INSTALLATION & PARTS MANUAL

MODEL UPIv3.5

(DOMESTIC)

WHITE CONVEYORS, INC. 10 BORIGHT AVE., KENILWORTH, NJ 07033

www.white-conveyors.com

2 REV 4.0b

TABLE OF CONTENTS

DESCRIPTION

WCI EQUIPMENT WARRANTY ........................................................................................... 3

WCI SOFTWARE WARRANTY ............................................................................................. 4

INTRODUCTION ....................................................................................................................... 6

U-PICK-IT CONVEYOR .......................................................................................................... 7

1. UNCRATING ....................................................................................................................... 8

2. CONVEYOR ASSEMBLY PROCEDURE ........................................................................ 8, 9

3. CONVEYOR CHAIN ASSEMBLY ....................................................................................... 9

4. LEVELING, ANCHORING AND BRACING ..................................................................... 10

5. DETERMINING TRACK LENGTH .................................................................................... 10

6. HAND SWITCH AND HAND SWITCH ARM ASSEMBLY ......................................... 11, 12

7. U-PICK-IT CHAIN ASSEMBLY DOUBLE YOKE ........................................................... 13

8. U-PICK-IT CHAIN ASSEMBLY SINGLE YOKE .............................................................. 14

9. U-PICK-IT DESCRIPTION AND INSTALLATION INSTRUCTIONS ........................ 15, 16

1. Pneumatic Garment Lock System ................................................................ 16-18

2. Front Enclosure ............................................................................................ 18-25

10. U-PICK-IT ELECTRICAL INSTRUCTIONS AND REQUIREMENTS ...................... 26-31

3 REV 4.0b

WCI EQUIPMENT WARRANTY

LIMITED WARRANTY

All new White Conveyors, Inc., (“WCI”) equipment is warranted against defective workmanship and material for a period of one (1) year from the date of shipment. This limited warranty covers materials only. Labor is specifically excluded. WCI shall not be held liable for charges or repairs in the field that include, but are not limited to: portal to portal travel expenses, per diem meal allowances, lodging, round trip air fare, automobile rental, etc. WCI shall not be responsible for defective installation or erection when performed by any other than WCI employees, or its authorized agents, nor for any parts that fail therefrom. WCI shall not be liable for customs duties, brokerage fees, or other costs related to obtaining warranted replacement parts. WCI shall, at its discretion, either repair and return the defective component, or ship a new replacement part. When WCI authorizes a warranty replacement, a Return Authorization Number (RAN) will be issued to you. All components return shipped to WCI must display the RAN Number on the exterior of the package. Components returned without prior authorization and/or the RAN number displayed on the package cannot be processed. All returns must be shipped to WCI freight prepaid. Other than UPS, all warranty replacements will be returned to the customer freight collect. Kindly direct your request for an RAN number to our manufacturing facility in Kenilworth, New Jersey at: 1-800-524-0273. This limited warranty does not cover the failure of parts due, in whole or part, to the customer’s negligence, abuse/misuse, or lack of use of the recommended maintenance procedures. Moreover, this limited warranty will not apply to customers whose payment accounts are more than thirty (30) days past due. There are no warranties that extend beyond the face hereof. WCI expressly disclaims any other warranties, including, without limitation, the implied warranty of merchantability and the implied warranty of fitness for a particular purpose. In addition, WCI shall not be liable for incidental or consequential damages arising from or relating to claims brought pursuant to this limited warranty or claims under any agreement between WCI and customer. It is agreed that WCI is a New Jersey corporation, with its principal place of business in Kenilworth, New Jersey. Although the locations of customer’s facilities are not necessarily located in New Jersey, this contract was negotiated, executed and intended to be performed in Kenilworth, New Jersey. It is therefore agreed that any legal action, in law or equity, to enforce any agreement between customer and WCI or which is in any manner based upon or relating to it, regardless of the state in which customer’s facilities are located, shall be brought in a state or federal court of appropriate venue located in the State of New Jersey.

WHITE CONVEYORS, INC., 10 BORIGHT AVENUE, KENILWORTH, NJ 07033 TEL: (908) 686-5700 – FAX: (908) 686-9317

Rev. 9/1/00

4 REV 4.0b

WHITE CONVEYORS, INC., LIMITED SOFTWARE WARRANTY

(For Computerized Systems)

