Section II - h1 Engine System

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    Volume

    11

    SECTION 11

    H- ENGINE SYSTEhl

    The

    H-

    1 Engine

    is single s ta r t , constant-thrust,

    bipropelkant rocket

    engine

    that develops

    890,000

    N 200 , 000

    lbf)

    of

    thrust

    at

    s e a

    level.

    The pro-

    pellant; lox and RP 1 fuel,is supplied to th thrust

    chamber

    by a turbopump,

    A

    gas generator , burning

    the same propellant as the thrust

    chamber ,

    p o w e r s

    the turbopump.

    The eight engines used on the

    S-IB

    t a g e consist of our m o d e l

    H-IC

    engines inboard)

    and four model

    H-ID

    engines outboard)

    The out

    board engines

    dif fer f r o m the i nboard

    engines

    in

    that

    they are

    equipped with

    a hydraulic sys tem for vehicle s t eer ing and a t t i t ude control.

    A

    detailed

    functional de script io n of the H-

    engine

    s y s t e m supported

    by

    a

    simplified

    schematic

    i s

    given in

    sect ion If of Volume L

    H- ENGINE SYSTEM INFORMATION

    ILLUSTRATIONS

    TITLE

    PAGE

    H- 1 Engine - Deta i led Schematic LI-5

    H

    1

    Engine

    P u r g e s and

    Gearb o x

    Pressur izat ion Detailed Schematic

    11-6

    H-1

    ngine

    Znforrslation

    I l lu s t r a t io n

    11-11

    H l N G I N SYSTEM CALLOUT LIST

    FIND

    NO.

    BZ

    B3

    B4

    B5

    8 7

    8

    B

    BIO

    B

    COMPONENT

    PART

    90.

    P AGE

    Main

    Lox

    Valve Opening Control

    Or i f ice

    Explosive A c

    tuated Conax

    Valve

    Gearbox P r e s su r i z a t i o n O r i fi c e

    Fuel

    Discharge

    Orif ice

    Gearbox Pres su r i za t i on

    Check Valve

    Lox Seal Pur ge Orif ice

    Turbopump

    Lox

    D r a i n

    Cap

    Fuel

    Drain Cap

    Solid Prope l l an t Gas G en e r a to r

    Initiator 2 Places)

    Liquid P r o p e l l a n t Gas G e n e r a t o r Lox

    Injector Manifold

    Purge

    Check

    Valve

    July

    25 1966

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    Volume II

    H- l

    E N G I N E SYSTEM C L L O U T LIST CONT)

    FIND

    NO

    COMPONENT

    Lube

    Drain

    Relief

    Valve

    Lube

    Sys tem

    Filter

    Fae l

    Additive

    Blender

    U n i t

    Dra i n

    Plug

    Additive ill

    and Dra in Q D

    Coupf ing

    Fuel D r a i n Q D

    oupling

    Gas T ur b i ne

    Solid Propella nt aa G e ne r a t o r

    Lox

    Boots t r ap

    Ori f ice

    Liquid

    Pr

    opcZlant

    G a s

    Genera to r

    Combustion Chamber

    Liqu id P rope l lan t

    as G e ne r a t o r

    Control

    Valve

    Unitized

    Che

    ck

    Valve

    Fuel

    Jacket

    Dra in Plug

    4

    Places)

    Aspirator

    Thrust Chamber

    Heat Exchanger

    Lox Orifice 3

    Places

    Heat r x c b a n g e r

    Fuel

    Jacket FiU Q D Coupling

    Fuel

    Boots t r ap Or i f i ce

    Heat Exchanger

    Lox Orifice

    Plate

    *

    Partial

    Aspi ra tor

    Hypergol Cartr idge

    F u e l Injector Macifold Pw g e

    Check

    Valve

    Places

    Ignition

    Monitor

    Valve

    Niin

    Fuel

    Valve

    Thrus t 0 K. Pressure Switch

    3

    places)

    Liquid

    Propel lant

    as

    Generator

    Autoigniter

    2

    ~ l a c c s )

    Drain Plug

    Lube D r a i n Manifold

    Igniter

    Fpel Valve

    Lox Drain Manif old

    Fuel

    Bleed Orifice

    Main Lox Valve

    P A R T NO.

    PAGE

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    Volume I1

    H-1 E NG I N E

    SYSTEM

    C LLOUT LIST CONT)

    FIND

    NO.

    COMPONENT

    Tube

    ssembly

    Hose

    ssembly

    Tube ssembly

    Bleed

    Line

    ssembly

    Fuel Duct

    Tube

    s s

    embly

    Manifold

    and Tube ssembly

    Tubc

    s scmbly

    Line ssembly

    Tube

    s

    embly

    Tube

    s

    sembly

    Manif

    old

    e

    mbly

    Manif old s embly

    Tube ssembly

    Manif

    old

    s s

    mbly

    Manif

    old s embly

    Cox

    Line ssembly

    H o s e

    ssembly

    Hose

    ssembly

    Tube s embly

    Tube s sembly

    Tube

    s sembly

    Tube

    ssembly

    Tube s s

    e

    mbly

    Tube

    s

    mbly

    Tube ssembly

    Tube

    s embly

    Tube

    s sembly

    Tube

    s sembly

    Tube ssembly

    Tube

    ssembly

    P RT

    NO

    P GE

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    Volume I

    H l

    ENGINE

    SYSTEM

    CALLOUT LIST

    CONT

    FIND

    NO.

    3

    3

    3

    3 3

    COMPONENT

    Tube

    s

    aembly

    Tube Assembly

    Lube

    Drain

    Manifold

    Manifold

    s

    sembly

    Fuel Duct Assembly

    Lox

    Joint

    Assembly

    Tube s

    s

    embly

    Tube

    As embly

    Tube

    s

    s mbly

    Tube As mbly

    Tube

    A

    ssembly

    Turbine

    Exhaust Duct

    P A R T NO

    Worth rne r i c an Aviat ion (NAA), Rocketdyne Division

    * eroquip Corporat ion

    P A G E

    U-4 July 25 966

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    Volume

    FIGURE I l T

    -

    TO EDGE O A SD IR A TOR

    18271

    O OUT D ENCIMES

    TO

    EDGE

    OF TMRUS T

    C H h U S E R R 2 3 ~

    N

    IHS EN GIN ES

    F I G U R 11 1 H 1 ENGINE

    DETAILED

    SCHEMATIC

    July

    2 5

    1966

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    Volume

    I

    FIGUR

    LI-z

    H i

    NGIN

    PURGES

    AND GEARBOX P R E S S U R IZ T IO N

    -

    DETAILED SCHEMATLG Sheet

    of

    2

    uly 25 1966

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    Volume If

    FIGURE 11-2

    H 1 ENGIXE P U R G E S AND GEARBOX PRESSURIZATION

    D E T I L E D SCHEMATIC sheet

    2 of 2

    July

    25

    1966

    U-7

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    Volume I1

    ~ 1

    NGINE PURGES -AhZ , GEARBOX PRESSURIZATION

    CALLOUT LIST

    FIND

    NO,

    COMPONENT

    Turbopump 8

    places)

    Liquid Propellant

    Gas

    Generator

    Lox

    Injector Manifold

    Purge Check

    Valve

    8

    places

    Liquid

    Propel lant Gas Generator

    Combustion

    Chamber

    8

    p laces

    Liquid P ro p e l l a n t

    Gas Genera tor

    Control Valve

    Unitized Check Valve

    Fuel

    Injector

    Manifold

    Purge

    Check

    Valve

    ( 2 4

    places

    Thrust 0 . Pressure Switch

    2 4

    places

    Quick-Disconnect

    Coupling

    Quick-Disconnect

    Coupling

    Quick-

    Disconnect Coupling

    2

    places)

