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),

(4410M), (4411), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

12.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A),

(4460), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148


12.35. CONNECTOR COMPOSITES (4810), (4820), (4830), (4840), (4850), (4900), P. 35. . . . . . . . . .150


12.37. CONNECTOR COMPOSITES (6007), (6011), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152

12.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153



(6406), (6407), (6407D), (6409), (6500), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155

12.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (7103), (7104), (7104A), P. 41. . . . . . . .156

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12.44. CONNECTOR COMPOSITES (7211), (7212), (7213), (7300), (7301), P. 44. . . . . . . . . . . . . . . . . . .159


45.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160


(7611), (7700), P. 46.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161



48.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163


(8502), (8502A), P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164

12.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600),

(8601), (8602), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165

12.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), P. 51. . . . . . . . . .166


52.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

12.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P.

53.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168


54.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169


(9515), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170


12.57. CONNECTOR COMPOSITE (9700), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

12.58. CONNECTOR COMPOSITE (9700), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173

12.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174




62.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177

12.63. CONNECTOR COMPOSITES (9777), (9800), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178


(9900A), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179

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1

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK

INTERNATIONAL TRUCK AND ENGINE CORPORATION

PART NO. SHEET

REV

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOTTO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

DATE CHANGE

CHAPTER 1

INTERNATIONAL CIRCUIT NUMBER IDENTIFICATIOIN AND LOCATION

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 01AE08-52365

PREFIX DESIGNATIONS

PREFIX LOCATION

A Cab-instrument Panel Module

B

Cab-Header/Clearance LightsC

Cab-Roof/Rear PanelD

Cab-Left Door/Doors

Cab-Driver Control Module

E

F Cab-Right Door/Doors

H Cab-Sleeper

J Cab-Dash(outside)

K Engine/Radiator

L Transmission

M Chassis/Front End (Cab Dash Panel Forward)

N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

P Chassis/Wheel Base Section

R Chassis/Suspension/Rear Axle/Axles

S Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

CIRCUITNUMBER

COLOR DESCRIPTION

1 LTBL ALTERNATOR - FIELD

2 RD ALTERNATOR - CHARGE

3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

GY 1708 DATA LINK, SWITCH DATA LINK (-)

4 SERIAL/DATA COMMUNICATION J1922

5 YL DRIVE TRAIN J1939 DATA LINK (+)

GN DRIVE TRAIN J1939 DATA LINK (-)

6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

7 RD ALTERNATOR - RESISTANCE

8

PRODUCTION RELEASE. A P54304UPEC 16JAN01

Figure 1 Circuit Number Identification and Location Chart

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2 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,



DRAWN

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NAME

DATE

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DATE CHANGE

CHAPTER 1

INTERNATIONAL CIRCUIT NUMBERIDENTIFICATION AND LOCATION (CONT.)

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 02AE08-52365

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUITNUMBER

COLOR DESCRIPTION

9 GY ZERO VOLT REFERENCE (ZVR)

10 WH CHASSIS/ENGINE GROUND

11 WH CAB/SLEEPER GROUND

12 LTBL ACCESSORY FEED

13 PK IGNITION FEED

BK IGNITION FEED (BODY BUILDER CONNECTOR)

14 RD BATTERY FEED

15 RD KEY SWITCH FEED

16

17 PK STARTER CONTROL

18 PK GLOW PLUG/PRE-HEATER

19 GY ENGINE SHUTDOWN

20 LTGN REMOTE POWER MODULE

21 COLD START CONTROLS (ETHER)TN

22

23 TN ENGINE FAN/SHUTTERS

24 GY ENGINE EXHAUST BRAKE

25 TN PYROMETER

26 TN AMMETER

27 TN VOLTMETER

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 ENGINE OIL TEMPERATURETN

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE


Figure 2 Circuit Number Identification and Location Chart (Cont.)

S082852a



3


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DATE CHANGE

CHAPTER 1


U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15 MAY 00 03AE08-52365


CIRCUITNUMBER

COLOR DESCRIPTION

33 TN ENGINE OIL LEVEL

34 TN COOLANT LEVEL

35 TN ENGINE OIL PRESSURE

36 TN FUEL LEVEL

37 TN FUEL PUMP

38

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

41 TN AIR TEMPERATURE

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI - THEFT WARNING

46 GY POWER TAKE - OFF WARNING

47 GY SPEEDOMETER

48 GY TACHOMETER

49 GY DIFFERENTIAL LOCK WARNING

50 YL LIGHT SWITCH FEED

51 YL DIMMER SWITCH FEED

52 YL HEADLIGHT HI - BEAM

53 YL HEADLIGHT LO - BEAM

54 BN PARKING/MARKER LIGHTS

55 OR TURN SIGNAL - FEED

56 OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)

57 OR

LT GN

TURN SIGNAL LIGHTS - RIGHT

TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)



S082852a




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DATE CHANGE

CHAPTER 1


U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15MAY00 04AE08-52365

COLORCIRCUITNUMBER

DESCRIPTION


58 BN CLEARANCE/IDENTIFICATION LIGHTS

59 GY SOLENOID

60 OR HAZARD LIGHTS

61 GY AIR SUSPENSION

62 DKBL PANEL LIGHTS

63 DKBL COURTESY/DOME LIGHTS

64 YL FOG/DRIVING LIGHTS

65 OR CAB REAR FLOOD LIGHT

66 YL DAYTIME RUNNING LIGHTS

67

68 BN TAIL LIGHTS

69 BN LICENSE PLATE LIGHT

70 OR STOP LIGHTS

RD STOP LIGHTS (BODY BUILDER CONNECTION)

71 OR BACK - UP LIGHTS

LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION)

72 OR TRAILER AUXILIARY FEED - BATTERY

73 PWMLTGN

74 LTGN HEATER RECIRC MOTOR

75 LTGN HEATER BLOWER MOTOR

76 LTGN AUXILIARY FAN

77 LTGN AIR CONDITIONER

78 LTGN MIRRORS - HEATED; MOTORIZED

79 GY SEAT BELTS

80 BK SLEEPER BOX RELAY - FEED

81 LTGN POWER DOOR LOCKS



S082852a



5


DRAWN

RELEASE NO.

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DATE

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DATE CHANGE

CHAPTER 1

INTERNATIONAL CIRCUIT NUMBERIDENTIFICATION AND LOCTION (CONT.)

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15MAY00 05AE08-52365


CIRCUITNUMBER

COLOR DESCRIPTION

82 GY WINDSHIELD WIPER

83 LTGN POWER WINDOWS

84 LTGN CIGAR LIGHTER

85 GY HORN

86 LTGN RADIO - ENTERTAINMENT/CLOCK

87 GY WINDSHIELD WASHER

88 LTGN CLOCK/HOURMETER

89 VT AIR BAG

90 GY HYDRAULIC BRAKE PUMP

91 VT INTERCOMMUNICATIONS

92 TN TRANSMISSION CONTROLS - ELECTRONIC

93 TN AXLE SHIFT CONTROL

94 GY ANTILOCK BRAKE SYSTEM

95 TN EXHAUST EMISSION

96 YL SNOW PLOW LIGHTS/CRUISE CONTROL

97 VT ENGINE CONTROLS - ELECTRONIC

98 BK DATALINK AND DIAGNOSTICS

99 VT ACCELERATOR POSITION SENSOR (APS)

100 AIR HORN (ELECTRIC SOLENOID ACTUATED)

101 BRAKE APPLICATION AIR

102 FLASH TO PASS


ADDED CLOCK TO #86. B P54634FPEC 18JUN01


S082852a



1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER

IDENTIFICATION, P. 6

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 1

INTERNATIONAL NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBERIDENTIFICATION

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 06AE08-52365

ECMPIN #

TERM DESCRIPTION

12 AAT AMBIENT AIR TEMP. SENSOR

ECMPIN #

TERM DESCRIPTION

33 ACD A/C DEMAND

8 APS ACCELERATOR POS. SENSOR

16 ATA(+) J1708 DATALINK (+)

17 ATA(-) J1708 DATALINK (-)

29 BAP BAROMETRIC AIR PRESS. SENSOR

43 BN01 BRAKE STATUS #1

44 BN02 BRAKE STATUS #2

18 CAN SHLD DRIVETRAIN J1939 DATALINK SHLD

19 CAN(+) DRIVETRAIN J1939 DATALINK (+)

20 CAN(-) DRIVETRAIN J1939 DATALINK (-)

15 CBE_SEL1 RETARDER/EXHAUST BRAKE REQUEST

10 CLS COOLANT LEVEL SENSOR

35 COD CRUISE ON/OFF

21 DC (+)

POWER

22 DC (+)

POWER

1 DC (-)

GROUND

2 DC (-)

GROUND

26 DDS DRIVELINE DISENGAUGED INPUT

42 DPS

GROUND

46 ECI ENGINE CRANK INHIBIT

56 EDL TRANSMISSION KICKDOWN

53 GPL GLOW PLUG LIGHT

4 HGE HYD. PRESS GOVERNOR ENABLE

49 HMI HYDRAULIC PRESS GOVERNOR IND. LT

13 HPS HYDRAULIC PRESSURE SENSOR

41 HSO (+)

POWER

23 HSO (-)

GROUND

27 IVS IDLE VALIDATION SWITCH

54 OWL OIL/WATER WARNING LIGHT

25 PWR RLY CEC MAIN POWER RELAY SIGNAL

31 RAS RESUME/ACCELERATE

37 RPRF PRESET SPEED

30 RPS REMOTE ACCELERATOR POS. SENS. SIG.

6 RPS_RTN

36 RVAR VARIBLE SPEED SWITCH

32 SCS SET/COAST

45 SIL SERVICE INTERVAL LIGHT

34 STI SELF TEST INPUT

48 SUL SHIFT UP LIGHT

59 TACA TACHOMETER A

60 TACB TACHOMETER B

38

TSA

TORQUE CURVE SELECTION INPUT

28

TCSS

TWO SPEED AXLE

3 VBREF(5V) ACCELERATOR SENSOR SUPPLY

11 VBREF GND ACCELERATOR SENSOR GROUND

5 VCREF(5V) REMOTE ACCELERATOR SENS. SUPPLY

7 VCREF GND REMOTE ACCELERATOR SENSOR GND

24 VIGN IGNITION FEED

47 VRE RETARDER/EXHAUST BRAKE ENABLE

39 VSS(+) VEHICLE SPEED SENSOR (+)

40 VSS(-) VEHICLE SPEED SENSOR (-)

58

57

55

VSSCALA

VSSCALB

WARN

SPEEDOMETER SIGNAL A

SPEEDOMETER SIGNAL B

ENGINE WARNING LIGHT

REMOTE ACCELERATOR POS. SENS RTN.


Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification

S082852a



7

1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

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DATE CHANGE

CHAPTER 1

CIRCUIT DIAGRAM INSTRUCTIONS

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15MAY00 07AE08-52365

R32-G

B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN. REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FRO MORE COMPLETE INFORMATION.

SINGLE IN-LINE CONNECTORS DISPLAYEDAS SHOWN WITH OR WITHOUT CONNECTORNUMBER.

R32-GB

WIRE CONNECTION

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.

D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.

SUFFIX

G IS NOT A SUFFIX BUT INDICATESA GROUND CIRCUIT.

ETHERSWITCH

PRINTED CIRCUIT IN

INSTRUMENT CLUSTER

F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED PER EXAMPLE).

GROUND CIRCUITS ARE DESCRIBED THUS:

A12

11-GB

WIRECONNECTION

A55A16OR

LOCATION IN FUSE/CIRCUITBREAKER CONNECTION

BUSS IN FUSE/CIRCUITBREAKER CONNECTOR

F19

COMMON GROUNDCIRCUIT NUMBER

B

RELAY - SUPPRESSED

12

20A

F1

A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

12

R32-GA

BUSSED CONTACT

30 86

87A 87 85

A128

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.

LOCATION

OFFOFFOFFOFF

A

AA

AI

II

I

S S SS

B

SGND I A

INDIVIDUAL GROUNDCIRCUIT NUMBER

16BN

A55A/A6016OR

16RD

A6016OR

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED.

CONTACT

VOLTMETER

A12A

11-GA11-G

KEY SWITCH PIGTAIL

INTERNALCONNECTION

INDICATESCASEGROUND

SUFFIX

FUSE RATING

SWITCH:MANUAL/MECHANICAL

F18

G IS NOT A SUFFIX BUTINDICATES A GROUNDCIRCUIT.

A

20A

AND/OR

PRODUCTION RELEASE. A P54304U

SWITCHMAGNETIC

SUPPRESSED

PEC 16JAN01

LOCATION/CIRCUIT NUMBERWIRE GAUGE/WIRE COLOR

Figure 7 Circuit Diagram Instructions

S082852a



1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

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DATE CHANGE

CHAPTER 1

CIRCUIT DIAGRAM INSTRUCTIONS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 08AE08-52365

AIR CONDITIONER

WH - WHITE

IND-

NOUN ABBREVIATION

INDICATOR-AWG

ACC

-BLT

W/O WITHOUT--

G - ABBREVIATIONS: COLOR, NOUN AND ENGINE

-R

COLOR ABBREVIATION

ENGS

RIGHTENGINESTART OR SENDER

BN - BROWN

--

GD - GOLD

-GA

W/

GN - GREEN

G

WITH

LT GN - LIGHT GREEN ACCESSORY

PL - PURPLEPK - PINK

GROUND

SIL - SILVER

IGNAUX

VT - VIOLET

IGNITION-

YL - YELLOW

-AUXILIARY

A

LAMERICAN WIRE GAUGE

LEFTBAT LIGHT-BATTERY

-CONNOPTDRL

CONNECTION OR CONNECTOROPTIONALDAYTIME RUNNING LIGHTS

-

AQ - AQUA

--

BL - BLUE

BK - BLACK

FWDTHERMO

DK GN - DARK GREEN

FORWARDTHERMOSTAT

GY - GRAY

GAUGE-

LT BL - LIGHT BLUE

GND

ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL

N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL

C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL

V8-AVNT - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL

I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

ENGINE ABBREVIATION

OR - ORANGE

RD - RED

IAC

TN - TAN


Figure 8 Circuit Diagram Instructions (Cont.)

S082852a



9

1.9. SCHEMATIC SYMBOL CHART, P. 9

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

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DATE CHANGE

CHAPTER 1

SCHEMATIC SYMBOL CHART

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19MAY00 09AE08-52365

RESISTOR

SOLENOID - GENERAL USAGE

SWITCH CONTACT, NORMALLY CLOSED

SPLICE

CIGAR LIGHTER

SWITCH-MANUAL/MECHANICAL

SYMBOL

SPEAKER - SOUND SYSTEM

LIGHT - SINGLE FILMENT

SENDER - OIL, WATER, FUEL, TEMPERATURE

DESCRIPTION

GROUND

MALE TERMINAL

LIGHT EMITTING DIODE

SWITCH CONTACT, NORMALLY OPEN

JUNCTION POINT

MOTOR - ELECTRIC

SWITCH-PRESSURE

RELAY-SUPPRESSED

30 86

87A 87 85

HORN

DESCRIPTION

MAGNETIC SWITCH

LIGHT - DOUBLE FILAMENT

MALE/FEMALE IN-LINE CONNECTION

SYMBOL

FEMALE TERMINAL

FUSE


Figure 9 Schematic Symbol Chart

S082852a



1.10. RELAY FUNCTIONS, P. 10

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT

TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

INTERNATIONAL TRUCK AND ENGINE CORPORATION.


DATE CHANGE

CHAPTER 1

RELAY FUNCTIONS AND WIRING GUIDE

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 10AE08-52365

30 86

87A 87 85

4

ENERGIZING COIL

85

NORMALLY

CLOSED

CONTACT

FUSEBLOCK SOCKET

CONNECTOR SOCKET

CABLE INSERTIN END

5

NORMALLY CLOSED CONTACT

2

ENERGIZING COIL

3086

87A8785

A

RELAY FUNCTIONS

D

RELAY SCHEMATIC

86

MICRO RELAY FUNCTION AND WIRING GUIDE

85

87A

TYPICAL RELAY (INSERTION END)

30 AE

1

86

3

NORMALLY

OPEN

CONTACT

30

87A

2

ENERGIZING COIL

ENERGIZING COIL

3

C

NORMALLY OPEN CONTACT

14

COMMON CONTACT

B

MINIATURE RELAY FUNCTION AND WIRING GUIDE

TYPICAL RELAY (INSERTION END)

86

87

FUSEBLOCK SOCKET

CONNECTOR SOCKET

RELAY INSERTION END

RELAY SCHEMATIC

30

87A

B

85

87C

D

E

5

COMMON

CONTACT

87


CNA 23AUG02 MINI RELAY #2 WAS #5. B 56507K

Figure 10 Relay Functions

S082852a



11

1.11. LAMP BULB CHART, P. 11

DRAWN

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NAME

DATE

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DATE CHANGE

CHAPTER 1

LAMP BULB CHART

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 11AE08-52365

BULB APPLICATION BULB TRADE NUMBERCANDLEPOWER OR WATTS


BACK-UP LIGHTS 32 CANDLEPOWER GE1156

CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193

COURTESY LIGHT 3 CANDLEPOWER GE168

DOME LIGHTS 12 CANDLEPOWER GE561

FOG LIGHTS 55 CANDLEPOWER VH550

HEAD LIGHTS:

LOW BEAMS 65 WATTS GE9007

HIGH BEAMS GE900765 WATTS

INSTRUMENT CLUSTER:

GAUGE BACK LIGHT 082S270538-3

GAUGE WARNING LED (RED) 082S272109-3

RANGE INHIBIT LED (YELLOW) 082S272109-4

COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4

FUEL FILTER LED (YELLOW) 082S272109-4

WARN ENGINE LED (YELLOW) 082S272109-4

STOP ENGINE LED (RED) 082S272109-3

BRAKE PRESSURE LED (RED) 082S272109-3

BRAKE FLUID LED (RED) 082S272109-3

WAIT TO START LED (YELLOW) 082S272109-4

CHECK TRANSMISSION LED (YELLOW) 082S272109-4

TRAILER ABS LED (YELLOW) 082S272109-4

WASHER FLUID LED (YELLOW) 082S272109-4

LEFT TURN SIGNAL LED (GREEN) 082S272109-2

TRACTION CONTROL LED (GREEN) 082S272109-2

WATER IN FUEL LED(YELLOW) 082S272109-4

PARK FLUID LED LIGHT (RED) 082S272109-3

CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4

PARK BRAKE LED (RED) 082S272109-3

CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2

ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4

RIGHT TURN LED (GREEN) 082S272109-2

COOLANT LEVEL LED (RED) 082S272109-3

SEAT BELT LED (RED) 082S272109-3

HIGH BEAM ICON LED (BLUE) 082S272109-5

CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4

RETARD OVER HEAT LED (RED) 082S272109-3

PTO/THROTTLE LED (RED) 082S272109-3

MAP LIGHT 3 CANDLEPOWER 1816

SIDE MARKER 2458

STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157

TURN SIGNAL/MARKER (FENDER) 3157

TURN SIGNAL & MARKER LIGHT 2356

WORK (TRAILER HOOK-UP) LIGHT 4411

REVISED DRWG SHEET. B P54634FPEC 18JUN01

Figure 11 Lamp Bulb Chart

S082852a



1.12. NAVPAK/ECM V8–AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER

IDENTIFICATION, P.12

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

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DATE CHANGE

CHAPTER 1

INTERNATIONAL NAVPAK/ECM V8-AVNTCONTROLLER CONNECTORS X3 & X4 PIN NUMBER IDENTIFICATION

U00DLCK

P54304U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

16JAN01 12AE08-52365

CONNECTOR (X3)

ECMPIN #

TERM DESCRIPTION

1 FPM FUEL PUMP MONITIOR

2 FLI FUEL LEVEL INDICATOR

3 KL.15 IGNITION FEED

4 ECL ENGINE COOLANT LEVEL

5 MPR MAIN POWER RELAY

6 KL.31 GROUND

7 KL.31 GROUND

8 DDS DRIVELINE DISENAGE SWITCH

9 FPC FUEL PUMP CONTROL

10 TCSS TORQUE CURVE SELECT SWITCH

11 TACH TACHOMETER CONTROL

12 CAN1+ DRIVETRAIN J1939 DATALINK +

13 CAN1- DRIVETRAIN J1939 DATALINK -

14 RAS RESUME/ACCELERATE

15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD

16 NOT POPULATED

17 VSS_CAL VEHICLE SPEED SENSORCALIBRATION

18 VRE VEHICLE RETARDER ENABLE

19 RPRE REMOTE PRESET PTO ENABLE

20 RVAR REMOTE VARIABLE PTO ENABLE

21 SCS SET/COAST

22 ESHTR ELECTRONIC SHUTTER RELAY

23 ECI ENGINE CRANK INHIBIT

24 BAP BAROMETRIC AIR PRESSURE

KL.87

NOT POPULATED

8

NOT POPULATED

GSC

ECMPIN #

ELECTRIC FAN CONTROLEFAN

6

J1708 DATALINK -ATA-

IDLE VALIDATION SWITCH

4

NOT POPULATED

VEHICLE SPEED SENSOR+

KL.87

NOT POPULATED

9

KL.31B

DESCRIPTION

LOW SIDE OUTPUT 4

7

NOT POPULATED

NOT POPULATED

J1708 DATALINK +

12

19

10

BATTERY POWER

17

GENSET SPEED CONTROL

TERM

15

LSI_SPARE2

22

13

SENSOR REFERENCE VOLTAGEVBREF

20

11

BATTERY POWER

APS18

VSS-

SENSOR REFERENCE GROUND

1

16

23

CONNECTOR (X4)

14

NOT POPULATED

21

IVS

NOT POPULATED

VSS+

2

NOT POPULATED

24

LSO_SPARE4

LOW SPEED INOUT 2

5

ATA+

NOT POPULATED

3

ACCELERATION POSITION SENSOR

VEHICLE SPEED SENSOR-

Figure 12 NAVPAK/ECM V8–AVNT Controller Connectors X3 and X4 Pin Number Identification

S082852a



13

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. ACCESSORY, P. 1

A78L18LTGN

A12

B1

0L

TB

L

5AE1 F1

F5

A

5AA4 B4

F36

10AG1 H1

F1

DIAGCONN(1650)

B

A1218LTBL

C

DRAWN

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NAME

DATE

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PART NO. SHEET

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DATE CHANGE

CHAPTER 2

ACCESSORY

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 01AE08-52366

CNA 12SEP02 DVD/A12M WAS CONNECTEDTO F21.

56507ZC

A14AA6RD

A14AAA6RD

A14AS10RD

CAB FUSEBLOCK(1011)

A1

1-G

AF

16W

H

OFFOFFOFFOFF

A

AA

AI

III

S S SSKEY SWITCH (1100)

B

SGND I A

A14BB6RD

5AA3 B3

F35

OPTIONALSPLICE

A1

4A

T1

0R

D

TO IGNITION RELAY

CB RADIO

POWER MIRRORS

ELECT SYSTEMCONTROLLER(1600)

RADIO

SEE CH02_12

BODY BUILDERS CONN

2

(CH 3, PG 8)

(CH 3, PG 7)

(CH 3, PG 2)

100 A

MEGAFUSE

(CH 9, PG 10)

3086

87A8785

J4 G4

J3G3

ACCESSORY RELAY

(CAB FUSE BLOCK) (1012)

F2

E2

5AF6

A1

51

8R

D

A9818VT

SWITCH PACK(CH 3, PG 11)

TRAILER AUX/ROOF AUX(CH 3, PG 12)TO IGN RELAY

SEE CH02_12

A1

3D

D1

8P

K

A12AB18LTBL

DIODE ASSY(1106M)

A

A13DH18PK

B

D

A12M16LTBL

A12C10LTBL

A12E10LTBL

A12D10LTBL

A12P18LTBL

A12N18LTBL

A12S16LTBL

A8618LTGN

D2

C2

B2

A2

H2

G2

A86F16LTGN

CAB FUSEBLOCK(1013)

CAB FUSEBLOCK(1011)

Figure 13 Accessory

S082852a



2.2. BATTERY FEEDS, CAB, P. 2

A1

4A

A6

RD

A1

4A

AB

6R

D

A14FJ10RD

30A

A3 B3

CAB FUSE BLOCK(1011)

F15

ROOF MOUNTED ASSY

100A

AUX PWR

A14AB10RD

5A

E2 F2F6

MEGAFUSESTUD

A14

AA

6R

D

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 2

BATTERY FEEDS, CAB

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 02AE08-52366

CNA 23AUG02 DVD/ADDED F38 TO FUSEBLOCK 1014.

56507ZD

20A

A2 B2F14

10A

G2 H2F38

KEY SW & DIAG

HVAC CONTROL

A1410RD

10A

C4D4

F12

TBD

INSTR CLUSTER

C2 D2


F42

PWR WIN/LOCK (DRIVER)

A14EG10RD

30A

A4 B4F13

IGNITION RELAY (1012) D4 SEE CH02_12

PWR WIN/LOCK(PASS)

A14AV10RD

5A

C2 D2F10

ACCESSORY RELAY (1012) G4

A14AS10RD

A14FR10RD

PWR WIN/LOCK (TRAVEL CREW)

E2 F2F40

D4

G4

G4

G4

CH 3_04

CH 3_04

CH 03_01

CH 11_01

CH 2_01, 12, 15

SEE CH 2_01

CH 7_05

DOME LT/RADIO MEMORY CH 3_08 CH 8_05

15A

G2 H2F2

A14AT10RD

OR

CAB FUSEBLOCK(1012)

30A

A1 B1F43

TBD

LIGHTED AIR SHIELD

OPTIONAL IGN RELAY (1013) G4 SEE CH 2_13

SEE CH 3_05

SEE CH 3_12

BLOCK1&2

OR

BLOCK1&2

BLOCK3&4

A2 B2F44

AIR SEAT/QUALCOM SEE CH 3_15

A14FM10RD

CAB FUSEBLOCK(1013)

Figure 14 Battery Feeds, Cab

S082852a



15

2.3. BATTERY, P. 3

J1

4T

12R

D

J14AW12RD

J1

4D

12

RD

J94HC14GY

J94H14GY

5A

F2-C3 F2-D35A

F2-E3 F2-F3

25A

F2-G4 F2-H4

J14R10RD

30A

F2-C4 F2-D4

J14S12RD

J14MM8RD

30AF2-A2

F2-B2

15A

F2-E2 F2-F2

J56T12OR

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 2

12V POWER DISTRIBUTION -BATTERY (CONT)

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

30JUN00 03AE08-52366

CNA 25SEP02 DVD/ADDED LCT SHIFT RELAY, REMOVED J92UA.

56507ZC

K14H4RD

60A

A2

J26D18TN

A14AA6RD

20A W/BODY BUILDER25A W/AUX TRLR SOCKET

F2-A3F2-B3

J1

4V

6R

D

J1916GY

30A W/AIR ABS25A W/HYD ABS

F2-E4 F2-F4

20A

F2-G3 F2-H3

40A

A6

J17D10PK

J4410RD

J44J18GY

MEGAFUSE

J57T12OR

40A

A1

15A

F2-G2 F2-H2

J90*16BK

J9012GY

PTC BODY BUILDER FEED CH03_01

STARTER RELAY CH02_15,CH04_01,02

POWER PARK MOTOR CH09_16

CAB FEED CH02_01,02,12,15

HYDRAMAX MOTOR RELAY CH09_08

FROM START SOLENOID

TAIL MARKER RELAY FEED CH09_10

STOP RELAY FEED CH09_10

TRAILER ABS RELAY CH09_11

TRLR RIGHT TURN RELAY CH09_11

TRLR LEFT TURN RELAY CH09_11

BODY ACCESSORY RELAY CH09_10

TRLR AUX CTR PIN RELAY CH09_11

REAR REMOTE POWER MODULE CH09_15

FUEL HEATER & WIF MODULE CH07_09,CH09_07

FORWARD REMOTE POWER MODULE CH09_15

PAM MODULE CH07_11

EATON AUTOSHIFT CH10_06

AIR ABS RELAY CH09_02

HYD ABS MOD RELAY CH09_06

HYD ABS ECU RELAY CH09_04

J14W16RD

J14X16RD

J14BB14RD J72

12OR

J1

4J

12

RD

J1

4J

12

RD

J94A12GY

J14M10RD

*FUSEABLE LINK

IGN

RE

LA

Y R

9 C

H02_14

SYSTEMCONTROLLER

*12BL

*12BL

J1

4H

4R

D 12RD

12RD*14GY

40A

A5

J92FB16TN LCT SHIFT RELAY CHO3_17

10A

F2-C4 F2-D4

Figure 15 Battery

S082852a



2.4. 1708 DATA LINK, P. 4

K3

B(+

)1

8D

KB

L

K3

B(-

)1

8G

Y

10

A3

S(-

)1

8G

Y

9

J3+14218DKBL

W/V8-AVNT ENGINES

K3

B(-

)1

8G

Y

10

G2

1

10

J3C(+)18DKBL

W/ALLISON WTEC TRANSMISSION

J3D(-)18GY

W/EATON AUTOSHIFTTRANSMISSION

B7

J3C(-)18GY

A3

A(+

)1

8D

KB

L

11

J3D(+)18DKBL

20

ECM2CONN(6021)

C3

DASH/CENTERCHASSIS(9700)

17

(W/HYD ABS BRAKES)

A3T(+)18DKBL

11

C2

10

11

G3

AIR ABSECU #1(4024)

F

DIAGNOSTICCONN(1650)

L3-15118GY

W/AIR ABS BRAKESA

3S

(+)

18

DK

BL

B2

AUTOSHIFTSELECTOR(7905M)

9

17

ECU "S"CONN BLACK(7204F)

16

ECMCONN(6007)

J3A

(-)

18

GY

G

10

ENGINE(4103)

A3D

(-)

18

GY

B8

XMSN(4705F2)J1708 SPLICE

(4820)

A3

A(-

)1

8G

Y

C4

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 2

1708 DATA LINK

U00DAG9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19JUN00 04AE08-52366

9PASS THRUAT DASH(4014)

(4820)J1708 SPLICE

L3+14218DKBL

J3

B(-

)1

8G

Y

21

J3-15118GY

K3

A(+

)1

8D

KB

L

G

10J3

A(+

)1

8D

KB

LJ3

B(+

)1

8D

KB

L

F

DIAGNOSTICCONN(1650)

N/EATON AUTOSHIFTTRANSMISSION

W/I6-HEUI ENGINES

A3

D(+

)1

8D

KB

L A3T(-)18GY

N3A(-)18GY

SEE CH09_04

N3A(+)18DKBL

SEE CH09_04


K3C(-)18GY

K3C(+)18DKBL

K3

A(+

)1

8D

KB

L

K3

A(-

)1

8G

Y

2

3

IDM2(6011)

ADDED IDM2 (6011). B P54634FPEC 18JUN01

Figure 16 1708 Data Link

S082852a



17

2.5. SWITCH DATA LINK, P. 5

T3

BB

(+)

18

DK

BL

SWITCHPACK

(1101)

D E

E3

X(-

)1

8G

Y

A3Z(-)18GY

A3

J(+

)1

8D

KB

L

D3

AA

(-)

18

GY

DOOR PODSIGNAL

(3202)

D C

E3

W(+

)1

8D

KB

L

DOOR PODPASSENGER

(3204)

A B

ELECT SYSTEM CONTROLLER

(1600)

30 29

A3Y(+)18DKBL

D3

Y(+

)1

8D

KB

L

A3

K(-

)1

8G

Y

T3

AA

(-)

18

GY

RIGHT CREWDOOR POD

(3208)

B A

E3

X(-

)1

8G

Y

T3

AA

(-)

18

GY

DOOR PODSIGNAL

(3202)

C D

D3

B(+

)1

8D

KB

L

D3

BB

(+)

18

DK

BL

A3

P(-

)1

8G

Y

T3

BB

(+)

18

DK

BL

A3

W(+

)1

8D

KB

L

D3

CC

(-)

18

GY

CREW DOOR

(2600)

E BD

3Z

(-)

18

GY

A3

N(+

)1

8D

KB

L

DOOR POD SIGNAL

(3209)

C D

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 2

SWITCH DATA LINK

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 05AE08-52366

E3

W(+

)1

8D

KB

L

DOOR PODDRIVER

(3200)

B A

A3

E(+

)2

0D

KB

L

A3

X(-

)1

8G

Y

DOOR PODSIGNAL

(3209)

C D

A3

F(-

)2

0G

Y

LEFT CREW DOOR POD

(3208)

B A


Figure 17 Switch Data Link

S082852a



2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6

A5B(-)20GN

A5B(+)20YL

A5

AM

(-)

20

LT

GN

A5

AL

(+)

20

YL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 2

DRIVETRAIN 1939 DATA LINK (CAB)

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 06AE08-52366

A5

AN

(+)

20

YL

A5AC(+)20YL

ELECT SYSTEM CONTROLLER

(1600)

34 35

A5A

V(+

)2

0Y

L

A5

BK

(-)

20

GN

120A

C

TERMINATINGRESISTOR

(1657M)

J1939SHIFTER

(1652)

A BCLUSTER

(1500)4 5

A5AG(+)20YL

A5

BE

(+)

20

YL

OPTIONALGAUGES

(1659)

A B

A5BA(+)20YL

TODRIVETRAINJ1939SEE CH02_07

A5

AF

(-)

20

GN

DIAGNOSTICCONNECTOR

(1650)

C D

A5

BF

(-)

20

GN

A5

BJ(+

)2

0Y

L

A5A

E(+

)2

0Y

L

A5C

(+)

20

YL

A5AR(+)20YL

A5

C(-

)2

0G

N

A5BC(+)20YL

A5

AV

(-)

20

GN

OPTIONALGAUGE PACK

(1510)

5 6

A5BG(+)20YL

A5

AP

(-)

20

GN

AUTO HVAC

(1658)

A B

A5A

V(+

)2

0Y

LS

EE

CH

10_07

A5

AV

(-)

20

GN

SE

E C

H10_07

DASH PASS THRU

(4014)11

12A5AS(-)20GN

A5AD(-)20GN

A5BB(-)20GN

A5BD(-)20GN

A5BH(-)20GN

A5AH(-)20GN

W/ EATONAUTOSHIFT


SE

E C

H07_05

SE

E C

H07_05

PEC 16JAN01

REVISED 4014 PIN OUTS. B P54634FPEC 18JUN01

Figure 18 Drivetrain 1939 Data Link (Cab)

S082852a



19

2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7

(+)

20YL

W/WTEC

FROM DASH

PASS THRU

(4014)

(-)

20GN

(+)

20YL

(-)

20GN

WITHOUT WTEC

WITHOUT LCT

PAM MODULE

(4087)

7

9

8

(-)

20GN

(-)

20GN

SEE CH02_06 J5R(-)

20GN

(+)

20YL

AIR ABS

ECU #1

(4024)

D3

D2

C3

W/ AIR ABS BRAKES

(-)

20GN

(-)

20GN

W/AMMETER or PYROMETER

1

3

120 ohms

J5R(+)

20YL

(+)

20YL

(+)

20YL

ECU "S" CONN

BLACK

(7204F)

12

13

29

(+)

20YL

(+)

20YL

(-)

20GN

120

ohms

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

DRIVETRAIN 1939 DATA LINK (CHASSIS)

U00TRH2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22JUN00 07AE08-52366

ENGINE/

DASH

(4103)

9

7

8(-)

20GN

(+)

20YL

CAN(-)

CAN(+)

ECM2

(6020)

12

15

13

ECU "J1" CONN

(7305F)

31

29

32

W/LCT

SEE Chapter 10, Sheet 1

NOTE: NOT ALL MODULES NEED BE PRESENT.

J1939 BACKBONE BY-PASSES MISSING Y-SPLICES.

W/V8-AVNT

ECM

(6007)

19

18

20

W/I6

SEE CH07_11

SEE CH07_11

N/AMMETER

OR

PYROMETER

REM SHIELD/ADDED SPLICES D 56507KCNA 23AUG02

J1939

(7801F4)

2

1

3

C 55043ZJKP 11JAN02 ADDED SHT CALLOUT CH02.

Figure 19 Drivetrain 1939 Data Link (Chassis)

S082852a



2.8. GROUNDS CHASSIS, P. 8

J94-GHD18WH

J94-GHF18WH

J94-GHE18WH

J94-GHA14WH

J94-GHB14WH

J94-GHC14WH

STARTER GND(4036)

J94-GA12WH

J5M(D)20WH

PRIMARY IGN RELAY GND CH02_14

J94-GAB18WH

HYD MOD PUMP RELAY GND CH09_06

J11-GD18WH

ABS WARN LIGHT RELAY GND CH09_06

J11-GL4WH

J5M(S)20 SHLD

WIPER MOTOR GND CH03_09

J94-GAA18WH

ABS EVENT RELAY GND CH09_06

J11-GPM14WH

REAR REMOTE SOLENOID POWER MODGND CH09_15

AIR ABS GND CH09_02

J94-GH10WH

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 2

GROUNDS, CHASSIS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

26MAY00 08AE08-52366

J82-G16WH

J1939 GND CH09_15

J94-GAD18WH

AIR ABS GND CH09_02

AIR ABS GND CH09_02

HYD ABS GND CH09_04

J11-GJ10WH

SYSTEM CONTROLLER SHD GND CH09_15

ABS ECU POWER RELAY GND CH09_02

HYD ABS GND CH09_04

GND(4005)(4006)

J11-G12WH

FWD REMOTE POWER MOD CH09_15

J11-GQR14WH

FWD CHASSIS GND CH03_6, CH08_02

HYD ABS MOD GND CH09_04

J11-GA14WH

J94-GAC18WH

REAR CHASSIS GNDCH07_08; CH08_01,02; CH09_01,09

J11-GPN16WH

J11-GQS14WH

(FWD ONLY)

(FWD AND REAR)

FWD REMOTE POWER MOD CH09_15


Figure 20 Grounds Chassis

S082852a



21

2.9. GROUNDS CHASSIS, P. 9

J11-GAM12WH

J61-G18WH

J11-GPN16WH

J11-GPM16WH

J90-GM12WH

POWER PARK GND

J11-GBR18WH

TRAILER RIGHT TURN RELAY CH9_11

TRAILER LEFT TURN RELAY CH9_11

J11-GL4WH

J19-GA16WH

J11-GM8WH

POWER PARK GND

TRAILER AUX CENTER PIN RELAY CH9_11

EATON AUTOSHIFT GND

J11-GH8WH

FUEL HEATER RELAY CH9_07

J56-GH18WH

GND(4005)(4006)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 2

GROUNDS, CHASSIS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

26MAY00 09AE08-52366

J90-G16WH

J19-G18WH

J11-GW18WH

CRANK INHIBIT W/AUTO NEUTRAL CH10_05

BODY BUILDER GND CH9_10

WORK LIGHT GND CH08_05

J57-GH18WH

ACCESSORY BODY BUILDER RELAY CH9_10

J44-GA16WH

J17-GR118PK

J11-GBG12WH

FUEL FILTER WARNING LIGHT GND CH07_09

J11-GBB12WH

TRAILER SOCKET GND CH9_11

STARTER GND(4036)

J65-G18WH

FLOW SWITCH GND CH09_8

J72-G18WH

TRAILER ABS CENTER PIN RELAY CH9_11

J44-G10WH

PAM MODULE CH7_11

FORWARD REMOTE POWER MODULE CH9_15

AIR SUSPENSION SOLENOID CH9_17

HYDRAMAX MOTOR CH9_08


Figure 21 Grounds Chassis (Cont.)

S082852a



2.10. GROUNDS IP, P. 10

A98-G

18WH

A84-G

14WH

RADIO GND CH3_08

A86-GA

14WH

A73-G

12WH

A28-G

18WH

A74-G

18WH

AUX PWR GND CH3_01

A11-GAB

20WH

PWM GND CH11_01

A11-GAD

16WH

A63-GA

20WH

SWITCH PAK GND CH3_11

CIGAR LTR GND CH3_01

FB2 IGN RELAY GND CH2_12

HVAC CONTROL GND CH11_01

A11-GDB

18WH

MARKER LTR GND CH8_04

DOME LT GND CH8_04

A11-GAH

14WH

A11-GAA

18WH

A86-G

18WH

A11-GF

16WH

CLUSTER GND CH7_05

A11-GA

10WH

CAB GND

STUD

(1851)

(1852)

(1859)

WASHER GND CH3_09

A11-G

10WH

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

GROUNDS, IP

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

9AUG00 10AE08-52366

A

DIAGNOSTIC

CONNECTOR

(1650)

1

SYSTEM CONTROLLER

(1600)

B

SYSTEM CONTROLLER

(1601)

16JAN01

B 56507KRMVD CLUSTER GND CH7_05

A P54304UPRODUCTION RELEASE.PEC

22AUG02CNA

Figure 22 Grounds IP

S082852a



23

2.11. GROUNDS IP, P. 11

A28-GC18TN

A62-GC18WH

A23-GA18WH

A21-G16WH

GND STUD(1858)(1862)(1552F)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 2

GROUNDS, IP

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

9AUG00 11AE08-52366

A18818DKBL

PREMIUM TRIM GNDCH3_03

A81-GA12WH

A11-GDX16WH

A62-GD18WH

A81-G12WH

TRANSMISSION GNDCH10_03

A41-G18WH

A11-GBA18WH

A81-GB12WH

COURTESY LIGHT DRV CH8_04

TRANSMISSION GNDCH10_03

A11-GDW18WH

D

E

BU

SS

BA

R

F

G

J

H

A

K

B

C

GROUND(1003)

A81-GC12WH

COURTESY LIGHT PASS CH8_04A11-GDV18WH

A11-GAL12WH

POWER WINDOW / LOCK DRV CH3_04

OPT IGN RELAY GND CH2_13

POWER WINDOW / LOCK PASSTRAVEL CREW CH3_05

POWER WINDOW / LOCK PASS CH3_04

SNOW VALVESWITCH(1901)

A62-GF16WH

A18618DKBL

POWER WINDOW / LOCK DRVTRAVEL CREW CH3_05

A11-GH8WH

IP AIR HORN SWCH3_06

A11-GDY12WH

SEE CH03_07

10

ETHER START SWITCH (1010)

SEECH05_02

5B

SEE CH05_03

SHIFTER GND CH10_01

AUTO NEUTRAL LIGHT

MIRROR SWITCH

SEE CH10_05

PRODUCTION RELEASE. A P54304U PEC 16JAN01

Figure 23 Grounds IP

S082852a



2.12. IGNITION CAB, P. 12

A75D

18LTGN

A13C

18PK

A1

2A

B

18LT

BL

A1

3D

H

18

PK

A1

3D

D

18

PK

TRANSMISSION

A92VA

18VT

A1

4B

B

6R

D

A1

1-G

A

10W

H

NEG STUD

(1851)

A13DB

18PK

A75C

18LTGN

5A

C2 D2

CA

B F

US

E B

LO

CK

(10

12

)

F22

A13AG

18PK

5A

E1 F1F19

5A

G1 H1F17

CHAP 2_13

A14A

AA

6R

D

D3

F3

A1

5

18

RD

100A

MEGAFUSE

OFFOFFOFFOFF

A

AA

AI

II

I

S S SS

B

SGND

I A

HYDR BRAKES

A41B

18GY

F4

A13AF

18PK

5A

A1 B1

CA

B F

US

E B

LO

CK

(10

12

)

F23

5A

F2

E2

CAB FUSE BLOCK

(1011)

F6

A14A

A

6R

D

HEATER-A/C CONTROL

ACCELERATOR

D4

A

H2

G2

D2

C2

COMPASS/TEMPERATURE

IGN RELAY

CAB FUSE

BLOCK

(1012)

5A

A2 B2F24

OWNER/OPERATOR

IGN FEED

A14AV

10RD

NAME:A14AV

KEY SWITCH

(1100)

A99E

18VT

5A

C1 D1F21

B2

A2

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

12 VOLT

POWER DISTRIBUTION - IGNITION CAB

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22JUN00 12AE08-52366

A13AH

10PK

A1

3A

J

10

PK

A1

1-G

AF

16

WH

SEE CH02_01

13B

16PK

A

FUSE BLOCK 3&4

IGN FEED

(1102)

15

PASS THRU

(4014)

TO IGN RELAY

CHAP 2_14

CHAP 10_1

CHAP 3_03

CHAP 11_01

12

SYSTEM

CONTROLLER

(1600)

30

86

87

A87

85

A1

1-G

AD

16W

H

1012 WAS 1011, REWIRED C 56507KCNA 24AUG02

A

DIODE ASSY

(1106M)

A1

2

18

LT

BL

B

D C

A1

4A

S

10

RD

TO ACC RELAY

SEE CH02_01

CHAP 9_08

FUSE BLOCK

DRIVER DISPLAY

A13HC

16PK

A13HC

16PK

5A

E2

F2

F20

CHAP 1_03

A17H

18PK

CLUSTER

CHAP 6_04

A28A

18TN CHAP 7_05

CLUTCH

HVAC SYSTEMS

CHAP 11_01

Figure 24 Ignition Cab

S082852a



25

2.13. IGNITION CAB, P. 13

A11-GBA18WH

SNOW VALVE SWITCHCONNECTOR

C2

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 2

12 VOLT POWER DISTRIBUTION -IGNITION CAB (CONT)

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 13AE08-52366

CNA 21SEP02 DVD/ADDED KEY SWITCH (1100), DIODE ASSY. (1106M), CAB FUSE BLOCK (1011).

56507ZD

7.5A

A1 B1F33

A14FJ10RD

10A

G2 H2F28

5A

E1 F1F29

10A

A2 B2F34

BATT FEED

A13FA10PK

A49C18GY

A49E18GY

A13DA18PK

SEE CH05_03


J3

G4

J4

G3

SEE CH02_11

CH2_02


30

86

87A

87

85

CAB FUSE BLOCKIGNITION(1013)

10A

E2 F2F30

2 WAY RADIO

SEE CH03_10

SATELLITE COMMUNICATIONQUAL COMM-IMCT SYSTEM

SEE CH03_14

SEE CH03_13

LIFT AXLES

SEE CH09_25

A13F16PK

5A

C1 D1F31

ETHER START

OPTIONAL WARNINGLIGHTS

SEE CH07_08

SEE CH05_02

5A

G1 H1F36

5A

F2

E2CAB FUSE BLOCK(1011)F6

OFFOFFOFFOFF

A

AA

AI

II

I

S S SS

B

SGND I A

B2

A2

A13

DD

18

PK

A1

2A

B1

8L

TB

L

D

D2

C2

A1

51

8R

D

DIODE ASSY(1106M)

A12

18

LT

BL

A

A1

3D

H1

8P

K

H2

G2

A

C

B

A86P16LTGN

A21C16TN

A59H18BK

A59J18BK

A13E16PK

A1

3F

B1

0P

K

A13DB18PK

TO ACC RELAYCH2_01

A11-GAM16WH

KEY SWITCH

(1100)

Figure 25 Ignition Cab (Cont.)