Recognizing that the payment of the purchase price by customer will not fully reimburse White Conveyors, Inc., (“WCI”), for the full expense of developing software for customer, the parties agree that payment hereunder conveys to customer, a non-exclusive, non-assignable license for the use of the software purchased under this agreement, but such license does not include the right to reproduce, publish or license such software to others. WCI expressly reserves and expressly consents that the entire right and title to such software shall remain with WCI, and WCI has the exclusive right to protect by copyright, or otherwise, to reproduce, publish, sell and distribute such software to anyone. Customer agrees to use reasonable controls to protect the confidential nature of all software without support from WCI for its own use at this location. WCI believes that the software furnished is functional and usable. However, the amount to be paid WCI under this contract does not include any assumption of risk and WCI disclaims any and all liability for incidental or consequential damages arising out of the use or operation of the software provided here. Notwithstanding the foregoing, WCI shall not be liable to customer for consequential damages that may arise or be asserted by reason of the failure of the system software to perform in conformance with the specifications set forth above in this proposal. WCI’s responsibility under the agreement for the purchase of the software, shall be to modify, repair, correct or replace the system software as delivered to customer, so that the modified, repaired, corrected or replacement system software conforms to the specifications agreed upon between WCI and customer. Any software not described or any modification or additions thereto, are subject to additional charges at prior written prices acceptable to both parties. In the unlikely event that WCI elects not to, or cannot for any reason, support the system software, WCI’s remedies will include (but shall not be restricted to) the following: (a) WCI will subcontract the software support services either in whole or in part to a bonafide supplier of such services, or (b) WCI will agree to make available to customer a copy of all object program media plus system and operations documentation. WCI will not be responsible for any modifications made by customer to the software without the express written approval of WCI, and if such modifications are made without approval WCI shall be free from any and all liabilities arising from said modifications. A limited (12-month) license to use the software with no-charge modem support is included. Unlimited (NBH) support will be provided for the first year (12 months immediately after achieving beneficial usage) of service. Normal Business Hours are defined as Monday through Friday, 8:30 a.m. to 5:00 p.m., Eastern Time (excluding WCI Company holidays). Prior to termination of the warranty period, a renewal agreement (cost contingent on service option(s) selected) will be offered. After the warranty period, an annual licensee fee in the amount stated in the proposal, per license will become due. The licensing fee does not provide for Technical Support Services. Support agreement options will be provided at the time of license renewal. Warranty software support is restricted to WCI software products only; any and all peripherals are specifically excluded. Unless specifically included and agreed to in writing by and between authorized persons, and the terms fully documented in the WCI proposal and/or purchase agreement, warranty software support excludes the following: travel to and from the site necessitated by peripheral failure, modifications performed by others, customer abuse/misuse. In all cases, Acts of God and natural disaster are excluded.

5 REV 4.0b

There are no warranties that extend beyond the face hereof. WCI expressly disclaims any other warranties, including, without limitation, the implied warranty of merchantability, fitness for use, and fitness for a particular purpose. In addition, WCI shall not be liable for any direct, incidental or consequential damages arising from or relating to claims brought pursuant to this limited warranty or claims under any agreement between WCI and customer. It is agreed that WCI is a New Jersey Corporation, with its principal place of business in Kenilworth, New Jersey. Although the locations of customer’s facilities are not necessarily located in New Jersey, this contract was negotiated, executed and intended to be performed in Kenilworth, New Jersey. It is therefore agreed that any legal action, in law or equity, to enforce any agreement between customer and WCI or which is in any manner based upon or relating to it, regardless of the state in which customer’s facilities are located, shall be brought in a state or federal court of appropriate venue located in the State of New Jersey. This limited warranty will not apply to customers whose payment accounts are more than thirty (30) days past due.

WHITE CONVEYORS, INC., 10 BORIGHT AVENUE, KENILWORTH, NJ 07033 TEL: (908) 686-5700 – FAX: (908) 686-9317

Rev. 9/1/00

6 REV 4.0b

INTRODUCTION

The following instructions for the installation of your White Conveyor, Inc.(WCI) U-PICK-IT

Conveyor, are intended for use by personnel knowledgeable in conveyor installation procedures.

All fastenings, bracing, welding, electrical work, etc., must be done by competent and

licensed professional in order to ensure a proper and safe installation. Experienced and trained people

taking all precautions that are necessary to prevent accidents should do all maintenance.

Make sure all power to the conveyor is disconnected when servicing and that all control

switches are in the OFF position when power is reconnected. All maintenance should be done by

experienced and trained professionals taking all precautions necessary to prevent personal injury.

NOTE: Compliance with all federal and local codes when installing the conveyor is the

responsibility of the installer and customer. Unless contractually stated otherwise.

7 REV 4.0b

U-PICK-IT CONVEYOR

Your new U-PICK-IT Conveyor was designed with ease and simplicity of installation in

mind. These instructions provide a guide to the satisfactory reassembly of the crated conveyor. If

they are followed in the sequence suggested, the assembly should be completed with a minimum of

effort.

The two (2) standard configurations of the U-PICK-IT model that may be encountered are as

shown in Fig. 1 and 1A below. Other special configurations are available.

