SECTION 9 - HYDRAULIC COMPONENTS

HYDRAULIC COMPONENTS

Series V Highway Speed Excavators 808840129-2

Hoist Cylinder Assembly, XL3100V

PAC13080

11

1

10

12

2

13

3

14

4

15

5

16

6

17

7

8

9

1

45

2118

1920

NOTE: THE PART NUMBER OF THE CYLINDER CAN BE FOUND AT THIS END OF THE

CYLINDER TUBE WELD

PAC2631


80884012 Series V Highway Speed Excavators 9-3

Hoist Cylinder Assembly, XL3100VItem Part Number Qty. Description Rev.

80845001 2 HOIST CYLINDER ASSY,(includes all items; for complete hoist cylinder replacement order 80003785)

D

80003785 2 HOIST CYLINDER ASSY, (includes all items) ANote: Hoist Cylinder part number change was due to a supplier change

only. Service components for both cylinders are identical except where noted.

1 80423042 2 BUSHING, (cylinder 80845001 only)82104011 2 BUSHING, (cylinder 80003785 only)

2 80003453 1 THREADED PLUG, 1/83 80846001 1 CYLINDER TUBE WELDMENT, (includes item 20)4 80003637 2 INGESTION RING5 80843001 2 WEAR RING6 80723009 1 PISTON SEAL7 80845002 1 PISTON ROD ASSY8 88221386 2 HEX SOCKET SET SCREW, 3/8-16X1/2, (use loctite)9 80003754 1 STATIC SEAL

10 80841005 1 CYLINDER HEAD11 88211113 9 HEX SOCKET SET SCREW, 1/2-13X3, GR8

(loctite & torque to 100-110 lb-ft)12 80003610 1 INGESTION RING13 80003759 1 BEARING14 80003612 1 BUFFER SEAL15 80003613 1 ROD SEAL16 80003615 1 ROD WIPER17 80001476 1 ROD EYE, (torque to 1400 lb-ft)18 88671001 1 LUBE FITTING, STRAIGHT, 1/819 80003760 1 WEAR RING20 80841003 1 THREADED COLLAR21 88711280 1 HEX SOCKET PIPE PLUG, 1/8

80843002 AR PACKING KIT, (includes items 4 thru 6, 9, 12 thru 16 & 19)

NOTE: QUANTITIES SHOWN ARE FOR ONE HOIST CYLINDER ONLY.



Hoist Cylinder Assembly, XL4100V & XL4130V

PAC13080

11

1

10

12

2

13

3

14

4

15

5

16

6

17

7

8

9

1

45

2118

1920


CYLINDER TUBE WELD

PAC4470



Hoist Cylinder Assembly, XL4100V & XL4130VItem Part Number Qty. Description Rev.


A




2 80003453 2 THREADED PLUG3 80446005 1 CYLINDER TUBE WELDMENT, (includes item 20)4 80003640 2 INGESTION RING5 80003639 2 WEAR RING6 80003638 1 PISTON SEAL7 Consult Factory 1 PISTON ROD ASSY8 88221386 2 HEX SOCKET SET SCREW9 80003617 1 STATIC SEAL

10 80731007 1 CYLINDER HEAD11 88211113 9 HEX SOCKET HD CAPSCREW, 1/2-13X3, (loctite & torque to 100-108 lb-ft)12 80003672 1 INGESTION RING13 80731006 1 BEARING14 80443006 1 BUFFER SEAL15 80003671 1 ROD SEAL16 80443008 1 ROD WIPER17 80001126 1 ROD EYE18 88671001 1 LUBE FITTING, STRAIGHT, 1/819 80443005 1 WEAR RING20 80001595 1 THREADED COLLAR21 88711280 1 PIPE PLUG





Hoist Cylinder Assembly, XL5100V & XL5130V

PAC13080

11

1

10

12

2

13

3

14

4

15

5

16

6

17

7

8

9

1

45

2118

1920


CYLINDER TUBE WELD

PAC17160



Hoist Cylinder Assembly, XL5100V & XL5130VItem Part Number Qty. Description Rev.


A




2 80003453 1 THREADED PLUG3 80546003 1 CYLINDER TUBE WELDMENT, (includes item 20)4 80003643 2 INGESTION RING5 80003642 2 WEAR RING6 80003641 1 PISTON SEAL7 1 PISTON ROD ASSY, (not available for service)8 88221386 2 SET SCREW9 80003628 1 STATIC SEAL

10 80541011 1 CYLINDER HEAD11 88211113 10 HEX SOCKET HD CAPSCREW, 1/2-13X3, (loctite & torque to 100-108 lb-ft)12 80543001 1 INGESTION RING13 80543006 1 BEARING14 80543002 1 BUFFER SEAL15 80543003 1 ROD SEAL16 80543005 1 ROD WIPER17 80001126 1 ROD EYE18 88671001 1 LUBE FITTING, STRAIGHT, 1/819 80543004 1 WEAR RING20 80541010 1 THREADED COLLAR21 88711280 1 PIPE PLUG





Boom Cylinder Assembly, XL3100V

6

21

32

3337

20

30

22

23

2436

2627

28

29

1

3

4

5

72

11

1213 14

18

19

17

1610

10

8

9

1514

25

31

35

34

11

PAC13090


CYLINDER TUBE WELDPAC13111

NOTE: SEE PAGE 2-18 FOR BOOM CYLINDER MOUNTING COMPONENTS.



Boom Cylinder Assembly, XL3100VItem Part Number Qty. Description Rev.

80825018 1 BOOM CYLINDER ASSY,(includes all items; for complete boom cylinder replacement order 80003788)

B

80003788 1 BOOM CYLINDER, (includes all items) ANote: Boom Cylinder part number change was due to a supplier change

only. Service components for both cylinders are identical.1 80326020 1 TUBE ASSY, (includes items 2 & 20)2 80321145 1 HOSE TROUGH3 80321133 1 PORT BLOCK4 88211072 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4, GR85 88662304 1 CONNECTOR, (includes item 6)6 88591207 1 O-RING7 84719757 1 HOSE ASSY8 80001642 1 PROTECTOR PLATE9 88201094 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5

10 80003755 2 WIDE BEARING11 91403528 2 HOSE GUARD12 80323040 12 BALL13 80423035 1 SPRING14 80003637 2 INGESTION RING15 80003636 1 WEAR RING16 80723009 1 PISTON SEAL17 80423006 1 SPRING18 80721056 1 CUSHION BUSHING19 80821001 1 CYLINDER ROD20 80003616 1 STATIC SEAL21 80003617 1 STATIC SEAL22 80721006 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW1/2-13X2-3/4, GR8,

(loctite & torque to 100-110 lb-ft)24 80003610 1 INGESTION RING25 80003611 1 WEAR RING26 80003612 1 BUFFER SEAL27 80003613 1 ROD SEAL28 80003614 1 BACK-UP RING29 80003615 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 88241070 1 SOCKET FLAT HD CAPSCREW, 1/2-13X3/434 91083106 1 O-RING35 80721055 1 PISTON36 80003756 1 NARROW BEARING37 80721004 1 CUSHION PLUNGER

80725004 AR PACKING KIT, (includes items 10, 14 thru 16, 21, 24 thru 29 & 36)



Boom Cylinder Assembly, XL4100V & XL4130V

21

3210

20

30

22

23

2433

2627

28

29

1

3

4

56

72

1112

13 14

18

19

17

16

8

9 1514

25

31

35

34

36

36

37

37

PAC13090






Boom Cylinder Assembly, XL4100V & XL4130VItem Part Number Qty. Description Rev.


