Service and Installation Manual - Muller LCS and parts yj manual... · V3.1 Service and...
38
V3.1 Service and Installation Manual Machine parts and electrical drawings YELLOW JACKET MANUAL UNIT G3201
Transcript of Service and Installation Manual - Muller LCS and parts yj manual... · V3.1 Service and...
V3.1
Service and Installation ManualMachine parts and electrical drawings
YELLOW JACKET MANUAL UNITG3201
Installation of Yellow Jacket MU
V3.1
1. Detach the top machine of the stack by unscrewing the fixing screws. Remove all bolts and plastic strips holding the machine to the bottom one.
2. Take the machine out of the stack using a forklift truck.
3. Place the machine on flat and leveled surface.
4. Level the machine using the nuts of its legs.
5. Lift the wrapping unit of the machine using a forklift or crane.
6. Make sure that the belt for lifting won’t slip from the forks of the forklift.
11. Completely unpack the machine. Remove all the film and plastic strips tying the machine.
V3.1
Caution: The rim bolts are used ONLY for installing the wrapping unit (not for moving the machine).
7. Remove the shown set of carrying wheels.
8. Fit the carrying wheels at the shown place.
9. Install the bottom support wheels. 10. Place and fix the yellow covers following the numbers.
V3.1
12. Put the side covers of the machine and connect plug of the control panel.
13. Screw the plate for the energy transfer chain.
14. Connect all remaining plugs.
Note: Pull the wrapping unit towards you to be able to put the movement lock.
This is the movement lock of Yellow Jacket machine. It’s used when you want to move the machine from one place to another to prevent wrapping unit from movement.
V3.1
Note: Some of the machines have a set of wheels instead of leveling legs. These wheels are ONLY for transportation of machine in the container. Remove them before installation of the machine and install the leveling legs (1).
1
How to support the ring in down positionof wrapping unit during transportation Released ring.
Take off the lockingplates beforeturning the ring
Fix the ring by the fourlocking plates as shownduring transport
Fasten the screwsto clear the tolerancesbetween the small guidingwheels and ring
V3.1
Advice how to transport Yellow Jacket fully assembled
Locking plates
1. Fit wooden pieces 30mm/1.2” thickness between the turning ring and the frame.
2. Fasten the ring to the frame by the four locking plates in order to support ring axial holding small wheels during shaking.
Positioning Lock
Fork Slots
Unit System of the truck size - Centimeter
Side loading of Yellow Jacket into a truck
Leveling legs
6. After putting the machine in the truck adjust the leveling legs if necessary.7. Fix the machine to the floor of the truck by wooden beams with screws and transportation
belts to prevent slipping
V3.1
3. Position the wrapping unit in the most front place of the base frame.4. Fix the wrapping unit by the positioning lock, which usually stays above the electrical cabinet.
Note: Yellow Jacket SA is not upgraded with positioning lock, so the wrapping unit should be tied to the base frame by belt or rope.The stage for the remote control should be transported dismounted!
5. Using the machine’s fork slots, lift it up by forklift on same side where the wrapping unit is located.
V3.1
Attention! If during installation you remove the main plug of machine additional ON/OFF switch needs to be added to enable powering down the machine at any time if needed.
Keep up instruction
Daily -Clean the machine. Use a clean, dry cloth to remove
dust and grime.
Weekly -Clean the driving wheel of the ring.
-Clean the support motion wheels and the motion wheels
Every 6 months -Check the brake disk of the film distributor.
-Clean and check tension of the spring for the top wheels.
-Inspect the driving wheel belts and adjust tension if needed.
- Inspect the bottom carrying wheel for wearing and adjust the proximity switch to stay on 2mm (0.008”) from contact plate if necessary.