    Gearbox

    Pr es s u r i za t i on and Lox

    Seal

    Purge

    Orif ice

    Quick-Disconnect Coupling

    Tube Assembly

    4

    laces

    Tube

    Assembly

    4 laces)

    Manifold

    As

    emSly

    4

    places)

    Tube

    Assembly

    3 places)

    H o s e

    Assembly

    4 places

    Manifold Asse m3ly

    4

    places

    Tube

    Assembly

    4 places)

    Hose Assembly 4

    places

    Tube Assembly 4 laces

    Tube

    As

    sembly 4

    places)

    ose Assembly 4 places)

    Tube Assembly 4 places

    Tube Assembly

    4 places)

    Hose Assembly

    4 places)

    Tube As sembly

    4

    laces}

    Manifold Assembly 8 ~ l a c e s

    Tube A s s e m b l y 4 p laces

    Tube As sembly 4 Places)

    H o s e

    Assembly

    4 ~ l a c e s )

    Manifold Assembly

    4 places)

    P A R T NO

    3087 P O

    55408 l *

    ZQGOO

    991

    20C30141

    6OG10764-1

    60~10643-1

    556348-ll*

    bOClO681-1

    20COO 522

    5 5 6 2 8 5

    lOC11423-1

    20C00523

    5 5 7 2 8

    b

    1 0 ~ 1 1 4 1 6 - 1

    20C00523

    557 6 3*

    6OCl1939-1

    6OC21612-1

    557288*

    308865*

    60C10678 1

    6 0 ~ 1 0 6 1 0 - 1

    20C00521

    556347-1 I

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    Volume 11

    H-1

    ENGINE P U R G E S

    AND

    G E A R B O X

    PRESSURf Z A T I O N CALLOUT LIST

    CONT)

    Ff

    ND

    NO.

    OMPONENT

    Tube A s

    sembly

    4

    places)

    Tube AS embly 4 place s

    H o s e

    Assembly

    4

    places)

    Manifold Assembly 4 Place

    Tube

    A s s e m b ly

    4 places)

    Tube Assembly 4

    laces

    Hose Assembly 4 places

    Tube Assembly

    4

    laces

    Tube As sembly 3 p l ace s

    Tube

    A s s e m b l y 4 laces

    Hose Assembly 4

    laces

    Tube

    Assembly

    4

    laces

    Tube Assembly 4

    places)

    Tube

    Assembly

    4 p l aces )

    Hose Assembly 4 places)

    Tube

    Assembly

    4 Places)

    Tube Assembly

    Tube

    Assembly

    Tube Assembly

    Tube

    s

    sembly

    Tube Assembly

    Tube

    Assembly

    Tube As sembly

    T9be

    Assembly

    Tube As embly

    Tube

    Assembly

    Tube

    Assembly

    Tube As embly

    Tube

    Assembly

    Tube Assembly

    Plate Assembly

    Tube Assembly

    Tube

    s

    stmbly

    Tube

    Assembly

    Tube As sembly

    Tube

    As

    sembly

    Tube As

    embly

    Tube

    Assembly

    Plate

    s

    sernbly

    P A R T NO.

    b O C l O 6 7 7 1

    bOClO607-1

    20C00520

    5 5 6 2 9 9

    lOCl1407-1

    IOC11405-1

    20COO520

    557287 *

    lOC11408-1

    IOC11411-1

    2 C 52

    557256*

    60C11440

    1

    6OCl1944 1

    6 0 c z r 6 1 2 3

    552289

    lOCll259-l

    lOCl1409-1

    20 COO 957

    20COO

    956

    20COlO15-1

    2 ~ 016-1

    60C21603-l

    6OC21602 - 1

    20CO101.4-1

    20CO1013-1

    20C00954

    2 C 955

    20GO

    1000

    6

    20CO 1000

    -4

    75C02767

    20C01000-7

    2 GO

    1000

    2

    60Cl0520 1

    20C01000 2

    60C11942-1

    6OCl1945-1

    60Cl1943-1

    7 5C 02 7 6 8

    July 25,

    1966

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    I

    ENGINE

    PURGES

    ND

    G E A R B O X

    PRESSURIZATION CALLOUT

    LIST

    Tube Assembly

    Tube As

    embly

    Tube Assembly

    Tube Assembly

    COMPONENT

    PART NO,

    North

    American

    Aviation

    NAA)

    Rocketdyne

    Division

    July

    2 5

    1966

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    Volume I1

    FIGUR

    11-3

    H - l ENGINE INFORMATION

    ILLUSTRATION

    shee t of 2

    July

    25

    1966

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    olume

    G I M B AL I N S T A L LA T I O N V l E M

    MAIM FUEL VALVE

    SEE

    F IGURE n.25

    FOR INSTALLATION

    VIE*)

    FOR

    IHSTALLATIOH

    VI W

    1GMIT IOH MONITOR VALVE

    SEE

    F IGURE E. f

    FOR

    INSTALLATIOM

    W

    EW

    UQUlD P R O P E L L A H T

    G A S

    GEFIERATOR

    S f A T l O H 9

    m a

    R O P E L L A N T

    GAS

    GENERATOR

    DUD PROPELLANT

    PAS GEMERATOR

    IN IT IATOR 2 PLACES\

    (SEE

    F IGURE 11 31

    FOR I N S T A L L A T I O N

    l E m

    STATION

    July

    2 5 ,

    966

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    Volume

    I

    L I Q U I D PROPELLANT

    GAS

    GENERATOR

    C O N T R O L

    VALVE, P A R T NO. 308710

    The liquid propellant gas

    generator

    LPGG)

    con t ro l

    valve

    ~ 2 3 ) ontrols

    the flow of

    propellant

    R P - l fuel and lox) t o the LPGG combustion

    chamber

    ~ 2 2 ) The LPGG control valve is opened by pre ssure sensed at

    the thrust

    chamber

    fuel

    injector manifold. This pressure

    opens

    the L P G G contro l valve

    fuel

    and

    lox poppets,

    allowing

    the

    bootstrap

    propellant

    to

    flow

    through

    the

    LPGC njec tor

    and into the

    combustion

    chamber.

    During engine shutdown,

    fuel i n j e c to r manifold pressure decays a n d the

    fue l and lox poppets

    are

    closed

    by in ternal spring ?re

    s

    sure,

    see figure I2-5 f o r ins ta l la t ion view. )

    1. VENDOR: Rocketdyne Division; North Arne

    r ica2

    Aviation, Inc,

    pa r t no. 3087 I 0)

    2. LOCATION:

    Station

    8

    3. SERVICE:

    L o x and

    R P 1

    4

    PRESSURE:

    a

    Cracking:

    1)

    Fuel:

    7 2 . 4

    *

    13 .

    8

    ~ / c r n ~ ~105

    +

    20

    ~ s i g

    2 )

    Lox:

    137. 13.8 bT/crnZg (200 20

    psig)

    b.