C


only. Service components for both cylinders are identical.1 80726001 1 TUBE ASSY, (includes items 2 & 20)2 80721007 1 HOSE TROUGH3 80321133 1 PORT BLOCK4 88211072 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4, GR85 88662304 1 CONNECTOR, (includes item 6)6 88591207 1 O-RING7 84719751 1 HOSE ASSY8 80001642 1 PROTECTOR PLATE9 88201094 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5

10 80721004 1 CUSHION PLUNGER11 88241070 1 SOCKET FLAT HD CAPSCREW, 1/2-13X3/412 80323040 1 BALL13 80423035 1 SPRING14 80003637 2 INGESTION RING15 80003636 1 WEAR RING16 80723009 1 PISTON SEAL17 80423006 1 SPRING18 80721056 1 CUSHION BUSHING19 80721001 1 CYLINDER ROD20 80003616 1 STATIC SEAL21 80003617 1 STATIC SEAL22 80721006 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW1/2-13X2-3/4, GR8,

(loctite & torque to 100-110 lb-ft)24 80003610 1 INGESTION RING25 80003611 1 WEAR RING26 80003612 1 BUFFER SEAL27 80003613 1 ROD SEAL28 80003614 1 BACK-UP RING29 80003615 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 80003756 1 NARROW BEARING34 91083106 1 O-RING35 80721055 1 PISTON36 91403528 2 HOSE GUARD37 80003755 2 WIDE BEARING

80725004 AR PACKING KIT, (includes items 14 thru 16, 20, 21, 24 thru 29, 33 & 37)



Boom Cylinder Assembly, XL5100V & XL5130V

PAC13090

21

32

10

20

30

22

23

2425

2627

28

29

1

3

4

56

72

3312

13 14

18

19

17

1611

8

9

15

15

14

36

31

35

34






Boom Cylinder Assembly, XL5100V & XL5130VItem Part Number Qty. Description Rev.


C


only. Service components for both cylinders are identical.1 80526004 1 TUBE ASSY2 91403528 1 HOSE GUARD3 80321133 1 PORT BLOCK4 88211072 4 SOCKET HD CAPSCREW, 1/2-13X2-3/45 88662304 1 CONNECTOR, (includes item 6)6 88591207 1 O-RING7 84721455 1 HOSE ASSY8 80001642 1 PROTECTOR PLATE9 88201094 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5

10 80721004 1 CUSHION PLUNGER11 80523018 1 NARROW BEARING12 80323040 12 BALL13 80423035 1 SPRING14 80523017 2 INGRESSION RING15 80523019 2 WEAR RING16 80523028 1 PISTON SEAL17 80423006 1 SPRING18 80521108 1 CUSHION BUSHING19 80521027 1 CYLINDER ROD20 80003628 1 SEAL21 80003616 1 SEAL22 80521018 1 CYLINDER HEAD23 88211112 9 SOCKET HD CAPSCREW, 1/2-13X2-3/4, (loctite & torque to 100-110 lb-ft)24 80523013 1 INGRESSION RING25 80523012 1 WEAR RING26 80003744 1 BUFFER SEAL27 80523014 1 SEAL28 80003747 1 BACK-UP RING29 80523015 1 ROD WIPER30 80003009 1 SPHERICAL BUSHING31 80521021 1 WASHER32 80521022 1 HEAVY HEX NUT, (torque to 1400 lb-ft)33 88241070 1 FLAT HD SOCKET SCREW, 1/2-13X3/434 91083106 1 O-RING35 80521107 1 PISTON, (torque to 1400 lb-ft)36 80523011 1 WIDE BEARING

80525008 AR PACKING KIT, (includes items 11, 14 thru 16, 20, 21, 24 thru 29 & 36)



Tool Cylinder Assembly, XL3100V

PAC13100


CYLINDER TUBE WELD

PAC15540

12

3

2

21

45

6

7

8

9

43

1112

1314

1516

17

18

19

222023

1924

1024



Tool Cylinder Assembly, XL3100VItem Part Number Qty. Description Rev.

80005204 1 TOOL CYLINDER ASSY,(includes all items; for complete tool cylinder replacement order 80003791)

C

80003791 1 TOOL CYLINDER ASSY, (includes all items) ANote: Tool Cylinder part number change was due to a supplier change


1 80006171 1 TUBE WELDMENT, (includes item 7)2 80423042 2 BUSHING, (cylinder 80005204 only)

82104011 2 BUSHING, (cylinder 80003791 only)3 80003640 2 INGRESSION RING4 80003639 2 WEAR RING5 80003638 1 PISTON SEAL6 1 PISTON7 80001595 1 THREADED COLLAR8 80003617 1 STATIC SEAL9 80001735 1 CYLINDER HEAD

10 88211113 9 HEX SOCKET SET SCREW, 1/2-13X3, GR8, (loctite & torque to 100-110 lb-ft)11 80003438 1 INGRESSION RING12 80003757 1 WEAR RING13 80003624 1 BUFFER SEAL14 80003440 1 SEAL15 80003437 1 WEAR RING16 80003644 1 ROD WIPER17 1 ROD18 88671016 1 LUBE FITTING, 30 DEGREES, 1/819 88221386 2 HEX SOCKET SET SCREW, 3/8-16X1/2, (use loctite)20 80001126 1 ROD EYE, (loctite & torque to 1600 lb-ft)21 80003453 1 THREADED PLUG22 88711280 1 PIPE PLUG23 14404102 A/R LOCTITE, #277 (red)24 14403364 A/R LOCTITE, #242 (blue)

80003758 AR PACKING KIT, (includes items 3 thru 5, 8 & 11 thru 16)80005205 1 PISTON ROD ASSY, (includes items 6 & 17)



Tool Cylinder Assembly, XL4100V, XL4130V, XL5100V & XL5130V

PAC13100


CYLINDER TUBE WELD

PAC0372

12

3

2

45

623

7

8

9

43

1112

1314

1516

17

18

19

1921

2022

1021



Tool Cylinder Assembly, XL4100V, XL4130V, XL5100V & XL5130VItem Part Number Qty. Description Rev.

80735033 1 TOOL CYLINDER ASSY,(includes all items; for complete tool cylinder replacement order 80003792)

D

80003792 1 TOOL CYLINDER ASSY, (includes all items) ANote: Tool Cylinder part number change was due to a supplier change


1 80736001 1 TUBE WELDMENT ASSY2 80423042 2 BUSHING, (cylinder 80735033 only)

82104011 2 BUSHING, (cylinder 80003792 only)3 80423010 2 INGRESSION RING4 80423009 2 WEAR RING5 80423011 1 PISTON SEAL6 1 PISTON7 80421086 1 THREADED COLLAR8 80423008 1 SEAL9 80731010 1 CYLINDER HEAD

10 88211113 10 SOCKET HD CAPSCREW, 1/2-13X3, (loctite & torque to 100-108 lb-ft)11 80003438 1 INGRESSION RING12 80003757 1 WEAR RING13 80003624 1 BUFFER SEAL14 80003440 1 SEAL15 80003437 1 WEAR RING16 80003644 1 ROD WIPER17 1 ROD18 88671016 1 LUBE FITTING, 30 DEGREES, 1/819 88221386 2 HEX SOCKET SET SCREW, (full point), 3/8-16X1/220 80001126 1 ROD EYE21 14403364 A/R LOCTITE, (242 blue)22 14404102 A/R LOCTITE, (277 red)23 14404154 A/R LOCTITE, (680 green)

80004086 AR PACKING KIT, (includes items 3 thru 5, 8 & 11 thru 16)80005208 1 PISTON ROD ASSY, (includes items 6 & 17)



Stabilizer Valve Assembly

PAC5300

7

1

56

23

4



Stabilizer Valve AssemblyItem Part Number Qty. Description Rev.

