SERIES BX - CAME

BX SE

RIES

AUTOMATION FOR SLIDING GATES

BX243U/BX243CUINSTALLATION MANUAL

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IMPORTANT UL-325 SAFETY INSTRUCTIONS

BX Series

It is extremely important that all parties involved in the installation and operation of the gate operator system read and understand the following warning instructions.

WARNING – To reduce the risk of injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Never let children operate or play with gate controls. Keep the remote control away from children.

3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.

4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.

5. Use the emergency release only when the gate is not moving.

6. KEEP GATES PROPERLY MAINTAINED. Read the installation manual and have a qualified service person make repairs to gate hardware.

7. The entrance is for vehicles only. Pedestrians must use separate entrance.

8. SAVE THESE INSTRUCTIONS.

Instructions regarding intended installation of the gate operator.

A. Install the gate operator only when:

1. The operator is appropriate for the construction of the gate and the usage Class of the gate.

2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22m) above the ground to prevent a 2-1/4 inch (57.2mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position. 3. All exposed pinch points are eliminated or guarded. 4. Guarding is supplied for exposed rollers.

B. The operator is intended for installation only on gates for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.

C. The gate must be installed in a location so that enough clearance is supplied betweehbe employed, and adjacent structures when openening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.

D. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.

E. For gate operators utilizing Type D protection:

1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is not moving.

2. The placard provided marked in letters at least 1/4 - in (6.4mm) high with the word “WARNING” and the following statement or equivalent: “Moving Gate Can Cause Serious Injury or Death” shall be placed adjancent to the controls.

3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed.

4. No other activation device shall be connected.

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F. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22m) above the ground to prevent a 2-1/4 inch (57.2mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.

G. All exposed pinch points are eliminated or guarded.

H. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access area.

I. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.

K. FOR GATE OPERATORS UTILIZING A NON-CONTACT SENSOR:

1. See instructions on the placement of non-sontact sensors for each type of application. 2. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving

3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.

L. FOR A GATE OPERATOR UTILIZING A CONTACT SENSOR:

1. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate.

2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.

3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.

4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.

5. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge.

M. A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.

a. Power should be disconnected before installing or servicing a gate operator. b. All electrical wiring should comply with all local building and electrical codes. c. All entrapment zones and pinching points should be covered. d. All safety devices should be tested to assure their proper functionality. e. The operation of the gate system: operator, controls and safety devices should be reviewed with the end user or owner, who should be informed of the need for periodic maintenance of the safety and control equipment. f. All installation operating and safety manuals should be left with the owner.

N. All gate operators systems should include safety devices such as reversing edges or photocells in order to provide added protection. These safety devices should be installed in accordance to the design and application of the system being installed.

O. A qualified professional installer should install a gate operator system, its safety accessories and should observe these minimum procedures:

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CAME AMERICAS AUTOMATION, LLCMANUFACTURER’S LIMITED 3-YEAR WARRANTY

Verification of the warranty period requires copies of receipts or other proof of purchase. Warranty cannot be honored without proof of purchase. Please retain these records.

Came Americas Automation, LLC (“CAME®”) products are warranted by CAME® against defects in materials and manufacturer workmanship for a period of thirty-six (36) months from the date of purchase, provided the recommended installation manual and procedure have been followed. CAME®’s sole obligation under this warranty is limited to repairing or replacing, at our option, any parts which shall be determined by CAME® to be defective, and is conditioned upon CAME® receiving notice of any such defect within the warranty period. Claims under this warranty may only be made by a purchaser of CAME® products (the “Customer”).

CAME® reserves the right to make the final determination as to whether there is a defect in the materials and/or workmanship, and whether or not a product is within the warranty period. CAME® is not responsible for any damages or other costs caused by, or which may result from installation, handling, non-recommended operation, product abuse, or modifications not authorized by CAME® or for any damages which may arise out of the use of CAME® products.

CAME® sells its products through authorized distributors. This warranty on CAME® products is NOT VALID if the products have been purchased from an unauthorized distributor, reseller, online E-tailer ( e.g., E-bay®), or if a product serial number has been altered, removed, or replaced in any way. To verify that you are buying from an authorized CAME distributor or reseller please call +1 305-433-3307.

In the case of product failure due to defective material or manufacturer workmanship within the thirty-six (36) months warranty period, the product will be repaired or replaced (at the manufacturer’s option) at no charge to the Customer, if returned, freight prepaid, to CAME AMERICAS AUTOMATION, LLC, 11345 NW 122nd Street Medley, Florida 33178.IMPORTANT: Obtain a Return Goods Authorization (RGA) number before returning item(s) to our facilities by submitting a warranty claim and request for RGA with our customer service department. Products shipped without an RGA number will not be accepted. Replacements or repaired parts are covered by this warranty for the remainder of the thirty-six (36) month warranty for the original product or six (6) months from the date of repair or replacement, whichever is greater. CAME® will pay shipping costs at the ground transport rate for the return to owner of item(s) repaired under warranty.

