RF Powerlink V2Data Sheet

Temposonics®

Magnetostrictive Linear Position Sensors

– Flexible sensor rod– Stroke lengths up to 10 m (32 ft.)– Diagnostics LEDs

2

Temposonics® RF Powerlink V2Data Sheet

Fig. 1: Principle of operation: Time-based magnetostrictive position sensing principle

Fig. 2: Typical application: Hydraulic steelwork

MEASURING TECHNOLOGY The absolute, linear position sensors provided by MTS Sensors rely on the company’s proprietary Temposonics® magnetostrictive technology, which can determine position with a high level of precision and robust ness. Each Temposonics® position sensor consists of a ferromagnetic waveguide, a position magnet, a strain pulse converter and supporting electronics. The magnet, connected to the object in motion in the ap plication, generates a magnetic field at its location on the waveguide. A short current pulse is applied to the waveguide. This creates a momen tary radial magnetic field and torsional strain on the waveguide. The momentary interaction of the magnetic fields releases a torsional strain pulse that propagates the length of the waveguide. When the ultrasonic wave reaches the end of the waveguide it is converted into an electri cal signal. Since the speed of the ultrasonic wave in the waveguide is precisely known, the time required to receive the return signal can be converted into a linear position measurement with both high accuracy and repeatability.

4

5

3

1

Measurement Cycle

1 Current pulse generates magnetic fi eld

2 Interaction with position magnet fi eld generates torsional strain pulse

3 Torsional strain pulse propagates

4 Strain pulse detected by converter

5 Time-of-fl ight converted into position

Sensing element (Waveguide)

Position magnet (Magnetic fi eld)

Torsional strain pulse converter

2

R-SERIES RF

Temposonics® RF is a high-performance sensor with a flexible sensor rod. Whether used for straight or curved position measurements, the RF sensor is available from short to very long stroke lengths, up to 10 meters. It can be rolled up for easy transport and convenient storage, saving costs. The sensor‘s ability to bend during installation or replacement can solve difficult confined space type applications. Due to its long measuring length and multi-position measurement, the RF sensor is suitable for applications such as paper cutting machines, hydraulic steelwork or long machine axes. A profile for the RF sensor is available as an accessory (see accessory page 6).

POWERLINK V2 INTERFACE

Temposonics® position sensors fulfil the requirements of the EthernetPowerlink Standardization Group (EPSG). Ethernet Powerlink V2 is anopen protocol based on the Ethernet-standard according to IEEE 802.3. It is an extension to the Ethernet protocol which allows real-time data communication. Within the Ethernet Powerlink protocol a CANopen based communication protocol for user data is specified. Powerlink is the only Ethernet protocol that meets the high real-time requirements with a software-only concept. No special Powerlink hardware is needed.

Delivered information:- Absolute position- Velocity- Status

3

Temposonics® RF Powerlink V2Data Sheet

TECHNICAL DATA

Output

Interface Ethernet POWERLINK

Data protocol POWERLINK V2 according to IEEE 802.3

Measured value Position, velocity / option: Multi-position measurement (2…4 positions) 1

Measurement parameters

Resolution 1 μm, 2 μm, 5 μm, 10 μm, 50 μm or 100 μm (selectable)Cycle time Stroke length up to 2400 mm up to 4800 mm up to 7620 mm

Cycle time 1.0 ms 2.0 ms 4.0 ms

Linearity 2 < ±0.02 % F.S. (minimum ±100 µm)

Repeatability < ±0.001 % F.S. (minimum ±2.5 µm) typical

Hysteresis < 4 µm typical

Operating conditions

Operating temperature −40…+75 °C (−40…+167 °F)

Humidity 3 90 % relative humidity, no condensationIngress protection IP30 (correctly fitted)

IP67 (rating only 3)Shock test 100 g (single shock), IEC standard 60068-2-27

Vibration test 5 g / 10…150 Hz, IEC standard 60068-2-6 (excluding resonant frequencies)EMC test Electromagnetic emission according to EN 61000-6-3

Electromagnetic immunity according to EN 61000-6-2The sensor meets the requirements of the EU directives if the wave guide of the sensor is embedded in an EMC-sealed and grounded housing.

