SEMI FINISHED PRODUCTS
description
Transcript of SEMI FINISHED PRODUCTS
SEMI FINISHED PRODUCTSTECHNICAL INFORMATION
Materials: PE – PP – PVDF – ECTFE Including special materials
Sheets
Round barsWelding rods
Products
Material properties
Welding methods
Applications
Supply program
RANGE OF PRODUCTS
MATERIAL PROPERTIES
PE - POLYETHYLENE
Low specific density
(approximate 0,95 g/cm³-0,96 g/cm³)
Perfect suitable for low temperatures (down to -40°C)
UV resistant (carbon black)
Easy weldable
Elastic material
Raw material with approval for drinking
water and food
Good thermal formability
General properties of HDPEProducts
Material properties
Welding methods
Applications
Supply program
PE - POLYETHYLENE
Special materials
PE100-RC
Material with excellent resistance against stress cracking media
HDPE-el
Electro conductive (antistatic) material
HDPE natural
Semi finished products made out of HDPE natural for indoor applications
Sheets made out of PE100 natural
Products
Material properties
Welding methods
Applications
Supply program
PE - POLYETHYLENE
PE100-RCProducts
Material properties
Welding methods
Applications
Supply program
PE - POLYETHYLENE
Material Minimum durability [h]
PE63 ~30
PE80 >100
PE100 >300
PE100 RC >8760
FNCT „Full Notch Creep Test“ (80°C; 4N/mm2; 2% Arkopal N-100 )
PE100-RCProducts
Material properties
Welding methods
Applications
Supply program
PE - POLYETHYLENE
HDPE-el
104 105 106 107 108 109 1010 1011 1012 1013 1014
Discharge not Possible
Materials chargeableNo electric Charge possible
Discharge PossibleLimited discharge
possible
Tranisistion Area
Specific surface resistance <106 [Ohm]
Products
Material properties
Welding methods
Applications
Supply program
PP - POLYPROPYLENE
Low specific density (approximate 0,91 g/cm3)
Suitable for high operating temperatures;
120°C for short term, 95°C for permanent use
High resistance to ageing
Easy weldability
Excellent abrasion resistance
Low coefficient of friction
Very good insulating properties
Raw material permitted for food stuff and
drinking water
General properties of PPProducts
Material properties
Welding methods
Applications
Supply program
PP - POLYPROPYLENE
PP materials for AGRU‘s semi finished products
Extruded sheets made of PP-H
Pressed sheets made of PP-R
Round bars made of PP-R
Welding rods, available in PP-H and PP-R
Fabric backed sheets made of PPB 2222
(amongst others used for the chloralkali process)
Products
Material properties
Welding methods
Applications
Supply program
PP - POLYPROPYLENE
PP-special materials
PPs greyFlame-retardant material (self distinguishing)
PPs-el Flame-retardant material (self distinguishing)
Electro conductive material
PP white, PP naturalPP in natural and white colour
Products
Material properties
Welding methods
Applications
Supply program
PP - POLYPROPYLENE
PPs
Semi finished products made out of PPs are classified:
According DIN 4102 B1
According UL 94 V2
According EN 13501 E (d2)
Products
Material properties
Welding methods
Applications
Supply program
PP - POLYPROPYLENE
PPs-el
Semi finished products made of PPs-elare classified:
According UL 94 V0
Specific surface resistance <106 [Ohm]
Products
Material properties
Welding methods
Applications
Supply program
PVDF - POLYVINYLIDENFLUORID
Wide temperature range for application:
-20°C to maximum +140°C (short term),
permanent operating temperature: 120°C
Resistant against UV radiation
Excellent chemical resistance
Good mechanical properties
Easy processing, good thermal formability
Low permeation rate for gaseous media
Raw material with approvals for food and drinking water;
FM 4910 approved
General properties of PVDFProducts
Material properties
Welding methods
Applications
Supply program
PVDF - POLYVINYLIDENFLUORID
PVDF - special material
PVDF flex(ible)
Special PVDF grade with lower modulus of elasticity than the standard PVDF polymers
(fabric backed sheets for the relining of tanks and containers)
Products
Material properties
Welding methods
Applications
Supply program
ECTFE - ETHYLENCHLORTRIFLUORETHYLENE
Wide temperature range for application:
-76°C to max. +180°C (short term),
permanent operating temperature: 140°C
Outstanding chemical resistance against
high corrosive media and chlorine
Very good weathering resistance
Resistant against radiation 20 M-rad (g)