S082852a



2.14. IGNITION FEEDS, CHASSIS, P. 14

_w20588_19FUSIBLE LINK

8RD

J92FN

16TN

J71

18LTBL

J14F

8RD

J14D

10RD

J61

18GY

J94A2

18PK

J94HD

18GY

J13AV

18PK

J13AS

18PK

J13X

18PK

10A

F1-G2 F1-H2

10A

F1-A1 F1-B1

MINI FUSE BLOCK

(4001)

FUEL TRANSFER PUMP CH09_09

10A

F1-A4 F1-B4

5A

F1-A2

F1-B2

WTEC AUTO NEUTRAL RELAY CH10_05

WASHER PUMP CH03_09

J23Z

18TN

10A

F1-A3F1-B3

J13E

14PK

J37C

18TN

ENGINE/DASH CONN V8-AVNT CH6_03

IGN SENSE LCT CH10_01

5A

F1-E1F1-F1

BACKUP LIGHT RELAY WTEC CH10_02

IGN SENSE WTEC CH10_03

BACKUP LIGHT LCT XMSN CH10_1

BACKUP LIGHT MANUAL XMSN CH8_01

J24C

18GY

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

IGNITION FEEDS, CHASSIS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 14AE08-52366

5A

F1-E4F1-F4

A13C

18PK

30A

F1-E2 F1-F2

J92J

18TN

ECM 24 ENGINE CONN I6 CH6_01

BACKUP LIGHT W/EATON AUTOSHIFT

FAN SOLENIOD

J13S

14PK

20A

F1-E3 F1-F3

J13CW

10PK

HYD ABS FEED CH09_04

BACKUP LIGHT RELAY WTEC CH10_02

FAN CLUTCH

J71

18OR

15

PASS THRU

(4014)

J13T

14PK

10A

F1-G1

F1-H1

HEATED DRAIN VALVE CH09_01

AIR DRYER CH09_01

EXHAUST BRAKE RELAY CH06_01

J23FS

18TN

J92NA

18YL

J13M

18PK

J97U

18VT

J97UA

18VT

J87K

18GY

J39A

16GY

J39B

16GY

FUEL HEATER RELAY CH07_09,CH09_07

TRAILER ABS CENTER PIN

J71

18OR

SEE CH05_01

SEE CH05_01

F1-C1 F1-D1

5A

F1-C2 F1-D2

10A

F1-C4F1-D4

10A

F1-C3 F1-D3

AIR SUSPENSION CH09_17

AIR ABS RELAY CH09_02

J11-GD

18WH

J11-GD

18WH

CAB

GND

(4005)

(4006)

FROM

KEYSWITCH

CH02_12

86 87

30

87A

85

R9-5

R9-1

R9-4

R9-2

PRIMARY

IGNITION

RELAY

(4003)

J13C

18PK

J13W

14PK

10A W/SOLENIOD 5A W/CLUTCH

IGNITION

(4840)

ADDED PARK BRAKE, ABS D 56507KCNA 22AUG02

DELETED ABS WARN RELAY

LCT COLUMN SHIFTER CH03_17

J44N

16GYPARK BRAKE

J71J

18OR

J94AY

12GY ABS CH09_02

J71H

18OR

MEGAFUSE

Figure 26 Ignition Feeds, Chassis

S082852a



27

2.15. START, P. 15

14

GY

J17E

10PK

J1

7

18

PK

A1

7

18

PK

A1

5

18

RD

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

12VOLT POWER DISTRIBUTION - START

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 15AE08-52366

OFFOFFOFFOFF

A

AA

A

II

II

S S SS

KEY

SWITCH

(1100)

B

SGND

I A

5A

F2

E2

FUSE BLOCK #2

(1011)F6

D2

C2

B2

A2

H2

G2

A14AAA

6RD

100A

MEGAFUSE

A14BB

6RDA14AA

6RD

8

PASS THRU

AT DASH

(4014)

J1

7D

10

PK

J17S

18PK

TO START SOLENOID POS

TO ENGINE

ECM

TO START SOLENOID

A14AS

10RD

A14AS

10RD

K14H

4RD

A

B

A17

18PKSEE CH10_05

W/AUTO NEUTRAL

CH4_1,2

CH4_1,2

CH4_1,2

NOTE:

SHOWN NOT WITH WTEC AUTONEUTRAL

ALSO SEE CH10_5

N/AUTO NEUTRAL

86

87

30

87

A

85

(4003)

STARTER

RELAYS

R12-1

R12-2

R12-3

R12-4

R12-5

BLOCK

C 56507KFUSIBLE LINK WAS MAXIFUSE 23AUG02CNA

Figure 27 Start

S082852a



3. CAB ACCESSORIES (CHAPTER 3)

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1

A86-GA

14WH

AA86-GA

14WH

B

CIG LTR

PWR SOURCE

(1860)

B

60AMP POWER FEED

TO POINT A

THIS SHEET

B

A86N

14LTGN

CIG LTR

PWR

(1854)

A

AUXILIARY

POWER

(10)

A86M

14LTGN

A

AUXILIARY

POWER

(10)

15A

H3G3

F3

TO POINT A

THIS SHEET

B

CIG LTR

PWR SOURCE

(1860)

A86-GB

14WH

A86N

14LTGN

A

PTC BODY BUILDER

DCM BATT FEED

(1820)

A

TWO POST

PWR SOURCE

(1861)

(STANDARD EQUIPMENT)

BA86-GA

14WH

NEG

STUD

(1851)

(OPTIONAL WIRING 1)

60A

A2MAXIFUSE

BLOCK

(4000)

A

J14MM

8RD

A86-GA

14WH

A86M

14LTGN

A84

14LTGN

(OPTIONAL WIRING 2)

POINT A

CIG LTR

P14

8RD

BODY BUILDER

FEED STUD

(1870)

A86-GA

14WH

B

A86M

14LTGN

A84-G

14WH

(OPTIONAL WIRING 3)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

CIGAR LIGHTER & POWER FEEDS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

26JUN00 01AE08-52367

A

AUXILIARY

POWER

(10)

20A

B2A2

F14

A

TWO POST

PWR SOURCE

(1861)

CIG LTR

GND

(1853)

A86-GB

14WH

A86M

14LTGN

A86M

14LTGN

A86

-GA

14W

H

CIGAR LIGHTER

A11-GA

10WH

TO POINT A

THIS SHEET

20A

B2A2

F14

B

(CH 2, PG 2)

(CH 2, PG 2)

(CH 2, PG 2)

(CH 2, PG 2)


CAB FUSE BLOCK

(1011)

CAB FUSE BLOCK

(1011)

CAB FUSE BLOCK

(1011)

CAB FUSE BLOCK

(1011)

20A

B2A2

F14

F14 WAS F2 B 56507K23AUG02CNA

Figure 28 Cigar Lighter and Power Feeds

S082852a



29

3.2. CB POWER, P. 2

C11

-GF

16W

H

B

C8

6F

16LT

GN

ROOF/IP

CONN

(2000)12 11

CAB FUSE

BLOCK

(1011)

A11-G

10WH

A11-GF

16WH

D11

-GF

16W

H

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

CB POWER

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 02AE08-52367

10A

H1

G1

F1

C86

-GF

16

WH

A

NEGATIVE

STUD

(1851)

D86

F

16L

TG

N

CONSOLE/

ROOF

(2502)A B

CB RADIO

POWER

(2303)

(CH

2, P

G 1

)


A8

6F

16

LT

GN

56507KBCHGD F20 TO F1, 1012 TO 101123AUG02CNA

Figure 29 CB Power

S082852a



3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3

J41

A

18

GY

J4

1

18

GY

H

35PASS THRU

(4014)

A62F

18DKBL

B

E

A41-G

18WH

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

COMPASS AND

TEMPERATURE DISPLAY

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 03AE08-52367

H

GROUND

(1003)

ADOME/READING LIGHT

COMPASS/TEMP UNIT

(2117)

34

4 103

C4

1

18

GY

C41B

18G

Y

C4

1-G

18W

H

5A

B1

A1

F23

A41

18GY

2

G

C4

1A

18

GY

A41

B

18

GY

C6

2F

18

DK

BL

G

PANEL LIGHT

BUSS BAR

(1002)

A

TEMP

SENDER

(8601)

COMPASS/TEMP

MODULE

GR

OU

ND

12

V IG

N

DIM

ME

R

TE

MP

+

TE

MP

-

A41A

18GY

1

CONSOLE/IP

PREMIUM

(2503)

D

CBAUX FWD/DASH

(4305)

M4

1

18

GY

M4

1A

18

GY

SEE CH08_08


CAB FUSE

BLOCK

(1012)

RMVD 1200, F23 WAS F10 B 56507K23AUG02CNA

Figure 30 Compass and Temperature Display

S082852a



31

3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4

A81B

12LTGN

A3N(+)

18DKBL

A3E(+)

20DKBL

A3W(+)

18DKBL

A3Y(+)

18DKBL

A3X(-)

18GY

A3F(-)

20GY

A3P(-)

18GY

A81-G

12WH

A81-GB

12WH

A11-GH

10WH

A81A

12LTGN

E

F

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

FRONT DOORS

WINDOWS AND LOCKS (POWER)

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 04AE08-52367

WINDOW

MOTOR

(3100)

B A

C

D

F

CAB FUSE BLOCK

(1011)

C

WINDOW

MOTOR

(3100)

A B

29

SYSTEM

CONTROLLER

(1600)

30A

B3 A3

F15

A

DOOR/IP

(3200)

A

DOOR/IP

(3204)

B

30A

B4 A4

F16

B

NEGATIVE

STUD

(1858)

30

DOOR

LOCK

(3203)

B A

DOOR

LOCK

(3203)

A B

E

D

WINDOW

DATA +

ADDRESS 1

DO

OR

PO

D

DATA -

LOCK

LOCK

WINDOW

ADDRESS 2

POWER

GND

B

F

E

C

D

B

D

C

A

A

G

DOOR

POD SIGNAL

(3202)

DOOR

POD LOAD

(3201)

WINDOW

DATA +

ADDRESS 1

DO

OR

PO

D

DATA -

LOCK

LOCK

WINDOW

ADDRESS 2

POWER

GND

B

F

E

C

D

B

D

C

A

A

G

DOOR

POD SIGNAL

(3202)

DOOR

POD LOAD

(3201)

ite_drawn:

NOTE:

THE DOTTED LINES

ARE AN OPTION FOR TRAVEL

CREW DOOR PODS

A81-GA

12WH

E3X(-)

18GY

E3W(+)

18DKBL

E81-GA

12WH

E81B

12LTGN

E3X(-)

18GY

E3W(+)

18DKBL

E81-GA

12WH

E81B

12LTGN

E83E

14LTGN

E83A

14LTGN

E81A

14LTGN

E8

1E

14L

TG

N

E83E

14LTGN

E83A

14LTGN

E81A

14LTGN

E8

1E

14L

TG

N

CAB FUSE BLOCK

(1011)

PA

SS

EN

GE

R

DR

IVE

R

SEE CH03_05

SEE CH03_05

A3Z(-)

18GYSEE CH03_05

SEE CH03_05 A81-GC

12WH

B 56507KF15 WAS F27, F16 WAS F34,

1011 WAS 1013

23AUG02CNA

Figure 31 Front Doors Windows and Locks (Power)

S082852a



3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5

T3BB(+)

18DKBL

E

D3B(+)

18DKBL

A

LEFT CREW

DOOR POD

(2601)

D

A81C

12LTGN

F

DOOR

LOCK

(3211)

B A

D

A3

Y(+

)

18

DK

BL

D81-GD

12WH

D81C

12LTGN

A

ROOF / IP

CREW DOOR

(2600)

B

A8

1-G

B

12

WH

D81

-GB

12

WH

30A

B1 A1

F43

D3AA(-)

18GY

E

E

A3Z

(-)

18

GY

D81-GG

18WH

B

D81D

12LTGN

D3CC(-)

18GY

F

WINDOW

MOTOR

(3002)

A B

C

D81-GE

18WH

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

CREW DOORS

WINDOWS AND LOCKS (POWER)

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 05AE08-52367

D3BB(+)

18DKBLB

C

DOOR

LOCK

(3211)

A B

C

A

RIGHT CREW

DOOR POD

(2602)

CAB FUSE BLOCK

(1014)

D81-GF

12WH

D

WINDOW

MOTOR

(3002)

B A

D3Y

+)

18D

KB

L

F

A81D

12LTGN

D81

-GC

12

WH

30A

H1 G1

F37

D3

Z(-

)

18G

Y

T81E

12LTGN

WINDOW

DATA +

ADDRESS 1

DO

OR

PO

D

DATA -

LOCK

LOCK

WINDOW

ADDRESS 2

POWER

GND

B

F

E

C

D

B

D

C

A

A

G

DOOR

POD SIGNAL

(3209)

DOOR

POD LOAD

(3210)

WINDOW

DATA +

ADDRESS 1

DO

OR

PO

D

DATA -

LOCK

LOCK

WINDOW

ADDRESS 2

POWER

GND

B

F

E

C

D

B

D

C

A

A

G

DOOR

POD SIGNAL

(3209)

DOOR

POD LOAD

(3210)

ite_drawn:

T8A

18WHT8A

18WH

T81E

12LTGN

T83F

12LTGN

T83C

12LTGN

T81C

12LTGN

T8

1F

12

LT

GN

T83F

12LTGN

T83C

12LTGN

T81C

12LTGN

T81F

12L

TG

N

T81-GD

12WH

T3BB(+)

18DKBL

T3AA(-)

18GY

T8B

18WH

CAB FUSE BLOCK

(1014)

SE

E C

H0

3_

04

SE

E C

H0

3_

04

SE

E C

H0

3_

04

A81

-GC

12

WH

SE

E C

H0

3_

04

LE

FT

CR

EW

T8B

18WH

T3AA(-)

18GY

T81-GD

12WH

RIG

HT

CR

EW

F37 WAS F28, F43 WAS F35 B 56507K

1014 WAS 1013

22AUG02CNA

Figure 32 Crew Doors Windows and Locks (Power)

S082852a



33

3.6. HORN, DUAL ELECTRIC, P. 6

M11-GC12WH

5

AIR

HO

RN

A9M18GY

AIR

HO

RN

A4CAB/DCM (1800)

A8

5B

20

GY

20

M8

5E

16

GY

B9

V1

8G

Y

ESYSTEMCONTROLLERBROWN FRONT(4007)

A9

V1

8G

Y

CIT

Y H

OR

N

3

SYSTEMCONTROLLER (1600)

ZE

RO

VO

LT

RE

F

20

D

10

M1

1-G

12

WH

A9

H2

0G

Y

A85K18GY

A6

2R

18

DK

BL

F

GROUNDADAPTER(1003)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 3

HORN, DUAL ELECTRIC

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19JUN00 06AE08-52367

A8

5C

20

GY

B

J11-G12WH

B10

3

A6

2-G

F1

8W

H

A

RIGHT SIDEELECT HORN (8312)

J11-GJ10WH

13

EL

EC

HO

RN

SW

(4006)GND 2

B8

5B

18

GY

CACLOCKSPRING(1809)

M85-GD16WH

W/INSTRUMENT PANEL HORN SWITCH

E

PANEL LIGHT BUSS BAR (1002)

B

B8

5C

18

GY

18

1310FWD CHASSIS/DASH(4301)

M11-GD12WH

A85L18GY

A8

5C

20

GY

B11

A

LEFT SIDEELECT HORN (8311)

2B

HORNSWITCH(1018)

M85-GE16WH

8

20

B9

R1

8G

Y

M85L16GY

M85-GA16WH

M85-GC16WH

B

A

(8301)

M85J16GY

M85K16GY

J8

5A

A1

6G

Y

SEE CH08_08

GROUNDADAPTER #1(8800)

GROUNDADAPTER #2(8801)

RADIATORA

RADIATOR GND (8600)


Figure 33 Horn, Dual Electric

S082852a



3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7

A62

D

18

DK

BL

E

HSYSTEM CONTROLLER

(1601)

H

A78P

16

LT

GN

10A

H2

G2

(1012)

F18

A78-GD

16WH

F

DOOR/IP

MIRROR

(3000)

A

DOOR/IP

MIRROR

(3003)

ANT GND

AXIS

D

E

LIGHT

C

HEATER

AXIS

B

G

L/R

A

F

U/D

DRIVER

POWER

MIRROR

K

J

10A

B1

A1

F13

CAB FUSE BLOCK (1011)

A78-GB

16WH

D

A58

S

16

BN

A7

8H

16LT

GN

ANT GND

AXIS

D

E

LIGHT

C

HEATER

AXIS

B

G

L/R

A

F

U/D

PASSENGER

Power

Mirror

20BL

CAB FUSE

BLOCK

20OR

A1

A2

A3

A4

B1

B2

B3

B4

MIRROR

SWITCH

D

G

CAB FUSE

BLOCK

J

20BL

BB

A78D

18LTGN

K

G

F

E

A78L

18LTGN

A78E

18LTGN

20WH

A

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

MIRRORS (HEATED, LIGHTED & POWER)

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 07AE08-52367

H

A78

M

16

LT

GN

A58U

18BN

CA78F

18LTGN

5A

B4

A4

(1013)F36

C

A7

8

14

LT

GN

G

A58T

18BN

A78J

16LTGN

20OR

20YL

20BN

18RD

18DKGN

18BK

18OR

18BN

18YL

18RD

18LTGN

18BK

18BK

20YL

A1

1-G

DY

12

WH

SEE CH02_11

SE

E C

H0

8_1

0


23AUG02 56507KREV FUSE BLOCK/DEL A. GNDCNA B

Figure 34 Mirrors (Heated, Lighted and Power)

S082852a



35

3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8

A8

6-G

20

WH

A6218DKBL

4

ROOFCONN(2000)

8 6

PREMIUMROOFCONN(2503)

GND STUD(1851)

1


LEFT CONSOLE SPEAKER

(2305)

A B

+ -

C8

6K

18

LT

GN

CLUSTER CONN (1500)

7

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 3

RADIO (ENTERTAINMENT), SPEAKERS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 08AE08-52367

CNA 16SEP02 DVD/ADDED PREMIUM RADIOWIRING.

56507ZD

5

RIGHTCONSOLESPEAKER

(2304)

A B

+ -

W/PREMIUMCAB TRIMONLY

13

LEFT REAR SPEAKER

(2302)

A B

+ -

NOTE: REAR SPEAKER WIRING IS THE SAME FOR STD, EXTENDED AND TRAVEL CREW CAB.

9

A86J20LTGN

C8

6H

18

LT

GN

RIGHT REAR

SPEAKER(2301)

A B

+ -

10A

D4

C4

F1210A

H1

G1

F23

D8

6B

18

LT

GN

D8

6D

18

LT

GN

C8

6L

18

LT

GN

C8

6J

18

LT

GN

D8

6C

18

LT

GN

D8

6E

18

LT

GN

1


A86D20LTGN

A86L20LTGN

A86K20LTGN

A86H20LTGN

A62E20DKBL

A86C20LTGN

A86B20LTGN

A8

6A

18

LT

GN

LEFT CONSOLE

RIGHT CONSOLE

RADIO POWER

RIGHT FRONT +

LEFT FRONT +

LEFT REAR -

RADIO MEMORY

PANEL LIGHT

RIGHT REAR -

RIGHT REAR +

LEFT REAR +

GROUNDC

B

O

I

K

M

J

L

D

F

G

E

A86

18

LT

GN

A86E20LTGN

5

3

7

10

4

11

12

1

7

6

8

2

GROUND

LEFT REAR +

RIGHT REAR +

RIGHT REAR -

LEFT REAR -

PANEL LIGHT

RADIO MEMORY

LEFT FRONT +

RIGHT FRONT +

RADIO POWER

RIGHT CONSOLE -

LEFT CONSOLE -

A1

1-G

A1

0W

H

RADIOCONN(1301)

RADIOCONN(1300)

PREMIUM RADIO

AM-FM CASSETTE BASE RADIO

W/PREMIUMRADIO ONLY

Figure 35 Radio (Entertainment), Speakers

S082852a



3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9

J87B

18GY

J87KA

18GY

J87C

18GY

N87DB

18GYJ87KB

18GY

N87DB

18GY

J87CA

18GY

N87EA

18GY

J82L

16GY

J82H

16GY

J82RH

18GY

J82P

16GY

J82RP

18GY

J8

2H

L

16G

Y

J82

FA

18

GY

J82

FB

18

GY

J82HLP

16GY

N87HA

18GY

(1810)

22

(4006)

GND 2

A9H

20GY

5

B87A

18GY

A87A

20GY

WIPER 0

20GN

3

30

PASS THRU

AT DASH

(4014)

C1

24A82B

20GY

A3

12

8

GND

LO

HI

WV50V

2.2uF x2A

B+

4.4uH x3

PRK

C/B

WIPER MOTOR

(4015)

A

B

C

D

E

2

1

WASHER PUMP

(9747)

SYSTEM CONTROLLER

BLUE

(4008)

A82A

20GY

B82

18GY

7

WASHER20YL

DCM

CONNECTOR

(1800)

WIPER 1

20RD

WASHER FLUID

LEVEL SENSOR

(9748)

12

B1

WIPER 1

28

WIPER HIGH

WINDING

A82

20GY

6

A11-GAA

18GY

23

SYSTEM

CONTROLLER

J82-G

16WH

B9S

18GY

A87C

18GY

F

11

WIPER 0

C9

WIPER 2

B82A

18GY

B82B

18GY

B9U

18GYA5

A11-G

10W

H

WASHER PUMP

WIPER 2

20OR

20WHA4

12

SYSTEM CONTROLLER

(4004)

TURN SIGNAL

SWITCH(1600)

(1852)

NEGATIVE

STUD

J1

1-G

J

10

WH

A9V (250)

18GY

A87B

18GY

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

WINDSHIELD WIPER AND WASHER PUMP

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 09AE08-52367

LOW WASHER

FLUID LIGHT DIGITAL

ZERO VOLT REFERENCE

B11-GAA

18WH

5 AMPF1-D2 F1-C2 MINIFUSE

BLOCK

(4001)

ZERO VOLT REF

SPLICE

(8802)

30

86

87A

87

85

WIPER PWR

RELAY

(4003)

R1-1

R1-2

R1-3

R1-5

R1-4

30

86

87A

87

85

WIPER

HI-LOW

RELAY

(4003)

R2-1

R2-2

R2-3

R2-5

R2-4

J82F

16GY

J82B

16GY

29

20

SYSTEM CONTROLLER

(4004)

D3

D2

D6

CENTER

CHASSIS

(9700)

J87BB

18GYNOTE:

ALL DASH LINES REFER TO

RH-MRD MODELS.

ADDED RH-HDD & SS. C 55043ZJKP 11JAN02

22AUG02 J87KA WAS J87K D 56507KCNA

Figure 36 Windshield Wiper and Washer Pump

S082852a



37

3.10. 2–WAY RADIO, P. 10

A1

3F

A

18

PK

A86P

16

LT

GN

A11

-GA

P

16

WH

A14

HC

16

RD

J1

4-G

D

16W

H

J1

4H

C

16

RD

N14

-GD

10

WH

N1

4H

C

10

RD

N1

4H

C

10

RD

N14

HB

10

RD

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

2-WAY RADIO

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19JUN00 10AE08-52367

2-WAY

RADIO

CONN

(6334)

A B

PASS THRU

(4014)21 28

20A

B

A

5A

F2

E2

F30

A

A

N1

4-G

D

10W

H

(9265) 2-WAY RADIO

NEGATIVE CONN

(9263)

2-WAY RADIO

POSITIVE CONN

(9264)

2-W

AY

RA

DIO

BT

RY

PO

SIT

IVE

2-W

AY

RA

DIO

BT

RY

NE

GA

TIV

E

BATTERY

2-W

AY

RA

DIO

CO

NN

EC

TIO

NS

EE

CH

02_

13

CAB FUSE

BLOCK

(1013)

A13FA WAS A13DF, F30 WAS C 56507K22AUG02

F38, 1013 WAS 1014

CNA

Figure 37 2–Way Radio

S082852a



3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

A5C(-)

20LTGN

A5C(+)

20YL

A14FF

18RD

A62S

18DKBL

A12FC

18LTBL

A11-GJ

18WH

A12P

18LTBL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

SWITCH PACK, OPTIONAL GAUGE PACK

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 11AE08-52367

F

GROUND

SWITCH D/L +

POWER

BACKLIGHT

C

E

SWITCH D/L -

F

D

ADDRESS SEL

B

SWITCH D/L +

A

POWER

B

A

BACKLIGHT

C

E

SWITCH D/L -

D

ADDRESS SEL

GROUND

(1101)

(1101A)

SWITCH PACK

NEG STUD

(1851)

5 A

F1

E1

CAB FUSE

BLOCK

(1011)

F5

A11-GDB

18WH

A1

1-G

A

10

WH

A62C

18DKBL

A6

2

18D

KB

L

A

DRIVETRAIN

J1939

(1659)

B

1

CLUSTER

(1500)

A3E(+)

20DKBL

A3F(-)

20GY

2930

SYSTEM

CONTROLLER

(1600)

NOTE:

FOR MULTIPLE SWITCH PACKS,

CONNECT 1101 OF NEXT SWITCH

PACK TO 1101A OF PREVIOUS

SWITCH PACK. CONNECT OPTIONAL

GAUGE PACK TO LAST SWITCH

PACK.

A3J(+)

18DKBL

A3K(-)

18GY

F

GROUND

SWITCH D/L +

POWER

BACKLIGHT

C

E

SWITCH D/L -

F

D

ADDRESS SEL

B

SWITCH D/L +

A

POWER

B

A

BACKLIGHT

C

E

SWITCH D/L -

D

ADDRESS SEL

GROUND

(1101)

(1101A)

SWITCH PACK

TO

PR

EV

IOU

S

SW

ITC

H P

AC

K

TO

NE

XT

SW

ITC

H

PA

CK

OR

OP

TIO

NA

L

GA

UG

E P

AC

K

A12FC WAS A13FC;F39 WAS C 56507K23AUG02CNA

5 A

F1

E1

CAB FUSE

BLOCK

(1014)

F39

7

8

1

5

2

6

3

4

9

10

11

13

12

14

BATTERY

ACCESSORY

GROUND

BACKLIGHT

DRIVE TRAIN J1939 (+)

DRIVE TRAIN J1939 (-)

OPTIONAL GUAGE

PACK

(1510)

F12;F5 WAS F19.

Figure 38 Switch Pack, Optional Gauge Pack

S082852a



39

3.12. LIGHTED AIR SHIELD, P. 12

A58AE

20BN

WH

18

WH

B

K

18

BK

A11-G

HF

18

WH

A5

8A

D

18

BN

A5

8A

C

18

BN

A58AB

18BN

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

LIGHTED AIR SHIELD

U00DLCK

P54304U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

16JAN01 12AE08-52367

10A

F2 E2

30

86

87

A8

785

A

CAB FUSE BLOCK

(1014)

BATTERY FEED

D4

F4

F3

D3

BIP/AUX ROOF

CONNECTION

(2022)

6SYSTEM

CONTROL

(1600)

CONTROL = (HEADLIGHTS AND /OR PARK LIGHTS) & ACC

SEE CH02_02

GROUND

ADAPTER

BUSS BAR

(1003)

F40

MULTIPLE CHANGES A P54634FPEC 18JUN01

CNA 23AUG02 F40 WAS F39. B 56507K

Figure 39 Lighted Air Shield

S082852a



3.13. ROOF AUX. LOAD, P. 13

D5

8-G

W

14

WH

D5

8W

14B

N

A11-GAM

18WH

A1

1-G

HE

14

WH

A12U

14LT

BL

A1

2Z

14

LT

BL

A14FR

10RD

A12V

14LTBL

A12Y

14LTBL

A12X

14LTBL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

ROOF AUX LOAD

U00DLCK

P54304U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

16JAN01 13AE08-52367

20A

A4

B4

3086

87A 87 855A

B3

A3

J

2B

3

7

8

9

CAB FUSE

BLOCK

(1013)

AUX ROOF LOAD

SWITCH CONNECTOR

(1915)

PANEL LIGHT

ADAPTER

BUSS BAR

(1002)

SEE CH08_08

BA

A1

2-G

B

14

WH

A12-GA

18WH

JIP/AUX ROOF

CONNECTION

(2021)

GROUND

ADAPTER

BUSS BAR

(1003)

CAB FUSE

BLOCK

(1014)

AUX ROOF LOAD

CAB FUSE

BLOCK #4

(1014)

SEE CH02_13

BATT FEED

SEE CH02_02

CAB FUSE

BLOCK

(1013)

G4 J4

J3 G3

A3 WAS G1; B3 WAS H1 B

F35

F45

A62U

18DKBL

A62U

18DKBL

CNA 23AUG02

1013 WAS 1012.

56507K

Figure 40 Roof Aux. Load

S082852a



41

3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

D1

4A

F

16

RD

D1

3F

16P

K

D62B

16

DK

BL

D3

AB

(+)

18

DK

BL

D3AB(-)

18GY

D11-GG

16WH 14

QA

16

RD

62

QA

16

LT

GN

13

QA

16

DK

BL

11

-GQ

B

16W

H

11-G

Q

16W

H

11-G

QC

16

WH

14Q

B

16

OR

14Q

C

16

RD

D11-GG

16WH

D62B

16DKBL

D13F

16PK

D14AF

16RD

A11-GG

16WH

A3AB(-)

18GY

A3AB(+)

16DKBL

A62

B

16

DK

BL

A13F

16PK

A14AF

16RD

A13E

16PK

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

SATELLITE COMMUNICATION

QUALCOMM-MCT & IMCT SYSTEMS

U00DLCK

P54304U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

16JAN01 14AE08-52367

10A

B2 A2

10A

G2H2

MSG

LIGHT

CE F DB A

A DC B

C BAFE D

F

AEC F

C

D

D

D

B

CAB FUSE

BLOCK

(1014)

OPT WARN LIGHT

CONNECTOR

(1555M)

NEG STUD

(1865)

J1708 PUBLIC (+)

(1660)

J1708 PUBLIC (-)

(1661)

QUALCOMM POWER

(1902F)

MCT SYSTEM

QUALCOMM POWER CONN

(2700M)

MCT SYSTEM

QUALCOMM

POWER-CONN

(2701F)

COMMUNICATION

CONNECTOR UNIT

(XXXX)

B A C D

MCT


QUALCOMM SYSTEM

B DC E F A

IMCT SYSTEM

QUALCOMM PWR CONN

(2702M)

IMCT SYSTEM

QUALCOMM

POWER CONN

(2703M)

IMCT SATELLITE

ANTENNA CONNECTION

CONNECTOR

9 TERMINAL

DISPLAY/KEYBOARD

CONNECTOR

PANIC BUTTON

(NOT USED)

TTRACS

(NOT USED)

A

B

OR

AN

GE

BL

UE

A

BL

AC

K

CABLE

YE

LLO

W

YE

LL

OW

YE

LL

OW

WH

ITE

WH

ITE

GR

EE

N

GR

EE

N

BR

OW

N

BR

OW

NR

ED

RE

D

BLA

CK

BLA

CK

BLA

CK

IMCT


QUALCOMM SYSTEM

F28

F38

CNA 23AUG02 F28 WAS F36;F38 WAS F37. A 56507K

Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems

S082852a



3.15. SELF CONTAINED AIR SEAT, P. 15

A14J

14

RD

WH

14WH

RD

14

RD

NAVISTAR INTERNATIONAL TRANSPORTATION CORPELECTRICAL CIRCUIT DIAGRAM

RELEASE NO. DATE

CHK

SHEET

REV DRAWN NAME

PART NO.

CHANGEDATE REFERENCE


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE

NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

CHAPTER 3

SELF CONTAINED AIR SEAT

U00ARW2

P54634F

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

31MAY01 15AE08-52367

AIR SEAT

(1918)

A B

DASH GROUND

STUD

FROM BATT FEED

FUSE F38

CNA 26AUG02 F38 WAS F37;RD WIRE WAS

WH.

A 56507K

Figure 42 Self Contained Air Seat

S082852a



43

3.16. DIGITAL CLOCK PTC, P. 16


RELEASE NO. DATE

CHK

SHEET

REV DRAWN NAME

PART NO.





CHAPTER 3

DIGITAL CLOCK PTC

U00DLCK

P54634F

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

05MAY01 16AE08-52367

GEOMETRY WAS

REMOVED

CNA 26AUG02 GEOMETRY WAS REMOVED. A 56507K

Figure 43 Digital Clock PTC

S082852a



3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17

J9

2F

BA

16

TN

J9

2F

N1

6T

N

J92RD16TN

L1

3M

31

8P

K

L13#10418PK

L13#10218PK

L1

3M

41

8P

KJ9

2N

B1

6T

N

J9

2F

B1

6T

N

NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOTTO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE


CHANGEDATE REVCHK REFERENCE

SHEETPART NO.DATE

NAME

RELEASE NO.

DRAWN

CHAPTER 3

XMSN ALLISON LCT COLUMN SHIFTER

U00DLCK

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

02JAN02 17AE08-52367

CNA 25SEP02 DVD/F2-C4 WAS F2-A4, F2-D4WAS F2-B4.

56507ZB

10A

F1-H

2

F1-G

2

10A

F2-D

4F

2-C

4

3086

87A8785

19

SYSTEMCONTROLLER(4004)

MICRORELAY(4002)

(4001)

G XMSN(4705)

2

4

ECU "J1"GRAY(7305)

ENSBU SWVEHICLE(7301)

BA

TT

IGN

Figure 44 Transmission Allison LCT Column Shifter

S082852a



45

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4)

4.1. I6 HEUI ENGINES, P. 1

J17D

10PK

2/0

BK

J14H

4RD

K17

M

18

WH

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 4

CHARGING AND CRANKING

I6-HEUI ENGINES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 01AE08-52368

GR

B

ALTERNATOR

BATTERIES

ENGINE

BLOCK

GND

DASH PANEL

GND

(4005)

FRAME

GND

100A

MEGAFUSE

A17

18PK

MAXIFUSE

BLOCK (4000)

J17S

18PK

8

PASS THRU

AT DASH

(4014)

J17

18PK

CECM POWER

STARTER

(4101)

K11-G

L

4W

H

K2

-G*

4W

H

K2*

4RD

2/0RD

K10-GC

1BK

1/0RD

1/0BK

KEYSWITCH S

(1100) B

17

ENGINE/

DASH

(4103)

46ECM

(6007)

K17L

18PK

K17K

18PK

K17

C

10P

K

J17

E

10P

K

FUSIBLE

LINKS

SEE NOTE

SEE NOTE

NOTE:

FOR CIRCUIT K14H FUSELINKS ARE 2-12BL

WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL

WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS

WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12BL

FUSIBLE

LINKS

2/0

BK

N/THERMAL

OVERCRANK

PROTECTION

W/THERMAL

OVERCRANK

PROTECTION

CRANKING

MOTOR

SOLENOID

CRANKING

MOTOR

THERMAL

OVERCRANK

(6316)

A

B

B S

M

G

K14H

4RD

W/AUTO NEUTRALJ17E

10PK SEE CH10_05

86

87

30

87A

85

STARTER

ISO & POWER

RELAY

(4003)

R12-1

R12-2

R12-3

R12-4

R12-5

REVISED BATTERY GND. C 56507K22AUG02

FRAME

GND

FUSIBLE

LINK

14GY

RMVD MAXIFUSE BLOCK

CNA

Figure 45 I6 HEUI Engines

S082852a



4.2. V8 AVNT ENGINES, P. 2

J17D

10PK

K1

7L

18P

K

K17L

18PK

K17K

18PK

A

ECM

NEGATIVE

(9260)

100A

MEGA-

FUSE

A17

18PK

BATTERIES

1/0RD

N1

4B

A

10

RD

NOTE:

FOR CIRCUIT K18 FUSELINK IS 10RS

FOR CIRCUIT K14H FUSELINKS ARE 2-12BL

FOR CIRCUIT K2 FUSELINKS ARE 2-12BL

AECM POSITIVE

FEED

(9261)

GR

B

ALTERNATOR

1/0RD

N9

7-G

10

WH

1/0BK

N14

AY

10

RD

FUSIBLE

LINKS

J17S

18PK

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 4

CHARGING AND CRANKING

(V8-AVNT) ENGINES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 02AE08-52368

1/0RD

N9

7A

A

10

RD

K2

4RD

1/0BK

MAXIFUSE

BLOCK

(4000)

KEYSWITCH S

ENGINE

BLOCK

GND

C

ECM POWER/

STARTER SOLENOID

(4105)

TO ECM2 CLEAN

POWER/GROUND CONN

(A-12V,B-GND)

(6323F)

SEE CH06_03

1/0BK

K17

C

10P

K

8

PASS THRU

AT DASH

(4014)

GND

(4005)

J17

E

10P

K

K2

-G

4W

H

K11-G

L

4W

H

40

A

AB

ENGINE

ECM

FEED

FUSE

(9254)

23ECM2

(6020)

4/0BK

N1

4-G

10W

H

17

ENGINE/

DASH

CONN

(4103)

FRAME

GND

CRANK MOTOR

SOLENOID

CRANKING

MOTOR

M

B S

G

4/0RD

2/0

BK

K10-GC

1BK

K14H

4RD

J14H

4RD

GLOW PLUG

RELAY

(4057)

K1

8

6P

K

J17E

10PKSEE CH10_05

W/AUTO NEUTRAL

86

87

30

87A

85

STARTER

ISO & POWER

RELAY

(4003)

R12-1

R12-2

R12-3

R12-4

R12-5J17

18PK

B

A

23AUG02 DEL MAXI FUSE BLOCK 4004 D 56507KCNA

14GY

FUSIBLE

LINK

11JAN02JKP REV CRANKING MOTOR. C 55043Z

Figure 46 V8 AVNT Engines

S082852a



47

4.3. CATERPILLAR ENGINES, P. 3

FUSIBLE LINK14GY

J17J18PK

K17G14PK

K17F14PK

J17G14PK

J17F14PK

J17D10PK

A17-GH18WH

B17H18PK

B17J18PK

A17J18PK

A1718PK

J1

71

8P

K

J17J18PK

J1

7S

18

PK

K1

7S

16

PK

K17J16PK

4RD

K1

1-G

L4

WH

K10-GC1BK

K2

-G4

WH

2B

K

4BK

K24RD

1BK

1RD





SHEETPART NO.DATE

NAME

RELEASE NO.

DRAWN

CHAPTER 4

CHARGING AND CRANKINGCAT ENGINES, CUMMINS ISM

U00DLCK

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

01-04-02 03AE08-52368

CNA 04OCT02 ADDED CUMMINS TO TITLE. 56507ZB

GR

B

CR

AN

K M

OT

OR

SO

LE

NO

ID

CRANKING MOTOR

THERMALOVERCRANK(6316)

B S

M

G

16 15

18

8

CLUTCHSWITCH

B

AD7

D8

100 AMPS

17

18

DASH/ENG (4103)

MEGA FUSE

STARTERISO & PWR RELAY (4003)

R12-5

R12-2

R12-4

R12-1

PASSTHRU(4014)

DCM(1800)

NEGSTUD(1863)

DASH/ ENG (4103)

FRAME GND

CAB GND(4005)

ENGINEBLOCKGND(6303)

BATTERIES

ALTERNATOR

FUSIBLELINKS

KEY SWITCH"S" TERMINALCH02_15

NOT W/ THERMALOVERCRANK

30

86

87A

87

85

A

B

NOTES:

FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BLFOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RSFOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B

Figure 47 Caterpillar Engines

S082852a



5. FANS AND ENGINE ACCESSORIES (CHAPTER 5)

5.1. FAN WIRING, P. 1

K23A18TN

K23A18TN

K97DF18VT

14

ENGINE/DASH

(4103)

K23-G16WH

MINI FUSE BLOCKS

(4001)

K97B18VT

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 5

FAN WIRING

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 01AE08-52369

14

ENGINE/DASH

(4103)

ELECTRIC FAN

RELAY CONTROL

A

ENGINE

HARNESS CONN

(6401)

K2318TN

B

ENGINE

CONTROLLER

14

ECM2

(6021)

V8-AVNT WITH FAN CLUTCH

A FAN AIR

SOLENOID

(4111)

B

I6 WITH FAN SOLENOID

FAN

CLUTCH

AELECTRIC

FAN

(6406)

MINI FUSE BLOCKS

(4001)

J23A18TN

FAN

SOLENOID

15

J2318TN

ENGINE BLOCK

GROUND

(6412)

K23B16TN

K23A16TN

W/BODYBUILDER

CONNECTIONS

J23Z18TN

SEE CH02_14

J23FS18TN

SEE CH02_14

86

87

30

87

A

85

M1-A3

M1-B3

M1-C4

M1-A4

FAN RELAY

(4002)

WIRE CHANGE B P54634FPEC 18JUN01

(J23Z)

ADDED 6401 C11JAN02 55043Z

ASINGLE BOX

ENGINE HARNESS

(6401)

FOR V8

FOR I6

JKP

Figure 48 Fan Wiring

S082852a



49

5.2. ETHER START, P. 2

K10-G

U

14

WH

K1

0-G

A

18W

H

CAB FUSE

BLOCK

(1013)

J21F

18TN

A21B

16TN

ETHER

BOTTLE

CONTROL

VALVE

A

B

J21

E

18T

N

K21B

16TN

19

FWD CHASSIS/DASH

(4301)

K10-G

18W

H

A2

1E

16T

N

ENGINE

BLOCK

GND

(6302)

29PASS THRU

(4014)

K21-G

16WH

A

THERMAL SWITCH

(6650)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 5

ETHER START

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 02AE08-52369

12

ENGINE/DASH

(4103)

BETHER START

(8400)

M21

D

18T

N

GROUND

BUS BAR

(1003)

K1

0-G

B

14

WH

9 7

3 2B

5B

16

4

10

8

ETHER START SWITCH

(1010)

A21-G

16WH

M21

C

18T

N

22

SPLICE BLOCK

(6704)

F

PANEL LIGHT

BUSS BAR

(1002)

SEE CH08_08

G

SEE CH02_11

B1 A1

10A

F33

F33 WAS F30 C 56507K25AUG02CNA

ENGINE

BLOCK

GND

(6340)

FOR USE WITH

CAT ENGINES

11JAN02 ADDED CAT ENGINE. B 55043ZJKP

A21C

16TN SEE CH02_13

Figure 49 Ether Start

S082852a



5.3. SNOW VALVE, P. 3

J23K

18T

N

NC READ

SWITCH

CURRENT

PROTECT

MOTOR

DUAL FUNCTION

REED SWITCH

(NO & NC)

SNOW VALVE

(4120)

ABCDE

J2

3H

18T

N

A

31

PASS THRU

AT DASH

(4014)

J2

3J

18T

N

H

OPTIONAL WARNING

LIGHT CONNECTOR

(1555)

GROUND BUSS BAR

(1003)

J23

F

18T

N

26 24

A23

F

18T

N

25

J2

3L

18T

N

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 5

SNOW VALVE

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 03AE08-52369

27

A23

M

18T

N

A2

3H

18T

N

A23J

18

TN

A23

K

18

TN

A2

3L

18

TN

A62P

18LTBL

A23-GA

18WH

A13DA

18PK

SEE CH02_13

IGN RELAY

9 7

3

2B

5B

16

4

10

8

SNOW VALVE

SWITCH

(1901)

4

6

3

1

79

8

5B

2B

SNOW VALVE WARNING

LIGHT IN CLUSTER

SNOW VALVE

MODULE

C

PANEL LIGHT

BUSS BAR

(1002)

SEE CH08_08

D

SEE CH02_11

PRODUCTION RELEASE. A P54304U16JAN01PEC

10A

B2

A2

CAB FUSE BLOCK

SNOW VALVE

(1013)

F34

CNA 25AUG02 ADDED F34 LABEL B 56507K

Figure 50 Snow Valve

S082852a



51

5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4

K23N16TN

K23N16TN

K10-GU14WH

K23-G16WH





SHEETPART NO.DATE

NAME

RELEASE NO.