80885039 1 STABILIZER VALVE ASSY, (includes all items) A80733075 1 STABILIZER VALVE, (includes items 1 thru 4) -

1 1 VALVE BLOCK2 80384453 2 CARTRIDGE3 80734106 2 SOLENOID/COIL4 80963058 2 WEATHERPACK SHROUD, (2-wire)

80963069 4 MALE TERMINAL PIN5 88662301 4 CONNECTOR, (includes item 6)6 88591204 4 O-RING7 88662614 1 RUN TEE

80384387 1 SEAL KIT, (includes seals for items 2 & 3)



Main Hydraulic Pump - Front, XL3100V

PAC2660



Main Hydraulic Pump - Front, XL3100VItem Part Number Qty. Description Rev.

80833003 1 MAIN HYDRAULIC PUMP ASSY, (includes all items on pages 9-20 & 9-24) A1 1 HOUSING2 2 LOCKING SCREW3 2 THREADED PIN4 2 SEAL LOCK NUT5 4 SOCKET HD CAPSCREW6 4 LOCKING SCREW7 4 JOINT PIN8 1 O-RING9 80834011 1 ROTARY GROUP, L.H. ROTATION

10 2 CLAMPING PIN11 80834015 1 HYDRAULIC CONTROL, (includes items 12, 13 & 14)12 1 RETURN ROD13 1 RETURN PISTON14 1 PRESSURE SPRING15 80834014 1 HYDRAULIC CONTROL, (includes items 16 thru 19)16 1 ROD17 1 POSITIONING PISTON18 1 PRESSURE SPRING19 1 BUSHING20 80834016 1 PORT PLATE W/ACCESSORIES21 1 LOCKING SCREW22 1 COVER23 80834013 1 REGULATOR ASSY24 1 CONTROL HOUSING25 6 DOUBLE BREAK-OFF PIN26 1 SOCKET HD SCREW27 1 LOCKING SCREW28 4 SOCKET HD SCREW29 1 ORIFICE30 1 LOCKING SCREW31 1 BEARING BUSHING32 2 CYLINDER PIN33 1 ANGLE LEVER34 1 MEASURING PISTON CONTROL ELEMENT, (includes items 35 thru 38)35 1 ROLLER36 1 MEASURING PISTON37 1 PRESSURE SPRING38 1 SETTING BUSHING39 2 DOUBLE BREAK-OFF PIN40 1 LOCKING SCREW41 1 CONTROL PISTON42 1 CONTROL ELEMENT, (includes items 43 thru 48)43 80834019 1 PROPORTIONAL SOLENOID44 1 SPRING COLLAR45 1 PRESSURE SPRING46 1 SPRING BOLT47 1 CONTROL PISTON48 1 BOLT



49 1 BEARING BOLT50 1 O-RING51 1 RETAINING RING52 1 CONTROL ELEMENT53 1 CONTROL PISTON54 1 PISTON55 1 CONTROL BUSHING56 1 BUSHING57 2 SPRING BOLT58 1 PRESSURE SPRING59 1 PRESSURE SPRING60 1 O-RING61 1 LOCKING SCREW62 1 LOCKNUT SEAL63 1 THREADED PIN64 1 SPRING BOLT65 1 PRESSURE SPRING66 1 SPRING BOLT67 1 O-RING68 1 LOCKING SCREW69 1 LOCKNUT SEAL70 1 THREADED PIN

80834017 1 SEAL KIT, COMPLETE, (includes items 2, 4, 6, 8, 21 & item 37 on page 9-24) 80834010 1 SEAL KIT, REGULATOR, (includes items 27, 29, 30, 50, 60, 62, 67, 69 & items

32, 34 & 36 on page 9-24) 80834018 1 PORT PLATE SEAL KIT, (includes items

Main Hydraulic Pump - Front, XL3100V (Continued)Item Part Number Qty. Description Rev.



Main Hydraulic Pump - Front, XL3100V (Continued)Item Part Number Qty. Description Rev.



Main Hydraulic Pump - Rear, XL3100V

PAC2670



Main Hydraulic Pump - Rear, XL3100VItem Part Number Qty. Rev.

80833003 1 MAIN HYDRAULIC PUMP ASSY, (includes all items pages 9-20 & 9-24)1 1 CYLINDER WITH CONTROL PLATE2 AR SHIM, 0.7mm3 AR SHIM, 0.7mm

AR SHIM, 0.9mm AR SHIM, 1.1mm AR SHIM, 1.3mm

4 1 CUP SPRING STACK5 1 RETAINING BALL6 4 SOCKET HD CAPSCREW7 1 RETAINING SEGMENT8 1 RETAINING PLATE9 9 PISTON SLIPPER PAD

10 4 WIRE11 1 CRADLE12 4 ROLLER13 1 CRADLE BEARING ASSY14 1 BEARING LINER15 1 RETAINING RING16 1 ROLLER BEARING17 1 DRIVE SHAFT18 1 O-RING19 80834006 1 SHAFT SEAL RING20 1 COVER21 1 RETAINING RING22 1 CONTROL ELEMENT, (includes items 23 thru 26)23 1 LOCKING SCREW24 1 THROTTLE SCREW25 1 THROTTLE PIN26 1 THROTTLE SCREW27 1 ROLLER BEARING28 1 PORT PLATE, L.H. ROTATION29 5 DOUBLE BREAK-OFF PIN30 2 CYLINDER PIN31 1 CYLINDER PIN32 2 LOCKING SCREW33 1 O-RING34 80834022 3 KANTSEAL RING35 80334623 1 O-RING36 1 LOCKING SCREW37 1 O-RING38 1 COVER39 2 SOCKET HD CAPSCREW

80834007 1 SEAL KIT, DRIVE SHAFT, (includes items 18 thru 20) 80834017 1 SEAL KIT, COMPLETE, (includes item 37 & items 2, 4, 6, 8, 21 on page 9-20) 80834010 1 SEAL KIT, REGULATOR, (includes items 32, 34 & 36 & items 27, 29, 30, 50, 60,

62, 67, 69 on page 9-20)



Main Hydraulic Pump - Front, XL4100V, XL4130V, XL5100V & XL5130V

PAC0400



Main Hydraulic Pump - Front, XL4100V, XL4130V, XL5100V & XL5130VItem Part Number Qty. Description Rev.

80733064 1 MAIN HYDRAULIC PUMP ASSY, (includes all items on pages 9-26 & 9-28) 11 1 RETAINING RING2 1 COVER3 80434089 1 SHAFT SEAL4 80434090 1 O-RING5 80434091 1 DRIVE SHAFT6 1 ROLLER BEARING7 1 RETAINING RING8 1 HOUSING9 1 LOCKING SCREW

10 1 SEAL LOCKNUT11 1 THREADED PIN12 1 LOCKING SCREW13 1 JOINT PIN14 1 SOCKET HD SCREW15 1 O-RING16 1 CLAMPING PIN17 80734098 1 ROTARY GROUP18 80734100 1 HYDRAULIC CONTROL ROD, (129.6mm)19 1 STROKING PISTON20 1 PRESSURE SPRING21 1 BUSHING22 1 STROKING PISTON23 80734101 1 HYDRAULIC CONTROL ROD, (119.3mm)24 1 SPRING25 Ref PORT PLATE W/ACCESSORIES, (see page 9-28 for details)26 2 RETAINING RING27 80734102 1 IMPELLER28 Ref CONTROL ASSY, (see page 9-28 for details)29 1 SHUTTLE VALVE30 80734104 1 COVER W/ACCESSORIES31 1 SOCKET HD SCREW32 1 O-RING

80734103 SEAL KIT, COMPLETE



Main Hydraulic Pump - Rear, XL4100V, XL4130V, XL5100V & XL5130V

PAC0410



Main Hydraulic Pump - Rear, XL4100V, XL4130V, XL5100V & XL5130VItem Part Number Qty. Description Rev.

