SECTION 9 - HYDRAULIC COMPONENTS

HYDRAULIC COMPONENTS

Series III Highway Speed Excavators 808540019-2

Hoist Cylinder Assembly, XL3100III

PAC13080

11

1

10

12

2

13

3

14

4

15

5

16

6

17

7

8

9

1

45

2118

1920

NOTE: THE PART NUMBER OF THE CYLINDER CAN BE FOUND AT THIS END OF THE

CYLINDER TUBE WELD

PAC2631


80854001 Series III Highway Speed Excavators 9-3

Hoist Cylinder Assembly, XL3100IIIItem Part Number Qty. Description Rev.

80845001 2 HOIST CYLINDER ASSY, (includes all items) C1 80423042 2 BUSHING2 80003453 1 THREADED PLUG, 1/83 80846001 1 CYLINDER TUBE WELDMENT, (includes item 20)4 80003637 2 INGESTION RING5 80843001 2 WEAR RING6 80723009 1 PISTON SEAL7 80845002 1 PISTON ROD ASSY8 88221386 2 HEX SOCKET SET SCREW, 3/8-16X1/2, (use loctite)9 80003754 1 STATIC SEAL

10 80841005 1 CYLINDER HEAD11 88211113 9 HEX SOCKET SET SCREW, 1/2-13X3, GR8

(loctite & torque to 100-110 lb-ft)12 80003610 1 INGESTION RING13 80003759 1 BEARING14 80003612 1 BUFFER SEAL15 80003613 1 ROD SEAL16 80003615 1 ROD WIPER17 80001476 1 ROD EYE, (torque to 1400 lb-ft)18 88671001 1 LUBE FITTING, STRAIGHT, 1/819 80003760 1 WEAR RING20 80841003 1 THREADED COLLAR21 88711280 1 HEX SOCKET PIPE PLUG, 1/8

80843002 AR PACKING KIT, (includes items 4 thru 6, 9, 12 thru 16 & 19)

NOTE: QUANTITIES SHOWN ARE FOR ONE HOIST CYLINDER ONLY.




PAC13080

11

1

10

12

2

13

3

14

4

15

5

16

6

17

7

8

9

1

45

2

18

1920


CYLINDER TUBE WELD

PAC2381

Before S/N’s4100000413 (6X4)4160000046 (6X6)




80005185 2 HOIST CYLINDER ASSY, (includes all items),(no longer available; order 80735032 (located on following page) for complete cylinder replacement)

A

1 83304126 2 BUSHING2 83304146 2 HEX SOCKET PIPE PLUG, 1/83 80004133 1 CYLINDER TUBE WELDMENT, (includes item 20)4 80004104 2 INGESTION RING5 80004105 2 WEAR RING6 80004102 1 PISTON SEAL7 80514085 1 PISTON ROD ASSY8 80004123 2 HEX SOCKET SET SCREW, (half dog point), 3/8-16X1/2, (use loctite)9 80004103 1 STATIC SEAL

10 80004134 1 CYLINDER HEAD11 80004135 9 HEX SOCKET HD CAPSCREW, 1/2-13X3, (loctite & torque to 100-110 lb-ft)12 80004136 1 INGESTION RING13 80004137 1 BEARING14 80004138 1 BUFFER SEAL15 80004139 1 ROD SEAL16 80004140 1 ROD WIPER17 80001476 1 ROD EYE18 80004141 1 LUBE FITTING, STRAIGHT, 1/819 80004142 1 WEAR RING20 80004143 1 THREADED COLLAR



Before S/N’s4100000413 (6X4)4160000046 (6X6)




PAC13080

11

1

10

12

2

13

3

14

4

15

5

16

6

17

7

8

9

1

45

21

18

1920


CYLINDER TUBE WELD

PAC4470

After (& including) S/N’s4100000413 (6X4)4160000046 (6X6)




80735032 2 HOIST CYLINDER ASSY, (includes all items) -1 80423042 2 BUSHING2 80003453 2 THREADED PLUG3 80446005 1 CYLINDER TUBE WELDMENT, (includes item 20)4 80003640 2 INGESTION RING5 80003639 2 WEAR RING6 80003638 1 PISTON SEAL7 Consult Factory 1 PISTON ROD ASSY8 88221386 2 HEX SOCKET SET SCREW9 80003617 1 STATIC SEAL

10 80731007 1 CYLINDER HEAD11 88211113 9 HEX SOCKET HD CAPSCREW, 1/2-13X3, (loctite & torque to 100-108 lb-ft)12 80003672 1 INGESTION RING13 80731006 1 BEARING14 80443006 1 BUFFER SEAL15 80003671 1 ROD SEAL16 80443008 1 ROD WIPER17 80001126 1 ROD EYE18 88671001 1 LUBE FITTING, STRAIGHT, 1/819 80443005 1 WEAR RING20 80001595 1 THREADED COLLAR21 88711280 1 PIPE PLUG







PAC13080

11

1

10

12

2

13

3

14

4

15

5

16

6

17

7

8

9

1

45

2

18

1920


CYLINDER TUBE WELD

PAC2381

Before S/N 5100000582




80545001 2 HOIST CYLINDER ASSY, (includes all items),(no longer available; order 80545002 (located on following page) for complete cylinder replacement)

C

1 80004088 2 BUSHING2 83304146 2 HEX SOCKET PIPE PLUG, 1/83 80544001 1 CYLINDER TUBE WELDMENT, (includes item 20)4 80004033 2 INGESTION RING5 80544011 2 WEAR RING6 80004121 1 PISTON SEAL7 80514086 1 PISTON ROD ASSY8 83304131 2 HEX SOCKET SET SCREW, (half dog point), 3/8-16X1/2, (use loctite)9 80004124 1 STATIC SEAL

10 80544003 1 CYLINDER HEAD11 80004148 10 HEX SOCKET HD CAPSCREW, 1/2-13X3, (loctite & torque to 100-110 lb-ft)12 80544005 1 INGESTION RING13 80544006 1 BEARING14 80544007 1 BUFFER SEAL15 80544008 1 ROD SEAL16 80544010 1 ROD WIPER17 80004046 1 ROD EYE18 80004141 1 LUBE FITTING, STRAIGHT, 1/819 80544009 1 WEAR RING20 80544025 1 THREADED COLLAR



Before S/N 5100000582




PAC13080

11

1

10

12

2

13

3

14

4

15

5

16

6

17

7

8

9

1

45

21

18

1920


CYLINDER TUBE WELD

PAC4470

After (& including) S/N 5100000582




80545002 2 HOIST CYLINDER ASSY, (includes all items) -1 80423042 2 BUSHING2 80003453 1 THREADED PLUG3 80546003 1 CYLINDER TUBE WELDMENT, (includes item 20)4 80003643 2 INGESTION RING5 80003642 2 WEAR RING6 80003641 1 PISTON SEAL7 80425011 1 PISTON ROD ASSY8 88221386 2 SET SCREW9 80003628 1 STATIC SEAL

10 80541011 1 CYLINDER HEAD11 88211113 10 HEX SOCKET HD CAPSCREW, 1/2-13X3, (loctite & torque to 100-108 lb-ft)12 80543001 1 INGESTION RING13 80543006 1 BEARING14 80543002 1 BUFFER SEAL15 80543003 1 ROD SEAL16 80543005 1 ROD WIPER17 80001126 1 ROD EYE18 88671001 1 LUBE FITTING, STRAIGHT, 1/819 80543004 1 WEAR RING20 80541010 1 THREADED COLLAR21 88711280 1 PIPE PLUG






Boom Cylinder Assembly, XL3100III

PAC13090

6

21

32

3337

20

30

22

23

2436

2627

28

29

1

3

4

5

72

11

1213 14

18

19

17

1610

8

9

1514

25

31

35

34

11

NOTE: SEE PAGE 2-14 FOR BOOM CYLINDER MOUNTING COMPONENTS.


CYLINDER TUBE WELDPAC2641



Boom Cylinder Assembly, XL3100IIIItem Part Number Qty. Description Rev.

80825004 1 BOOM CYLINDER ASSY, (includes all items)(no longer available; order 80825018 (located on following page) for complete cylinder replacement)

D

1 80326020 1 TUBE ASSY, (includes items 2 & 20)2 80321145 1 HOSE TROUGH3 80321133 1 PORT BLOCK4 88211072 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4, GR85 88662304 1 CONNECTOR, (includes item 6)6 88591207 1 O-RING7 84719757 1 HOSE ASSY8 80001642 1 PROTECTOR PLATE9 88201094 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5

10 80003755 1 WIDE BEARING11 91403528 2 HOSE GUARD12 80323040 12 BALL13 80423035 1 SPRING14 80003637 2 INGESTION RING15 80003636 1 WEAR RING16 80003635 1 PISTON SEAL17 80423006 1 SPRING18 80421137 1 CUSHION BUSHING19 80821001 1 CYLINDER ROD20 80003616 1 STATIC SEAL21 80003617 1 STATIC SEAL22 80721006 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW1/2-13X2-3/4, GR8,

(loctite & torque to 100-110 lb-ft)24 80003610 1 INGESTION RING25 80003611 1 WEAR RING26 80003612 1 BUFFER SEAL27 80003613 1 ROD SEAL28 80003614 1 BACK-UP RING29 80003615 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 88241070 1 SOCKET FLAT HD CAPSCREW, 1/2-13X3/434 91083106 1 O-RING35 80721002 1 PISTON36 80003756 1 NARROW BEARING37 80721004 1 CUSHION PLUNGER

80725004 AR PACKING KIT, (includes items 10, 14 thru 16, 21, 24 thru 29 & 36)




6

21

32

3337

20

30

22

23

2436

2627

28

29

1

3

4

5

72

11

1213 14

18

19

17

1610

10

8

9

1514

25

31

35

34

11

PAC13090




FOR SERVICE ONLY




80825018 1 BOOM CYLINDER ASSY, (includes all items) A1 80326020 1 TUBE ASSY, (includes items 2 & 20)2 80321145 1 HOSE TROUGH3 80321133 1 PORT BLOCK4 88211072 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4, GR85 88662304 1 CONNECTOR, (includes item 6)6 88591207 1 O-RING7 84719757 1 HOSE ASSY8 80001642 1 PROTECTOR PLATE9 88201094 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5

10 80003755 2 WIDE BEARING11 91403528 2 HOSE GUARD12 80323040 12 BALL13 80423035 1 SPRING14 80003637 2 INGESTION RING15 80003636 1 WEAR RING16 80723009 1 PISTON SEAL17 80423006 1 SPRING18 80721056 1 CUSHION BUSHING19 80821001 1 CYLINDER ROD20 80003616 1 STATIC SEAL21 80003617 1 STATIC SEAL22 80721006 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW1/2-13X2-3/4, GR8,

(loctite & torque to 100-110 lb-ft)24 80003610 1 INGESTION RING25 80003611 1 WEAR RING26 80003612 1 BUFFER SEAL27 80003613 1 ROD SEAL28 80003614 1 BACK-UP RING29 80003615 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 88241070 1 SOCKET FLAT HD CAPSCREW, 1/2-13X3/434 91083106 1 O-RING35 80721055 1 PISTON36 80003756 1 NARROW BEARING37 80721004 1 CUSHION PLUNGER

80725004 AR PACKING KIT, (includes items 10, 14 thru 16, 21, 24 thru 29 & 36)

FOR SERVICE ONLY




PAC13090

21

32

1033

20

30

22

23

2425

2627

28

29

1

3

4

56

72

1112

13 14

18

19

17

1615

8

9

1514

25

31

35

34

36

36




Before S/N 4100000256 (6X4)




80725001 1 BOOM CYLINDER ASSY, (includes all items),(no longer available; order 80725019 (located on page 9-20) for complete cylinder replacement)

C


10 80421125 1 CUSHION PLUNGER11 88221276 1 SOCKET SET SCREW, (flat point), 1/2-13X1/212 80323040 12 BALL13 80423035 1 SPRING14 80003637 2 INGESTION RING15 80003636 2 WEAR RING16 80003635 1 PISTON SEAL17 80423006 1 SPRING18 80421137 1 CUSHION BUSHING19 80721001 1 CYLINDER ROD20 80003616 1 STATIC SEAL21 80003617 1 STATIC SEAL22 80421078 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW1/2-13X2-3/4, GR8,

(loctite & torque to 100-110 lb-ft)24 80003610 1 INGESTION RING25 80003611 2 WEAR RING26 80003612 1 BUFFER SEAL27 80003613 1 ROD SEAL28 80003614 1 BACK-UP RING29 80003615 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 88241070 1 SOCKET FLAT HD CAPSCREW, 1/2-13X3/434 91083106 1 O-RING35 80421085 1 PISTON36 91403528 2 HOSE GUARD

80223073 AR PACKING KIT, (includes items 14 thru 16, 21 & 24 thru 29)

Before S/N 4100000256 (6X4)