The manufacturer will not be responsible for any charges or damages incurred in the removal of the defective parts for repair, or the reinstallation of these parts after repair. Use of any (00021996.doc V.2) components that are not CAME® specified (e.g. batteries, light bulbs, drive belts, chains or transformers) will void the warranty. This warranty shall be void if damage to the product(s) was due to improper installation or use, neglet, accident, use of non-CAME® specified or approved components or replacement parts, connection to an improper power source, tampering, or if damage was caused by lighting, strikes, power surges, wind, fire, floor, insects, or other natural agents or disasters.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state (or jurisdiction to jurisdiction.) CAME's responsibility for malfunctions and defects in equipment is limited to repair and replacement as set forth in this warranty statement.

THE CUSTOMER ACKNOWLEDGES AND AGREES THAT THIS WARRANTY IS MADE EXPRESSLY IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES FOR THE PRODUCT(S), INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES AND CONDITIONS OF MERCHANTABLE QUALITY, MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR ANY OTHER EXPRESS OR IMPLIED WARRANTY ARISING OUT OF LAW, STATUTE, USAGE OF TRADE OR COURSE OF DEALINGS.

The warranty hereunder is limited in time to the term of the limited warranty period reflected in this limited warranty. No warranties, whether express or implied, will apply after the limited warranty period has expired. Some states do not allow limitations on the term of an implied warranty, so this limitation may not apply to you.

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CLASS DUTY CYCLE BX SeriesI Residential Vehicular Gate Operator

Typical use: Home, 1-4 apartment condominium. Limited public access.

INTENSIVE X

II Commerical/ General Access Vehicular Gate OperatorTypical use: Condominiums, hotels, parking lots. INTENSIVE X

III Industrial/ Limited Access Vehicular Gate OperatorTypical use: industrial location, Factory, Loading Dock. No general public access.

INTENSIVE X

IV Restricted Access Vehicular Gate OperatorTypical use: Security area with restricted access. No general public access.

INTENSIVE X

CAME® DOES NOT ASSUME, AND SPECIFICALLY DISCLAIMS, ANY LIABILITY OR OBLIGATION WHATSOEVER IN THE SALE OF THE PRODUCT(S), INCLUDING ANY LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR SPECIAL DAMAGES TO YOU OR ANY OTHER PERSON OR ENTITY, INCLUDING, WITHOUT LIMITATION, ANY LIABILITY FOR THIRD-PARTY CLAIMS AGAINST YOU FOR DAMAGES. THE CUSTOMER ACKNOWLEDGES THAT THIS LIMITED WARRANTY PROVIDED IN LIEU OF ALL OTHER WARRANTIES AND CUSTOMER’S WAIVER OF SPECIAL, INCIDENTAL AND CONSEQUENTIAL DAMAGES IS COMMERCIALLY NECESSARY AND REASONABLE, AN ESSENTIAL AND MATERIAL ELEMENT OF THIS TRANSACTION, AND UPON WHICH BOTH THE CUSTOMER AND CAME® HAVE RELIED AND HAVE HAD THE OPPORTUNITY TO NEGOTIATE.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. CAME®‘s liability will be no more than the amount you paid for the product that is the subject of a claim. This is the maximum amount recoverable under this warranty. The limitations in this section shall apply whether or not the alleged breach or default is a breach of a fundamental or material condition or term, or a fundamental or material breach.

CAME AUTOMATIC GATES UL 325 CLASSES

Power ConnectionCAUTION

Be sure that the circuit breaker for the line input power is turned off before connecting the input power to the unit.

Warning: CAME SPA is not responsible for researching and complying with local building codes. Be sure to check these codes before installation.

The installer must use 14AWG conductors and ½” conduit for the power connection.

-4°F

131°F

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4.1 Operator

4 Description

2.1 Intended use

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

This symbol tells you what to say to the end-users.

2 Conditions of use

The BX243U/BX243CU operator is designed to power sliding gates in residential and condominium settings.

Do not install or use unless as otherwise shown in this manual.

3 Reference standards

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

2.2 Limitations to use

This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current safety standards. The operator is made of a cast aluminium part inside of which operates the irreversible, electromechanical gearmotor and an ABS plastic lining which holds the electronic card, transformer and battery rack.

4.2 Technical features

For intensive or condominium use: max gate weight 660lb with max gate length 28 ft.