Physiologically harmless (unproblematic)
Compliant to FM4910
General properties of ECTFEProducts
Material properties
Welding methods
Applications
Supply program
WELDING METHODS
Butt weldingup to12 mm; >12 mm;
Extrusion welding2,5 – 12 mm;
Hot gas welding2 – 5 mm;
WELDING METHODS
Products
Material properties
Welding methods
Applications
Supply program
welding device
working piece
welding rod
welding seam
hot gas
HOT GAS WELDING
Products
Material properties
Welding methods
Applications
Supply program
HOT GAS WELDING
Products
Material properties
Welding methods
Applications
Supply program
Cross section Code 411
Cross section Code 410
Cross section Code 414
Circular profile;
3, 4 and 5mm
Triangle-profilerounded edges;
5x3 and 6x4mm
Ovale profile
5x3 and 6x4mm
HOT GAS WELDING
Products
Material properties
Welding methods
Applications
Supply program
supplying of welding filler (from extruder)
welding device
hot gas
working piece
welding shoe
welded seam
EXTRUSION WELDING
Products
Material properties
Welding methods
Applications
Supply program
EXTRUSION WELDING
Products
Material properties
Welding methods
Applications
Supply program
Welding shoes made out of PTFE (TEFLON)
EXTRUSION WELDING
Products
Material properties
Welding methods
Applications
Supply program
Purging rod for extrusion gun
circular profile
Efficient and fast cleaning of the extrusion gun
EXTRUSION WELDING
Products
Material properties
Welding methods
Applications
Supply program
Preparation of the welding surface
Alignment and preheating
Joining and cooling
BUTT WELDING (DVS 2207)
Products
Material properties
Welding methods
Applications
Supply program
BUTT WELDING (DVS 2207)
Products
Material properties
Welding methods
Applications
Supply program
BUTT WELDING (DVS 2207)
Products
Material properties
Welding methods
Applications
Supply program
APPLICATIONS
Main applications
APPLICATIONS FOR HDPE
Lining of tanks
Construction of apparatus
Tank constructions
Rinsing tanks and special applications
Special components
Products
Material properties
Welding methods
Applications
Supply program
PE storage tank for water for industrial use
Buffer station for various media
PROJECT REPORT FOR HDPE
Products
Material properties
Welding methods
Applications
Supply program
Distribution system made of HDPE
Safety protection for a chemical supply unit
PROJECT REPORT FOR HDPE
Products
Material properties
Welding methods
Applications
Supply program
Exhaust air system to a washer
PROJECT REPORT FOR HDPE
Products
Material properties
Welding methods
Applications
Supply program
Various PE items for apower station
Surfboard
PROJECT REPORT FOR HDPE
Products
Material properties
Welding methods
Applications
Supply program
Water treatment system(combination of pipes and sheets)
PROJECT REPORT FOR HDPE
Products
Material properties
Welding methods
Applications
Supply program
Main applications
APPLICATIONS FOR PP
Lining of tanks
Apparatus engineering, tank construction
Valves and pump parts
Custom made products
Wet benches
Products
Material properties
Welding methods
Applications
Supply program
Double PP Tank
Pickling tank
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Horizontal washer (galvanic industry)
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Spray box
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Pickling tank made of PP-B
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Cover profile made of PP
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Ventilator
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Round tank
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Main applications
APPLICATIONS FOR PVDF
Lining of chemical storage tanks
Lining of UPW storage tanks
Tank constructions
Apparatus engineering
Machined components (e.g. pump parts)
Lining of containers
Wet benches
Products
Material properties
Welding methods
Applications
Supply program
Seperator
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
Tank sections made out of PVDF-FRP for field installation at a silver refinery (diameter: 3,7 m)
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
Technical components for the chloralkali process made of PVDF-FRP
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
Tank lined with PVDF flex (fabric backed) for the storage of high concentrated acids