PAC13090

21

3210

20

30

22

23

2433

2627

28

29

1

3

4

56

72

1112

13 14

18

19

17

16

8

9 1514

25

31

35

34

36

36

37









C


10 80721004 1 CUSHION PLUNGER11 88241070 1 SOCKET FLAT HD CAPSCREW, 1/2-13X3/412 80323040 1 BALL13 80423035 1 SPRING14 80003637 2 INGESTION RING15 80003636 1 WEAR RING16 80003635 1 PISTON SEAL17 80423006 1 SPRING18 80421137 1 CUSHION BUSHING19 80721001 1 CYLINDER ROD20 80003616 1 STATIC SEAL21 80003617 1 STATIC SEAL22 80721006 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW1/2-13X2-3/4, GR8,

(loctite & torque to 100-110 lb-ft)24 80003610 1 INGESTION RING25 80003611 1 WEAR RING26 80003612 1 BUFFER SEAL27 80003613 1 ROD SEAL28 80003614 1 BACK-UP RING29 80003615 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 80003756 1 NARROW BEARING34 91083106 1 O-RING35 80721002 1 PISTON36 91403528 2 HOSE GUARD37 80003755 1 WIDE BEARING

80725004 AR PACKING KIT, (includes items 14 thru 16, 20, 21, 24 thru 29, 33 & 37)





21

3210

20

30

22

23

2433

2627

28

29

1

3

4

56

72

1112

13 14

18

19

17

16

8

9 1514

25

31

35

34

36

36

37

37

PAC13090




FOR SERVICE ONLY




80725019 1 BOOM CYLINDER ASSY, (includes all items) B1 80726001 1 TUBE ASSY, (includes items 2 & 20)2 80721007 1 HOSE TROUGH3 80321133 1 PORT BLOCK4 88211072 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4, GR85 88662304 1 CONNECTOR, (includes item 6)6 88591207 1 O-RING7 84719751 1 HOSE ASSY8 80001642 1 PROTECTOR PLATE9 88201094 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5

10 80721004 1 CUSHION PLUNGER11 88241070 1 SOCKET FLAT HD CAPSCREW, 1/2-13X3/412 80323040 1 BALL13 80423035 1 SPRING14 80003637 2 INGESTION RING15 80003636 1 WEAR RING16 80723009 1 PISTON SEAL17 80423006 1 SPRING18 80721056 1 CUSHION BUSHING19 80721001 1 CYLINDER ROD20 80003616 1 STATIC SEAL21 80003617 1 STATIC SEAL22 80721006 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW1/2-13X2-3/4, GR8,

(loctite & torque to 100-110 lb-ft)24 80003610 1 INGESTION RING25 80003611 1 WEAR RING26 80003612 1 BUFFER SEAL27 80003613 1 ROD SEAL28 80003614 1 BACK-UP RING29 80003615 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 80003756 1 NARROW BEARING34 91083106 1 O-RING35 80721055 1 PISTON36 91403528 2 HOSE GUARD37 80003755 2 WIDE BEARING

80725004 AR PACKING KIT, (includes items 14 thru 16, 20, 21, 24 thru 29, 33 & 37)

FOR SERVICE ONLY




PAC13090

21

32

1033

20

30

22

23

2425

2627

28

29

1

3

4

56

72

1112

13 14

18

19

17

1615

8

9

1514

25

31

35

34




Before S/N 5100000582




80525002 1 BOOM CYLINDER ASSY, (includes all items),(no longer available; order 80525026 (located on page 9-26) for complete cylinder replacement)

C

1 80524001 1 TUBE ASSY2 80524002 1 HOSE GUARD3 80524003 1 PORT BLOCK4 80524004 4 CAPSCREW, (torque to 30-35 lb-ft)5 80524005 1 CONNECTOR, (includes item 6)6 1 O-RING7 80524006 1 HOSE ASSY8 80524007 1 PROTECTOR PLATE9 80524008 2 CAPSCREW

10 80524009 1 CUSHION PLUNGER11 80524010 1 SET SCREW12 80524011 12 BALL13 80524012 1 SPRING14 80524013 2 INGRESSION RING15 80524014 2 WEAR RING16 80524015 1 CST RING ASSY17 80524016 1 SPRING18 80524017 1 CUSHION BUSHING19 80524018 1 CYLINDER ROD20 80524019 1 SEAL21 80524020 1 SEAL22 80524021 1 CYLINDER HEAD23 80524022 9 CAPSCREW24 80524023 1 INGRESSION RING25 80524024 2 WEAR RING26 80524025 1 BUFFER SEAL27 80524026 1 SEAL28 80524027 1 BACK-UP RING29 80524028 1 ROD WIPER30 80524029 1 SPHERICAL BUSHING31 80524030 1 WASHER32 80524031 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 80524034 1 CAPSCREW, (loctite & torque to 40-50 lb-ft)34 80524033 1 O-RING35 80524035 1 PISTON

80524032 AR PACKING KIT, (includes items 14 thru 16, 20, 21 & 24 thru 29)

Before S/N 5100000582




PAC13090

21

32

10

20

30

22

23

2425

2627

28

29

1

3

4

56

72

3312

13 14

18

19

17

1611

8

9

1514

36

31

35

34









B

1 80526004 1 TUBE ASSY2 91403528 1 HOSE GUARD3 80321133 1 PORT BLOCK4 88211072 4 SOCKET HD CAPSCREW, 1/2-13X2-3/45 88662304 1 CONNECTOR, (includes item 6)6 88591207 1 O-RING7 84721455 1 HOSE ASSY8 80001642 1 PROTECTOR PLATE9 88201094 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5

10 80721004 1 CUSHION PLUNGER11 80523018 1 NARROW BEARING12 80323040 12 BALL13 80423035 1 SPRING14 80523017 2 INGRESSION RING15 80523019 1 WEAR RING16 80523016 1 PISTON SEAL17 80423006 1 SPRING18 80521048 1 CUSHION BUSHING19 80521027 1 CYLINDER ROD20 80003628 1 SEAL21 80003616 1 SEAL22 80521018 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW, 1/2-13X2-3/4, (loctite & torque to 100-110 lb-ft)24 80523013 1 INGRESSION RING25 80523012 1 WEAR RING26 80003744 1 BUFFER SEAL27 80523014 1 SEAL28 80003747 1 BACK-UP RING29 80523015 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 88241070 1 FLAT HD SOCKET SCREW, 1/2-13X3/434 91083106 1 O-RING35 80521026 1 PISTON, (torque to 1400 lb-ft)36 80523011 1 WIDE BEARING

80525008 AR PACKING KIT, (includes items 11, 14 thru 16, 20, 21, 24 thru 29 & 36)





PAC13090

21

32

10

20

30

22

23

2425

2627

28

29

1

3

4

56

72

3312

13 14

18

19

17

1611

8

9

15

15

14

36

31

35

34

PAC13131



CYLINDER TUBE WELD

FOR SERVICE ONLY




80525026 1 BOOM CYLINDER ASSY, (includes all items) B1 80526004 1 TUBE ASSY2 91403528 1 HOSE GUARD3 80321133 1 PORT BLOCK4 88211072 4 SOCKET HD CAPSCREW, 1/2-13X2-3/45 88662304 1 CONNECTOR, (includes item 6)6 88591207 1 O-RING7 84721455 1 HOSE ASSY8 80001642 1 PROTECTOR PLATE9 88201094 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5

10 80721004 1 CUSHION PLUNGER11 80523018 1 NARROW BEARING12 80323040 12 BALL13 80423035 1 SPRING14 80523017 2 INGRESSION RING15 80523019 2 WEAR RING16 80523028 1 PISTON SEAL17 80423006 1 SPRING18 80521108 1 CUSHION BUSHING19 80521027 1 CYLINDER ROD20 80003628 1 SEAL21 80003616 1 SEAL22 80521018 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW, 1/2-13X2-3/4, (loctite & torque to 100-110 lb-ft)24 80523013 1 INGRESSION RING25 80523012 1 WEAR RING26 80003744 1 BUFFER SEAL27 80523014 1 SEAL28 80003747 1 BACK-UP RING29 80523015 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 88241070 1 FLAT HD SOCKET SCREW, 1/2-13X3/434 91083106 1 O-RING35 80521107 1 PISTON, (torque to 1400 lb-ft)36 80523011 1 WIDE BEARING

80525008 AR PACKING KIT, (includes items 11, 14 thru 16, 20, 21, 24 thru 29 & 36)

FOR SERVICE ONLY



Tool Cylinder Assembly, XL3100III

PAC13100


CYLINDER TUBE WELD

PAC15540

12

3

2

21

45

6

7

8

9

43

1112

1314

1516

17

18

19

222023

1924

1024



Tool Cylinder Assembly, XL3100IIIItem Part Number Qty. Description Rev.

80005204 1 TOOL CYLINDER ASSY, (includes all items) B1 80006171 1 TUBE WELDMENT, (includes item 7)2 80423042 2 BUSHING3 80003640 2 INGRESSION RING4 80003639 2 WEAR RING5 80003638 1 PISTON SEAL6 1 PISTON7 80001595 1 THREADED COLLAR8 80003617 1 STATIC SEAL9 80001735 1 CYLINDER HEAD

10 88211113 9 HEX SOCKET SET SCREW, 1/2-13X3, GR8, (loctite & torque to 100-110 lb-ft)11 80003438 1 INGRESSION RING12 80003757 1 WEAR RING13 80003624 1 BUFFER SEAL14 80003440 1 SEAL15 80003437 1 WEAR RING16 80003644 1 ROD WIPER17 1 ROD18 88671016 1 LUBE FITTING, 30 DEGREES, 1/819 88221386 2 HEX SOCKET SET SCREW, 3/8-16X1/2, (use loctite)20 80001126 1 ROD EYE, (loctite & torque to 1600 lb-ft)21 80003453 1 THREADED PLUG22 88711280 1 PIPE PLUG23 14404102 A/R LOCTITE, #277 (red)24 14403364 A/R LOCTITE, #242 (blue)

80003758 AR PACKING KIT, (includes items 3 thru 5, 8 & 11 thru 16)80005205 1 PISTON ROD ASSY, (includes items 6 & 17)



Tool Cylinder Assembly, XL4100III & XL5100III

PAC13100

12

3

2

45

6

7

8

9

43

11

10

1213

1415

16

17

1819

1920


CYLINDER TUBE WELD

PAC0371

Before S/N’s4100000412 (6X4)4160000046 (6X6)

5100000581



Tool Cylinder Assembly, XL4100III & XL5100IIIItem Part Number Qty. Description Rev.

1684459 1 TOOL CYLINDER ASSY, (includes all items),(no longer available; order 80735033 (located on following page) for complete cylinder replacement)

C

1 80524036 1 TUBE WELDMENT ASSY2 80004088 2 BUSHING3 80524037 2 INGRESSION RING4 80524038 2 WEAR RING5 80524039 1 PISTON SEAL6 1 PISTON7 80004082 1 THREADED COLLAR8 80524040 1 SEAL9 80004087 1 CYLINDER HEAD

10 80004122 10 SOCKET HD CAPSCREW, (loctite & torque to 100-110 lb-ft)11 80004041 1 INGRESSION RING12 80524041 1 WEAR RING13 80524042 1 BUFFER SEAL14 80524043 1 SEAL15 80524044 1 WEAR RING16 80524045 1 ROD WIPER17 1 ROD18 83304145 1 LUBE FITTING19 80004123 2 HEX SOCKET SET SCREW, (half dog point), 3/8-16X1/220 80004046 1 ROD EYE


Before S/N’s4100000412 (6X4)4160000046 (6X6)5100000581



Tool Cylinder Assembly, XL4100III & XL5100III

PAC13100


CYLINDER TUBE WELD

PAC0372

12

3

2

45

623

7

8

9

43

1112

1314

1516

17

18

19

1921

2022

1021


5100000581



Tool Cylinder Assembly, XL4100III & XL5100IIIItem Part Number Qty. Description Rev.

80735033 1 TOOL CYLINDER ASSY, (includes all items) C1 80736001 1 TUBE WELDMENT ASSY2 80423042 2 BUSHING3 80423010 2 INGRESSION RING4 80423009 2 WEAR RING5 80423011 1 PISTON SEAL6 1 PISTON7 80421086 1 THREADED COLLAR8 80423008 1 SEAL9 80731010 1 CYLINDER HEAD

10 88211113 10 SOCKET HD CAPSCREW, 1/2-13X3, (loctite & torque to 100-108 lb-ft)11 80003438 1 INGRESSION RING12 80003757 1 WEAR RING13 80003624 1 BUFFER SEAL14 80003440 1 SEAL15 80003437 1 WEAR RING16 80003644 1 ROD WIPER17 1 ROD18 88671016 1 LUBE FITTING, 30 DEGREES, 1/819 88221386 2 HEX SOCKET SET SCREW, (full point), 3/8-16X1/220 80001126 1 ROD EYE21 14403364 A/R LOCTITE, (242 blue)22 14404102 A/R LOCTITE, (277 red)23 14404154 A/R LCOTITE, (680 green)


After (& including) S/N’s4100000412 (6X4)4160000046 (6X6)5100000581



Stabilizer Valve Assembly

PAC2250

1

23

4

56

67



Stabilizer Valve AssemblyItem Part Number Qty. Description Rev.