DRAWN

CHAPTER 5

FAN WIRING, CAT AND CUMMINS

U00DLCK

56507Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

04OCT02 04AE08-52369

CNA 04OCT02 RELEASE FOR PRODUCTION. 56507Z-

A B

38

11

ENG BLOCKGROUND(6340)

FANSOLENOID

FAN AIRSOLENOID(6409)

ENGINECONTROLLER

(6014)

ENGINECONTROLLER

(6013)

W/CATERPILLAR

W/CUMMINS ISM

Figure 51 Fan Wiring, Caterpillar and Cummins

S082852a



6. ELECTRONIC ENGINES (CHAPTER 6)

6.1. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINES, P. 1

K24

B

18

GY

18

J99U

18VT

B99U

18VT

A99U

18VT

K99S

18VT

K34A

18TN

K24

-G

18W

HK

34-G

18

WH

K1

0-G

B

14

WH

K10-GA

18WH

K10-G

18WH

K97W

10VT

K97L

14PL

K97Z

14PL

K97F

14PL

J97W

10VT

J99V

18VTK99T

18VT

A99V

18VT

J97

T

18

VT

K97J

16VT

K97-GA

10VT

K97Y

14VT

N97-G

10WH

N14-G

10WH

K97N

14VT

K97P

14VT

K97V

14VT

N14AY

10RD

J24A

18GY

K24A

18GY

J97U

18VT

K97M

16VT

J13CW

10PK

J13S

14PK

J13W

14PK

K97R

18VT

K97S

16VT

A97Y

18VT

J97Y

18VT

B97AD

18VTK97D

18VT

B9

7A

E

18

VT

A13AH

10PK

J24B

18GY

16GN

K97E

16VT

J97P

18VT

B97AF

18VT

K97C

18VT

B9

7A

H

18

VT

B97P

18VT

A97P

18VT

K97K

18VT

A97Q

18VT

J97Q

18VT

B99E

18VT

A9

9E

18

VT

J9

7A

A

12

VT

J9

7A

AA

14

VT

N97AA

10RD

K97AA

10VT

N14BA

10RD

INTAKE AIR

TEMP SENSORS

(6703)

(LOCATED ON

AIR INTAKE)

A

B

B

SPLICE

BLOCK

(6704)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 6

ELECTRONIC ENGINE CONTROLS

I6-HEUI ENGINES, EXHAUST BRAKE

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 01AE08-52370

19

ENGINE/

DASH

(4103)

18

ENGINE/

DASH

(4103)

6

25

LOW

COOLANT

SENSOR

(NORMALLY

OPEN)

(6400)

A B

12

23

A

ECM POSITIVE

FEED (9261)

24

5A

F1-A2F1-B2

27 4

1

PASS THRU

AT DASH

(4014)

4

2

BAP

SENSOR

(1808)1

3

2

41

3

B4

40A

AB

ENGINE ECM

FEED FUSE

(9254)

2

C5

1

E2

5A

A2

B2

CAB FUSE

BLOCK

(1012)F24

A

ECM

NEGATIVE

(9260)

F1-E2

15

ENGINE/

DASH

(4103)

3

C2

C6

AB

CD

EF

APS/IVS

(1804)

IGNITION FEED FROM IGN RELAY

FROM PRIMARY

IGNITION

RELAY (R9-4)

(4003)

8

21

EC

M (

60

07

)

47

C10

DCM/CAB

(1800)

42

A

ECM CLEAN POWER

& GROUND (6323)

BECM POWER/STARTER

(4105)

B5

ENGINE

BLOCK

GND

10

5A

F1-E1F1-F1

MINI FUSE BLOCK

(4001)

C4

2

11

A

ECM POWER/STARTER

(4105)

5

16

ENGINE/

DASH

(4103)

BATTERIES

29

8687

30

87A

85

EXHAUST BRAKE

RELAY

(4002)M1-A4

M1-C4M1-B3

M1-C3

M1-A3

7

22

5

ENGINE/

DASH

(4103)

EXHAUST

BRAKE

SOLENOID

(6500)

BA

MINIFUSE

BLOCK

(4001)

FROM SECONDARY

IGNITION RELAY

(4003)

8687

30

87A

85

R11-1

R11-5R11-3 R11-4

R11-2

ECM MODULE POWER

RELAY

(4003)

ADDED 6502;F24 WAS F13; C P54304U

J24C

18GY

J24C

18GY

CNA 23AUG02

MULTIFED TERMINAL/BUSS BAR

1012 WAS 1011.

B9

7Q

18

VT

B99V

18VT

B97Y

18VT

EXHAUST

BRAKE

SOLENOID

(6502)

Figure 52 Electronic Engine Controls, I6–HEUI Engines

S082852a



53

6.2. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 2

99E

16VT

B9S

18GY

B9VG

18GY

B9V

H

18

GY

B9VF

18GYK97XC

18VT

K99F

18VT

K97HM

18VT

A9

H

20

GY

A9

V

18

GY

B9

V

18G

Y

B9

R

18G

Y

B9

VB

18

GY

J17J

18PK

A17J

18

PK

B17J

18

PK

K1

7E

18P

K

L1

7D

18

PK

K4

7A

18

GY

J13CW

10PK

J13S

14PK

K97AR

18VT

A13AH

10PK

K97CB

18VT

K46A

18GY

J23FS

18TN

K23A

16TN

K97DF

18VT

K97DF

18VT

B70

C

18

RD

K97DD

18VT

A96

A

20

VT

B96

A

18

VT

K97CC

18VT

A1

7H

18P

K

B1

7H

18

PK

L4

7D

18

GY

K4

7

18

GY

K97EW

18VT

K97EA

18VT

K97WL

18VT

K97HG

18VT

K97WA

18VT

K47B

18GY

K97HE

18VT

K46B

18GY

59

EC

M (

60

07

)

FROM PRIMARY

IGNITION

RELAY

(4003)

SET/COAST SWITCH - SCS

54

12

10

OH

M

61

90

OH

M

23

70

OH

M

RE

SU

ME

SE

T

CR

UIS

E O

N

CR

UIS

E O

FF

AIR

HO

RN

CIT

Y H

OR

N

STEERING WHEEL SWITCHES

ABCD

D8

REMOTE ACCELERATOR POS. SENSOR - RPS

4

39

36

58

ENGINE WARNING LAMP - WARN

30

TACHOMETER CHANNEL A - TACA

W/HYD

BRAKES

VEHICLE SPD SENSOR CHAN A - VSSCALA

13

10

A

F

XMSN/

DASH

(4705)

HYD PRESSURE GOVERNOR SENSOR - HPS

32

REMOTE ACCEL. POS. SENSOR RTN - RPS_RTN

RESUME/ACCEL SWITCH - RAS

HYD PRESSURE GOVERNOR LAMP - HMI

HYD PRESSURE GOVERNER ENABLE - HGE

6

TO CAB FUSE

BLOCK

(1011) A2

3

W/AIR FAN DRIVE

37

49

CLOCK

SPRING

(1809)

ABCD

F1-E1

40

OIL WATER LAMP - OWL55

18

PASS THRU

AT DASH

(4014)

14

ENGINE/

DASH

(4103)

E2

REMOTE VOLTAGE REF. GND - VCREF GND

33

SYSTEM

CONTROLLER

(1600)

A4

31

REMOTE PTO VARIABLE - RVAR

10A

F1-G1F1-H1

MINI FUSE BLOCK

(4001)

C2

CAB FUSE

BLOCK

(1012)

17

REMOTE PTO PRESET - RPRE

5A

A2B2

F2

D7

DCM

CONN

(1800)

5

REMOTE VOLTAGE REFERENCE - VCREF

C

ENG/TRANS

CONN

(7800)

B

26

C11

7

N/AIR FAN DRIVE

TRANS SPEED

SENSOR

(7601)

AB

(CH 2, PG 14)

9

TRANSFER CASE SWITCH - XCS

BA

STOP LIGHT

(1814)

6.8

V

15

0

B9

6

18

VT

B70CA

18OR

B70CB

18OR

7

TURN

SIGNAL

SWITCH

(1810)

B70C

18OR

B1

2A

96

20

VT

B9

A70C

20

RD

L4

7E

18

GY

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 6

ELECTRONIC ENGINE CONTROLS - I6-HEUI ENGINE

CRUISE CONTROL & BODY BUILDER CONNECTIONS

WITH MANUAL TRANSMISSION

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 02AE08-52370

NOTE:

ONLY ONE STOP LIGHT SWITCH USED

W/AIR BRAKES & W/TRACTOR

ADDED CLUTCH SW SYM.& C 56507K22AUG02

BODY

BUILDER

BODY

BUILDER

ACCEL.;A13AH WAS A13CY.

DC

STOP LIGHT

#2

W/AIR BRAKES

(1824)

6.8

V

150 D

C

STOP LIGHT

#1

W/AIR BRAKES

(1823)

6.8

V

150

12

00

1200

ABCD

CLUTCH

SWITCH

(1807)

CNA

ACCELERATOR

PEDAL

Figure 53 Electronic Engine Controls, I6–HEUI Engine Cruise Control and Body Builder Connections

S082852a



6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3

K97A

Z

18

VT

J9

7L

C

16V

T

J9

7L

D

16V

T

K97LC

16

VT

5A

A2

B2 CAB FUSE

BLOCK

(1012)F24

B97A

E

18

VT

B97AD

18VT

J13CW

10PK

C4

5A

F1-E1F1-F1

MINI FUSE BLOCK

(4001)

1

B97Y

18VT

FROM PRIMARY

IGNITION FEED

RELAY

12

J97Y

18VT

J97

HA

18

VT

N97AA

10RD

C10

DCM

CONN

(1800)

12

EC

M2

(602

1)

K97J

18VT

K97C

18VT

A97Q

18VT

N97-G

10WH

2

2

3

4

K99S

18VT

6

19

A97Y

18VT

BAP

SENSOR

(1808)1

3

2

18

A99U

18VT

LOW

COOLANT

SENSOR

(6400M)

A B

J9

7LB

18

VT

FROM PRIMARY

IGNITION

RELAY (R9-4)

(4003)

B97P

18VT

A

ECM2 CLEAN

POWER & GROUND

(6323)

24 B4

J97HB

18VT

J97QA

18VT

B5

B97AF

18VT

K97Z

16VT

1

ENGINE/

DASH

(4103)

K97M

16VT

J97P

18VT

K97T

10VT

C2

3

A97P

18VT

J13S

14PK

A

ECM

NEGATIVE

(9260)

K97-GV

16WH

K34-G

16

WH

BATTERIES

K97X

10VT

5

J97

TC

10

VT

1

IDM

2 (

601

1)

A

J99V

18VT

J99U

18VT

K99T

18VT

K34A

18TN

7

6

3

8

B99E

18VT

1

PASS THRU

AT DASH

(4014)

A99V

18VT

K97-GW

16WH

J97L

A

18

VT

10AF1-G4

F1-H4

MINI-FUSE BLOCKS

ENGINE ECM

(4001)

8687

30

87A

85

V8 IDM

POWER RELAY

(4003)

R8-1

R8-5R8-3 R8-4

R8-2

5

5

EC

M2

(602

0)

4

J9

7X

A

10V

T

40A

AB

ENGINE ECM

FEED FUSE

(9254)

J9

7J

18

VT

K97F

16VT

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 6

ELECTRONIC ENGINE CONTROLS

(V8-AVNT) ENGINES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 03AE08-52370

9

18

6

C6

N14-G

10WHK97-GA

12WH

8687

30

87A

85ECM ISO &

POWER RELAY

(4003)

R11-1

R11-5R11-3

R11-4

R11-2

A99W

18VT

K97UA

18VT

A

ECM POSITIVE

FEED (9261)

K97LA

16PL

K97D

18VT

AB

CD

EF

APS/IVS

(1804)

B99W

18VT

24

B6

N14AY

10RD

21

A13AH

10PK

J97UA

18VT

A99

E

18

VT

K97H

16PL

J97

TA

10

VT

B99V

18VT

ENGINE

BLOCK

GND

K97-G

10WH

2

E2

K97Y

12VT

C5

B99U

18VT

B

ECM POWER/

STARTER

SOLENOID (4105)

7

4

K97

18VT

N14BA

10RD

B

J97JA

18VT

WAS F13,A2 WAS A1.

56507KCNA 22AUG02

J9

7H

18V

T

K97K

18VT

4

12

10A

F2-B4 F2-A4

10

MINI-FUSE

BLOCK

(4001)

B4 WAS D4,A4 WAS C4,F24 C

B9

7Q

18

VT

B9

7A

H

18

VT

Figure 54 Electronic Engine Controls, (V8–AVNT) Engines

S082852a



55

6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 4

K97DF18VT

K97AR18VT

K46A18GY

K47B18GY

K97CB18VT

K97CC18VT

K46B18GY

B9

S1

8G

Y

B9VH18GY

B70C18OR

B70CA18OR

B70CB18OR

B9VG18GY

C2

CAB FUSEBLOCK(1012)

W/HYDBRAKES

B9

10

ECM2(6021)

B9

V1

8G

Y

K4

71

8G

Y

33


18

PASS THRUAT DASH(4014)

A9

62

0V

T

F

XMSN/DASH(4705)

L1

7E

18

PK

J17J18PK

B7

0C

18

RD

5A

E2F2F24

IGNITION FEED FROMINGITION RELAY

A1

7J

18

PK

B9

R1

8G

Y

17

B9

61

8V

T

A1

7H

18

PK

A4

A9

H2

0G

Y

C1

1

8

ECM2(6020)

A13AH10PK

A2

K4

7A

18

GY

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 6

ELECTRONIC ENGINE CONTROLS - V8-AVNTENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 04AE08-52370

CNA 9SEO02 DVD/RMVD ENG/TRANS CONN(7800).

56507ZD

10

A9

6A

20

VT

D8

D7 DCM

CONN(1800)

12

10

OH

M

61

90

OH

M

23

70

OH

M RE

SU

ME

SE

T

CR

UIS

E O

N

CR

UIS

E O

FF

AIR

HO

RN

CIT

Y H

OR

N

STEERING WHEEL SWITCHES

ABCD

9

3

CLOCKSPRING(1809)

ABCD

B9VF18GY

A9

V1

8G

Y

A7

0C

20

RD

B1

2

TRANS SPEEDSENSOR(7601)

AB

BA

STOP LIGHT (1814)

6.8

V

15

0

7

TURN SIGNAL

SWITCH(1810)

NOTE:

ONLY ONE STOP LIGHT SWITCH USEDW/AIR BRAKES & W/TRACTOR

21

EC

M2 (

6020)

20

19

17

11

14

SET PTO SPEED - SCS

VARIABLE PTO ENABLE - RVAR

PRESET PTO ENABLE - RPRE

VEHICLE SPD SENSOR CAL CNTRL - VSS_CAL

RESUME PTO SPEED - RAS

TACHOMETER CONTROL - TACH

BODY

BUILDER

TO FUEL FILTER(6708) SEE CH07_09

DC

STOP LIGHT#2W/AIR BRAKES(1824)

6.8

V

150

DC

STOP LIGHT#1W/AIR BRAKES(1823)

6.8

V

150

12

00

12

00

ABCD

CLUTCHSWITCH

(1807)

B1

7J

18

PK

B1

7H

18

PK

B9

6A

18

VT

B9

VB

18

GY

Figure 55 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections

S082852a



6.5. CATERPILLAR C10 AND C12 ENGINES, P. 5

B9

9V

18

VT

B97

Y

18

VT

B97P

18

VT

J9

7U

18

VT

K97U

18V

T

K97A

D

18V

T

A5AG(+)

18YL

A5AL(+)

18YL

A5A

C(+

)

20Y

L

A5AR(+)

20YL

A5AE(+)

18YL

A5AN(+)

20YL

A5B

(+)

18Y

L

A5AH(-)

18LTGN

A5AM(-)

18LTGN

A5A

D(-

)

20

LT

GN

A5AF(-)

18LTGN

A5AS(-)

20LTGN

A5AP(-)

20LTGN

A5B

(-)

18

LT

GN

A97P

18V

T

A97

Y

18V

T

A99

V

18V

T

J3

B(-

)

18G

Y

J3

B(+

)

18D

KB

L

J5C

(+)

W/B

EN

DIX

20Y

L

J5E

(+)

W/W

AB

CO

20Y

L

J5C

(-)

W/B

EN

DIX

20G

N

J5E

(-)

W/W

AB

CO

20

GN

J99V

18V

T

J97Y

18V

T

J97P

18V

T

J77B

16GN

K10-GU

14WH

K77-G

16WH

K7

7B

16L

TG

N

K3B

(-)

18G

Y

K3A

(+)

18D

KB

L

K5

S

18Y

L

K5

T

18L

TG

N

K9

7Y

18V

T

K99

V

18V

T

K97

P

18V

T

K34D

16

TN

K5U

18YL

K5

V

20Y

L

K5AE

18LTGN

K5W

20LT

GN

K47

A

16G

Y

K47

16G

Y

K34-G

A

16W

H

K97Y

A

18V

T

K34C

16T

N

K3

4B

16T

N

K97AM

10VT

K9

7A

S

14V

T

K97

AT

14V

T

K97

-GD

14W

H

K97-GA

10WH

K97-G

E

14W

H

N14A

Y

10

RD

N14-G

10WH

N14BA

10RD

N97-G

10WH

N97AA

10RD


RELEASE NO. DATE

CHK

SHEET

REV DRAWN NAME

PART NO.





CHAPTER 6

CAT C10 & C12 ENGINES

U00DLCK

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

16DEC01 05AE08-52370

535034333298542 49 52 54 65 66 67

ECM (6013)

A B C D

A

B

A

A

60A

AB

CLEAN PWR

& GND

(6323)

ECM POS

FEED

(9261)

ECM NEG

FEED

(9260)

BATTERIES

LOW COOLANT

(6407)

A

B

D

E

ENGINE/TRANSMISSION

(7800)

4 6 10 11 8 7 5DASH

(4103)

B

A

20

ENGINE GND (6340)

FREON

COMP

(6200)

GSYS CONTROL

BLUE

(4008)

5 2 12 11 1PASS THRU

(4014)

B4C5 C4

4

5

DCM

(1800)

35

34

D

C

A

C

DIAGNOSTIC

(1650)

SYS CONTROLLER

(1600)

CLUSTER

(1500)

J1939

PUBLIC

(1652)

J1708 & 5V

REF SPLICE

(4820)

62

C

USED W/SS MODELS

70

19

5 AMP

F1-F1F1-E1

MINI FUSE (4001)

IGN FEED

CH02_14

CBA(1805)

ACCEL. PEDAL

SENSOR

56507KADDED CONN 1805 AND

ACCEL PEDAL SENSOR.

22AUG02 A

Figure 56 Caterpillar C10 and C12 Engines

S082852a



57

6.6. CUMMINS ISM ENGINE, P. 6

A5A

C(+

)20Y

L

A5AG(+)18YL

A5AL(+)18YL

A5AE(+)18YL

A5AR(+)20YL

A5AN(+)20YL

A5B

(+)

18Y

L

A5A

D(-

)20LT

GN

A5AM(-)18LTGN

A5AH(-)18LTGN

A5AP(-)20LTGN

A5A

S(-

)20LT

GN

A5AF(-)18LTGN

A5B

(-)

18LT

GN

A99E

18V

TA

99E

18V

T

B99W

18V

TA

99W

18V

T

B99U

18V

TA

99U

18V

T

B99V

18V

TA

99V

18V

T

B97Y

18V

TA

97Y

18V

T

B97P

18V

TA

97P

18V

T

J5C

(-)

W/ B

EN

DIX

20G

NJ5E

(-)

W/ W

AB

CO

20G

NJ5C

(+)

W/ B

EN

DIX

20Y

LJ5E

(+)

W/ W

AB

CO

20Y

LJ97P

18V

TJ97Y

18V

TJ99V

18V

T

J99U

18V

T

J99W

18V

TJ97Q

18V

TJ3B

(+)

18D

KB

LJ3B

(-)

18G

Y

J97U

18V

T

J77B16GN

N14A

Y10R

DN

14B

A10R

DN

97A

A10R

DK

97A

M12V

T

K97U

212V

T

K97U

118V

T

K10-G

V12W

H

K10-G

U14W

HK

77-G

16W

H

K77B

16LT

GN

K97U

18V

T

K3B

(-)

18G

Y

K3A

(+)

18D

KB

L

K97Q

18V

T

K99W

18V

T

K99U

18V

T

K99V

18V

T

K97Y

18V

T

K97P

18V

T

K5S

18Y

L

K5T

18LT

GN

K5W

20LT

GN

K5AE18LTGN

K5V

20Y

L

K5U18YL

K97AD18VTK47A16GYK4716GY

K34E16TN

K34-GB16WH





SHEETPART NO.DATE

NAME

RELEASE NO.

DRAWN

CHAPTER 6

CUMMINS ISM ENGINE

U00DLCK

56507Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

04OCT02 06AE08-52370

CNA 04OCT02 RELEASE FOR PRODUCTION. 56507Z-

32 28 27 36 15 46 47 22 23 9 1 11 34 10 20 39

B

A

LOWCOOLANT

(6407D)

ECM (6014)

A

B

C

D

E

ENGINE/TRANS(7800)

8 7 4 6 5 2 1 3 10 11 19 20

B AFREONCOMP(6200)

ENGINEGND(6340)

1 2 4

A

A

ECMPWR(6015)

CLEANPWR(6323)

ECMPOSFEED(9261)

60A

B

A

BATTERIES

G SYS CONTROLBLUE(4008)

DASH(4103)

5A

F1-F1F1-E1

MINI FUSE (4001)

IGN FEEDCH02_14

J1708 & 5VREF SPLICE(4820)

12 11 5 2 1 4 3 7PASSTHRU(4014)

C6

F

B6B5C4B4C5

EDABC

DCM(1800)

(1804)

ACCEL PEDAL SENSOR/IVS

C

AJ1939PUBLIC

(1652)

5

4CLUSTER

(1500)

35SYS

CONTRL(1600)

34

D

CDIAGNOSTIC

(1650)

Figure 57 Cummins Engine

S082852a

56 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 ToSeptember 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER7)

7.1. IP/GAUGE LIST, P. 1

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

YES

AIR 1 (PRES)

VOLT

WARN

TRANSMISSIONMPH/KPH (SPD)

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

YES

AIR 2 (PRES)

SIGNAL PATH


AIR APPLICATION

FUEL TANKFUEL


YES

YES

WATER (TEMP)

SENSOR

FWD CHASSIS

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

IP/GAUGES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 01AE08-52371

-----------------------


YES

ENG OIL (TEMP)

NOTES:

REAR AXLE TEMP

INSIDE CAB - DASH PNL

NO

ENGINE



YES

OIL (PRES)

1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

AXLE

NO

STEERING COL AREA


ENGINE


YESTRANS (TEMP)

LIGHT LOCATION

ENGINE

ENGINE

TRANSMISSION


INSTRUMENT PANEL GAUGES

YES

NO

GAUGE


YES

XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

RPM (TACH)


Figure 56 IP/Gauge List

S082852

4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 ToSeptember 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

57

7.2. WARNING LIGHT LIST, P. 2

TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER

AUTO NEUTRAL

ABS

RR AXLE DIFF LOCK

WASHER FLUID

FUEL FILTER


TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER


TRANSMISSION

(RIGHT TURN)

DISCRETE NOT ON DATA BUS

SWITCH

(LEFT TURN)

ENGINE (RED LED)

ENGINE (YELLOW LED)


TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER




LOCATION

ALTERNATOR

WAIT TO START

AIR BAG

WASHER BOTTLE

BRAKE PRESSURE

SENSOR

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

WARNING LIGHTS LIST

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 02AE08-52371

FUEL FILTER



IP WARNING LIGHTS


SWITCH

FASTEN BELTS

SNOW VALVE

COOLANT LEVEL

WATER IN FUEL

TURN SIG SW

BRAKE FLUID






OPTIMIZED IDLE

(HIGH BEAM IND)

FWD RR AXLE

CHECK ELECT SYS

TRAC CTRL


RANGE INHIBITED

WARNING LIGHT




RETARD OVERHEAT

RR RR AXLE

PARK

SNOW VALVE

FUEL FILTER

CHECK TRANS

SWITCH



TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER

CRUISE

FR AXLE DIFF LOCK

SURGE TANK

TRAILER ABS

BRK RESEVOIR

SIGNAL PATH



TITLE



COLD AMB PROTEC SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTERCHECK AC

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTERPTO/THROTTLE

MESSAGE WAIT

PTO

CONVERTER TEMP

TOUCHLOC RELEASE






PARK FLUID SYSTEM CTRLR/DRIVE TRAIN

( P )

( )

PEC 16JAN01

Figure 57 Warning Light List

S082852


7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3

WAIT TO START

ENGINE (RED LED)

RETARD OVERHEAT

ENGINE (YELLOW LED)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

WARNING LIGHTS CONTROLLED BYENGINE, TRANSMISSION, ABS CONTROLLER

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 03AE08-52371

AUTO NEUTRAL

TRAC CTRL

CHECK TRANS

OPTIMIZED IDLE

TRAILER ABS

CHECK ELECTR SYS

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRYTHAT CAN BE OR NEEDS TO BE SHOWN:

ABS

RANGE INHIBIT


(NOT ON DATA BUS TO CLUSTER)

(NOT ON DATA BUS TO CLUSTER)

PEC 16JAN01

Figure 58 Warning Lights Controlled by Engine, Transmission, ABS Controller

S082852


59

7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER ANDWATER TEMP GAUGE CIRCUITS, P. 4

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,VOLTMETER & WATER TEMP GAUGE CIRCUITS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 04AE08-52371

TACHOMETER GAUGE

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLERDIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUITDIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

WATER TEMPERATURE GAUGE

SPEEDOMETER GAUGE


Figure 59 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp GaugeCircuits

S082852


7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

Figure 60 IP/Gauges and Warning Lights — Gauge Cluster

S082852


61

7.6. AIR PRESSURE INPUT CIRCUIT, P. 6

J9EA18GY

J40F18GY

A40F18GY

B9VF18GYB6HC18GY

B40F18GY

A4020GY

B40G18GY

J40FA18GY

A99W18VT

M4018GY

M6A18GY

B9VE18GY

B9VC18GY

B9V18GY

A9V18GY

A9H20GY

A6H20GY

B6HA18GY

B6H18GY

B6HB18GY

B4018GY

A4020GY

M9A18GY

A40A20GY

B40A18GY

27

B3

3

B2

SYSTEM CONTROLLER

15

(1600)

16

PRIMARY AIR SENSE

26

SYSTEM CONTROLLER (4004)

3

AUX AIR SENSE

W / HYD BRAKES

15


2

3

PASS THRU (4014)

SECONDARY AIR SENSE

1

FWD CHASSIS/DASH (4301)

SWITCHED SENSE CMD

C12

LOGIC GND

27

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

AIR PRESSURE INPUT CIRCUIT

U00TRH2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 06AE08-52371

C12

A4

CAB/DCM (1800)

B6

DCM(1800) & (1805)

ZERO VOLT REFERENCE

5V OUT

PRIMARY AIRTRANSDUCER

(1811)A

B

C

SECONDARY AIRTRANSDUCER

(1812)AB

C

AUX AIRTRANSDUCER

(8505)A

B

C

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

AIR SYSTEM PRESSURE GAUGE WIRING

J6A18GY

J6BA18GY

(5V)

13


AIR APPLICATIONTRANSDUCER(1822)

A

B

C

C217

PASS THRU (4014)

ELECTRONIC REF GROUND SPLICE PACK (4830)

J9A18GY

(4820) 5V REFSPLICE PACK

AIR BRAKE APP


REVERSED 4014 TERMINAL. B P54634FPEC 18JUN01

Figure 61 Air Pressure Input Circuit

S082852


7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.7

J9G

18G

YZERO VOLT REFSPLICE(4830)

1

F REAR AXLETEMP SENDER(9811)

1

2

5CENTER/REARCHASSIS(9800)

J9A18GY

FR AXLE OIL TEMP

R32A18TN

2


A1DASH/CENTERCHASSIS(9700)

RR AXLETEMP SENDER(9812)

1

2

R9C*18GY

* GAUGE REAR** GAUGE REAR & RR

2

N32

A18

TN

ZERO VOLT REF

RR AXLE OIL TEMP

R3218TN 1

N32

18TN

D8

6

1

R9A**18GY

R9B

**18

GY

A2

R9**18GY

26

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

AXLE TEMPERATURE, FWD REAR &REAR REAR AXLES, GAUGE INPUT CIRCUIT

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 07AE08-52371

11

2

J32A18TN

J3218TN

ZERO VOLT REFSPLICE (8802)

N9

18G

YN

918

GY

N9H**18GYN9F*18GY


Figure 62 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

S082852


63

7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNINGLAMPS, P. 8

Figure 63 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

S082852


7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER INFUEL LIGHTS, P. 9

Figure 64 Gauges and Warning Lights — Fuel Filter Restriction and Water in Fuel Lights

S082852


65

7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSIONOIL TEMP. GAUGE, P. 10

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

GAUGES & WARNING LIGHTSPARK BRAKE LIGHT-XMSN OIL TEMP GAUGE

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 10AE08-52371

AIR PARKBRAKE(1813)

DCMANUAL PARKBRAKE(1815)

B44B

B18

GY

B7

DCM CONN(1800)

A44B

B20

GY

32


3A4

B9VD

18G

YB9

V18

GY

A9V

18G

YA9

H20

GY

3B9

V18

GY

A9V

18G

Y

32


A9H

20G

Y18

BK

A44B

B20

GY

A4B7

DCM CONN(1800)

18W

HB4

4BB

18G

Y

W/AIR BRAKESOR

W/HYD. BRAKES & W/AIR POWERED PARK BRAKE

W/HYDRAULIC BRAKES

TRANSOIL TEMP(7700M)

A

B

L31B18TN

L31GB18WH

3

G

XMSN/DASHCONN(4705)

26


EJ3118TN

ZERO VOLT REFGROUND SPLICE(4830)

J9X18GY

J9A18GY

W/MANUAL TRANSMISSION

A B

ADDED "OR" TEXT TO W/AIR JKP 11JAN02 B 55043Z

BRAKES.

Figure 65 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge

S082852


7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

GAUGES & WARNING LIGHTS-AMMETER

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 11AE08-52371

7

8

9

1

6

12

10

11

PAM MODULE

J5R(+)20YL SEE CH02_07

20SHLD SEE CH02_07

J5R(-)20GN SEE CH02_07

J26D18TN

J11-GPP18WH

J26B18TN

J26A18TN

GND (4005)

5A

F2-D3F2-C3

F2-E3J14M10RD

J14F8RD

MAXIFUSEBLOCK (4000)

23

22

A

A AK26B18TN

K26A18TN

AMMETER (6332)

N26B14TN

K26A10TN

AMMETER (6333)

N26B10TN

STARTERGROUND STUD

BATTERYNEGATIVE POST

DRIVETRAINJ1939 DATALINK

ENGINE/ DASH (4103)

SEE CH02_03

MINI-FUSEBLOCK(4001)

AMMETER(9262)

(4087)


Figure 66 Gauges and Warning Lights — Ammeter

S082852


67

8. LIGHTS (CHAPTER 8)8.1. BACK UP LIGHTS, P. 1

J13S

14PK

J71

18O

RL7

1B16

OR

L71C

16O

R

J71AA18OR

J71A

18O

RN

10-G

14W

H

S10-GC14WH

S71C14LTBL

ASTOP TAIL& TURN(9303)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

BACKUP LIGHTS W/MANUAL XMSN

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 01AE08-52372

EA

LEFT TAILLIGHT(71)

E E

A

RIGHT TAILLIGHT(72)

C6A4DASH/CHASSIS(9700)

A

BCHASSIS GNDSPLICE PACK(8803)

ABTRANS/DASH(4705)

1

CENTER/REARCHASSIS(9800) 12

R10

-G12

WH

N10

-GA

12W

H

R71

14O

RN

7114

OR

CABGND(4006)

J11-GA14WH J11-GJ

10WH

BACKUPT/S SPLICE(4810)

BACKUPLIGHT SWITCH(7500)

A B

10AF1-A1

F1-B1

FROM PRIMARYIGNITION RELAY

SEE CH02_14


F1-E1

F1-F1

MINI - FUSE BLOCK(4001)

PEC 16JAN01

Figure 67 Back Up Lights

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8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLAMPS, P. 2

Figure 68 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps

S082852


69

8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLAMPS (CONT.), P. 3

Figure 69 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)

S082852


8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4

B70CB18OR

B70C18RD

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

LIGHT SYSTEMS - TURN SIGNAL & STOP SWITCHES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 04AE08-52372

19

B57A

18O

R

A57A

20O

R

A2A1DCM CONN(1800)

3

B56A

18O

R

33SYSTEMCONTROLLER(1600)

A56A

20O

R

18

A9H

20G

YA9

V18

GY

A70C

20R

D

1 7TURN SIGNALSWITCH (1810)

2

W/AIRBRAKES

B9VG

18G

Y

B9VH18GY

B70C

A18

OR

B70C

18O

RB9V

18G

Y

B9A4

B9S

18G

Y

W/HYDBRAKES

B9VF18GY

LEFTTURN

RIGHTTURN HAZARD

STOP LIGHT LIGHT #1 (1823)

6.8V150

AB

STOPLIGHT #2 (1824)

6.8V

150AB

STOPLIGHT (1814)

6.8V

150

AB

NOTE:

ONLY ONE STOP LIGHT SWITCHUSED W/AIR BRAKES, W/TRACTOR


Figure 70 Light Systems — Turn Signal and Stop Switches

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71

8.5. DOME LIGHT, MAP LIGHT, P. 5

Figure 71 Dome Light, Map Light

S082852


8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6

3

D63

A18

DKB

L

14

14

D9W

18G

Y

B

A

RIGHT CREWDOORDOME SW(2113)

A

LEFT CREWDOORDOME SW(2114)

A9H

18G

Y

D63

K18

DKB

L

25

SYSTEMCTRLR(1600)

B

D9L18GY

D63

A18

DKB

L

D9N

18G

YD9Y

18G

Y

D9D

18G

Y

D63

H18

DKB

L

A

LEFTDOORDOME SW(2112)

A

LEFT DOORDOME SW(2112)

A63A

18D

KBL

D63

B18

DKB

L

D63

H18

DKB

L

B

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

DOME LIGHT, MAP LIGHT

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 06AE08-52372

B

D9L

18G

Y

B

A9L

18G

Y

D63

J18

DKB

L

3ROOF(2000)

3ROOF(2000)

A

RIGHTDOORDOME SW(2111)

D9N

18G

Y

D63

B18

DKB

L

W/CREW CAB

A

RIGHT DOORDOME SW(2111)

B

D9D

18G

Y

A9L

18G

Y

B

A9H

18G

YD

9L18

WH

3

3ROOF(2000)

D63

A18

DKB

LA6

3A18

DKB

L

25SYSTEMCTRLR(1600)

14

A

LEFT DOORDOME SW(2112)

325

SYSTEMCTRLR(1600)

A9L

18G

YA9

H18

GY

A63A

18D

KBL

W/STD & EXTD CAB

W/PTC CABNOTE:

SWITCHES SHOWN W/DOORS OPEN


REVISED CONN 2113. B P54634FPEC 18JUN01

Figure 72 Dome Light, Map Light (Cont.)

S082852


73

8.7. FOG LIGHT AND WORK LIGHT, P. 7

M64

-GA

16W

H

M64

16YL

M64

B16

YL

M64

A16

YLM

64-G

16W

HM

64-G

B16

WH

M64

-GA

16W

H

M11

-G12

WH

M11-GD12WH

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

LIGHT SYSTEMS - FOG LIGHT & WORK LIGHT

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22JUN00 07AE08-52372

13

J64A

12BN

J11-G12WH


ARIGHTFOG LIGHT(8200)

BBALEFTFOG LIGHT(8201)

WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXEDSEE SWITCH PACK DIAGRAM FOR WIRING.

WORKLIGHT(9720)

A

B

GND(4006)

FSYSTEMCONTROLLERBROWN(4007)

A

WORKLIGHT(9719)

J11-GK16WH

BJ6516OR

A

J11-

GJ

10W

H

A

WORKLIGHT(9718)

B

J65-

G16

WH

J65-G16WH

J6516OR

J6516OR

GROUNDADAPTER(8800) GROUND

ADAPTER(8801)

16 W

H

14 B

K

16 W

H

14 B

K

REV 8201 AND 8200. B P54634FPEC 18JUN01

W/RH-HDD & SS MODELS

N/RH-HDD & SS MODELS

*

* *

*

* "J65" IS "16 BK" W/RH-HDD & SS "J65-G" IS "J11-GK" W/RH-HDD & SS

ADDED RH-HDD AND SS. C 55043ZJKP 11JAN02

Figure 73 Fog Light and Work Light

S082852


8.8. HEADLIGHTS, P. 8

A102

A20

YL

A52A

20YL

B102

A20

YL

B52A

20YL

J53A

14YL

J52A

14YL

M53

14YL

M53

A14

YL

M53

B14

YL

M52

B14

YL

M52

C14

YL

M52

D14

YL

M11

-G12

WH

M11

-GA

14W

H

M11-GD12WH

M11

-GB

14W

H

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

HEADLIGHTS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 08AE08-52372

A C B CA B

LEFT HEADLIGHTT/S HARNESS (8001)

RT HEADLIGHTT/S HARNESS (8000)


135

DG

ELECT SYSTEMCONTROLLERBROWN(4007)

HI B

EAM

LO B

EAM

GROUNDSTUD(4006)

NOTE:

HEADLIGHTS CONTROLLED BY SWITCH ON GAUGE CLUSTER THUOUGH DRIVETRAINJ1939 DATA LINK AND CLUSTER HEADLIGHTENABLE PIN (SEE CH07_05 FOR GAUGE CLUSTER WIRING)

J11-G12WH

J11-GJ10WH

GROUNDADAPTER(8801)

GROUNDADAPTER(8800)


DIMMER FTP

3

TURNSIGNALSWITCH(1810)

4 7

A7DCMCONN(1800)

A8 A4

320


21

HIG

H B

EA

M

FLA

SH

TO

PA

SS

ZE

RO

VO

LT R

EF

B9S

18G

YB9

V18

GY

A9V

18G

YA9

H20

GY

PEC 16JAN01

Figure 74 Headlights

S082852


75

8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9

Figure 75 Aux. Headlights, Aux. Park, Aux Turn

S082852


8.10. PANEL LIGHTS, P. 10

Figure 76 Panel Lights

S082852


77

9. CHASSIS ACCESSORIES (CHAPTER 9)9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1

Figure 77 Air Dryer and Heated Drain Valve

S082852


9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

Figure 78 Antilock Brake System (ABS), Air

S082852


79

9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3

17

15

13

C4

A8

J94AE18GY

R94D16YL

18

R94BD16BN

2R94A16GY

J94AC18GY

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

ANTILOCK BRAKE SYSTEM(ABS),AIR CONTINUED ,TRACTION CONTROL

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 03AE08-52373

N94E16BK

18BK

18BK

J94AD18GY

B4

**

DASH/CHASSISCENTER(9700)

19

R94C16DKBL

N94H16BN

1

20

J94AK18GY

B8

B2

**

RIGHT REARWHEELSPEED SENSOR(9503)

J94AJ18GY

J94AB18GY

14

N94F16RD

R94H16BN

R94B16OR

C3

A6J94AA18GY

NOTE: TRACTION CONTROL ENABLED BY SWITCH PACK VIA (1101M) SWITCH SERIAL DATA COMMUNICATIONS (Chapter 2, Sheet 05) TO SYSTEM CONTROLLER. FROM SYSTEM CONTROLLER TO ABS CONTROLLER (4053) (Chapter 2, Sheet 06) OVER J1939.

IP INDICATOR LIGHT FOR TRACTION CONTROL IS CONTROLLED FROM ABS CONTROLLER OVER DRIVETRAIN J1939 (4053) (Chapter 2, Sheet 06) TO SYSTEM CONTROLLER THEN FROM SYSTEM CONTROLLER OVER J1939 TO IP CLUSTER.

B

C

A

LEFT REARMODULATOR VALVE

(9502)N94BD16BN

R94J16PL

J94AL18GY

N94B16OR

RIGHT MODULATOR

E1

A3

D1

D3

A2

C3

LEFT MODULATOR

D2

A1

F3

C2

TRACTION SOL GND

LEFT SENSOR

F2

C1

TRACTION SOLSOURCE

LEFT MODULATOR

LEFT SENSOR

RIGHT MODULATOR

F1

B3

LEFT MODULATOR

E3

B2

RIGHT MODULATOR

RIGHT SENSOR

RIGHT SENSOR

E2

B1

AIR BRAKEABS ECU #2 (4023)

N94D16YL

24

B

C

A

RIGHT REARMODULATOR VALVE

(9504)

R94K16LTGN

B1

CENTER/REAR(9800)

R94F16RD

N94BE16YL

J94AF18GY

LEFT REARWHEELSPEED SENSOR(9501)

N94A16GY

N94C16DKBL

R94E16BK

J94AH18GY

B5

A7

R94L16LTBL

16 2

(9501)

AUTO TRACTCONTROL (4950)

1

2

N94K16LTGN

23

22

B3

1A3

(9503)

18BK

R94BE16YL

21

18BK

N94L16LTBL

N94J16PL

J94ATC18GY

J94ATR18GY


Figure 79 Antilock Brake System (ABS), Air, Traction Control

S082852


9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4

Figure 80 Antilock Brake System (ABS), Hydraulic

S082852


81

9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

ANTILOCK BRAKE SYSTEM(ABS), HYDRAULIC

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 05AE08-52373

M94

P18

BN

2

RIGHT FRONTWHEEL SPEEDSENSOR

18BK

18BK

M94

L18

BKM

94M

18BN

2

LEFT REARWHEEL SPEEDSENSOR

1(8503)

18BK

6

RIGHT REARWHEEL SPEEDSENSOR

1 (8502)

18BK

18BK

LEFT FRONTWHEEL SPEEDSENSOR

18BK

18BK

14

FWD CHASSIS/DASH(4301)

1 (9505)1(9506)22

18BK

715

M94

N18

BK R94

M18

BKSE

E C

H09

_04

R94

N18

BNSE

E C

H09

_04

R94

P18

BKSE

E C

H09

_04

R94

R18

BNSE

E C

H09

_04

J94H

T18

GY

SEE

CH

09_0

4

J94H

M18

GY

SEE

CH

09_0

4J9

4HN

18G

YSE

E C

H09

_04

J94H

U18

GY

SEE

CH

09_0

4


Figure 81 Antilock Brake System (ABS), Hydraulic (Cont.)

S082852


9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6

Figure 82 Antilock Brake System (ABS), Hydraulic (Cont.)

S082852


83

9.7. TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION FUEL HEATER N/WARNLIGHTS, P. 7

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION FUEL HEATER N/WARN LIGHTS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 07AE08-52373

2 SPEED AXLEBOOT CONN(7103)

A

C26


18 C

XMSN/DASHCONN(4705)

G

ZERO VOLT REF(4830)

J9318TN

J9A18GY J9X

18GY

L9318TN

L93G18TN

L31GC18WH

J1916GY

J19A

16G

Y

20AF2-G3

F2-H3

F2-E3J13AS18PK

J14M10RD

8687

3087A

85

FUEL HEATERRELAY(4002)

M1-G4

M1-G3

M1-H3

M1-J3

M1-J4J19-G18WH

MAXIFUSEBLOCK(4000)

J19A

16G

Y

AFUEL HEATER(4030)

IGNITIONSPLICE(4840)

GND(4006)

C

J14F8RD

J19-GA16WH

FUELHEATER(4030)

A

C

J19-

GA

16W

H

2 SPEED AXLESWITCH

ZERO VOLTREF

MOUNTED ON I6 ENGINE

A P54304UPEC 16JAN01 PRODUCTION RELEASE.

MINIFUSEBLOCK(4001)

Figure 83 Two Speed Axle Switch W/Manual Transmission Fuel Heater N/Warn Lights

S082852


9.8. BRAKE SYSTEM, HYDRAULIC, P. 8

Figure 84 Brake System, Hydraulic

S082852


85

9.9. FUEL TRANSFER PUMP, P. 9

Figure 85 Fuel Transfer Pump

S082852


9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10

Figure 86 Back of Cab Body Builder and Trailer Stop, Tail, Marker

S082852


87

9.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,P. 11

Figure 87 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux

S082852


9.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12

N10B8WH

N10A8WH

N10C8WH

N57B10LTGN

N57A10LTGN

N57C10LTGN

N56B10YL

N56A10YL

N56C10YL

N58B10BK

N58A10BK

N58C10BK

N7212DKBL

N68B10BN

N68A10BN

N68C10BN

N70B10RD

N70A10RD

N70C10RD

N108WH

N5710LTGN

N5610YL

N5810BK

N9410DKBL

N6810BN

N7010RD

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

BODY BUILDER AND TRAILER SOCKETBACK OF CAB SOCKETS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

12JUL00 12AE08-52373

A

TRAILER SOCKET #1(9715)

CJ94BC10GY

B

C

B

A


J56C12ORJ57C12OR

A

TRAILER SOCKET GND(9717)

J11-GH8WH

RD

TRAILER SOCKET(9404)

BN

BL

BK

YL

GN

WH

TRAILER SOCKET BOC

RD


N94A10DKBL

B

YL

GN

B

BK

A


BN

C BL

CWH

A


A


BL

WH

GN

BK

RD

AUX TRAILER SOCKET(9405)

BN

YL

A

TRAILER AUX SOCKET(9733)

TRAILER AND AUX SOCKET BOC

J68F12BNSEE CH09_10

J58F12BN

SEE CH09_10

J72A12OR

J70A10ORSEE CH09_10

SEE CH09_11

SEE CH09_11

SEE CH09_11

SEE CH09_11

SEE CH09_11


Figure 88 Body Builder and Trailer Socket Back of Cab Sockets

S082852


89

9.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET ANDBODY BUILDER, P. 13

R108WH

R5710LTGN

R5610YL

R5810BK

R9410DKBL

R6810BN

R7010RD

R10A8WH

R57A10LTGN

R56A10YL

R58A10BK

R94A10DKBL

R68A10BN

R70A10RD

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER

U00EDL2

P53779H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

05JUL00 13AE08-52373

A


C

N56D10YL

B

TRAILER SOCKET EOFB

A


N70D10RD

A


N10D8WH

N57D10LTGNC

C

B

A

TRAILER SOCKET #1(9715A)

B

C

A


A

TRAILER SOCKET GND(9717A)

N68D10BN

A


A


N57D10LTGN

N10D8WH

B

CC

A


B

A

TRAILER SOCKET GND(9717A)

N58D10BKN56D10YL

C

A


N94D10DKBL

C

B

A


N70D10RD

B

BODY BUILDER EOF

RD

TRAILER SOCKET (9734)

BN

BL

BK

YL

GN

WH

C

A

TRAILER SOCKET #1(9715B)

B

B

C

A

TRAILER SOCKET #2(9716B)

A

TRAILER SOCKET GND(9717B)

N68D10BNN94D10DKBL

N58D10BK

16JAN01PEC PRODUCTION RELEASE. A P54304U

Figure 89 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder

S082852


9.14. AIR SOLENOID 4–WAY PACK, P. 14

J59E

14G

Y

J59D

18G

Y

J59C

18G

Y

J59B

18G

Y

J59A

18G

Y

N59

H14

GY

N59

M18

GY

N59

L18

GY

N59

K18

GY

N59

J18

GY

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

AIR SOLENOID 4-WAY PACK

U00EDL2

P53778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

05JUL00 14AE08-52373

B C D E A

AIR SOLENOID4-PACK(9736)

B10DASH/CENTERCHASSIS(9700)

C1 C2 C5 C7

31SYSTEMCONTROLLER(4004)

24 22 30 ASYSTEMCONTROLLER(BLUE)(4008)

AIR

SO

LEN

OID

1

AIR

SO

LEN

OID

2

AIR

SO

LEN

OID

3

AIR

SO

LEN

OID

4

SO

LEN

OID

PO

WE

R

PEC 16JAN01 PRODUCTION RELEASE. A P54304U

11JAN02 REV 4004 LABEL IDENT. B 55043ZJKP

Figure 90 Air Solenoid 4–Way Pack

S082852


91

9.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEEDCONTROLLER, P. 15

Figure 91 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

S082852


9.16. HYD POWER PARK, P. 16

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

CHASSIS ACCESSORIES - HYD POWER PARK

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10JUL00 16AE08-52373

DIAGRAM NOT AVAILABLE


Figure 92 HYD Power Park

S082852


93

9.17. AIR SUSPENSION, P. 17

J13T14PK

J61-G18WH

J61

16G

Y

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

CHASSIS ACCESSORIES - AIR SUSPENSION

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10JUL00 17AE08-52373

GND(4006)5A

F1-D4

F1-C4

MINI FUSE BLOCK(4001)

F1-E4

AAIR SUSPENSIONDUMP(4098)

B


CH02_14

NOTE: 2ND AIR SUSPENSION SOLENOID IS IN AIR SOLENOID PACK SEE CH09_14 CH09_15


B

A

AIR SUSPENSIONDUMP VALVE* (9870)**(9871)

* ** * **

* 4 X 2 (9870-A N61A / 18 GY) (9870-B N61-GA / 18 GY)

** 6 X 4 (9871-A N61AA / 18 GY) (9871-B N61-GB / 18 GY)

11JAN02 ADDED NOTE,9870 & 9871. B 55043ZJKP

Figure 93 Air Suspension

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9.18. AUX. TRAILER, ACC CONTROLLED, P. 18

Figure 94 Aux. Trailer, Acc Controlled

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95

9.19. AUX. TRAILER, BTRY CONTROLLED, P. 19

Figure 95 Aux. Trailer, Btry Controlled

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9.20. LIFT AXLES (NON-STEERABLE), P. 20

Figure 96 Lift Axles (Non-Steerable)

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97

9.21. LIFT AXLES (STEERABLE), P. 21

Figure 97 Lift Axles (Non-Steerable)

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9.22. AIR ACTUATED PARK BRAKE, P. 22

N44-GB18WH

N44M18GY

J44L18GY

J44N

16G

Y

J44M18GY

N44N18GY

A92A

F18

TN

J44J18GY

J44k18GY

SPLICEPACK(8802)

F2-B2

D

C

B9

D

5A

B8


RELEASE NO. DATE

CHK

SHEET

REV DRAWN NAME

PART NO.