80733064 1 MAIN HYDRAULIC PUMP ASSY, (includes all items on pages 9-26 & 9-28) 80734098 1 PORT BLOCK ASSY, (includes items 1 thru 14) 80834013 1 REGULATOR ASSY, (includes items 15 & 17 thru 56)

1 1 THROTTLE SCREW2 1 THROTTLE SCREW3 1 THROTTLE PIN4 1 LOCKING SCREW5 2 DOWEL PIN6 5 PIN7 80334623 1 O-RING8 80834022 3 KANTSEAL RING9 1 LOCKING SCREW

10 1 ORIFICE11 1 LOCKING SCREW12 1 HOUSING13 1 DOWEL PIN14 1 ROLLER BEARING15 1 ANGLE LEVER16 1 THREADED PIN17 1 SOCKET HEAD SCREW18 2 LOCKING SCREW19 1 SOCKET HEAD SCREW20 1 ORIFICE21 1 BEARING BOLT22 1 O-RING23 1 RETAINING RING24 1 CYLINDER PIN25 1 BUSHING26 1 PIN27 1 HOUSING28 1 ROLLER29 1 PISTON30 1 SPRING31 1 BUSHING32 80834019 1 PROPORTIONAL SOLENOID33 1 SPRING COLLAR34 1 PRESSURE SPRING35 1 BOLT36 1 CONTROL PISTON37 1 BOLT38 1 BOLT39 1 PRESSURE SPRING40 1 BOLT41 1 O-RING42 1 LOCKING SCREW43 1 LOCKNUT44 1 THREADED PIN45 1 LOCKING SCREW46 1 CONTROL PISTON



47 1 CONTROL PISTON48 1 PISTON49 1 CONTROL BUSHING50 1 BUSHING51 1 SPRING BOLT52 1 PRESSURE SPRING53 1 PRESSURE SPRING54 1 O-RING55 1 LOCKING SCREW56 1 LOCKNUT

80834010 1 SEAL KIT, COMPLETE

Main Hydraulic Pump - Rear, XL4100V, XL4130V, XL5100V & XL5130V (Continued)Item Part Number Qty. Description Rev.



Main Hydraulic Pump - Rear, XL4100V, XL4130V, XL5100V & XL5130V (Continued)Item Part Number Qty. Description Rev.



Main Hydraulic Control Valve Assembly

PAC5321

2325

2325

2325

17

1316

1523

1310

13

9

67

2425

2125

21258

2125

21252

212523

25

2125

1

4

14

2125

3

5

913

2325

122027

122027

112822

25

1825

LEFT VIEW

2325

2325

2325

1926

NOTE: PILOT TUBES SHOWN IN ILLUSTRATION MAYDIFFER, IN SHAPE, FROM YOUR MACHINE. THOUGH FOR-MATION OF TUBES MAY DIFFER, CONNECTING LOCATIONSREMAIN THE SAME.



Main Hydraulic Control Valve AssemblyItem Part Number Qty. Description Rev.

1 Ref MAIN HYDRAULIC CONTROL VALVE, (see page 9-34 for details)2 3460516 1 PILOT TUBE ASSY3 3460517 1 PILOT TUBE ASSY4 3460518 1 PILOT TUBE ASSY5 3460519 1 PILOT TUBE ASSY6 3460520 1 PILOT TUBE ASSY7 3460521 1 PILOT TUBE ASSY8 3460522 1 PILOT TUBE ASSY9 3460541 2 PILOT TUBE ASSY

10 80733104 1 TUBE ASSY11 77133089 1 MINI-CHECK COUPLING, (includes item 28)12 84714005 2 CAP13 80233259 4 SWIVEL NUT RUN TEE14 80333184 1 CHECK VALVE15 80763128 1 PILOT TUBE ASSY16 80333227 1 TUBE ASSY17 80333248 1 SHUTTLE VALVE18 88662301 1 CONNECTOR, (includes item 25)19 88662311 1 CONNECTOR, (includes item 26)20 88662309 2 CONNECTOR, (includes item 27)21 88662338 7 BRANCH TEE, (includes item 25)22 88662440 1 CONNECTOR, (includes item 25)23 88662471 9 CONNECTOR, (includes item 25)24 88662489 1 ELBOW, 90 DEGREES, (includes item 25)25 88591204 20 O-RING26 88591206 1 O-RING27 88591207 2 O-RING28 83763056 1 VITON O-RING, (lubricate lightly)



Main Hydraulic Control Valve

PAC6390



Main Hydraulic Control ValveItem Part Number Qty. Description Rev.

80733065 1 MAIN HYDRAULIC CONTROL VALVE, (includes all items on pages 9-34, 9-36 & 9-38)

-

1 80514190 3 SOCKET HD CAPSCREW2 80514144 1 PLATE3 1 O-RING4 3 O-RING5 80514118 10 POPPET6 80334164 10 COMPRESSION SPRING7 80514120 10 LOCKING SCREW8 80514183 11 RELIEF VALVE

80514176 A/R RELIEF VALVE SEAL KIT9 80734017 2 POPPET

10 80734018 2 SHIM11 80734019 1 COMPRESSION SPRING12 80734020 2 LOCKING SCREW13 80514126 1 RELIEF VALVE

80514177 A/R RELIEF VALVE SEAL KIT14 80734027 4 LOCKING SCREW15 80734028 1 JET16 80334175 1 LOAD SENSE ORIFICE SHUTTLE17 80734030 1 ASSEMBLY KIT18 5 SPOOL, (not available for service)19 80514116 5 COMPRESSION SPRING20 80514115 5 LOCKING SCREW21 80734032 4 SOCKET HD CAPSCREW22 80334607 1 ANTI-DRIFT VALVE, (includes item 39)23 80514091 1 FLANGE24 4 O-RING25 1 O-RING26 80514105 1 PLATE27 80734034 4 SOCKET HD CAPSCREW28 80514184 1 REDUCING VALVE

80514178 A/R REDUCING VALVE SEAL KIT29 80734021 1 COMPRESSION SPRING30 1 HOUSING, (not available for service)31 1 O-RING32 3 O-RING33 Ref SWING VALVE SECTION ASSY, (see page 9-38 for details)34 80514095 4 SOCKET HD CAPSCREW35 80334538 1 O-RING36 84712737 2 FLANGE HALF37 1 THRUST RING38 80334546 1 O-RING39 80514126 1 PRESSURE RELEASE VALVE

80734001 1 SEAL KIT, (includes items 3 & 4)80734036 1 SEAL KIT, (includes items 24 & 25 and designated items on page 9-36)80734013 1 SEAL KIT, (includes items 31 & 32 and designated items on page 9-38)80334435 1 SEAL KIT, (includes items 35 thru 38)



Main Hydraulic Control Valve - End Caps

PAC6400



Main Hydraulic Control Valve - End CapsItem Part Number Qty. Description Rev.