80885016 1 STABILIZER VALVE ASSY, (includes all items) A80383228 1 STABILIZER VALVE, (includes items 2 thru 4)

1 1 VALVE BLOCK2 80384453 2 CARTRIDGE3 80384454 2 SOLENOID/COIL4 80963058 2 WEATHERPACK SHROUD, (2-wire)

80963069 4 MALE TERMINAL PIN5 88662301 4 CONNECTOR, (includes item 6)6 88591204 5 O-RING7 88662329 1 ELBOW, 90 DEGREES, (includes item 6)

80384387 1 SEAL KIT, (includes seals for items 2 & 3)



Remote Steering Hydraulic Cylinder Assembly

PAC0390

11

1

10

12

2

13

14

4

15

5

16

6

17

318

8

719

9

5



Remote Steering Hydraulic Cylinder AssemblyItem Part Number Qty. Description Rev.

80483120 1 REMOTE STEERING HYDRAULIC CYLINDER ASSY, (includes all items) 2A80484042 1 PISTON & ROD ASSY, (includes items 6 thru 9 & 17)

1 80984073 1 HEX HD CAPSCREW, 5/8-18X2-3/42 80984074 1 LOCKWASHER, 5/83 80984072 1 CLAMP4 80984075 1 HEX NUT, 5/8-185 1 TUBE6 1 HEX LOCKNUT7 1 PISTON8 1 PISTON RING9 1 O-RING

10 1 GLAND11 1 O-RING12 1 ROD WIPER13 1 SEAL RING14 1 RETAINING RING15 1 RETAINING RING16 1 BACK-UP RING17 1 PISTON ROD18 83074399 1 CLAMP ASSY, (includes items 1 thru 4)19 80484043 1 PISTON ASSY, (includes items 7 & 8)

80484044 1 GLAND SERVICE KIT, (includes items 10 thru 13 & 16)80484045 1 PACKING KIT, (includes items 6, 8, 9 & 11 thru 16)



Main Hydraulic Pump - Front, XL3100III

PAC2660



Main Hydraulic Pump - Front, XL3100IIIItem Part Number Qty. Description Rev.

80833001 1 MAIN HYDRAULIC PUMP ASSY, (includes all items on pages 9-38 & 9-42) A1 1 HOUSING2 2 LOCKING SCREW3 2 THREADED PIN4 2 SEAL LOCK NUT5 4 SOCKET HD CAPSCREW6 4 LOCKING SCREW7 4 JOINT PIN8 1 O-RING9 80834001 1 ROTARY GROUP, L.H. ROTATION

10 2 CLAMPING PIN11 1 HYDRAULIC CONTROL, (includes items 12, 13 & 14)12 1 RETURN ROD13 1 RETURN PISTON14 1 PRESSURE SPRING15 1 HYDRAULIC CONTROL, (includes items 16 thru 19)16 1 ROD17 1 POSITIONING PISTON18 1 PRESSURE SPRING19 1 BUSHING20 1 PORT PLATE W/ACCESSORIES21 1 LOCKING SCREW22 1 COVER23 80434234 1 REGULATOR ASSY24 1 CONTROL HOUSING25 6 DOUBLE BREAK-OFF PIN26 1 SOCKET HD SCREW27 1 LOCKING SCREW28 4 SOCKET HD SCREW29 1 ORIFICE30 1 LOCKING SCREW31 1 BEARING BUSHING32 2 CYLINDER PIN33 1 ANGLE LEVER34 1 MEASURING PISTON CONTROL ELEMENT, (includes items 35 thru 38)35 1 ROLLER36 1 MEASURING PISTON37 1 PRESSURE SPRING38 1 SETTING BUSHING39 2 DOUBLE BREAK-OFF PIN40 1 LOCKING SCREW41 1 CONTROL PISTON42 1 CONTROL ELEMENT, (includes items 43 thru 48)43 80834002 1 PROPORTIONAL SOLENOID44 1 SPRING COLLAR45 1 PRESSURE SPRING46 1 SPRING BOLT47 1 CONTROL PISTON48 1 BOLT



49 1 BEARING BOLT50 1 O-RING51 1 RETAINING RING52 1 CONTROL ELEMENT53 1 CONTROL PISTON54 1 PISTON55 1 CONTROL BUSHING56 1 BUSHING57 2 SPRING BOLT58 1 PRESSURE SPRING59 1 PRESSURE SPRING60 1 O-RING61 1 LOCKING SCREW62 1 LOCKNUT SEAL63 1 THREADED PIN64 1 SPRING BOLT65 1 PRESSURE SPRING66 1 SPRING BOLT67 1 O-RING68 1 LOCKING SCREW69 1 LOCKNUT SEAL70 1 THREADED PIN

80834003 1 SEAL KIT, COMPLETE, (includes items 2, 4, 6, 8, 21 & item 37 on page 9-42) 80834010 1 SEAL KIT, REGULATOR, (includes items 27, 29, 30, 50, 60, 62, 67, 69 & items

32, 34 & 36 on page 9-42)

Main Hydraulic Pump - Front, XL3100III (Continued)Item Part Number Qty. Description Rev.



Main Hydraulic Pump - Front, XL3100III (Continued)Item Part Number Qty. Description Rev.



Main Hydraulic Pump - Rear, XL3100III

PAC2670



Main Hydraulic Pump - Rear, XL3100IIIItem Part Number Qty. Rev.

80833001 1 MAIN HYDRAULIC PUMP ASSY, (includes all items pages 9-38 & 9-42)1 1 CYLINDER WITH CONTROL PLATE2 AR SHIM, 0.7mm3 AR SHIM, 0.7mm

AR SHIM, 0.9mm AR SHIM, 1.1mm AR SHIM, 1.3mm

4 1 CUP SPRING STACK5 1 RETAINING BALL6 4 SOCKET HD CAPSCREW7 1 RETAINING SEGMENT8 1 RETAINING PLATE9 9 PISTON SLIPPER PAD

10 4 WIRE11 1 CRADLE12 4 ROLLER13 1 CRADLE BEARING ASSY14 1 BEARING LINER15 1 RETAINING RING16 80834004 1 ROLLER BEARING17 80834005 1 DRIVE SHAFT18 1 O-RING19 80834006 1 SHAFT SEAL RING20 1 COVER21 1 RETAINING RING22 1 CONTROL ELEMENT, (includes items 23 thru 26)23 1 LOCKING SCREW24 1 THROTTLE SCREW25 1 THROTTLE PIN26 1 THROTTLE SCREW27 1 ROLLER BEARING28 1 PORT PLATE, L.H. ROTATION29 5 DOUBLE BREAK-OFF PIN30 2 CYLINDER PIN31 1 CYLINDER PIN32 2 LOCKING SCREW33 1 O-RING34 3 KANTSEAL RING35 1 ORIFICE36 1 LOCKING SCREW37 1 O-RING38 1 COVER39 2 SOCKET HD CAPSCREW

80834007 1 SEAL KIT, DRIVE SHAFT, (includes items 18 thru 20) 80834003 1 SEAL KIT, COMPLETE, (includes item 37 & items 2, 4, 6, 8, 21 on page 9-38) 80834010 1 SEAL KIT, REGULATOR, (includes items 32, 34 & 36 & items 27, 29, 30, 50, 60,

62, 67, 69 on page 9-38)



Main Hydraulic Pump - Front, XL4100III & XL5100III

PAC0400



Main Hydraulic Pump - Front, XL4100III & XL5100IIIItem Part Number Qty. Description Rev.

80433214 1 MAIN HYDRAULIC PUMP ASSY, (includes all items on pages 9-44 & 9-46) 11 80434087 1 RETAINING RING2 80434088 1 COVER3 80434089 1 SHAFT SEAL4 80434090 1 O-RING5 80434091 1 DRIVE SHAFT6 80334060 1 ROLLER BEARING7 80434092 1 RETAINING RING8 80434093 1 HOUSING9 80434094 1 LOCKING SCREW

10 80434095 1 SEAL LOCKNUT11 80334066 1 THREADED PIN12 80434096 1 LOCKING SCREW13 80334064 1 JOINT PIN14 80434097 1 SOCKET HD SCREW15 80434098 1 O-RING16 80334065 1 CLAMPING PIN17 80434099 1 ROTARY GROUP18 80334040 1 ROD, (129.6mm)

80334041 1 ROD, (129.4mm)80334042 1 ROD, (129.8mm)80334043 1 ROD, (130.0mm)

19 80334044 1 STROKING PISTON20 80334045 1 PRESSURE SPRING21 80334046 1 BUSHING22 80334050 1 STROKING PISTON23 80334047 1 ROD, (119.3mm)

80334048 1 ROD, (119.1mm)80334049 1 ROD, (119.5mm)

24 80334051 1 SPRING25 Ref PORT BLOCK ASSY, (see page 9-46 for details)26 80434100 2 RETAINING RING27 80434101 1 IMPELLER28 Ref CONTROL ASSY, (see page 9-46 for details)29 80434102 1 SHUTTLE VALVE30 80434103 1 COVER31 80434104 1 SOCKET HD SCREW32 80434105 1 O-RING



Main Hydraulic Pump - Rear, XL4100III & XL5100III

PAC0410



Main Hydraulic Pump - Rear, XL4100III & XL5100IIIItem Part Number Qty. Description Rev.

80433214 1 MAIN HYDRAULIC PUMP ASSY, (includes all items on pages 9-44 & 9-46)80434245 1 PORT BLOCK ASSY, (includes items 1 thru 14)80434234 1 REGULATOR ASSY, (includes items 15 & 17 thru 56)

1 80434106 1 THROTTLE SCREW2 80434107 1 THROTTLE SCREW3 80434108 1 THROTTLE PIN4 80434109 1 LOCKING SCREW5 80434110 2 DOWEL PIN6 80434111 5 PIN7 80434112 1 O-RING8 80434113 3 QUAD RING9 80434114 1 LOCKING SCREW

10 80434416 1 ORIFICE11 80434115 1 LOCKING SCREW12 80434116 1 HOUSING13 80434117 1 DOWEL PIN14 80334077 1 ROLLER BEARING15 80434118 1 ANGLE LEVER16 1 THREADED PIN17 80434120 1 SOCKET HEAD SCREW18 80434121 2 LOCKING SCREW19 80434122 1 SOCKET HEAD SCREW20 80434123 1 ORIFICE21 80434124 1 BEARING BOLT22 80434125 1 O-RING23 80434126 1 RETAINING RING24 80434127 1 CYLINDER PIN25 80434128 1 BUSHING26 80434129 1 PIN27 80434130 1 HOUSING28 1 ROLLER29 1 PISTON30 1 SPRING31 1 BUSHING32 80834002 1 SOLENOID33 1 SPRING COLLAR34 1 PRESSURE SPRING35 1 BOLT36 1 CONTROL PISTON37 1 BOLT38 1 BOLT39 1 PRESSURE SPRING40 1 BOLT41 80434209 1 O-RING42 1 LOCKING SCREW43 1 LOCKNUT44 1 THREADED PIN45 1 LOCKING SCREW46 1 CONTROL PISTON



47 1 CONTROL PISTON48 1 PISTON49 1 CONTROL BUSHING50 1 BUSHING51 1 SPRING BOLT52 1 PRESSURE SPRING53 1 PRESSURE SPRING54 80434209 1 O-RING55 1 LOCKING SCREW56 1 LOCKNUT

80434131 1 CONTROL ELEMENT KIT, (includes items 32 thru 44)80434132 1 CONTROL ELEMENT KIT, (includes items 16 & 45 thru 56)80334073 1 CONTROL ELEMENT KIT, (includes items 28 thru 31)

Main Hydraulic Pump - Rear, XL4100III & XL5100III (Continued)Item Part Number Qty. Description Rev.



Main Hydraulic Pump - Rear, XL4100III & XL5100III (Continued)Item Part Number Qty. Description Rev.



Main Hydraulic Control Valve Assembly

PAC4040

2325

2325

2325

17

13

1615

2313

1013

9

6

7242521

25

21258

2125

21252

2125

2325

2125

1

4

14

2125

3

5

9

13

2325

122027

122027

112822

25

1825

25

25

25

1926

LEFT VIEW

HYDRAULIC CONTROL VALVE WITH AUXILIARY HYDRAULICS

NOTE: PILOT TUBES SHOWN IN ILLUSTRATION MAYDIFFER, IN SHAPE, FROM YOUR MACHINE. THOUGH FOR-MATION OF TUBES MAY DIFFER, CONNECTING LOCATIONSREMAIN THE SAME.