Control panel power supply: 120V A.C. 50/60HzOperator power supply: 24V D.C. Draw: 7A max.Power: 1/4HPReduction ratio: 1/50 Thrust: 300NMax speed.: 12m/min max.Duty cycle: intensive useProtection rating: IP54Insulation class: IWeight: 26lb

1 Legend of symbols

The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental safeguarding certification. CAME engineers and manufactures all of its products in Italy. This product complies with the following standards: UL-325 and CSA C22.2 NO.247-92.

13 “

.93”

5.87” 5.87”

11.7”

4.49”

6.37”

8.35”

4.13

”

4.63

”

measurements in inches

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4.4 Dimensions

4.3 Description of parts

1) Top cover2) Motor3) Transformer4) Trap door to access manual release of gearmotor 5) Securing plate6) Securing bolt7) Securing nut and washer8) ZN5U electronic card9) Card and battery rack support

5 Installation

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5.1 Preliminary checks

Before installing, do the following:

• Make sure that the gate is stable, and that the castors are in good working order and properly greased.• The ground rack must be well secured to the ground, entirely above the surface and free of any irregularities that may obstruct the gate’s movement.• The upper guide rails must not create any friction.• Make sure that there is a closing and an opening endstops.• Make sure that the operator is attached to a solid surface and protected from any impacts;• Make sure you have a suitable omnipolar cut-off device with contacts more than 1/32” in (3 mm) apart, and independent (sectioned off) power supply;• Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insulation compared to other internal live parts;• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical damage.

NOTE: for BX243CU (Chain - Drive)

Include Items: 10, 11, 12, 13, 14

NOTE: for BX243U (Rack & Pinion)

Do Not Include Items: 10, 11, 12, 13, 14

1

3

5

7

8

6

94

2

12 10

13

11

14

Note: A hacksaw is needed for the installation of the BX243CU

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Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.

Note: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the actual power draw by the connected devices and depending on local electrical codes.For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances. When connecting products that are not specified in this manual, please follow the documentation provided with said products.

5.3 Cable list and minimum thickness

Connection Type of cable Length of cable 3 < 32ft

Length of cable 32 < 65ft

Length of cable 65 < 100ft

Control panel power supply 120V

UL LISTED CABLE/WIRE

3G x 14AWG 3G x 14AWG 3G x 14AWG

Flashing light 2 x 20AWG 2 x 20AWG 2 x 20AWG

Photocell transmitter 2 x 20AWG 2 x 20AWG 2 x 20AWG

Photocell receiver 4 x 20AWG 4 x 20AWG 4 x 20AWG

Accessories power supply 2 x 20AWG 2 x 20AWG 2 x 20AWG

Safety and control devices 2 x 20AWG 2 x 20AWG 2 x 20AWG

Antenna connection RG58 max. 32ft

5.2 Tools and materials

BX243CU (Chain - Drive)

3

2

5

6

8

4

9

1

7

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1) BX243U assembly2) Rack3) Antenna4) Keyswitch selector5) Safety photocells6) Electric cable junction box7) Mechanical endstops8) Guide rails9) Sensitive edge

3

2

5

6

8

4

9

1

7

1) BX243CU assembly2) Chain3) Antenna4) Keyswitch selector5) Safety photocells6) Electric cable junction box7) Mechanical endstops8) Guide rails9) Sensitive edge

5.4 Standard installation for BX243CU (Chain - Drive)

5.4 Standard Installation for BX243U (Rack & Pinion)

1.97

” in

1.57”

9.44”

15.74”

12”

26

3.54”

1.97”

4.13”

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- Dig a pit to the side of the gate (see measurements from diagram). Prepare the corrugated tubes you will need when making connections coming from the shunt pit. Note: The number of tubes depends on the type of system and the accessories you will hook up.

The following applications are only examples, as the space for installing the ratiomotor and accessories varies

according to obstructions. It is thus up to the system installer to select the most suitable solution.

- Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should jut 1 3/4” in (50mm) above ground level.Insert an iron grid inside the from box to reinforce the concrete.Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed brackets using a screw driver or a set of pliers.

5.5 Securing the plate and installing the assembly the BX243U (Rack & Pinion)

- Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes.To position the plate in relation to the rack please see the measurements on the diagram.Fill the form box with cement and wait for at least 24 hours for it to solidify.

Shunt pit

Conduits for electric cables

1)

2)

3)

4)

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s.Remove the form box (1), fill the pit around the cement block with soil (2) and unbolt the nuts and washers from the bolts (3). The securing plate must be clean, perfectly aligned and with the bolt threads completely on the surface.Insert the electric cables into the tubes until they exit about 15 3/4” in (400mm) (4).