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
Equipment for the process industry
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
APPLICATIONS FOR ECTFE
Wet benches
Tanks for UPW
Exhaust gas systems
Chemical distribution systems
Main applicationsProducts
Material properties
Welding methods
Applications
Supply program
Machined parts for technical facilities
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Steel tank relined with ECTFE sheets fabric backed
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Fittings made of ECTFE
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Tank relined with ECTFE sheets fabric backed
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Wet bench made of ECTFE sheets
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
ECTFE-FRP reactor vessel for copper hydrometallurgy (diameter: 3 meter)
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Boats made out of UV stabilized HDPE sheets in yellow colour (Location: Oceania)
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
PE-el protective caps for electrical towers
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Tank made of PE100 RC sheets
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Water tanks made of HDPE sheets in natural colour (volumetric capacity: 300 l)
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Orthopaedic shoe formed of HDPE sheets in natural colour
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Tunnel made out of PP white
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Tunnel made out of PP white
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
SUPPLY PROGRAM
HDPE SHEETS EXTRUDED
PE100 and PE80 sheets extruded
2 x 1m…… 2 - 40mm
3 x 1,5m… 3 - 40mm
4 x 2m…… 3 - 40mm
PE80 sheets fabric backed (polyester fabric)
2 x 1m……5mm
3 x 1,5m….5mm
Products
Material properties
Welding methods
Applications
Supply program
HDPE SHEETS PRESSED / EXTRUDED
PE100 and PE80 sheets pressed
2 x 1m …. 10 – 120mm
4 x 2m …. 15 – 80mm
PE100 RC sheets extruded
3 x 1,5 m …. 3 – 50mm
4 x 2m …. 12 – 40mm
PE100 round bars extruded
Diameter: 15 – 315mm
Products
Material properties
Welding methods
Applications
Supply program
PP SHEETS EXTRUDED
PP sheets extruded
2 x 1m…… 2 - 40mm
3 x 1,5m… 3 - 40mm
4 x 2m…… 3 - 40mm
PP sheets extruded fabric backed
(polyester or polypropylene fabric)
2 x 1m …3 – 6mm - roll 25m x 1m 3–4mm
3 x 1,5m..3 - 6mm - roll 25m x 1,5m 3–4mm
Products
Material properties
Welding methods
Applications
Supply program
PP SHEETS PRESSED / ROUND BARS
PP sheets pressed
2 x 1m …. 10 – 60 - 120mm
4 x 2m …. 15 – 60 - 80mm
PP round bars extruded
Diameter: 15 – 315mm
Products
Material properties
Welding methods
Applications
Supply program
PVDF SHEETS EXTRUDED
PVDF sheets extruded
2 x 1m…… 2 - 20mm
3 x 1,5m… 3 - 4mm
PVDF sheets extruded with polyester fabric
2 x 1m …3 – 5mm - roll 25m x 1m 3mm
3 x 1,5m..3 - 4mm - roll 25m x 1,5m 3mm
PVDF-flex sheets extruded with polyester fabric
3 x 1,5m….3mm
Products
Material properties
Welding methods
Applications
Supply program
PVDF SHEETS PRESSED / ROUND BARS PVDF sheets pressed
2 x 1m …. 10 – 50mm
4 x 2m …. 12 – 20mm
PVDF round bars extruded
Diameter: 20 – 300mm
Products
Material properties
Welding methods
Applications
Supply program
ECTFE SHEETS EXTRUDED
ECTFE sheets extruded
2 x 1m…… 1,5 – 4,0mm
ECTFE sheets fabric backed (glass fabric)
2 x 1m … 1,5 –4,0mm
roll 25m x 1m…. 1,5 - 2,3mm
3 x 1,5m….. 2,3 – 3,0mm
roll 25m x 1,5m…. 2,3mm
Products
Material properties
Welding methods
Applications
Supply program
ECTFE SHEETS PRESSED / ROUND BARS ECTFE sheets pressed
2 x 1m…… 10 – 30mm
ECTFE round bars extruded
Diameter: 10 –65mm
Products
Material properties
Welding methods
Applications
Supply program
PRODUCTS MADE OF SPECIAL MATERIALS PP natural, PP-white, PPs, PPs-el
PE natural and HDPE-el sheets
Sheets extruded: 3 – 25mm
Sheets pressed: 25 – 60mm
Round bars: 15-80mm
Welding rods
Special dimensions on request possible
Products
Material properties
Welding methods
Applications
Supply program
AGRU Kunststofftechnik GmbHIng.-Pesendorfer-Str. 31
A-4540 Bad HallAustria / EU
www.agru.at
T +43 (0) 7258 790 - 0F +43 (0) 7258 3863E [email protected]
Subject to errors of typesetting, misprints and modifications. Illustration are generic and for reference only!
THANKS FOR YOUR ATTENTION