Main Hydraulic Control Valve Assembly

102121

110

109

102121 119

109116115

106121

114

107121

107121

108108111

108

102121

108

102121

105122

112

108

107121

113118

103121

104121

101

120

102121

115

LEFT VIEW

HYDRAULIC CONTROL VALVE WITH STANDARD HYDRAULICS (NON-AUX)

PAC4050

NOTE: PILOT TUBES SHOWN IN ILLUSTRATION MAYDIFFER, IN SHAPE, FROM YOUR MACHINE. THOUGH FOR-MATION OF TUBES MAY DIFFER, CONNECTING LOCATIONSREMAIN THE SAME.



Main Hydraulic Control Valve AssemblyItem Part Number Qty. Description Rev.

1 Ref MAIN HYDRAULIC CONTROL VALVE, AUXILIARY, (see page 9-54 for details)2 3460516 1 PILOT TUBE ASSY3 3460517 1 PILOT TUBE ASSY4 3460518 1 PILOT TUBE ASSY5 3460519 1 PILOT TUBE ASSY6 3460520 1 PILOT TUBE ASSY7 3460521 1 PILOT TUBE ASSY8 3460522 1 PILOT TUBE ASSY9 3460541 2 PILOT TUBE ASSY

10 80733104 1 TUBE ASSY11 77133089 1 MINI-CHECK COUPLING, (includes item 28)12 84714005 2 CAP13 80233259 4 SWIVEL NUT RUN TEE14 80333184 1 CHECK VALVE15 80763128 1 PILOT TUBE ASSY16 80333227 1 TUBE ASSY17 80333248 1 SHUTTLE VALVE18 88662301 1 CONNECTOR, (includes item 25)19 88662311 1 CONNECTOR, (includes item 26)20 88662309 2 CONNECTOR, (includes item 27)21 88662338 7 BRANCH TEE, (includes item 25)22 88662440 1 CONNECTOR, (includes item 25)23 88662471 9 CONNECTOR, (includes item 25)24 88662489 1 ELBOW, 90 DEGREES, (includes item 25)25 88591204 20 O-RING26 88591206 1 O-RING27 88591207 2 O-RING28 83763056 1 VITON O-RING, (lubricate lightly)

101 Ref MAIN HYDRAULIC CONTROL VALVE, (see page 9-54 for details)102 88662471 5 CONNECTOR, (includes item 121)103 88662301 1 CONNECTOR, (includes item 121)104 88662440 1 CONNECTOR, (includes item 121)105 88662311 1 CONNECTOR, (includes item 122)106 88662489 1 ELBOW, 90 DEGREES, (includes item 121)107 88662329 2 ELBOW, 90 DEGREES, (includes item 121)108 88662338 5 BRANCH TEE109 80233259 2 SWIVEL NUT RUN TEE110 3460516 1 PILOT TUBE ASSY111 3460517 1 PILOT TUBE ASSY112 3460518 1 PILOT TUBE ASSY113 3460519 1 PILOT TUBE ASSY114 3460520 1 PILOT TUBE ASSY115 3460541 2 PILOT TUBE ASSY116 80733104 1 TUBE ASSY117 Not Used118 80333184 1 CHECK VALVE119 80333248 1 SHUTTLE VALVE



120 77133089 1 MINI-CHECK COUPLING, (includes item 123)121 88591204 10 O-RING122 88591206 1 O-RING123 83763056 1 VITON O-RING, (lubricate lightly)

25004022 1 AUXILIARY CONVERSION KIT, (includes items 7, 8, 13 (qty 2), 15, 16, 20, 21 (qty 2) & 23 (qty 3) on this page, items 1 (80514190), 3 & 4 on page 9-54 & part number 80514182 on page 9-62. See page 12-18 for auxiliary hose installation, which is also required with this kit for upgrading non-auxiliary to auxiliary.)

Main Hydraulic Control Valve Assembly (Continued)Item Part Number Qty. Description Rev.



Main Hydraulic Control Valve

PAC1672



Main Hydraulic Control ValveItem Part Number Qty. Description Rev.

4641427 1 MAIN HYDRAULIC CONTROL VALVE, (standard), (includes all items on pages 9-54, 9-58 & 9-60)

C

4641428 1 MAIN HYDRAULIC CONTROL VALVE, (auxiliary w/motor spool), (includes all items on pages 9-54, 9-58, 9-60 & 9-62)

B

80433254 1 MAIN HYDRAULIC CONTROL VALVE, (auxiliary w/cylinder spool), (includes all items on pages 9-54, 9-58, 9-60 & 9-62)

A

1 83191075 3 SOCKET HD CAPSCREW, (4641427 only)80514190 3 SOCKET HD CAPSCREW, (4641428 & 80433254 only)

2 80514144 1 PLATE3 1 O-RING4 3 O-RING5 80514118 10 POPPET6 80334164 10 COMPRESSION SPRING7 80514120 10 LOCKING SCREW8 80514183 11 RELIEF VALVE

80514176 A/R RELIEF VALVE SEAL KIT9 80734017 2 POPPET

10 80734018 2 SHIM11 80734019 1 COMPRESSION SPRING12 80734020 2 LOCKING SCREW13 80514126 1 RELIEF VALVE

80514177 A/R RELIEF VALVE SEAL KIT14 80734027 4 LOCKING SCREW15 80734028 1 JET16 80514130 1 SHUTTLE ORIFICE17 80734030 1 ASSEMBLY KIT18 5 SPOOL, (not available for service)19 80514116 5 COMPRESSION SPRING20 80514115 5 LOCKING SCREW21 80734032 4 SOCKET HD CAPSCREW22 80334607 1 ANTI-DRIFT VALVE, (includes item 39)23 80514091 1 FLANGE24 4 O-RING25 1 O-RING26 80514105 1 PLATE27 80734034 4 SOCKET HD CAPSCREW28 80514184 1 REDUCING VALVE

80514178 A/R REDUCING VALVE SEAL KIT29 80734021 1 COMPRESSION SPRING30 1 HOUSING, (not available for service)31 1 O-RING32 3 O-RING33 Ref SWING VALVE SECTION ASSY, (see page 9-60 for details)34 80514095 4 SOCKET HD CAPSCREW35 80334538 1 O-RING36 84712737 2 FLANGE HALF37 1 THRUST RING38 80334546 1 O-RING39 80434157 1 PRESSURE RELEASE VALVE



80734001 1 SEAL KIT, (includes items 3 & 4)80734036 1 SEAL KIT, (includes items 24 & 25 and designated items on page 9-58)80514187 1 SEAL KIT, (includes items 31 & 32 and designated items on page 9-60)80334435 1 SEAL KIT, (includes items 35 thru 38)




Main Hydraulic Control Valve - End Caps

PAD0720



Main Hydraulic Control Valve - End CapsItem Part Number Qty. Description Rev.

1 80734037 10 SOCKET HD CAPSCREW2 80734038 2 COVER3 10 RING4 80734039 10 COMPRESSION SPRING5 8 SPRING RETAINER6 10 O-RING7 16 O-RING8 1 HOUSING, (not available for service)9 80734041 7 SOCKET HD CAPSCREW

10 2 SPRING RETAINER11 5 SPOOL, (not available for service)12 80734043 2 COVER13 10 RING14 80734044 10 PROPORTIONAL SOLENOID VALVE

80734036 1 SEAL KIT, (includes items 3, 6, 7, 13 & designated items on page 9-54)80734093 1 SPRING RETAINER KIT, (includes items 5 & 10)



Main Hydraulic Control Valve - Valve Section, Swing

PAC2960



Main Hydraulic Control Valve - Valve Section, SwingItem Part Number Qty. Description Rev.

80534055 1 VALVE SECTION, SWING, (includes all items)1 80734037 4 SOCKET HD CAPSCREW2 80734046 2 COVER3 80734044 2 PROPORTIONAL SOLENOID VALVE4 80514121 2 COMPRESSION SPRING5 80514096 2 SPRING RETAINER6 2 O-RING7 80514100 1 LOCKING SCREW8 80734050 1 COMPRESSION SPRING9 1 SPOOL, (not available for service)

10 80734048 4 LOCKING SCREW11 80734052 1 ORIFICE12 80734049 1 ORIFICE13 80334433 1 PRESSURE RELIEF VALVE

80514179 A/R PRESSURE RELIEF VALVE SEAL KIT14 1 SPOOL, (not available for service)15 80734056 1 CHECK VALVE16 80514094 1 POPPET17 80514093 1 COMPRESSION SPRING18 80734053 1 LOCKING SCREW

80514187 1 SEAL KIT, (includes item 6 and designated items on page 9-54)



Main Hydraulic Control Valve - Valve Section, Auxiliary

PAC2970



Main Hydraulic Control Valve - Valve Section, AuxiliaryItem Part Number Qty. Description Rev.

80514182 1 VALVE SECTION, AUXILIARY, (w/motor spool), (includes all items)80434312 2 MOTOR SPOOL, (not illustrated; used on 80514182 only)80434307 1 VALVE SECTION, AUXILIARY, (w/cylinder spool), (includes all items)80434309 2 CYLINDER SPOOL, (not illustrated; used on 80434307 only)

1 1 O-RING2 3 O-RING3 1 HOUSING, (not available for service)4 80734011 2 SPRING RETAINER5 80734010 2 COMPRESSION SPRING6 80734009 2 COVER W/O-RING7 80734007 2 CARTRIDGE8 80734012 2 RELIEF VALVE

80734001 1 SEAL KIT, (includes items 1 & 2)



Pilot Manifold Valve Tray Hydraulic Components

PAC1461

1

23

234

23

PORT “IN”

PORT “EF”

PORT “T2”

PORT “T”23

5

6

7

8

1011 11

12

11121411

15

16

23

1011

1112

23

23 11

12

17

18

PORT “G2”

PORTS “G1” & “LS1”920

1319

920

920



Pilot Manifold Valve Tray Hydraulic ComponentsItem Part Number Qty. Description Rev.

1 3576432 1 VALVE MOUNTING PLATE2 88662302 8 CONNECTOR, (includes item 3)3 88591205 8 O-RING4 88662355 1 SWIVEL NUT BRANCH TEE5 80533004 1 TUBE ASSY6 88211033 8 HEX SOCKET HD CAPSCREW, #10-24X1-1/4, GR87 1600432 1 UPPER CONTROLLER, (RC 6-9)8 1600433 1 UPPER EXPANSION CONTROLLER, (RC 12-4)9 91053020 4 MINI-CHECK COUPLING, (includes item 20)

10 88662192 1 HEX PLUG, (includes item 11)11 88591204 7 O-RING12 88662301 4 CONNECTOR, (includes item 11)13 88591202 1 O-RING14 88662446 1 SWIVEL NUT RUN TEE15 88662471 1 CONNECTOR, (includes item 11)16 Ref PILOT OIL SUPPLY MANIFOLD ASSY, (see page 9-66 for details)17 88201002 8 HEX HD CAPSCREW, 1/4-20X5/8, GR518 Ref UPPER CONTROL HVAC MANIFOLD ASSY, (see page 9-68 for details)19 88662190 1 HEX PLUG, (includes item 13)20 91054002 4 O-RING

80414109 A/R UPPER CONTROLLER (BODAS) DIAGNOSTIC SOFTWARE80364206 A/R UPPER CONTROLLER (BODAS) DIAGNOSTIC SOFTWARE CONNECTOR

CABLE



Pilot Oil Supply Manifold Assembly

PAC2152

1

2

3

4

5

5

7

6

8

7

6

8

9

7

6

10

11

12



Pilot Oil Supply Manifold AssemblyItem Part Number Qty. Description Rev.

80533012 1 PILOT OIL SUPPLY MANIFOLD ASSY, (includes all items) A1 80734116 1 COIL NUT2 80734117 1 COIL SEAL3 80534062 1 COIL, (12 volt)4 80534015 1 DIRECTIONAL CONTROL VALVE ASSY

80734114 A/R DIRECTIONAL CONTROL VALVE SEAL KIT5 80734119 2 COIL NUT6 80734120 3 COIL SEAL7 80534060 3 COIL, (14 volt)8 80534001 2 PILOT/SWING BRAKE VALVE ASSY

80534028 A/R PILOT/SWING BRAKE VALVE SEAL KIT9 80734121 1 COIL NUT

10 80534003 1 DUMP VALVE ASSY80534029 A/R DUMP VALVE SEAL KIT

11 80434138 1 PILOT PRESSURE REDUCING VALVE, (500 psi)80434139 A/R PILOT PRESSURE REDUCING VALVE SEAL KIT

12 80534005 1 COOLANT FAN FLOW CONTROL VALVE80534030 A/R COOLANT FAN FLOW CONTROL VALVE SEAL KIT



Upper Control HVAC Manifold Assembly

PAC2163

1

1

2

1

2

1

3

7

5

5

4

5

6

8

9



Upper Control HVAC Manifold AssemblyItem Part Number Qty. Description Rev.