    Operating:

    189.6h 1 7 . 2 ~ / e r n ~ ~2 7 5 * 25ps i g )

    5. MIXTURE RATIO :

    0

    347 lox

    to

    RP- I

    6. FLOW RATE:

    a. Lox: 1 , 9 9 k g / s e c 4 . 3 9 1 b / s e c )

    b. R P- l r

    5 7 5

    kg/sec 12.68 lb/sec]

    LIQUID PROPELLANT GAS

    GENERATOR

    C O N T R O L

    V A L P E INSTPALLATION

    CALLOUT

    LIST

    FIND

    N

    0

    COMPONENT

    Bolt ( 2 places

    Washer

    2 places)

    Manif

    old -4

    s s mbly

    0-Ring 2 p laces )

    Liquid Propel lant G a s Genera to r

    Control

    Valve 8 2 3 )

    Fuel

    Boota t rap

    Orif ice ~ 3 2 )

    Washer 4

    p la c e s )

    Bolt 4 p la c e s )

    Bolt 8 places)

    Washer 8 ~ l a c e s )

    0-Ring

    Roae

    A s s e m b l y

    Injector

    Gasket

    PART NO.

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    Volume I

    LIQUID PROPELLANT

    G S G E N E R T O R

    CONTROL V L V E

    INSTALLATION

    CALLOUT LIST

    (CONT)

    F I N D

    NO.

    COMPONENT P R T NO

    Fuel

    Jacket Fill

    Q-D Coupling ~ 3 1 )

    P l ug

    iquid

    Propellant

    Gas Genera tor

    Combustion Chamber ~ 2 2 )

    Nut

    8 places

    Washer 8 places

    Gasket

    Tube

    As

    sembly

    Liquid Propellant Gas Generator

    Check

    Valve

    B

    2

    Gasket

    Plug

    Nut

    Gasket

    Tube As embly

    B

    oZt 4

    places)

    Was h e r 4 ~ l a c e s ]

    Seal

    Lox Boots t rap Orifice

    ~ 2 1 )

    Seal

    Seal

    Tube As embly

    Reducer

    Fitting

    Packing

    *NAA,

    Rocketdyne

    ~ i v i s i o n

    **AeroqtPip Corp.

    ***FlexitalZic

    Gasket Co

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    M W A A

    SECTION

    A-h

    ACTUATOR

    INLET

    PORT

    LOX

    LOX OUTLET

    ORT

    Vl W A A

    pa

    ~r

    POPPET

    OUTLET

    PORT

    SE TION A A

    ElQM

    FIGURE II 4

    LIQU I P R O P E L L N T

    GAS GENER TOR

    CONTROL

    V-4LlrE

    3 0 8 7 1 0

    SECTION L VI W

    July

    2 5

    966

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    Volume 11

    FIGURE

    11 5

    LIQUID PROPELLANT

    G S

    GENER TOR

    O N T R O L VALVE

    3087

    1 INSTALLATION V I E W

    1

    .

    11 16 July 2 5 966

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    Volume

    I

    LIQUID PROPELLANT G A S

    GENERATOR

    COMBUSTION CHAMBER;

    P A R T NO, 3 0 7 3 5 0 - 3 1

    The bootstrap propellant, lox

    and

    R P - 1 is burned in

    the LPGG corrAbustisn

    ch mber BZZ)

    and

    th

    resul tant

    hot

    gases

    drive the g s turbine ~ 1 9 )

    see

    figure I I 6 f o r installation view.

    1 VENDOR: Racketdyne Division, North American Aviation Inc. p r t

    no 307350-311

    2

    LOCATION: Station 77

    3.

    TEMPERATURE: Operating:

    656.1

    i 8.

    3 2

    1,213

    1 5 0 ~

    4. PRESSURE: Operating: 433.

    3

    * 3. 2 ~ c m 628 .5

    *

    4.7 pis

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    Volume l

    L I Q U I D

    PROPELLANT

    GAS GENERATOR

    OR INSTALLATION V I E

    RDI53*50Ol*0005

    R E F E R TO APPENDIX

    FQR

    SPEC IA L TOR QU E VALUES

    NAA,

    ROCKETDYNE olvlsjon

    U.S. BEARING GOUPORATION

    EIOlPtE

    FIGURE lf-6

    LIQUI PROPELLANT

    G S

    GENERATOR COMBUSTION

    CHAMBER 3 0 7 3 5 0 3 1 INSTALLATION VIEW

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    Volume 11

    TURBOPUMP. PART

    NO. 455450 -11

    The

    turbopump ~ 8 )

    upplies

    lox and

    fu l

    under pressure

    t o the th rus t

    chamber ~ 2 8 ) n d

    t

    the

    LPGG

    con t ro l valve

    ~ 2 3 )

    The

    turbopump consis ts

    of a

    fuel pump,

    a

    lox pump,

    a gearbox, a gas t u r -

    bine

    ~ 1 9 )

    and

    tw

    accessory

    drive adap te r s ,

    The turbine

    is

    s ta r ted

    by

    hot

    gasses f rom

    the

    sol id propellant

    gas

    genera to r [SPGG

    BZO ) and i s dr iven

    by

    hot g a s s e s f rom

    the

    L P G G combustion chamber ~ 2 2 )

    The

    tu rb ine

    o p e r a t e s

    the

    fuel and lox

    pumps

    and the

    accessory

    d r i v e

    a d a p te r s

    through the

    gearbox.

    On

    outboard

    engines;

    one of

    the

    accessory

    drivc adapter 3 is used to

    supply

    power

    t o the main pump on

    the

    H - 1 engine hydraulic system, Refer

    to

    Section

    111.)

    Lubrication of the

    gearbox is

    accompl i shed b y a

    mixture

    of

    fuel and a

    high-

    pressure

    addit ive

    supplied

    by

    the

    fue l addit ive b lender unit

    FABU) B

    151,

    see figure fI-8

    for

    installation

    view ]

    VENDOR:

    Rocketdyne Division;

    North

    Amer ican Aviation Inc. Cpart

    no

    458450 -11 )

    LOCATION:

    Sta t ion 8 6

    SERVICE Lox and R P - 1 fuel

    PRESSURF:

    a. .

    Turbine:

    1)

    Inlet total) : 409 . 5 3T/crn2a 594psis)

    2 )

    InIet s ta t ic) : 355 . 1 ~ / c m ~ a 5 1 5 ~ s i a )

    3 )

    Exit:

    2

    3. 1 PJ cmLa 3 3 . 5 psia)

    b. Lox Pump:

    1)

    h l e t operating: 44 8 DT/crnZa 6 5 psia)

    2 )

    Outlet operating: 654.

    3 bJ/crn2a 949

    pis

    c.

    Fuel

    Pump:

    1 ) nlet

    operating:

    39.

    3

    ~ / c r n ~ a57

    psis)

    2 )

    Outlet operating:

    697.7

    l4/crnzg 1012 psis)

    LUBRICATf ON:

    Rocketdyne add i t i v e

    RB0 140

    - 0 06

    and

    R P - 1 fuel

    FLOWRATE:

    3

    a Lox pump: 12.87

    m /min 340 1

    gpm)

    3

    b. Fuel

    punip:

    7 .

    9 9

    m

    /min

    2 1 1 3

    gpm

    TURBINE

    POWER:

    2997 .

    3

    kw 40 9. 5 bhp)

    ACCESSORY R I V E SPEED:

    3 ,950

    to

    4 , 2 5 0 r p m

    TURBOPUMP INSTALLATION V I EW CALLOUT LIST

    FIND

    NO.

    COMPONENT

    Nut

    2 Clevis

    3

    Bolt

    8

    p laces )

    4

    Washer 8 Places

    5 ox Joint Assembly

    P A R T

    NO.

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    Volume I

    TURBOPUMP

    INSTALLATION

    VIEW

    CALLOUT LIST onk.

    FIN

    NO.