- Remove the cover from the gearmotor by loosening the side bolts, perforate the cable shafts using a screwdriver or a pair of scissors and position the gearmotor atop the plate. Careful! The electric cables must pass through the cable shafts.

- Lift the gearmotor from the securing plate by about 3/16” to 25/64” in (5 to 10mm) by using the threaded steel-levelling feet to allow any later adjustments between the pinion and the rack.

Levelling feet

cable shafts

1/32

” - 5

/64”

in

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- The following illustrations for the securing the rack, are just examples of applications. It is up to the installer to choose the best solution.- Releasing the gearmotor (see paragraph on manual release). Rest the rack on the gearmotor pinion.Weld or secure the rack to the gate along its entire length.- To assemble the rack modules, use an excess piece of rack and place it under the joining point, then block it using two C-clamps (3).Note: If a rack is already in place, then just adjust the pinion-to-rack distance.

Once adjustments are finished, secure the assembly using the nuts and washers.Insert the cover after performing the adjustments and settings on the electronic card.

- Open and close the gate manually and register the pinion-to-rack distance using the threaded steel-levelling feet (for vertical adjusting) and the slotted holes (horizontal adjusting). This prevents the weight of the gate from bearing on the operator.

Coupling distance

Rack

PinionLevelling feet

Slotted holes

1

2

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Adjusting the opening mechanical stops:- With the motor in release mode, fully open the gate. Activate the opening-microswitch, turning the white cam clockwise. Secure the cam by turning the screw.

Adjusting the closing endstop:- With the motor in release mode, fully close the gate. Activate the closing-microswitch, turning the red cam

counter-clockwise. Secure the cam by turning the screw.

- insert the customised key and turn it couter-clockwise. Open the trap door and pull on the release lever.

Opening-microswitch

White cam

Closing-microswitch

Red cam

5.6 Adjusting the mechanical stops for BX243U (Rack & Pinion)

5.7 Manually releasing the gearmotor the BX243U (Rack & Pinion)

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1 3/

4” in

1.57”

9.44”

15.74”

12”

1.97

”

2.17”

- Dig a pit to the side of the gate (see measurements from diagram). Prepare the corrugated tubes you will need when making connections coming from the shunt pit. Note: The number of tubes depends on the type of system and the accessories you will hook up.

The following applications are only examples, as the space for installing the ratiomotor and accessories varies according to obstructions. It is thus up to the system installer to select the most suitable solution.

- Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should jut 1 3/4” in (50mm) above ground level.Insert an iron grid inside the from box to reinforce the concrete.Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed brackets using a screw driver or a set of pliers.

5.5 Securing the plate and installing the assembly for BX243CU (Chain - Drive)

- Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes.To position the plate with respect to the gate, follow the measurements on the drawing.Fill the form box with cement and wait for at least 24 hours for it to solidify.

Shunt pit

Conduits for electric cables

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.43”

1.18”

30mm

1.18”

.43”

4.33

”

26

- Remove the form box, fill the pit around the cement block with soil and unbolt the nuts and washers from the bolts. The securing plate must be clean, perfectly aligned and with the bolt threads completely on the surface.

5.6 Fixing the chain for BX243CU (Chain - Drive)

- At a height of 4.33” in (110 mm) from the anchoring base surface, perforate the extremities of the gate sides to fix the hook brackets.

- Insert the bushings into the holes and fix the brackets using screws and washers (see drawing).

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2626

2626

- Fix the chain via the hooks onto the two brackets. If the chain is too long, cut off the excess length.

- Note: If needed, fix the extension bracket on the back part of the gate to allow the gate a full run.

- Adjust the tightness of the chain using the outer nut. Then fix it using both inner nuts.

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- Position the gearmotor on top of the plate. Warning! The electrical cables must pass through the cable shafts. Align the pulley with the chain.

- Perforate the cable shaft using a screwdriver or scissors. Remove the upper pulley support by unscrewing the four screws.

5.7 Installing the unit for BX243CU (Chain - Drive)

- Insert the electrical cables into the tubes until about 15/3/4” in (400 mm) stick out the other end. Remove the gearmotor cover by unscrewing the side screws.

cable shafts

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- Adjust the coupling with the built-in adjusting system using steel, rifled feet (vertical adjustments) and the slots (horizontal adjustments).

- Once adjustment is complete, fix the unit using the nuts and bolts. Insert and fix the pulley support.

(horizontal adjustments)(vertical adjustments)

- The cover needs to be inserted and fixed after any adjustments and settings on the electrical card.

Levelling feet Slotted holes

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s.