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOTTO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THENAVISTAR INTERNATIONAL TRANSPORTATION CORP.

CHAPTER 9

AIR ACTUATED PARK BRAKE

U00ARW2

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19SEP01 22AE08-52373

PASS THRU (4014)

A

B

DUMPSOLENOID

(4071)

PRESSURESWITCH(4070)

40

FUSE BLOCK(4001)

B

C

A

A16

SYSTEMCONTROLLER

(4004)

5A

FUSE BLOCK(4001)

F1-D1

SAAR(9777)

DASH/CHASSIS(9700)

TO LCT SHIFTERSEE CH10_1

AIR ACTUATED PARK BRAKEW/HYD CHASSIS

AUTO APPLYAIR ACTUATED PARK BRAKE

W/HYD CHASSIS

Figure 98 Air Actuated Park Brake

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99

9.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23

Figure 99 Antilock Brake System, WABCO Air

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9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24

Figure 100 Antilock Brake System, WABCO Air

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101

9.25. LIFT AXLES, WITH MULTIPLES FOR SS MODELS, P. 25

Figure 101 Lift Axles, With Multiples for SS Models

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9.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26

Figure 102 Fuel / Water Separator With 12VDC Fuel Preheater

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103

10. TRANSMISSIONS (CHAPTER 10)10.1. ALLISON LCT TRANSMISSION, P. 1

Figure 103 Allison LCT Transmission

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10.2. ALLISON MD TRANSMISSION, P. 2

J13S

14PK

J71HJ18OR

J71J18OR

J71H

18O

R

J71B18OR

J71#11318OR

GENERAL PURPOSE OUT 3F

H

L92#13610TN

5

31

GENERAL PURPOSE IN 1


REVERSE WARNING

C

L92#11418TN


L92#15518TN

BATTERY POWER

L92#12518TN

L92#16318TN

18

A

CLEANBATTFEED(7104F)


16


BATTERY POWER

FL92#16718TN

L92#16118TN

19

A

VIW A(7205)

SIGNAL RETURN

SIGNAL RETURN

GL92#11218TN

13

GENERAL PURPOSE IN 8A

VIW C(7206)

L92#11718TN

BATTERY GROUND

D

L92D16118TN

L92C14318TN

2

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 10

TRANSMISSION, ALLISON MD

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

24MAY00 02AE08-52374

B


17

GENERAL PURPOSE OUT 4

DGENERAL PURPOSE IN 3

E

L92#11818TN

30

BATTERY GROUND

GL92#10518TN

L92B14318TN



1

ECU "V" CONNGRAY (7202F)

L71#11318OR


B

4

SIGNAL RETURN

L92#14310TN

29

L92C13618TN


12GENERAL PURPOSE OUT 1

L92#15318TN


L92#13718TN

11

22

13

TRANS/DASH(4705)

L92C16118TN

L92B16118TN

L92B13618TN

32

6NEUTRAL START TO PDC

N14BB10RD

BATTERIES

N14AZ10RD

N92A10RD

10A

ABTRANS ECUFEED FUSE(9255)

B

ECMPOSITIVE(9261)

B

ECMNEGATIVE(9260)

N92-G10WH

N14-GA10WH

8687

30 87A

85

BACKUP LAMP RELAY(WTEC)(4002)

M1-D1

M1-F1M1-D2

M1-F2

10A

F1-B1 F1-A1

MINI FUSE BLOCK (4001)

W/RETARDER ONLY


GENERAL PURPOSE OUT 5 GENERAL PURPOSE OUT 5


L92#12318TN SEE CH10_03

SEE CH10_03

F1-E1


CH02_14BACKUP LAMPT/S SPLICE PACK(4810)


Figure 104 Allison MD Transmission

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105

10.3. ALLISON MD TRANSMISSION (CONT.), P. 3

Figure 105 Allison MD Transmission (Cont.)

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10.4. ALLISON MD TRANSMISSION (CONT.), P. 4

28

OIL LEVEL SENSOR INPUT

F SOLENOID, LOW

26

B

SOLENOID SUPPLY (A,D,J)

ENGINE SPEED SENSOR, LOW

6

D

31

9

WTRANSMISSION IDENTIFICATION

E SOLENOID, LOW

L

C SOLENOID, LOW

D SOLENOID, LOW

3

B

SOLENOID SUPPLY (C,G)

22

A

(7211)RETARDER TEMP SENSOR

TURBINE SPEED SENSOR, LOW

5

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 10

TRANSMISSION, ALLISON MD

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 04AE08-52374

C

SUMP TEMP SENSOR INPUT27

OUTPUT SPEED SENSOR, LOW

7

X

SOLENOID SUPPLY (F)

1

ECU "T" CONNBLUE (7203)

B

SOLENOID SUPPLY (B,E) 2

G

SENSOR POWER

C3 PRESSURE SWITCH INPUT

21

B

G SOLENOID, LOW

H SOLENOID, LOW

N SOLENOID, LOW

4

K

D SOLENOID, LOW

ENGINE SPEED SENSOR, HIGH

A

OUTPUT SPEED SENSOR (7605)

32

SOLENOID SUPPLY (A,D,J)

A

(7213) RETARDER SOLENOID

U

C3 PRESSURE SWITCH INPUT

E

C SOLENOID, LOW

A

(7212) RETARDER ACCUMULATOR SOLENOID

A SOLENOID, LOW

B SOLENOID, LOW

TURBINE SPEED SENSOR, HIGH

30

SUMP TEMP SENSOR INPUT

B

OIL LEVEL SENSOR INPUT

20

F

16OUTPUT SPEED SENSOR, HIGH

B

P

H SOLENOID SUPPLY (B,E)

19

N

TURBINE SPEED SENSOR, HIGH

G SOLENOID, LOW

13

14

E SOLENOID, LOW

F SOLENOID, LOW

A

ENGINE SPEED SENSOR (7603)

B SOLENOID, LOW17

M

23

ANALOG GROUND

TURBINE SPEED SENSOR, LOW

ANALOG GROUND

Y

GENERAL PURPOSE OUTPUT (-)

RETARDER TEMP SENSOR INPUT

25

SENSOR POWER

A

XMSN BLKHD(7200)

A SOLENOID, LOW

12

V

24

SOLENOID SUPPLY (F)

SOLENOID SUPPLY (C,G)

TRANSMISSION IDENTIFICATION

15

J

L92#10318TN

L48#15018GY

L92#12818TN

L92#12718TN

L92#16518TN

L92#10218TN

L92#12918TN

L92#16218TN

L47#13918GY

L92#10118TN

L31#14718TN

L92#12118TN

L92#10418TN

L92#19518TN

L92#13818TN

L47#14818GY

L92A14018TN

L92#10718TN

L92A12418TN

L92A14918TN

L92B13518TN

L92A13518TN

L92C13518TN

L92#13118TN

L92#12018TN

L92A11618TN

L92N11618TN

L92C11618TN

L48#14118GY

L92#13018TN

L92#11018TN

W/RETARDER ONLY


Figure 106 Allison MD Transmission (Cont.)

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107

10.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

Figure 107 Transmission, WTEC MD W/Auto Neutral

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10.6. EATON AUTOSHIFT TRANSMISSION, P. 6

J92Z

16TN

L47

18G

Y

L47A

18G

Y

L92A

A16

TN

L92A

B16

TN

L17C

18PK

L71A16OR

L7116OR

L14AW12RD

L11-GAM12WH

L5AX

(S)

20SH

LD

L5AX

(-)

20G

N

L5AX

(+)

20YL

L92A

D16

TN

L92A

E16

TN

L92Z

16TN

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 10

EATON AUTOSHIFT

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 06AE08-52374

6XMSN/DASH(4705) 34 5 10 129 1311 2120 1917 18

A2 E1B3B1 C3C1 E2D2A3 D1 D3A1AUTOSHIFTECM(7900)

C2B2 E3 F3F2F1A B

AUTOSHIFTECM POWER(7901)

A

TRANS BACK-UPLIGHT SWITCH(7502)

B

C

ENG/TRANSCONN(7800) B A

PO

WER

GN

D

SH

IFT

SELE

CTO

R

EP

L D

ATA

LIN

K (+

)

EP

L D

ATA

LIN

K (-

)

EP

L D

ATA

LIN

K S

HLD

SH

IFT

SELE

CTO

R

SH

IFT

SELE

CTO

R

SH

IFT

SELE

CTO

R

SH

IFT

SELE

CTO

R

SH

IFT

SELE

CTO

R

20G

N

20YL

J92A

B16

TN

J92A

D16

TN

J92A

E16

TN

J71A

18PK

20SH

LD

J11-

GAM

12W

H

J92A

A16

TN

J71

18LT

BL

J14A

W12

RD

J17C

18PK

J92A

C16

TNSE

E C

H10

_07

SEE

CH

10_0

7

SEE

CH

10_0

7

SEE

CH

10_0

7

SEE

CH

10_0

7

SEE

CH

10_0

7

SEE

CH

10_0

7

SEE

CH

10_0

7

SEE

CH

10_0

7

SEE

CH

10_0

7

TRANS SPEEDOSENSOR(7609)

AB

L92A

C16

TN

30A

F2-A4

F2-B4

GND(4006)

MAXIFUSEBLOCK(4000)

J14V12RDJ14F

8RD

10A

F1-A1

F1-B1

F1-E1J13S14PK


CH02_14

BACKUPSPLICEPACK(4810)


MINI FUSEBLOCK(4001)

MINI FUSEBLOCK(4001)

Figure 108 Eaton Autoshift Transmission

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109

10.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

Figure 109 Eaton Autoshift Transmission (Cont.)

10.8. EATON LIGHTNING TRANSMISSION, P. 8

Figure 110 Eaton Autoshift Transmission (Cont.)

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11. AIR CONDITIONING (CHAPTER 11)11.1. HVAC SYSTEMS, P. 1

Figure 111 HVAC Systems

S082852


111

11.2. AIR CONDITIONING (ONLY), P. 2

Figure 112 Air Conditioning (Only)

S082852


12. CONNECTOR COMPOSITES (CHAPTER 12)12.1. CONNECTOR COMPOSITES (10), (71), (72), (345), P. 1

DATE

DATE


NAME


RELEASE NO.

CHANGE

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THEINTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PART NO.

DRAWNCHK REV REFERENCE

SHEET

U00DAG9

CONNECTOR COMPOSITES - MATING VIEW SHOWN

28JUN00 0142/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12


AUXILLARY POWER (10)(LOCATED IN INSTRUMENT PANEL)

CONNECTOR - 1661197C1

B

A


B

A

CIGAR LIGHTER TYPE

TWO POST TYPE

LEFT TAIL LIGHT (71)(LOCATED AT TAIL LIGHTS)

RIGHT TAIL LIGHT (72)(LOCATED AT TAIL LIGHTS)

C

D

B

A

E

C

D

B

A

ECONNECTOR - 1661375C2 CONNECTOR - 1661375C2

BODY LOCK - 1661376C1 BODY LOCK - 1661376C1

PLUG - 0587579C1 PLUG - 0587579C1

STOP & TAIL LIGHT TO LIGHT

STOP & TAIL INTERCONNECT 1385 LG W/BACKUP ALARM

BA

(345)(LOCATED IN CAB)

CONNECTOR - 1661259C1BODY LOCK - 1661263C1

CAV CIR GAUGE COLOR TERMA A86M 14 LT GN 3534167C1B A86-GA 14 WH 3534167C1

CAV CIR GAUGE COLOR TERMA A86N 14 LT GN 3534167C1B A86-GB 14 WH 3534167C1

CAV CIR GAUGE COLOR TERMA A86M 14 LT GN 1661209C1B A86-GA 14 WH 1661209C1

CAV CIR GAUGE COLOR TERM SEALA S71C 14 LT BL 2033816C1 0589391C1B S68C 14 BN 2033816C1 0589391C1C S57B 14 LT GN 2033816C1 0589391C1D PLUG - - - -E S10-GC 14 WH 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA S71K 14 LT BL 2033816C1 0589391C1B S68C 14 BN 2033816C1 0589391C1C S57B 14 LT GN 2033816C1 0589391C1D PLUG - - - -E S10-GD 14 WH 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA S71C 14 LT BL 2033816C1 0589391C1B S68C 14 BN 2033816C1 0589391C1C S57B 14 LT GN 2033816C1 0589391C1D PLUG - - - -E S10-GC 14 WH 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERMA 58A 18 BN 1661261C1B 58-GA 18 WH 1661261C1

Figure 113 Connector Composites (10), (71), (72), (345)

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113

12.2. CONNECTOR COMPOSITES (420A), (420B), (520), (521), (522), (523), (524), P. 2

DATE

DATE


NAME


RELEASE NO.

CHANGE


PART NO.


SHEET

U00DAG9


31MAY00 0242/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12


SHIFT SELECTOR (420A)(LOCATED IN INSTRUMENT PANEL)


PLUG - 3518314C1

P

L

HR

U

W

BM

JV

F

S

N

D

GT

K

AE

CB

DC

A GH

EF

SHIFTER (420B)(LOCATED IN INSTRUMENT PANEL)


BODY LOCK - 3525873C1PLUG - 2025431C1

CLEARANCE LIGHT (520)(LOCATED IN ROOF OF CAB)





BA


BA

BODY LOCK - 1661263C1CONNECTOR - 1661259C1

BA


BA


BA


CAV CIR GAUGE COLOR TERMA A170 18 OR 3517243C1B A171 18 LT GN 3517243C1C A172 18 DK BL 3517243C1D A173 18 YL 3517243C1E A174 18 TN 3517243C1M A175 18 LT GN 3517243C1N A124 18 PK 3517243C1P A143D 18 GY 3517243C1R A136D 18 PK 3517243C1S A180 18 DK BL 3517243C1T A186 18 DK BL 3517243C1U A62L 18 DK BL 3517243C1V A188 18 DK BL 3517243C1

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B A62-GC 18 WH 1661875C1 1661872C1C A92VA 18 PK 1661875C1 1661872C1D 128D 18 YL 1661875C1 1661872C1E A123 18 PK 1661875C1 1661872C1F A110 18 YL 1661875C1 1661872C1G A92AF 18 TN 1661875C1 1661872C1H A92AG 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERMA 58B 18 BN 1661261C1B 58-GB 18 WH 1661261C1

CAV CIR GAUGE COLOR TERMA 58C 18 BN 1661261C1B 58-GC 18 WH 1661261C1

CAV CIR GAUGE COLOR TERMA 58D 18 BN 1661261C1B 58-GD 18 WH 1661261C1

CAV CIR GAUGE COLOR TERMA 58E 18 BN 1661261C1B 58-GE 18 WH 1661261C1

CAV CIR GAUGE COLOR TERMA 58F 18 BN 1661261C1B 58-GF 18 WH 1661261C1

Figure 114 Connector Composites (420A), (420B), (520), (521), (522), (523), (524)

S082852


12.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3

DATE

DATE


NAME


RELEASE NO.

CHANGE


PART NO.


SHEET

U00JXP9



P52778H AE08-52376

CHAPTER 12


F

K

CB

G

D

J

A

E

H

F

K

CB

G

D

J

A

E

H

PANEL LIGHT ADAPTER (1002)(LOCATED IN INSTRUMENT PANEL)


NOTE: A62L USED WITH WTEC TRANSMISSIONA62J USED WITH EATON AUTO SHIFT

F

K

CB

G

D

J

A

E

H

F

K

CB

G

D

J

A

E

H


GROUND ADAPTER (1003)(LOCATED IN INSTRUMENT PANEL)

NOTE: A62-GC USED WITH LCT TRANSMISSIONSA62-GD USED WITH WTEC TRANSMISSIONS

ETHER START (1010)(LOCATED IN INSTRUMENT PANEL)

2B

8

4

3

9

5B

1

6

7

10


CAV CIR GAUGE COLOR TERMA A62N 16 DK BL 1661209C1B A62L 18 DK BL 1661208C1B A62J 18 DK BL 1661208C1C A62P 18 LT BL 1661208C1D A62D 18 DK BL 1661208C1E A62R 18 DK BL 1661208C1F A21B 16 TN 1661209C1G A62F 18 DK BL 1661208C1H - - - -J - - - -K - - - -

CAV CIR GAUGE COLOR TERMA A11-GAL 12 WH 1661211C1B A11-GBA 18 WH 1661208C1C A62-GC 18 WH 1661208C1C A62-GD 18 WH 1661208C1D A23-GA 18 WH 1661208C1E A11-GDY 12 WH 1661211C1E A11-GDY 12 WH 1661211C1F A62-GF 18 WH 1661208C1G A21-G 16 WH 1661209C1H A41-G 18 WH 1661208C1J - - - -K - - - -

CAV CIR GAUGE COLOR TERM1 - - - -

2B A21C 16 TN 1661226C13 A21E 16 TN 1661226C14 - - - -

5B - - - -6 - - - -7 - - - -8 A21B 16 TN 1661226C19 - - - -

10 A21-G 16 WH 1661226C1

Figure 115 Connector Composites (1002), (1003), (1010)

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115

12.4. CONNECTOR COMPOSITE (1011), P. 4

DATE

DATE


NAME


RELEASE NO.

CHANGE


PART NO.


SHEET

U00DAG9



P52778H AE08-52376

CHAPTER 12


FUSE BLOCK #1 (1011)LOCATED IN INSTRUMENT PANEL

BODY LOCK - 3536085C1

A

D

12

H

G

3

E

4

F

C

J

BNOTE:

CIRCUIT NAMES DEGINATED WITH PARENTESES REPRESENTBUSS BARS


CAV CIR GAUGE COLOR TERMA1 A13CY 10 PK 3515516C1A2 (A13AJ) - - 3515516C1A2 A13CY 10 PK 3515516C1A3 A13AH 10 PK 3515516C1A4 A14AC 10 RD 3515518C1B1 A99E 18 VT 3515517C1B2 A28A 18 TN 3515517C1B3 A13AF 18 PK 3515517C1B4 A14G 18 RD 3515517C1C1 (A13CY) - - 3515516C1C2 (A13AJ) - - 3515516C1C3 (A13AH) - - 3515516C1C4 (A14AC) - - 3536298C1D1 A49E 18 GY 3536295C1D1 A49C 18 GY 3536295C1D2 A41B 18 GY 3515517C1D3 A13FF 18 PK 3515517C1D3 A13HB 16 PK 3536295C1D4 A14FF 18 RD 3515517C1E1 (A13CY) - - 3515516C1E2 A13AJ 10 PK 3515516C1E3 (A13AH) - - 3515516C1E3 A13AJ 10 PK 3515516C1E4 A62M 18 DK BL 3515517C1F1 A17H 18 PK 3515517C1F2 A75C 18 LT GN 3515517C1F3 A13B 18 PK 3515517C1F4 A62N 16 DK BL 3515517C1G1 A58F 16 BN 3515517C1G2 A14 10 RD 3515518C1G3 A14AB 10 RD 3515518C1G4 A14AE 10 RD 3515518C1H1 A58L 18 BN 3515517C1H1 A58S 18 BN 3515517C1H2 A86M 14 LT GN 3516158C1H3 A84 14 LT GN 3516158C1H4 A73C 12 LT GN 3516158C1

LOCATION CAVITY RATING PART NUMBER PART NUMBER DESCRIPTIONFUSE BREAKER

F13 A1, B1 5 AMPS 3534208C1 - ACCELERATORF9 C1, D1 5 AMPS 3534208C1 - OPTIONAL WARNING LIGHTSF5 E1, F1 5 AMPS 3534208C1 - CLUTCHF1 G1, H1 7.5 AMPS 3546109C1 3536177C1 MARKER LIGHTS

F14 A2, B2 5 AMPS 3534208C1 - INSTRUMENT CLUSTERF10 C2, D2 5 AMPS 3534208C1 - COMPASS / TEMPF6 E2, F2 5 AMPS 3534208C1 - HVAC CONTROLF2 G2, H2 20 AMPS 3534211C1 3536180C1 AUXILIARY POWER

F15 A3, B3 10 AMPS 3534209C1 3536178C1 SYSTEM CONTROLLERF11 C3, D3 5 AMPS 3534208C1 - HYDRAULIC PARK BRAKE/ENG DSPF7 E3, F3 5 AMPS 3534208C1\\\\6 - OWNER/OPERATORF3 G3, H3 15 AMPS 3534210C1 3536179C1 CIGAR LIGHTER

F16 A4, B4 15 AMPS 3534210C1 3536179C1 OWNEER / OPERATORF12 C4, D4 5 AMPS 3534208C1\\\\6 - OPTIONAL GAUGE PACK/DRIVER INFO CNTRF8 E4, F4 5 AMPS 3534208C1\\\\6 - OPTIONAL PANEL LIGHTSF4 G4, H4 30 AMPS 3534213C1 3536182C1 HVAC BLOWER

Figure 116 Connector Composite (1011)

S082852




NAMEREVCHK

DATE

DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9



P52778H AE08-52376

CHAPTER 12


P54634FBREV F23 & F17 AMPS.PEC 25JUN01



A

D

12

H

G

3

E

4

F

C

J

B

NOTE:




F23 A1, B1 10 AMPS 3546109C1 3536177C1 RADIOF21 C1, D1 5 AMPS 3534208C1 - POWER MIRRORS/BODY BLDRF19 E1, F1 5 AMPS 3534208C1 - SYSTEM CONTRLR/6 PACK SWITCHF17 G1, H1 5 AMPS 3534209C1 3536178C1 TRLR AUX/ROOF AUXF24 A2, B2 10 AMPS 3534209C1 3536178C1 DOME LIGHTS, RADIO MEMF22 C2, D2 5 AMPS 3534208C1 - HVAC CONTROLF20 E2, F2 5 AMPS 3534208C1 - KEY SW & DIAGNOSTICF18 G2, H2 15 AMPS 3534210C1 3536179C1 INSTRUMENT CLUSTERF25 A3, B3 10 AMPS 3534209C1 3536178C1 MIRROR HEAT RTF26 A4, B4 10 AMPS 3534209C1 3536178C1 MIRROR HEAT LT

CAV CIR GAUGE COLOR TERMA1 (A12B) - - 3536303C1A2 (A14AS) - - 3536303C1A3 A78M 16 LT GN 3515517C1A4 A78P 16 LT GN 3515517C1B1 A86F 16 LT GN 3515517C1B1 A86 18 LT GN 3536295C1B2 A86A 18 LT GN 3536295C1B2 A63D 18 DK BL 3536295C1B3 A78H 16 LT GN 3515517C1B4 A78J 16 LT GN 3515517C1C1 (A12B) - - 3536303C1C2 (A14AS) - - 3536303C1D1 A12M 18 LT BL 3515517C1D1 A78L 18 LT GN 3515517C1D2 A73B 16 LT GN 3515517C1D3 A11-GAD 16 WH 3536295C1D3 A11-GAF 16 WH 3536295C1D4 A14AT 10 RD 3515518C1E1 (A12B) - - 3536303C1E2 (A14AS) - - 3536303C1F1 A12N 18 LT BL 3536295C1F1 A12P 18 LT BL 3536295C1F2 A98 18 VT 3536295C1F2 A15 18 RD 3536295C1F3 A13AH 10 PK 3515518C1F4 A13AG 18 PK 3515517C1G1 A12B 10 LT BL 3536303C1G2 A14AS 10 RD 3515518C1G3 A11-GAF 16 WH 3515517C1G4 A14AV 10 RD 3515518C1H1 A86 18 LT GN 3515517C1H2 A28 18 TN 3515517C1H3 - - - -H4 - - - -J1 - - - -J2 - - - -J3 A12B 10 LT BL 3515518C1J4 A12 18 LT BL 3515517C1

CAVITY PART NUMBER RELAY DESCRIPTIOND3, D4, E3, F3, F4 3519350C1 IGNITIONG3, G4, H3, J3, J4 3519350C1 ACCESSORY


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CHAPTER 12


P54634FBREV F29 & F35.PEC 25JUN01



A

D

12

H

G

3

E

4

F

C

J

B

NOTE:




F32 A1, B1 10 AMPS 3534209C1 3536178C1 AUTO / AUTOSHIFTF29 E1, F1 5 AMPS 3546109C1 3536177C1 LIFT AXLEF27 G1, H1 30 AMPS 3534213C1 3536182C1 PWR WIN / LOCK DRVF33 A2, B2 10 AMPS 3534209C1 3536178C1 SNOW VALVEF30 E2, F2 10 AMPS 3534209C1 3536178C1 ETHER STARTF28 G2, H2 30 AMPS 3534213C1 3536182C1 PWR WIN / LOCK DRV TCF34 A3, B3 30 AMPS 3534213C1 3536182C1 PWR WIN / LOCK PASSF35 A4, B4 30 AMPS 3534213C1 3536182C1 PWR WIN / LOCK PASS TC

CAVITY PART NUMBER RELAY DESCRIPTIOND3, D4, E3, F3, F4 3519350C1 EATON AUTOSHIFTG3, G4, H3, J3, J4 3519350C1 IGNITION

CAV CIR GAUGE COLOR TERMA1 (A13FB) - - 3515516C1A2 (A13FA) - - 3515516C1A3 A14FK 10 RD 3515518C1A4 A14FL 10 RD 3515518C1B1 A13DE 16 PK 3536295C1B1 A92VA 18 PK 3515517C1B1 A92V 16 TN 3536295C1B2 A13DA 18 PK 3515517C1B3 A81A 12 LT GN 3516158C1B4 A81D 12 LT GN 3516158C1C1 (A13FB) - - 3515516C1C2 (A13FA) - - 3515516C1C2 A13FB 10 PK 3515516C1C3 - - - -C4 - - - -D3 A17-GB 16 WH 3515517C1D4 A13DE 16 PK 3515517C1E1 A13FB 10 PK 3515516C1E2 A13FA 10 PK 3515516C1E3 - - - -E4 - - - -F1 A28C 18 RD 3515517C1F2 A21C 16 TN 3515517C1F3 A17M 16 PK 3536295C1F3 A17Q 18 PK 3536295C1F4 A17N 16 PK 3515517C1G1 A14FG 10 RD 3515518C1G2 A14FH 10 RD 3515518C1G3 A11-GAM 16 WH 3536295C1G3 A11-GBA 18 WH 3536295C1G4 A14FJ 10 RD 3515518C1H1 A81B 12 LT GN 3516158C1H2 A81C 12 LT GN 3516158C1H3 - - - -H4 - - - -J1 - - - -J2 - - - -J3 A13FA 10 PK 3515518C1J4 A13DF 18 PK 3536295C1J4 A13DC 18 PK 3536295C1


S082852




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CHAPTER 12


P54634FBREV F38 & F43.PEC 25JUN01



A

D

12

H

G

3

E

4

F

C

J

B

NOTE:




F38 E1, F1 5 AMPS 3534208C1 - 2-WAY RADIOF36 G1, H1 10 AMPS 3534209C1 3536178C1 SAT COMM SYSF43 A2, B2 5 AMPS 3534212C1 3536181C1 AUX TRAILER SOCKETF37 G2, H2 10 AMPS 3534209C1 3536178C1 SAT COMM SYSF45 A4,B4 20 AMPS 3534211C1 3536180C1 ROOF AUX

CAVITY PART NUMBER RELAY DESCRIPTIOND3, D4, E3, F3, F4 3519350C1 ILLUMINATED AIR SHIELDG3, G4, H3, J3, J4 3519350C1 ROOF MTD ACCESS

CAV CIR GAUGE COLOR TERMA1 A13K 18 PK 3515517C1A2 A14FM 10 RD 3515518C1A3 - - - -A4 - - - -B1 A86P 18 LT GN 3515517C1B2 - - - -B3 - - - -B4 - - - -D1 - - - -D2 - - - -D3 A11-GAN 16 WH 3515517C1D4 A14FP 10 RD 3515518C1E1 (A13FD) - - 3536298C1E1 A13K 18 PK 3515517C1E2 (A14FN) - - 3536298C1E3 - - - -E4 - - - -F1 - - - -F2 A14HB 16 RD 3515517C1F3 - - - -F4 A13FD 18 PK 3536295C1F4 A13FE 18 PK 3536295C1G1 A13FD 18 PK 3536298C1G2 A14FN 10 RD 3536298C1G3 A11-GAM 16 WH 3536295C1G3 A11-GAN 16 WH 3536295C1G4 - - - -H1 - - - -H2 - - - -H3 - - - -H4 - - - -G1 - - - -G2 - - - -G3 - - - -G4 A14FR 10 RD 3515518C1J1 - - - -J2 - - - -J3 - - - -J4 A13DF 18 PK 3536295C1J4 A13FE 18 PK 3536295C1


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119

12.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), (1023M),(1025M), (1026M), P. 8


NAMEREVCHK

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P52778H AE08-52376

CHAPTER 12


P54634FBADDED CONN 1019-1026M.PEC 25JUN01

HORN SWITCH (1018)(LOCATED IN INSTRUMENT PANEL)


2B

8

4

3

9

5B

1

6

7

10

BC

A

LIFT AXLE CONTROLS

CONNECTOR - 1661889C1BODY BLOCK - 1661890C1

(1019M)

(1019F)

ABC

CONNECTOR - 1661891C1BODY BLOCK - 1661892C1

74

5B68

91

2B3

10

AXLE ENABLE SWITCH(1020M)


5

2

4 3 1

LIFT AXLE RELAY(1021M)


4

65B

3

1

10 8

2B

9 7

4

65B

3

1

10 8

2B

9 7

AXLE UP/DOWN SWITCH #1(1022M)






4

65B

3

1

10 8

2B

9 74

65B

3

1

10 8

2B

9 7

CONNECTOR - 3520850C1BODY LOCK - 0593387C1CONNECTOR - 3520850C1


CAV CIR GAUGE COLOR TERM1 - - - -

2B A85L 18 GY 1661224C13 A9M 18 GY 1661224C14 - - - -

5b - - - -6 - - - -7 - - - -8 A62R 18 DK BL 1661224C19 - - - -

10 A62-GF 18 WH 1661224C1

CAV CIR GAUGE COLOR TERMA A59H 18 BK 1661261C1B A59J 18 BK 1661261C1C A59-G 16 WH 1661261C1

CAV CIR GAUGE COLOR TERMA T59H 18 BK 1661262C1B T59J 18 BK 1661262C1C T59-G 18 WH 1661262C1

CAV CIR GAUGE COLOR TERM1 T59R 18 BK 1661224C1

2B T59H 18 BK 1661224C18 T59T 18 BK 1661224C1

10 T59-GA 18 WH 1661224C1

CAV CIR GAUGE COLOR LENGTH TERM1 T59J 18 BK 1659673C12 T59-GC 18 WH 1659673C134 T59K 18 BK 1661709C14 T59L 18 BK C75 1661709C15 T59L 18 BK C75 1661709C15 T59R 18 BK 1661709C1

CAV CIR GAUGE COLOR LENGTH TERM1 T59A 18 BK C75 3541250C11 T59MB 18 BK1 T59M 18 BK

2B T59S 18 BK 1661224C18 T59A 18 BK C75 1661224C1

10 T59-GB 18 WH 1661224C1

CAV CIR GAUGE COLOR LENGTH TERM1 T59B 18 BK C75 3541250C11 T59NB 18 BK 3541250C1

2B T59U 18 BK 1661224C18 T59B 18 BK C75 1661224C1

10 T59-GD 18 WH 1661224C1

CAV CIR GAUGE COLOR LENGTH TERM1 T59C 18 BK C75 3541250C11 T59PB 18 BK 3541250C1

2B T59V 18 BK 1661224C18 T59C 18 BK C75 1661224C1

10 T59-GE 18 WH 1661224C1

CAV CIR GAUGE COLOR LENGTH TERM1 T59D 18 BK C75 3541250C11 T59WB 18 BK 3541250C1

2B T59X 18 BK 1661224C18 T59D 18 BK C75 1661224C1

10 T59-GF 18 WH 1661224C1

Figure 120 Connector Composites (1018), (1019M), (1020M), (1021M), (1022M), (1023M), (1025M),(1026M)

S082852


12.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9


NAMEREVCHK

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CHAPTER 12


P54634FBADDED CONN 1027M-1102.PEC 25JUN01

CHASSIS CONN(LIFT AXLE)


(1027M) (1027F)

D CA B

CDA B


C

A

F



F

E


B


A

B




D

A


KEY SWITCH (1100)(LOCATED IN INSTRUMENT PANEL)

E

C

B


SWITCH PACK (1101)(LOCATED IN INSTRUMENT PANEL)

B

FUSE BLOCKS 3 & 4 IGN FEED (1102)(LOCATED IN INSTRUMENT PANEL)


A

BC

SWITCH PACK (1101A)(LOCATED IN INSTRUMENT PANEL)

D

D

A

CAV CIR GAUGE COLOR TERMA T59MB 18 BK 1661261C1B T59NB 18 BK 1661261C1C T59PB 18 BK 1661261C1D T59WB 18 BK 1661261C1

CAV CIR GAUGE COLOR TERMA T59MB 18 BK 1661262C1B T59NB 18 BK 1661262C1C T59PB 18 BK 1661262C1D T59WB 18 BK 1661262C1

CAV CIR GAUGE COLOR TERMA A11-GJ 18 WH 1661262C1B A12FC 18 LTBL 1661262C1C A62S 18 DK BL 1661262C1

CAV CIR GAUGE COLOR TERMA A15 18 RD 1661209C1B A17 18 PK 1661209C1C A12AB 18 LT BL 1661209C1D A13DH 18 PK 1661209C1

CAV CIR GAUGE COLOR TERMA A13DB 18 PK 1661261C1B - - - -

CAV CIR GAUGE COLOR TERMA A11-GDB 18 WH 1661261C1B A12P 18 LT BL 1661261C1C A62C 18 DK BL 1661261C1D A3E(+) 20 DK BL 3544254C1D A3J(+) 18 DK BL 1661261C1E A3F(-) 20 GY 3544254C1E A3K(-) 18 GY 1661261C1

CAV CIR GAUGE COLOR TERMA A13DC 18 PK 1661262C1B - - - -

Figure 121 Connector Composites (1027M, F), (1100), (1101A), (1101), (1102)

S082852


121

12.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10


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P54634FBADDED CONN 1104-1210.PEC 25JUN01

HVAC UNIT (1210)(LOCATED IN INSTRUMENT PANEL)

A

A

11

BC

CONNECTOR - 0872291R1TERMINAL - 0879630R1

D


B

1

DIODE ASSY - 0467404C91

A

25

C

4


9

B

6

HVAC CONTROL (1200)(LOCATED IN INSTRUMENT PANEL)

HYD BRAKE SWITCH (1104)(LOCATED IN INSTRUMENT PANEL)

8

H

3


B

G


(LOCATED ABOVE ACCELERATOR PEDAL)

B

10


DA


7

DIODE ASSEMBLY(1106)

12

FE


A

BASE HARNESS DIODE ASSY

CAV CIR GAUGE COLORA - - -B A12 18 LTBLB A12AB 18 LTBL

CAV CIR GAUGE COLOR TERMA1 A75C 18 LT GN 3522073C1A2 A73B 16 LT GN 3522073C1A3 - - - -A4 A77 20 LT GN 3534303C1A5 - - - -A6 - - - -A7 - - - -A8 - - - -A9 A75A 20 LT GN 3534303C1

A10 - - - -A11 A73D 16 LT GN 3522073C1A12 A62A 18 DK BL 3522073C1B1 A74 18 LT GN 3522073C1B2 A74A 18 LT GN 3522073C1B3 - - - -B4 - - - -B5 - - - -B6 A74-G 18 WH 3522073C1B7 - - - -B8 - - - -B9 A74B 18 LT GN 3522073C1

B10 A74C 18 LT GN 3522073C1B11 A74D 18 LT GN 3522073C1B12 A74E 18 LT GN 3522073C1

CAV CIR GAUGE COLOR TERMA A74B 18 LT GN 1661208C1B A74C 18 LT GN 1661208C1C A74D 18 LT GN 1661208C1D A74E 18 LT GN 1661208C1E A73C 12 LT GN 1661211C1F A73D 16 LT GN 1661209C1G A73-G 12 WH 1661211C1H - - - -

CAV CIR GAUGE COLOR TERMA A44K 16 GY 1661261C1B A44F 16 GY 1661261C1C A44H 16 GY 1661261C1D A44J 16 GY 1661261C1


S082852


12.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1500), (1510), P. 11


NAMEREVCHK

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DATE



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CHAPTER 12



E

D

E

6

9

A

11

D


F

A

H


B

12

RADIO CONN #2 (1301)(LOCATED IN INSTRUMENT PANEL)

BRAKE MONITOR MODULE(1400)(LOCATED IN INSTRUMENT PANEL)

A

FBC

17

1

BD

10


E

CE

5


A

7

RADIO CONN #1 (1300)(LOCATED IN INSTRUMENT PANEL)

B


A

K

HYD PARK BRAKE CONTROL (1402)(LOCATED IN INSTRUMENT PANEL)

10

D

E

1

D

3

CONNECTOR - 3553404C1BODY LOCK - 3553460C1PLUG - 3527276C1

C

F

CONNECTOR - 1661201C1W/CLOCK, NOT RADIO

F

8

F

9

G

C

C

6

OPTIONAL GAUGE PACK (1510)(LOCATED IN INSTRUMENT PANEL)

2

1

B

4

CLUSTER (1500)(LOCATED IN INSTRUMENT PANEL)

7

CONNECTOR - 1661200C1W/CLOCK, NOT RADIO

12

J

CAV CIR GAUGE COLOR TERMA A86A 18 LT GN 1661212C1D A86 18 LTGN 1661212C1

CAV CIR GAUGE COLOR TERM1 A14HB 16 RD 3518963C12 A44K 16 GY 3518963C13 A44H 16 GY 3518963C14 A13HB 16 PK 3518963C15 A44J 16 GY 3518963C16 A11-GBC 16 WH 3518963C1

CAV CIR GAUGE COLOR TERMA A86-G 18 WH 1661208C1F A62E 18 DKBL 1661208C1

CAV CIR GAUGE COLOR TERM1 A62 18 DKBL 2018639C12 A62-G 18 WH 2018639C13 A28 18 TN 2018639C14 A5AL(+) 20 YL 2018639C15 A5AM(-) 20 GN 2018639C17 A28-G 18 WH 2018639C18 A28A 18 TN 2018639C19 A50 20 YL 2018639C1

CAV CIR GAUGE COLOR TERMA A86-G 18 WH 1661212C1B A86B 18 LT GN 1661212C1C A86D 18 LT GN 1661212C1D A86E 18 LT GN 1661212C1E A86C 18 LT GN 1661212C1F A62E 18 DK BL 1661212C1

CAV CIR GAUGE COLOR TERM1 A14FF 18 RD 2018639C12 A12FC 18 LTBL 2018639C13 A11-GJ 18 WH 2018639C14 A62S 18 DKBL 2018639C15 A5C(+) 20 YL 2018639C16 A5C(-) 20 GN 2018639C1

CAV CIR GAUGE COLOR TERMA A90N 18 GY 3507202C1C A90P 18 GY 3507202C1D A90-GA 18 WH 3507202C1F A90M 18 GY 3507202C1G A90L 18 GY 3507202C1H A90L 18 GY 3507202C1

CAV CIR GAUGE COLOR TERMA A86A 18 LT GN 1661208C1B A86H 18 LT GN 1661208C1C A86K 18 LT GN 1661208C1D A86 18 LT GN 1661208C1E A86L 18 LT GN 1661208C1F A86J 18 LT GN 1661208C1

Figure 123 Connector Composites (1300), (1301), (1400), (1402), (1500), (1510)

S082852


123

12.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12


NAMEREVCHK

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CHAPTER 12

REVISED DRWG SHEET. B P54634FPEC 25JUN0155043ZCADDED CONN 1553-1650.PEC 15JAN02

DRIVERS SIDE COURTESY LIGHT (1553)(LOCATED IN INSTRUMENT PANEL)

CONNECTOR: 3544198C1BODY LOCK: 3544199C1

OPT. WARNINGLIGHT CONN

WARNING LIGHT CONN(1555)

PASSENGER SIDE COURTESY LIGHT CONN.(1554F)


CONNECTOR: 3548934C1BODY LOCK: 3548943C1SEAL: 3535936C1 (18 AWG)SEAL: 3535937C1 (14 AWG)

SYSTEM CONTROLLER(1600)

CONNECTOR ASSY: 3533832C1CONNECTOR: 3533834C1RETAINER: 3533833C1SEAL: 3533835C1CPA: 3533836C1STRAIN RELIEF: 3533832C1PLUG: 3518314C1TERMINAL: 3517243C1 (20 AWG)

CONNECTOR: 3538798C1



DIAGNOSTICCONN

(1650)ELECT SYSTEM CONTROLLER

(LOC. CAB)(1601)

HGFED

CBA

H

EFG

ABCD

118

1936

CB

G

A D

E F H

A BC

DE

FG H

J

CAV CIR GAUGE COLOR TERMA A63N 18 DK BL 3544200C1B A11-GDW 18 WH 3544200C1

CAV CIR GAUGE COLOR TERMB A11-GAH 14 WH 3535931C1C A63E 18 DK BL 3535930C1G A78 14 LT GN 3535931C1H A58F 16 GN 3535930C1

CAV CIR GAUGE COLOR1 A11-GAB 20 WH2 A12N 18 LT BL3 A9H 20 GY4 128D 18 YL5 A85C 20 GY7 A77 20 LT GN8 A75A 20 LT GN9 A90P 18 GY

10 A96 20 VT12 A13AF 18 PK13 A85B 20 GY14 A50 20 YL15 A40 20 GY16 A40A 20 GY17 A96A 20 VT18 A57A 20 OR19 A56A 20 OR20 A52A 20 YL21 A102A 20 YL22 A82 20 GY23 A82A 20 GY24 A82B 20 GY25 A63A 18 DK BL27 A6H 20 GY28 A87A 20 GY29 A3E(+) 20 DK BL30 A3F(-) 20 GY32 A44BB 20 GY33 A70C 20 RD34 A5AN(+) 20 YL35 A5AP(-) 20 GN

CAV CIR GAUGE COLOR TERMA A23F 18 TN 1661208C1C A28C 18 RD 1661208C1F A28B 18 WH 1661208C1H A23M 18 TN 1661208C1

CAV CIR GAUGE COLOR TERMB A49E 18 GY 1661208C1D A49C 18 GY 1661208C1E A49D 18 GY 1661208C1G A49F 18 GY 1661208C1

CAV CIR GAUGE COLOR TERMA A63P 18 DK BL 3544200C1B A11-GDV 18 WH 3544200C1

CAV CIR GAUGE COLOR TERMA A98-G 18 WH 1651968C1B A98-G 18 VT 1651968C1C A5AE(+) 20 YL 1651968C1D A5AF(-) 20 GN 1651968C1F A3S(+) 18 DK BL 1651968C1G A3S(-) 18 GY 1651968C1

Figure 124 Connector Composites (1553), (1554F), (1555), (1600), (1601), (1650)

S082852


12.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13


NAMEREVCHK

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CHAPTER 12



61

7

9 45

2

A

9

53

4

GAUGE HARNESS

CAB/DCM(1800)

B

1

C

3

DCM HARNESS

A

43

SHIFTER HARNESS

110

A

7

CAB HARNESS

1

4

2

5

6

B

5

1

22D

6

IP HARNESS

B

129

11C

1

2 10


9

3

DRIVETRAIN J1939 EATON AUTOSHIFT(1652)

4

A

DRIVETRAIN J1939 AUTO HVAC(1658)

24

3

CONNECTOR: 3553651C1BODY LOCK: 3544872C1CONN CLIP: 3545905C1(1805A)TERMINAL: 3544886C1 (18 AWG)

5

A

4

B

5

3

IP HARNESS

A

6

5

12

6

11 7 C

CONNECTOR: 3553649C1BODY LOCK: 3553650C1150 SERIES TERMINAL: 3544883C1 (20 AWG) 3544884C1 (18 AWG)280 SERIES TERMINAL: 3544875C1 (20 AWG) 3544876C1 (18 AWG)

76

A

3


4

8

A

82

B

CONNECTOR: 1661259C1BODY LOCK: 1661263C1TERMINAL: 3534481C1 (20 AWG)