V3.1
2405
94 5
/8"
183072"
122348 1/8"
1223
48 1
/8"
173068 1/8"
1321
52"
111744"
914
36"
146957 7/8"
457
18"
166865 3/4"
235092 1/2"2300
90 1/2"
2405
94 5
/8"
50019 3/4"
195577"
1335 1/4"
223788 1/8"
78230 3/4"
2300
90 1
/2"
2840
111
3/4"
235092 1/2"
29.01.2008Yellow Jacket MU
1:30PBaPBa580 kg
1280 lbs Model Number
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G0177300
1
4
3
2
8 12
17
18
9
10
11
5
6
713
14
15
16
23
19
20
21
22
G0177300
29.01.2008
Yellow Jacket MU
580 kg1280 lbs1:20PBaPBa
Model Number
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Partlist G0177300 YELLOW JACKET MU Page 1
1 G0208200 Rail Stand 1 Pcs2 G0179200 Support Motion Unit 4 Pcs3 G0179000 Motion Unit 4 Pcs4 G01789COL2 Side Protection Cover 2 Pcs5 51010049 Hexagonal socket-head screw 16 Pcs6 51010013 Spring washer 16 Pcs7 51010017 Ground plate 16 Pcs8 G0178000 Side Cover Left 1 Pcs9 51010049 Hexagonal socket-head screw 12 Pcs
10 51010013 Spring washer 12 Pcs11 51010017 Ground plate 12 Pcs12 G0179600 Wrapping Unit 1 Pcs13 G0184000 Position Lock 1 Pcs14 G018460001 Transitional Flange 1 Pcs15 51010200 Hexagonal socket-head screw 4 Pcs16 G0193000 Control Cabinet YJ MU 1 Pcs17 G0178300 Side Cover Right 1 Pcs18 G0179500 Cable Chain Set 1 Pcs19 G01854COL1 Film Holder 1 Pcs20 51010017 Ground plate 2 Pcs21 51010013 Spring washer 2 Pcs22 51010049 Hexagonal socket-head screw 2 Pcs23 G0157500 Film Cutting Device 1 Pcs
G0186900 Electrical Components YJ MU 1 set
1 1/
8"m
ax.
27 3/4"
38 3/8"
5 3/8"
16"
A
1 5/
8"
2"DETAIL A
SCALE 1 : 10
B
D
92 1/2"
87 3/4"
85 7
/8"±
0,04
90 1
/2"
C
DETAIL B SCALE 1 : 5
8
9 10 11 12
1 1/
8"
1 5/
8"
3/8" - for MU Unit3/4" - for SA Unit
DETAIL C SCALE 1 : 5
1"
4xM
8
DETAIL D SCALE 1 : 5
12
3 4 5 6
7
13
G0208200
29.01.2008Rail Stand
510 lbs1:20PBaPBa Model Number
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Description
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Partlist G0208200 Rail Stand Page 1
1 G02083COL1 Stand 1 Pcs2 G01778COL2 Leveling Leg 4 Pcs3 51010141 Hexagon nut 8 Pcs4 51010040 Ground plate 4 Pcs5 G0177900 Rubber Stopper 4 Pcs6 51010041 Hexagon nut 4 Pcs7 62003006 Coupling Plug-Female 1 Pcs8 G01949COL1 Cover 1 Pcs9 61002665 Hexagon socket cap screw 4 Pcs
10 51010319 Ground plate 8 Pcs11 61002073 Spring washer 4 Pcs12 51010173 Hexagon nut 4 Pcs13 61003294 Signal Band 4 Pcs
85 34 " 0,04
85"
431 4
" - H
ome
Posit
ion
2"
2"
173 4
"
8258"
7158 "
89"
AA
783 4
"
863 4
"
1"
30 34 "
34 "
21 14 "
1"
97 8
"
11 8
"
5 8"
0,1
0,04
SECTION A-A SCALE 1 : 5
3"
5 8" 5
8 "
5 8"9 7
8 "
667 8
"
11 38 "
51 2
" 2 38 "
2"6 1
4 "
G0179600
05.12.2008Wrapping Unit
1:20PBaPBa Model Number
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680 lbs
435152 464748495053
57
56 5455
58
121110
2
3
4
5
98
7
29 28
16
27
22
26
25
17 2120
23
24
13 14
3132
15
30
1
18 19
6
34
35 36 37 38
40
41
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39
33
59
45 44
60
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62
66
65
64
63
G0179600
05.12.2008Wrapping Unit
680 lbs1:20PBaPBa Model Number
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Description
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Partlist G0179600 Wrapping Unit Page 1