    COMPONENT

    Sea l

    Turbopump

    (BS)

    Fitting

    Washer

    4

    places)

    Bolt

    4 places

    Ball Se a t Washer

    a l l

    Socket ~ a s g e r

    Bolt

    Turbine

    Exhaust Duct

    ~ 2 5 )

    Bolt

    44 Places

    Washer 44

    places)

    Gasket

    Gas Turbine

    Washer 44

    places)

    Nut 44 Places

    Fuel

    Discharge Ori f ice ~ 4 )

    Fuel Duct

    Assembly

    Washer 8 Places)

    Bolt

    8

    places

    h l o w t

    Assembly

    Bolt

    4 Places

    Washer 4

    laces)

    Fitting

    *NAA

    Racketdyne

    Division

    It-20

    July 25, 1966

    P RT

    NO.

    .-.

    40 5744 *

    [INBD)

    3060

    3 - 3 *

    458450-ll*

    4

    39

    30

    MS20002C7

    RDlll-4006-0709*

    402040

    4020 9

    MS20012H22

    30& 104*

    NASLOO4- 14A

    L~153-0013-0002*

    8

    -2857 1PNA*

    459162 - 1

    LD153-0010-OOlO*

    MSZ0500

    428

    RD251-4013*

    402785-31*

    LDl53-00

    3-0004*

    RD111-4010-3622*

    4 0 2 5 2 2 - 1 1*

    RD111-4006-0709*

    MS2OOO

    C7

    402795 *

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    Volume

    I

    SECTION A 4

    s

    R w E

    ElOf PC

    FIGURE

    LI 7

    TURBOPUMP

    458450

    11

    SECTION L

    VI W

    July 25 966

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    Volume TI

    FIGURE 11 8

    TURBOP clMP, 458450 1

    INSTALLATION VIETI

    L t Z Z uly 25;

    1966

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    Volume

    HEAT

    EXCHANGER, P A R T

    NO

    3 0 3 3 9 3 - 1

    The heat exchanger ~ 3 6 ) onver t s lox t o ox for in-f l ight lox conta ine r

    pressur izat ion.

    The heat

    exchanger

    cons i s t s

    o an outer

    shell ,

    n

    nlet

    flange,

    an

    outlet

    f lange,

    a

    helix-wound four -co i l system, and

    co i l

    in le t and out le t manifolds.

    Hot

    exhaust gases f rom the

    gas

    turbine

    ~ 1 9 )

    low through

    the shell

    t o heat the

    coils,

    Lox, under

    pressure f r o m the turbopump ~ 8 )

    flows through th ree oi ls

    of

    the

    four-coi l

    system and is conver ted to gox.

    [see f i gu r e s 11-9

    andI I -10

    for

    instal lat ian

    view

    )

    1 VENDOR: Rocketdyne Division, North

    Amer ican

    Aviation Aviation, Inc.

    Cpart

    no. 3 0 3 3 9 3 - 1 1

    2 LOCATION: Station 67

    3,

    LOX FLOWRATE: I 6 kg/sec

    3

    ~ b / s e c

    July 25

    1966

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    Volume

    LOC TION

    M W

    FIGUREII 9 INBOARDENGINEKEATEXCHANGER 3Q3393-11-

    INST LL TION

    V I W

    II 24

    uly

    2 5 1966

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    Volume 11

    L CCA T l ON

    V IEW

    EFER TO

    APPEND IX 1

    FOR SPECIRL

    TORQUE

    VALUES

    4459-SFMA

    LOX

    LINE

    HOSE ASSY

    NA5-269Ja-I

    SEE FIGURE 11 1 1

    FOR lNSTALLATlON

    VIEW1

    NUT

    MS20500-428

    HEAT

    EXCHANGER

    136 PLACES

    ASPlRATO

    R.

    208960

    LD153401D4Ola*

    NAA

    ROCYETDYNE OIVtSION

    FLEXITALLIC GASKET CO.

    E 10780

    F I GURE

    11 10

    OUTBO RD ENGINE

    HE T EXCHANGER.

    3 0 3 3 9 3

    11 -

    INSTALLATION V I W

    uly

    25

    1966

    11-25

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    Volume I

    LD153-0010-2009

    H E A T

    EXCHANGER,

    (SEE

    FIGgRESII3

    ANDD

    FOQ

    NSTALLATIOFI

    VIEW)

    WASHER,

    NOTE:

    EFER

    TO APPENDIX

    OR

    SPECI R TORQUE VALUES

    ElP781F

    HOSE ASSY.

    NA5-26370-I

    yiT

    WL

    PLATE N O Z Z L E ,

    FIGURE

    ii

    l l

    LOX L I N E HOSE

    SSEMBLY

    NA5 26970 INSTALLATION

    VI W

    11 26

    J U ~ Y

    5

    9 6 6

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    Volume I1

    FLIGHT

    GOX UN ASSY,

    20C00059

    OUTBD.)

    6flCTiOSII (EN ; 5)

    6 C21171

    [ N G

    6

    6 CE l l B4

    ENG St

    GASKET,

    BOLT

    NAS1004-IQAIOUTBD)

    NOTE:

    EFER TCAPPENDIX

    I _ .

    FOR SPECIAL TORQUE

    VALUES

    *

    NAA ROCKETDYNE DIVISION

    F IGUR

    L I 1 2

    OX L IN SSEMBLY

    -

    INST LL TION V I E W

    uly 25 1966

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    Volume I1

    UNITIZED CHECK VALVE,

    P A R T

    NO,

    554081

    The unitized

    check

    valve ~ 2 4 )

    consists of a lax dome purge check v lve

    a and a

    lox

    l ine check valve in a

    unitized

    assembly.

    GNz flows through the lox dome

    purge

    check valve and

    into

    the l o x

    dome

    to

    prevent contaminants

    f rom entering the

    th rus t

    chamber

    nozzle and flowing to

    the injector plate and the lox dome. The

    GNZ

    l so

    prevents

    mois ture f r o m con-

    densing

    in the

    lox

    dome,

    The

    check

    valve i s closed by lox

    p r e s s u r e

    buildup

    in

    the lox

    dome.

    The

    check

    valve

    s tops the

    purge

    and prevents th

    backflow

    of ox

    into

    the GNz purge line.

    s e e

    figure

    If-

    13 for

    installation

    view. )

    Lox

    f lows through the

    lox

    line check valve

    to

    the heat exchanger

    B

    30

    The check valve prevents the backflow of

    gox

    in to the heat exchanger lox supply

    line.

    s e e

    f igure

    11-13

    f o r installation

    v iew .

    1 VENDOR: Rocketdyne Division,

    North American

    Aviation Inc,

    p r t

    no.

    554081 )

    2. LOCATION: Station

    77

    3.

    SERVICE:

    GN

    and ox

    2

    4

    P R O O F

    P R E S S UR E 1

    34

    + 3 . 8

    -

    0 ~ / c m 15 +

    20, -

    psig

    5. LEAKAGE: None

    at proof

    pressure

    July 2 5 1966

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    Volume I

    FIGUR El

    3

    UNITIZED CHECK VALVE 5 5 4 0 8 1 IXSTALLATION

    VIE vr

    July 25

    966

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    I

    FTGTJR IT- 4

    GE RBOX PRESSURIZ TION

    CHECK VALVE

    N A ~ 2 8 1 5 1

    INST LL TION VIEW

    July

    25

    966

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    FLIGHT

    OUTBOARD

    N A A .

    RO KETDYNE DIVISION Et J887D

    F IGUR

    TI

    5

    FUEL INJECT OR W KIFOLD PURGE CHECK

    VALVE

    NAS 28049 INST LL TION VIEW

    uly 2 5

    1966

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    Volume I1

    LUBE DRAIN RELIEF VALVE P R T NO. 30 3624

    The

    lube drain rel ief valve

    ~ 1 3 )

    s instal led

    in the turbopump gearbox

    lube

    drain

    manifold.