7

DRIVETRAIN J1939 TERM. RESISTOR(1657M)

8

DRIVETRAIN J1939 OPT. GAUGES(1659)

3

C11C


2

8

5

D


6

8

16

7

7

A

7

B

12

CONNECTOR: 1667741C1BODY LOCK: 1667771C1DIODE ASSY: 0467404C1

11

B

10

D

10812

8

BB

8A

B 1

D

CAV CIR GAUGE COLOR TERMA A5BE(+) 20 YL 3544254C1B A5BF(-) 20 GN 3544254C1

CAV CIR GAUGE COLOR TERMA A5BJ(+) 20 YL 3544254C1B A5BK(-) 20 GN 3544254C1

CAV CIR GAUGE COLOR NOTESA1 B56A 18 OR A2 B57A 18 OR A3 B11-GAA 18 WH A4 B9V 18 GY A5 B87A 18 GY A7 B52A 18 YL A8 B102A 18 YL B1 B82B 18 GY

B10 B85B 18 GY B11 B85C 18 GY B12 B96 18 VT B2 B40A 18 GY B3 B6H 18 GY B4 B97Y 18 VT B5 B99U 18 VT B6 B40G 18 GY DCM W/HYD BRAKESB6 B40G 18 GY W/HYD BRAKESB6 B99W 18 VT DCM W/AIR BRAKESB7 B44BB 18 GY B9 B70C 18 RD C1 B82A 18 GY

C10 B97Q 18 VT C11 B96A 18 VT C12 B40 18 GY C2 B40F 18 GY C4 B99V 18 VT C5 B97P 18 VT C6 B99E 18 VT C9 B82 18 GY D7 B17J 18 PK D8 B17H 18 PK

CAV CIR GAUGE COLORA A5AV(+) 20 YLB A5AV(-) 20 GN

CAV CIR GAUGE COLOR TERM SEALA A5AG(+) 20 YL 1661875C1 1661872C1C A5AH(-) 20 GN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERMA A5C(+) 20 YL 3534481C1B A5C(-) 20 GN 3534481C1

CAV CIR GAUGE COLOR NOTESA1 A56A 20 OR A2 A57A 20 OR A3 A11-GAA 18 WH 280 SERIES TERTMINALA4 A9V 18 GY 280 SERIES TERMINALA5 A87C 20 GY 280 SERIES TERMINALA7 A52A 20 YL A8 A102A 20 YL B1 A82B 20 GY

B10 A85B 20 GY B11 A85C 20 GY B11 A85K 18 GY B12 A96 20 VT B2 A40A 20 GY B3 A6H 20 GY B4 A97Y 18 VT B5 A99U 18 VT B6 A99W 18 VT B7 A44BB 20 GY B9 A70C 20 RD C1 A82A 20 GY

C10 A97Q 18 VT C11 A96A 20 VT C12 A40 20 GY C2 A40F 18 GY C4 A99V 18 VT C5 A97P 18 VT C6 A99E 18 VT C9 A82 20 GY D7 A17J 18 PK D8 A17H 18 PK

CAV CIR GAUGE COLORA A5AV(+) 20 YLB A5AV(-) 20 GN

Figure 125 Connector Composites (1652), (1657M), (1658), (1659), (1800)

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125

12.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812),(1813), (1814), (1815), P. 14


NAMEREVCHK

DATE

DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DLCK



P52778H AE08-52376

CHAPTER 12



CONNECTOR: 1687790C1TERMINAL: 1651943C1(18 AWG)

CONNECTOR: 3539212C1TERMINAL: 3539213C1 (18 AWG)

D

A

SECONDARY AIR TRANSDUCER(1812)

BAP SENSOR(1808)

B

12

B

D

F

AB

A

B

CLOCKSPRING(1809)

D



6 CC

1

C

A

TURN SIGNAL SWITCH(1810)

E

PARK BRAKE(1813)

CONNECTOR: 1661777C1BODY LOCK: 1661873C1SEAL: 1661872C1TERMINAL: 1661875C1 (18 AWG)

STOP LIGHT(1814)



B

PARK BRAKE(1815)


CLUTCH SWITCH(1807)

A

B

C

3

B

C

1


ACCELERATOR PEDAL(1804)


PRIMARY AIR TRANSDUCER(1811)

D

7

B

A

A

2

C

A

CAV CIR GAUGE COLORC B44BB 18 GYD B9VD 18 GY

CAV CIR GAUGE COLORA B9VE 18 GYB B6HA 18 GYC B40A 18 GY

CAV CIR GAUGE COLORA B17J 18 PKB B17H 18 PKC B96A 18 VTD B9VB 18 GY

CAV CIR GAUGE COLORA WHITE 18 WHB BLACK 18 BK

CAV CIR GAUGE COLORA B99V 18 VTB B97AD 18 VTC B97AF 18 VTD B99U 18 VTE B99W 18 VTF B99E 18 VT

CAV CIR GAUGE COLOR1 B56A 18 OR2 B57A 18 OR3 B52A 18 YL4 B102A 18 YL5 B82B 18 GY6 B11-GAA 18 WH7 B9S 18 GY8 B82 18 GY

11 B82A 18 GY12 B87A 18 GY

CAV CIR GAUGE COLOR1 B97AE 18 VT2 B97AH 18 VT3 B97Q 18 VT

CAV CIR GAUGE COLORA B9R 18 GYB B96 18 VTC B85C 18 GYD B85B 18 GY

CAV CIR GAUGE COLORA B70C 18 RDB B9VF 18 GY

CAV CIR GAUGE COLORA B9VC 18 GYB B6HB 18 GYC B40 18 GY

Figure 126 Connector Composites (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814),(1815)

S082852


12.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861),(1901M), (1915), P. 15


NAMEREVCHK

DATE

DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DLCK


25AUG00 1542/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12



3

7

SHIFTER (1828)(LOCATED IN INSTRUMENT PANEL)

A

B

PTC BODY BUILDER DCM BATT FEED(1820)

STOP LIGHT #2(1824)

GH

8

C

4


5B

CIGAR LIGHTER PWR SOURCE(1860)

AIR APPLICATIONTRANSDUCER

(1822)

1


A


CONNECTOR: 0872291R1TERMINAL: (W/2 POST PWR): 0879633R1TERMINAL: (W/LTR PWR): 0188396R1

10

D

B


EF

AUX ROOF LOAD SWITCH CONN(1915)

7

8

A

2B

B

TWO POST POWER SOURCE(1861)

5B

STOP LIGHT #1(1823)

CONNECTOR: 1661777C1SEAL: 1661872C1TERMINAL: 1661875C1 (18 AWG)

A

6

10

CONNECTOR: 1661777C1SEAL: 1661872C1TERMINAL: 1661875C1 (18 AWG)

IP HARNESS

1

SNOW VALVE SWITCH CONN(1901M)

D

2B4

9

C

B

C

9

A

BDASH HARNESS

B


6

C

CONNECTOR: 3525872C1BODY LOCK: 3525873C1PLUG: 2025431C1

A

3

D


CAV CIR GAUGE COLORA A86-GA 14 WHB A86M 14 LT GN

CAV CIR GAUGE COLORA P14 8 RD

CAV CIR GAUGE COLOR TERM2B A12X 14 LT BL 1661227C13 A12Y 14 LT BL 1661227C13 A12V 14 LT BL 1661227C17 A12V 14 LT BL 1661227C18 A62U 18 DK BL 1661224C19 A12-GA 18 WH 1661224C1

CAV CIR GAUGE COLORA J14MM 8 RD

CAV CIR GAUGE COLORA A86N 14 LT GNB A86-GB 14 WH

CAV CIR GAUGE COLORC B70CB 18 ORD B9VH 18 GY

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B A62-GC 18 WH 1661875C1 1661872C1C A92VA 18 PK 1661875C1 1661872C1D 128D 18 YL 1661875C1 1661872C1E A123 18 PK 1661875C1 1661872C1F A110 18 YL 1661875C1 1661872C1G A92AF 18 TN 1661875C1 1661872C1H A92AG 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLORC B70CA 18 ORD B9VG 18 GY

CAV CIR GAUGE COLOR1 A23M 18 TN3 A23J 18 TN4 A23L 18 TN6 A23K 18 TN7 A23H 18 TN8 A62P 18 LT BL

2B A13DA 18 PK5B A23-GA 18 WH

CAV CIR GAUGE COLORA B9VF 18 GYB B6HC 18 GYC B40F 18 GY

Figure 127 Connector Composites (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915)

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127

12.16. CONNECTOR COMPOSITES (1916), (1917M, F), (1918), (1920), (2000), (2002M),(2003M), (2004M), (2005M), P. 16


NAMEREVCHK

DATE

DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DLCK



P52778H AE08-52376

CHAPTER 12


P54634FBADDED CONN 1916-2005M.PEC 25JUN01


8

23

1

9

3

13


RIGHT MARKER(2005M)

ROOF IP CONNECTION(2000)

14

6

C


10

B

12

D

B

B

2

A

7

4

11

4

7

A

9

A

1211


DITIGAL CLOCK(1920)

A

1311


12

56

78

A

1413


8

AIR SEAT(1918)

A


LEFT MARKER(2003M)

B

9

MID MARKER(2004M)

10

LEFT CLEARANCE(2002M)

14

15


BB

10

5

2

4 3 1

LIFT AXLE RELAY(1916)


A A

REVERSE CONN

CONNECTOR - 0188395R1 CONNECTOR - 0188393R1

(1917M) (1917F)

CAV CIR GAUGE COLOR TERM NOTE1 A86C 18 LT GN 3544692C1 2 A63-GA 20 WH 3544692C1 3 A63A 18 DK BL 3544692C1 4 A86E 18 LT GN 3544692C1 5 A86D 18 LT GN 3544692C1 6 A63M 18 DK BL 3544692C1 W/08WPJ6 A63E 18 DK BL 3544692C1 N/08WPJ9 A58L 18 BN 3544692C1

10 A63D 18 DK BL 3544692C1 11 A11-GF 16 WH 3544694C1 12 A86F 16 LT GN 3544694C1 13 A86B 18 LT GN 3544694C1 14 A9L 18 GY 3544692C1

CAV CIR GAUGE COLORA D58L 18 BNB D58-GD 18 WH

CAV CIR GAUGE COLOR TERMA A86A 18 LTGN 1661261C1B A86-G 18 WH 1661261C1C A86 18 LTGN 1661261C1D A62E 18 DKBL 1661261C1

CAV CIR GAUGE COLORA RD 14 RDB WH 14 WH

CAV CIR GAUGE COLORA D58M 18 BNB D58-GE 18 WH

CAV CIR GAUGE COLORA D58P 18 BNB D58-GH 18 WH

CAV CIR GAUGE COLORA D58N 18 BNB D58-GF 18 WH

CAV CIR GAUGE COLOR TERM1 D86C 18 LT GN 3544691C12 D63-GA 18 WH 3544691C13 D63A 18 DK BL 3544691C14 D86E 18 LT GN 3544691C15 D86D 18 LT GN 3544691C16 D63E 18 DK BL 3544691C19 D58H 18 BN 3544691C1

10 D63D 18 DK BL 3544691C111 D11-GF 16 WH 3544693C112 D86F 16 LT GN 3544693C113 D86B 18 LT GN 3544693C114 D63-GD 18 WH 3544691C1

CAV CIR GAUGE COLOR TERMA T71P 18 BK 0879630R1

CAV CIR GAUGE COLOR TERMA N71N 18 BK 024117R1

CAV CIR GAUGE COLOR TERM1 T59K 18 BK 1659673C12 T59-GM 18 WH 1659673C13 T59KA 18 BK 1659673C15 T71P 18 BK 1659673C1

Figure 128 Connector Composites (1916), (1917M, F), (1918), (1920), (2000), (2002M), (2003M),(2004M), (2005M)

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12.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F),(2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M),(2302M), (2303M), P. 17


NAMEREVCHK

DATE

DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DLCK



P52778H AE08-52376

CHAPTER 12


P54634FBADDED 2006M-2303M.PEC 25JUN01

RIGHTCLEARANCE

(2006M)

A

CONNECTOR: 3554818C1BODY LOCK: 3554821C1TERMINAL : 3534167C1 (14 AWG)

A

B


AA

IP/AUX ROOFCONNECTION

(2021M)


AUX ROOF/IPCONNECTION

(2021F)

BB


SUNSHADE(2007F)

B

B

A

REAR DOMELIGHT

(2115M)




B A

A

A


H

B A

C

BC

A


A


CB RADIOPOWER

(2303M)

CONNECTOR: 3515762C1BODY LOCK: 3515764C1-2TERMINAL: 1661261C1(18 AWG) CONNECTOR: 1661197C1

TERMINAL: 1661212C1 (16 AWG)

B

B

CONNECTOR: 3535769C1BODY LOCK; 3535770C1

RIGHT CREW DOORDOME SWITCH

(2113M)

RIGHT DOORDOME SWITCH

(2111M)

LEFT CREW DOORDOME SWITCH

(2114M)DOME LAMP

(2116M)

AB

RIGHT REARSPEAKER(2301M)

A

B

AUX ROOF/IPCONNECTION

(2022F)

G

E

B


C

DOME/READING LIGHTCOMPASS/TEMP UNIT

(2117M)

LEFT DOORDOME SWITCH

(2112M)


B

B


IP/AUX ROOFCONNECTION

(2022M)

A

B A

DF

A

LEFT REARSPEAKER(2302M)

CAV CIR GAUGE COLORA D58T 18 BNB D58-GL 18 WH

CAV CIR GAUGE COLORA A12U 14 LT BLB A12-GB 14 WH

CAV CIR GAUGE COLORA D58R 18 BNB D58-GJ 18 WH

CAV CIR GAUGE COLORA D58W 14 BNB D58-GW 14 WH

CAV CIR GAUGE COLOR NOTESA D63H 18 DK BL A D63A 18 DK BL PTCB D9D 18 GY B D9L 18 GY PTC

CAV CIR GAUGE COLORA D63B 18 DK BLB D9N 18 GY

CAV CIR GAUGE COLORA D63K 18 DK BLB D9Y 18 GY

CAV CIR GAUGE COLORA C41-G 18 WHB C63-GE 18 WHC C63D 18 DK BLD C41B 18 GYE C62F 18 DK BLF C63E 18 DK BLG C41 18 GYH C41A 18 GY

CAV CIR GAUGE COLORA BK 18 BKB WH 18 WH

CAV CIR GAUGE COLORA A58AD 18 BNB A11-GHF 18 WH

CAV CIR GAUGE COLOR NOTESA C63D 18 DK BL B C63-GE 18 WH W/DUAL CBB C11-GF 16 WH W/O CBC C63E 18 DK BL

CAV CIR GAUGE COLOR TERMA D86D 18 LT GN 1661261C1B D86E 18 LT GN 1661261C1

CAV CIR GAUGE COLORA D86B 18 LT GNB D86C 18 LT GN

CAV CIR GAUGE COLORA D63J 18 DK BLB D9W 18 GY

CAV CIR GAUGE COLORA D63L 18 DK BLB D63-GH 18 WHC D63K 18 DK BL

CAV CIR GAUGE COLORA C86F 16 LT GNB C86-GF 16 WH

Figure 129 Connector Composites (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M),(2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M)

S082852


129

12.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F),(2502F), (2502M), (2503F, M), (2600F, M), P. 18


NAMEREVCHK

DATE

DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9



P52778H AE08-52376

CHAPTER 12


P54634FBADDED 2304M-2600M.PEC 25JUN01

RIGHT CONSOLESPEAKER(2304M)

AA

CB RADIO/CONSOLECB ANTENNA

(2306M)

B

LEFT CONSOLESPEAKER(2305M)

B



CONNECTOR: 3554596C91TERMINAL: ASSEMBLY

4

8

CONSOLE/ROOF STANDARD(2502M)

A

CONSOLE/MIRRORCB ANTENNA

(2308F)

9

CONNECTOR: 3550638C1C1TERMINAL: 3544881C1(12 AWG)TERMINAL: 3544880C1(18 AWG)

C

(2503F)1 4

5

C

7

CONSOLE/IPPREMIUM

9

B

D

(2600M)

510

C

CONNECTOR: 3554596C9XTERMINAL: ASSEMBLY

D

2

(2600F)

F B

10

2

68

A

A

3


1

(2503M)

B

C

DA E

CONSOLE/ROOF STANDARD(2502F)


6

ROOF/IPCREW DOOR

B

CONSOLE/MIRRORCB ANTENNA

(2307F)

3

CONNECTOR: 3554596C9YTERMINAL: ASSEMBLY

F

D

CONNECTOR: 3550639C1C1TERMINAL: 3544877C1(12 AWG)TERMINAL: 3544876C1(18 AWG)

E

7

CONNECTOR: 2036584C1BODY LOCKS: 1661263C1(2 REQD)TERMINAL: 1661261C1(16,18 AWG)


CAV CIR GAUGE COLOR1 [L-CB] 4 BK1 [R-CB] 4 BK

CAV CIR GAUGE COLORA C86K 18 LT GNB C86L 18 LT GN

CAV CIR GAUGE COLORA C86H 18 LT GNB C86J 18 LT GN

CAV CIR GAUGE COLOR TERMA C86F 16 LT GN 1661262C1B C11-GF 16 WH 1661262C1C C63D 18 DK BL 1661262C1D C63E 18 DK BL 1661262C1

CAV CIR GAUGE COLOR NOTESA D86F 18 LT GN B D11-GF 16 WH C D63D 18 DK BL STANDARD CABC D63J 18 DK BL EXTENDED CABC D63N 18 DK BL TRAVEL CREW CABD D63E 18 DK BL STANDARD CABD D63C 18 DK BL EXT & TRAVEL CREW CAB

CAV CIR GAUGE COLORA A81C 12 LT GNB A3Y(+) 18 DK BLC A81D 12 LT GND A81-GB 12 WHE A3Z(-) 18 GYF A81-GC 12 WH

CAV CIR GAUGE COLOR1 [R-CB] 4 BK

CAV CIR GAUGE COLOR1 [L-CB] 4 BK

CAV CIR GAUGE COLORA D14B 12 RDB D3A(+) 18 BKC D14A 12 RDD D11-GA 12 WHE D3A(-) 18 BKF D11-GB 12 WH

CAV CIR GAUGE COLOR1 C41-G 18 WH2 C41B 18 GY3 C62F 18 DK BL4 C41 18 GY6 C86L 18 LT GN7 C86J 18 LT GN8 C86H 18 LT GN9 C86K 18 LT GN

10 C41A 18 GY

CAV CIR GAUGE COLOR1 A41-G 18 WH2 A41B 18 GY3 A62F 18 DK BL4 A41 18 GY6 A86L 18 LT GN7 A86J 18 LT GN8 A86H 18 LT GN9 A86K 18 LT GN

10 A41A 18 GY

Figure 130 Connector Composites (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M),(2503F, M), (2600F, M)

S082852


12.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19


NAMEREVCHK

DATE

DATE

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.


PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9


28JUN00 19

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

ADDED 2601M-3203M. B P54634F25JUN01PEC

55043ZCREV 3000M & 3003.PEC 15JAN02

B B

D

E

LEFT CREWDOOR POD

(2601F)

CONNECTOR: 1661201C1TERMINAL: 3534167C1 (12 AWG)TERMINAL: 1661212C1 (18 AWG)

F

C

A

A

C


F

(2601M)

D

E

D

CONNECTOR: 3540612C1TERMINAL: 1661261C1 (16,18 AWG)

B

C


CREW W/PODWINDOW MOTOR

(3002M)


D

B

DOOR I/P MIRROR(3000F)

B

(2602F)

FRONT DOORWINDOW MOTOR

(3100M)

E

DOOR/IPDOOR POD

A

J

DOOR PODLOAD

(3201M)

E

B

D C

A

FD

C

DOOR LOCK(3203M)

(2602M)

B

C

B

A

A

C

RIGHT CREWDOOR POD

F

C

D

B

CONNECTOR: 3540612C1TERMINAL: 1661261C1 (16,18 AWG)

B


(3200M)

G


E

D

D

C

(3200F)

A

H


E

DOOR POD SIGNAL(3202)

G

K

F

F

A


PASSENGER DOORMIRROR CONN

(3003)


B

CONNECTOR: 3540613C1BODY LOCK: 3540615C1TERMINAL: 3534481C1 (20 AWG)TERMINAL: 1661262C1 (16 AWG)

F

A

A

A

BA

CONNECTOR: 3540565C1BODY LOCK: 3540617C1SEAL(18 AWG):1661872C1SEAL(12 AWG):2025427C1TERMINAL: 1661875C1 (18 AWG)TERMINAL: 2031531C1 (12 AWG)

F


E

DRIVER DOORMIRROR CONN

(3000M)

E

KJHGD

CBA

E F

D

KJHG

CBA

E F

CAV CIR GAUGE COLORA T3BB(+) 18 DK BLB T3AA(-) 18 GYC T81E 12 LT GND T81-GD 12 WHE T8A 18 WHF T8B 18 WH

CAV CIR GAUGE COLORA D3B(+) 18 BKB D3B(-) 18 BKC D14B 12 RDD D11-GBB 12 WHF D8B 18 WH

CAV CIR GAUGE COLORA E3W(+) 18 DKBLB E3X(-) 18 GYC E81B 12 LTGND E81-GA 12 WH

CAV CIR GAUGE COLORA A78D 18 LTGNB A78E 18 LTGNC A78F 18 LTGND A78H 16 LTGNE A62D 18 DKBLF A58U 18 BNG A78L 18 LTGNH A78-GD 16 WHJ A78-GE 16 WH

CAV CIR GAUGE COLORA T83C 12 LTGNB T83F 12 LTGN

CAV CIR GAUGE COLORA A78D 18 LTGNB A78E 18 LTGNC A78F 18 LTGND A78J 16 LTGNE A58T 18 BNH A78-GB 16 WHJ A78-GC 16 WH

CAV CIR GAUGE COLORA D3C(+) 18 BKB D3C(-) 18 BKC D14A 12 RDD D11-GAA 12 WHE D8A 18 WH

CAV CIR GAUGE COLORA E81A 14 LTGNB E81E 14 LTGN

CAV CIR GAUGE COLORA E78D 20 LTGNB E78E 20 LTGNC E78F 20 LTGND E78H 16 LTGNE E62A 20 LTBLF E58A 16 BNG E14DLB 20 RDH E11-GDK 16 WHJ E11-GDU 16 WH

CAV CIR GAUGE COLORC E3X(-) 18 GYD E3W(+) 18 DKBLE E81-GA 12 WHG E81B 12 LTGN

CAV CIR GAUGE COLORA E83E 14 LTGNB E83A 14 LTGNC E81A 14 LTGND E81E 14 LTGN

CAV CIR GAUGE COLORA E83A 14 LTGNB E83E 14 LTGN

CAV CIR GAUGE COLORA A3W(+) 18 DKBLB A3X(-) 18 GYC A81B 12 LTGND A81-GA 12 WH

CAV CIR GAUGE COLORA T3BB(+) 18 DK BLB T3AA(-) 18 GYC T81E 12 LT GND T81-GD 12 WHE T8A 18 WHF T8B 18 WH

Figure 131 Connector Composites (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M),(3200F, M), (3201M), (3202), (3203M)

S082852


131

12.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20


NAMEREVCHK

DATE

DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9



P52778H AE08-52376

CHAPTER 12


P54634FBADDED 3204M-4000.PEC 25JUN01

BD C

(3204F)

BD


FE

DOOR/IPDOOR POD

F

(3204M)


EA

C A D

6

1B

(LOCATED IN POWER DISTRIBUTION CENTER)

CONNECTOR - 3545997C1LOCK - 3515520C1BOLT - 22728R1WASHER - 178474NUT - 9413992

DE

CONNECTOR: 1661200C1BODY LOCK: 3540617C1SEAL(18 AWG): 1661872C1SEAL(12 AWG): 2025427C1TERMINAL: 2031531C1 (12 AWG)TERMINAL: 1661875C1 (18 AWG)

5A

B

3

6


DOOR PODLOAD

(3210M)


4 53

2

B

1

G

CA

C A

DOOR LOCK(3211M)

F

MAXI-FUSE BLOCK (4000)

DOOR PODSIGNAL(3209)

4

B

A

2

CAV CIR GAUGE COLORA E3W(+) 18 DKBLB E3X(-) 18 GYC E81B 14 LTGND E81-GA 14 WH

CAV CIR GAUGE COLORA A3N(+) 18 DKBLB A3P(-) 18 GYC A81A 12 LTGND A81-G 12 WH

CAV CIR GAUGE COLORA T83F 12 LTGNB T83C 12 LTGNC T81C 12 LTGND T81F 12 LTGN

CAV CIR GAUGE COLORA T81C 12 LTGNB T81F 12 LTGN

CAV CIR GAUGE COLOR TERMA1 A2 J14MM 8 RD 3516157C1A3 J14B 8 RD 3516157C1A4 J14A 8 RD 3516157C1A5 J17D 10 PK 3515522C1A6

STUD J14N 8 RD 0373759C2STUD J14F 8 RD 0373759C2STUD J14H 4 RD 2015885C1

LOCATION FUSE PART NUMBER DESCRIPTIONA2-B2 60 AMP 3525615C1 PTC BODY BUILDERA3-B3 60 AMP 3525615C1 SYSTEM CONTROLLER #1A4-B4 60 AMP 3525615C1 SYSTEM CONTROLLER #2A5-B5 40 AMP 3544204C1 STARTER SOLENOID

CAV CIR GAUGE COLORA T8A 18 WHB T8B 18 WHC T3AA(-) 18 GYD T3BB(+) 18 DKBLE T81-GD 12 WHG T81E 12 LTGN

Figure 132 Connector Composites (3204M, F), (3209), (3210M), (3211M), (4000)

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P54634FBADDED 4001.PEC 25JUN01

A

3

J

CONNECTOR ASSY - 3545599C91LOCK - 3536085C1

G

MINI-FUSE BLOCKS (4001)

D F

E

H

3

4

EH

G

F1

F2

C

2


J

A

4

B D

1

2

C

B

MINI-FUSE BLOCKS (4001)

1

F

LOCATION FUSE PART NUMBER DESCRIPTION LOCATION FUSE PART NUMBER DESCRIPTIONF1-A1&B1 10 AMP 3534209C1 BACK UP LAMPS F2-A1&B1 30 AMP 3534213C1 TRAILER STOP LAMPSF1-C1&D1 - - - F2-C1&D1 5 AMP 3534208C1 HYDRAMAX SENSEF1-E1&F1 5 AMP 3534208C1 ENGINE IGN F2-E1&F1 20 AMP 3534211C1 TRAILER/BODY TAIL LAMPSF1-G1&H1 10 AMP 3534209C1 FAN SOLENOID F2-G1&H1 20 AMP 3534211C1 TRAILER/BODY MARKER LAMPSF1-G1&H1 5 AMP 3534208C1 FAN CLUTCH F2-A2&B2 30 AMP 3534213C1 TRAILER ABSF1-A2&B2 5 AMP 3534208C1 EXHAUST BRAKE F2-C2&D2 - - -F1-C2&D2 5 AMP 3534208C1 WASHER PUMP F2-E2&F2 15 AMP 3534210C1 TRAILER RIGHT TURNSF1-E2&F2 - - - F2-G2&H2 15 AMP 3534210C1 TRAILER LEFT TURNSF1-G2&H2 10 AMP 3534209C1 XMSN IGN/NEUTRAL F2-A3&B3 25 AMP 3534212C1 TRAILER AUX/BODY BUILDER ACCF1-A3&B3 5 AMP 3534208C1 HYD ABS ECU IGN F2-A3&B3 20 AMP 3534212C1 BODY BUILDER ACCF1-C3&D3 10 AMP 3534209C1 IGNITION F2-C3&D3 5 AMP 3534208C1 PAM MODULEF1-E3&F3 20 AMP 3534211C1 AIR DRYER/DRAIN VALVE F2-E3&F3 5 AMP 3534208C1 REMOTE POWER MODULESF1-G3&H3 15 AMP 3534210C1 BODY BUILDER STOP LAMPS F2-G3&H3 20 AMP 3534211C1 FUEL HEATERF1-A4&B4 10 AMP 3534209C1 FUEL TRANSFER PUMP F2-A4&B4 30 AMP 3534213C1 AUTOSHIFT XMSNF1-C4&D4 5 AMP 3534208C1 AIR SUSPENSION F2-C4&D4 - - -F1-E4&F4 5 AMP 3534208C1 AUTO NEUTRAL F2-E4&F4 30 AMP 3534213C1 AIR ABS ECU F1-G4&H4 5 AMP 3534208C1 V8 ENGINE ECM F2-E4&F4 30 AMP 3534213C1 HYD ABS MODULATOR

F2-G4&H4 25 AMP 3534212C1 HYD ABS ECU BATTF2-A3&B3 20 AMP 3534211C1 BODY BUILDER ACCESSORY

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERMF1-A1 (J13S) 3536304C1 F2-A1 J70SA 10 OR 3515518C1F1-A2 (J13W) 3536304C1 F2-A1 J70SB 12 OR 3516158C1F1-A3 (J13E) 3536301C1 F2-A2 (J14T) 3536303C1F1-A4 (J13T) 3536301C1 F2-A3 (J14M) 3536303C1F1-B1 J71HJ 18 OR 3515517C1 F2-A4 J14V 12 RD 3516158C1F1-B1 J71 18 LT BL 3515517C1 F2-B1 J70A 10 OR 3515518C1F1-B1 J71 18 OR 3515517C1 F2-B2 J94UA 12 GY 3516158C1F1-B2 J24C 18 GY 3515517C1 F2-B3 J72 12 OR 3516158C1F1-B3 J94HE 18 GY 3536295C1 F2-B3 J14BB 14 RD 3516158C1F1-B3 J94HD 18 GY 3536295C1 F2-B4 J14AW 12 RD 3516158C1F1-B4 J37C 18 TN 3515517C1 F2-C1 J90HA 12 GY 3516158C1F1-C1 (J13S) 3536304C1 F2-C2 (J14T) 3536303C1F1-C2 (J13W) 3536304C1 F2-C3 (J14M) 3536303C1F1-C3 (J13E) 3536301C1 F2-D1 J90H 18 GY 3515517C1F1-C4 (J13T) 3536301C1 F2-D3 J26D 18 TN 3515517C1F1-D2 J87K 18 GY 3515517C1 F2-E1 J68E 12 BN 3516158C1F1-D3 J13X 18 PK 3515517C1 F2-E2 J14T 10 RD 3536303C1F1-D4 J61 18 GY 3515517C1 F2-E3 J14M 10 RD 3536303C1F1-E1 J13S 14 PK 3536304C1 F2-E4 J14J 10 RD 3536298C1F1-E2 J13W 14 PK 3536304C1 F2-F1 J68BB 16 BN 3536295C1F1-E3 J13E 14 PK 3536301C1 F2-F1 J68BB 14 BN 3516158C1F1-E4 J13T 14 PK 3536301C1 F2-F1 J68F 12 BN 3516158C1F1-F1 J97U 18 VT 3515517C1 F2-F1 J68F 16 BN 3536295C1F1-F1 J97UA 18 VT 3515517C1 F2-F2 J57T 12 OR 3516158C1F1-F3 J39A 16 GY 3536295C1 F2-F3 J14W 16 RD 3515517C1F1-F3 J39B 16 GY 3536295C1 F2-F3 J14W 16 RD 3536295C1F1-F4 J92J 18 TN 3515517C1 F2-F3 J14X 16 RD 3515517C1F1-G1 (J13S) 3536304C1 F2-F3 J14X 16 RD 3536295C1F1-G2 (J13W) 3536304C1 F2-F4 J94HC 14 GY 3516158C1F1-G3 J70BA 14 OR 3516158C1 F2-F4 J94A 12 GY 3516158C1F1-G3 J70BS 14 OR 3516158C1 F2-G1 J58E 12 BN 3516158C1F1-G4 J97HA 18 VT 3515517C1 F2-G2 (J14T) 3536303C1F1-H1 J23FS 18 TN 3515517C1 F2-G3 (J14M) 3536303C1F1-H1 J23Z 18 TN 3536295C1 F2-G4 (J14J) 3536298C1F1-H2 J92#146 18 TN 3515517C1 F2-H1 J58BB 14 BN 3516158C1F1-H2 J13M 18 PK 3515517C1 F2-H1 J58F 12 BN 3516158C1F1-H3 J70BB 14 OR 3516158C1 F2-H1 J58F 16 BN 3536295C1F1-H4 J97HB 18 VT 3515517C1 F2-H1 J58BB 16 BN 3536295C1

F2-H2 J56T 12 OR 3516158C1F2-H3 J19 16 GY 3515517C1F2-H4 J94H 14 GY 3516158C1


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4014 WAS AMP 44-WAY. B P54561L

ADDED 4002. C P54634F

PEC 20APR01

PEC 25JUN01

C

3

G

D

H

E

C J

MICRO RELAY BLOCKS (4002)

3

2

JB

G

H

E

M2

2

A

A

D F

1


CONNECTOR ASSY - 3545598C91LOCK - 3536085C1MICRO RELAY - 3519350C1PLUG - 3555642C1

F

M1

1

B4

4

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERMM1-C4 (J23Z) - - 3536300C1 M2-C4 J56H 16 OR 3515517C1M1-A4 J23Z 18 TN 3536300C1 M2-C4 J56K 16 OR 3515517C1M1-A3 J23A 18 TN 3515517C1 M2-A4 J56T 12 OR 3516158C1M1-B3 J23 18 TN 3515517C1 M2-C3 J56C 12 OR 3516158C1M1-C4 J24C 18 GY 3536300C1 M2-A3 J56-GH 18 WH 3515517C1M1-A4 (J24C) - - 3536300C1 M2-B4 PLUG - - -M1-C3 J24B 18 GY 3515517C1 M2-F2 J94HEA 18 GY 3536295C1M1-A3 J24A 18 GY 3515517C1 M2-F2 J94HE 18 GY 3536295C1M1-B4 PLUG - - - M2-D2 J94-GHE 18 WH 3515517C1M1-D1 J71#113 18 OR 3515517C1 M2-E1 J94HR 18 GY 3515517C1M1-D2 J71J 18 OR 3515517C1 M2-D1 J94HJ 18 GY 3515517C1M1-F1 J71B 18 OR 3515517C1 M2-E2 PLUG - - -M1-F2 J71H 18 OR 3515517C1 M2-F2 J64AB 16 YL 3536295C1M1-E2 PLUG - - - M2-F2 J64C 16 YL 3536295C1M1-F4 J92HM4 18 TN 3536295C1 M2-D2 J53LO 14 YL 3516158C1M1-D4 J17 18 PK 3515517C1 M2-E1 J53B 14 YL 3516158C1M1-F3 J17SA 18 PK 3515517C1 M2-F1 J64LO 14 YL 3516158C1M1-D3 J17-GR1 18 PK 3515517C1 M2-D1 J64-GA 18 WH 3536295C1M1-E4 PLUG - - - M2-D1 J64-G 18 WH 3536295C1M1-J4 J13AS 18 PK 3515517C1 M2-E2 PLUG - - -M1-G4 J19A 16 GY 3515517C1 M2-F4 J57H 16 OR 3515517C1M1-G4 J19E 16 GY 3536295C1 M2-F4 J57K 16 OR 3515517C1M1-J3 J19 16 GY 3515517C1 M2-D4 J57T 12 OR 3516158C1M1-G3 J19-G 18 WH 3515517C1 M2-F3 J57C 12 OR 3516158C1M1-H4 PLUG - - - M2-D3 J57-GH 18 WH 3515517C1M2-A1 J92A114 18 TN 3515517C1 M2-E4 PLUG - - -M2-A2 J17BC 18 PK 3515517C1 M2-J2 J94HV 18 GY 3515517C1M2-B1 J92HM5 18 TN 3515517C1 M2-G2 J94HH 18 GY 3515517C1M2-C1 J92J 18 TN 3536295C1 M2-J1 J94HEA 18 GY 3515517C1M2-C1 J92JA 18 TN 3536295C1 M2-G1 J94-GHF 18 WH 3515517C1M2-C2 J92JA 18 TN 3536295C1 M2-H2 PLUG - - -M2-B2 PLUG - - - M2-J2 J64C 16 YL 3515517C1

M2-G2 J52HI 14 YL 3516158C1M2-H1 J52B 14 YL 3516158C1M2-J1 J64HI 14 YL 3516158C1M2-G1 J64-GA 18 WH 3515517C1M2-H2 PLUG - - -M2-G3 J92-GJ 18 WH 3515517C1M2-G4 J92APA 18 TN 3515517C1M2-H3 J17BD 18 PK 3515517C1M2-J4 J92AY 18 TN 3515517C1M2-H4 PLUG - - -

LOCATION DESCRIPTIONM1-A3,M1-C4 EXHAUST BRAKEM1-A3,M1-C4 FAN CLUTCHM1-D1,M1-F2 BACK UP LAMPS W/WTEC XMSNM1-D3,M1-F4 CRANK ENABLE W/AUTONEUTRALM1-G3,M1-J4 FUEL HEATERM2-A1,M2-C2 NEUTRAL W/WTEC AUTONEUTRALM2-A3,M2-C4 TRAILER LEFT TURNSM2-D1,M2-F2 HYD ABS WARN LAMPM2-D1,M2-F2 AUX HEADLIGHT LO BEAMM2-D3,M2-F4 TRAILER RIGHT TURNSM2-G1,M2-J2 HYD ABS EVENTM2-G1,M2-J2 AUX HEADLIGHT HI BEAMM2-G6,M2-H4 AUTO NEUTRAL LAMP


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32

4

5

R6

1R11


2

4

1

4

5

3

2

5

8

R1 1

1

2

5

5

1

3

8

35

49

3

3

1

1 R4

6

2

71

2

R3

R107

4

5

1

5

1

5

4

R9

2

R12

ISO & POWER RELAYS (4003)

2

4

3

7

5

R2

2

4

R8

1

5

9

2

4

4

6

2

3 3

1

3

9

2

CONNECTOR ASSY - 3545600C91LOCK - 3536093C1ISO RELAY - 2012557C1

3

R5

3

6

5

4 48

R7

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERMR1-1 J82HLP 16 GY 1661226C1 R9-1 J14D 10 RD 1661227C1R1-2 J82RP 18 GY 1661224C1 R9-5 J13C 18 PK 1661224C1R1-3 J82P 16 GY 1661226C1 R9-4 J13CW 10 PK 1661227C1R1-4 J82HL 16 GY 1661226C1 R9-2 J11-GD 18 WH 1661224C1R1-5 J82FB 18 GY 1661224C1 R10-1 J94HC 14 GY 1661226C1R2-1 J82HLP 16 GY 1661226C1 R10-5 J94HX 18 GY 1661224C1R2-2 J82RH 18 GY 1661224C1 R10-4 J94HS 12 GY 1661227C1R2-3 J82L 16 GY 1661226C1 R10-2 J94-GHD 18 WH 1661224C1R2-4 J82H 16 GY 1661226C1 R10-1 J94A 12 GY 1661227C1R2-5 J82FA 18 GY 1661224C1 R10-5 J94AZ 18 PK 1661224C1R3-2 J11-GBR 18 WH 1661224C1 R10-4 J94AY 12 GY 1661227C1R3-1 J14BB 14 RD 1661226C1 R10-2 J94-GAD 18 WH 1661224C1R3-5 J12BA 18 LT BL 1661224C1 R11-1 J97AA 12 VT 1661228C1R3-4 J12BB 14 LT BL 1661226C1 R11-1 J97AAA 14 VT 1661228C1R3-2 J72-G 18 WH 1661224C1 R11-5 J97AAA 14 VT 1661226C1R3-1 J72 12 OR 1661227C1 R11-4 J97W 10 VT 1661227C1R3-5 J72B 18 OR 1661224C1 R11-2 J97T 18 VT 1661224C1R3-4 J72A 12 OR 1661227C1 R11-1 J97HA 18 VT 1661224C1R5-1 J94UA 12 GY 1661227C1 R11-5 J97JA 18 VT 1661224C1R5-5 J13AV 18 PK 1661224C1 R11-4 J97H 18 VT 1661224C1R5-4 J94BC 10 GY 1661227C1 R11-2 J97J 18 VT 1661224C1R5-2 J11-GW 18 WH 1661224C1 R12-1 J17D 10 PK 1661227C1R6-1 J14R 10 RD 1661227C1 R12-5 J17 18 PK 1661224C1R6-5 J14RA 18 RD 1661224C1 R12-4 J17E 10 PK 1661227C1R6-4 J58E 12 BN 1661228C1 R12-2 J17S 18 PK 1661224C1R6-4 J68E 12 BN 1661228C1 R12-1 J17D 10 PK 1661227C1R6-2 J58B 18 GY 1661224C1 R12-5 J17SA 18 PK 1661224C1R7-1 J14S 10 RD 1661227C1 R12-4 J17E 10 PK 1661227C1R7-5 J14SA 18 RD 1661224C1 R12-2 J17S 18 PK 1661224C1R7-4 J70SA 10 OR 1661227C1R7-4 J70BS 14 OR 1661228C1R7-4 J70SB 12 OR 1661228C1R7-4 J70BA 14 OR 1661226C1R7-2 J70C 18 GY 1661224C1R8-1 J97TC 10 VT 1661227C1R8-5 J97LB 18 VT 1661224C1R8-4 J97TA 10 VT 1661227C1R8-2 J97LA 18 VT 1661224C1

LOCATION DESCRIPTIONR1 WIPER POWERR2 WIPER HI-LOWR3 BODY BUILDER ACCR3 TRAILER AUXR5 TRAILER ABSR6 TRAILER/BODY TAIL & MARKERSR7 TRAILER/BODY STOP LAMPSR8 V8 ENGINE IDMR9 PRIMARY IGNITION

R10 HYD ABS MOD PUMPR10 AIR ABS ECUR11 I6 ENGINE ECMR11 V8 ENGINE ECMR12 STARTERR12 STARTER W/AUTONEUTRAL


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CHAPTER 12


P54634FBADDED 4004-4010.PEC 25JUN01

EA


3618

H

SYSTEM CONTROLLERPOWER FEED #1 (4010)

CONNECTOR - 3548933C1LOCK - 3548943C1PLUG - 3535938C1

1


GF

(LOCATED ON EXTERIOR DASH PANEL LEFT SIDE)

CB


SYSTEM CONTROLLERPOWER FEED #2 (4009)

CONNECTOR - 3533834C1BACKSHELL - 3533832C1CPA - 3533836C1RETAINER - 3533833C1COVER - 3533834C1SEAL - 3533835C1PLUG - 3518314C1

G

(LOCATED NEAR EXTERIOR DASH PANEL LEFT SIDE)

D


(LOCATED NEAR EXTERIOR DASH PANEL LEFT SIDE)

H

D

SYSTEM CONTROLLER BROWN (4007)

E


BA

19

C


SYSTEM CONTROLLER BLUE (4008)

F

CAV CIR GAUGE COLOR TERMA J14B 8 RD 3517818C1

CAV CIR GAUGE COLOR TERMA J14A 8 RD 3517439C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA J64AB 16 YL 3535930C1 3535936C1 W/AUX HEADLIGHTSA J64A 12 BN 3534163C1 3548945C1 W/FOG LIGHTSB J57AA 16 OR 3535930C1 3535936C1C J56AA 16 OR 3535930C1 3535936C1D J53A 14 YL 3535931C1 3535937C1 N/AUX HEADLIGHTSD J53LO 14 YL 3535931C1 3535937C1 W/AUX HEADLIGHTSE J85AA 16 GY 3535930C1 3535936C1F J65 16 OR 3535930C1 3535936C1G J52HI 14 YL 3535931C1 3535937C1 W/AUX HEADLIGHTSG J52A 14 YL 3535931C1 3535937C1 N/AUX HEADLIGHTSH J58A 14 BN 3535931C1 3535937C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA J59F 16 GY 3535930C1 3535936C1 W/SOLENOID 7-PACKA J59E 14 GY 3535931C1 3535937C1 W/SOLENOID 4-PACKB J57J 16 OR 3535930C1 3535936C1C J56J 16 OR 3535930C1 3535936C1D PLUG - - - -E PLUG - - - -F J82F 16 GY 3535930C1 3535936C1G J77B 16 LT GN 3535930C1 3535936C1H PLUG - - - -

CAV CIR GAUGE COLOR TERM NOTES CAV CIR GAUGE COLOR TERM1 J32A 18 TN 3517243C1 19 J92DL 18 TN 3517243C12 J32 18 TN 3517243C1 W/AXLE TEMP 20 J82RH 18 GY 3517243C13 J31 18 TN 3517243C1 21 J70C 18 GY 3517243C14 J36B 18 TN 3517243C1 22 J59C 18 GY 3517243C15 J36A 18 TN 3517243C1 23 J94HP 18 GY 3517243C16 J77A 20 LT GN 3517243C1 24 J59B 18 GY 3517243C17 J77D 20 LT GN 3517243C1 25 PLUG - - -8 J77C 20 LT GN 3517243C1 26 J9A 18 GY 3517243C19 PLUG - - - 27 J6A 18 GY 3517243C1

10 PLUG - - - 28 J90J 18 GY 3517243C111 J19D 18 GY 3517243C1 29 J82RP 18 GY 3517243C112 J87C 18 GY 3517243C1 30 J59D 18 GY 3517243C113 J94HH 18 GY 3517243C1 W/HYD ABS 31 J59A 18 GY 3517243C113 J40F 18 GY 3517243C1 W/AIR APP GAUGE 32 J37D 18 TN 3517243C114 J19B 18 GY 3517243C1 33 PLUG - - -15 J17BA 18 PK 3517243C1 W/WTEC AUTONEUTRAL 34 J5M(+) 20 YL 3517243C115 J92C123 18 TN 3517243C1 W/WTEC,N/AUTONEUTRAL 35 J5M(-) 20 GN 3517243C116 PLUG - - - 36 J5M(S) 20 NONE 3517243C117 J58B 18 GY 3517243C118 J93 18 TN 3517243C1 W/2SPD AXLE&MAN XMSN

Figure 136 Connector Composites (4004), (4007), (4008), (4009), (4010)

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P54634FBADDED 4014 OUTSIDE.PEC 25JUN01

(LOCATED ON DASH PANEL LEFT SIDE)

4

25

39

45

44

18

CONNECTOR ASSY - 3566554C91COVER - 3566555C1WAFER - 3566572C1

17

OUTSIDE

24

32

PASS THROUGH AT DASH (4014)

1

31

5

10

3848

11

CAV CIR GAUGE COLOR TERM NOTES1 J99V 18 VT 3566558C12 J97Y 18 VT 3566558C13 J40FA 18 GY 3566558C14 J99U 18 VT 3566558C15 J97P 18 VT 3566558C16 J1 18 LT BL 3566558C17 J97QA 18 VT 3566558C1 W/V8 ENGINE7 J97Q 18 VT 3566558C1 W/I6 ENGINE8 J17 18 PK 3566558C19 J3A(+) 18 DK BL 3566558C1

10 J3A(-) 18 GY 3566558C111 (+) 20 YL 3566558C1 N/AIR ABS12 (-) 20 GN 3566558C1 N/AIR ABS13 (S) 20 NONE 3566558C1 N/AIR ABS14 - - - -15 J13C 18 PK 3566558C116 J72B 18 OR 3566558C1 W/AUX SOCKET16 J12BA 18 LT BL 3566558C1 W/BODY BUILDER17 J40F 18 GY 3566558C1 W/AIR BRAKES18 J17J 18 PK 3566558C119 J90H 18 GY 3566558C1 W/HYD BRAKES19 J49A 18 GY 3566558C1 W/DIFF LOCK20 J90E 18 GY 3566558C1 W/HYD BRAKES20 J49B 18 GY 3566558C1 W/TANDEM DIFF LOCK21 J14HC 16 RD 3567154C122 J74 18 LT GN 3566558C123 J74A 18 LT GN 3566558C124 J23F 18 TN 3566558C1 W/SNOW VALVE24 J92APA 18 TN 3566558C1 W/AUTONEUTRAL25 J23H 18 TN 3566558C126 J23J 18 TN 3566558C127 J23K 18 TN 3566558C128 J14-GD 16 WH 3567154C129 J21E 18 TN 3566558C130 J87B 18 GY 3566558C131 J23L 18 TN 3566558C132 - - - -33 J92D143 18 TN 3566558C1 W/WTEC XMSN33 J17C 18 PK 3566558C1 W/EATON XMSN34 J41A 18 GY 3566558C135 J41 18 GY 3566558C136 J92#173 18 TN 3566558C1 W/WTEC XMSN36 J5AX(+) 20 YL 3566558C1 W/EATON XMSN37 J92#128 18 TN 3566558C1 W/LCT XMSN37 J92#180 18 TN 3566558C1 W/WTEC XMSN37 J5AX(-) 20 GN 3566558C1 W/EATON XMSN38 J92#110 18 TN 3566558C1 W/LCT XMSN38 J92#124 18 TN 3566558C1 W/WTEC XMSN38 J5AX(S) 20 NONE 3566558C1 W/EATON XMSN39 J92#175 18 TN 3566558C1 W/WTEC XMSN39 J92AC 16 TN 3566558C1 W/EATON XMSN40 J92#174 18 TN 3566558C1 W/WTEC XMSN40 J92AD 16 TN 3566558C1 W/EATON XMSN41 J92AE 16 TN 3566558C1 W/EATON XMSN41 J92D136 18 TN 3566558C1 W/WTEC XMSN42 J92#172 18 TN 3566558C1 W/WTEC XMSN42 J92Z 16 TN 3566558C1 W/EATON XMSN43 J92#171 18 TN 3566558C1 W/WTEC XMSN43 J92AA 16 TN 3566558C1 W/EATON XMSN44 J92#170 18 OR 3566558C1 W/WTEC XMSN44 J92AB 16 TN 3566558C1 W/EATON XMSN45 - - - -46 - - - -47 - - - -48 - - - -


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PIN 29.