Operating pressure 350 bar (5076 psi) for RF with pressure rod HD / HL / HP

Magnet movement velocity Any

Design / Material

Sensor electronics housing Aluminum

Sensor flange Stainless steel 1.4305 (AISI 303)

Flexible sensor rod Stainless steel conduct with PTFE coating

Stroke length 150…10,060 mm (6…396 in.)

Mechanical mounting

Mounting position Any

Mounting instruction Please consult the technical drawings and the operation manual (document number: 551657)

Electrical connection

Connection type 2 × M12 female connector (5 pin), 1 × M8 male connector (4 pin)

Operating voltage 4 +24 VDC (−15 / +20 %)

Ripple ≤ 0.28 VPP

Current consumption 4 110 mA typical

Dielectric strength 500 VDC (DC ground to machine ground)

Polarity protection Up to −30 VDC

Overvoltage protection Up to 36 VDC

1/ The number of magnets depends on the stroke length2/ With position magnet # 251 416-23/ For professional mounted guide pipe and if mating connectors are correctly fitted4/ Power supply must be able to provide current of 1 A for power up process

4

Temposonics® RF Powerlink V2Data Sheet

TECHNICAL DRAWINGS

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

Fig. 3: Temposonics® RF base unit with ring magnet (top) and RF with threaded flange with ring magnet (bottom)

RF-C

Stroke length 150…10060

(6…396)

Total lengthDead zonesee table

18(0.71)

43.7

(1.72)

49

(1.93)

34.6

(1.36)

Sensor electronics housing123

(4.84)7(0.28)

Null zone61

(2.4)

11.5(0.45)

Mag

net

Ø 8

± 0.

23(Ø

0.3

1 ±

0.01

)

Not flexible 107

(4.21)

Stroke lengthUp to 7620 mm (300.00 in.)Up to 10,060 mm (396.00 in.)

Tolerance of total length +8 mm (0.31 in.) / −5 mm (0.20 in.)+15 mm (0.59 in.) / −15 mm (0.59 in.)

Dead zone 94 mm (3.70 in.)100 mm (3.94 in.)

Note: Tolerance of total length has no influence on the stroke length.

RF-M / -S

Null zone51

(2.01)

Stroke length 150…10060

(6…396)

Total lengthDead zonesee table

Sensor electronics housing133

(5.24)53

(2.09)

46(1

.81)

18(0.71)

Mag

net

Ø 8

± 0.

23(Ø

0.3

1 ±

0.01

)

Not flexible 97

(3.82)

25(0.98)

Threaded flange »M«: M18×1.5-6gThreaded flange »S«: ¾"-16 UNF-3A

A/F 46

Stroke lengthUp to 7620 mm (300.00 in.)Up to 10,060 mm (396.00 in.)

Tolerance of total length +8 mm (0.31 in.) / −5 mm (0.20 in.)+15 mm (0.59 in.) / −15 mm (0.59 in.)

Dead zone 94 mm (3.70 in.)100 mm (3.94 in.)

Note: Tolerance of total length has no influence on the stroke length.

5

Temposonics® RF Powerlink V2Data Sheet

CONNECTOR WIRINGS

Fig. 4: Connection wirings D56

D56

Signal

M12 female connector (D-coded) Pin Function

2

3

45

1

View on sensor

1 Tx (+)

2 Rx (+)

3 Tx (−)

4 Rx (−)

5 Not connected

M12 female connector (D-coded) Pin Function

2

3

45

1

View on sensor

1 Tx (+)

2 Rx (+)

3 Tx (−)

4 Rx (−)

5 Not connected

Power supply

M8 male connector Pin Function

2 41 3

View on sensor

1 +24 VDC (−15 / +20 %)

2 Not connected

3 DC Ground (0 V)

4 Not connected

6

Temposonics® RF Powerlink V2Data Sheet

Position magnets O-ring

Ø 60

Ø 48

Ø 30

Ø 4,5

15

Ø 19.8(Ø 0.78)

Ø 30.5(Ø 1.2)

7.6(0.3)

Ø 4.5 (Ø 0.18)Ø 63.5(Ø 2.5)

Ø 42(Ø 1.65)

Ø 16(Ø 0.63) 97°

30°9.5

(0.37)

Ø 15.3(Ø 0.6)

Ø 2.2(Ø 0.09)

Ring magnet OD60Part no. MT0162

Ring magnetPart no. 402 316

U-magnet OD63.5Part no. 201 553

O-ring for threaded fl ange M18×1.5-6gPart no. 401 133

Material: AlCuMgPb, magnets compound-fi lledWeight: Approx. 90 gSurface pressure: Max. 20 N/mm2