80533015 1 UPPER CONTROL HVAC VALVE ASSY, (includes all items),(no longer available. For complete valve replacement, order 80733127 located on page 9-70)

B

1 80734126 A/R COIL NUT & SEALS2 80534063 2 COIL, (14 volt)3 80534008 1 DIRECTIONAL CONTROL VALVE ASSY

80534027 A/R DIRECTIONAL CONTROL VALVE SEAL KIT4 80534007 1 FLOW CONTROL VALVE COIL5 80734130 A/R COIL NUT & SEALS6 80534006 1 FLOW CONTROL VALVE ASSY

80734127 A/R FLOW CONTROL VALVE SEAL KIT7 80534059 1 PILOT OPERATED RELIEF VALVE

80734123 A/R PILOT OPERATED RELIEF VALVE SEAL KIT8 80534010 1 COMPENSATOR ASSY

80734123 A/R COMPENSATOR SEAL KIT9 80534011 1 CHECK VALVE ASSY

80734131 A/R CHECK VALVE SEAL KIT



Upper Control HVAC Manifold Assembly

PAC15790

1

1

2

1

5

5

4

2

1

5

63

87

1110

10

12

12

9

FOR SERVICE ONLY



Upper Control HVAC Manifold AssemblyItem Part Number Qty. Description Rev.

80733127 1 UPPER CONTROL HVAC VALVE ASSY, (includes all items) A1 80734126 A/R COIL NUT & SEALS2 80534063 2 COIL, (14 volt)3 80534008 1 DIRECTIONAL CONTROL VALVE ASSY

80534027 A/R DIRECTIONAL CONTROL VALVE SEAL KIT4 80534007 1 FLOW CONTROL VALVE COIL5 80734130 A/R COIL NUT & SEALS6 80534006 1 FLOW CONTROL VALVE ASSY

80734127 A/R FLOW CONTROL VALVE SEAL KIT7 80534059 1 PILOT OPERATED RELIEF VALVE

80734123 A/R PILOT OPERATED RELIEF VALVE SEAL KIT8 80534010 1 COMPENSATOR ASSY

80734123 A/R COMPENSATOR SEAL KIT9 80534011 1 CHECK VALVE ASSY

80734131 A/R CHECK VALVE SEAL KIT10 80734175 2 LOCKING DEVICE11 80734176 1 LOCKING DEVICE12 80734177 2 LOCKING DEVICE

FOR SERVICE ONLY



Hydraulic Reservoir Installation & Assembly

PAC0502

21

1

10

20

12

22

13

1415161719252728

18

2

34

56

7 8

9

11

10

2423

4

26

30

31

2910

25

27

17

15

16

28

19

DETAILED VIEW OF ITEM 14

SEE NOTEIN PARTS LIST

OPTIONAL SITE GAUGE COVER

101102

103

104



Hydraulic Reservoir Installation & AssemblyItem Part Number Qty. Description Rev.

4400475 1 HYDRAULIC RESERVOIR ASSY,(includes all items except item 23, 24, 30 & 31)

C

1 80486044 1 RESERVOIR WELDMENT2 80481192 1 COVER PLATE, (apply 14404857 perma-bond)3 88201036 16 HEX HD CAPSCREW, 3/8-16X1-1/4, GR54 88551011 24 FLAT WASHER, 3/85 86971094 2 OIL LEVEL SIGHT PLUG, (includes item 6)6 2 O-RING7 80933061 1 HYDRAULIC LEVEL PROBE SWITCH8 85941016 1 SUPPORT CLAMP, 1/29 88662454 1 ELBOW, 90 DEGREES, (includes o-ring 88591209), (Before S/N’s

XL3100III - 3120000182 (4x2) & 3140000280 (4x4);XL4100III - 4100000373 (6x4) & 4160000040 (6x6);XL5100III - 5100000575)

88662180 1 HEX PLUG, (includes item 10), (After & including S/N’sXL3100III - 3120000182 (4x2) & 3140000280 (4x4);XL4100III - 4100000373 (6x4) & 4160000040 (6x6);XL5100III - 5100000575)

10 88591210 4 O-RING11 88662334 2 ELBOW, 90 DEGREES, (includes item 10)12 88662432 1 ELBOW, 90 DEGREES, (includes item 13)13 88591205 1 O-RING14 80533011 1 IN-LINE FILTER, (includes items 15, 16, 17, 19, 25, 27 & 28)15 80384423 4 LOCKWASHER16 80474012 4 SOCKET HD CAPSCREW, (torque to 18-24 lb-ft)17 80384424 2 RETURN FILTER O-RING, (lubricate lightly)18 88201034 8 HEX HD CAPSCREW, 3/8-16X7/8, GR5, (loctite & torque to 30-35 lb-ft)19 80483267 1 FILTER ELEMENT20 86983772 1 HEX PLUG, 3/821 80383153 1 TUBE FITTING, 90 DEGREES, 1/4X3/8 TUBE22 AR NYLON TUBING23 88201099 5 HEX HD CAPSCREW, 5/8-11X2-1/2, GR5, (hand torque to 140-155 lb-ft)24 88551015 5 LOCKWASHER, 5/825 80384425 2 GASKET26 88831028 1 CAP PLUG, #327 80534022 1 INDICATOR28 80384355 1 O-RING SEAL29 88662478 1 STRAIGHT ADAPTER, (includes item 10), (After & including S/N’s


30 80481271 1 L.H. RESERVOIR SPACER31 80481270 1 R.H. RESERVOIR SPACER

80789060 Ref SITE GAUGE COVER INSTALLATION, (includes items 101 thru 104) -101 80786039 1 SITE GAUGE COVER WELDMENT102 80781195 1 COVER PLATE103 88201037 4 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5104 85641094 1 PADLOCK



Swing Transmission Assembly

PAD1032

��

��

��

��

�

��

��

��

��

��

��

��

��#�� !��%��!

PAC5310



Swing Transmission AssemblyItem Part Number Qty. Description Rev.

80445004S Ref SWING TRANSMISSION ASSY, (includes all items)(no longer available for service. Order 80735048S, located on page 9-76, for complete swing transmission assy replacement)

C

1 83763056 2 VITON O-RING, (lubricate lightly)2 77133089 2 MINI-CHECK COUPLING, (includes item 1)3 80233254 2 ADAPTER4 80243021 1 O-RING5 80533020 1 DIPSTICK & TUBE ASSY, (After & including S/N’s


6 80433144 2 ADAPTER7 80433152 1 ELBOW, (includes o-ring)8 Ref SWING DRIVE ASSEMBLY, (see page 9-80 for details)9 Ref SWING MOTOR ASSEMBLY, (see page 9-78 for details)

10 88201068 4 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5, (torque to 68-78 lb-ft)11 88551013 4 LOCKWASHER, 1/212 88661112 1 MALE ELBOW, 90 DEGREES, 3/8X1/2 TUBE13 88661364 2 HEX CAP, 3/814 88591202 1 O-RING15 88662005 1 ADAPTER, (includes item 21)16 88662300 1 STRAIGHT ADAPTER, (includes item 14)17 88662330 1 CONNECTOR, (includes item 20)18 88711281 2 PIPE PLUG, 1/419 88662239 1 SWIVEL NUT RUN TEE20 88591205 1 O-RING21 88591204 1 O-RING

101 80343003 1 TUBE ASSY, (Before S/N’sXL3100III - 3120000185 (4x2) & 3140000284 (4x4);XL4100III - 4100000374 (6x4) & 4160000041 (6x6);XL5100III - 5100000576)

102 88661385 1 HEX PLUG, 1/2 TUBE, (Before S/N’sXL3100III - 3120000185 (4x2) & 3140000284 (4x4);XL4100III - 4100000374 (6x4) & 4160000041 (6x6);XL5100III - 5100000576)



Swing Transmission Assembly

PAE7110

��

��

��

��

�

��

��

��

�

FOR SERVICE ONLY



Swing Transmission AssemblyItem Part Number Qty. Description Rev.

80735048S Ref SWING TRANSMISSION ASSY, (includes all items) -A1 80533027 A/R GEAR OIL, 80W902 77133089 2 MINI-CHECK COUPLING, (includes item 18)3 80233254 2 ADAPTER4 80243021 1 O-RING5 80433144 2 ADAPTER6 80433152 1 ELBOW, (includes o-ring)7 Ref SWING MOTOR ASSEMBLY, (see page 9-78 for details)8 80533020 1 DIPSTICK & TUBE ASSY9 Ref SWING DRIVE ASSEMBLY, (see page 9-82 for details)

10 88201070 4 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 68-78 lb-ft)11 88551013 4 LOCKWASHER, 1/212 88661112 1 MALE ELBOW, 90 DEGREES, 3/8X1/2 TUBE13 88661364 2 HEX CAP, 3/814 88662005 1 ADAPTER, (includes item 19)15 88662239 1 SWIVEL NUT RUN TEE16 88662300 1 STRAIGHT ADAPTER, (includes item 20)17 88662330 1 CONNECTOR, (includes item 21)18 83763056 2 VITON O-RING, (lubricate lightly)19 88591204 1 O-RING20 88591202 1 O-RING21 88591205 1 O-RING

FOR SERVICE ONLY



Swing Motor Assembly

PAD1490



Swing Motor AssemblyItem Part Number Qty. Description Rev.

80443019 1 SWING MOTOR ASSY, (includes all items) B1 80444011 1 ROTARY GROUP2 80444017 1 SHAFT SEAL3 80444018 1 O-RING4 80444015 1 RETAINING RING5 80444030 2 RELIEF VALVE6 80444007 1 O-RING

80444032 1 SEAL KIT, (includes items 2, 3 & 6)80444033 1 RELIEF VALVE SEAL KIT, (includes all seals required for installation of one relief

valve)



Swing Drive Assembly

PAC0432



Swing Drive AssemblyItem Part Number Qty. Description Rev.

80443002 1 SWING DRIVE ASSY, (includes all items)(no longer available for service. Order 80733117S, located on page 9-82, for complete swing drive replacement)

A

1 80244012 1 OUTPUT SHAFT2 77344004 1 OIL SEAL3 77344006 1 BEARING CONE4 77344007 1 BEARING CUP5 80404004 1 HOUSING6 Ref SWING BRAKE ASSY, (see page 9-84 for details)7 77124007 1 PIPE PLUG8 77144008 1 MAGNETIC PLUG9 77144005 1 BEARING CUP

10 77144004 1 BEARING CONE11 77344009 1 TANGED WASHER12 77344010 1 LOCKWASHER13 77344011 1 LOCKNUT14 77344012 1 RETAINING RING15 77144012 12 THRUST WASHER16 77344014 3 PLANET GEAR17 77144014 108 NEEDLE ROLLER18 77144015 3 THRUST WASHER19 83644011 3 PLANET SHAFT20 80944033 3 SPRING PIN21 83644012 1 SECOND STAGE CARRIER22 90202542 2 THRUST WASHER, (thick)23 90202543 2 THRUST BEARING24 77144019 2 THRUST WASHER, (thin)25 77144020 1 THRUST BEARING CARRIER26 77144022 12 THRUST WASHER27 77144023 3 PLANET GEAR28 77144024 57 NEEDLE ROLLER29 77144025 3 PLANET SHAFT30 77144036 3 ROLL PIN31 77144026 1 FIRST STAGE CARRIER32 77344015 1 SECOND STAGE SUN GEAR33 77144028 1 THRUST WASHER34 80404005 1 INPUT GEAR35 7000224 2 O-RING36 77344017 1 RING GEAR37 80404006 1 THRUST WASHER38 80404007 1 INPUT COVER39 80404008 4 SOCKET HD CAPSCREW, (torque to 80-90 lb-ft)40 77344019 24 BOLT, (torque to 43-47 lb-ft)41 80404010 1 RETAINING RING42 90202517 3 ROLL PIN43 80404013 2 PIPE PLUG44 80404011 2 MAGNETIC PLUG45 80404012 2 PIPE PLUG, (includes o-ring)46 80404126 12 SPRING KIT, (includes all 12 springs)



Swing Drive Assembly

PAC13901

FOR SERVICE ONLY



Swing Drive AssemblyItem Part Number Qty. Description Rev.