1 80734037 10 SOCKET HD CAPSCREW2 80734038 2 COVER3 10 RING4 80734039 10 COMPRESSION SPRING5 8 SPRING RETAINER6 10 O-RING7 16 O-RING8 1 HOUSING, (not available for service)9 80734041 7 SOCKET HD CAPSCREW

10 2 SPRING RETAINER11 5 SPOOL, (not available for service)12 80734043 2 COVER13 10 RING14 80733082 10 RELIEF VALVE

80734036 1 SEAL KIT, (includes items 3, 6, 7, 13 & designated items on page 9-34)80734093 1 SPRING RETAINER KIT, (incudes items 5 & 10)



Main Hydraulic Control Valve - Valve Section, Swing

PAC6410



Main Hydraulic Control Valve - Valve Section, SwingItem Part Number Qty. Description Rev.

80734171 1 VALVE SECTION, SWING, (includes all items)1 80734037 4 SOCKET HD CAPSCREW2 80734046 2 COVER ASSY, (includes items 1 & 6)3 80733082 2 PROPORTIONAL SOLENOID VALVE4 80514121 2 COMPRESSION SPRING5 80514096 2 SPRING RETAINER6 80734182 2 O-RING7 80514100 1 LOCKING SCREW8 80734050 1 COMPRESSION SPRING9 1 SPOOL, (not available for service)

10 80734048 4 LOCKING SCREW11 80734052 1 ORIFICE12 80734049 1 ORIFICE13 80334433 1 PRESSURE RELIEF VALVE

80514179 A/R PRESSURE RELIEF VALVE SEAL KIT14 1 SPOOL, (not available for service)15 80734056 1 CHECK VALVE16 80514094 1 POPPET17 80514093 1 COMPRESSION SPRING18 80734053 1 LOCKING SCREW

80734013 1 SEAL KIT, (includes item 6 and designated items on page 9-34)



Main Hydraulic Control Valve - Valve Section, Auxiliary

PAC6420



Main Hydraulic Control Valve - Valve Section, AuxiliaryItem Part Number Qty. Description Rev.

80734172 1 VALVE SECTION, AUXILIARY, (w/motor spool), (includes all items)80434312 2 MOTOR SPOOL, (not illustrated; used on 80734172 valve section only)

Consult Factory 1 VALVE SECTION, AUXILIARY, (w/cylinder spool), (includes all items), (at the time of publication of this manual, this component is not available as a complete assembly from the manufacturer.)

80434309 2 CYLINDER SPOOL, (not illustrated; used on cylinder spool valve section only)1 1 O-RING2 3 O-RING3 1 HOUSING, (not available for service)4 80734011 2 SPRING RETAINER5 80734010 2 COMPRESSION SPRING6 80734009 2 COVER W/O-RING7 80733083 2 CARTRIDGE8 80734012 2 RELIEF VALVE

80734001 1 SEAL KIT, (includes items 1 & 2)



Pilot Manifold Valve Tray Hydraulic Components

PAC5340

1

23

234

23

PORT “IN”PORT “EF”

PORT “T2”

PORT “T”23

5

6

7

8

1011 11

12

11121411

15

16

23

1011

1112

23

23 11

12

1718

PORT “G2”

PORTS “G1” & “LS1”920

1319

920

920



Pilot Manifold Valve Tray Hydraulic ComponentsItem Part Number Qty. Description Rev.

1 3576432 1 VALVE MOUNTING PLATE2 88662302 8 CONNECTOR, (includes item 3)3 88591205 8 O-RING4 88662355 1 SWIVEL NUT BRANCH TEE5 80533004 1 TUBE ASSY6 88211033 8 HEX SOCKET HD CAPSCREW, #10-24X1-1/4, GR87 1 UPPER CONTROLLER, (see page 10-2 for details)8 1 UPPER EXPANSION CONTROLLER, (see page 10-2 for details)9 91053020 4 MINI-CHECK COUPLING, (includes item 20)

10 88662192 1 HEX PLUG, (includes item 11)11 88591204 7 O-RING12 88662301 4 CONNECTOR, (includes item 11)13 88591202 1 O-RING14 88662446 1 SWIVEL NUT RUN TEE15 88662471 1 CONNECTOR, (includes item 11)16 Ref PILOT OIL SUPPLY MANIFOLD ASSY, (see page 9-44 for details)17 88201002 8 HEX HD CAPSCREW, 1/4-20X5/8, GR518 Ref UPPER CONTROL HVAC MANIFOLD ASSY, (see page 9-46 for details)19 88662190 1 HEX PLUG, (includes item 13)20 91054002 4 O-RING

80414109 A/R UPPER CONTROLLER (BODAS) DIAGNOSTIC SOFTWARE80364206 A/R UPPER CONTROLLER (BODAS) DIAGNOSTIC SOFTWARE CONNECTOR

CABLE



Pilot Oil Supply Manifold Assembly

PAC6191

5

6

4

3

9

10

13

8

7

2

1

12

8

10

11

105109

109

108

108

110

111

110

107

106

104

112

103

102

101

ATTENTION!Prior to ordering service parts, determine if your pilot manifoldassembly is installed with square coils (item 8) or round coils(item 108). The coils, coil nuts and cartridge valves are NOTinterchangeable between the two styles!

If availability of components are limited, both stylecoils/cartridge valves can be used on the same manifold,but MUST be ordered with their associated coil/cartridgevalve. (For example, if item 8 is unavailable, order items107 (or 111 depending on valve being replaced) & 108for replacement).



Pilot Oil Supply Manifold AssemblyItem Part Number Qty. Description Rev.

80733068 1 PILOT OIL SUPPLY MANIFOLD ASSY, (includes all items) -SQUARE COILS:

1 80534005 1 COOLANT FAN FLOW CONTROL VALVE80534030 A/R COOLANT FAN FLOW CONTROL VALVE SEAL KIT

2 80434138 1 PILOT PRESSURE REDUCING VALVE80434139 A/R PILOT PRESSURE REDUCING VALVE SEAL KIT

3 80734113 1 DIRECTIONAL CONTROL VALVE ASSY, (includes items 4, 5, 6 & 13)80734114 A/R DIRECTIONAL CONTROL VALVE SEAL KIT

4 80734115 1 COIL, 24V5 80734116 1 COIL NUT6 80734117 1 COIL SEAL7 80534001 2 CARTRIDGE VALVE (pilot/swing brake),

(used with square coil; includes coil nut)80534028 A/R CARTRIDGE VALVE SEAL KIT

8 80734118 3 COIL, 24V, (square)9 80734119 2 COIL NUT, (used with square coil; includes coil seal)

10 88591506 3 COIL SEAL11 80534003 1 CARTRIDGE VALVE (dump valve),

(used with square coil; includes coil nut)80534029 A/R CARTRIDGE VALVE SEAL KIT

12 80734121 1 COIL NUT, (used with square coil; includes coil seal)13 1 VALVE POLE, (not available for service; order item 3 for replacement)

ROUND COILS:101 80534005 1 COOLANT FAN FLOW CONTROL VALVE

80534030 A/R COOLANT FAN FLOW CONTROL VALVE SEAL KIT102 80434138 1 PILOT PRESSURE REDUCING VALVE

80434139 A/R PILOT PRESSURE REDUCING VALVE SEAL KIT103 80734113 1 DIRECTIONAL CONTROL VALVE ASSY, (includes items 104, 105, 106 & 112)

80734114 A/R DIRECTIONAL CONTROL VALVE SEAL KIT104 80734115 1 COIL, 24V105 80734116 1 COIL NUT106 80734117 1 COIL SEAL107 82144004 2 CARTRIDGE VALVE (pilot/swing brake),

(used with round coil; includes coil nut)82144010 A/R CARTRIDGE VALVE SEAL KIT

108 82144012 3 COIL, 24V, (round)109 82144011 3 COIL NUT, (used with round coil; includes coil seal)110 88591506 3 COIL SEAL111 82144013 1 CARTRIDGE VALVE (dump valve),

(used with round coil; includes coil nut)82144014 A/R CARTRIDGE VALVE SEAL KIT

112 1 VALVE POLE, (not available for service; order item 103 for replacement)



Upper Control HVAC Manifold Assembly

PAC15780

3

3

4

3

6

6

7

4

3

6

52

81

1110

10

12

12

9



Upper Control HVAC Manifold AssemblyItem Part Number Qty. Description Rev.