55043ZADDED PIN 48 & REV CPEC 15JAN02

45

1

44

25

11

(LOCATED ON DASH PANEL LEFT SIDE)

18

32

17

5

31

48

PASS THROUGH AT DASH (4014)

4

CONNECTOR - 3566553C1GASKET - 3566556C1JAM NUT - 3566557C1

24

10

38

INSIDE

39

CAV CIR GAUGE COLOR TERM NOTES1 A99V 18 VT 3566559C12 A97Y 18 VT 3566559C13 A99W 18 VT 3566559C1 W/CUM OR DD ENG OR W/AUX AIR4 A99U 18 VT 3566559C1 N/CAT ENG5 A97P 18 VT 3566559C16 - - - -7 A97Q 18 VT 3566559C1 W/I6 OR V8 ENG7 A99E 18 VT NOT USED8 A17 18 PK 3566559C19 A3A(+) 18 DKBL 3566559C1 N/EATON XMSN9 A3B(-) 18 DKBL 3566559C1 W/EATON XMSN

10 A3A(-) 18 GY 3566559C1 N/EATON XMSN10 A3B(-) 18 GY 3566559C1 W/EATON XMSN11 A5B(+) 20 YL 3566559C112 A5B(-) 20 GN 3566559C113 - - - -14 - - - -15 A13C 18 PK 3566559C116 A12M 18 LTBL 3566559C1 W/BODY LIGHTING16 A14HD 16 RD 3566559C1 W/AUX SOCKET16 A12R 16 LTBL 3566559C1 W/AUX SOCKET17 A40F 18 GY 3566559C1 W/AIR APP GAUGE18 A17J 18 PK 3566559C1 W/MANUAL OR EATON AUTOSHIFT XMSN19 A49D 18 GY 3566559C1 W/RR AXLE DIFF LOCK19 A90M 18 GY 3566559C1 W/HYD BRAKES20 A90N 18 GY 3566559C1 W/HYD BRAKES20 A49F 18 GY 3566559C1 W/FWD AXLE DIFF LOCK21 A14HC 16 RD 3567157C1 W/2-WAY RADIO22 A74 18 LTGN 3566559C1 W/HVAC23 A74A 18 LTGN 3566559C1 W/HVAC24 A28B 18 TN 3566559C1 W/AUTONEUTRAL24 A23F 18 TN 3566559C1 W/SNOW VALVE25 A23H 18 TN 3566559C1 W/SNOW VALVE26 A23J 18 TN 3566559C1 W/SNOW VALVE27 A23K 18 TN 3566559C1 W/SNOW VALVE28 A11-GAP 16 WH 3567157C1 W/2-WAY RADIO29 A21E 16 TN 3566559C1 W/ETHER START30 A87B 18 GY 3566559C131 A23L 18 TN 3566559C1 W/SNOW VALVE32 - - - -33 A17C 16 PK 3566559C1 W/EATON XMSN33 A143D 18 GY 3566559C1 W/WTEC XMSN34 A41A 18 GY 3566559C1 W/COMPASS/TEMP35 A41A 18 GY 3566559C1 W/COMPASS/TEMP36 A173 18 YL 3566559C1 W/WTEC XMSN36 A92DS(+) 20 YL 3566559C1 W/EATON XMSN37 A180 18 DKBL 3566559C1 W/WTEC XMSN37 A110 18 YL 3566559C1 W/LCT XMSN37 A92DT(-) 20 GN 3566559C1 W/EATON XMSN38 A124 18 PK 3566559C1 W/WTEC XMSN38 A123 18 PK 3566559C1 W/LCT XMSN38 A92DU(S) 20 NONE 3566559C1 W/EATON XMSN39 A92AC 16 TN 3566559C1 W/EATON XMSN39 A175 18 LTGN 3566559C1 W/WTEC XMSN40 A92AD 16 TN 3566559C1 W/EATON XMSN40 A174 18 TN 3566559C1 W/WTEC XMSN40 A92AF 18 TN 3566559C1 W/LCT XMSN41 A92AE 16 TN 3566559C1 W/EATON XMSN41 A136D 18 PK 3566559C1 W/WTEC XMSN41 A92AG 18 TN 3566559C1 W/LCT XMSN42 A172 18 DKBL 3566559C1 W/WTEC XMSN42 A92Z 16 TN 3566559C1 W/EATON XMSN43 A92AA 16 TN 3566559C1 W/EATON XMSN43 A171 18 LTGN 3566559C1 W/WTEC XMSN44 A92AB 16 TN 3566559C1 W/EATON XMSN44 A170 18 TN 3566559C1 W/WTEC XMSN45 - - - -46 - - - -47 - - - -48 - - - -


S082852


12.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022),(4023), P. 27


NAMEREVCHK

DATE

DATE



PART NO.

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RELEASE NO.

CHANGE

SHEET

U00DAG9



P52778H AE08-52376

CHAPTER 12

P54304UAPRODUCTION RELEASE.19JAN01PEC

ADDED 4015-4023. B P54634FPEC 25JUN01

2

2

E

WASHER PUMP (4021)

D

WASHER FLUID LEVEL SENSOR (4022)

C

B

C

ENGINEHARNESS


CONNECTOR - 2010376C1PLUG - 1687788C1

B

B


(LOCATED AT WASHER BOTTLE)

B

C

2

(LOCATED NEAR WIPER MOTOR BRACKET)


3

(LOCATED ON EXTERIOR DASH PANEL, CENTER)HVAC RECIRC MOTOR (4017)

(LOCATED ON EXTERIOR DASH PANEL RIGHT SIDE)

A

1

F

CONNECTOR - 3535379C1LOCK - 3536591C1

(LOCATED AT WASHER BOTTLE)

(LOCATED ON EXTERIOR DASH PANEL, RIGHT SIDE)

A

(LOCATED NEAR EXTERIOR DASH PANEL LEFT SIDE ON ABS CONTROLLER)

WIPER MOTOR (4015)

D

(LOCATED ON EXTERIOR DASH PANEL RIGHT SIDE)

E

DASHHARNESS

A

D



1


C

BA

AIR ABS ECU #2 (4023)

1

B

F

E

A/C ACCUMULATORTHERMISTOR #1 (4019)

A

FUEL FILTER & WARN LIGHTS (4020)

A/C ACCUMULATORTHERMISTOR #2 (4018)


A

A

C

B

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERMA1 J94AH 18 GY 1651943C1 D1 J94AC 18 GY 1651943C1A2 PLUG - - - D2 J94ATC 18 GY 1651943C1A3 PLUG - - - D3 J94ATR 18 GY 1651943C1B1 J94AJ 18 GY 1651943C1 E1 J94AE 18 GY 1651943C1B2 PLUG - - - E2 J94AL 18 GY 1651943C1B3 PLUG - - - E3 J94AK 18 GY 1651943C1C1 J94AF 18 GY 1651943C1 F1 J94AD 18 GY 1651943C1C2 PLUG - - - F2 J94AB 18 GY 1651943C1C3 PLUG - - - F3 J94AA 18 GY 1651943C1

CAV CIR GAUGE COLOR TERM SEAL1 J87B 18 GY 3554326C1 3554319C12 J87K 18 GY 3554326C1 3554319C1

CAV CIR GAUGE COLOR TERM SEALA J74 18 LT GN 1661875C1 1661872C1B PLUG - - - -C PLUG - - - -D PLUG - - - -E PLUG - - - -F J74A 18 LT GN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA [J19A] 16 GY 2033911C1 1652325C1B [J19B] 16 GY 2033911C1 1652325C1C J19C 16 GY 2033911C1 1652325C1

CAV CIR GAUGE COLOR TERMA J77D 20 LT GN 3536590C1B J9K 20 GY 3536590C1

CAV CIR GAUGE COLOR TERM SEALA J82B 16 GY 2033819C1 1652325C1B J82P 16 GY 2033819C1 1652325C1C J82-G 16 WH 2033819C1 1652325C1D J82H 16 GY 2033819C1 1652325C1E J82L 16 GY 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERMA J77A 20 LT GN 3536590C1B J9J 20 GY 3536590C1

CAV CIR GAUGE COLOR TERM SEALA J19A 16 GY 2033819C1 1652325C1B J19B 18 GY 2033819C1 3517771C1C J19C 18 GY 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEAL1 J87C 18 GY 3554322C1 3554318C12 J87H 18 GY 3554322C1 3554318C1

Figure 139 Connector Composites (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023)

S082852


139



NAMEREVCHK

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DATE



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P52778H AE08-52376

CHAPTER 12

P54304UAPRODUCTION RELEASE.PEC 19JAN01

ADDED 4024-4052. B P54634FPEC 25JUN01


AIR ABS ECU #1 (4024)(LOCATED NEAR EXTERIOR DASH PANEL

LEFT SIDE ON ABS CONTROLLER)


FUEL FILTER (4030)(LOCATED IN ENGINE COMPARTMENT AT FUEL FILTER)

FLOW SWITCH (4031)(LOCATED NEAR BRAKE FLUID RESERVOIR)


DIFFERENTIAL PRESSURE SWITCH (4032)(LOCATED NEAR BRAKE FLUID RESERVOIR)

HYDRAMAX PUMP RELAY (4033)(LOCATED NEAR HYDRAMAX PUMP MOTOR)

CONNECTOR ASSY INCLUDINGTERMINALS & WIRES - 3518873C91

FGH

K

ABC

3

J

E

2 1

D

A

B

C AB

BA

2

1

5

4

CB

D

A

WIF MODULE (4040)(LOCATED NEAR EXTERIOR DASH PANEL, LEFT SIDE)

FUEL FILTER (4041)(LOCATED ON FUEL FILTER)


CONNECTOR - 2036585C1PLUG - 1687788C1WIF MODULE - 1811164C2

CONNECTOR ASSY INCLUDINGTERMINAL & WIRE - 1664023C91

J1939 (4051) J1939 (4052)

CONNECTOR - 3537127C1PLUG - 3537132C1HEAT SHRINK - 2644000R1HEAT SHRINK - 3526239R1-----------------------Y-SPLITTER - 3537130C1TERMINATOR - 3537129C1


J1939 (4050)(LOCATED NEAR POWER

DISTRIBUTION CENTER)(LOCATED NEAR POWER

DISTRIBUTION CENTER)


(LOCATED NEAR POWERDISTRIBUTION CENTER)

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERMA1 J94-GAC 18 WH 1651943C1 F1 J94AP 18 GY 1651943C1A2 J94-GAB 18 WH 1651943C1 F2 PLUG - - -A3 J94-GAA 18 WH 1651943C1 F3 PLUG - - -B1 J94AYC 18 GY 1651943C1 G1 J94AS 18 GY 1651943C1B2 PLUG - - - G2 J3D(+) 18 DK BL 1651943C1B3 PLUG - - - G3 J3D(-) 18 GY 1651943C1C1 J94AW 18 GY 1651943C1 H1 J94AR 18 GY 1651943C1C2 PLUG - - - H2 J94AT 18 GY 1651943C1C3 J5D(+) 20 YL 1651943C1 H3 J94AU 18 GY 1651943C1D1 J94AX 18 GY 1651943C1 J1 J94AM 18 GY 1651943C1D2 J5D(S) 20 NONE 1651943C1 J2 J94AN 18 GY 1651943C1D3 J5D(-) 20 GN 1651943C1 J3 PLUG - - -E1 J94AV 18 GY 1651943C1 K1 PLUG - - -E2 PLUG - - - K2 J94AYA 18 GY 1651943C1E3 PLUG - - - K3 J94AYB 18 GY 1651943C1

CAV CIR GAUGE COLOR TERM SEALA J19A 16 GY 1667738C1 1664232C1B PLUG - - - -C J19-GA 16 WH 1667738C1 1664232C1

CAV CIR GAUGE COLOR TERMA J90CA 18 GY 2036586C1B J90-G 16 WH 2036586C1

CAV CIR GAUGE COLOR TERMA [J90C] 16 GY ASSYB [J90B] 16 GY ASSY

CAV CIR GAUGE COLOR TERM1 J90 12 GY 1661708C12 J90D 16 GY 1661707C14 J90F 12 GY 1661708C15 J90K 16 GY 1661707C1

CAV CIR GAUGE COLOR TERMA J19E 16 GY 2036586C1B J19D 18 GY 2036586C1C PLUG - - -D J19C 18 GY 2036586C1

CAV GAUGE COLOR TERMA 16 GY ASSY

CAV COLOR GAUGE TERM1 YL 20 3537131C12 NONE 20 3537131C13 GN 20 3537131C14 PLUG - -




S082852




NAMEREVCHK

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P52778H AE08-52376

CHAPTER 12

CAV CIR GAUGE COLOR TERMA J44K 18 GY 2033819C1B J44L 18 GY 2033819C1

55043ZCADDED 4070-4071.

CONNECTOR-1671610C1LOCK-1671608C1

DUMP SOLENOID (4071)LOCATED IN ENGINE COMPARTMENT

C

DAB

CAV CIR GAUGE COLOR TERMC J44J 18 GY 1661875C1D J44K 18 GY 1661875C1

PRESSURE SWITCH (4070)LOCATED IN ENGINE COMPARTMENT

CONNECTOR-1661777C1LOCK-1661873C1

A

B

PEC 15JAN02


J1939 (4060)



J1939 (4061)



J1939 (4062)



J1939 (4054)



J1939 (4056)



J1939 (4058)


67

112

B

A

A

B

PAM MODULE(4087)(LOCATED NEAR AIR FILTER

IN ENGINE COMPARTMENT)

CONNECTOR - 3553404C1BODY LOCK - 3553460C1PLUG - 3527276C1

CONNECTOR - 1671610C1BODY LOCK - 1671608C1SEAL - 1652325C1TERMINAL - 2033819C1(18 AWG)

CONNECTOR - 1671611C1BODY LOCK - 1671608C1SEAL - 1652325C1TERMINAL - 2033911C1(18 AWG)

DASH HARNESS CHASSIS HARNESS

(LOCATED IN ENGINE COMPARTMENTNEAR LEFT FRAME RAIL)

AIR SUSPENSION (4098)

CAV COLOR GAUGE TERM1 YL 20 3537131C12 WH 20 3537131C13 GN 20 3537131C14 PLUG - -






CAV CIR GAUGE COLOR TERM1 PLUG - - -2 PLUG - - -3 PLUG - - -4 PLUG - - -5 PLUG - - -6 J26D 18 TN 3518963C17 J5P(+) 20 YL 3518963C18 J5P(-) 20 GN 3518963C19 J5P(S) 20 NONE 3518963C1

10 J26A 18 TN 3518963C111 J26B 18 TN 3518963C112 J11-GPM 18 WH 3518963C1

CAV CIR GAUGE COLORA J61 16 GYB J61-G 18 GY

CAV CIR GAUGE COLORA J61A 16 GYB J61-GA 16 WH


S082852


141



NAMEREVCHK

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CHAPTER 12

ADDED 4103-4301. B P54634F25JUN01PEC

RMVD 4105,11,20,4301 C 55043ZPEC 15JAN02

1 12

CONNECTOR - 3558026C1LOCK - 3558056C1SMALL PLUG - 3532129C1

ENGINE/DASH (4103)

13 24

DASH HARNESS

1 12

ENGINE/DASH (4103)

CONNECTOR - 3558022C1SEAL - 3559074C1LOCK - 3558056C1SMALL PLUG - 3532129C1

I6 ENGINE HARNESS

13 24

V8 ENGINE HARNESS

CAV CIR GAUGE COLOR TERM SEAL NOTES1 J97LA 18 VT 3509874C1 3509903C12 J99U 18 VT 3509874C1 3509903C13 J97QA 18 VT 3509874C1 3509903C13 J97Q 18 VT 3509874C1 3509903C14 J97P 18 VT 3509874C1 3509903C15 J99V 18 VT 3509874C1 3509903C16 J97Y 18 VT 3509874C1 3509903C17 J5E(+) 20 YL 3509874C1 3509903C1 N/AIR ABS7 J5C(+) 20 YL 3509874C1 3509903C1 W/AIR ABS7 J5CB(+) 20 YL 3509874C1 3509903C1 W/PAM8 J5E(-) 20 GN 3509874C1 3509903C1 N/AIR ABS8 J5C(-) 20 GN 3509874C1 3509903C1 W/AIR ABS8 J5CB(-) 20 GN 3509874C1 3509903C1 W/PAM9 J5E(S) 20 NONE 3509874C1 3509903C1 N/AIR ABS9 J5C(S) 20 NONE 3509874C1 3509903C1 W/AIR ABS9 J5CB(S) 20 NONE 3509874C1 3509903C1 W/PAM

10 J3B(+) 18 DK BL 3509874C1 3509903C111 J3B(-) 18 GY 3509874C1 3509903C112 J97LC 16 VT 3559035C1 3509903C1 W/V812 J21F 18 TN 3509874C1 3509903C1 W/ETHER START13 J1 18 LT BL 3509874C1 3509903C114 J23FS 18 TN 3509874C1 3509903C1 W/AIR FAN14 J23A 18 TN 3509874C1 3509903C1 W/ELECT FAN15 J23 18 TN 3509874C1 3509903C1 W/ELECT FAN15 J24B 18 GY 3509874C1 3509903C1 W/EXHAUST BRAKE16 J19A 16 GY 3559035C1 3509903C1 W/V816 J24A 18 GY 3509874C1 3509903C1 W/EXHAUST BRAKE17 J17S 18 PK 3509874C1 3509903C117 J17F 14 PK 3559035C1 3509903C118 J97J 18 VT 3509874C1 3509903C1 W/V818 J97T 18 VT 3509874C1 3509903C1 W/I618 J17G 14 PK 3559035C1 3509903C119 J97UA 18 VT 3509874C1 3509903C1 W/V819 J97U 18 VT 3509874C1 3509903C1 W/I620 J77B 16 LT GN 3559035C1 3509903C121 J97H 18 VT 3509874C1 3509903C122 J26A 18 TN 3509874C1 3509903C123 J26B 18 TN 3509874C1 3509903C124 J19C 18 GY 3509874C1 3509903C1

CAV CIR GAUGE COLOR TERM SEAL NOTES1 PLUG - - - -2 K99S 18 VT 3559036C1 3509903C13 K97K 18 VT 3559036C1 3509903C14 K97C 18 VT 3559036C1 3509903C15 K99T 18 VT 3559036C1 3509903C16 K97R 18 VT 3559036C1 3509903C17 K5A(+) 20 YL 3559036C1 3532128C18 K5A(-) 20 GN 3559036C1 3532128C19 K5A(S) 20 NONE 3559036C1 3532128C1

10 K3A(+) 18 DK BL 3559036C1 3509903C111 K3B(-) 18 GY 3559036C1 3509903C112 K21B 18 TN 3559036C1 3509903C113 K1 16 LT BL 3559037C1 3509903C114 K23A 16 TN 3559037C1 3509903C1 W/AIR FAN14 K97DF 18 VT 3559036C1 3509903C1 W/BODY BUILDER15 K24B 18 GY 3559036C1 3509903C116 K24A 18 GY 3559036C1 3509903C117 K17K 18 PK 3559036C1 3509903C1 W/OVERCRANK PROT17 K17M 18 WH 3559036C1 3509903C1 N/OVERCRANK PROT18 K97J 16 VT 3559037C1 3509903C119 K97M 16 VT 3559037C1 3509903C120 K77A 16 LT GN 3559037C1 3509903C121 PLUG - - - -22 K26A 18 TN 3559036C1 3509903C123 K26B 18 TN 3559036C1 3509903C124 PLUG - - - -

CAV CIR GAUGE COLOR TERM SEAL1 K97LA 16 VT 3559037C1 3509903C12 K99S 18 VT 3559036C1 3509903C13 K97K 18 VT 3559036C1 3509903C14 K97 18 VT 3559036C1 3509903C15 K99T 18 VT 3559036C1 3509903C16 K97D 18 VT 3559036C1 3509903C17 K5S 20 YL 3559036C1 3509903C18 K5T 20 GN 3559036C1 3509903C19 K5U 20 NONE 3559036C1 3509903C1

10 K3A(+) 18 BK 3559036C1 3509903C111 K3B(-) 18 BK 3559036C1 3509903C112 K97LC 16 VT 3559037C1 3509903C113 K1 16 LT BL 3559037C1 3509903C114 K23A 18 TN 3559036C1 3509903C115 K23 18 TN 3559036C1 3509903C116 K19B 16 GY 3559037C1 3509903C117 K17L 18 PK 3559036C1 3509903C118 K97J 18 VT 3559036C1 3509903C119 K97UA 18 VT 3559036C1 3509903C120 K77A 16 LT GN 3559037C1 3509903C121 K97H 16 VT 3559037C1 3509903C122 K26A 18 TN 3559036C1 3509903C123 K26B 18 TN 3559036C1 3509903C124 K19C 16 GY 3559037C1 3509903C1


S082852


12.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31


NAMEREVCHK

DATE

DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9



P52778H AE08-52376

CHAPTER 12

ADDED 4301-4410C. B P54634F25JUN01PEC

ADDED 4105-4120 C P55043ZPEC 15JAN02

DASH HARNESS

FORWARD CHASSIS HARNESS

FORWARD CHASSIS/DASH (4301)


E

AC

A

A

B

ENGINE HARNESS


13 24

CONNECTOR - 3522251C1LOCK - 3522253C1C1

ECM POWER/STARTER (4105)

(LOCATED ON AIR INTAKE FILTER)

(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)DASH HARNESS


CONNECTOR - 3558022C1SEAL - 3559047C1LOCK - 3558056C1PLUG - 3532129C1

SNOW VALVE (4120)

A

FORWARD CHASSIS HARNESS

FAN AIR SOLENOID (4111)

C

D

B


FORWARD CHASSIS/DASH (4301)


1 12

B

C

B

1 12


13 24

DASH HARNESS

CAV CIR GAUGE COLOR TERM SEAL NOTES1 M9 18 GY 3559036C1 3509903C1 W/AUX AIR1 M94 18 GY 3559036C1 3509903C1 W/AIR ABS1 M94AL 14 BL 3559037C1 3558022C1 W/WABCO AIR2 M94A 18 GY 3559036C1 3509903C1 W/AIR ABS2 M6 18 GY 3559036C1 3509903C1 W/AUX AIR2 M94AA 14 GN 3559037C1 3558022C1 W/WABCO AIR3 M40 18 GY 3559036C1 3509903C1 W/AUX AIR3 M94B 18 GY 3559036C1 3509903C1 W/AIR ABS3 M94AB 14 BN 3559037C1 3558022C1 W/WABCO AIR4 M52B 14 YL 3559037C1 3509903C15 M53 14 YL 3559037C1 3509903C16 M94C 18 GY 3559036C1 3509903C1 W/AIR ABS6 [M94L] 18 BK 3559036C1 3509903C1 W/HYD ABS6 M94AC 18 BN 3559036C1 3558022C1 W/WABCO AIR7 M94D 18 GY 3559036C1 3509903C1 W/AIR ABS7 [M94M] 18 BN 3559036C1 3509903C1 W/HYD ABS7 M94AD 18 BK 3559036C1 3558022C1 W/WABCO AIR8 M9 20 GY 3559036C1 3532128C19 M56B 16 OR 3559037C1 3509903C1

10 M85E 16 GY 3559037C1 3509903C111 M57B 16 OR 3559037C1 3509903C112 M58B 14 BN 3559037C1 3509903C113 M11-G 12 WH 3559037C1 3509903C114 M94E 18 GY 3559036C1 3509903C1 W/AIR ABS14 [M94N] 18 BK 3559036C1 3509903C1 W/HYD ABS14 M94AE 18 BN 3559036C1 3558022C1 W/WABCO AIR15 M94F 18 GY 3559036C1 3509903C1 W/AIR ABS15 [M94P] 18 BN 3559036C1 3509903C1 W/HYD ABS15 M94AF 18 BK 3559036C1 3558022C1 W/WABCO AIR16 M94H 18 GY 3559036C1 3509903C116 M94AH 14 BL 3559037C1 3558022C1 W/WABCO AIR17 M94J 18 GY 3559036C1 3509903C117 M94AJ 14 GN 3559037C1 3558022C1 W/WABCO AIR18 M94K 18 GY 3559036C1 3509903C118 M94AK 14 BN 3559037C1 3558022C1 W/WABCO AIR19 M21C 18 TN 3559036C1 3509903C120 M64LO 14 YL 3559037C1 3509903C1 W/AUX LIGHTS20 M64 16 YL 3559037C1 3509903C1 W/FOG LIGHTS21 M78H 16 LT GN 3559037C1 3509903C122 M21D 18 TN 3559036C1 3509903C123 M77 20 LT GN 3559036C1 3532128C124 M6 20 GY 3559036C1 3532128C1

CAV CIR GAUGE COLOR TERM SEAL NOTES1 J94AP 18 GY 3509874C1 3509903C1 W/AIR ABS1 J9EA 18 GY 3509874C1 3509903C1 W/AUX AIR2 J94AR 18 GY 3509874C1 3509903C1 W/AIR ABS2 J6BA 18 GY 3509874C1 3509903C1 W/AUX AIR3 J40FA 18 GY 3509874C1 3509903C1 W/AUX AIR3 J94AS 18 GY 3509874C1 3509903C1 W/AIR ABS4 J52A 14 YL 3559035C1 3509903C1 W/STD LIGHTS4 J52B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS5 J53B 14 YL 3559035C1 3509903C1 W/STD LIGHTS5 J53A 14 YL 3559035C1 3509903C1 W/AUX LIGHTS6 J94HM 18 GY 3509874C1 3509903C1 W/HYD ABS6 J94AM 18 GY 3509874C1 3509903C1 W/AIR ABS7 J94HN 18 GY 3509874C1 3509903C1 W/HYD ABS7 J94AN 18 GY 3509874C1 3509903C1 W/AIR ABS8 J9Y 20 GY 3509874C1 3532128C19 J56A 16 OR 3559035C1 3509903C1

10 J85AA 16 GY 3559035C1 3509903C111 J57A 16 OR 3559035C1 3509903C112 J58AA 14 BN 3559035C1 3509903C113 J11-G 12 WH 3559035C1 3509903C116 J94AT 18 GY 3509874C1 3509903C1 W/AIR ABS16 J94HT 18 GY 3509874C1 3509903C1 W/HYD ABS15 J94AU 18 GY 3509874C1 3509903C1 W/AIR ABS15 J94HU 18 GY 3509874C1 3509903C1 W/HYD ABS16 J94AV 18 GY 3509874C1 3509903C117 J94AW 18 GY 3509874C1 3509903C118 J94AX 18 GY 3509874C1 3509903C119 J21E 18 TN 3509874C1 3509903C120 J64A 12 BN 3559035C1 3509903C1 W/FOG LIGHTS20 J64LO 14 YL 3559035C1 3509903C1 W/AUX LIGHTS21 J78K 16 LT GN 3559035C1 3509903C122 J21F 18 TN 3509874C1 3509903C123 J77C 20 LT GN 3509874C1 3532128C124 J6E 18 LT GN 3509874C1 3509903C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA J97W 10 VT 2025425C1 1667735C1 W/I6A J97TA 10 VT 2025425C1 1667735C1 W/V8B J97AA 12 VT 2025424C1 1671603C1 W/I6B J97XA 10 VT 2025425C1 1667735C1 W/V8C J17E 10 PK 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA K97W 10 VT 1667737C1 1667735C1 W/I6A K97T 10 VT 1667737C1 1667735C1 W/V8B K97AA 10 VT 1667737C1 1667735C1 W/I6B K97X 10 VT 1667737C1 1667735C1 W/V8C K17C 10 PK 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA J23F 18 TN 1661875C1 1661872C1B J23H 18 TN 1661875C1 1661872C1C J23J 18 TN 1661875C1 1661872C1D J23K 18 TN 1661875C1 1661872C1E J23L 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA K23B 18 TN 2033819C1 1652325C1 W/BODY BUILDERA K23A 16 TN 2033819C1 1652325C1 N/BODY BUILDERB K97B 18 VT 2033819C1 1652325C1


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12.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),(4410H), (4410M), (4411), P. 32


NAMEREVCHK

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CHAPTER 12

C 55043ZADDED 4301-4410C

RMVD 4411A-4415

PEC 15JAN02

REARCHASSISHARNESS

4

CENTERCHASSISHARNESS

REARCHASSISHARNESS

2

6

5

(LOCATED BY LEFT FRAME RAIL NEAR REAR AXLES)


2


5

2

63

REMOTE POWER MODULE CENTER/REAR (4410H)

1

3

2


1

REARCHASSISHARNESS

(LOCATED BACK OF CAB)

6

(LOCATED BACK OF CAB)REMOTE POWER MODULE (4410D)


(LOCATED NEAR END OF FRAME)

6


3


6

1

2

3

POWER MODULE FEED CENTER/REAR (4411)

5

1

53

REMOTE POWER MODULE (4410M)

4


4

REMOTE POWER MODULE (4410E)

4




5

4

1



C

3

DASHHARNESS

REMOTE SOLENOID POWER MODULE (4410)

E

4

(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)

3


6CENTERCHASSISHARNESS

F


2

AUX FWD/DASH (4305)

B

(LOCATED UNDER CAB BY LEFT FRAME RAIL)

GA A

6

D

5

(LOCATED UNDER CAB BY LEFT FRAME RAIL)

3

1

4

G

5


1


2

SOLENOID MODULE (4410B)

5

E

2


DASHHARNESS


B


11

D

4

SOLENOID MODULE (4410C)

C

FWDCHASSISHARNESS

6

F


6

35

24

CAV CIR GAUGE COLOR TERM1 N59B 14 GY 2034787C12 N10-GP 14 WH 2034787C13 N5(+) 20 YL 1651969C14 N5(-) 20 GN 1651969C15 N5(S) 20 NONE 1651969C16 N14B 16 RD 1680205C1

CAV CIR GAUGE COLOR TERM1 R59 14 GY 2034787C12 R10-GPM 14 WH 2034787C13 R1(+) 20 YL 1651969C14 R1(-) 20 GN 1651969C15 R1(S) 20 NONE 1651969C16 R14 16 RD 1680205C1

CAV CIR GAUGE COLOR TERM1 N59C 14 GY 2034787C12 N10-GR 14 WH 2034787C13 N5(+) 20 YL 1651969C14 N5(-) 20 GN 1651969C15 N5(S) 20 NONE 1651969C16 N14C 16 RD 1680205C1

CAV CIR GAUGE COLOR TERMA N14C 4 RD 3517757C1

CAV CIR GAUGE COLOR TERM1 N59B 14 GY 2034787C12 N10-GP 14 WH 2034787C13 N5(+) 20 YL 1651969C14 N5(-) 20 GN 1651969C15 N5(S) 20 NONE 1651969C16 N14B 16 RD 1680205C1

CAV CIR GAUGE COLOR TERMA R14 4 RD 3517758C1

CAV CIR GAUGE COLOR TERM1 R59 14 GY 2034788C12 R10-GPM 14 WH 2034788C13 R1(+) 20 YL 1651968C14 R1(-) 20 GN 1651968C15 R1(S) 20 NONE 1651968C16 R14 16 RD 1680206C1

CAV CIR GAUGE COLOR TERM1 N59 14 GY 2034787C12 N10-GM 14 WH 2034787C13 N5(+) 20 YL 1651969C14 N5(-) 20 GN 1651969C15 N5(S) 20 NONE 1651969C16 N14 16 RD 1680205C1

CAV CIR GAUGE COLOR TERM1 N59A 14 GY 2034787C12 N10-GN 14 WH 2034787C13 N5(+) 20 YL 1651969C14 N5(-) 20 GN 1651969C15 N5(S) 20 NONE 1651969C16 N14A 16 RD 1680205C1

CAV CIR GAUGE COLOR TERM1 J59F 16 GY 1680206C12 J11-GQR 14 WH 2034788C13 J5N(+) 20 YL 3518961C14 J5N(-) 20 GN 3518961C15 J5N(S) 20 NONE 3518961C16 J14W 16 RD 1680206C1

CAV CIR GAUGE COLOR TERMINAL SEALA J64H1 14 YL 3535486C1 S89391C1B J41 18 GY 2039343C1 1652325C1C J41A 18 GY 2039343C1 1652325C1D J19C 18 GY 2039343C1 1652325C1E J19A 16 GY 2039343C1 1652325C1

CAV CIR GAUGE COLOR TERM1 N59 14 GY 2034787C12 N10-GM 14 WH 2034787C13 N5(+) 20 YL 1651969C14 N5(-) 20 GN 1651969C15 N5(S) 20 NONE 1651969C16 N14 16 RD 1680205C1

Figure 144 Connector Composites (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),(4410M), (4411)

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NAMEREVCHK

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RELEASE NO.

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CHAPTER 12

C 55043ZADDED 4411A-4415PEC 15JAN02

E

D


F

DASHHARNESS

G

DA

B

GC


A

FE

B

BODY BUILDER LIGHTING (4450)

C



AA

BODY BUILDER TURN/STOP (4460)

C


D


C

B


(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)

E


F

A

B



CC

B

BODY BUILDER LIGHTING (4450A)

G

B

A



DASHHARNESS


BODY BUILDER TURN/STOP (4460A)

2

2


6



3


5


3

REARCHASSISHARNESS

REMOTE POWER MODULE POWER (4412)1

4


4

POWER MODULE FEED CENTER/REAR (4411A)(LOCATED NEAR END OF FRAME)


REARCHASSISHARNESS

5

1


DASHHARNESS

REMOTE POWER MODULE POWER (4411B)


FORWARDCHASSISHARNESS

6

FORWARD REMOTE POWER MODULE (4415)


(LOCATED BACK OF CAB)

CAV CIR GAUGE COLOR TERM SEALA J68BB 14 BN 3535486C1 0589391C1B J56BB 16 OR 2039343C1 1652325C1C J57BB 16 OR 2039343C1 1652325C1D J58BB 14 BN 3535486C1 0589391C1E J71BB 16 OR 2039343C1 1652325C1F J12BB 14 LT BL 3535486C1 0589391C1G J11-GBB 12 WH 2039344C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA N68BB 14 BN 2033912C1 0589391C1B N56BB 16 OR 2033911C1 1652325C1C N57BB 16 OR 2033911C1 1652325C1D N58BB 14 BN 2033912C1 0589391C1E N71BB 16 OR 2033911C1 1652325C1F N12BB 14 LT BL 2033912C1 0589391C1G N11-GBB 12 WH 1687848C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA N56BC 16 OR 2033819C1 1652325C1B N57BC 16 OR 2033819C1 1652325C1C N70BB 14 OR 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA N68BB 14 BN 3535486C1 0589391C1B N56BB 16 OR 2039343C1 1652325C1C N57BB 16 OR 2039343C1 1652325C1D N58BB 14 BN 3535486C1 0589391C1E N71BB 16 OR 2039343C1 1652325C1F N12BB 14 LT BL 3535486C1 0589391C1G N11-GBB 12 WH 2039344C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA N56BC 16 OR 2033911C1 1652325C1B N57BC 16 OR 2033911C1 1652325C1C N70BB 14 OR 2033912C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA J56BC 16 OR 2033819C1 1652325C1B J57BC 16 OR 2033819C1 1652325C1C J70BB 14 OR 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM1 PLUG - - -2 J11-GPN 16 WH 1680206C13 J5P(+) 20 YL 1651968C14 J5P(-) 20 GN 1651968C15 J5P(S) 20 NONE 1651968C16 J14X 16 RD 1680206C1


CAV CIR GAUGE COLOR TERMA N14A 4 RD 3517757C1


CAV CIR GAUGE COLOR TERM1 PLUG - - -2 M11-GPN 16 WH 1680205C13 M5P(+) 20 YL 1651969C14 M5P(-) 20 GN 1651969C15 M5P(S) 20 NONE 1651969C16 M14X 16 RD 1680205C1

CAV CIR GAUGE COLOR TERMA N14C 4 RD 3517757C1

Figure 145 Connector Composites (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460)

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13

24

13

24

1

12

W/ALLISON LCT XMSN

EF

C

DASHHARNESS

1

12

B

HG

A

TRANSMISSION/DASH (4705)

XMSNHARNESS

FE

W/MANUAL XMSN

W/EATON AUTOSHIFT XMSN

(LOCATED IN ENGINE COMPARTMENT BY WIPER MOTOR BRACKET)

D A

GH

CONNECTOR -3558022C1SEAL -3559074C1LOCK -3558056C1PLUG -3532129C1

CONNECTOR -3525872C1LOCK -3525873C1PLUG -2025431C1

C


W/EATON AUTOSHIFT XMSN

W/MANUAL XMSN

B

D

W/ALLISON LCT XMSN


W/ALLISON WTEC XMSN XMSN HARNESSDASH HARNESS W/ALLISON WTEC XMSN

CAV CIR GAUGE COLOR TERM SEALA L71C 16 OR 1667742C1 1661872C1B L71B 16 OR 1667742C1 1661872C1C L93 18 TN 1667742C1 1661872C1D PLUG - - - -E L31B 18 TN 1667742C1 1661872C1F L17D 18 PK 1667742C1 1661872C1G L31GC 18 WH 1667742C1 1661872C1H PLUG - - - -

CAV CIR GAUGE COLOR TERM SEALA J71AA 18 OR 1661875C1 1661872C1B J71 18 OR 1661875C1 1661872C1C J93 18 TN 1661875C1 1661872C1D PLUG - - - -E J31 18 TN 1661875C1 1661872C1F J17J 18 PK 1661875C1 1661872C1G J9X 18 GY 1661875C1 1661872C1H PLUG - - - -

CAV CIR GAUGE COLOR TERM SEAL1 PLUG - - - -2 PLUG - - - -3 J92Z 16 TN 3559037C1 3509903C14 J92AE 16 TN 3559037C1 3509903C15 J92AD 16 TN 3559037C1 3509903C16 J92AC 16 TN 3559037C1 3509903C17 PLUG - - - -8 PLUG - - - -9 J5AX(+) 20 YL 3559036C1 3532128C1

10 J5AX(-) 20 GN 3559036C1 3532128C111 J5AX(S) 20 NONE 3559036C1 3532128C112 J11-GAM 12 WH 3559037C1 3509903C113 J14AW 12 RD 3559037C1 3509903C114 PLUG - - - -15 PLUG - - - -16 PLUG - - - -17 J71 18 LT BL 3559036C1 3532128C118 J71A 18 PK 3559036C1 3532128C119 J17C 18 PK 3559036C1 3532128C120 J92AB 16 TN 3559037C1 3509903C121 J92AA 16 TN 3559037C1 3509903C122 PLUG - - - -23 PLUG - - - -24 PLUG - - - -

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B L92B128 18 TN 1667742C1 1661872C1C L92#110 18 TN 1667742C1 1661872C1D L71 16 OR 1667742C1 1661872C1E PLUG - - - -F PLUG - - - -G L13M4 18 PK 1667742C1 1661872C1H L71A 16 OR 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B J92#128 18 TN 1661875C1 1661872C1C J92#110 18 TN 1661875C1 1661872C1D J71 18 OR 1661875C1 1661872C1E PLUG - - - -F PLUG - - - -G J13M 18 PK 1661875C1 1661872C1H J71AA 18 OR 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEAL1 PLUG - - - -2 PLUG - - - -3 L92Z 16 TN 3559035C1 3509903C14 L92AE 16 TN 3559035C1 3509903C15 L92AD 16 TN 3559035C1 3509903C16 L92AC 16 TN 3559035C1 3509903C17 L31F 18 TN 3509874C1 3509903C18 L31GF 18 TN 3509874C1 3509903C19 L5AX(+) 20 YL 3509874C1 3509903C1

10 L5AX(-) 20 GN 3509874C1 3509903C111 L5AX(S) 20 NONE 3509874C1 3509903C112 L11-GAM 12 WH 3559035C1 3509903C113 L14AW 12 RD 3559035C1 3509903C114 PLUG - - - -15 PLUG - - - -16 PLUG - - - -17 L71 18 OR 3559035C1 3509903C118 L71A 18 OR 3559035C1 3509903C119 L17C 18 PK 3509874C1 3509903C120 L92AB 16 TN 3559035C1 3509903C121 L92AA 16 TN 3559035C1 3509903C122 PLUG - - - -23 PLUG - - - -24 PLUG - - - -

CAV CIR GAUGE COLOR TERM SEAL NOTES1 J92#170 18 TN 3559036C1 3509903C12 J92#171 18 TN 3559036C1 3509903C13 J92#172 18 TN 3559036C1 3509903C14 J92#173 18 TN 3559036C1 3509903C15 J92#174 18 TN 3559036C1 3509903C16 J92A114 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL7 J92#175 18 TN 3559036C1 3509903C18 J92#124 18 TN 3559036C1 3509903C19 J92#180 18 TN 3559036C1 3509903C1

10 J17B 18 PK 3559036C1 3509903C1 W/AUTO NEUTRAL11 J92DL 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL12 J92#146 18 TN 3559036C1 3509903C113 J71#113 18 OR 3559036C1 3509903C114 J92C123 18 TN 3559036C1 3509903C115 J3+142 18 DK BL 3559036C1 3509903C116 J3-151 18 GY 3559036C1 3509903C117 PLUG - - - -18 J92D136 18 TN 3559036C1 3509903C119 J92D143 18 TN 3559036C1 3509903C120 PLUG - - - -21 PLUG - - - -22 PLUG - - - -23 PLUG - - - -24 PLUG - - - -

CAV CIR GAUGE COLOR TERM SEAL NOTES1 L92#170 18 TN 3509874C1 3532128C12 L92#171 18 TN 3509874C1 3532128C13 L92#172 18 TN 3509874C1 3532128C14 L92#173 18 TN 3509874C1 3532128C15 L92#174 18 TN 3509874C1 3532128C16 L92A114 18 TN 3509874C1 3532128C17 L92#175 18 TN 3509874C1 3532128C18 L92#124 18 TN 3509874C1 3532128C19 L92#180 18 TN 3509874C1 3532128C1

10 L17B 18 PK 3509874C1 3532128C111 L92DL 18 TN 3509874C1 3532128C112 L92#146 18 TN 3509874C1 3532128C113 L71#113 18 OR 3509874C1 3532128C114 L92A123 18 TN 3509874C1 3532128C1 W/AUTO NEUTRAL14 L93C123 18 TN 3509874C1 3532128C1 N/AUTO NEUTRAL15 L3+142 18 WH 3509874C1 3532128C116 L3-151 18 DK BL 3509874C1 3532128C117 PLUG - - - -18 L92D136 18 TN 3509874C1 3532128C119 L92D143 18 TN 3509874C1 3532128C120 PLUG - - - -21 PLUG - - - -22 PLUG - - - -23 PLUG - - - -24 PLUG - - - -


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CHAPTER 12

ADDED 4810-4850. B P54634F25JUN01PEC

55043ZCADDED 4900.PEC 15JAN02

B

PLUG - 3535425C1BUS BAR - 3543735C1

FK

B

H

CONNECTOR - 3543733C1LOCK - 3543732C1PLUG - 3535425C1BUS BAR - 3543736C1

(LOCATED NEAR POWER DISTRIBUTION CENTER)