80733117S 1 SWING DRIVE ASSY, (includes all items on this page & item 10 on page 9-76) -1 80734162 1 MOTOR MOUNTING BOLT2 77344019 24 BOLT, (torque to 43-47 lb-ft)3 Ref SWING BRAKE ASSY, (see page 9-86 for details)4 80404011 2 MAGNETIC PLUG5 80404012 2 PIPE PLUG, (includes o-ring)6 80734146 1 INPUT COVER7 80734145 1 INPUT GEAR8 7000224 2 O-RING9 90202542 2 THRUST WASHER, (thick)

10 90202543 2 THRUST BEARING11 77144019 2 THRUST WASHER, (thin)12 77144021 1 INPUT CARRIER ASSY13 77144028 1 THRUST WASHER14 77344015 1 SECOND STAGE SUN GEAR15 77144020 1 THRUST BEARING CARRIER16 77344017 1 RING GEAR17 80734163 1 OUTPUT CARRIER ASSY18 77344012 1 RETAINING RING19 77344011 1 LOCKNUT20 77344010 1 LOCKWASHER21 77344009 1 TANGED WASHER22 77144004 1 BEARING CONE23 77144005 1 BEARING CUP24 77344055 3 DOWEL PIN25 77144008 3 MAGNETIC PLUG26 80404004 1 HOUSING27 80404013 2 PIPE PLUG28 77344007 1 BEARING CUP29 77344006 1 BEARING CONE30 77344004 1 OIL SEAL31 80244012 1 OUTPUT SHAFT

FOR SERVICE ONLY



Swing Brake Assembly

PAC0451



Swing Brake AssemblyItem Part Number Qty. Description Rev.

80404009 1 SWING BRAKE ASSY, (includes all items; see note)1 1 PRESSURE PLATE2 80404012 1 PIPE PLUG, (includes o-ring)3 80404015 2 DOWEL PIN4 1 CASE SEAL5 1 PISTON6 1 O-RING7 1 BACK-UP RING8 1 O-RING9 1 BACK-UP RING

10 3 STATOR11 3 ROTOR12 80404024 1 PLATE

80404121 1 SEAL KIT, (includes item 4 & 6 thru 9) 80404125 1 FRICTION DISC KIT, (includes items 1, 4, 10 & 11)

Note: Contact the Gradall Parts Department for availability of Swing Brake

Assy 80404009. Due to parts availability from brake manufacturer, supply is limited. If 80404009 Swing Brake is not available, order Swing Brake Conversion Kit 80734161, listed below.

80734161 A/R SWING BRAKE CONVERSION KIT,

(includes all items on page 9-86 & items 4 thru 8 on page 9-82)



Swing Brake Assembly

PAC13910

FOR SERVICE ONLY



Swing Brake AssemblyItem Part Number Qty. Description Rev.

80734147 1 SWING BRAKE ASSY, (includes all items)1 80734155 4 BOLT, (torque to 95-105 lb-ft)2 80734148 1 BRAKE COVER, (includes items 11 & 12)3 2 O-RING4 80734151 10 SPRING5 1 BACK-UP O-RING6 80734154 1 BRAKE PISTON7 1 O-RING8 1 BACK-UP O-RING9 80734153 6 ROTOR BRAKE

10 80734152 7 STATOR BRAKE11 80734149 1 ADAPTER12 80734150 1 THRUST WASHER

80734160 A/R SWING BRAKE SEAL KIT, (includes items 3, 5, 7 & 8)

FOR SERVICE ONLY



Tilt Transmission Assembly

PAE4660PAC0462

Notice: Previous revisions of this manual incorrectly stated that an o-ring was locatedwhere item 4 Tilt Motor mounts to item 6 Tilt Drive. There is no o-ring at this location,only an application of Red Loctite, #518 (Gradall part number 14405342).



Tilt Transmission AssemblyItem Part Number Qty. Description Rev.

80425007S 1 TILT TRANSMISSION ASSY, (includes items 1 thru 20) G1 88712301 1 ADAPTER2 80423055 1 RELIEF FITTING3 88591202 1 O-RING4 Ref TILT MOTOR ASSY, (see page 9-94 for details)5 80423049 1 TILT SEQUENCE VALVE, (includes items 19 & 20)6 Ref TILT DRIVE & BRAKE ASSY, (see pages 9-90 & 9-96 for details)7 83201177 4 HEX HD CAPSCREW, 5/16-18X2-1/2, GR88 88551109 2 LOCKWASHER, 1/29 88591204 2 O-RING

10 88211106 2 SOCKET HD CAPSCREW, 1/2-13X1-1/2, (torque to 68-78 lb-ft)11 88662301 1 CONNECTOR, (includes item 9)12 88662302 1 CONNECTOR, (includes item 15)13 88662440 1 CONNECTOR, (includes item 9)14 88662444 1 CONNECTOR, (includes item 3)15 88591205 2 O-RING16 90027469 4 HARDENED WASHER, 5/1617 80423039 1 TUBE ASSY18 88662330 1 ELBOW, 90 DEGREES, (includes item 15)19 80234048 1 SHUTTLE VALVE20 80424044 1 SEQUENCE VALVE

101 80423012 1 TILT PINION GUARD102 88561109 3 FLAT WASHER, 3/8103 88201037 3 HEX HD CAPSCREW, 3/8-16X1, GR5



Tilt Drive Assembly

PAC0471

��

��

�

��

��

��

��

�

�

�

��

��

�

��

��

�

�

�

�

�

��

��

�

��

��

�

��

�

�

�



Tilt Drive AssemblyItem Part Number Qty. Description Rev.

80423003 1 TILT DRIVE ASSY, (includes all items) B1 80324013 1 OUTPUT SHAFT2 80324014 2 LIP SEAL3 80324015 1 BEARING CONE4 80324016 1 BEARING CUP5 80424001 1 HOUSING6 80944005 3 PIPE PLUG7 80324018 1 TANGED WASHER8 80324019 1 TANGED LOCKWASHER9 80324020 1 BEARING NUT

10 90202500 1 BEARING CUP11 90202501 1 BEARING CONE12 80324021 1 INTERNAL GEAR13 80324022 1 RETAINING RING14 80324023 1 INTERNAL COUPLING15 80324024 2 THRUST WASHER16 80424002 1 CARRIER, (includes items 17 thru 22)17 80324026 3 ROLL PIN18 80324027 3 PLANETARY SHAFT19 80324028 96 NEEDLE BEARING20 80324029 3 THRUST SPACER21 80324030 6 TANGED THRUST WASHER22 80324031 3 CLUSTER GEAR23 80324032 1 SUN GEAR24 80324033 1 THRUST WASHER25 80324034 1 O-RING26 80324035 1 RING GEAR27 80424006 1 INPUT COVER28 80324037 8 HEX HD CAPSCREW29 80324038 4 HEX SHOULDER BOLT30 Ref TILT BRAKE ASSY, (see page 9-96 for details)31 80424032 1 O-RING32 80424008 2 HEX HD CAPSCREW



Tilt Motor Assembly

PAC0480

NOTE: THIS TILT MOTOR WAS NEVER USED ON THE XL3100III EXCAVATOR.

Before S/N’sXL4100III 4100000243 (6X4) & 4160000028 (6X6);

XL5100III 5100000557 (6X4 & 6X6)



Tilt Motor AssemblyItem Part Number Qty. Description Rev.

80423056 1 TILT MOTOR ASSY, (includes all items),(no longer available; order 83303094 (located on following page) for complete motor replacement)

A

1 7024454 6 BOLT2 7024459 1 END COVER3 80324041 5 SEAL RING4 80234287 1 COMMUTER & RING ASSY5 80324043 1 COMMUTER SEAL6 80324044 1 MANIFOLD7 80324045 1 ROTOR ASSY8 80234291 1 WEAR PLATE9 80324047 1 DRIVE LINK

10 80324048 1 COUPLING SHAFT11 80424040 1 BRONZE BUSHING12 7004044 1 THRUST BEARING13 7004043 1 THRUST WASHER14 80324052 1 SHAFT SEAL15 80324053 1 BACK-UP RING16 80424041 1 HOUSING ASSY, (includes item 17)17 80324055 2 O-RING18 80424042 1 BEARING19 80324057 1 SEAL20 80424043 1 BACKUP WASHER

80324058 AR SEAL KIT, (includes items 3, 5, 14, 15 & 19)

Before S/N’sXL4100III 4100000243 (6X4) & 4160000028 (6X6);XL5100III 5100000557 (6X4 & 6X6)



Tilt Motor Assembly

PAC3240

After (& including) S/N’sXL3100III 3120000116 (4x2) & 3140000231 (4X4);XL4100III 4100000243 (6X4) & 4160000028 (6X6);

XL5100III 5100000557 (6X4 & 6X6)



Tilt Motor AssemblyItem Part Number Qty. Description Rev.

83303094 1 TILT MOTOR ASSY, (includes all items) B1 7024454 6 BOLT2 7024459 1 END COVER3 80324041 5 SEAL RING4 80234287 1 COMMUTATOR & RING ASSY5 80324043 1 COMMUTATOR SEAL6 80324044 1 MANIFOLD7 80234292 1 ROTOR ASSEMBLY8 80234291 1 WEAR PLATE9 83304150 1 DRIVE LINK

10 80324048 1 COUPLING SHAFT11 80424040 1 BRONZE BUSHING12 7004044 1 THRUST BEARING13 7004043 1 THRUST WASHER14 80324052 1 SHAFT SEAL15 80324053 1 BACK-UP RING16 80424041 1 HOUSING ASSY, (includes item 17)17 80324055 2 O-RING18 80424042 1 BEARING19 80324057 1 SEAL20 80424043 1 BACK-UP WASHER

80324058 AR SEAL KIT, (includes items 3, 5, 14, 15, 19 & 20)

After (& including) S/N’sXL3100III 3120000116 (4X2) & 3140000231 (4X4);XL4100III 4100000243 (6X4) & 4160000028 (6X6);XL5100III 5100000557 (6X4 & 6X6)



Tilt Brake Assembly

PAC0491

�

�

�

�

�

� ��

��

�

��

��

��

��

�

��



Tilt Brake AssemblyItem Part Number Qty. Description Rev.

80424003 1 TILT BRAKE, (includes all items)1 1 CYLINDER2 80424007 1 BRAKE SCREW BLEEDER3 2 DOWEL4 1 CORK GASKET5 1 PISTON6 1 O-RING7 1 BACK-UP RING8 1 O-RING9 1 BACK-UP RING

10 1 SHAFT11 80424021 10 SPRING KIT, (includes all 10 springs)12 1 PRESSURE PLATE13 2 INNER PLATE14 2 OUTER PLATE15 1 RETAINING RING16 2 PAPER GASKET17 1 HOUSING18 1 BEARING19 1 ROTARY SEAL20 6 SOCKET HD CAPSCREW21 6 SAFETY WASHER22 1 RETAINING RING

80424009 AR FRICTION DISC KIT, (includes items 4, 12, 13 & 14)80424010 AR SEAL KIT, (includes items 4, 6, 7, 8, 9 & 16)80424011 AR BEARING KIT, (includes items 4, 15, 18, 19 & 22)

Note: Items with no part numbers are not available for service. If desired

component is not available in the listed kits, the entire tilt brake 80424003 must be purchased for service.



Travel Motor

PAC2140

Before S/N’sXL3100III 3120000191 (4X2) & 3140000295 (4X4);XL4100III 4100000392 (6X4) & 4160000043 (6X6);

XL5100III 5100000577 (6X4 & 6X6)



Travel MotorItem Part Number Qty. Description Rev.

3160320 1 TRAVEL MOTOR ASSY, (parker), (includes all items),(no longer available; order 80785059 (located on page 9-102) for complete motor replacement)

E

1 80514132 7 BOLT2 80514133 1 END COVER3 7023310 5 SEAL RING4 7023404 1 COMMUTATOR & RING ASSY5 7023318 1 COMMUTATOR SEAL6 80514134 1 MANIFOLD7 80514035 1 ROTOR ASSY8 7023311 1 WEAR PLATE9 80514136 1 DRIVE LINK

10 80384292 1 COUPLING SHAFT11 80384294 1 INNER BEARING12 7023308 1 THRUST BEARING13 80384295 2 THRUST WASHER14 80384486 1 SHAFT SEAL15 7023321 1 BACK-UP RING16 80484038 1 HOUSING ASSY17 7023322 1 BACK-UP WASHER18 7026174 1 OUTER BEARING19 80384286 1 SEAL20 7023408 1 THRUST BEARING21 80514138 2 PORT PLUG22 80384442 2 O-RING23 80514139 2 SPRING ASSY, (includes item 24)24 2 SPRING SEAT25 80514140 2 SPRING ASSY, (includes item 26)26 2 SPRING SEAT27 80484118 2 RELIEF VALVE

80514141 1 SEAL KIT, (includes items 3, 5, 14, 15, 17, 19 & 20)

Before S/N’sXL3100III 3120000191 (4X2) & 3140000295 (4X4);XL4100III 4100000392 (6X4) & 4160000043 (6X6);XL5100III 5100000577 (6X4 & 6X6)



Travel Motor

PAC3960

11

21

1

10

20

12

22

2

13

23

3

14

24

4

15

5

16

6

17

7

18

8

19

9

2

2

After (& including) S/N’sXL3100III 3120000191 (4X2) & 3140000295 (4X4);XL4100III 4100000392 (6X4) & 4160000043 (6X6);

XL5100III 5100000577 (6X4 & 6X6)



Travel MotorItem Part Number Qty. Description Rev.