80733128 1 UPPER CONTROL HVAC VALVE ASSY, (includes all items) A1 80534059 1 PILOT OPERATED RELIEF VALVE

80734123 A/R PILOT OPERATED RELIEF VALVE SEAL KIT2 80534008 1 DIRECTIONAL CONTROL VALVE, (includes coil nut & seals)

80534027 A/R DIRECTIONAL CONTROL VALVE SEAL KIT3 80734126 A/R COIL NUT & SEALS4 80734125 2 COIL, 24V5 80534006 1 FLOW CONTROL VALVE, (includes coil nut & seals)

80734127 A/R FLOW CONTROL VALVE SEAL KIT6 80734130 A/R COIL NUT & SEALS7 80734129 1 COIL, 24V8 80534010 1 COMPENSATOR VALVE

80734123 A/R COMPENSATOR VALVE SEAL KIT9 80534011 1 CHECK VALVE

80734131 A/R CHECK VALVE SEAL KIT10 80734175 2 LOCKING DEVICE11 80734176 1 LOCKING DEVICE12 80734177 2 LOCKING DEVICE



Hydraulic Reservoir Installation & Assembly

PAC5582

442

7

113940

2129

2331

224

227

36

1718

2030

1929

210

28

81518

214

212

19

162526373841

25

213

34

3536

32

33

EXPLODED VIEW OF ITEM 8

2230



Hydraulic Reservoir Installation & AssemblyItem Part Number Qty. Description Rev.

1 14403364 A/R LOCTITE, #242 BLUE2 14404082 A/R LOCTITE, #565 WHITE3 14404657 A/R PERMABOND, HH1904 80373052 1 FLUID LEVEL SIGHT GAUGE5 80383218 1 BRASS BUSHING, 1/2-14X1/4-186 80781226 1 COVER PLATE7 80513002 1 RESERVOIR FILL DECAL8 80533019 1 IN-LINE PILOT FILTER, (includes items 32 thru 36)9 80733070 1 RETURN FILTER, (includes items 37, 38 & 41)

10 80763097 1 HYDRAULIC LEVEL SENSOR, 24V11 80786027 1 HYDRAULIC RESERVOIR WELDMENT12 80933068 1 RESERVOIR BREATHER13 80973044 1 DRAIN VALVE14 80993168 1 RUN TEE, 1/215 88201033 4 HEX HD CAPSCREW, 3/8-16X3/4, GR516 88201035 4 HEX HD CAPSCREW, 3/8-16X1, GR517 88201036 16 HEX HD CAPSCREW, 3/8-16X1-1/4, GR518 88551011 20 LOCKWASHER, 3/819 88662330 1 ELBOW, 90 DEGREES, (includes item 29)20 88662332 1 ELBOW, 90 DEGREES, (includes item 30)21 88662432 1 ELBOW, 90 DEGREES, (includes item 29)22 88662436 2 ELBOW, 90 DEGREES, (includes item 30)23 88662478 1 CONNECTOR, (includes item 31)24 88662610 1 REDUCING BUSHING25 80734134 1 PRESSURE SWITCH26 90027470 4 HARDENED WASHER, 3/827 VA31010048 1 PIPE PLUG, 1”28 88831028 1 CAP PLUG, #329 88591205 2 O-RING30 88591207 3 O-RING31 88591210 1 O-RING32 1 O-RING33 80534024 1 FILTER ELEMENT34 80534025 1 POP-UP INDICATOR35 1 O-RING36 1 BACK-UP RING37 80733073 1 FILTER ELEMENT38 80734097 1 O-RING, (located under filter cover)39 88681455 6 HEX HD CAPSCREW, 5/8-11X1-1/2, GR540 80993217 6 HARDENED WASHER, 5/841 80734135 1 TANK GASKET, (located between filter head and reservoir surface)42 80374182 1 SIGHT GUAGE SEAL KIT

80534066 A/R PILOT FILTER SEAL KIT, (includes items 32, 35 & 36)



Swing Transmission Assembly

PAE7110

��

��

��

��

�

��

��

��

�



Swing Transmission AssemblyItem Part Number Qty. Description Rev.

80735048S Ref SWING TRANSMISSION ASSY, (includes all items) -A1 80533027 A/R GEAR OIL, 80W902 77133089 2 MINI-CHECK COUPLING, (includes item 18)3 80233254 2 ADAPTER4 80243021 1 O-RING5 80433144 2 ADAPTER6 80433152 1 ELBOW, (includes o-ring)7 Ref SWING MOTOR ASSEMBLY, (see page 9-52 for details)8 80533020 1 DIPSTICK & TUBE ASSY9 Ref SWING DRIVE ASSEMBLY, (see page 9-54 for details)

10 88201070 4 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 68-78 lb-ft)11 88551013 4 LOCKWASHER, 1/212 88661112 1 MALE ELBOW, 90 DEGREES, 3/8X1/2 TUBE13 88661364 2 HEX CAP, 3/814 88662005 1 ADAPTER, (includes item 19)15 88662239 1 SWIVEL NUT RUN TEE16 88662300 1 STRAIGHT ADAPTER, (includes item 20)17 88662330 1 CONNECTOR, (includes item 21)18 83763056 2 VITON O-RING, (lubricate lightly)19 88591204 1 O-RING20 88591202 1 O-RING21 88591205 1 O-RING



Swing Motor Assembly

PAD1490



Swing Motor AssemblyItem Part Number Qty. Description Rev.

80443019 1 SWING MOTOR ASSY, (includes all items) B1 80444011 1 ROTARY GROUP2 80444017 1 SHAFT SEAL3 80444018 1 O-RING4 80444015 1 RETAINING RING5 80444030 2 RELIEF VALVE6 80444007 1 O-RING

80444032 1 SEAL KIT, (includes items 2, 3 & 6)80444033 1 RELIEF VALVE SEAL KIT, (includes all seals required for installation of one

relief valve)



Swing Drive Assembly

PAC13901



Swing Drive AssemblyItem Part Number Qty. Description Rev.

80733117S 1 SWING DRIVE ASSY, (includes all items on this page & item 10 on page 9-50) -1 80734162 1 MOTOR MOUNTING BOLT2 77344019 24 BOLT, (torque to 43-47 lb-ft)3 Ref SWING BRAKE ASSY, (see page 9-56 for details)4 80404011 2 MAGNETIC PLUG5 80404012 2 PIPE PLUG, (includes o-ring)6 80734146 1 INPUT COVER7 80734145 1 INPUT GEAR8 7000224 2 O-RING9 90202542 2 THRUST WASHER, (thick)

10 90202543 2 THRUST BEARING11 77144019 2 THRUST WASHER, (thin)12 77144021 1 INPUT CARRIER ASSY13 77144028 1 THRUST WASHER14 77344015 1 SECOND STAGE SUN GEAR15 77144020 1 THRUST BEARING CARRIER16 77344017 1 RING GEAR17 80734163 1 OUTPUT CARRIER ASSY18 77344012 1 RETAINING RING19 77344011 1 LOCKNUT20 77344010 1 LOCKWASHER21 77344009 1 TANGED WASHER22 77144004 1 BEARING CONE23 77144005 1 BEARING CUP24 77344055 3 DOWEL PIN25 77144008 3 MAGNETIC PLUG26 80404004 1 HOUSING27 80404013 2 PIPE PLUG28 77344007 1 BEARING CUP29 77344006 1 BEARING CONE30 77344004 1 OIL SEAL31 80244012 1 OUTPUT SHAFT



Swing Brake Assembly

PAC13910



Swing Brake AssemblyItem Part Number Qty. Description Rev.