D

M L

F

J EG C

CONNECTOR - 2006789C1LOCK - 2006792C1COVER - 2006790C1BUS BAR - 2006791C1

D

RELAY COIL IGNITIONSPLICE (4840)

A

F


J1708 & 5 VOLT REF SPLICE (4820)

K

A

C

M

D

M J

HJ


F EHCONNECTOR - 3543733C1LOCK - 3543732C1PLUG - 3535425C1BUS BAR - 3543736C1

ELECTRONIC REF GROUND SPLICE (4830)


A

BACKUP LIGHT TURN SIGNAL SPLICE (4810)

L B

E

K

LG

G AD

C

B

G

C

E

(LOCATED INSIDE POWERDISTRIBUTION CENTER)

L

H

CONNECTOR - 3543733C1LOCK - 3543732C1PLUG - 3535425C1BUS BAR - 3543736C1

D


M

AB

G

E

J

COMBINATION TURN STOP (4850)

K

C

F

WABCO ABS POWER (4900)

CONNECTOR - 1661375C2BODY LOCK - 1661376C1SEAL - 0589391C1 (14 AWG) - 0589390C1 (12 AWG) - 3517771C1 (18 AWG)TERM - 2033816C1 (14 & 12 AWG) - 2033819C1 (18 AWG)

A

B

C

D

E

CAV CIR GAUGE COLOR TERM SEALA J9G 18 GY 3535303C1 3535424C1B J9A 18 GY 3535303C1 3535424C1C PLUG - - - -D J9EA 18 GY 3535303C1 3535424C1E PLUG - - - -F PLUG - - - -G J9J 20 GY 3535302C1 3535424C1H J9K 20 GY 3535302C1 3535424C1J J9Y 20 GY 3535302C1 3535424C1K PLUG - - - -L J9X 18 GY 3535303C1 3535424C1M J87H 18 GY 3535303C1 3535424C1

CAV CIR GAUGE COLOR TERM SEAL NOTESRIGHT TURN BUS BAR

A J57AA 16 OR 3535303C1 3535424C1B J57A 16 OR 3535303C1 3535424C1C J57H 16 OR 3535303C1 3535424C1D J57BC 16 OR 3535303C1 3535424C1

LEFT TURN BUS BARE J56AA 16 OR 3535303C1 3535424C1F J56A 16 OR 3535303C1 3535424C1G J56H 16 OR 3535303C1 3535424C1H J56BC 16 OR 3535303C1 3535424C1

BACK UP LIGHT BUS BARJ J71A 18 OR 3535303C1 3535424C1K J71BB 16 OR 3535303C1 3535424C1L J71AA 18 OR 3535303C1 3535424C1 W/MANUAL XMSNL J71AA 18 OR 3535303C1 3535424C1 W/ALLISON LCTL J71B 18 OR 3535303C1 3535424C1 W/ALLISON WTECL J71A 18 PK 3535303C1 3535424C1 W/EATON AUTOSHIFTM PLUG - - - -

CAV CIR GAUGE COLOR TERM SEAL NOTES5 VOLT REF BUS BAR

A J6BA 18 GY 3535303C1 3535424C1B J6A 18 GY 3535303C1 3535424C1C J6E 18 LT GN 3535303C1 3535424C1D PLUG - - - -

DATA LINK J1708 POSITIVE BUS BARE J3A(+) 18 DK BL 3535303C1 3535424C1F J3B(+) 18 DK BL 3535303C1 3535424C1G J3D(+) 18 DK BL 3535303C1 3535424C1 W/AIR ABSG J3C(+) 18 DK BL 3535303C1 3535424C1 W/HYD ABSH J3+142 18 DK BL 3535303C1 3535424C1

DATA LINK J1708 NEGATIVE BUS BARJ J3A(-) 18 GY 3535303C1 3535424C1K J3B(-) 18 GY 3535303C1 3535424C1L J3D(-) 18 GY 3535303C1 3535424C1 W/AIR ABSL J3C(-) 18 GY 3535303C1 3535424C1 W/HYD ABSM J3-151 18 GY 3535303C1 3535424C1

CAV CIR GAUGE COLOR TERMA J13X 18 PK 1661208C1B J94HE 18 GY 1661208C1C J13AS 18 PK 1661208C1E J13AV 18 PK 1661208C1

CAV CIR GAUGE COLOR TERM SEALRIGHT TURN STOP BUS BAR

A J57J 16 OR 3535303C1 3535424C1B J57B 16 OR 3535303C1 3535424C1C J57K 16 OR 3535303C1 3535424C1D J57BB 16 OR 3535303C1 3535424C1

LEFT TURN STOP BUS BARE J56J 16 OR 3535303C1 3535424C1F J56B 16 OR 3535303C1 3535424C1G J56K 16 OR 3535303C1 3535424C1H J56BB 16 OR 3535303C1 3535424C1

UNUSED BUS BARJ PLUG - - - -K PLUG - - - -L PLUG - - - -M PLUG - - - -

CAV CIR GAUGE COLORA J94AA 14 GYB J94AB 14 GYC J94-GA 12 WHD J94-AW 18 GYE PLUG


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E

(LOCATED NEAR ENGINE ECM)


CENTERCHASSISHARNESS C

WABCOAUTO TRACTION

CONTROL (4951)

B



1

D

WABCO AIR ABSPOWER CONN

(4952)

HYD ABS (4910)

(LOCATED NEAR CHASSIS/DASH CONN)

D

C

A

BENDIXAUTO TRACTION

CONTROL (4950)

C

2




2

(LOCATED NEAR REAR AXLES)

E

B

A

D

J1939 (6002)

PURCHASEDASSEMBLY P/N

3519669C1

B

J1939 (6001)

1

DASHHARNESS


(LOCATED NEAR REAR AXLES)

A

E



CAV CIR GAUGE COLOR TERM SEAL PLUGA N94AA 14 PK 2033912C1 0589391C1 -B N94AB 14 PK 2033912C1 0589391C1 -C N94-GA 10 WH 1687848C1 0589390C1 -D N94ATC 16 GY 2033911C1 1652325C1 -E PLUG - - - - 0587579C1

CAV CIR GAUGE COLOR TERM1 R94BD 16 BN 3518963C12 R94BE 16 YL 3518963C1


CAV CIR GAUGE COLOR TERM1 R94AWX 18 GY P/O ASSY2 R94AWZ 18 GY P/O ASSY

CAV CIR GAUGE COLOR TERM SEALA J94H 12 GY 2033816C1 0589390C1B J94HS 12 GY 2033816C1 0589390C1C J94-GHA 14 WH 2033816C1 0589391C1D J94-GHB 12 WH 2033816C1 0589390C1E J94-GHC 12 WH 2033816C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA N94P 12 GY 1687848C1 0589390C1B N94N 12 GY 1687848C1 0589390C1C N94-G 14 GY 2033912C1 0589391C1D N94-GA 12 GY 1687848C1 0589390C1E N94-GB 10 GY 1687848C1 0589390C1


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(LOCATED ON ENGINE ECM)


1

60

9


CEC (6007)


20

ECM2 (6012)


10 11

(LOCATED ON ENGINE ECM)

ENGINE IDM2 (6011)

1


(LOCATED NEAR ENGINE IDM)

2 3

21

J1939 (6009)

4

CONNECTOR - 3549411C1SMALL PLUG - 3549421C1LARGE PLUG - 3549422C1

40

CONNECTOR - 3541979C1LOCK - 2041418C1PLUG - 2041421C2COVER - 3541958C91

41

J1939 (6008)

12

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL1 K3A(+) 18 BK 3549413C1 3549419C1 22 K47 18 GY 3549413C1 3549419C12 K3B(-) 18 BK 3549413C1 3549419C1 23 PLUG - - - -3 K97C 18 VT 3549413C1 3549419C1 24 K17L 18 PK 3549413C1 3549419C14 PLUG - - - - 25 K24A 18 GY 3549413C1 3549419C15 K97J 18 VT 3549413C1 3549419C1 26 PLUG - - - -6 K9V 16 WH 3549414C1 3549420C1 27 PLUG - - - -7 K9W 16 WH 3549414C1 3549420C1 28 PLUG - - - -8 K97F 16 VT 3549414C1 3549420C1 29 K99T 18 VT 3549413C1 3549419C19 K97Z 16 VT 3549414C1 3549420C1 30 PLUG - - - -

10 K47A 18 GY 3549413C1 3549419C1 31 K99S 18 VT 3549413C1 3549419C111 K92A 18 TN 3549413C1 3549419C1 32 K97K 18 VT 3549413C1 3549419C112 K23A 18 TN 3549413C1 3549419C1 33 K5V 20 YL 3549413C1 3549419C113 PLUG - - - - 34 K34A 18 TN 3549413C1 3549419C114 PLUG - - - - 35 K97AD 18 VT 3549413C1 3549419C115 PLUG - - - - 36 PLUG - - - -16 PLUG - - - - 37 PLUG - - - -17 K97D 18 VT 3549413C1 3549419C1 38 PLUG - - - -18 PLUG - - - - 39 PLUG - - - -19 PLUG - - - - 40 PLUG - - - -20 K5AE 20 NONE 3549413C1 3549419C1 41 PLUG - - - -21 K5W 20 GN 3549413C1 3549419C1 42 PLUG - - - -

CAV CIR GAUGE COLOR TERM1 K97-GA 12 WH 3549415C12 PLUG - - -3 PLUG - - -4 PLUG - - -5 PLUG - - -6 K97 18 VT 3549418C17 PLUG - - -8 K97M 16 VT 3549417C19 K97LA 16 PL 3549416C1

10 PLUG - - -11 PLUG - - -12 K97Y 12 VT 3549415C1

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM NOTES1 K97V 14 VT 2041420C1 31 K46A 18 GY 2041419C12 K97P 14 VT 2041420C1 32 K46B 18 GY 2041419C13 K97C 18 VT 2041419C1 33 PLUG - - -4 K97HE 18 VT 2041419C1 34 PLUG - - -5 K97DD 18 VT 2041419C1 35 PLUG - - -6 K97HM 18 VT 2041419C1 36 K97CC 18 VT 2041419C17 K97WA 18 VT 2041419C1 37 K97CB 18 VT 2041419C18 K99T 18 VT 2041419C1 38 PLUG - - -9 K97XC 18 VT 2041419C1 39 K47 18 GY 2041419C1

10 K34A 18 TN 2041419C1 40 K47A 18 GY 2041419C111 K97D 18 VT 2041419C1 41 K97L 14 PL 2041420C112 K97E 16 VT 2041420C1 42 K97Y 14 VT 2041420C113 K97EA 18 VT 2041419C1 43 PLUG - - -14 PLUG - - - 44 PLUG - - -15 PLUG - - - 45 PLUG - - -16 K3A(+) 18 DK BL 2041419C1 46 K17M 18 WH 2041419C1 N/OVERCRANK PROT17 K3B(-) 18 GY 2041419C1 46 K17L 18 PK 2041419C1 W/OVERCRANK PROT18 K5AE 20 NONE 2041419C1 47 K24A 18 GY 2041419C119 K5V 20 YL 2041419C1 48 PLUG - - -20 K5W 20 GN 2041419C1 49 K97HG 18 VT 2041419C121 K97F 14 PL 2041420C1 50 PLUG - - -22 K97Z 14 PL 2041420C1 51 PLUG - - -23 K97N 14 VT 2041420C1 52 PLUG - - -24 K97M 16 VT 2041420C1 53 PLUG - - -25 K97J 16 VT 2041420C1 54 K97WL 18 VT 2041419C126 K17E 18 VT 2041419C1 55 K97EW 18 VT 2041419C127 K99S 18 VT 2041419C1 56 PLUG - - -28 PLUG - - - 57 PLUG - - -29 K97K 18 VT 2041419C1 58 K47B 18 GY 2041419C130 K99F 18 VT 2041419C1 59 K97AR 18 VT 2041419C1

60 PLUG - - -




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149

12.38. CONNECTOR COMPOSITE (6013M), P. 38


NAMEREVCHK

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P52778H AE08-52376

CHAPTER 12

ADDED 6013M. C 55043Z

P54634FBPEC 25JUN01 ADDED 6200-6704.

PEC 15JAN02


ECM CONN (6013M)

58

70 13

1

CAV CIR GAUGE COLOR TERM1 PLUG2 K34B 16 TN 3526966C13 PLUG4 K97P 18 VT 3526966C15 K97YA 18 VT 3526966C16 PLUG7 PLUG8 K3A(+) 18 DK BL 3526966C19 K3B(-) 18 GY 3526966C1

10 PLUG11 K23N 16 TN 3526966C112 PLUG13 PLUG14 PLUG15 PLUG16 PLUG17 PLUG18 PLUG19 PLUG20 PLUG21 PLUG22 PLUG23 PLUG24 PLUG25 PLUG26 PLUG27 PLUG28 PLUG29 PLUG30 PLUG31 PLUG32 K47A 16 GY 3526966C133 K47A 16 GY 3526966C134 K5W 20 GN 3547816C135 PLUG36 PLUG37 PLUG38 PLUG39 PLUG40 PLUG41 PLUG42 PLUG43 PLUG44 PLUG45 PLUG46 PLUG47 PLUG48 PLUG49 K34C 16 TN 3526966C150 K5V 20 YL 3547816C151 PLUG52 K97AS 14 VT 3526966C153 K97AT 14 VT 3526966C154 K34D 16 TN 3526966C155 PLUG56 PLUG57 PLUG58 PLUG59 PLUG60 PLUG61 PLUG62 K97AD 18 VT 3526966C163 PLUG64 PLUG65 K97-GD 14 WH 3526966C166 K99V 18 VT 3526966C167 K97-GE 14 WH 3526966C168 PLUG69 PLUG70 K97U 18 VT 3526966C1

Figure 150 Connector Composite (6013M)

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P52778H AE08-52376

CHAPTER 12

REMOVED CONNECTORS.

B P54634F

55043ZC

PEC 25JUN01 ADDED 7103-7200.

THIS PAGE INTENTIONALLY LEFT BLANK.

PEC 15JAN02

Figure 151 Blank Page

S082852


151

12.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400),(6401), (6406), (6407), (6409), (6500), (6550), P. 40


NAMEREVCHK

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P52778H AE08-52376

CHAPTER 12

ADDED 7202 & 7203. B P54634F25JUN01PEC

C 55043ZADDED 6200-6550.PEC 15JAN02

MELROSE ENG HARN (6401)

(LOCATED ON START MOTOR)

DASHHARN

CONNECTOR - 1669834C1 LOCK - 1675053C1

*

LOW COOLANT SENSOR (6400)

A

B

A

A

(LOCATED ON ENGINE FAN DRIVE)

B

(LOCATED NEAR START MOTOR)


CONNECTOR - 1671610C1LOCK - 1671608C1SEAL - 1652325C1

2-WAY RADIO CONNECTION (6334)

B

B

*

ENGINEHARNESS

FREON COMPRESSOR (6200)


A

(LOCATED ON EXHAUST BRAKE SOLENOID)

CONN:1671611C1

AMMETER (6333)


A

B

*

B


LOW COOLANT SENSOR (6407)


CONN:1671610C1

A


A


B


USED FOR SS 4GAUGE


A



(LOCATED ON FREON COMPRESSOR)


BLOCK - 1671608C1

ENGINE MODULE POWER & GROUND (6323)

FAN AIR SOLENOID (6409)

ENGINEBLOCKGROUNDHARNESS

ENGINEHARNESS

ETHER START THERMOSTAT (6550)

A


BATTERYHARNESS

A

ELECTRIC CLUTCH FAN DRIVE (6406)

B

(LOCATED ON SURGE TANK)

A

B


(LOCATED NEAR ENGINE FAN DRIVE)

BATTERYHARNESS


ENGINEHARNESS

B

A

EXHAUST BRAKE (6500)

C


D

PLUG - 587579C1

A

START MOTOR THERMAL OVERCRANK (6316)

B

(LOCATED NEAR STARTER MOTOR)BATTHARN

AMMETER (6332)

B

CAV CIR GAUGE COLOR TERM SEALA K26A 18 TN 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA K21B 18 TN 2033819C1 1652325C1A K21F 16 TN 2033819C1 1652325C1B K21-G 18 WH 2033819C1 1652325C1B K21-G 16 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA K26A 10 TN 1687848C1 589390C1

CAV CIR GAUGE COLOR TERM SEALA K23 18 TN 0587576C1 1652325C1B K23-G 18 WH 0587576C1 1652325C1

CAV CIR GAUGE COLOR TERM NOTEA K17L 18 PK 2036586C1B K17K 18 PK 2036586C1A K17J 16 PK 2036586C1 W/SSB K17S 16 PK 2036586C1 W/SS

CAV CIR GAUGE COLOR TERM SEALA N26B 14 TN 2033816C1 589391C1

CAV CIR GAUGE COLOR TERM SEALA K23N 16 TN 2033819C1 1652325C1B K23-G 16 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA N14HC 10 RD 1687848C1 589390C1B N14-GD 10 WH 1687848C1 589390C1

CAV CIR GAUGE COLOR TERM SEALA N97AA 10 RD 2031531C1 2025426C1B N97-G 10 WH 2031531C1 2025426C1

CAV CIR GAUGE COLOR TERMA K34A 18 TN 2036586C1B K34-G 18 WH 2036586C1

CAV CIR GAUGE COLOR TERM SEAL NOTEA K77-G 16 WH 2033819C1 1652325C1B K77A 16 LT GN 2033819C1 1652325C1A K77-G 16 WH 2033819C1 1652325C1 W/SSB K77B 16 LT GN 2033819C1 1652325C1 W/SS

CAV CIR GAUGE COLOR TERM SEALA K34D 16 TN 1661875C1 1661872C1B K34-GA 16 WH 1661875C1 1661872C1C K34B 16 TN 1661875C1 1661872C1D K34C 16 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA K26B 18 TN 2033911C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA K24B 18 GY 2033819C1 1652325C1B K24-G 18 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA K97AA 10 VT 2025423C1 2025426C1 W/I6 ENGB K97-GA 10 VT 2025423C1 2025426C1 W/I6 ENGA K97X 10 VT 2025423C1 2025426C1 W/V8 ENGB K97-G 10 WH 2025423C1 2025426C1 W/V8 ENGA K97AM 10 VT 2025423C1 2025426C1 W/SSB K97-GA 10 WH 2025423C1 2025426C1 W/SS

CAV CIR GAUGE COLOR TERM SEALA J14HC 10 RD 1687847C1 589390C1B J14-GD 10 WH 1687847C1 589390C1

CAV CIR GAUGE COLOR TERM SEALA K97B 18 VT 2033911C1 1652325C1B PLUG - - - -

Figure 152 Connector Composites (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401), (6406),(6407), (6409), (6500), (6550)

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12.41. CONNECTOR COMPOSITES (6703), (6704), (7103), (7104), (7104A), P. 41


NAMEREVCHK

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CHAPTER 12

ADDED 7204-7206.PEC 25JUN01 P54634FB

55043ZCADDED 6703-7104A.PEC 15JAN02


A

A

CONNECTOR - 3543729C1LOCK - 3543731C1BUS BAR - 3543734C1

A


B

B

2 SPEED AXLEBOOT CONNECTOR

(7103)


BA

LCT W/I6


E

GROUND SPLICE (6704)

A

B

B

B

ENG/TRANSPOWER & GND

(7104A)


F


WTEC OR LCT W/V8

C

B

A

D


(LOCATED ON AIR FILTER HOUSING)

WTEC W/I6

CLEAN BATTERYFEED

(7104)

WTEC W/V8

A

C

AMBIENT AIR TEMP SENSOR (6703)

LCT W/V8

CAV CIR GAUGE COLOR TERM SEALA L92#136 10 TN 1687848C1 0589390C1B L92#143 10 TN 1687848C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA K92B 10 TN 1687848C1 0589390C1B K92-G 10 TN 1687848C1 0589390C1

CAV CIR GAUGE COLOR TERM SEAL1 K24-G 18 WH 3535303C1 3535424C12 K77-G 18 WH 3535303C1 3535424C13 K10-G 18 WH 3535303C1 3535424C14 K10-GA 18 WH 3535303C1 3535424C15 K34-G 18 WH 3535303C1 3535424C16 K21-G 18 WH 3535303C1 3535424C1

CAV CIR GAUGE COLOR TERM SEALA K92B 10 TN 1687847C1 0589390C1B K92-G 10 TN 1687847C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA N92A 10 RD 1687847C1 0589390C1B N92-G 10 WH 1687847C1 0589390C1

CAV CIR GAUGE COLOR TERMA K97E 16 VT 1689464C1B K97S 16 VT 1689464C1

CAV CIR GAUGE COLOR TERM SEALA L92#103 18 TN 2033911C1 3517771C1B L92-G 18 TN 2033911C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA L93 18 TN 1661208C1 N/AB - - - - -C L93G 18 TN 1661208C1 N/A

CAV CIR GAUGE COLOR TERM SEALA L92#103 18 TN 2033911C1 3517771C1B L92-G 18 TN 2033911C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA L92#136 10 TN 1687848C1 0589390C1B L92#143 10 TN 1687848C1 0589390C1

Figure 153 Connector Composites (6703), (6704), (7103), (7104), (7104A)

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CHAPTER 12

ADDED 7207-7300. B P54634F25JUN01PEC

55043ZCADDED 7200-7203.PEC 15JAN02

32

1

16

ECU "V"CONN GRAY

(ALLISON WTEC)(7202)

17

16

32

1

ECU "T"CONN BLUE



17


W/ & NOT W/RETARDER

* - W/RETARDER ONLY

TRANSMISSION BULKHEADCONNECTION (WTEC)

(7200)

W/AUTO NEUTRAL


CAV CIR GAUGE COLOR TERM1 L92B136 18 TN 3517243C12 L92A114 18 TN 3517243C13 PLUG -4 L71#113 18 OR 3517243C15 L92#167 18 TN 3517243C16 L92A123 18 TN 3517243C17 PLUG -8 PLUG -9 PLUG -

10 PLUG -11 L92#155 18 TN 3517243C112 L92A153 18 TN 3517243C113 L92#118 18 TN 3517243C114 PLUG -15 PLUG -16 L92C136 18 TN 3517243C117 L92B143 18 TN 3517243C118 L92#125 18 TN 3517243C119 L92#105 18 TN 3517243C120 PLUG -21 PLUG -22 L92#112 18 TN 3517243C123 PLUG -24 PLUG -25 PLUG -26 PLUG -27 PLUG -28 PLUG -29 L92#137 18 TN 3517243C130 L92A117 18 TN 3517243C131 L92#161 18 TN 3517243C132 L92C143 18 TN 3517243C1

CAV CIR GAUGE COLOR TERM SEALA L92#102 18 TN 3508927C1 N/AB L92#103 18 TN 3508927C1 N/AC L92#104 18 TN 3508927C1 N/AD L92A124 18 TN 3508927C1 N/AE L92#107 18 TN 3508927C1 N/AF L92#110 18 TN 3508927C1 N/AG L92#120 18 TN 3508927C1 N/AH L92#121 18 TN 3508927C1 N/AJ L92#128 18 TN 3508927C1 N/AK L92#129 18 TN 3508927C1 N/AL L92#130 18 TN 3508927C1 N/AM L92#131 18 TN 3508927C1 N/AN L92B135 18 TN 3508927C1 N/A

CAV CIR GAUGE COLOR TERM SEALP L31#147 18 TN 3508927C1 N/AU L92A140 18 TN 3508927C1 N/AV L92A149 18 TN 3508927C1 N/AW L92#195 18 TN 3508927C1 N/AX L92#162 18 TN 3508927C1 N/AY L92#165 18 TN 3508927C1 N/Aa PLUGb PLUGc PLUGd PLUGe PLUGf PLUGg PLUG

CAV CIR GAUGE COLOR TERM1 L92B136 18 TN 3517243C12 L92#114 18 TN 3517243C13 PLUG -4 L71#113 18 OR 3517243C15 L92#167 18 TN 3517243C16 L92#123 18 TN 3517243C17 PLUG -8 PLUG -9 PLUG -

10 PLUG -11 L92#155 18 TN 3517243C112 L92#153 18 TN 3517243C113 L92#118 18 TN 3517243C114 PLUG -15 PLUG -16 L92C136 18 TN 3517243C117 L92B143 18 TN 3517243C118 L92#125 18 TN 3517243C119 L92#105 18 TN 3517243C120 PLUG -21 PLUG -22 L92#112 18 TN 3517243C123 PLUG -24 PLUG -25 PLUG -26 PLUG -27 PLUG -28 PLUG -29 L92#137 18 TN 3517243C130 L92#117 18 TN 3517243C131 L92#161 18 TN 3517243C132 L92C143 18 TN 3517243C1

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM1 L92#102 18 TN 3517243C1 17 L92#130 18 TN 3517243C12 L92#121 18 TN 3517243C1 18 PLUG -3 L92#107 18 TN 3517243C1 * 19 L92A116 18 TN 3517243C14 L92#120 18 TN 3517243C1 20 L92#128 18 TN 3517243C15 L92#103 18 TN 3517243C1 21 L92#131 18 TN 3517243C16 L92#129 18 TN 3517243C1 22 L92#110 18 TN 3517243C17 L92#104 18 TN 3517243C1 * 23 L92#127 18 TN 3517243C18 PLUG - 24 L92#101 18 TN 3517243C19 L92A124 18 TN 3517243C1 25 L92A135 18 TN 3517243C1

10 PLUG - 26 L92#165 18 TN 3517243C111 PLUG - 27 L31#147 18 TN 3517243C112 L92#162 18 TN 3517243C1 * 28 L92#138 18 TN 3517243C113 L92#195 18 TN 3517243C1 29 PLUG -14 L48#141 18 GY 3517243C1 30 L48#150 18 GY 3517243C115 L92A149 18 TN 3517243C1 31 L92A140 18 TN 3517243C116 L47#139 18 GY 3517243C1 32 L47#148 18 GY 3517243C1

Figure 154 Connector Composites Connector Composites (7200), (7202), (7203)

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CHAPTER 12

ADDED 7302-7306.PEC 25JUN01 P54634FB

55043ZCADDED 7204-7206.PEC 15JAN02

ECU "S"CONN BLACK



17

D

1

* - FOR WTEC W/RETARDER, THERE ISNO CIRCUIT IN THIS CAVITY (PLUG ONLY).

B

GH

C

32

C

*

VIW - A(VEHICLE INTERFACE

WIRING)(7205)

CONNECTOR - 3525874C1PLUG - 2025431C1LOCK - 3525875C1

16

B

HGA


FE

*

* - FOR WTEC W/AUTO NEUTRAL, THERE ISNO CIRCUIT IN THIS CAVITY (PLUG ONLY).

D

EF

*

VIW - C(VEHICLE INTERFACE

WIRING)(7206)

A

*

CAV CIR GAUGE COLOR TERM1 L3+142 18 WH 3517243C12 PLUG -3 L92#124 18 TN 3517243C14 L92#146 18 TN 3517243C15 L92#170 18 TN 3517243C16 L92#171 18 TN 3517243C17 L92#172 18 TN 3517243C18 L92#173 18 TN 3517243C19 L92#174 18 TN 3517243C1

10 L92#175 18 TN 3517243C111 PLUG -12 L5A182 20 NONE 3517243C113 L5A183 20 YL 3517243C114 L92#180 18 TN 3517243C115 [HOSE] 18 BK 3517243C116 L92D136 18 TN 3517243C117 L3-151 18 DK BL 3517243C118 PLUG -19 PLUG -20 PLUG -21 PLUG -22 PLUG -23 PLUG -24 PLUG -25 PLUG -26 L92#169 18 TN 3517243C127 L92#163 18 TN 3517243C128 PLUG -29 L5A184 20 GN 3517243C130 L47A157 18 GY 3517243C131 PLUG -32 L92D143 18 TN 3517243C1

CAV CIR GAUGE COLOR TERM SEALA L92#155 18 TN 1667742C1 1661872C1B L92#117 18 TN 1667742C1 1661872C1C L92C161 18 TN 1667742C1 1661872C1D L92#118 18 TN 1667742C1 1661872C1E L92#153 18 TN 1667742C1 1661872C1F L92#114 18 TN 1667742C1 1661872C1G L92#112 18 TN 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA L92B161 18 TN 1661875C1 1661872C1B L92#163 18 TN 1661875C1 1661872C1C L92#169 18 TN 1661875C1 1661872C1D L92#125 18 TN 1661875C1 1661872C1F L92#167 18 TN 1661875C1 1661872C1G L92#105 18 TN 1661875C1 1661872C1H L92#137 18 TN 1661875C1 1661872C1

Figure 155 Connector Composites (7204), (7205), (7206)

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155

12.44. CONNECTOR COMPOSITES (7207), (7208), (7211), (7212), (7213), (7300), (7301),P. 44


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P52778H AE08-52376

CHAPTER 12

25JUN01PEC P54634FBADDED 7307-7606.

55043ZCADDED 7207-7300.PEC 15JAN02


J1939 CONNCECTORSPLICE(7208)

F

HV

C


C

SJ

D

N

F

A

L

PDW

U


NSBU SWITCH VEHICLE(NEUTRAL SAFETY BACK-UP)

(7301)

RETARDERACCUMULATOR SOLENOID

(7212)


A

A


B

RETARDERSOLENOID

(7213)


B

G

M

B

E

E


R

TRANSMISSIONBULKHEAD

(LCT)(7300)

RETARDERTEMP SENDER

(7211)

B

J1939 CONNCECTORSPLICE(7207)

B

G

A

K

T A

CAV CIR GAUGE COLOR TERMA L92#138 18 TN 2036586C1B L92C135 18 TN 2036586C1

CAV CIR GAUGE COLOR TERM1 L5B183 20 YL 3537131C12 L5B182 20 NONE 3537131C13 L5B184 20 GN 3537131C14 PLUG - - -

CAV CIR GAUGE COLOR TERMA L92#226 18 TN 3517243C1B L92#227 18 TN 3517243C1C L92#231 18 TN 3517243C1D L92#201 18 TN 3517243C1E L92#203 18 TN 3517243C1F L92#202 18 TN 3517243C1G L31#210 18 TN 3517243C1H L92A220 18 TN 3517243C1J L92#229 18 TN 3517243C1K L92#204 18 TN 3517243C1L L92#222 18 TN 3517243C1M L92#223 18 TN 3517243C1N L92#224 18 TN 3517243C1P L92#225 18 TN 3517243C1R PLUG - - -S L92#232 18 TN 3517243C1T L92#221 18 TN 3517243C1U PLUG - - -V PLUG - - -W L92#228 18 TN 3517243C1

CAV CIR GAUGE COLOR TERM1 L5A183 20 YL 3537131C12 L5A182 20 NONE 3537131C13 L5A184 20 GN 3537131C14 PLUG - - -

CAV CIR GAUGE COLOR TERMA L92#101 18 TN 2036586C1B L92N116 18 TN 2036586C1

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B PLUG - - - -C L71 16 OR 1661875C1 1661872C1D L92B220 18 TN 1661875C1 1661872C1E L13M3 18 PK 2033819C1 1652325C1F L71A 16 OR 1661875C1 1661872C1G L17E 18 PK 2033819C1 3517771C1

CAV CIR GAUGE COLOR TERMA L92#127 18 TN 2036586C1B L92C116 18 TN 2036586C1

Figure 156 Connector Composites (7207), (7208), (7211), (7212), (7213), (7300), (7301)

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P52778H AE08-52376

CHAPTER 12

25JUN01PEC P54634FBADDED 7607-7700.

55043ZCADDED 7302-7601.PEC 15JAN02


A

BACK-UP LIGHT (7502)




A

BACK-UP LIGHT SWITCH (7500)

J1939 SPLICE (7309)

B

J1939 SPLICE (7307)

SPEEDO SENSOR (7601)


B

OUTPUT SPEED SENSOR (7600)

B


B

A

A

B

ECU -"J1"CONN GRAY

(ALLISON LCT)(7305) 32

D

VIW - C(VEHICLE INTIGRATED WIRING)

(ALLISON LCT)(7306)

ECU -"J2"CONN RED

(ALLISON LCT)(7304)

D

17

CONNECTOR-3541171C91PLUG-3518314C1

1

EF

A

17

16

16

1

C

32

GH


NSBU SWITCH(NEUTRAL SAFETY BACK-UP)

(7302)

B



A

C

CAV CIR GAUGE COLOR TERMA L47#215 18 GY 2036586C1B L47#216 18 GY 2036586C1

CAV CIR GAUGE COLOR TERM SEALA L71 16 OR 1661875C1 1661872C1B L71A 16 OR 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERMA L47D 18 GY 2036586C1B L47E 18 GY 2036586C1

CAV CIR GAUGE COLOR TERM1 L5A(+)1 20 YL 3537131C12 L5A(S)1 20 NONE 3537131C13 L5A(-)1 20 GN 3537131C14 PLUG - - -

CAV CIR GAUGE COLOR TERM1 L5#129 20 YL 3537131C12 L5#131 20 NONE 3537131C13 L5#132 20 GN 3537131C14 PLUG - - -

CAV CIR GAUGE COLOR TERM SEALA L71B 16 OR 1661875C1 1661872C1B L71C 16 OR 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA L92#205 18 TN 1661875C1 1661872C1B L92#207 18 TN 1661875C1 1661872C1C L92#208 18 TN 1661875C1 1661872C1D L92#206 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA L92C128 18 TN 1661875C1 1661872C1B L92#106 18 TN 1661875C1 1661872C1C L92#119 18 TN 1661875C1 1661872C1D L47C126 18 GY 1661875C1 1661872C1E L92#111 18 TN 1661875C1 1661872C1F L92#108 18 TN 1661875C1 1661872C1G L92#121 18 TN 1661875C1 1661872C1H L92#122 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM1 L92#101 18 TN 3517243C12 L13#102 18 PK 3517243C13 L92#103 18 TN 3517243C14 L13#104 18 PK 3517243C15 L92#105 18 TN 3517243C16 L92#106 18 TN 3517243C17 PLUG - - -8 L92#108 18 TN 3517243C19 PLUG

10 L92#110 18 TN 3517243C111 L92#111 18 TN 3517243C112 PLUG - - -13 PLUG - - -14 PLUG - - -15 PLUG - - -16 PLUG - - -17 PLUG - - -18 PLUG - - -19 L92#119 18 TN 3517243C120 PLUG - - -21 L92#121 18 TN 3517243C122 L92#122 18 TN 3517243C123 PLUG - - -24 PLUG - - -25 [HOSE] 18 BK 3517243C126 L47#126 18 GY 3517243C127 PLUG - - -28 L92#128 18 TN 3517243C129 L5#129 20 YL 3517243C130 PLUG - - -31 L5#131 20 NONE 3517243C132 L5#132 20 GN 3517243C1

CAV CIR GAUGE COLOR TERM1 L92#201 18 TN 3517243C12 L92#202 18 TN 3517243C13 L92#203 18 TN 3517243C14 L92#204 18 TN 3517243C15 L92#205 18 TN 3517243C16 L92#206 18 TN 3517243C17 L92#207 18 TN 3517243C18 L92#208 18 TN 3517243C19 PLUG - - -

10 L31#210 18 TN 3517243C111 PLUG - - -12 PLUG - - -13 L92#213 18 TN 3517243C114 L92#214 18 TN 3517243C115 L47#215 18 GY 3517243C116 L47#216 18 GY 3517243C117 L48#217 18 GY 3517243C118 L48#218 18 GY 3517243C119 PLUG - - -20 L92#220 18 TN 3517243C121 L92#221 18 TN 3517243C122 L92#222 18 TN 3517243C123 L92#223 18 TN 3517243C124 L92#224 18 TN 3517243C125 L92#225 18 TN 3517243C126 L92#226 18 TN 3517243C127 L92#227 18 TN 3517243C128 L92#228 18 TN 3517243C129 L92#229 18 TN 3517243C130 PLUG - - -31 L92#231 18 TN 3517243C132 L92#232 18 TN 3517243C1


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CHAPTER 12

ADDED 7800-7803. B P54634FPEC 25JAN01

55043ZCADDED 7603-7700.PEC 15JAN02

C

SPEED SENSOR(7609)

A

TRANSFER CASETO TRANSMISSION

(7610)



TRANSMISSION OILTEMP SENSOR

(7700)

1

TRANSFER CASESPEEDO CONNECTION

(7611)

B

TRANSFER CASESPEEDO CONNECTION

(7608)

(USED ONLY WHEN TRASFER CASEAND ALLISON WTEC ARE PRESENT)

TRANSMISSION SPEEDOCONNECTION

(7607)

B

B


A

2



A

A

B


MATING CONNECTOR ISFEMALE SIDE OF

CONNECTOR 7800.B

A

A

A

TRANSMISSION SPEEDOCONNECTION

(7606)

ENGINE SPEED SENSOR(7604)

B

A

B

B



B


A

OUTPUT SPEEDSENSOR(7605)


ENGINE SPEED SENSOR(7603)

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B PLUG - - - -C L92DJ 16 TN 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERMA L47L 16 GY 2036586C1B L47M 16 GY 2036586C1 CAV CIR GAUGE COLOR TERM SEAL

1 L31B 18 TN 3536865C1 3536866C12 L31GC1 18 TN 3536865C1 3536866C1

CAV CIR GAUGE COLOR TERMA L92#213 18 TN 2036586C1B L92#214 18 TN 2036586C1

CAV CIR GAUGE COLOR TERMA L47 18 GY 2036586C1B L47A 18 GY 2036586C1

CAV CIR GAUGE COLOR TERMA L47N 16 GY 2036586C1B L47P 16 GY 2036586C1



CAV CIR GAUGE COLOR TERMA L47P 16 GY 2036586C1B L47N 16 GY 2036586C1



S082852




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CHAPTER 12

ADDED 7900-7906. B P54634F25JUN01PEC55043ZCADDED 7800-7803.PEC 15JAN02

B

EATON AUTOSHIFT ECM (7900)

1


B


E

2

D

A

F

3

C EATON AUTOSHIFT ECM POWER (7901)A

B

W/ALLISON WTECC

BA

W/V8 ENGINES

C

W/EATON AUTOSHIFTW/I6 ENGINES

C

W/ALLISON WTEC (W/ & NOT W/RETARDER)

W/ALLISON WTEC W/AUTO NEUTRAL

AB


(USED ONLY WHEN TRASFER CASE AND ALLISON WTEC ARE PRESENT)

E

B


W/ALLISON LCT


CONNECTOR - 3522251C1LOCK - 3522253C1C1

ENG/TRANSCONNECTOR

(7800)

MATING CONNECTOR IS MALE SIDE OF CONNECTOR 7800.

A

J1939 SPLICE(7801)

W/MANUAL TRANS

ENG TO TRANSFER CASE HARNESS CONN(7803)

A

D


C

W/ALLISON LCT

CAV CIR GAUGE COLOR TERMA L11-GAM 12 WH 1661708C1B L14AW 12 RD 1661708C1

CAV CIR GAUGE COLOR TERMA1 L92AC 16 TN 1651943C1A2 PLUG - - -A3 L92AE 16 TN 1651943C1B1 L92AD 16 TN 1651943C1B2 PLUG - - -B3 L92AB 16 TN 1651943C1C1 L5AX(+) 20 YL 1651943C1C2 L5AX(-) 20 GN 1651943C1C3 L5AX(S) 20 NONE 1651943C1D1 PLUG - - -D2 PLUG - - -D3 PLUG - - -E1 L92Z 16 TN 1651943C1E2 L92AA 16 TN 1651943C1E3 PLUG - - -F1 PLUG - - -F2 PLUG - - -F3 PLUG - - -

CAV CIR GAUGE COLOR TERM SEALA L47B126 18 GY 1661875C1 1661872C1B PLUG - - - -C L17E 18 PK 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA L47A157 18 GY 1661875C1 1661872C1B PLUG - - - -C L17B 18 PK 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA L47A157 18 GY 1661875C1 1661872C1B PLUG - - - -C L17A 18 PK 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA K47 18 GY 1667742C1 1661872C1B K47A 18 GY 1667742C1 1661872C1C K97AD 18 VT 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA K47 18 GY 1667742C1 1661872C1B K47A 18 GY 1667742C1 1661872C1C K17E 18 VT 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEAL1 L5A(+)1 20 YL 3537131C1 N/A2 L5A(S)1 20 NONE 3537131C1 N/A3 L5A(-)1 20 GN 3537131C1 N/A

CAV CIR GAUGE COLOR TERM SEAL1 L5B183 20 YL 3537131C1 N/A2 L5B182 20 NONE 3537131C1 N/A3 L5B184 20 GN 3537131C1 N/A

CAV CIR GAUGE COLOR TERM SEALA K47 16 GY 1661875C1 1661872C1B K47A 16 GY 1661875C1 1661872C1

CAV K97AD 18 VT 1661875C1 1661872C1D K5U 18 YL 1661875C1 1661872C1E K5AE 18 GN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA L47D 18 GY 1661875C1 1661872C1B L47E 18 GY 1661875C1 1661872C1C L17D 18 PK 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA L47L 16 GY 1661875C1 1661872C1B L47M 16 GY 1661875C1 1661872C1C L92DJ 16 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA L47 18 GY 1661875C1 1661872C1B L47A 18 GY 1661875C1 1661872C1C L17C 18 PK 1661875C1 1661872C1


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CHAPTER 12

ADDED 8000-8200. B P54634FPEC 25JUN01

55043ZCADDED 7905 & 7906.PEC 15JAN02

*

LEFT HEADLIGHT T/S HARNESS CONN(8001)


RIGHT GUIDEPOST LIGHT

(8151)


A

A

F

B

D

* - FOR SINGLE HORN W/SNOW PLOW LIGHTS, CIRCUIT NUMBER IS M11-GF.

** - FOR SINGLE HORN W/ SNOW PLOW LIGHT, CIRCUIT NUMBER IS M56C

RIGHT HEADLIGHT T/S HARNESS CONN(8000)

D

* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,CIRCUIT NUMBER IS M57C.

A

C

B

E


**

B

RIGHT FOGLIGHT(8200)

*

E


B

A

G

C

E

D

A



A

B

LEFT GUIDE POST LIGHT (8150)

B

SNOW PLOW HARNESS CONN (8102)

C

H

2

3

K

2

F

3

A


4

AUTOSHIFT DISPLAY (7906)

J

D

1

B

G

C

EATON AUTOSHIFTSELECTOR

(7905)

1


E

CAV CIR GAUGE COLOR TERM SEALA M58J 16 BN 1661875C1 1661872C1B M58-GB 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M52C 14 YL 2033816C1 0589391C1B M11-GB 14 WH 2033816C1 0589391C1C M53A 14 YL 2033816C1 0589391C1D M56B 16 OR 2033819C1 1652325C1E M58C 14 BN 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA M64A 16 YL 0587577C1 1652325C1B M64-GB 16 WH 0587577C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA M52D 14 YL 2033816C1 0589391C1B M11-GA 14 WH 2033816C1 0589391C1C M53B 14 YL 2033816C1 0589391C1D M57B 16 OR 2033819C1 1652325C1E M58D 14 BN 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA M58H 16 BN 1661875C1 1661872C1B M58-GA 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M64HI 14 YL 3535486C1 0589391C1B M11-GE 14 WH 3535486C1 0589391C1C M64LO 14 YL 3535486C1 0589391C1D M56D 16 YL 2039343C1 1652325C1E M58F 14 BN 3535486C1 0589391C1F M57D 16 LT GN 2039343C1 1652325C1

CAV CIR GAUGE COLOR TERM1 A92R 16 TN 1661539C12 A92S 16 TN 1661539C13 A92T 16 TN 1661539C14 A92U 16 TN 1661539C1

CAV CIR GAUGE COLOR TERMA1 PLUG - - -A2 A17Q 18 PK 1651943C1A3 A17-GB 16 WH 1651943C1B1 PLUG - - -B2 A3T(+) 18 DK BL 1651943C1B3 A62J 18 DK BL 1651943C1C1 A92Y 16 TN 1651943C1C2 A3T(-) 18 GY 1651943C1C3 A17N 16 PK 1651943C1D1 PLUG - - -D2 PLUG - - -D3 PLUG - - -E1 A92T 16 TN 1651943C1E2 A92S 16 TN 1651943C1E3 A92U 16 TN 1651943C1F1 A5AX(+) 20 YL 1651943C1F2 A5AX(-) 20 GN 1651943C1F3 A5AX(S) 20 WH 1651943C1G1 A5AV(+) 20 YL 1651943C1G2 A5AV(-) 20 GN 1651943C1J1 A92AC 16 TN 1651943C1J2 A92AD 16 TN 1651943C1J3 A92AE 16 TN 1651943C1K1 A92Z 16 TN 1651943C1K2 A92AA 16 TN 1651943C1K3 A92AB 16 TN 1651943C1


S082852


12.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500),(8501), (8502), (8502A), P. 49


NAMEREVCHK

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DATE



PART NO.