80733059 1 TRAVEL MOTOR ASSY, (eaton), (includes all items) A1 80734069 1 SHAFT2 3 O-RING3 1 SHAFT EXCLUSION SEAL4 1 SHAFT SEAL5 1 BACKUP RING6 80734074 1 BEARING HOUSING7 1 FACE SEAL8 80734076 1 WEAR PLATE9 80734077 1 DRIVE

10 80734078 1 FRONT HOUSING11 80734079 1 VALVE PLATE12 80734080 1 VALVE DRIVE13 80734081 1 VALVE14 80734082 1 BALANCING PLATE15 80734083 2 PIN16 80734084 2 SPRING17 1 INNER FACE SEAL18 1 OUTER FACE SEAL19 80734087 1 VALVE HOUSING20 80734088 1 PLUG ASSY21 80734089 4 HEX HD CAPSCREW22 80734090 1 NAME PLATE23 1 SEAL23 80734092 2 RELIEF VALVE ASSY

80734112 A/R SEAL KIT, (includes items 2 thru 5, 7, 17, 18 & 23)




Travel Motor Replacement Field Kit

PAC4140

1192021

612

USE LOCTITE #242 (14403364) ANDHAND TORQUE TO 68-78 LB-FT.

ADD LOCTITE #545 (14403364) TOTHREADS ON FITTINGS AND TORQUEJAM NUTS ON HOSE TO 27-29 LB-FT.

2REMOVE EXISTING CASE DRAINTUBE AND REPLACE WITH ITEM 2.

REPLACE ANY DAMAGED O-RINGS.

7151724

ADD LOCTITE #545 (14403364) TOTHREADS ON FITTINGS AND TORQUEJAM NUTS ON HOSE TO 27-29 LB-FT.

TO PORT B ONL.H. MOTOR

TO PORT A ONL.H. MOTOR

TO PORT A ONR.H. MOTOR

TO PORT B ONR.H. MOTOR

91625

ADD LOCTITE #545 (14404043) TOTHREADS ON FITTINGS AND TORQUE

JAM NUTS ON HOSE TO 40-42 LB-FT.(PORT A ON R.H. MOTOR)

101625


JAM NUTS ON HOSE TO 40-42 LB-FT.(PORT B ON R.H. MOTOR)

18222326

REPLACE CURRENT ADAPTERSWITH ITEMS 22 & 23.TORQUE ITEM 22 TO 70-73 LB-FT.TORQUE ITEM 23 TO 40-42 LB-FT.TOP PORT FEEDS PORT A & BOTTOMPORT FEEDS PORT B.

81625


JAM NUTS ON HOSE TO 40-42 LB-FT.(PORT B ON L.H. MOTOR)

81625


JAM NUTS ON HOSE TO 40-42 LB-FT.(PORT A ON L.H. MOTOR)


XL5100III 5100000577 (6X4 & 6X6)



Travel Motor Replacement Field KitItem Part Number Qty. Description Rev.

80785059 1 TRAVEL MOTOR REPLACEMENT FIELD KIT, (includes all items) C1 Ref TRAVEL MOTOR ASSY, (eaton), (see page 9-98 for details)2 80783056 1 CASE DRAIN TUBE6 84721175 1 HOSE ASSY7 84721545 1 HOSE ASSY8 84719640 2 HOSE ASSY9 84721118 1 HOSE ASSY

10 84721618 1 HOSE ASSY12 88591505 1 O-RING15 88662329 1 ELBOW, 90 DEGREES, (includes item 24)16 88662330 4 ELBOW, 90 DEGREES, (includes item 25)17 88662338 1 BRANCH TEE18 90207463 2 CUSHION CLAMP, 3/419 88521008 4 HEX LOCKNUT, 1/2-1320 88551013 4 LOCKWASHER, 1/221 88681443 4 HEX HD CAPSCREW, 1/2-13X2-3/4, GR522 88662312 2 STRAIGHT CONNECTOR, (includes item 26)23 88662438 2 FEMALE ADAPTER24 88591204 1 O-RING25 88591205 4 O-RING26 88591207 2 O-RING




Center Pin Installation & Assembly

PAC0341

11

23

31

1

1020

30

39

12

22

32

13

21

33

3 14

2434

4

15

41

5

16

2

36

6

17

27

37

7

18

28

38

8

19

29

29

9

3

10

31 30 29

29

31

35 2940

25

26



Center Pin Installation & AssemblyItem Part Number Qty. Description Rev.

1660291 1 CENTER PIN ASSEMBLY, (includes items 1, 3 thru 22 & 27 thru 39) E1 1660292 1 CENTER PIN, (includes items 3 thru 22) B2 88551016 2 LOCKWASHER, 3/43 2 ENVIRONMENTAL SEAL4 6 MONOBLOCK SEAL5 80334248 3 PLUG, (includes item 6)6 88591205 3 O-RING7 80334249 2 PLUG, (includes item 8)8 88591207 2 O-RING9 80514001 1 CENTER PIN BODY

10 2 O-RING11 80334241 1 THRUST RING12 80334244 1 HOUSING13 80334245 1 THRUST RING14 80334246 1 RETAINER15 80334247 2 SOCKET HD CAPSCREW, 3/8-16X1-1/816 80334250 3 PLUG, (includes item 17)17 88591204 3 O-RING18 80334597 1 TORQUE ARM19 80334253 2 SOCKET HD CAPSCREW, 5/16-18X3/420 80334252 4 HEX HD CAPSCREW, 5/16-18X3/421 80334251 1 SPOOL ADAPTER22 80514002 1 ROTARY CONTACT23 80401001 1 STABILIZER BRACKET24 80781023 1 CENTER PIN MOUNT BRACKET25 83201160 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8, (torque to 100-110 lb-ft)26 90027471 4 HARDENED WASHER, 1/227 88662438 2 SWIVEL NUT RUN TEE, (Before S/N’s


88662438 1 SWIVEL NUT RUN TEE, (After (& including) S/N’sXL3100III - 3120000219 (4x2) & 3140000302 (4x4);XL4100III - 4100000415 (6x4) & 4160000046 (6x6);XL5100III - 5100000581)

28 88662329 2 ELBOW, 90 DEGREES, (includes item 29)29 88591204 7 O-RING30 88662336 3 ELBOW, 90 DEGREES, (includes item 31)31 88591207 4 O-RING32 88662346 1 RUN TEE, (includes item 29)33 88662309 1 CONNECTOR, (includes item 31)34 80336005 1 STABILIZER MOUNT35 88662418 1 ELBOW, 45 DEGREES, (includes item 29)36 88211107 4 SOCKET HD CAPSCREW, 1/2-13X1-1/237 88551109 4 LOCKWASHER, 1/238 88662301 1 CONNECTOR, (includes item 29)39 88662486 2 ELBOW, 90 DEGREES, (includes item 29)

80424045 1 CENTER PIN SEAL KIT, (includes items 3, 4 & 10)



Power Take-Off Assembly

PAC2681

1

14

15

16

17

18

19

2

3

5

7

89

10 11

111312

21

20

30

2223

24

25

26

2728

29 41

42

34

35

37

38

1811

13 1211

7

39 40

36

46

47 48 48

49

51

50

31

32

33

45

43

44

4

6

52



Power Take-Off AssemblyItem Part Number Qty. Description Rev.

3600447 1 POWER TAKE-OFF ASSY, (includes all items) A1 80484051 4 HEX HD CAPSCREW2 80484049 1 PUMP FLANGE3 80484067 2 HEX HD CAPSCREW4 80484057 1 DUST CAP5 83683786 1 CAP6 80484055 1 BALL BEARING7 83483150 2 GASKET8 80484056 1 LOCK RING9 86883374 1 RETAINING PLATE

10 80684005 1 CAPSCREW11 86984132 4 THRUST WASHER12 86984133 2 THRUST BEARING13 83483159 2 NEEDLE BEARING SPACER14 80984218 1 NAMEPLATE15 80984217 2 DRIVE SCREW16 80484048 1 OUTPUT SHAFT PUMP17 80484050 1 OIL SEAL SHIFTER SHAFT18 86984134 42 NEEDLE ROLLER19 86883385 1 SHIFTER FORK20 80684009 1 OUTPUT GEAR21 80834008 1 PTO HOUSING22 83483164 1 IDLER SHAFT23 80684014 1 INPUT GEAR24 86984124 1 SHIFTER SHAFT25 80834009 1 INDICATOR SWITCH26 80484063 1 FITTING27 80484061 1 COPPER GASKET28 83684555 1 SHIFTER BALL29 80484062 1 PLUNGER30 83483171 1 SHIFTER SPRING31 80484053 1 COVER PLATE32 80484052 1 GASKET33 80484054 4 CAPSCREW34 86984135 1 NEEDLE BEARING SPACER35 83483149 1 BALL BEARING36 80684002 4 CAPSCREW37 80484059 1 GASKET38 80484065 1 AIR CYLINDER39 80484068 1 PLUG40 80484058 2 CAPSCREW41 83684548 1 BEARING CAP42 80484066 1 PISTON43 86881357 1 SHIFTER COVER PLATE44 80484060 1 PLUG45 86984129 1 CAPSCREW46 83684550 1 O-RING47 83484551 1 O-RING48 83483174 2 O-RING



49 80984219 1 O-RING50 80484070 1 GASKET51 80484069 1 GASKET52 83074584 1 GASKET

80484071 1 NEEDLE BEARING KIT, (includes items 13, 18 & 34)83684546 1 MOUNTING STUD KIT

Power Take-Off Assembly (Continued)Item Part Number Qty. Description Rev.



Power Take-Off Assembly (Continued)Item Part Number Qty. Description Rev.



Power Take-Off Counter Shaft

TRANSMISSION SHAFT. SEE FIG FOR DETAILS

PAC1324



Power Take-Off Counter ShaftItem Part Number Qty. Description Rev.

3600446 2 COUNTER SHAFT, PTO, (includes items 2 thru 29) B1 88212612 4 SOCKET HD CAPSCREW, 3/8-16X2-3/4, GR82 80384321 1 HOUSING3 80384322 1 SPRING4 80384323 1 CLUTCH5 80384324 4 THRUST WASHER6 80384325 1 KEY7 80384326 1 INPUT GEAR8 80384327 1 DRIVE SHAFT9 80384328 2 BEARING

10 80384329 1 PIPE PLUG11 80384505 1 PUMP FLANGE MOUNTING GASKET12 80384331 1 FLANGE13 80384332 1 OUTPUT SHAFT14 83483153 1 OIL SEAL15 83483151 1 SNAP RING16 80384333 2 BEARING17 80384334 1 BEARING18 80384335 1 BEARING19 80384336 1 SNAP RING20 80384337 1 AIR SHIFTER21 80684005 4 CAPSCREW22 80384338 1 SHIFTER GASKET23 80384460 2 FLANGED NUT24 80384459 2 STUD25 80514142 1 INDICATOR SWITCH26 80383307 1 SWITCH ADAPTER27 80383308 1 PLUNGER28 80384510 4 CAPSCREW, (to mount flange to housing)29 80784050 4 HARDENED WASHER



Oil Cooler Installation & Assembly

PAC1842

510

34

8

11

12

6

97

912

TO VALVE MODULEPORT “CF”

TO TEE IN VALVEMODULE PORT “EF”

26

24

2423

18

25

243134

152133 13

1516

2732

2815

2034

1517

22142930

19



Oil Cooler Installation & Assembly

PAC4570

35

4342

3638

41

40

37

39

44

45

45

46

44

37

36

47

49

48 42

43

35

Before S/N’sXL3100III - 3120000216 (4x2), 3140000296 (4x4);XL4100III - 4100000396 (6X4), 4160000043 (6X6);

XL5100III - 5100000578

After (& including) S/N’sXL3100III - 3120000216 (4x2), 3140000296 (4x4);XL4100III - 4100000396 (6X4), 4160000043 (6X6);

XL5100III - 5100000578



Oil Cooler Installation & AssemblyItem Part Number Qty. Description Rev.