    The relief valve maintains a po sitive pressure within th

    gearbox t o prevent the lubricant

    f rom

    foaming

    t al t i tude,

    The

    expended

    gearbox lubrica nt and the

    Nz

    used for gearbox pressur iza t ion

    flow

    through the

    re l ief valve into

    a

    single drain line and are vented t o atmosphere,

    see f igure 11-16

    for installation

    view.)

    1 VENDOR Rocketdyne

    Division,

    North American

    Aviation

    [part no.

    30

    36 24

    2. LOCATION:

    Station 80

    2

    3 PRESSURE: Operating:

    1.4 t o

    6 9

    ~ c m 2

    to

    10

    p i g ]

    FUEL CONTROL LINE ASSEMBLY,

    P R T

    NO.

    501585

    The fuel

    control

    line

    assembly 6 )

    directs high-pressure

    fuel

    t o the igniter

    fuel valve ~46)the opening

    con t ro l

    por t on

    the

    m in lox valve ~ 4 9 ) the

    explosive actuated conax) valve

    BZ) the

    F A B U ~ 1 5 )

    and

    the fuel suction

    line.

    When the explosive actuated valve

    i s f i red ,

    high p re

    s

    sure fuel

    flows

    through a branch

    of

    the fuel control line assembly t o the closing control p o r t

    on the main lox valve.

    s e e figure 11-17

    for

    instal lat ion

    view.)

    1. VENDOR: Rocketdyne Division,

    North

    Amer ican Aviation Inc. p a r t

    IlD.

    601585)

    2.

    SERVICE:

    R P - fuel

    July

    25, 966

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    Volume

    I

    FLIGHT

    :

    .-.

    LOCATION VIEW

    GASKET,

    955502*

    G ASKET,

    I . 454207

    LUBE DRAIN LO153.0011-0013

    MAHlFDLO ASSY,

    456419

    UP ENGINE

    NOTE:

    REFER TO APPENDIX I

    FOR

    S P E C I A LTO R Q U E VALUES

    NAA, ROCKETQYHE DIV1SION

    **AEROQUIP

    CORP.

    F IGURE

    11-16 LUB E DZ IN RELIEF V A L V E

    3 0 3 6 2 4 AND

    LU E

    DRAIN

    MAN I F O L D

    4564

    INSTALLATION

    VIEW

    July 2 5 1966

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    Volume I

    FIGURE

    II l?

    FU L

    CONTROL LIME ASSEMBLY 6 1 5 8 5

    INST LL TION

    V I W sheet 1 of 2

    July 2 5 . 1966

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    Volume I1

    BOLT RAS1003-15A WASHER, RD153-5001-0003

    SEAL

    ASSY.

    303963

    ER,

    R0153 5001 03048

    P A C K IN G ,

    MS29513-148

    WASHER,

    GASKET, MS29512-8

    NOTE:

    REFERTO

    APPENDIX I

    FOR SPECIAL TORQUEVALUES

    * NAA,

    ROCKETDYNE

    DIVISION

    ** AEROQUlP CORP

    FIGUR 11-17

    FUEL ONTROL

    LINE ASSEMBLY 6 0 1 5 8 5 -

    INSTALLATION

    V I W

    sheet of 2

    July 25 , 1966

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    Volume

    FUEL ADDITIVE

    BLENDER

    UNIT, PART

    NO.

    5 5 5 2 3 2

    The fuel.additive blender

    unit

    ( A 15)

    is

    a fuel

    -pre

    s

    sure

    operated

    lubr icant

    blender that

    injects an

    additive

    into

    R P - fuel t o

    form

    lubricant.

    The

    lubri -

    cant

    is

    supplied

    t o the turbopump gearbox t o lubricate

    and cool

    the

    turbopump

    gearbox components.

    The fuel additive blender unit is

    equipped

    with

    a thermostat ical ly

    control led

    electr ic

    heater tha t

    i s used t o maintain

    the correct

    density range of the additive.

    see f igure II

    9

    for installation view. )

    1. VENDOR:

    Rocketdyne

    Division; North Amer ican Aviation Inc. part

    no,

    5 5 5 2 3 2 )

    1 LOCATION: Station 64

    3. SERVICE:

    Additive ~ o c k e t d y n e

    O

    140

    -00

    ) and R P - fuel

    4, PRESSURE:

    Fuel:

    2

    a.

    Opening:

    48

    to

    103.4

    ~ / c m

    70

    to

    150

    psig

    b. closing:

    34.

    5 to 6 2 bI/crnZg 50 to 9 psig

    5 .

    FLOW RATE:

    315.4

    to 378. 5 crn3/min ( 5 to 6

    gpm)

    6 ELECTRICAL CHARACTERISTICS:

    a. Heater

    power: 300

    30 W

    b. Thermostat :

    Th r e e ranges:

    (1)

    Control normal

    operating)

    Opens at

    54,4 2. 2OC

    130 t

    OF)

    ; closes

    at

    49 , 4 2. 2OC (121

    &

    OF)

    2 ) Under t empera tu re Opens at 40. 5 *

    2 . 2 0 ~ 1 0 5 ~ 4 ~ ~ ) ;

    l o s e s a t 4 5 . 5 k 2 . 2 * ~ ( 1 1 4 & 4 ~ ) -

    (

    3

    Over temperature protect ive) : o p en s at 6 6 8 f

    2. 2 ~

    (

    52

    & 4O2?)

    closes

    a t 58, 9 & 2, ZC 1 8 4 ~ )

    July

    2 5 ,

    1966

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    Volume I

    FIGURE

    .U

    8

    FUEL ADDITIVE L E N D E R

    UNIT

    5 5 5 2 3 2 SECTIONAL

    VIEW

    July 2 5 1966

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    Volume

    I1

    HEATER ASSY.

    FUEL AODlT lVE

    GASKET

    MS29512-

    LUBE

    SUPPLY

    TO

    TURBOPUMP)

    AA ROCKETOYWEDIVfPON REFER TO APPEflOlX

    *

    AEROQlllP CORP FOR SPECIAL TORQUE

    VALUES.

    * DEL

    MAALIFACTURIIYG co.

    * STOFFEL SEAL

    CQ.

    ~ 4 4 7 ~

    FIGUR 11 19

    FU L

    ADDITIVE LENDER UNIT 555 3

    INSTALLATION

    V I W

    July

    25

    966

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    Volume

    I1

    TURWPUMP

    HOUS ING

    FLIGHT

    NOTE:

    F R

    TO APPENDlX

    FOR

    SPECIAL

    TORQUE

    VALUES.

    HAA.

    ROCKETQYHE

    DfVlS lOH

    LOCAT

    ON Y

    I l

    LUBE WSt M

    FILT R

    HAS-26723-

    FIGUREII 20 LUBESYSTEMFILTER NAS-26723-1-INSTALLATION

    V I W

    uly

    2 5 966

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    Volume

    MAIN

    LOX VALVE,

    PART

    NO.

    409849

    The main lox

    valve

    49)

    controls the f l ow of lox to

    the

    t h rus t

    charnbe r

    ~ 2 8 )

    The norrnaily c loscd main lox valve is opcncd by fuel p u m p discharge

    pressure, which i s

    directed

    to

    the

    valve

    opening por t by

    the

    fuel cont ro l l ine

    as

    embly 6 )

    As the main

    lox

    valve opens,

    a

    c a m

    at tached

    t the valve gate

    shaft

    opens

    the

    ign i te r

    fuel

    valve

    (~46)

    The

    main

    lox valve

    remains

    open

    until

    the

    explosive

    -actuated (conax)

    valve (B )

    is

    fired, allowing fuel p u m p

    discharge

    pressure

    to flpw

    to the

    main ox

    valve clos ing port ,

    Pressure at

    the

    closing ?art

    equals pressure at the opening port and

    the valve closes

    under

    in ternal spring pressure,

    Simultaneously the c a m

    inkage

    causes the igniter

    fuel

    valve

    to close

    u n d e r spr ing

    pressure.