1

2

5.9 Adjusting the mechanical stops for BX243CU (Chain-Drive)

Adjusting the opening mechanical stops:- With the motor in release mode, fully open the gate. Activate the opening-microswitch, turning the white cam clockwise. Secure the cam by turning the screw.

Adjusting the closing endstop:- With the motor in release mode, fully close the gate. Activate the closing-microswitch, turning the red cam

counter-clockwise. Secure the cam by turning the screw.

5.8 Manually releasing the gearmotor for BX243CU (Chain - Drive)

- Insert the customised key and turn it counter-clockwise. Open the trap door and pull on the release lever.

Opening-microswitch

White cam

Closing-microswitch

Red cam

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Use 120V A.C. to power the electronic card using the L-N terminals, at a max 50/60Hz frequency.Use 24V D.C. to power the command devices and accessories. Careful! The accessories cannot exceed 37W of overall power.The card is fitted with an amperometric device which constantly monitors the motors drive. When the gate runs into an obstacle, the amperometric sensor immediately detects the overload on the drive and so inverts the gates movement:

- Re-opens the gate while is in closing-mode (1) - it recloses the gate while is in opening-mode.

(1) Warning: After 3 obstacle detections, the gate stops when in opening-mode and excludes automatic-closing mode; to regain movement press the command button or use the remote control.

All connections are protected by quick-fuses – see table.

The card handles the following functions:- Automatic closing after an opening command.- Obstacle detection when gate is still at any point.- Constant monitoring of photocell operations.- Opening/closing.- Opening/closing in maintained action mode.- partial opening.- total stop.

After detecting an obstacle, the photocells will trigger:- The reopening of a closing gate.- The partial stop of a moving gate followed by its automatic closing (if this function has been selected).

After an obstacle is detected the sensitive edges will:- Reopen the gate if it is closing;.- Close the gate if it is opening.

Apposite trimmers regulate:- The automatic closing’s running time.- The partial opening.- The amperometric device’s detection sensitivity, in both normal and brake modes.- the speed of both the normal gate run and the brake mode run.

6 Control board

6.1 General description

FUSE TABLE ZN5UTo protect: Fuse:

Motor 8A-F

Control board (line) 3.15 A-F

Accessories 1.6 A-F

Command devices 1A-F

M NL2T L1T 0 17 26 10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS + E - FC FA F

LINE FUSE230V=1.6A-F120V=3.15A-F

MOTOR FUSEBX243=8A-F

BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F

+ RUN S. -+ SLOW S. -+ RUN V. -+ SLOW V. - + A.C.T. -+ PAR.OP. -

ZN5UZN5CONTROL

PWR

1C1C3C7C8

ON

21 3 4 5 6 7 8 9 10

PROG.

M NL2T L1TL N 0 17 26 10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS + E - FC FA F

2

10

7

9

5

12

17

13

1516

1 14 43

6

8

11

White

COM

NC

NC

COM

COM

NC

NC

COM

M N+ E -FC FA F

M N+ E -FC FA F

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1) Power supply terminals2) Endstop terminals3) Motor terminals4) Encoder terminals5) Accessory fuse6) Card fuse7) Button for memorising the radio code 8) Radio-code signalling LED indicator9) 120V-power signalling LED10) Control and signalling LED group 11) Function selector DIP switch12) Socket for connecting the remote

control’s radiofrequency card 13) Antenna terminal14) Accessories’ and command device’s

terminals15) Motor fuse16) Line fuse17) Setting trimmer

6.2 Main components

GreenRed

GreenRed

Orange

Orange

White

Red

BrownGreen

White

Red

6.3 Electrical connections

24V (DC) motor with encoder

Closing microswitch

Gearmotor, endstop and encoder

To change installation handside, invert the gearmotor (M-N) and (FA-FC) endstop phases.

Opening microswitch

Factory electrical connections for left-hand installations

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

L N

+ -

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

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Terminals for powering the following accessories: - 24V A.C. normally- 24V D.C. when the emergency batteries are workingMaximum allowed power: 37W

Power supply for accessories

120V (a.c.) Power, 50/60Hz frequency

Cable lug with bolt and washer for connecting to earth.

Open-gate status light (contact range: 24V – 3W max)- Signal that gate is open; turns off when gate is closed.

Stop button (N.C. contact) - Gate stop button. Excludes automatic closing. For motion to resume, press the command button or the remote control button.

Key selector and/or command button (N.O. contact) - Gate opening and closing command.By pressing the button or turning the selector key, the gate inverts its movement or stops depending on which the settings on the DIP switches.

Key selector and/or partial opening button (N.O. contact) - Partial gate opening for pedestrian access.