3620061 1 OIL COOLER ASSY, (includes items 13 thru 49) K1 14404102 A/R LOCTITE, #277, (red)2 88201099 3 HEX HD CAPSCREW, 5/16-18X2-1/2, GR53 91363018 2 WHIZ-LOK SCREW, 5/16-18X14 88212258 3 SOCKET HD CAPSCREW, 5/8-11X25 88521205 2 HEX LOCKNUT, 5/16-186 80443015 1 GRAB HANDLE7 88521010 3 HEX LOCKNUT, 5/8-118 88551153 3 LOCKWASHER, 5/89 90027472 6 HARDENED WASHER, 5/8

10 88561003 2 FLAT WASHER, 5/1611 88521206 1 HEX LOCKNUT, 3/8-1612 88561004 1 FLAT WASHER, 3/813 80541013 2 WELD NUT14 88201062 2 HEX HD CAPSCREW, 7/16-14X4, GR515 80303094 26 WHIZ-LOCK SCREW, 3/8-16X3/416 0903306 1 TOP SUPPORT17 0903307 1 BOTTOM SUPPORT18 1671252 2 OIL COOLER BAFFLE19 80533036 1 OIL COOLER FAN ASSY, (includes items 35 thru 37 & 42 thru 49)20 88662308 1 STRAIGHT ADAPTER, (includes item 34)21 88662435 2 ELBOW, 90 DEGREES, (includes item 33)22 2754621 1 HOSE ASSY23 2754622 1 HOSE ASSY24 2753579 2 HOSE ASSY25 4341122 1 BODY SHEET26 71492131 8” FLEXIBLE LOOM, 1/2”27 77143015 4 WHIZ-LOCK NUT, 3/8-1628 80733130 1 OIL COOLER29 83253005 1 CLAMP SET30 83253006 2 COVER PLATE31 88662334 1 ELBOW, 90 DEGREES, (includes item 34)32 80973025 4 WHIZ-LOK SCREW, 3/8-16X133 88591206 2 O-RING34 88591210 2 O-RING35 80534056 1 FAN SHROUD36 80534058 1 FAN37 80534057 1 MOTOR MOUNT38 80371197 1 FAN HUB39 3160326S 1 MOTOR REPLACEMENT KIT, (includes items 46 thru 49); (use for first time

replacement of item 39 on machines Before S/N’sXL3100III - 3120000216 (4x2), 3140000296 (4x4),XL4100III - 4100000396 (6x4), 4160000043 (6x6),XL5100III - 5100000578)

40 80471038 1 HARDENED WASHER, 5/1641 83191028 1 HEX HD CAPSCREW, M8-1.25X2542 88561004 12 FLAT WASHER, 3/843 88201036 6 HEX HD CAPSCREW, 3/8-16X1-1/4, GR544 88521306 2 HEX LOCKNUT, 3/8-16



45 83191021 4 CAPSCREW, M10-1.50X3046 80533038 1 MOTOR47 80533035 1 FAN HUB48 80534054 1 WASHER, 5/16X3/449 88201021 1 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5

Oil Cooler Installation & AssemblyItem Part Number Qty. Description Rev.



Hydraulic Heater Pump Assembly

SUCTIONNOTCH

GEAR PUMP,(item 1)

SUCTIONNOTCH

GEAR PUMP,(item 2)

PAC0510


XL5100III 5100000577 (6X4 & 6X6)



Hydraulic Heater Pump AssemblyItem Part Number Qty. Description Rev.

80433129 1 HYDRAULIC HEATER PUMP ASSY, (parker), (includes all items),(no longer available; order 80535004 (located on page 9-120) for complete pump replacement)

A

1 80434010 1 GEAR PUMP ASSY, (includes items 9 thru 22)2 80434011 1 GEAR MOTOR ASSY, (includes items 9, 11 & 14 thru 28)3 2 LOCKNUT4 4 WASHER5 1 COUPLER6 1 ADAPTER BLOCK7 2 BOLT8 2 GASKET9 8 BOLT, (lubricate & torque to 32 lb-ft)

10 1 REAR COVER11 4 BODY O-RING12 4 LOADING O-RING13 4 LOADING O-RING BACK-UP14 2 BUSHING BLOCK15 2 SPLINED DRIVESHAFT16 2 DRIVEN GEAR17 2 GEAR HOUSING18 4 DOWEL PIN19 1 MOUNT FLANGE, (includes items 20 & 21)20 2 SHAFT SEAL21 2 SNAP RING22 8 WASHER23 1 REAR COVER24 2 LOADING O-RING25 2 LOADING O-RING26 2 BUSHING BLOCK27 1 LOADING O-RING BACK-UP28 1 CHECK VALVE

80434230 1 GEAR PUMP SEAL KIT, (includes items 11, 12, 13, 20 & 21)80434231 1 MOTOR PUMP SEAL KIT, (includes items 11, 20, 21, 24, 25 & 27)




Hydraulic Heater Pump Assembly

PAC4130


XL5100III 5100000577 (6X4 & 6X6)



Hydraulic Heater Pump AssemblyItem Part Number Qty. Description Rev.

80533022 1 HYDRAULIC HEATER PUMP ASSY, (casappa), (includes all items) C1 2 BODY2 2 REAR COVER3 2 THRUST PLATE4 2 THRUST PLATE5 2 DRIVE GEAR6 2 DRIVEN GEAR7 2 SCREW8 2 SCREW9 4 NUT

10 8 WASHER11 80534043 4 O-RING SEAL12 80534044 4 SEAL13 80534045 1 SHAFT SEAL14 80534046 1 SHAFT SEAL15 02985014 2 SEAL16 80534047 4 SEAL17 2 FLANGE18 1 SHAFT19 80534050 1 BACK-UP WASHER20 2 SUPPORT BRACKET21 10 DOWEL PIN




Hydraulic Heater Replacement Kit

PAC4110

3

1

4

67

5

2


XL5100III 5100000577 (6X4 & 6X6)



Hydraulic Heater Replacement KitItem Part Number Qty. Description Rev.

80535004 1 HYDRAULIC HEATER REPLACEMENT KIT, (includes all items) -21 80531003 1 HEATER MOUNT PLATE2 Ref HYDRAULIC HEATER PUMP ASSY, (casappa), (see page 9-116 for details)3 84719151 1 HOSE ASSY4 80533024 1 TUBE ASSY5 80533025 1 TUBE ASSY6 88501106 4 HEAVY HEX JAM NUT, 3/8-167 88551011 4 LOCKWASHER, 3/8




Steering Gear Assembly

PAC0620



Steering Gear AssemblyItem Part Number Qty. Description Rev.

77383697 1 STEERING GEAR ASSY, (includes all items) -1 77384670 1 HOUSING ASSY (includes items 7, 8, 9, 10, 11, 22 & 55)2 77384671 1 HEX HD CAPCREW, 7/16-20X1-1/43 77384672 1 FLAT WASHER, 7/16, (copper)4 77384673 1 PLUG, 9/165 77384277 1 O-RING6 77384674 1 DIRT & WATER SEAL7 77384675 2 RETAINING RING8 77384676 1 DIRT SEAL9 77384677 1 ROLLER BEARING

10 77384678 1 WASHER - SPACER11 77384679 1 OUTPUT SEAL12 77384283 1 SECTOR SHAFT ASSY, (includes items 13 & 14)13 86881522 1 ADJUSTING SCREW14 86881521 1 RETAINER15 77384282 1 OUTPUT SEAL16 83683900 1 SIDE COVER GASKET17 77384680 1 SIDE COVER ASSY, (includes items 15 & 27)18 77384278 1 HEX JAM NUT, 1/2-2019 86881514 1 VENT PLUG20 77384279 5 HEX HD CAPSCREW21 77384275 1 BLEEDER SCREW, (lubricate & torque to 27-33 lb-ft)22 77384681 1 GREASE FITTING23 77384682 2 BALL RETURN GUIDE24 77384683 1 BALL RETURN GUIDE CLIP25 77384289 2 HEX HD CAPSCREW26 77384684 32 BALL27 77384521 1 BUSHING28 77384685 1 POPPET ADJUSTER SEAT & SLEEVE29 83683875 1 SEAL RING30 83683876 1 O-RING31 77384686 1 WORM, VALVE & RACK ASSY, (includes items 23 thru 26, 28 thru 35 & 56)32 77384687 2 POPPET33 77384688 1 POPPET SPRING34 77384715 1 SPACE ROD35 77384689 1 PUSH TUBE36 77384690 2 O-RING37 77384691 1 SEAL38 77384692 1 THRUST WASHER, (thin)39 77384693 2 THRUST BEARING40 83683876 1 O-RING41 83683875 1 SEAL RING42 77384694 1 ADJUSTER LOCKNUT43 77384695 1 BEARING ADJUSTER44 77384696 1 WORM & VALVE SERVICE ASSY, (includes item 57 thru 65)45 77384716 1 THRUST WASHER, (thick)46 77384697 1 SEAL47 77384698 1 O-RING48 83683871 1 SEAL RING



49 77384699 1 O-RING50 77384700 1 VALVE HOUSING ASSY51 1 INPUT SEAL52 1 RETAINING RING53 1 DIRT & WATER SEAL54 77384285 4 VALVE HOUSING BOLT55 77384704 1 POPPET ADJUSTER SEAT & SLEEVE56 77384697 1 SEAL57 77384706 1 INPUT & WORM ASSY58 77384707 1 WORM SCREW59 77384708 1 INPUT SHAFT60 77384709 1 O-RING61 77384710 1 T-BAR PIN62 77384711 1 BALL, 7/3263 77384712 1 T-BAR64 77384713 1 T-BAR PIN65 77384714 1 O-RING

77383746 Ref POPPET ADJUSTING KIT, (XL3100III 4X4 & XL4100III, XL5100III 6X6 only)77384774 1 STEERING GEAR SEAL KIT, (includes items 5, 6, 8, 15, 16, 19, 23, 24, 29, 30,

36, 37, 40, 41, 42, 46, 47, 48, 49, 52, 53 & 55)77384799 1 INPUT SHAFT SEAL KIT, (includes items 51 thru 53)

Steering Gear Assembly (Continued)Item Part Number Qty. Description Rev.



Steering Gear Assembly (Continued)Item Part Number Qty. Description Rev.



Steering Valve Assembly

PAC1270

14

15

1614

4

6

15

14

13

14

3

5

7

109

9

9

8

11

12

12171819



Steering Valve AssemblyItem Part Number Qty. Description Rev.

1 80383427 1 STEERING VALVE ASSY, (includes items 2 thru 7) 12 1 VALVE BLOCK ASSY3 80384429 1 RELIEF CARTRIDGE w/REVERSE CHECK

80384430 1 RELIEF CARTRIDGE w/REVERSE SEAL KIT4 80384431 1 3 POSITION, 4-WAY CARTRIDGE

80384434 2 COIL, 12V80384432 1 SEAL KIT

5 80384433 1 2 POSITION, 4-WAY CARTRIDGE80384434 1 COIL, 12V80384432 1 SEAL KIT

6 80384435 1 PRIORITY FLOW CONTROL80384436 1 PRIORITY FLOW CONTROL SEAL KIT

7 80384437 1 RELIEF CARTRIDGE80384430 1 RELIEF CARTRIDGE SEAL KIT

8 88662321 1 LONG CONNECTOR, (includes item 9)9 88591204 3 O-RING

10 88662301 1 CONNECTOR, (includes item 9)11 88662064 1 ELBOW, 90 DEGREES, (includes item 9)12 91143172 1 TEST COUPLING13 88662175 1 HEX HD PLUG, (includes item 14)14 88591205 4 O-RING15 88662419 2 ELBOW, 45 DEGREES, (includes item 14)16 88662330 1 ELBOW, 90 DEGREES, (includes item 14)17 91143191 2 HEX HD CAPSCREW, 1/4-20X4-1/2, GR5, (torque to 11-14 lb-ft)18 88551009 2 LOCKWASHER, 1/419 88561002 2 FLAT WASHER, 1/4



Counterbalance Valve Assembly

PAC1311

1

2

3

4

2

6

5

2

7

89


XL5100III 5100000577 (6X4 & 6X6)



Counterbalance Valve AssemblyItem Part Number Qty. Description Rev.

80485010 1 COUNTERBALANCE VALVE ASSY, (includes all items),(no longer available; order 80785066 (located on following page) for complete valve replacement)

B

1 88662309 1 CONNECTOR, (includes item 2)2 88591209 3 O-RING3 88662327 1 LONG CONNECTOR, (includes item 4)4 88591207 1 O-RING5 88662190 1 PLUG6 88662304 2 CONNECTOR, (includes item 2)7 80383413 1 COUNTERBALANCE VALVE, (includes items 8 & 9),

(no longer available; order 80783054 (located on following page) for valve replacement)

A

8 80384427 2 VALVE CARTRIDGE9 80384428 2 SEAL KIT




Counterbalance Valve Assembly

PAC4020

1

356

46

26

78


XL5100III 5100000577 (6X4 & 6X6)



Counterbalance Valve AssemblyItem Part Number Qty. Description Rev.

80785066 1 COUNTERBALANCE VALVE ASSY, (includes all items) -1 80783054 1 COUNTERBALANCE VALVE, (includes items 7 & 8)2 88662309 1 CONNECTOR, (includes item 6)3 88662312 2 CONNECTOR, (includes item 6)4 88662327 1 LONG CONNECTOR, (includes item 6)5 88662438 2 SWIVEL NUT RUN TEE6 88591207 4 O-RING7 80384427 2 VALVE CARTRIDGE8 80384428 2 SEAL KIT




This Page Intentionally Left Blank

SECTION 9 - HYDRAULIC COMPONENTS -...

Documents

Transcript of SECTION 9 - HYDRAULIC COMPONENTS -...