1

2

1 – GUIDES 2- LARGE RADIUS

FIGURE 1

FIGURE 1A

Before shipment, your White Conveyors, Inc.(WCI), U-PICK-IT Conveyor was completely

assembled and tested to ensure perfect operating performance. After satisfactory completion of these

tests, the conveyor was partly disassembled and crated. Every effort was made in crating to protect

this machine enroute to you from our factory. Upon delivery, the crate should be examined for

external damage incurred during shipment. If damage is observed a claim should immediately be

filed with the carrier making delivery.

8 REV 4.0b

1. UNCRATING

1. Remove steel strapping.

2. Open the top of the box.

3. Remove conveyor section with bases.

4. Unpack stanchions.

5. Loosen setscrews on all stanchion sockets and bases to remove shipping poles.

NOTE: When removing conveyor sections from crate, DO NOT LIFT OR EXERT FORCE ON

ALUMINUM FRAMES OR YOKES. SECTIONS SHOULD BE LIFTED BY TUBING RAIL OR

CHANNEL FRAME. DO NOT ALLOW WEIGHT OF MACHINE TO REST ON MOTOR

CONTROL BOX.

2. CONVEYOR ASSEMBLY PROCEDURE

It is left to the installer to determine the point at which installation is to be started. If certain

distances must be maintained to walls, fixtures, call office counters, etc. These should be

taken into account prior to starting installation.

Generally a standard nose down conveyor is started at the lower nose section.

1. Position bases on floor in final location.

2. Position conveyor sections on top of bases (motor end toward rear of plant or service

center.)

3. Slip stanchions through conveyor sockets and into base sockets.

4. Tighten setscrews in base sockets.

5. Slide drive end section of conveyor up stanchions until centerline of tubular track is at

elevation shown on conveyor layout.

6. Tighten setscrews in conveyor sockets.

7. Raise each section and connect to adjacent section.

8. Join track sections. Each track section is fitted on one end with a rail insert (White P/N

0089-01-PA) having two (2) No. 10 self-tapping screws. Connection of the adjoining

section of conveyor track is made by placing the rail insert into the open end of the next

section. Pull sections tightly together and insert two additional self-tapping screws as

shown in Fig. 2 below. Each joint shall be straight and square with no opening between

track sections.

1

2

3

1 – CROSSARM 2 – INSERT p/n 0089-01-PA 3 – SELF TAP SCREWS p/n 1707-00-PA

FIGURE 2

9 REV 4.0b

9. Tighten bolts on joiner.

10. Check each base to see that it is flat on floor.

11. Line up all stanchions to make sure conveyor is straight, level and weight is evenly

distributed.

3. CONVEYOR CHAIN ASSEMBLY

Prior to joining the final section of conveyor track, the U-PICK-IT chain should be mounted

on the conveyor, and joined to each connecting section at the horizontal hinge pin, see Fig. 3

below.

1. Slip the front of frame (White P/N 4081-01-AA) into the matching universal (White

P/N 4083-00-PA), lining up the horizontal pin hole.

2. Insert pin having one E-Ring from the side of the universal having the indentation to

accept the E-Ring shape. Push through and install the second E-Ring on the opposite

side.

3. Repeat at all joints of the connecting sections.

4. After conveyor chain has been assembled, the numbered adhesive strips are then placed

on the top of each frame, number left to right.

1 2 3 546

1/2

"299 300

UNIVERSAL

P/N 4083-00-PA

P/N 0075-00-PA

E-RING

HORIZONTAL HINGE PIN

P/N 4085-00-PAP/N 4081-01-AA

STEEL FRAME

TRACK

FIGURE 3

10 REV 4.0b

4. LEVELING, ANCHORING AND BRACING

1. Tighten all setscrews in each base stanchion socket.

2. Level machine by using a surface-leveling device along top of conveyor. Make sure all

dips are removed before operating.

3. Eliminate uneven dips by raising the conveyor and tightening setscrews in the upper

socket.

4. Check to see that all stanchion set screws are tight.

5. Anchor bases to floor with lag screws except for the end sections.

6. It is important that you also SWAY BRACE (provided by installer) your conveyor to

some rigid structure of building (wall, ceiling, column, etc.). This is necessary to protect

your conveyor against sudden starting and stopping motions, uneven loading, etc. To

sway brace your conveyor effectively, three (3) braces are recommended. Use two (2)

braces on the length of the conveyor (using plain pipe or angle iron) and one (1) brace

on the end. Bolt from upper crossarms of conveyor to building.

5. DETERMINING TRACK LENGTH

Prior to shipment, the chain track length was properly adjusted by our factory professionals.

All chain must be connected with the exception of one horizontal hinge pin (White P/N 4085-

00-PA), See Fig. 3.

Proper chain sizing can be done, by inserting nylon short tube spacers provided

with spare parts kit.

NOTE: FAILURE TO READJUST WILL RESULT IN THE CHAIN SAGGING, CAUSING MISALIGNMENT

WITH THE SPROCKET AND ACCELERATED CHAIN WEAR.