Command and control devices

Warning devices

WARNING DEVICE(contact power: 24V A.C. - 25W max)

After the encoder has detected an obstacle in the same direction twice

running, the card activates the warning device and blocks the radio transmitter

for 5 minutes.After 5 minutes, the alarm is

deactivated and the radio transmitter restored (the PROG Led goes OFF).

To restore the radio transmitter before 5 minutes, press the total stop key (the

PROG Led goes OFF).

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

RX TX+ NO C NC- + -

TX+ NO C NC- + -

RX

TXRX

RX TX

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s.Safety devices

(N.C.) contact for «re-open during closing phase»- Compliant with UL325 standards and CSA STD C22.2 No.247 for input safety devices such as photocells. If contact is opened, while gate is closing, the gate inverts its direction.

«partial stop» (N.C.) contact - Compliant with UL325 standards and CSA STD C22.2 No.247 for input safety devices such as photocells. Gate stops if moving and automatically shuts (if this functions has been selected).

«Open while closing» (N.C.) contact

«partial stop» (N.C.) contact

DIR photocells

DOC photcells

DIR photocells

DOC photcells

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

DF

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

C NO NC24V 0V NCNOC12V

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

DF

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

24V 0V NCNOC12V

C NO NC

C NO NCC NO NC

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

N

.O.

N

.C.

C

.

+ - + -

FUSIBILE 200mA

TX 2TX 210 2 TX C

-+ -

NC+ -

(DOC) (DIR)

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«Open while closing»(N.C.) contact- Compliant with UL325 standard and CSA STD C22.2 No. 247 for input safety devices such as sensitive edges. During gate closing, opening the contact causes inversion of movement until gate is fully open; if not used, short circuit contact 2-C7.

«close while opening» (N.C.)contact- Compliant with UL325 standard and CSA STD C22.2 No. 247 for input safety devices such as sensitive edges. During gate opening, opening the contact causes inversion of movement until gate is fully close; if not used, short circuit contact 2-C8.

DF with DFI connections monitor card

At each open/close command, the card checks the photocells efficiency. Any problems with the photocells will cause the (PROG) Led to flash on the electronic card, which cancels any commands from the radio transmitter or push-button.

Electrical connection to operate the photocells safety test:- The transmitter and receiver, must be connected as shown in the diagram.- Set DIP switch 7 to ON to activate the test.

IMPORTANT: When the safety test function is activated, the N.C. contacts:- If unused – are to be excluded on their relative DIP switches (see chapter 9 “selecting functions”).

6.4 Electrical connection to operate the photocells safety test

DF with DFI connections monitor card




BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZN5UZN5CONTROL

PWR

1C1C3C7C8

ON

21 3 4 5 6 7 8 9 10

PROG.





BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZN5UZN5CONTROL

PWR

1C1C3C7C8

ON

21 3 4 5 6 7 8 9 10

PROG.





BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZN5UZN5CONTROL

PWR

1C1C3C7C8

ON

21 3 4 5 6 7 8 9 10

PROG.


+ -

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s.7 Settings

SETTING TRIMMER LIST:

- «A.C.T.» Sets the waiting time while open. Once this time has elapsed, closing automatically takes place. The waiting time may be set from 1 to 150 seconds.

- «PAR.OP.» Sets the gates partial opening. By pushing the partial opening button connected at 2-3P, the gate opens depending on the length of the gate.

- «SLOW S.» Sets the amperometric sensitivity that controls the force generated by the motor during slow down; if the force exceed the set level, the system intervenes by inverting the direction of motion.

- «RUN S.» Sets the amperometric sensitivity that controls the force generated by the motor during movement; if the force exceeds the set level, the system intervenes by inverting the direction of motion.

- «SLOW V.» Sets the gates final opening/closing phase slow-down speed.

- «RUN V.» Sets the gates opening/closing motion speed.

8 Warning Led

Led PWR

Led PROG

List warnings of the command and safety devices’ control leds:

- «1» Red led. Normally off.Shows activation of the PARTIAL STOP button.

- «C1» Yellow led. Normally off.Shows that there are obstacles between the photocells (which are in OPEN WHILE CLOSING mode).

- «C3» Yellow Led. Normally off.Shows that there are obstacles between the photocells (which are in PARTIAL STOP mode).

- «C7» Yellow Led. Normally off.Show obstacles detected by the sensitive edge (which are in OPEN WHILE CLOSING mode).

- «C8» Yellow Led. Normally off.Shows obstacles detected by sensitive edge (which are in CLOSE WHILE OPENING mode).

- «PWR» Green led. Normally on. Shows that card is properly powered.

- «PROG» Red Led. Normally off.When the transmitter is activating, it turns on or flashes.