1 G01797COL1 Bottom Frame 1 Pcs2 51010029 Hexagonal screw,full threaded 4 Pcs3 51010005 Spring washer 4 Pcs4 51010015 Ground plate 8 Pcs5 51010011 Hexagon nut 4 Pcs6 51010801 Hexagonal screw,full threaded 2 Pcs7 51010005 Spring washer 8 Pcs8 51010011 Hexagon nut 4 Pcs9 G0182900 Driving Unit 1 Pcs
10 51010111 Hexagonal socket-head screw 4 Pcs11 51010046 Spring washer 4 Pcs12 51010020 Ground plate 4 Pcs13 G01951COL2 Left Bottom Back Cover 1 Pcs14 G0179900 Turning Unit 1 Pcs15 51010550 Lifting eye screw 2 Pcs16 G01836COL2 Top Right Cover 1 Pcs17 G0181900 Right Top Wheel Unit 1 Pcs18 51010065 Hexagonal socket-head screw 2 Pcs19 51010020 Ground plate 2 Pcs20 G01828COL1 Tension Profile 2 Pcs21 G018090001 Wedge Nut M8 2 Pcs22 G01833COL2 Upper Back Cover 1 Pcs23 51010090 Hexagonal socket-head screw 2 Pcs24 51010013 Spring washer 2 Pcs25 G0182600 Bearing Unit 2 Pcs26 G0182200 Rightt Top Wheel Unit 1 Pcs27 61002633 Screw 104 Pcs28 G01835COL2 Top Righft Cover 1 Pcs29 G0182400 Ring Axial Holder 4 Pcs30 G01798COL1 Upper Frame 1 Pcs31 51010029 Hexagonal screw,full threaded 2 Pcs32 G02070COL2 Driving Unit Cover 1 Pcs33 G01950COL2 Midlle Bottom Cover 1 Pcs34 62003006 Coupling Plug-Female 2 Pcs35 61003119 Button Head Socket Screw 8 Pcs36 61002073 Spring washer 8 Pcs37 51011110 Ground plate 8 Pcs38 51010173 Hexagon nut 4 Pcs39 G01834COL2 Right Bottom Back Cover 1 Pcs40 G01949COL1 Cover 1 Pcs41 G01947COL1 Upper Cover 1 Pcs42 G01948COL1 Bottom Cover 1 Pcs43 G0171500 Support Roller 4 Pcs44 51011108 Hexagon socket cap screw 4 Pcs45 62003020 Coupling Plug-Female 1 Pcs46 62002996 Inductive Switch 1 Pcs47 G01802COL1 Sensor Tab 1 Pcs48 51010085 Hexagonal screw,full threaded 1 Pcs49 51010013 Spring washer 1 Pcs50 51010017 Ground plate 1 Pcs51 G0181800 Ring Carring Wheel Unit 1 Pcs52 51010141 Hexagon nut 1 Pcs53 G02093COL2 Electrical Cabinet Cover 1 Pcs54 51010248 Hexagonal screw,full threaded 2 Pcs55 51010011 Hexagon nut 2 Pcs56 G0181300 Ring Driving Unit 1 Pcs57 61003293 Signal Band 2 Pcs58 61003451 Tooth Belt 1 Pcs59 G02071COL1 Down Left Sheeting 1 Pcs60 G02072COL1 Down Right Sheeting 1 Pcs61 G02073COL1 Top Right Sheeting 1 Pcs
Partlist G0179600 Wrapping Unit Page 2
62 G02074COL1 Top Left Sheeting 1 Pcs63 51010011 Hexagon nut 4 Pcs64 51010005 Spring washer 4 Pcs65 51010015 Ground plate 4 Pcs66 51010249 Hexagonal screw,full threaded 4 Pcs
2
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9
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12
13
14 115
16
17
182 5/8"
26 1/2"
1"
5/8"
82 5/8"86"
74 3/4"
88 7/8"
G0179900
11.09.2008Turning Ring
265 lbs1:15PBaPBa Model Number
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W M
ima
Pack
agin
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s
Partlist G0179900 Turning Ring Page 1
1 G01800COL2 Turning Ring 1 Pcs2 G01803COL2 Counterweight 1 Pcs3 G0180400 Film Carriage 1 Pcs4 51010593 Hexagonal screw 2 Pcs5 51010081 Hexagonal socket-head screw 2 Pcs6 51010003 Spring washer 2 Pcs7 51010015 Ground plate 2 Pcs8 61003260 Hexagonal screw,fullthreaded 2 Pcs9 51010022 Ground plate 4 Pcs10 51010039 Hexagon nut 2 Pcs11 G02094COL1 Contact Plate 1 Pcs12 51011093 Hexagon socket cap screw 3 Pcs13 51010319 Ground plate 3 Pcs14 61002073 Spring washer 3 Pcs15 51010247 Hexagonal screw,full threaded 2 Pcs16 51010015 Ground plate 4 Pcs17 51010005 Spring washer 2 Pcs18 51010011 Hexagon nut 2 Pcs
237 8"
211 4"
1 2"
203 8"
9 10 18
16
17
14 14 "
71 4"
9 78 " max.