11 REV 4.0b

6. HAND SWITCH AND HAND SWITCH ARM ASSEMBLY (OPTIONAL)

NOTE: HAND SWITCH AND ARM ARE REQUIRED FOR CONVEYORS THAT WILL BE

CONVERTED TO U-PICK-IT SYSTEMS IN THE FUTURE ONLY. U-PICK-IT SYSTEMS

ARE NOT SUPPLIED WITH HAND SWITCHES.

1. Remove the nuts (ITEM 4) and the retaining strap (ITEM 3) from eyebolts.

2. Place the arm and the eyebolts in the location you have chosen. View “A-A” shows the

orientation of the eyebolts and strap in relation to conveyor frame.

3. Bolt and position hand switch arm at assigned load station location (See Fig. 4).

4. Replace the strap and hand tighten the nuts. Extend the arm out from the conveyor

frame approximately 12” to 15” to clear the moving garments (See Fig. 4). Tighten the

nuts with a 1/2” socket or wrench.

5. Connect switch control cable to junction box at drive end by matching wire colors.

6. Tape or wire tie all wiring to posts, so that sprockets and garments cannot snap wiring.

7. Make sure all switches are in "OFF" position.

8. Remove all tools and obstructions from conveyors.

9. Connect machine to CORRECT power source.

END VIEW A

6 1

/2"

[16

5]

ALONG ARM AS NEEDED.EYE-BOLTS CAN MOVE

35"[889]

IDLER END PLAN VIEW

1

4

2

3

12"[305] TO 15"[381]

FIGURE 4

SPECIAL) ARM ASS’Y P/N 1588-00-AA ITEM WHITE P/N DESCRIPTION LENGTH QTY

1 1597-00-PA HAND SWITCH ARM 6 1/2” 1

2 0095-09-PA EYE-BOLT 5/16-18 UNC - 2

3 2621-00-PA SWITCH ARM MTG STRAP - 1

4 5031-05-PA KEP-NUT 5/16-18 UNC - 2

12 REV 4.0b

CAUTION: USE ONLY 120 VOLTS, SINGLE PHASE, 60 CYCLES UNLESS MARKED OTHERWISE.

CUSTOMER MUST PROVIDE AN APPROVED ELECTRICAL CONNECTION. SEE

WIRING DIAGRAM INSIDE MOTOR CONTROL ENCLOSURE.

10. Operate manual hand switch forward and reverse.

11. Observe operation:

a) Chain should roll freely on track.

b) All nylon wheels should turn. (Check for dirt picked up during shipment).

c) Look for parts damaged in shipment.

12. Because single-phase capacitor start motors are not instantly reversible you must wait 2

seconds before changing conveyor direction.

13. If the conveyor has a THREE (3) PHASE motor, a time delay is built into the electrical

starting circuit to prevent instantaneous reversal of the conveyor.

NOTE: HAND SWITCH AND ARM ARE REQUIRED FOR CONVEYORS THAT WILL BE

CONVERTED TO U-PICK-IT SYSTEMS IN THE FUTURE ONLY. U-PICK-IT SYSTEMS

ARE NOT SUPPLIED WITH HAND SWITCHES.

13 REV 4.0b

7. U-PICK-IT DOUBLE YOKE CHAIN ASSEMBLY

1 2 3 54

6 1

/2"

299300

23 4 1

5

6

2197

8

13

15 12 1920 18

1110

17

16

14

NOTE:

FOR REPLACEMENT OF YOKE

ASSEMBLY (1 THRU 8)

ORDER PART NO. 1542-01-AA

NOTE:

FOR REPLACEMENT OF DOUBLE YOKE

ASSEMBLY (PARTS 1 THRU 12) ORDER

P/N 1541-00-PA

22

23

824

23

FIGURE 5

CHAIN ASSEMBLY WHITE P/N 1539-17-AA ITEM WHITE P/N DESCRIPTION QTY

1 0015-03-PA YOKE, Y-1, ALUMINUM DIE CAST 2

2 0016-00-PA WHEEL, NYLON, W/BEARING 1 3/8” 4

3 0019-00-PA SCREW, RH, #1/4-20 X 1 1/4” 4

4 0063-01-PA NUT, LOCK, TWO-WAY, #1/4-20 4

5 0017-00-PA GUIDE ROLLER, NYLON 4

6 0014-00-PA ROLL PIN, 3/16” X 1 1/8” 4

7 0474-01-PA TEE HEAD SCREW, #10-32 X 1 1/2” 2

8 0044-05-PA NUT, ESN, LOW PROFILE, #10-32 3

9 0012-03-PA SPACER, SPLIT TUBE 1 1/2” 1

10 0013-04-PA WASHER, 1/2” X 3/4” X .064 3

11 0013-01-PA WASHER, 7/8” X 21/32” X .030 2

12 0013-00-PA WASHER, 13/16” X 17/32” X .030 1

13 0011-07-PA HINGE PIN 5.06L, CAT DRIVE 1

14 4084-02-PA BUSHING, STEEL 1

15 4083-00-PA UNIVERSAL, STEEL 1

16 4085-00-PA HINGE PIN, FOR STEEL UNIVERSAL 1

17 0075-00-PA E RING, 1200-37 2

18 4081-01-PA FRAME, STEEL, PLASTIC BEARING 1

19 4082-00-PA FRAME, INSERT, STANDARD 4

20 4082-01-PA FRAME, INSERT, HINGE END 2

21 0010-01-PA 5 SLOT NUMBER STRIP 1

22 0272-00-PA DOUBLE YOKE STUD PIN 2

23 0340-02-PA DOUBLE YOKE STUD PAD 1

24 0474-02-PA TEE HEAD SCREW, #10-32 X 1.09” 1

NOTE: 5 FINGER U-PICK-IT SYSTEMS HAVE DOUBLE YOKE CHAIN, 10 FINGER SYSTEMS

HAVE SINGLE OR DOUBLE YOKE, PLEASE CHECK YOUR SYSTEM.

14 REV 4.0b

8. U-PICK-IT SINGLE YOKE CHAIN ASSEMBLY

NOTE:

FOR REPLACEMENT OF SINGLE YOKE

ASSEMBLY (PARTS 1 THRU 8) ORDER

P/N 1542-01-AA

76541 2 329914 300 8

1715

16

1213

20 19 18

4

10

8

7

1

9

6 11

5

23

21

109

5 1/2"

FIGURE 5A

CHAIN ASSEMBLY WHITE P/N 1538-05-AA ITEM WHITE P/N DESCRIPTION QTY

1 0015-03-PA YOKE, Y-1, ALUMINUM DIE CAST 1

2 0016-00-PA WHEEL, NYLON, W/BEARING 1 3/8” 2

3 0019-00-PA SCREW, RH, #1/4-20 X 1 1/4” 2

4 0063-01-PA NUT, LOCK, TWO-WAY, #1/4-20 2

5 0017-00-PA GUIDE ROLLER, NYLON 2

6 0014-00-PA ROLL PIN, 3/16” X 1 1/8” 2

7 0474-01-PA TEE HEAD SCREW, #10-32 X 1 1/2” 1

8 0044-05-PA NUT, ESN, LOW PROFILE, #10-32 1

9 0012-00-PA SPACER, SPLIT TUBE, SHORT 1

10 0013-04-PA WASHER, 1/2” X 3/4” X .064 1

11 0013-01-PA WASHER, 7/8” X 21/32” X .030 2

12 0013-00-PA WASHER, 13/16” X 17/32” X .030 1

13 0011-00-PA HINGE PIN 1

14 4084-02-PA BUSHING, STEEL 1

15 4083-00-PA UNIVERSAL, STEEL 1

16 4085-00-PA HINGE PIN, FOR STEEL UNIVERSAL 1

17 0075-00-PA E RING, 1200-37 2

18 4081-01-PA FRAME, STEEL, PLASTIC BEARING 1

19 4082-00-PA FRAME, INSERT, STANDARD 4

20 4082-01-PA FRAME, INSERT, HINGE END 1

21 0010-00-PA 10 SLOT NUMBER STRIP 1

15 REV 4.0b

9. U-PICK-IT DESCRIPTION AND INSTALLATION INSTRUCTIONS

Subsequent to shipment, your WCI, U-PICK-IT Pneumatic garment lock system was

completely assembled to idler end or straight section (per customer’s requirements) of

conveyor and tested to ensure perfect operating performance. Every effort was made in

crating to protect this machine enroute to you from our factory. Upon delivery, the crate

should be examined for external damage incurred during shipment. If damage is observed a

claim should immediately be filed with the carrier making delivery.

NOTE: THE U-PICK-IT SYSTEM CAN BE LOCATED AT EITHER THE IDLER END OR AT A STRAIGHT

SECTION OF THE CONVEYOR, PER CUSTOMER’S REQUIREMENTS (SEE FIG. 6 AND 7).

The U-PICK-IT system consists of the following:

1. PNEUMATIC GARMENT LOCK SYSTEM (See Fig. 6 and 7)

2. FRONT U-PICK-IT ENCLOSURE STD (See Fig. 10) or

3. FRONT U-PICK-IT ENCLOSURE –FIRE RATED (OPTIONAL) (See Fig. 14)

GARMENT LOCK (RIGHT)

GARMENT LOCK

(CENTER)

GARMENT LOCK

(LEFT)

U-PICK-IT IDLER END 7T or 8T

P/N 5809-82-AA(SIDE)

P/N 5809-81-AA (5 FINGER)

P/N 5809-82-AA(SIDE)

IDLER END TOP VIEW FIGURE 6

16 REV 4.0b

P/N 5809-82-AA(LEFT)

GARMENT LOCK(SIDE)

P/N 5809-81-AA (5 FINGER)