Note: If programing LED is flashing, check unused Photocells terminals and proceed to “Jump” between 2 and C1, C3, C7 or C8.

ON

OFF 1 2 3 4 5 6 7 8 9 10

ON




BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZN5UZN5CONTROL

PWR

1C1C3C7C8

ON

21 3 4 5 6 7 8 9 10

PROG.




MOTOR FUSEBX243=8A-FBX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZN5CONTROL BOARD

PWR

1C1C3C6C7

ON

21 3 4 5 6 7 8 9 10

PROG.





BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZN5CONTROL BOARD

PWR

1C1C3C6C7

ON

21 3 4 5 6 7 8 9 10

PROG.




MOTOR FUSEBX243=8A-FBX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZN5CONTROL BOARD

PWR

1C1C3C6C7

ON

21 3 4 5 6 7 8 9 10

PROG.


PROG

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1 ON - Automatic Closing - The automatic closing timer activates at the end of the opening gate run. The pre-set time is adjustable, and is in any case conditioned by the activation of any safety devices, and does not activate after a total safety “stop” or during a blackout.

2 ON - "Open-stop-close-stop" function with [2-7] button and radio transmitter (fitted with inserted radiofrequency card).

2 OFF - "Open-close" function with [2-7] button and radio transmitter (fitted with inserted radiofrequency card).

3 ON - "Open only" function with [2-7] button and radio transmitter (fitted with inserted radiofrequency card).

4 OFF - Not used. Leave OFF.

5 OFF - With BX-243U/243CU motor.

5 ON - With BX-246U/246CU motor.

6 ON - Maintained action - The gate works by keeping button pressed (one 2-3P opening button , and one 2-7 closing button).

7 ON - Functioning of the photocells’ safety test - Allows the card to check the efficiency of any safety devices (i.e. photocells) after every opening or closing command.

8 OFF - Total stop - This function stops the gate and then excludes any automatic closing cycle; to set in motion again, use either the keypad or transmitter. Insert the safety device in [1-2]; If unused, set DIP switch to ON.

9 OFF - Opening during closing - If the photocells detect an obstacle during gates closing, the gate motion is inverted until fully opened; connect the safety device to terminals [2-C1]; if unused, set DIP switch to ON.

10 OFF - Partial stop - Gate stops when an obstacle is detected by the safety device; once the obstacle is removed, the gate remains still or closes if automatic closing is activated. Connect the safety device to terminal [2-C3]; if unused, set the DIP switch to ON.

9 Function selector

10 Programmation to save gate-run and decelerations adjustments

Do the adjustment by making the operator execute a complete opening/closing manoeuvreThe control board automatically registers the gate-run adjustments with opening and closing decelerations.

To save the adjustment, position dip 6 in ON and press PROG button until the signalling led stays on.Re-position the dip in OFFNote: You need to reposition the dip in OFF to avoid that the reactivation of power supply after a blackout provokes a new adjustment while executing the first manoeuvre.

Default Setting

Dip 6 in ON

Dip 6 in OFFLED on

Note: If terminals C7 and C8 are not use, please proceed to “Jump” then between 2 C7 and 2 C8.




BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZN5UZN5CONTROL

PWR

1C1C3C7C8

ON

21 3 4 5 6 7 8 9 10

PROG.





BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZNCONTROL

PWR

1C1C3C6C7

ON

21 3 4 5 6 7 8 9 10

PROG.


C7C8

5

ZN5U

TOP

TOP-432NA • TOP-434NA

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AF Card

Connect the antenna’s RG58 cable to the apposite terminals.

Antenna

Radiofrequency card

11 Activating the radio command

Transmitters

Electronic card

Insert the radio frequency card into the electronic card AFTER DISCONNECTING THE POWER (and disconnecting any batteries).Note: the electronic card picks up the radiofrequency card on when it is running on power.

See i

nstru

ction

s on p

acka

ging




BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZNCONTROL

PWR

1C1C3C6C7

ON

21 3 4 5 6 7 8 9 10

PROG.


C7C8

5

ZN5U




BX246=10A-F

ACCESSORIESFUSE

1.6A-F

C. BOARDFUSE1A-F


ZNCONTROL

PWR

1C1C3C6C7

ON

21 3 4 5 6 7 8 9 10

PROG.


C7C8

5

ZN5U

PROG

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Press the button of transmitter to memorise. The LED will stay on to signal memorisation.

Keep pressed the PROG button on the electronic card. The LED will flash.