80734147 1 SWING BRAKE ASSY, (includes all items)1 80734155 4 BOLT, (torque to 95-105 lb-ft)2 80734148 1 BRAKE COVER, (includes items 11 & 12)3 2 O-RING4 80734151 10 SPRING5 1 BACK-UP O-RING6 80734154 1 BRAKE PISTON7 1 O-RING8 1 BACK-UP O-RING9 80734153 6 ROTOR BRAKE

10 80734152 7 STATOR BRAKE11 80734149 1 ADAPTER12 80734150 1 THRUST WASHER

80734160 A/R SWING BRAKE SEAL KIT, (includes items 3, 5, 7 & 8)



Tilt Transmission Assembly

913

1215

48

10

57

161920

12

PRESSURE/BLEED PORT

911

1518

17

314

6

PAE4660

101

102

103

PAC0462

Notice: Previous revisions of this manual incorrectly stated that an o-ring was locatedwhere item 4 Tilt Motor mounts to item 6 Tilt Drive. There is no o-ring at this location,only an application of Red Loctite, #518 (Gradall part number 14405342).



Tilt Transmission AssemblyItem Part Number Qty. Description Rev.

80425007S 1 TILT TRANSMISSION ASSY, (includes items 1 thru 20) H1 88712301 1 ADAPTER2 80423055 1 RELIEF FITTING3 88591202 1 O-RING4 Ref TILT MOTOR ASSY, (see page 9-62 for details)5 80423049 1 TILT SEQUENCE VALVE, (includes items 19 & 20)6 Ref TILT DRIVE & BRAKE ASSY, (see pages 9-60 & 9-64 for details)7 83201177 4 HEX HD CAPSCREW, 5/16-18X2-1/2, GR88 88551109 2 LOCKWASHER, 1/29 88591204 2 O-RING

10 88211106 2 SOCKET HD CAPSCREW, 1/2-13X1-1/2, (torque to 68-78 lb-ft)11 88662301 1 CONNECTOR, (includes item 9)12 88662302 1 CONNECTOR, (includes item 15)13 88662440 1 CONNECTOR, (includes item 9)14 88662444 1 CONNECTOR, (includes item 3)15 88591205 2 O-RING16 90027469 4 HARDENED WASHER, 5/1617 80423063 1 TUBE ASSY18 88662330 1 ELBOW, 90 DEGREES, (includes item 15)19 80234048 1 SHUTTLE VALVE20 80424044 1 SEQUENCE VALVE

101 80423012 1 TILT PINION GUARD102 88561109 3 FLAT WASHER, 3/8103 88201037 3 HEX HD CAPSCREW, 3/8-16X1, GR5



Tilt Drive Assembly

PAC0473

12

34

534

7 8 910

11

1213

1415 16

(VIEW OF ID PLATE)The Gradall part number is listed

as the ‘MOD. NO.’

21 23 15 2526 31

2728

3017 1819 19

2022 24

2933

326

FAIRFIELD MFG. CO. INC.TORQUE HUB

LAFAYETTE, IND. 47903

MOD. NO.SER. NO.



Tilt Drive AssemblyItem Part Number Qty. Description Rev.

80423003 1 TILT DRIVE ASSY,(includes all items; for complete tilt drive replacement order 80423062S)

B

80423062S 1 TILT DRIVE ASSY, (includes all items & items 1, 2 & 17 on page 9-58) ANote: Tilt Drive part number change was due to vendor supply change

only. Service components for both tilt drives are identical.1 80324013 1 OUTPUT SHAFT2 80324014 1 LIP SEAL3 80324015 1 BEARING CONE4 80324016 1 BEARING CUP5 1 HOUSING, (not available for service)6 80424046 2 MAGNETIC PIPE PLUG7 80324018 1 TANGED WASHER8 80324019 1 TANGED LOCKWASHER9 80324020 1 BEARING NUT

10 90202500 1 BEARING CUP11 90202501 1 BEARING CONE12 80324021 1 INTERNAL GEAR13 80324022 1 RETAINING RING14 80324023 1 INTERNAL COUPLING15 80324024 2 THRUST WASHER16 80424002 1 CARRIER, (includes items 17 thru 22)17 80324026 3 ROLL PIN18 80324027 3 PLANETARY SHAFT19 80324028 96 NEEDLE BEARING20 80324029 1 THRUST SPACER21 80324030 6 TANGED THRUST WASHER22 80324031 3 CLUSTER GEAR23 80324032 1 SUN GEAR24 80324033 1 THRUST WASHER25 80324034 1 O-RING26 80324035 1 RING GEAR27 80424006 1 INPUT COVER28 7017080 4 DOWEL29 7017067 12 HEX SHOULDER BOLT30 Ref TILT BRAKE ASSY, (see page 9-64 for details)31 80424032 1 O-RING32 80424008 2 HEX HD CAPSCREW33 7024705 1 O-RING34 7007679 2 MAGNETIC PIPE PLUG



Tilt Motor Assembly

PAC3240



Tilt Motor AssemblyItem Part Number Qty. Description Rev.

83303094 1 TILT MOTOR ASSY, (includes all items) A1 7024454 6 BOLT2 7024459 1 END COVER3 80324041 5 SEAL RING4 80234287 1 COMMUTATOR & RING ASSY5 80324043 1 COMMUTATOR SEAL6 80324044 1 MANIFOLD7 80234292 1 ROTOR ASSEMBLY8 80234291 1 WEAR PLATE9 83304150 1 DRIVE LINK

10 80324048 1 COUPLING SHAFT11 80424040 1 BRONZE BUSHING12 7004044 1 THRUST BEARING13 7004043 1 THRUST WASHER14 80324052 1 SHAFT SEAL15 80324053 1 BACK-UP RING16 80424041 1 HOUSING ASSY, (includes item 17)17 80324055 2 O-RING18 80424042 1 BEARING19 80324057 1 SEAL20 80424043 1 BACK-UP WASHER

80324058 AR SEAL KIT, (includes items 3, 5, 14, 15, 19 & 20)



Tilt Brake Assembly

PAC0492

9

87

6

5

4

1

2 16 20

10 1112

13

1314

14

19 15 17

18

3



Tilt Brake AssemblyItem Part Number Qty. Description Rev.