GARMENT LOCK (CENTER)

U-PICK-IT STRAIGHT SECTION

P/N 5809-82-AA(RIGHT)

GARMENT LOCK(SIDE)

STRAIGHT SECTION FIGURE 7

1. PNEUMATIC GARMENT LOCK SYSTEM

Each conveyor frame (See Fig. 3) consists of 5 slots, the automated (pneumatic) garment

lock system, allows employees ONLY access to the garment bag in their pre-assigned slot

location. The system consists of three (3) locking mechanisms, left, center and right (See

Fig. 6 or 7). When an employee retrieves his or her garment bags, the pre-assigned slot

unlocks (See Fig. 8 or Fig. 8A) while the other slots remain locked and secured, all the

slots on the frame to the left and right are also secured and the garments bags cannot be

removed.

The lock system operates by compressed air (SUPPLIED BY CUSTOMER). For one (1)

conveyor the air requirements are, 1.5 CFM at 90-PSI CONTINUOUS for 5 finger lock

system.

17 REV 4.0b

P/N 5809-81-AA

GARMENT LOCK (CENTER)

5 FINGER PLUNGER LOCK ASSEMBLY FIGURE 8

A filter, regulator and air gauge assembly (P/N 2311-05-AA) is supplied near the garment

lock system to filter and regulate airflow. (See Fig. 9).

Regulator is factory set at 50 PSI for 5 Finger U-Pick-It System.

18 REV 4.0b

INTAKE

AIR

OUTLET

AIR

FIGURE 9

NOTE: TO ELIMINATE CONDENSATION BUILD-UP IN THE AIR LINE, IT’S RECOMMENDED THAT

THE CUSTOMER SUPPLIES AND INSTALLS ADDITIONAL AIR FILTERS, AT THE

COMPRESSOR AND MIDWAY BETWEEN COMPRESSOR AND GARMENT LOCK SYSTEM.

2. FRONT ENCLOSURE (PIONITE LAMINATED DOOR)

1. The U-PICK-IT front enclosure allows employees access to their garment bags,

which have been loaded on the conveyor in pre-assigned slots, it’s fabricated from

3/4” plywood with a pre-selected (BY CUSTOMER) color laminate finish. The

enclosure assembly consists of the following components (See Fig. 10)

A) Access Door

B) ID Card Reader

C) Keypad Screen

D) Door Magnetic Lock

NOTE: THE U-PICK-IT SYSTEM MUST BE BALANCED (GARMENTS BAGS LOADED EVENLY THRU

OUT THE CONVEYOR) FOR THE SYSTEM TO RUN PROPERLY. WHEN THE SYSTEM IS IN

OPERATION OR WHEN LOADING THE SYSTEM FOR THE FIRST TIME, THE CONVEYOR

MUST HAVE GARMENT BAGS AT LEAST ON EVERY SLOT. IF GARMENT BAGS ARE NOT

AVAILABLE, USE SPARE UNIFORMS OR GARMENTS.

19 REV 4.0b

DOOR LABEL

(B) KEYPAD

READER(A) CARD

ENCLOSUREFRONT

4'-0"

7'-3"

FRONT VIEW AUTO SLIDING DOOR

FIGURE 10

A) ID Card Reader – Allows employee’s access to his/her garments bag, by swiping their

I.D. card.

B) Keypad Screen – Allows employee’s without I.D. cards to retrieve their garment bag,

by entering the employee’s identification number.

To mount the enclosure to the wall, the customer must supply a wall opening of 3’-6”

wide by 7-0 high, MAXIMUM wall thickness must not exceed 10” (See Fig. 11).

NOTE: DOOR/PIONITE LAMINATE CARE – REMOVE SHIPPING STRAPS AS SOON

AS DOOR IS RECEIVED FROM WHITE CONVEYORS’ FACTORY. LAMINATE

IS INTENDED FOR INTERIOR USE ONLY AND SHOULD NOT BE EXPOSED TO

EXTREME HUMIDITY, CONTINUOUS SUNLIGHT, OR TEMPERATURES

ABOVE 150° F FOR EXTENDED PERIODS OF TIME.

20 REV 4.0b

ROUGH OPENING

7'-0"

3'-6"

TOP VIEW

CONVEYOR

3'-6" MAX10"

WALL18 3/8"

ROUGH OPENING FIGURE 11

2. When securing the U-PICK-IT door system to the wall, three (3) dimensions must be

verified. First, from the left side of the wall to the center line of the conveyor, it must be

18 3/8”, second, from the front of the wall to the center line of the track of the conveyor, it

must be 20” and third, the conveyor must be 6’-0” from the finish floor to center line of

track of the conveyor (See Fig. 11, 11A, 12 & 13).