Fastening torque for M4 screws: 1 NmOperating temperature: −40…+75 °C (−40…+167 °F)

Material: PA ferrite coatedWeight: Approx. 13 gSurface pressure: Max. 20 N/mm2

Operating temperature: −40…+100 °C (−40…+212 °F)

Material: PA 66-GF30, magnets compound-fi lledWeight: Approx. 26 gSurface pressure: 20 N/mm2

Fastening torque for M4 screws: 1 NmOperating temperature:−40…+75 °C (−40…+167 °F)

Material: Fluoroelastomer Durometer: 75 ± 5 Shore AOperating temperature:−40…+204 °C (−40…+400 °F)

O-ring Mounting accessories

Ø 16.4(Ø 0.65)

Ø 2.2(Ø 0.09)

M18×1.5-6g

A/F

27

8.7(0.34)

¾"-16 UNF-3A

A/F

28

11(0.43)

O-ring for threaded fl ange ¾"-16 UNF-3APart no. 560 315

Hex jam nut M18×1.5-6gPart no. 500 018

Hex jam nut ¾"-16 UNF-3APart no. 500 015

Pressure rod with threaded fl ange with fl at-face (M18×1.5-6g) and O-ringHD [length mm: XXXX] MHD [length in.: XXX.X] U

Material: Fluoroelastomer Durometer: 75 ± 5 Shore AOperating temperature:−40…+204 °C (−40…+400 °F)

Material: Steel, zinc, plated Material: Zinc plated with nylon insert Pressure rod Ø: 12.7 mm (0.5 in.)Length: 255…7500 mm (10…295 in.)Operating pressure: 350 bar (5076 psi) Material fl ange: Stainless steel 1.4305 (AISI 303)Material rod: Stainless steel 1.4301 (AISI 304)

Mounting accessories

Pressure rod with threaded fl ange with fl at-face (¾"-16 UNF-3A) and O-ringHL [length mm: XXXX] MHL [length in.: XXX.X] U

Profi le with fl angeHFP [length mm: XXXXX] MHFP [length in.: XXXX.X] U

Threaded fl ange M18×1.5-6gPart no. 402 704

Threaded fl ange ¾"-16 UNF-3APart no. 402 641

Pressure rod Ø: 12.7 mm (0.5 in.)Length: 255…7500 mm (10…295 in.)Operating pressure: 350 bar (5076 psi) Material fl ange: Stainless steel 1.4305 (AISI 303)Material rod: Stainless steel 1.4301 (AISI 304)

Length: Max. 20 000 mm (max. 787 in.)Ingress protection: IP30Material: Aluminum

Material: Stainless steel 1.4305 (AISI 303)

Material: Stainless steel 1.4305 (AISI 303)

See accessories brochure #551444 for further information

FREQUENTLY ORDERED ACCESSORIES – Additional options available in our Accessories Guide 551444

7

Temposonics® RF Powerlink V2Data Sheet

Cable connectors * Cable

52(2.05)

Ø 19

.5

(Ø 0

.77)

43(1.7)

Ø 12

(Ø 0

.47)

M8

M12

Ø 1

6(Ø

0.6

3)

16(0.63)

6(0.24)

M12 D-coded male connector (4 pin), straightPart no. 370 523

M8 female connector (4 pin), straightPart no. 370 504

M12 connector end capPart no. 370 537

PUR cablePart no. 530 125

Material: Zinc nickel-platedTermination: Insulation-displacementCable Ø: 5.5…7.2 mm (0.2…0.28 in.)Wire: 24 AWG – 22 AWGOperating temperature: −25…+85 °C (−13…+185 °F)Ingress protection: IP65 / IP67 (correctly fi tted)Fastening torque: 0.6 Nm

Material: CuZn nickel platedTermination: SolderCable Ø: 3.5…5 mm (0.14…0.28 in.)Wire: 0.25 mm2

Operating temperature: −40…+85 °C (−40…+185 °F)Ingress protection: IP67 (correctly fi tted)Fastening torque: 0.5 Nm

Female connectors M12 should be covered by this protective capMaterial: Brass nickel-platedIngress protection: IP67 (correctly fi tted)Fastening torque: 0.39…0.49 Nm