4
21
3
14
8
15
7
6 5 13 12 11
G0180400Film Carriage
36 lbs1:5PBaPBa Model Number
Page1 / 1
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Date
Replaced Scale
Description
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Partlist G0180400 Film Carriage Page 1
1 G01805COL2 Carriage Frame 1 Pcs2 G0180800 Pressing Roller 1 Pcs3 G0181000 Brake Roller Limited 1 Pcs4 G0106500 Lever 1 Pcs5 G010500001 Spring 1 Pcs6 G010510001 Pin 1 Pcs7 G010580001 Grip 1 Pcs8 G010520001 Small Sleeve 1 Pcs9 G01060COL1 Hinge 1 Pcs
10 G0104900 Shaft 1 Pcs11 51010083 Hexagonal socket-head screw 1 Pcs12 51010046 Spring washer 1 Pcs13 51010020 Ground plate 1 Pcs14 51010049 Hexagonal socket-head screw 1 Pcs15 61001503 Hexagon socket cap screw 1 Pcs16 51010626 Hexagonal socket-head screw 1 Pcs17 61003452 Screw 1 Pcs18 51011081 Securing ring for shaft 2 Pcs
1
2
34
5
6
7
8
9
10
11 12 13 14
G0181000
29.01.2008
1:2PBaPBa Model Number
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Date
Replaced Scale
Description
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Brake Roller Limited
Partlist G0181000 Brake Roller Limited Page 1
1 G010750001 Sleeve 1 Pcs2 G010760001 Eccentric Bracket 2 Pcs3 G010770001 Spring 1 Pcs4 G010780001 Press Sleeve 1 Pcs5 61002157 Handle 1 Pcs6 G0108400 Brake Disc 1 Pcs7 G0108500 Brake Roller 1 Pcs8 51010177 Hexagonal socket locking screw 2 Pcs9 G010830001 Lever 1 Pcs
10 61001916 Handle with thread M6, L=50 1 Pcs11 G018110001 Spacer Sleeve 1 Pcs12 51010017 Ground plate 1 Pcs13 51010013 Spring washer 1 Pcs14 51010049 Hexagonal socket-head screw 1 Pcs
8 3/4"6 5/8"
1/2"
4 3/
8"
3 7/8"
6 5/8"
3/4"
3/4"
2"3/
4"
5 1/
8"
7/8"
6 3/8"
1 1/8"
10 3/4"
D6
5/8"
14"
5 1/8"
15 3/4"
6
5
1
10
9
32 4
7
8
G0182900
30.09.2008Driving Unit
23.8571:5PBaPBa Model Number
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Date
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Description
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1 G01830COL1 Gear Motor Heel 1 Pcs
2 61003226 Gear 1 Pcs
3 51010083 Screw 4 Pcs
4 51010020 Washer 4 Pcs
5 G018310001 Ring Driving Shaft 1 Pcs
6 62002921 Electric Motor 1 Pcs
7 51010121 Retaining Ring 1 Pcs
8 51017096 Groove ball bearing 1 Pcs
9 G0207800 Driving Belt Pulley z64 1 Pcs
10 G0101700 Groung Plate 2 Pcs
11 51010027 Screw 2 Pcs
12 51010005 Spring Washer 2 Pcs
13 51010421 Screw 4 Pcs
14 51010020 Washer 4 Pcs
15 G02347COL1 Gear Motor Heel 1 Pcs
Partlist G0182900 Driving Unit
97 8
"
6 14 "
4x 38 "
3 78 " 1 1
8 "
15 8
"6
3 4"
41 4
"
2 38 "
A
A 1 18 "3
8 "
1 58 "
2 78 "
5"
1 18 "
D5
7 8"
SECTION A-A
3
4
17
7
8
9
10
651
13
14
15
16
11
12
2
G0181300
25.09.2008Ring Driving Unit
15.3 lbs1:2PBaPBa Model Number
Page1 / 1
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Date
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Description
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e co
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ts th
ereo
f m
ust n
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Partlist G0181300 Ring Driving Unit Page 1
1 G018140001 Bearing Case 1 Pcs2 G018150001 Driving Shaft 1 Pcs3 G0207600 Small Belt Pulley z24 1 Pcs4 G01817COL1 Attaching Board 1 Pcs5 51017099 Grooved ball bearing 2 Pcs6 61002623 Lock Washer A35x1,5 DIN472 1 Pcs7 51010090 Hexagonal socket-head screw 1 Pcs8 61001504 Ground plate 1 Pcs9 51010013 Spring washer 1 Pcs10 61002640 Wedge DIN6885A 1 Pcs11 51010709 Hexagonal socket-head screw 3 Pcs12 51010013 Spring washer 3 Pcs13 61002626 Wedge 1 Pcs14 51010027 Hexagonal screw,full threaded 1 Pcs15 51010005 Spring washer 1 Pcs16 G0101700 Groung Plate 1 Pcs17 G0184400 Ring Driving Wheel 1 Pcs