NOTE: UNBALANCED CONDITIONS THE U-PICK-IT SYSTEM MUST BE BALANCED

(GARMENTS BAGS LOADED EVENLY THRU OUT THE CONVEYOR) FOR THE SYSTEM TO

RUN PROPERLY. WHEN THE SYSTEM IS IN OPERATION OR WHEN LOADING THE SYSTEM

FOR THE FIRST TIME, THE CONVEYOR MUST HAVE GARMENT BAGS AT LEAST ON EVERY

SLOT. IF GARMENT BAGS ARE NOT AVAILABLE, USE SPARE UNIFORMS OR GARMENTS.

21 REV 4.0b

3/4"

5 7/8" TYP

40" OUTSIDE

48"

18 3/8"

1 1/4"20"

VARIES

TRACKCL

CONVEYORCL

RECOMMENDED TRIM

BOTH SIDES (BY OTHERS)

DOOR ACHORING DETAIL TOP VIEW FIGURE 11A

18 3/8"

1'-8"

U-PICK-IT

U-PICK-IT CONVEYOR

AUTO SLIDING

DOOR

U-PICK-IT STATION TOP VIEW

FIGURE 12

22 REV 4.0b

ELEVATION VIEW

U-PICK-ITGARMENT LOCK

6'-0"

FF

ENCLOSUREU-PICK-IT

20"

ELEVATION VIEW FIGURE 13

23 REV 4.0b

3. FRONT ENCLOSURE (FIRE RATED DOOR) (OPTIONAL)

1. The U-PICK-IT front enclosure (fire rated) allows employees access to their

garment bags in areas where building codes require a fire rated door. The door has

a UL Standard 10B, “Fire Tests of Door Assemblies” and NFPA 252, “Standard

Methods of Fire Tests of Door Assemblies”. Both of these Standards are referenced

by the IBC for fire testing of opening protectives such as fire doors for both fire

endurance and hose stream exposure. The use of the “B” rating indicates the fire

door is rated for 1-1/2 hr. fire rating.

The enclosure assembly consists of the following components (See Fig. 14)

A) Door Assembly

B) ID Card Reader

C) Keypad Screen

D) Electric Lock Door Strike

E) Door Handle

F) Window Access

FRONT VIEW

DOOR LABEL

READER

(D) DOOR ELECTRICSTRIKE

5'-

0"

(B) CARD

(C) KEYPAD

5'-

6"

1'-6"

2'- 0"

(F) WINDOW ACCESS

(E) DOOR HANDLE

P/N 5822-50-PA(A) DOOR ASS'Y

FRONT VIEW FIGURE 14

24 REV 4.0b

A) Door Assembly - Allows access to garment bags, door made from 18GA Steel and frame is

16GA.

B) ID Card Reader – Allows employee’s access to his/her garments bag, by swiping their I.D.

card.

C) Keypad Screen – Allows employee’s without I.D. cards to retrieve their garment bag, by

entering the employee’s identification number.

D) Electric Lock Door Strike – Keeps access door locked with up to 2000 lbs of static force.

E) Door Handle – Access to open door.

F) Window Access – Allows view of garments

To mount the enclosure to the wall, the customer must supply a wall opening as shown on

(See Fig. 15).

25 REV 4.0b

1'-7 1/2"

1'-10 3/8"

6"

5'-

4 3

/8"

10'

FIRE RATED WOOD FRAME

OR METAL STUD, 1-1/2"THICK,

MOUNT TO FIRE RATED DOOR

JAM FIRST(2 SIDES)

FIRE RATED WOOD

FRAME, MOUNTED TO FIRE

RATED DOOR FRAME FIRST

TOP VIEW

LC

KEYPAD LOCATION

CUT THROUGH

THE WALL

NOTCH FIRE RATED

WOOD AS SHOWN

FOR STRIKE ON

DOOR FRAME

LC

6"

2"

10"

1'-2"

3 1/2" MAX

4'-3"

2'-5"

6 1/2"1 1/2' MAX

U-PICK-IT STATION FIGURE 15

2. When securing the U-PICK-IT FIRE RATED system to the wall, three (3) dimensions

must be verified. First, from the left side of the wall to the center line of the conveyor it

must be 15 3/4”, second, from the front of the wall to the center line of the track of the

conveyor, it must be 20” and third, the conveyor must be 6’-0” from the finish floor to

center line of track of the conveyor (See Fig. 16 & 17).

26 REV 4.0b

15 3/4"

20"

U-PICK-IT STATION

U-PICK-IT

FIRE RATEDENCLOSURE

U-PICK-IT CONVEYOR

U-PICK-IT STATION FIGURE 16

27 REV 4.0b

ELEVATION VIEW

GARMENT LOCKU-PICK-IT

6'-0"

FF

FIRE RATEDENCLOSURE

U-PICK-IT

20"

ELEVATION VIEW FIGURE 17

28 REV 4.0b

10. U-PICK-IT ELECTRICAL INSTRUCTIONS AND REQUIREMENTS

Every U-PICK-IT conveyor requires three (3) DEDICATED electrical power feeds, as listed

below (ALL SUPPLIED BY CUSTOMER).