Memorization

LED on

Flashing LED

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s.7 Prescrizione di sicurezza12 Safety instructions

This product must only be employed for its originally intended use. The automation installation using these gearmotors requires adequate safety systems on the gate leaves to detect any obstacles (e.g. sensitive edges), in compliance with UL325 standards and CSA C22.2 No. 247 for both the US and Canada. Any other use is wrong and potentially dangerous. The manufacturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses.Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in motion.

Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.

Do not allow children to play or loiter within the opening/closing arc of the operator. Keep remote controls and any other command device out the reach of children, to prevent operator from being activated by accident.

In the event of anomalous behaviour, stop using the operator immediately.

Danger of crushing hands

Danger of crushing feet

Danger! High voltage

No transit during operation

Important safety instructions

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13 Maintenance

13.1 Periodic maintenance

Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check that the safety devices work properly; remove any obstructions.

We suggest checking the state of lubrication and tightness of the anchoring screws on the operator.

-To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing.

If the operator inverts the motion or stops, the photocells are working properly.

This is the only maintenance procedure to be carried out with the power source connected.

-Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate movement.

-To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the de-vices.

-In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram.

-Make sure there are no plants within the photocells beam, and that the gate motion is free of any obstacles.

MALFUNCTIONS POSSIBLE CAUSES CHECK AND REMEDIES

The gate will not open nor close

• There is no power• The gearmotor is released• The transmitters batteries are run down• The transmitter is broken• The stop button is either stuck or broken• The opening/closing button or the key selector are stuck• Photocells in partial stop mode

• Check that the power is up• Call assistance• Replace batteries• Call assistance• Call assistance• Call assistance• Call assistance

The gate opens but will not close

• The photocells are engaged

• Sensitive edge triggered

• Check that photocells are clean and in good working order• Call assistance

The gate closes but will not open

• Sensitive edge triggered • Call assistance

The flasher does not work

• The bulb is burnt • Call assistance

13.2 Troubleshooting

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13.3 Extraordinary maintenance

The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specialised firms.Note: Any extraordinary maintenance must be performed by specialised technicians.

Extraordinary maintenance log

Date Notes Signature

Periodic maintenance log for end-user (every 6 months)

Installer’s stamp Operator name

Date of job

Technician’s signature

Requester’s signature

Job performed______________________________________________________________________________________________________________________________________________________________________________________


Date of job



Job performed_____________________________________________________________________________________________________________________________________________________________________________________


Date of job



Job performed_____________________________________________________________________________________________________________________________________________________________________________________

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14 Phasing out and disposal

CAME Cancelli Automatici S.p.A. via Martiri della Libertà, 15 31030 Dosson di Casier - Treviso - ITALY tel (+39) 0422 4940 - fax (+39) 0422 4941 internet: www.came.it - e-mail: [email protected]


Date of job



Job performed_____________________________________________________________________________________________________________________________________________________________________________________


Date of job



Job performed_____________________________________________________________________________________________________________________________________________________________________________________

CAME CANCELLI AUTOMATICI S.p.A. employs a UNI EN ISO 14001 certified and compliant environmental protection system at its plants, to ensure that environmental safeguarding.We ask you to keep protecting the environment, as CAME deems it to be one of the fundamental points of its market

operations strategies, by simply following these brief guidelines when disposing:

DISPOSING THE PACKING MATERIALSThe packing components (cardboard, plastic, etc.) are solid urban waste and may be disposed of without any particular difficulty, by simply separating them so that they can be recycled.Before actions it is always advisable to check the pertinent legislation where installation will take place.DO NOT DISPOSE OF IN NATURE!

DISPOSING OF THE PRODUCTOur products are made using different types of materials. The majority of them (aluminium, plastic, iron, electric cables) can be considered to be solid urban waste. They may be recycled at authorised firms. Other components (electrical circuit board, remote control batteries etc.) may contain hazardous waste. They must, thus, be removed and turned in to licensed firms for their disposal.Before acting always check the local laws on the matter.DO NOT DISPOSE OF IN NATURE!

Intertek Testing Services NA Inc.165 Main Street, Cortland, NY 13045

Telephone 800-345-3851 or 607-753-6711 Fax 607-756-6699

Standard for Door, Drapery, Gate, Louver, and Window Operators and Systems, UL 325 - 5th edition, Issued 06/07/2002. Revised 08/29/2007.

Standard(s): Standard for Operators and Systems of Doors, Gates, Draperies and Louvres, CSA C22.2 No. 247. Issued 12/01/1992 (R2004), General Instruction No. 1

Product: Vehicular Horizontal Slide Gate Operators

Models: BX-243U, BX-246U

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CAME AMERICAS AUTOMATION, LLC11345 NW 122nd STREET

MEDLEY FL 33178

Tel 305.433.3307

Fax 305.396.3331

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SERIES BX - CAME

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