61 4"
5 18 "
1 58 "1 18 " 1 38 "
12
3
4
5
6
G0181800Ring Carrying Wheel Unit
8 lbs1:21 / 1
PBaPBa WeightDesigner Drawn Scale Replaced
Description Page Date
Drawing Number
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ts th
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f m
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Partlist G0181800 Ring Carring Wheel Unit Page 1
1 G018210001 Bearing Sleeve 1 Pcs2 G018420001 Bearing Shaft 1 Pcs3 61003229 Castor 1 Pcs4 51010027 Hexagonal screw,full threaded 1 Pcs5 51010005 Spring washer 1 Pcs6 51010015 Ground plate 1 Pcs
8 5/
8"
3 7/8"
А А
13 7/8"
1 5/
8"
3/4"
4 5/
8"
А-А (1 : 2)
3 12 46789
10
5
G0181900Left Top Wheel Unit
10 lbs1:2PBaPBa Model Number
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ts th
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Partlist G0181900 Left Top Wheel Unit Page 1
1 G010120001 Spring 1 Pcs2 G01820COL1 Right Carrier 1 Pcs3 61003229 Castor 1 Pcs4 51010241 Hexagonal screw,full threaded 1 Pcs5 51010041 Hexagon nut 1 Pcs6 G018210001 Bearing Sleeve 1 Pcs7 51010027 Hexagonal screw,full threaded 1 Pcs8 51010005 Spring washer 1 Pcs9 51010015 Ground plate 1 Pcs
10 51010308 Securing ring for shaft 1 Pcs
8 5/
8"
3 7/8"
AA
4 5/
8"
13 7/8"
3/4"
1 5/
8"
A-A (1 : 2)
1 2 34 6
10
7 8 95
G0182200Right Top Wheel Unit
10 lbs2:1PBaPBa Model Number
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ts th
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ust n
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fo
r any
una
utho
rized
pur
pose
con
trav
entio
n w
ill b
e pr
osec
uted
ITW
Mim
a Pa
ckag
ing
Syst
ems
Partlist G0182200 Right Top Wheel Unit Page 1
1 G010120001 Spring 1 Pcs2 G01823COL1 Right Carrier 1 Pcs3 61003229 Castor 1 Pcs4 51010241 Hexagonal screw,full threaded 1 Pcs5 51010041 Hexagon nut 1 Pcs6 G018210001 Bearing Sleeve 1 Pcs7 51010027 Hexagonal screw,full threaded 1 Pcs8 51010005 Spring washer 1 Pcs9 51010015 Ground plate 1 Pcs
10 51010308 Securing ring for shaft 1 Pcs
2 3/4"
2 3/4"
2 5/
8" 3 1/
8"
1/2"
4 1/4"
5/8"
3 7/8"
1 1/
4"
5/8" M8
4 1/
2"
4 3/
8"
5/8"
2 5/
8"
3/8"
3/4"
1 5/8"
1
2
3
4
5
6
G0182400
29.01.2008Ring Axial Holder
2 lbs1:5PBaPBa Model Number
Page1 / 1
Drawing Number
Date
Replaced Scale
Description
DrawnDesigner Weight
This
doc
umen
t mus
t not
be
copi
ed w
ithou
t ou
r writ
ten
prem
issi
on a
nd th
e co
nten
ts th
ereo
f m
ust n
ot b
e im
pert
ed to
a th
ird p
arty
nor
be
used
fo
r any
una
utho
rized
pur
pose
con
trav
entio
n w
ill b
e pr
osec
uted
ITW
Mim
a Pa
ckag
ing
Syst
ems
Partlist G0182400 Ring Axial Holder Page 1
1 G01825COL1 Peripheral Wheels Holder 1 Pcs2 61003230 Castor 2 Pcs3 51010498 Hexagonal screw,full threaded 2 Pcs4 51010022 Ground plate 4 Pcs5 51010003 Spring washer 2 Pcs6 51010039 Hexagon nut 2 Pcs
01F1 62003036 Circuit breaker 20A 1 Pcs
01K1 62002449 Contactor 1 Pcs
01U1 62002997 Frequency Converter 0,75kW 1 Pcs
01MD1 62002996 Inductive Switch 1 Pcs
01SH1 62001884 Push-button, green 1 Pcs
01SL1 62001885 Push-button, black 1 Pcs
01SR1 62001885 Push-button, black 1 Pcs
01ES1 62001879 Emergency stop button 1 Pcs
01L1 62003037 Lamp 1 Pcs
01R1 62002418 Relay 1 Pcs
01R1 62002419 Relay Holder 1 Pcs
01RP1 62001874 Potentiometer 1 Pcs
01F2 62003702 Circuit breaker 1 Pcs
Partlist G0186900 Electrical Components YJ MU