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CHAPTER 12

APRODUCTION RELEASE.PEC 19JAN01 P54304U

P54634FBADDED 8201-8502A.PEC 25JUN01

B


1

A

C

A

1

LEFT FOGLIGHT(8201)

LEFT HYD ABSWHEEL SENSOR

(8502)

BENDIXLEFT ABS

MODULATOR(8500)

A

W/DUAL HORNS

DUAL ELECTRICHORNS

(8310)

B

ETHER START(8400)

AB


B

W/SINGLE HORN

BENDIXLEFT AIR ABSWHEEL SENSOR

(8502A)

A

ACONNECTOR - 1686834C1

PLUG - 0587579C1LOCK - 1664408C1

PURCHACEDASSEMBLY P/N

3519878C1

2

ELECTRIC HORN(8301)

BENDIXRIGHT ABSMODULATOR

(8501)


ELECTRICHORN #1(8311)

C

ELECTRICHORN #2(8312)

A

B

B

B


A




2

B


CAV CIR GAUGE COLOR TERM SEALA M85J 16 GY 1661875C1 1661872C1B M85-GC 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M94H 18 GY 2033819C1 1652325C1B M94J 18 GY 2033819C1 1652325C1C M94K 18 GY 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA M85J 16 GY 1667742C1 1661872C1B M85-GC 16 WH 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M85L 16 GY 1661875C1 1661872C1B M85-GE 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M94 18 GY 2033819C1 1652325C1B M94A 18 GY 2033819C1 1652325C1C M94B 18 GY 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA M85E 16 GY 1661875C1 1661872C1B M85-GA 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M85K 16 GY 1661875C1 1661872C1B M85-GD 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M64B 16 YL 0587577C1 1652325C1B M64-GA 16 WH 0587577C1 1652325C1

CAV CIR GAUGE COLOR TERM1 [M94L] 18 BK ASSY2 [M94M] 18 BN ASSY

CAV CIR GAUGE COLOR TERM1 M94C 18 GY 1680205C12 M94D 18 GY 1680205C1

CAV CIR GAUGE COLOR TERM SEALA M21D 18 TN 0587576C1 1652325C1B M21C 18 TN 0587576C1 1652325C1

Figure 161 Connector Composites (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502),(8502A)

S082852


161

12.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508),(8509), (8600), (8601), (8602), P. 50


NAMEREVCHK

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DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

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U00EDL2



P52778H AE08-52376

CHAPTER 12

A P54304UPRODUCTION RELEASE.19JAN01PEC

ADDED 8503-8602. B P54634FPEC 25JUN01


1

2

WABCO RIGHT FRONT AIRABS WHEEL SPEED SENSOR

(8507)

2

1

C

2

BENDIXRIGHT AIR ABSWHEEL SENSOR

(8503A)


3554539C1

TEMP SENDER(8601)


3519878C1

AA

2


2

B

B

WABCO RIGHT FRONT AIRABS MODULATOR

(8509)


2

1

1

WABCO LEFT FRONT AIRABS WHEEL SPEED SENSOR

(8506)

A/C TRANSDUCER(8602)

RIGHT HYD ABSWHEEL SENSOR

(8503)

B

RADIATOR GROUND(8600)

1


3554539C1


C

3

AIR COMPRESSORFOR HYD BRAKES

(8505)

3


3519666C1

A

1

WABCO LEFT FRONT AIRABS MODULATOR

(8508)


3519878C1


CAV CIR GAUGE COLOR TERM1 M94AH 14 BL ASSY2 M94AJ 14 GN ASSY3 M94AK 14 BN ASSY

CAV CIR GAUGE COLOR TERMA M9 20 GY 1651943C1B M6 20 GY 1651943C1C M77 20 LT GN 1651943C1

CAV CIR GAUGE COLOR TERM1 M94AE 18 BN ASSY2 M94AF 18 BK ASSY

CAV CIR GAUGE COLOR TERMA M9 18 GY 1651943C1B M6 18 GY 1651943C1C M40 18 GY 1651943C1

CAV CIR GAUGE COLOR TERM1 M94AL 14 BL ASSY2 M94AA 14 GN ASSY3 M94AB 14 BN ASSY

CAV CIR GAUGE COLOR TERM SEALA M41 18 GY 1661875C1 1661872C1B M41A 18 GY 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM1 M94E 18 GY 1680205C12 M94F 18 GY 1680205C1

CAV CIR GAUGE COLOR TERM SEALA M11-GC 12 WH 1673747C1 0589390C1

CAV CIR GAUGE COLOR TERM1 M94AC 18 BN ASSY2 M94AD 18 BK ASSY

CAV CIR GAUGE COLOR TERM1 [M94N] 18 BK ASSY2 [M94P] 18 BN ASSY

Figure 162 Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601),(8602)

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P52778H AE08-52376

CHAPTER 12

P54634FBADDED 8700-8803.25JUN01PEC

ADDED N44-GB TO 8802 C 55043ZPEC 15JAN02


CHASSIS GNDSPLICE PACK

(8803)

B

D

CB

GROUNDADAPTER #2

(8801)

LEFT HEATED MIRRORFWD HOOD MTD

(8700)

**

ISOLATED GNDSPLICE PACK

(8802)

C

*

RIGHT HEATED MIRRORFWD HOOD MTD

(8701)

F

*

E

F

A

E

* - FOR RIGHT SIDE MTD DRAIN VALVE, CIRCUIT NUMBER IS N39-GA.

** - FOR RIGHT SIDE MTD AIR DRYER, CIRCUIT NUMBER IS N39-GC

* - FOR AF MTD FUEL TANK, CIRCUIT NUMBER IS N9G.

** - FOR RR AXLE TEMP, CIRCUIT NUMBER IS N9H.

A

C


F

C

ECONNECTOR - 3551896C1

PLUG - 0587579C1LOCK - 3551897C1

COVER - 3551792C1

D

B

D

B

A


COVER - 3551792C1

D

B

GROUNDADAPTER #1

(8800)


COVER - 3551792C1

A

A

F

A

E

B


COVER - 3551792C1

**

CAV CIR GAUGE COLOR TERM SEALA N10-G 14 WH 2033816C1 0589391C1B N10-GA 12 WH 2033816C1 0589390C1C N39-G 18 WH 2033819C1 1652325C1D N39-GB 16 WH 2033819C1 1652325C1E N49-G 18 WH 2033819C1 1652325C1F N10-GF 16 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA N9 18 GY 2033819C1 1652325C1B N9A 18 GY 2033819C1 1652325C1C N9B 18 GY 2033819C1 1652325C1D N44-GB 18 WH 2033819C1 1652325C1E N9F 18 GY 2033819C1 1652325C1F N9F 18 GY 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA M11-G 12 WH 2033816C1 0589390C1B M11-GB 14 WH 2033816C1 0589391C1C M58-GA 16 WH 2033819C1 1652325C1D M11-GC 12 WH 2033816C1 0589390C1E M78-G 18 WH 2033819C1 1652325C1F M11-GD 12 WH 2033816C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA M78K 16 LT GN 2033819C1 1652325C1B M78-GA 18 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA M78J 16 LT GN 2033819C1 1652325C1B M78-G 18 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA M11-GD 12 WH 2033816C1 0589390C1B M11-GA 14 WH 2033816C1 0589391C1C M58-GB 16 WH 2033819C1 1652325C1D M85-GA 16 WH 2033819C1 1652325C1E M78-GA 18 WH 2033819C1 1652325C1F M64-G 16 WH 2033819C1 1652325C1


S082852


163

12.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9254), (9255),P. 52


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CHAPTER 12

PRODUCITON RELEASE. A P54304UPEC 19JAN01


A

A

EA

B

RIGHT FUELSENDER(9101)

LEFT SIDEHEATED DRAIN

(9001)

A

**

A


TRANS ECU FEEDFUSE CONN

(9255)

FUEL TRANSFERPUMP

(9102)


C

A

B

* - FOR DUAL MTD FUEL TANKS, CIRCUIT NUMBER IS N36C.

B

D

B




B


THIS SPACEINTENTIONALLY LEFT

BLANK

*

B

* - FOR DUAL MTD FUEL TANKS, CIRCUIT NUMBER IS N36E.

** - FOR AF MTD FUEL TANK, CIRCUIT NUMBER IS N9D.

BA

LEFT FUELSENDER(9100)

ENG ECM FEEDFUSE CONN

(9254)


*

RIGHT SIDEHEATED DRAIN

(9002)

CAV CIR GAUGE COLOR TERMA N14AY 10 RD 1661708C1B N14BA 10 RD 1661708C1

CAV CIR GAUGE COLOR TERM SEALA N36D 18 TN 1661875C1 1661872C1B N36F 18 TN 1661875C1 1661872C1C N9F 18 GY 1661875C1 1661872C1D N10-GF 16 WH 1661875C1 1661872C1E N37 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA N39A 18 GY 1661875C1 1661872C1B N39-GA 18 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA N36 18 TN 1661875C1 1661872C1B N9A 18 GY 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA N39 18 GY 1661875C1 1661872C1B N39-G 18 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA N36A 18 TN 1661875C1 1661872C1B N9B 18 GY 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERMA N14AZ 10 RD 1661708C1B N14BB 10 RD 1661708C1

Figure 164 Connector Composites (9001), (9002), (9100), (9101), (9102), (9254), (9255)

S082852


12.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265),(9303A), P. 53


NAMEREVCHK

DATE

DATE



PART NO.

DRAWNREFERENCE

RELEASE NO.

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P54634FBADDED 9260-9303A.PEC 25JUN01

A

A

BATTERYCABLE

B

(LOCATED IN BATTERY BOX)

B

BATTERYINTERCONNECT


2-WAY RADIO FEEDFUSE CONNECTOR

(9265)



A

2-WAY RADIO NEGATIVE CONNECTION (9263)AMMETER (9262)

B

A


D


BATTERYHARNESS

B





B

BATTERYHARNESS

(LOCATED AT BATTERY)

C

E

BATTERYCABLE

BATT ECM NEGATIVE CONN (9260)


2-WAY RADIO POSITIVE CONNECTION (9264)

A

A



BATT ECM POSITIVE CONN (9261)



B

BATTERYHARNESS

STOP TAIL AND TURN (9303A)


CAV CIR GAUGE COLOR TERM SEALA N97-G 10 WH 2031531C1 2025426C1B N92-G 10 WH 2031531C1 2025426C1

CAV CIR GAUGE COLOR TERM SEALA R71 14 OR 2033816C1 0589391C1B R56 14 OR 2033816C1 0589391C1C R57 14 OR 2033816C1 0589391C1D R68 14 BN 2033816C1 0589391C1E R10-G 12 WH 2033816C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA N14-GD 10 WH 1687847C1 589390C1

CAV CIR GAUGE COLOR TERM SEALA N14-G 10 WH 2025423C1 2025426C1B N14-GA 10 WH 2025423C1 2025426C1


CAV CIR GAUGE COLOR TERM SEALA N14HB 10 RD 1661708C1 N/AB N14HC 10 RD 1661708C1 N/A

CAV CIR GAUGE COLOR TERM SEALA N14HC 10 RD 1687848C1 589390C1

CAV CIR GAUGE COLOR TERM SEALA N14HC 10 RD 1687847C1 589390C1

CAV CIR GAUGE COLOR TERM SEALA N14-GD 10 WH 1687848C1 589390C1

CAV CIR GAUGE COLOR TERM SEALA N97AA 10 RD 2025423C1 2025426C1B N92A 10 RD 2025423C1 2025426C1

CAV CIR GAUGE COLOR TERM SEALA N14BA 10 RD 2031531C1 2025426C1B N14BB 10 RD 2031531C1 2025426C1

Figure 165 Connector Composites (9260), (9261), (9262), (9263), (9264), (9265), (9303A)

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B2

BL


RDRD

C

BN

GN


RIGHT REAR WHEEL SPEED SENSOR (9505)

PURCHASED ASSEMBLY - 3519878C1

WH

2

B

RIGHT MODULATOR (9504)

LEFT WHEEL SPEED SENSOR (9501)

1 CONNECTOR - 1686834C1PLUG - 0587579C1LOCK - 1664408C1

A

TRAILER SOCKET BOC WIRING

1

BL

RIGHT WHEEL SPEED SENSOR (9503)

LEFT MODULATOR (9502)

A

2

TRAILER SOCKET & BODY BUILDEREOF WIRING

BKBN

GN


YL

2

C

1

WH

CONNECTOR - 3520417C1BOOT - 0481849C1

GASKET - 1666090C1

TRAILER & AUX BOC WIRING

LEFT REAR WHEEL SPEED SENSOR (9506)

BKBL

YL

1

CONNECTOR - 1663570C1BOOT - 0481849C1

GASKET - 1666090C1


PURCHASED ASSEMBLY - 3519878C1


CAV CIR GAUGE COLOR TERM1 R94C 16 DK BL 1680205C12 R94D 16 YL 1680205C1

CAV CIR GAUGE COLOR TERMBK N58E 10 BK INCLUDEDBL N94E 10 DK BL INCLUDEDBN N68E 10 BN INCLUDEDGN N57E 10 LT GN INCLUDEDRD N70E 10 RD INCLUDEDWH N10E 8 WH INCLUDEDYL N56E 10 YL INCLUDED

CAV CIR GAUGE COLOR TERM SEALA R94J 16 PL 2033819C1 1652325C1B R94K 16 LT GN 2033819C1 1652325C1C R94L 16 LT BL 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM1 [R94P] 18 BK ASSY2 [R94R] 18 BN ASSY

CAV CIR GAUGE COLOR TERMBK N58B 10 BK INCLUDEDBL N94A 10 DK BL INCLUDEDBN N68B 10 BN INCLUDEDGN N57B 10 LT GN INCLUDEDRD N70B 10 RD INCLUDEDWH N10B 8 WH INCLUDEDYL N56B 10 YL INCLUDED

CAV CIR GAUGE COLOR TERM1 [R94M] 18 BK ASSY2 [R94N] 18 BN ASSY

CAV CIR GAUGE COLOR TERMBK N58 10 BK INCLUDEDBL N94 10 DK BL INCLUDEDBN N68 10 BN INCLUDEDGN N57 10 LT GN INCLUDEDRD N70 10 RD INCLUDEDWH N10 8 WH INCLUDEDYL N56 10 YL INCLUDED

CAV CIR GAUGE COLOR TERM1 R94A 16 GY 1680205C12 R94B 16 OR 1680205C1

CAV CIR GAUGE COLOR TERMBK N58C 10 BK INCLUDEDBL N72 12 DK BL INCLUDEDBN N68C 10 BN INCLUDEDGN N57C 10 LT GN INCLUDEDRD N70C 10 RD INCLUDEDWH N10C 8 WH INCLUDEDYL N56C 10 YL INCLUDED

CAV CIR GAUGE COLOR TERM SEALA R94E 16 BK 2033819C1 1652325C1B R94F 16 RD 2033819C1 1652325C1C R94H 16 BN 2033819C1 1652325C1


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A

7

98

A

12

WABCO AIR ABSECU GRAY CONN

(9513)

7


12

WABCO HYD ABSECU GRAY CONN

(9511)

WABCO HYD ABSECU GREEN CONN

(9512)


2

12

6


1

B

PUMP ASSY(9509)

MODULATOR(9507)

11

7




1

WABCO AIR ABSECU GREEN CONN

(9515)

CONNECTOR - 1689427C1PLUG - 0453133C1LOCK - 1689428C1 12

12

WABCO HYD ABSECU BLACK CONN

(9510)

6

1

6


13

1

5

6

7

12

71

WABCO AIR ABSECU BLACK CONN

(9514)


1

MODULATORGROUND(9508)

6

3

6

4 12

6

7

1

7

10

CAV CIR GAUGE COLOR TERMA N94M 12 GY 3537138C1B N94-GA 12 GY 3537138C1

CAV CIR GAUGE COLOR TERM1 PLUG - - -2 N94AWA 18 GY 1680205C13 N94AWD 18 GY 1680205C14 N94AWE 18 GY 1680205C15 N94AWG 18 GY 1680205C16 N94AWH 18 GY 1680205C17 N94AWJ 18 GY 1680205C18 N94AWK 18 GY 1680205C19 N94A-G3 18 WH 1680205C1

10 N94AWB 18 GY 1680205C111 N94A-G4 18 WH 1680205C112 PLUG - - -

CAV CIR GAUGE COLOR TERM SEAL1 N94AP 16 BL 3536989C1 3536990C12 N94AF 16 GY 3536989C1 3536990C13 PLUG - - - -4 N94AE 16 LT BL 3536989C1 3536990C15 N94AR 16 VT 3536989C1 3536990C16 PLUG - - - -7 PLUG - - - -8 N94Z 16 BK 3536989C1 3536990C19 PLUG - - - -

10 N94AJ 16 YL 3536989C1 3536990C111 N94AH 16 GY 3536989C1 3536990C112 N94AC 16 BN 3536989C1 3536990C113 N94AS 16 TN 3536989C1 3536990C1

CAV CIR GAUGE COLOR TERM1 PLUG - - -2 N94Z 18 BK 1680205C13 N94AC 16 BN 1680205C14 N94AE 16 LT BL 1680205C15 N94AF 16 GY 1680205C16 N94AH 16 GY 1680205C17 N94AJ 16 YL 1680205C18 N94AP 16 BL 1680205C19 N94AR 16 VT 1680205C1

10 N94AS 16 TN 1680205C111 PLUG - - -12 PLUG - - -

CAV CIR GAUGE COLOR TERM1 N94AA 14 PK 2034787C12 N94AB 14 PK 2034787C13 N94ATC 16 GY 1680205C14 N94AC(+) 18 GY 1680205C15 PLUG - - -6 N94AE(+) 18 YL 1680205C17 N94AE(-) 18 LT GN 1680205C18 PLUG - - -9 N94AC(-) 18 GY 1680205C1

10 PLUG - - -11 N94A-G1 14 WH 2034787C112 N94A-G2 14 WH 2034787C1

CAV CIR GAUGE COLOR TERM1 N94AWL 16 GY 1680205C12 N94AWM 16 GY 1680205C13 N94AWS 16 GY 1680205C14 N94AWT 16 DK BL 1680205C15 PLUG - - -6 PLUG - - -7 N94AWU 16 GY 1680205C18 N94A-G6 16 WH 1680205C19 N94AWW 16 GY 1680205C1

10 N94AWN 16 GY 1680205C111 N94A-G7 16 WH 1680205C112 N94AWR 16 GY 1680205C1

CAV CIR GAUGE COLOR TERM1 PLUG - - -2 PLUG - - -3 N94AA 16 GY 1680205C14 N94AT 16 DK BL 1680205C15 N94AM 16 GY 1680205C16 N94AK 16 DK BL 1680205C17 N94AL 16 YL 1680205C18 N94AN 16 OR 1680205C19 N94AU 16 YL 1680205C1

10 N94AB 16 OR 1680205C111 PLUG - - -12 PLUG - - -

CAV CIR GAUGE COLOR TERM SEALA N94-GB 10 GY 3537134C1 3561662C1

CAV CIR GAUGE COLOR TERM1 N3A(-) 18 GY 1680205C12 N94T 18 GY 1680205C13 N94S 14 GY 2034787C14 N94AV 18 GY 1680205C15 PLUG - - -6 N94Y 18 GY 1680205C17 N94AD 18 GY 1680205C18 N94V 18 GY 1680205C19 N94-G 14 GY 2034787C1

10 N94W 18 GY 1680205C111 N94U 14 GY 2034787C112 N3A(+) 18 DK BL 1680205C1

Figure 167 Connector Composites (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515)

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P54304UAPRODUCTION RELEASE.19JAN01PEC

ADDED 9516-9520E. P54634FBPEC 25JUN01

1

2

3 2

1

WABCO LEFT REAR AIRABS WHEEL SPEED SENSOR

(9516)

WABCO RIGHT REAR AIRABS WHEEL SPEED SENSOR

(9517)

WABCO RIGHT REAR AIRABS MODULATOR

(9519)

WABCO LEFT REAR AIRABS MODULATOR

(9518)

1

2


3519878C1


3519878C1

3 2

1

CONNECTOR: 3519879C1CONNECTOR: 3519879C1

WABCO AIR ABSJ1939

(9520E)

CONNECTOR: 3537127C1PLUG: 3537132C1HEAT SHRINK: 2644000R1HEAT SHRINK: 3525239R1-----------------------------Y-SPLITTER: 3537130C1TERMINATOR RESISTER:3537129C1

WABCO AIR ABSJ1939

(9520D)

WABCO AIR ABSJ1939

(9520B)

WABCO AIR ABSJ1939

(9520A)




CAV CIR GAUGE COLOR1 R94AWL 18 GY2 R94AWM 18 GY

CAV CIR GAUGE COLOR1 R94AWS 18 GY2 R94AWT 18 GY

CAV CIR GAUGE COLOR1 R94A-G7 18 GN2 R94AWN 18 BK3 R94AWR 18 BN

CAV CIR GAUGE COLOR1 R94A-G6 18 GN2 R94AWH 18 BK3 R94AWW 18 BN

CAV CIR GAUGE COLOR1 N94AF(+) 18 YL2 N94AF(-) 18 LTGN3 PLUG4 PLUG

CAV CIR GAUGE COLOR1 N94AE(+) 18 YL2 N94AE(-) 18 LTGN3 PLUG4 PLUG



Figure 168 Connector Composites (9516), (9517), (9518), (9519), (9520A), (9520B), (9520D), (9520E)

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D8C1

A1

C12

A8

CONNECTOR - 3535306C1PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT

THOSE LISTED FOR PLUG2)PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,

B7,C6,& C7 ONLY)LOCKS - 3535307C1 (2) 3535309C1 (1)

A1

(DASH SIDE)

B1

D8

(CHASSIS SIDE) CHASSIS/DASHINTERCONNECT

(9700)

B1

D1

A8B12

C12D1

B12

C1

CONNECTOR - 3535310C1PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT

THOSE LISTED FOR PLUG2)PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,

B7,C6,& C7 ONLY)LOCKS - 3535311C1 (2) 3535312C1 (1)

CONT. ON NEXT PAGE

THIS SPACE LEFTINTENTIONALLY

BLANK


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* - FOR LEFT SIDE MTD FUEL TANKS, CIR NUM IS N36; FOR RIGHT SIDE MTD FUEL TANKS, CIR NUM IS N36A; FOR DUAL FUEL TANKS, CIR NUM IS N36B; FOR AF MTD FUEL TANKS, CIR NUM IS N36C;** - FOR LEFT SIDE MTD AIR DRYERS, CIR NUM IS N39B; FOR RIGHT SIDE MTD AIR DRYERS, CIR NUM IS N39C;*** - FOR LEFT SIDE MTD DRAIN VALVES, CIR NUM IS N39; FOR RIGHT SIDE NTD DRAIN VALVES, CIR NUM IS N39A;**** - FOR SINGLE TANK, CIR NUM IS N36; FOR DUAL TANKS, CIR NUM IS N36H;

(DASH SIDE)(CHASSIS SIDE)

CHASSIS/DASHINTERCONNECT

(9700)

CONT. FROM PREVIOS PAGE

CAV CIR GAUGE COLOR TERM SEAL NOTESA1 J32 18 TN 3535303C1 3535424C1A2 J32A 18 TN 3535303C1 3535424C1A3 J94AB 18 GY 3535303C1 3535424C1 W/AIR ABSA3 J94HM 18 GY 3535303C1 3535424C1 W/HYD ABSA4 J71 18 OR 3535930C1 3535936C1A5 J56B 16 OR 3535930C1 3535936C1A6 J94AA 18 OR 3535303C1 3535424C1 W/AIR ABSA6 J94HN 18 OR 3535303C1 3535424C1 W/HYD ABSA7 J94AL 18 DK BL 3535303C1 3535424C1 W/AIR ABSA7 J94HT 18 DK BL 3535303C1 3535424C1 W/HYD ABSA8 J94AK 18 YL 3535303C1 3535424C1 W/AIR ABSA8 J94HU 18 YL 3535303C1 3535424C1 W/HYD ABSB1 J94AC 18 BK 3535303C1 3535424C1 W/AIR ABSB1 J94HD 18 GY 3535303C1 3535424C1 W/HYD ABSB2 J94AD 18 RD 3535303C1 3535424C1 W/AIR ABSB2 J94HV 18 GY 3535303C1 3535424C1 W/HYD ABSB3 J94AE 18 BN 3535303C1 3535424C1 W/AIR ABSB3 J94HX 18 GY 3535303C1 3535424C1 W/HYD ABSB4 J94AF 18 PL 3535303C1 3535424C1 W/AIR ABSB4 J94HJ 18 GY 3535303C1 3535424C1 W/HYD ABSB5 J94AH 18 LT GN 3535303C1 3535424C1 W/AIR ABSB5 J94HF 18 GY 3535303C1 3535424C1 W/HYD ABSB6 J57B 16 OR 3535930C1 3535936C1B7 J68B 14 BN 3535931C1 3535937C1B8 J94AJ 18 GY 3535303C1 3535424C1B9 N59-GA 18 WH 3535303C1 3535424C1

B10 J59A 18 GY 3535303C1 3535424C1B11 J36A 18 TN 3535303C1 3535424C1B12 J39A 16 GY 3535303C1 3535424C1C1 J59B 18 GY 3535303C1 3535424C1C2 J59C 18 GY 3535303C1 3535424C1C3 J94ATC 18 GY 3535303C1 3535424C1 W/AIR ABSC3 J3C(-) 18 GY 3535303C1 3535424C1 W/HYD ABSC4 J94ATR 18 GY 3535303C1 3535424C1 W/AIR ABSC4 J3C(+) 18 DK BL 3535303C1 3535424C1 W/HYD ABSC5 J59D 18 GY 3535303C1 3535424C1C6 J11-GA 14 WH 3535931C1 3535937C1C7 J59E 14 GY 3535931C1 3535937C1C8 J39B 16 GY 3535303C1 3535424C1C9 PLUG - - - -

C10 J36B 18 TN 3535303C1 3535424C1C11 J37C 18 TN 3535303C1 3535424C1C12 J49A 18 GY 3535303C1 3535424C1D1 J49B 18 GY 3535303C1 3535424C1D2 PLUG - - - -D3 PLUG - - - -D6 PLUG - - - -D7 PLUG - - - -D8 J9G 18 GY 3535303C1 3535424C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA1 N32A 18 TN 3535305C1 3535424C1A2 N32 18 TN 3535305C1 3535424C1A3 N94A 16 GY 3535305C1 3535424C1 W/AIR ABSA3 N94AM 16 GY 3535305C1 3535424C1 W/HYD ABSA3 N94AWJ 18 GY 3535305C1 3535310C1 W/WABCO AIRA4 N71 14 OR 3535934C1 3535937C1A5 N56 14 OR 3535934C1 3535937C1A6 N94B 16 OR 3535305C1 3535424C1 W/AIR ABSA6 N94AN 16 OR 3535305C1 3535424C1 W/HYD ABSA6 N94AWK 18 GY 3535305C1 3535310C1 W/WABCO AIRA7 N94C 16 DK BL 3535305C1 3535424C1 W/AIR ABSA7 N9AT 16 DK BL 3535305C1 3535424C1 W/HYD ABSA7 N94AWG 18 GY 3535305C1 3535310C1 W/WABCO AIRA8 N94D 16 YL 3535305C1 3535424C1 W/AIR ABSA8 N94AU 16 YL 3535305C1 3535424C1 W/HYD ABSA8 N94AWH 18 GY 3535305C1 3535310C1 W/WABCO AIRB1 N94E 16 BK 3535305C1 3535424C1 W/AIR ABSB1 N94T 18 GY 3535305C1 3535424C1 W/HYD ABSB1 N94AWA 18 GY 3535305C1 3535310C1 W/WABCO AIRB2 N94F 16 RD 3535305C1 3535424C1 W/AIR ABSB2 N94AD 18 GY 3535305C1 3535424C1 W/HYD ABSB2 N94A-G4 18 WH 3535305C1 3535310C1 W/WABCO AIRB3 N94H 16 BN 3535305C1 3535424C1 W/AIR ABSB3 N94Y 18 GY 3535305C1 3535424C1 W/HYD ABSB3 N94AWB 18 GY 3535305C1 3535310C1 W/WABCO AIRB4 N94J 16 PL 3535305C1 3535424C1 W/AIR ABSB4 N94AV 18 GY 3535305C1 3535424C1 W/HYD ABSB4 N94AWE 18 GY 3535305C1 3535310C1 W/WABCO AIRB5 N94K 16 LT GN 3535305C1 3535424C1 W/AIR ABSB5 N94V 18 GY 3535305C1 3535424C1 W/HYD ABSB5 N94A-G3 18 WH 3535305C1 3535310C1 W/WABCO AIRB6 N57 14 OR 3535934C1 3535937C1B7 N68 14 BN 3535934C1 3535937C1B8 N94L 16 LT BL 3535305C1 3535424C1B8 N94AWD 18 GY 3535305C1 3535310C1 W/WABCO AIRB9 N59-GA 18 WH 3535305C1 3535310C1

B10 N59J 18 GY 3535305C1 3535424C1B11 * 18 TN 3535305C1 3535424C1B12 ** 16 GY 3535305C1 3535424C1C1 N59K 18 GY 3535305C1 3535424C1C2 N59L 18 GY 3535305C1 3535424C1C3 N94BD 16 BN 3535305C1 3535424C1 W/AIR ABSC3 N3A(-) 18 GY 3535305C1 3535424C1 W/HYD ABSC3 N94C(+) 18 GY 3535305C1 3535310C1 W/WABCO AIRC4 N94BE 16 YL 3535305C1 3535424C1 W/AIR ABSC4 N3A(+) 18 DK BL 3535305C1 3535424C1 W/HYD ABSC4 N94C(-) 18 GY 3535305C1 3535310C1 W/WABCO AIRC5 N59M 18 GY 3535305C1 3535424C1C6 N10-G 14 WH 3535934C1 3535937C1C7 N59H 14 GY 3535934C1 3535937C1C8 *** 18 GY 3535305C1 3535424C1C9 PLUG - - - -

C10 **** 18 TN 3535305C1 3535424C1C11 N37 18 TN 3535305C1 3535424C1C12 N49A 18 GY 3535305C1 3535424C1D1 N49B 18 GY 3535305C1 3535424C1D2 PLUG - - - -D3 PLUG - - - -D6 PLUG - - - -D7 PLUG - - - -D8 N9 18 GY 3535305C1 3535424C1


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TRAILERSOCKET #1

(9715)

C

A

BCONNECTOR - 1667733C1

PLUG - 1675451C1LOCK - 1667734C1


A

B

A

TRAILERSOCKET #1

(9715A)

A


B

B

C

W/EOF BODY BUILDER CONNECTOR

C

W/EOF OR BOC TRAILER SOCKET & EOF BODY BUILDER CONNECTOR

C

W/BOC TRAILER SOCKET

BOC - BACK OF CABEOF - END OF FRAME

C

B


NOT W/BOC BODY BUILDER CONNECTORS

TRAILERSOCKET #1

(9715B)

A

W/BOC AND AUX BOC TRAILER SOCKET


W/EOF TRAILER SOCKET

W/BOC TRAILER SOCKET AND EOF BODY BUILDER CONNECTOR

W/BOC BODY BUILDER CONNECTORS

W/EOF TRAILER SOCKET OR EOF BODY BUILDER CONNECTOR

CAV CIR GAUGE COLOR TERM SEALA J70A 10 OR 2025425C1 1667735C1B J68F 16 BN 1667736C1 1664232C1C J94BC 10 GY 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N70D 10 RD 1667737C1 1667735C1B N68D 10 BN 1667737C1 1667735C1C N94D 10 GY 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA R70A 10 RD 2025425C1 1667735C1B R68A 10 BN 2025425C1 1667735C1C R94A 10 DK BL 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA J70A 10 OR 2025425C1 1667735C1B J68F 12 BN 2025424C1 1671603C1C J94BC 10 GY 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N70A 10 RD 1667737C1 1667735C1B N68A 10 BN 1667737C1 1667735C1C N94A 10 DK BL 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA R70 10 RD 1667737C1 1667735C1B R68 10 BN 1667737C1 1667735C1C R94 10 GY 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA R70 10 RD 2025425C1 1667735C1B R68 10 BN 2025425C1 1667735C1C R94 10 GY 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N70D 10 RD 1667737C1 1667735C1B N68D 10 BN 1667737C1 1667735C1C N94D 10 GY 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N70F 10 RD 1667737C1 1667735C1B N68F 10 BN 1667737C1 1667735C1C N94F 10 GY 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N70 10 RD 1667737C1 1667735C1B N68 10 BN 1667737C1 1667735C1C N94 10 DK BL 1667737C1 1667735C1

Figure 171 Connector Composites (9715), (9715A), (9715B)

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B

TRAILERSOCKET #2

(9716A)

A


C

BCONNECTOR - 1667733C1

PLUG - 1675451C1LOCK - 1667734C1

W/EOF TRAILER SOCKET OR EOF BODY BUILDER CONNECTOR

TRAILERSOCKET #2

(9716B)

A

C

B

W/BOC BODY BUILDER CONNECTORS

NOT W/BOC BODY BUILDER CONNECTORS

C


C

B


A



TRAILERSOCKET #2

(9716)


W/EOF OR BOC TRAILER SOCKET & EOF BODY BUILDER CONNECTOR


A

A

B

C



CAV CIR GAUGE COLOR TERM SEALA R58 10 BN 2025425C1 1667735C1B R56 10 YL 2025425C1 1667735C1C R57 10 LT GN 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA R58 10 BN 1667737C1 1667735C1B R56 10 YL 1667737C1 1667735C1C R57 10 LT GN 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA J58F 16 BN 1667738C1 1664232C1B J56C 12 OR 1667737C1 1671603C1C J57C 12 OR 1667737C1 1671603C1

CAV CIR GAUGE COLOR TERM SEALA N58A 10 BK 2025425C1 1667735C1B N56A 10 YL 2025425C1 1667735C1C N57A 10 LT GN 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N58D 10 BN 2025425C1 1667735C1B N56D 10 YL 2025425C1 1667735C1C N57D 10 LT GN 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA R58A 10 BK 1667737C1 1667735C1B R56A 10 YL 1667737C1 1667735C1C R57A 10 LT GN 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N58 10 BK 2025425C1 1667735C1B N56 10 YL 2025425C1 1667735C1C N57 10 LT GN 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N58F 10 BK 2025425C1 1667735C1B N56F 10 YL 2025425C1 1667735C1C N57F 10 LT GN 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N58D 10 BN 2025425C1 1667735C1B N56D 10 YL 2025425C1 1667735C1C N57D 10 LT GN 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA J58F 12 BN 1667737C1 1671603C1B J56C 12 OR 1667737C1 1671603C1C J57C 12 OR 1667737C1 1671603C1


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P54634F AE08-52376

CHAPTER 12


W/EOF TRAILER SOCKET AND EOF BODY BUILDER CONNECTOR

TRAILERSOCKET GROUND

(9717)

W/EOF OR BOC TRAILER SOCKET OREOF BODY BUILDER CONNECTOR




(9717A)










(9717B)

CAV CIR GAUGE COLOR TERMA N10D 8 WH 3517439C1

CAV CIR GAUGE COLOR TERMA N10A 8 WH 3517439C1

CAV CIR GAUGE COLOR TERMA N10F 8 WH 3517439C1

CAV CIR GAUGE COLOR TERMA N10 8 WH 3517439C1

CAV CIR GAUGE COLOR TERMA R10 8 WH 3517439C1

CAV CIR GAUGE COLOR TERMA N10D 8 WH 3517439C1

CAV CIR GAUGE COLOR TERMA R10A 8 WH 3517818C1

CAV CIR GAUGE COLOR TERMA J11-GH 8 WH 3517818C1

CAV CIR GAUGE COLOR TERMA R10 8 WH 3517818C1


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CHAPTER 12

D

CONNECTOR - 3520417C1BOOT - 0481849C1GASKET - 1666090C1

FIRST PUSHER AXLE(9762)

YL

B

A

BN


(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME)

BL

(LOCATED ON SOLENOID PACK BACK OF CAB)

B

B



WH

A

B

AB


A

GN


(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME)

RD



BK

TRAILER AUX SOCKET FEED (9733)

DASHHARNESS

TRAILER SOCKET (9734)

DASHHARNESS

SECOND PUSHER AXLE(9763)

WORK LIGHT (9718)

(LOCATED END OF FRAME)

(LOCATED ON LIGHT BACK OF CAB)

B

AIR SOLENOID 4-PACK (9736)

ABL



B

E

WORK LIGHT (9720)



CONNECTOR - 3543888C1LOCK - 1661874C1 CENTER

CHASSISHARNESS

A

A

WORK LIGHT (9719)

B

CONNECTOR - 1661778C1LOCK - 1661874C1 JUMPER

HARNESS

C

A

CAV CIR GAUGE COLORBK R58A 10 BKBL R94A 10 DK BLBN R68A 10 BNGN R57A 10 LT GNRD R70A 10 RDWH R10A 8 WHYL R56A 10 YL

CAV CIR GAUGE COLOR TERM SEALA N72 12 DK BL 2033816C1 0589390C1

CAV CIR GAUGE COLOR TERMA N59EF 18 GY 1661875C1B N59BB 18 WH 1661875C1B N59-GD 18 WH 1661875C1

CAV CIR GAUGE COLOR TERM SEALA N65 16 OR 1661875C1 1661872C1B N65-G 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA J65 16 BK 1667742C1 1661872C1B J11-GK 16 WH 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA N59H 14 GY 2033816C1 0589391C1B N59J 18 GY 2033819C1 1652325C1C N59K 18 GY 2033819C1 1652325C1D N59L 18 GY 2033819C1 1652325C1E N59M 18 GY 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA N65 16 OR 1661875C1 1661872C1B N65-G 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA J65 16 BK 1667742C1 1661872C1B J11-GK 16 WH 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERMA N59EC 18 GY 1661875C1B N59CB 18 WH 1661875C1

CAV CIR GAUGE COLOR TERM SEALA J72A 12 OR 1687848C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA J65 16 OR 1667742C1 1661872C1B J65-G 16 WH 1667742C1 1661872C1


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12.63. CONNECTOR COMPOSITES (9777), (9800), P. 63


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CHAPTER 12

ADDED 9777 CONN. A 55043ZPEC 15JAN02

CENTERCHASSISHARNESS REAR

CHASSISHARNESS1 12

CENTER CHASSIS/REAR CHASSIS (9800)

1 12


13 24

CONNECTOR - 3558022C1SEAL - 3559047C1LOCK - 3558056C1PLUG - 3532129C1


13 24

(LOCATED ON FRAME RAIL)

SAAR(9777)

CONNECTOR - 1667741C1SEAL - 1661872C1

ABC

CAV CIR GAUGE COLOR TERM SEAL NOTES1 R71 14 OR 3559037C1 3509903C12 R56 14 OR 3559037C1 3509903C13 R57 14 OR 3559037C1 3509903C14 R68 14 BN 3559037C1 3509903C15 R32A 18 TN 3559036C1 3509903C1 W/2 AXLE TEMPS5 R36 18 TN 3559036C1 3509903C1 W/AF FUEL TANKS6 R32 18 TN 3559036C1 3509903C17 R49 18 GY 3559036C1 3509903C18 R49A 18 GY 3559036C1 3509903C19 R49-GA 18 WH 3559036C1 3509903C1 W/1 DIFF LOCK9 R10-GB 18 WH 3559036C1 3509903C1 W/2 DIFF LOCK

10 R9D 18 GY 3559036C1 3509903C111 R9C 18 GY 3559036C1 3509903C1 W/1 AXLE TEMP11 R9B 18 GY 3559036C1 3509903C1 W/2 AXLE TEMPS12 R10-G 12 WH 3559037C1 3509903C113 (R94M) 18 BK 3559036C1 3509903C1 W/HYD ABS13 R94A 16 GY 3559037C1 3509903C1 W/AIR ABS13 R94AWL 18 GY 3559036C1 3509903C1 W/WABCO AIR14 (R94N) 18 BN 3559036C1 3509903C1 W/HYD ABS14 R94B 16 OR 3559037C1 3509903C1 W/AIR ABS14 R94AWM 18 GY 3559036C1 3509903C1 W/WABCO AIR15 (R94P) 18 BK 3559036C1 3509903C1 W/HYD ABS15 R94C 16 DK BL 3559037C1 3509903C1 W/AIR ABS15 R94AWS 18 GY 3559036C1 3509903C1 W/WABCO AIR16 (R94R) 18 BN 3559036C1 3509903C1 W/HYD ABS16 R94D 16 YL 3559037C1 3509903C1 W/AIR ABS16 R94AWT 18 GY 3559036C1 3509903C1 W/WABCO AIR17 R94E 16 BK 3559037C1 3509903C117 R94AWN 18 BK 3559036C1 3509903C1 W/WABCO AIR18 R94F 16 RD 3559037C1 3509903C118 R94A-G7 18 GN 3559036C1 3509903C1 W/WABCO AIR19 R94H 16 BN 3559037C1 3509903C119 R94AWR 18 BN 3559036C1 3509903C1 W/WABCO AIR20 R94J 16 PL 3559037C1 3509903C120 R94AWU 18 BK 3559036C1 3509903C1 W/WABCO AIR21 R94K 16 LT GN 3559037C1 3509903C121 R94A-G6 18 GN 3559036C1 3509903C1 W/WABCO AIR22 R94L 16 LT BL 3559037C1 3509903C122 R94AWW 18 BN 3559036C1 3509903C1 W/WABCO AIR23 R94BD 16 BN 3559037C1 3509903C123 R94AWX 18 GY 3559036C1 3509903C1 W/WABCO AIR24 R94BE 16 YL 3559037C1 3509903C124 R94AWZ 18 GY 3559036C1 3509903C1 W/WABCO AIR

CAV CIR GAUGE COLOR TERM SEAL NOTES1 N71 14 OR 3559035C1 3509903C12 N56 14 OR 3559035C1 3509903C13 N57 14 OR 3559035C1 3509903C14 N68 14 BN 3559035C1 3509903C15 N32A 18 TN 3509874C1 3509903C1 W/2 AXLE TEMPS5 N36C 18 TN 3509874C1 3509903C1 W/AF FUEL TANK6 N32 18 TN 3509874C1 3509903C17 N49B 18 GY 3509874C1 3509903C18 N49A 18 GY 3509874C1 3509903C19 N49-G 18 WH 3509874C1 3509903C1

10 N9G 18 GY 3509874C1 3509903C111 N9F 18 GY 3509874C1 3509903C1 W/1 AXLE TEMP11 N9H 18 GY 3509874C1 3509903C1 W/2 AXLE TEMP12 N10-GA 12 WH 3559035C1 3509903C113 N94AA 16 GY 3559035C1 3509903C1 W/HYD ABS13 N94A 16 GY 3559035C1 3509903C1 W/AIR ABS13 N94AWL 16 GY 3559035C1 3509903C1 W/WABCO AIR14 N94AB 16 OR 3559035C1 3509903C1 W/HYD ABS14 N94B 16 OR 3559035C1 3509903C1 W/AIR ABS14 N94AWM 16 GY 3559035C1 3509903C1 W/WABCO AIR15 N94AK 16 DK BL 3559035C1 3509903C1 W/HYD ABS15 N94C 16 DK BL 3559035C1 3509903C1 W/AIR ABS15 N94AWS 16 GY 3559035C1 3509903C1 W/WABCO AIR16 N94AL 16 YL 3559035C1 3509903C1 W/HYD ABS16 N94D 16 YL 3559035C1 3509903C1 W/AIR ABS16 N94AWT 16 GY 3559035C1 3509903C1 W/WABCO AIR17 N94E 16 BK 3559035C1 3509903C117 N94AWN 16 GY 3559035C1 3509903C1 W/WABCO AIR18 N94F 16 RD 3559035C1 3509903C118 N94A-G7 16 WH 3559035C1 3509903C1 W/WABCO AIR19 N94H 16 BN 3559035C1 3509903C119 N94AWR 16 GY 3559035C1 3509903C1 W/WABCO AIR20 N94J 16 PL 3559035C1 3509903C120 N94AWU 16 GY 3559035C1 3509903C1 W/WABCO AIR21 N94K 16 LT GN 3559035C1 3509903C121 N94A-G6 16 WH 3559035C1 3509903C1 W/WABCO AIR22 N94L 16 LT BL 3559035C1 3509903C122 N94AWW 16 GY 3559035C1 3509903C1 W/WABCO AIR23 N94BD 16 BN 3559035C1 3509903C123 N94AWX 18 GY 3509874C1 3509903C1 W/WABCO AIR24 N94BE 16 YL 3559035C1 3509903C124 N94AWZ 18 GY 3509874C1 3509903C1 W/WABCO AIR

CAV CIR GAUGE COLOR TERMA N44N 18 GY 1661875C1B N44-GB 18 WH 1661875C1C N44M 18 GY 1661875C1

Figure 175 Connector Composites (9777), (9800)

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12.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815),(9820M), (9850), (9900), (9900A), P. 64


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CHAPTER 12

ADDED 9870 & 9871. A 55043ZPEC 15JAN02

FR AXLE DIFF LOCK WARN LIGHT (9814)

B



A

FR AXLE TEMP SENDER (9811)

A

(LOCATED ON LEFT FRAME RAIL NEAR REAR AXLES)

(LOCATED ON AXLE)

B


2

(LOCATED ON AIR DRYER)


(LOCATED ON AXLE)

B

B

1


(LOCATED ON AXLE)

RIGHT SIDE AIR DRYER (9900)

RR AXLE DIFF LOCK WARN LIGHT (9815)

A

RR AXLE TEMP SENDER (9812)


LEFT SIDE AIR DRYER (9900A)


A

A

(LOCATED ON AXLE)

1

2

AIR SUSPENSION SOLENOID (9850)

(LOCATED ON AIR DRYER)

B

BA

TAG AXLE(9820M)


AIR SUSPENSION DUMP VALVE 4X2(9870)

CONNECTOR - 0587568C91SEAL - 1652325C1TERMINAL - 0587576C1

CONNECTOR - 0587568C91SEAL - 1652325C1TERMINAL - 0587576C1

AIR SUSPENSION DUMP VALVE 6X4(9871)

(LOCATED NEAR REAR AXLE ON CROSSMEMBER) (LOCATED NEAR REAR AXLE ON CROSSMEMBER)

A

B

A

B

CAV CIR GAUGE COLOR TERM SEALA N39C 16 GY 2033819C1 1652325C1B N39-GC 16 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEAL1 R32A 18 TN 3536865C1 3536866C12 R9A 18 GY 3536865C1 3536866C1

CAV CIR GAUGE COLOR TERM SEALA N39B 16 GY 2033819C1 1652325C1B N39-GB 16 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA R49 18 GY 0587578C1 1652325C1B R49-G 18 WH 0587578C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA J61A 16 GY 0587575C1 1652325C1B J61-GA 16 WH 0587575C1 1652325C1

CAV CIR GAUGE COLOR TERM SEAL NOTES1 R32 18 TN 3536865C1 3536866C12 R9 18 GY 3536865C1 3536866C1 W/TANDEM2 R9C 18 GY 3536865C1 3536866C1 N/TANDEM

CAV CIR GAUGE COLOR TERM SEALA R49A 18 GY 0587578C1 1652325C1B R49-GA 18 WH 0587578C1 1652325C1

CAV CIR GAUGE COLOR TERMA N59ED 18 GY 1661875C1B N59AB 18 WH 1661875C1B N59-GC 18 WH 1661875C1

CAV CIR GAUGE COLORA N61A 18 GYB N61-GA 18 GY

CAV CIR GAUGE COLORA N61AA 18 GYB N61-GB 18 GY

Figure 176 Connector Composites (9870), (9871), (9811), (9812), (9814), (9815), (9820M), (9850),(9900), (9900A)

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