    The m in lox valve actuator cylilzder Is equipped w i th a the rmas ta t iea l ly

    control led

    electric heater

    t o

    prevent

    the

    actuator piston O-r ings f rom

    f r e e z i n g

    due t the ext reme low

    tem pera tu re of the

    lox. see figure 11-23 f o r installation

    view

    )

    1

    VENDOR:

    R

    ocketdyne Division,

    North

    American

    Aviation

    Inc. lpar t

    no 409849)

    2.

    LOCATIONF

    Sta t ion95

    3. SERVICE:

    Lox

    CAUTION

    Valve

    cleaned for lox

    service; do not

    use

    lubr icants

    2

    4

    PRESSURE:

    Operating: 206.8

    & 34.

    5 ~ / c m ( 300 & 50 psig

    5. ELECTRICAL CHARACTERISTICS:

    a. Heater power: 400 &

    60

    W

    b. Thermostat :

    1)

    Closes

    at

    32.2& 2 . 8 O ~

    90 5 ~)

    2 )

    Opens a t 43. 3

    2.8 C(110&

    5 * ~ )

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    Volume I

    A A

    SECTION B

    FIGUR l I - 2 1

    U I N OX VALVE 4 9849 SECTIONAL V I W

    July

    2 5

    1966

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    Volume 11

    IGNITER FUEL

    VALVE P-4RT NO, 407789

    The

    igniter fuel

    valve 346) is a

    spring-loaded

    normally c losed valve that

    is

    opened

    by

    cam

    located

    on

    th main lox

    valve

    ~49) ate

    shaft.

    During

    engine s tart , the

    igniter

    f ue l valve leaves

    the

    closed pos i t i on when

    he

    main lox

    valve

    is

    approximately

    1-04

    ad

    60

    d)

    open

    and

    r e a c h e s

    the

    full-open

    position

    when

    the

    main

    o x

    valve

    is

    approximately 1.4 r a d 8 0

    d)

    open.

    The i g n i t e r

    fuel v lve remains open, permitting

    high

    pressure

    fuel

    to

    flow to the

    unitized

    injector and hypergol

    cartr idge

    ~ 3 6 ) and the ignit ion monitor valve

    B 38)

    for

    -in fuel

    valve

    8 3 9 ) actuation.

    During engine shutdown, as the main fox

    v lve closes, the ign i te r fuel

    valve

    closes under internal

    spring pressure,

    shut-

    ting off

    the high-pressure

    fuel flow

    to

    the

    hypergol car t r idge ,

    the

    igni t ion

    monitor

    valve,

    and the main fuel valve. see f i gure f - 2 3

    for

    insta l lat io n view. )

    1 VENDOR: Rocketdyne Divis ion, N o r t h A m e r i c a n A v i a t i o n I n c . part

    no

    407789

    2.

    LOCATION:

    Attached

    to

    main

    lox

    valve

    at

    station 9 5

    3 SERVICE: RP- l fue l

    4.

    PRESSURE:

    Proof : 1 3 7 9 ~ / c m ~ ~ 2 0 0 0 p s i ~ )

    OUnET PORT

    INLET

    PORT

    VENT

    PORT

    SPRING

    SE TION 4 A

    FIGURE

    11 22

    IGNITER

    FUEL V A L V E ,

    407789

    - SECTIONAL VIEW

    11-42

    Ju ly

    25

    1966

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    Volume I1

    *NAA AOCUETOYHE

    OlYl5lON

    * PARKER SEAL

    CO

    P CKING

    RQ114-IW3-1M)4

    UTILIZED

    CH ECK V A L V E

    (SEE

    FIGURE 11-13

    FOR

    IHSTALLATlON YI

    EM

    RDlE3-9016003

    RDlll-1011-n314

    (4

    PLACES

    M A I N

    LDX VALVE

    RD153-5001-EW03

    ( 4 PLACES

    F I G U R 1 1 2 3

    MAIN

    LOX

    V A L V E 4 0 9 8 4 9 , AND IGNITER FU L VALVE,

    407789

    INSTALLATION

    VIEW

    sheet

    o 2

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    Volume

    11

    BELT,

    NAS1003-29A

    3 PLACES)

    F L l

    GHT

    MAN1FOLD AND

    TUBE

    ASM

    303660

    SEAL A s s Y ,

    303964

    MSZ4513-25

    I G N I T E R FUEL

    F U E t

    CONTROL

    L l W E ASSY,

    (SEE

    FIGURE

    11 17

    FOR

    INSTALLATION

    NAS679C3W

    3 PLACES)

    RU

    153-5001-0003

    14

    PLACES)

    TUBE SU

    557268

    REFER TO A P P E N D I X I

    FOR SPECtAL

    TORQUE

    VALUES

    AA, ROCKETDYNE DIVISION

    IIWOE

    FlCWREIL 23 MAINLOXVALVE 409849 ANDIGNlTERFUELVALVE

    4 7789

    INSTALLATION

    V I W

    Shcet

    of

    2

    Ju ly 2 5 1966

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    Volume I1

    MAIN FUEL VALVE P A R T NO. 409124

    The main f u e l

    valve

    ~ 3 9 ) s a normally closed butterfly-type valve

    that

    controls

    the

    f low of

    fuel to

    the

    thrus t

    chamber

    ~ 2 8 )

    t engine start ;

    the

    i gn i t e r fueL

    valve

    ~ 4 6 ) s opened

    t al low

    h i gh -p re s su re

    fuel o flow to

    the ignit ion

    monitor

    valve

    ~ 3 8 ) The ignit ion monitor valve s

    then

    opened

    by

    pressure

    f r o m

    the

    fuel in jec tor manifold,

    allowing

    h igh - p r e s s u r e

    fuel t o f l o w t o the opening

    con t ro l

    post of the main

    fuel

    valve ~ 3 9 )

    A t

    engine

    shutdawn,

    the h igh - p r e s s u r e fuel is vented

    back through

    the igni t ion

    moni tor

    valve

    in to the hypergol cartridge

    ~ 3 6 )

    nd

    the

    main

    fuel valve c loses under

    in ternal

    valve

    spring

    pressure.

    see f igure II 5 for insta l la t ion view. )

    I.

    VFNDOX: Rocketdyne

    Divis ion , Nor th American

    Aviation

    Inc.

    ( p a r t

    no. 409121

    2

    LOCATION:

    Station

    91

    3. SERV f CE: R P- 1 fuel

    4.

    T E M P E R A T U R E :

    Operating:

    2

    1.

    1 t o 54 ~ O C70

    to 1 3 0 O ~ )

    5.

    PRESSURE: Operating:

    24

    1

    34.

    5

    ~ / c r n ~ ~350

    a

    50

    ps ig

    IGNITION MONITOR VALVE P A R T NO. 554838

    The ignition monitor

    v alv e ~ 3 8 1 ,

    t h ree

    -way, pressure

    -actuated valve,

    monitors satisfactory

    ignition before direc t ing high-pressure fuel to open the

    main fuel valve ~ 3 9 ) Pressure

    buildup sensed

    at

    the

    thrust chamber fuel

    injector manifold opens

    the

    ignit ion monitor valve allowing t he h igh-?ressure

    fucl t o open the

    main

    fucl valve. ( see figure

    U-27 for instal la t ion

    view.