1. 120V/60Hz, Single Phase, 20 Amps feed for motor control box, located at drive end of

conveyor with a fusible safety disconnect (SUPPLIED BY CUSTOMER) See Fig. 18.

2. 120V, Single Phase, 10 Amps quad outlet power feed, for conveyor low voltage

control box, located at idler end of conveyor, 6’-0” above floor (SUPPLIED BY

CUSTOMER) See Fig. 18.

3. 120V, Single Phase, 20 Amps duplex receptacle at U-PICK-IT enclosure, located at

76” above floor (BY CUSTOMER) See Fig. 18 & 19.

4. CAT5 Connection at 70” above floor at U-Pick-It enclosure (BY CUSTOMER) See

Fig. 18 & 19.

CONTROL BOXLOW VOLTAGE

CONTROLMOTOR

AND CAT6 DATA120V DUPLEX RECEPTACLE

ELEVATION VIEW

TOP VIEW

FOR ELEVATION SEE FIG 19

LOAD

STATION

PANEL

LOAD

STATION

6'-

0"

6'-

4"

5'-

10"

ELEVATION VIEW FIGURE 18

NOTE: FOR SPECIFIC CAT5 CONNECTIONS, SEE CUSTOMERS UNIFORM ROOM LAYOUT

BY WHITE CONVEYORS, INC.

29 REV 4.0b

6'-

10" DOOR

"1"

5"

6'-

4"

FIGURE 19

At the idler end of the conveyor, there are two (2) proximity sensors (P/N 5803-84-AA); these

sensors control the frames count and direction of conveyor (See Fig. 20).

IDLER END TOP VIEW

CONVEYOR

DIRECTION & COUNT

SENSOR

IDLER END TOP VIEW FIGURE 20

30 REV 4.0b

U-Pick-It systems are available with, 1 or 2HP Direct Drives. Many factors such as length of

conveyor, chain pull, unbalance load (Up-N-Down models), etc will dictate the size of the

drive. Please speak with your White Conveyors sales representative.

DRIVE END 2HP CAT DRIVE

DRIVE END 1/2HP AND 1HP

2HP CAT DRIVE FIGURE 21

NOTE: UNBALANCED CONDITIONS THE U-PICK-IT SYSTEM MUST BE BALANCED

(GARMENTS BAGS LOADED EVENLY THRU OUT THE CONVEYOR) FOR THE SYSTEM TO

RUN PROPERLY. WHEN THE SYSTEM IS IN OPERATION OR WHEN LOADING THE SYSTEM

FOR THE FIRST TIME, THE CONVEYOR MUST HAVE GARMENT BAGS AT LEAST ON EVERY

SLOT. IF GARMENT BAGS ARE NOT AVAILABLE, USE SPARE UNIFORMS OR GARMENTS.

31 REV 4.0b

Located at the idler end of the conveyor and to align the frame exactly at the U-PICK-IT

garment lock system, there is one (1) proximity sensor assembly (P/N 0710-71-AA).

As the conveyor is slowing to a stop, the sensor determines if the frame is at the pre-assigned

location and aligned with the locking mechanism (See Fig. 22).

IDLER END TOP VIEW

SENSOR ASS'Y

P/N 0710-71-AA

IDLER END TOP VIEW FIGURE 22

32 REV 4.0b

Also, located at the idler end of the conveyor and to verify the location, there is one (1)

Reference photo eye and reflector assembly (P/N 0710-60-AA).

This Reference photo eye assembly confirms the location of the frame; to be correct before

the garment lock system is activated (See Fig. 23).

REFLECTOR

CHAINGUIDES

PROX/REF. PHOTO EYE4 X 4 J-BOX FOR

PHOTO EYE ASS'YREFERENCE

REFERENCEPHOTO EYE ASS'Y

SIDE VIEW

SIDE VIEW FIGURE 23

33 REV 4.0b

To operate the conveyor manually or to load garment bags on the conveyor, the system is

equipped with an “OCS” (Operator Control Station) enclosure (See Fig. 24).

OPERATOR CONTROL STATION “OCS” FIGURE 24

NOTE: WHEN THE “OPERATOR CONTROL STATION” IS IN USED FOR LOADING

THE SYSTEM AND AN EMPLOYEE SWIPE THEIR ID CARD AT THE FRONT DOOR,

AN ALARM AND FLASHING BEACON ALERTS THE ATTENDANT THAT SOMEONE

IS TRYING TO GET THEIR UNIFORM. IF THE SYSTEM IS NOT SWITCHED SO THE

FRONT DOOR CAN BE ACCESSED WITHIN 40 SEC. THE SYSTEM SWITCHES

AUTOMATICALLY TO ALLOWED THE EMPLOYEES ACCESS TO THEIR UNIFORMS.