Material: PUR jacket; greenFeatures: Cat 5, highly fl exibleCable Ø: 6.5 mm (0.26 in.)Cross section: 2 × 2 × 0.35 mm2 (22/7 AWG) Operating temperature:−20…+60 °C (−4…+140 °F)

Cables

PVC cablePart no. 530 108

Cable with M12 D-coded male connector (4 pin), straight – M12 D-coded, male connector (4 pin), straightPart no. 530 064

Cable with M12 D-coded male connector (4 pin), straight – RJ45 male connector, straightPart no. 530 065

Material: PVC jacket; grayFeatures: Shielded, fl exibleCable Ø: 4.9 mm (0.19 in.)Cross section: 3 × 0.34 mm²Operating temperature:−30…+80 °C (−22…+176 °F)

Material: PUR jacket; greenFeatures: Cat 5e Cable length: 5 m (16.4 ft)Cable Ø: 6.5 mm (0.26 in.)Ingress protection: IP65, IP67, IP68 (correctly fi tted)Operating temperature: −30…+70 °C (−22…+158 °F)

Material: PUR jacket; greenFeatures: Cat 5e Cable length: 5 m (16.4 ft)Cable Ø: 6.5 mm (0.26 in.)Ingress protection M12 connector: IP67 (correctly fi tted)Ingress protection RJ45 connector: IP20 (correctly fi tted)Operating temperature: −30…+70 °C (−22…+158 °F)

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

NOTICE

* Follow the manufacturer‘s mounting instructions

8

Temposonics® RF Powerlink V2Data Sheet

*/ Non standard stroke lengths are available; must be encoded in 5 mm / 0.1 in. increments

5/ Note: Please specify magnet numbers for your sensing application and order separately

ORDER CODE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

R F D 5 6 1 U 3 0 1

a b c d e f goptional

a Sensor model

R F Flexible sensor rod

b Design

C Base unit

M Flange M18×1.5-6g

S Flange ¾"-16 UNF-3A

e Operating voltage

1 +24 VDC (−15 / +20 %)

Optional:

g Magnet number for multi-position measurement 5

Z 0 2 2 magnets

Z 0 3 3 magnets

Z 0 4 4 magnets

f Output

U 3 0 1 Powerlink V2

c Stroke length (Longer strokes are available. Contact applications engineering for details.)

X X X X X M 00150…10060 mm

d Connection type

D 5 6 2 × M12 female connectors (5 pin),1 × M8 male connector (4 pin)

DELIVERY

• RF-C: Base unit• RF-M / -S: Sensor, O-ring

Accessories have to be ordered separately

NOTICE

Use magnets of the same type for multi-position measurement, e.g. 2 × U-magnet (part no. 201 553).

0 X X X X U 0006.0…0396.0 in..

Standard stroke length (mm)* Ordering steps

150... 1000 mm 50 mm

1000... 5000 mm 100 mm

5000...10060 mm 250 mm

Standard stroke length (in.)* Ordering steps

6... 40 in. 2 in.

40...197 in. 4 in.

197...396 in. 10 in.

Manuals, Software & 3D models available at: www.mtssensors.com

UNITED STATESMTS Systems Corporation

Sensors Division

3001 Sheldon DriveCary, N.C. 27513Phone: +1 919 677-0100E-mail: info.us@mtssensors.com

GERMANYMTS Sensor Technologie

GmbH & Co. KG

Auf dem Schüffel 958513 LüdenscheidPhone: +49 2351 9587-0E-mail: info.de@mtssensors.com

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Phone: +39 030 988 3819E-mail: info.it@mtssensors.com

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Phone: +33 1 58 4390-28E-mail: info.fr@mtssensors.com

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Phone: +44 79 44 15 03 00E-mail: info.uk@mtssensors.com

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Phone: +86 21 6485 5800 E-mail: info.cn@mtssensors.com

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Phone: +81 3 6416 1063E-mail: info.jp@mtssensors.com

www.mtssensors.comMTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright © 2018 MTS Systems Corporation. No license of any intellectual property rights is granted. MTS reserves the right to change the information within this document, change product designs, or withdraw products from availability for purchase without notice. Typographic and graphics errors or omissions are unintentional and subject to correction. Visit www.mtssensors.com for the latest product information.

Document Part Number: 551786 Revision B (EN) 11/2018

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