    )

    1,

    VENDOR:

    Rocketdyne

    Division

    N o r t h

    A m e r i c a n Aviation

    Inc,

    pa r t

    no

    5 5 4 8

    38)

    2.

    LOCATION: A t t a c h e d t o

    main

    fue l va l ve ~ 3 9 ) t stat ion 8 9 .

    3 SERVICE: R P 1

    fue l

    4.

    PRESSURE:

    Operating: 10. 3 3 . 4 ~ / c r n ~15 5 psig)

    Ju ly 25 , 1966

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    Volume

    I

    A-A

    MDUHTING

    POINT

    FOR

    EXPLOSIVE

    ACTUATED

    ICDAAXI

    VALVE MANIFOLD PART

    O FUEL

    CONTROL

    LIME

    SSEMBLY)

    VENT

    POUT

    FUEL PRESSY RE

    SENSING

    FORT

    IT

    THRUST

    O.K.

    PRESSURE

    SWITCHES)

    SECTION

    A P

    SECTION

    B E107mC

    F I GUR

    11

    24

    MAIN

    FUEL

    VALVE

    4 9124

    SECTIONAL

    VI W

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    Volume I

    N G ROCKETDYNE DIVISION

    FIGURE

    11 25

    V IN

    FUEL

    VALVE

    4 9124

    INSTALL-4TION fIE Zf

    Ju ly 2 5 1966

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    Volume

    V LVE

    PRESSURE FROM

    THRUST CH MBER

    FU L N J E TOE

    M NIFOLD

    SECTION

    F I G U R

    11 26

    I NITION

    MONITOR VALVE 5548 8 SECTIONAL V I W

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    Volume

    VUT.

    MA l l

    EL VALVE.

    YAS679CS

    SEE FIGURE

    D 25

    2 PLACES FOR

    INSTALLATIOV

    V I EW

    * NAA . ROCKETOXME DIVISION

    * SnLLMAN

    RUBBER

    IIIV.

    ELECTRADA CORP.

    FIGURE

    11 27

    IGNITION

    MONITOR VALVE 554838

    IKSTALLATION

    V I W

    July 2 5 966

    II 49

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    Volume

    IT

    THRUST 0

    K. PRESSURE

    SW~TCH,

    A R T

    NO. NA5 - 2 7 4 4 6

    The

    t h e e

    thrus t 0 . pressure switches ( ~ 4 1 )

    monitor engine

    t h rus t

    s

    a function

    of fuel

    pressure.

    Pr io r to launch the switches

    actuate

    t o

    in i t i a te

    t h e

    launch commit signal.

    Should an

    engine

    malfunct ion during flight, as

    ev idex tb

    by

    thrus t decay and subsequent loss

    of

    fuel pressure, the switches deactuate t c

    initiate shutdown of

    the

    malfunctioning engine,

    At S -1B stage

    f l ight

    te rminat iGn,

    the

    outboard engines

    are

    normally

    shut

    down

    when

    engine

    thrust

    decay,

    re

    ultir.,:

    f r o m lox depletion, causes the outboard engine thrus t 0

    K. pressure

    swi tches

    to deactuate

    see figure

    11-23

    f a r installation v i ew , )

    1

    VENDOR: Southwe

    stern Industr ies

    Inc

    part no,

    ~ ~ 5 8 0 7 :

    00)

    2. LOCATION: Station 100

    3.

    SERVICE:

    R P - 1 fuel

    4. TEMPERATURE: Operating:

    - 5 4 to

    74OC

    - 6 5 to +

    1 6 5 O ~

    5 PRESSURE:

    2

    a

    Operating: 69 ~ / c m 1000 psig) nominal

    b.

    Proof:

    1 2 4

    1 PJ/crntg 1800 p i g

    min

    c. Burst: 1655 ~ / c m

    2430

    psig)

    m i n

    d.

    Static sctting:

    5 5 2

    10 ~ / c r n ~ ~ ( 8 0 0

    5

    p s i g ) '

    at 10 to

    3 2 ~

    5 0

    to 9 0 O ~

    6. ELECTRICAL GHARACTERISTICS:

    a. Switch: (SPRT)

    5-A resistance

    l oa d

    at 6 0 ~ z

    6 0 cps)

    b,

    Insulation

    res i s tance :

    5

    megohm min at 500

    to

    600 V

    c. Contact res is tance: 0. 1 5 ohm max

    d.

    Operating voltage:

    1 6 t o 32

    V

    EXPLOSIVE-ACTUATED(CONAH

    VALVE ,

    P A R T

    NO.

    NA~-26594-1

    The

    normal ly

    c losed ,

    explosive -actuated conax valve (B blocks fue l

    con t ro l pressure

    to

    the closing control por t

    of the

    main lox valve ~ 4 9 )

    When he

    valve

    is

    f i r ed , a

    branch

    of

    the

    fuel

    control line

    assembly 6)

    con-

    nected

    t o the main lox

    valve

    do s i ng control p o r t is opened; permitting fuel

    pressure to

    close the

    main

    lox

    valve.

    ( s e e

    figure

    l l -29

    f o r

    installation view.

    1. VENDOR:

    onax Corp.

    ( p r t no. I 80400 1 - 0

    1 ~ )

    2,

    LOCATION:

    Attached t o main fue l

    valve

    ~ 3 9 )t station 9 2

    3. SERVICE:

    R P - 1

    f ue l

    4. TEMPERATURE:

    - 34.4 to

    148 .9 ~ -

    3

    to + 300 F)

    5.

    PRFSSURE:

    2

    a

    Static: 6 8 9 5 ~ / c m

    1

    psigj

    b. Proof:

    1241. BI/crnZg

    1800

    psig

    6 .

    LEAKAGE None a l lowed

    7.

    ELECTRICAL

    CHARACTERISTICS:

    a.

    N o f i r e c u r r e n t :

    0 . 5 A f o r 3 0 + 2 sec

    b. Al l f i r e current: 2 . 0 * 0. 1 A

    f o r

    0. 100 sec

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    Volume

    FIGURE

    11 28 THRUST

    0

    K. P R S S U R

    SWITCH

    N A 5 2 7 4 4 6

    IN

    ST LL TION

    V I W

    uly 25 1966 11 5

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    olumeII

    FUEL CONTROL LINE

    4SSY

    SEE F I G U R E D I7

    FOR

    INSTALLATION VIEW)

    NAS679C3W

    4 PMCESE

    NAA,

    Rb E I T lY NE

    DIVISION

    E 2 24C

    ROTE:

    EFER

    TO APPENDIX

    I

    FOR SPECIAL

    TORQUE

    VALUES

    F I G U R E

    11 29

    EXPLOSIVE ACTUATED CONAX)

    V A L V E

    N A S 2 6 5 9 4 1

    INSTALLATION

    V I W

    Lt 52 July 25 966

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    Volume

    I1

    HYPERGOL CA R TR I D G E ; P A R T NO, 6 5 1 150

    The

    hypergo1

    c a r t r i d g e ( ~ 3 6 ) s

    us e d t o es tab l i sh

    pri ma ry ignition

    in

    the

    th rus t

    chamber

    B 8) .

    The hypergol ca r t r i dge contains

    tsiethylalurninurn

    (TEA) that

    igni tes

    spontaneously on contact

    with

    any

    source of oxygen.

    Fuel

    control

    pressure

    f r o m

    the igni ter fuel valve ruptures the burst

    diaphragms

    within the

    car t r idge

    and

    forces the

    TEA nto

    the

    thrust chamber

    where ignit ion

    with

    previously injected lox occurs.

    see f i gu r e 11-30

    f o r

    insta l la t ion view

    CAUTION

    Handle

    and

    i n s t a l l

    the hypergol cartridge

    in accordance with

    Rocket

    -

    dyne

    Specification RA 0 2

    10 - 3 1

    5 .

    1 VENDOR:

    Rocketdyne Divis ion, North A m e r i c a n Aviation Inc, (part

    no. 651250

    2. LOCATION: Station 9

    3 HAZARDOUS

    MATERIAL:

    TEA i gn i t es spontaneously upon cuntact

    with any

    source oE oxygen, a l s o reacts

    violently

    with water , alcohol,

    acetone,

    and chlorinated hydrocarbons.

    4.

    DIAPHRAGM

    B U R S T

    PRESSURE 207

    1 7

    bT/crnZg (

    300

    25

    pig

    5.

    LUBR ICAT ION : Wet O-r ings with R P

    1

    fue l

    o r

    DC55 b ow corning)

    p r io r

    to

    insta l la t ion

    6

    LEAKAGE: None

    permit ted

    7 . PHYSICAL PROPERTIES O F T EA :

    a. Formula:

    A1

    C Z H ~ ) ~

    b, Molecular

    Weight

    114, 5

    c. F r e e z i n g Point: - 4 7 ~ - 5 3 O ~ )

    d.

    Boiling Point:

    +

    ~s ;c(+

    81 ~)

    e.

    Specific Gravity: 0 84

    f.

    Density:

    838

    kg/rn3 (7.0 2

    ~ b / ~ a l )

    g. Energy

    Release: 8,749,126

    3/kg 18,300 B T U / ~ ~ )

    h,

    Flame

    Tempera tu re :

    +

    644OC (+

    1 ~ 0 0 ~ )

    8. PREINSTALLATION INSPECTIOm

    Rejec t

    f o r any

    of the following

    causes:

    a.

    Fire or smoke when remov ing car t r idge f rom s ea l ed

    package

    b.

    C a r t r i d g e

    dropped

    mare than

    2, 5

    cm

    1

    in.)

    c.

    Any

    damage

    to c a r t r i dge or O-ring

    d

    r o s s

    weight deviat ion grea te r

    than 0,000 3

    kg 0,0007 lbm)

    when

    wiped

    clean and weighed on a

    scale

    sensitive to

    0 000 kg

    (0.0 00

    l b d

    e

    Age of

    over 24 months rom date loaded

    July

    25,

    1966

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    Volume

    11

    FUGHT

    HYPERCOC

    ;y lm

    OLT

    (FROM

    IGNITER

    FUEL

    V4LVE )

    \

    aL

    MS20073-04-04

    2 PLACES)

    NOTE:

    NAA, RPCKETDYHE DIVISION

    FIGUR 11 30 HYPERGOL C A R T R I D G E

    65

    1150

    INST LL TION VIEW

    uly

    2 5

    1966

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    Volume 11

    SQLID PROPELLANT GAS GENERATOR PA R T NO.

    6

    1240 -41

    The solid propellant gas genera tor SPGG,B 20)

    supplies hot, h i g h - p r e

    s

    sure

    gases t o the

    ga s t u r b ine B

    19

    for engine

    start ing.

    The

    engine

    s t a r t signal

    energizes

    two S P G G i n i t i a t o r s B 1

    1) t o

    ign i te the

    solid

    propellant.

    As the

    solid

    prope l l an t

    burns,

    the

    hot

    gas

    output spins

    the

    gas

    turbine

    and

    a c c e l e r a t e s

    the

    turbopump

    ~ 8 )

    s e e f i gu r e II-31 fo r

    installat ion view.

    )

    1

    VENDOR:

    Rocketdyne

    Division, North

    American Aviation Inc

    p r t

    no. 6 5

    1240 -4

    1)

    2. LOCATION: Station 48

    2

    3.

    PRESSURE: Operating burs t diaphragm

    ruptures)

    4 4 8 ~ / c m

    650 p i g

    4.

    FL A ME

    TEMPERATURE: Approximately

    1 3 9 6 ~ 62544OF)

    5. FLOW RATE: Approximate ly 2.13 kg/sec 4 . 7 lb/sec) f o r

    approxi

    rnately I sec

    SOLID PROPELLANT GAS GENERAT OR INITIATOR P A R T

    NO,

    NA5-26737-4

    The solid propellant

    g a s

    generator initiator B 11) an e lec t r ica l ly

    ac

    tivated pyrotechnic device,

    produces

    hat

    par t ic les

    and gases

    to

    igni te

    the

    so l id

    propellant

    charge of the SPGG ~ 2 0 ) see f i g u r e 11- 3 1 for installation view. )

    1

    VENDOR:

    Special Devices

    Inc part no. 100770)

    2 LOCAT ION : Station 66

    two

    each

    SPGG

    3. ELECTRICAL

    CHARACTERISTICS:

    a.

    N o

    f i re :

    250 V

    60132 60

    cps)

    b. Fire: 500 V, 60

    Hz

    6 0 cps)

    t

    1. 5 A min

    L IQUID P R O P ELLA N T GAS GENERATOR AUTOIGNITER, P A R T

    NO.

    6 5 1

    139

    The liquid propellant gas ge ne r a to r

    LPGG}

    autoigni ter ~ 4 2 ) s

    a

    pyr o -

    technic

    device

    that

    i s u s e d

    t d

    ensure

    ignit ion

    of

    the

    boot s t rap propellant in the

    LPGG

    combustion

    chamber ~ 2 2 )

    Two

    auto igni te r s are used

    on

    each

    LPGG.

    The

    autoigniters

    a r e f i r e d by hot g s e s from the solid propel lant gas genera to r

    ~ 2 0 )

    A two-A

    firsible link,

    connected to an e l ec t r i ca l con rec to r on

    the

    auto-

    igni ter ,

    burns

    t h rough when

    the autoigniter f i r e s to provide a

    moni tor output

    indication.

    ~ ef igure II

    f o r

    insta l la t ion view,

    )

    I.

    VENDOR: R

    ocketdyne Divis ion, North American Aviation

    h c

    art

    no. 651139 o r 651175)

    2. LOCATION: Station 7 7 two each LPGG

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    Volume

    3 ELECTRICAL CHARACTERISTICS

    a

    Resistance between

    pins

    and B:

    0 to 0. 15

    o h m s

    b

    Resistance between

    pin

    and ground: Infinite

    4 URN

    TIME

    a.

    Part no 65

    39:

    2.0 sec min)

    t o 5.0 sec max)

    b.

    art

    no. 651175:

    2

    5

    sec min)

    o

    5 5

    sec m a x )

    5 .

    I NITION DELAY:

    0

    t a

    500 m s

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    Volume

    I

    NUT,

    RD114dCO3- IWY

    AD761-2061-0338*

    mLT

    PROPELLPNT

    GAS GENERATOR,

    651175'

    2 PLACES

    5E

    LIQUID PROPELLANT

    GAS

    GENERATOR

    COMBbSTION

    CHAMBER,

    [SEE F IGURE

    D-6

    OR INSTALLATION VIEW

    G ASKET AN30 +6C

    2 PLACES

    PROPELLANT

    ROTE: GAS

    GENERATOR

    EFER TO APPENDIX I

    FOR

    SPECIAL

    TORQUE VALUES

    + N A A . ROCKETDYNE DIV IS ION E l 2 I 2 5 ~