80424003 1 TILT BRAKE,(includes all items; for complete tilt brake replacement order 80424047S)

80424047S 1 TILT BRAKE, (includes all items & item 17 on page 9-58)Note: Tilt Brake part number change was due to vendor supply change

only. Service components for both tilt brakes are identical.1 1 CYLINDER2 80424007 1 BRAKE SCREW BLEEDER3 2 DOWEL4 1 CORK GASKET5 1 PISTON6 1 O-RING7 1 BACK-UP RING8 1 O-RING9 1 BACK-UP RING

10 1 SHAFT11 80424021 10 SPRING KIT, (includes all 10 springs)12 1 PRESSURE PLATE13 2 INNER PLATE14 2 OUTER PLATE15 1 RETAINING RING16 6 SAFETY WASHER17 1 HOUSING18 1 BEARING19 1 RETAINING RING20 6 SOCKET HD CAPSCREW

80424009 AR FRICTION DISC KIT, (includes items 4, 12, 13 & 14)80424010 AR SEAL KIT, (includes items 4, 6, 7, 8 & 9)80424011 AR BEARING KIT, (includes items 4, 15, 18 & 19)

Note: Items with no part numbers are not available for service. If desired

component is not available in the listed kits, the entire tilt brake 80424047S must be purchased for service.



Travel Motor

INFORMATION FOR THIS PAGE WASUNAVAILABLE AT THE TIME OF PUBLICATION.



Travel MotorItem Part Number Qty. Description Rev.

80733062 1 TRAVEL MOTOR ASSY -

80734136 A/R SEAL KIT80734139 A/R ROTARY GROUP SEAL KIT



Center Pin Installation & Assembly

PAC6131

3

4

3

5 6

78

910

11

1213 10 14 15

1617

1819

20

222134

28

2

2826

27

3029

31PORT“P3”

3233PORT

“P3”32

28

27

26

30

29 PORT“S1”

32

28

27

31 PORT“P4”

PORT“S2”

23

25 24

36

37

35

1

39

40

38

32

31 PORT“P4”

PORT“PT”

PORT“PT”

PORT“SI”

PORT“S2”



Center Pin Installation & AssemblyItem Part Number Qty. Description Rev.

80785091 Ref CENTER PIN ASSEMBLY, (includes items 2 thru 34) B1 80781023 1 CENTER PIN MOUNT BRACKET2 1660292 1 CENTER PIN, (includes items 3 thru 22) B3 2 ENVIRONMENTAL SEAL4 6 MONOBLOCK SEAL5 80334248 3 PLUG, (includes item 6)6 88591205 3 O-RING7 80334249 2 PLUG, (includes item 8)8 88591207 2 O-RING9 80514001 1 CENTER PIN BODY

10 2 O-RING11 80334241 1 THRUST RING12 80334244 1 HOUSING13 80334245 1 THRUST RING14 80334246 1 RETAINER15 80334247 2 SOCKET HD CAPSCREW, 3/8-16X1-1/816 80334250 3 PLUG, (includes item 17)17 88591204 3 O-RING18 80334597 1 TORQUE ARM19 80334253 2 SOCKET HD CAPSCREW, 5/16-18X3/420 80334252 4 HEX HD CAPSCREW, 5/16-18X3/421 80334251 1 SPOOL ADAPTER22 80514002 1 ROTARY CONTACT23 80336005 1 STABILIZER WELDMENT24 88211107 4 SOCKET HD CAPSCREW, 1/2-13X1-1/2, GR825 88551109 4 LOCKWASHER, 1/226 88662438 2 SWIVEL NUT RUN TEE27 88662486 3 ELBOW, 90 DEGREES, (includes item 28)28 88591204 4 O-RING29 88662329 2 ELBOW, 90 DEGREES, (includes item 30)30 88591205 2 O-RING31 88662336 3 ELBOW, 90 DEGREES, (includes item 32)32 88591207 4 O-RING33 88662309 1 CONNECTOR, (includes item 32)34 88662301 1 CONNECTOR, (includes item 28)35 80401001 1 STABILIZER MOUNT36 88201110 2 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5, (torque to 240-265 lb-ft)37 88551016 2 LOCKWASHER, 3/438 83201160 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8, (torque to 100-110 lb-ft)39 90027471 4 HARDENED WASHER, 1/240 80781423 1 SHIM, (not installed on all units)

80424045 1 CENTER PIN SEAL KIT, (includes items 3, 4 & 10)



Center Pin Installation & Assembly (used w/Emergency Hydraulics)

PAC15471

3

4

3

5 6

78

910

11

1213 10 14 15

1617

1819

20

222134

28

2

2826

27

3029

31PORT“P3”

3233PORT

“P3”32

28

27

26

30

29 PORT“S1”

32

28

27

31 PORT“P4”

PORT“S2”

23

25 24

36

37

35

1

39

40

38

32

31 PORT“P4”

PORT“PT”

PORT“PT”

PORT“SI”

PORT“S2”

26 or 41



Center Pin Installation & Assembly (used w/Emergency Hydraulics)Item Part Number Qty. Description Rev.

80785109 Ref CENTER PIN ASSEMBLY, (includes items 2 thru 34 & 41) B1 80781023 1 CENTER PIN MOUNT BRACKET2 80333251 1 CENTER PIN, (includes items 3 thru 22) -3 2 ENVIRONMENTAL SEAL4 6 MONOBLOCK SEAL5 80334248 3 PLUG, (includes item 6)6 88591205 3 O-RING7 80334249 2 PLUG, (includes item 8)8 88591207 2 O-RING9 80514001 1 CENTER PIN BODY

10 2 O-RING11 80334241 1 THRUST RING12 80334244 1 HOUSING13 80334245 1 THRUST RING14 80334246 1 RETAINER15 80334247 2 SOCKET HD CAPSCREW, 3/8-16X1-1/816 80334250 3 PLUG, (includes item 17)17 88591204 3 O-RING18 80334597 1 TORQUE ARM19 80334253 2 SOCKET HD CAPSCREW, 5/16-18X3/420 80334252 4 HEX HD CAPSCREW, 5/16-18X3/421 80334251 1 SPOOL ADAPTER22 80334635 1 ROTARY CONTACT23 80336005 1 STABILIZER WELDMENT24 88211107 4 SOCKET HD CAPSCREW, 1/2-13X1-1/2, GR825 88551109 4 LOCKWASHER, 1/226 88662438 4 SWIVEL NUT RUN TEE27 88662486 3 ELBOW, 90 DEGREES, (includes item 28)28 88591204 4 O-RING29 88662329 2 ELBOW, 90 DEGREES, (includes item 30)30 88591205 2 O-RING31 88662336 3 ELBOW, 90 DEGREES, (includes item 32)32 88591207 4 O-RING33 88662309 1 CONNECTOR, (includes item 32)34 88662301 1 CONNECTOR, (includes item 28)35 80401001 1 STABILIZER MOUNT36 88201110 2 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5, (torque to 240-265 lb-ft)37 88551016 2 LOCKWASHER, 3/438 83201160 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8, (torque to 100-110 lb-ft)39 90027471 4 HARDENED WASHER, 1/240 80781423 1 SHIM, (not installed on all units)41 88662372 1 ELBOW, 90 DEGREES, (swivel nut)

80424045 1 CENTER PIN SEAL KIT, (includes items 3, 4 & 10)



Power Take-Off Assembly

PAC6151

1

2

3

4

5

5

5

6

7

8

9

10

1112 13

14

15

16

37

17

18

19

20

21

22

23

24

25

26

27



Power Take-Off Assembly

PAC6302

28

3534

293031

3233

38

36

101102



Power Take-Off AssemblyItem Part Number Qty. Description Rev.

80783071 1 POWER TAKE-OFF ASSY, (includes items 1 thru 38) A1 80784047 1 RETAINER BEARING2 80784048 4 SOCKET HD CAPSCREW, 3/8-16X4-1/23 80784049 4 HEX HD CAPSCREW, 3/8-16X1-3/84 80784050 8 HARDENED WASHER, .410X.816X.0665 3 O-RING6 1 BEARING BALL7 3 LOCKRING8 80784051 1 OUTPUT GEAR9 1 BEARING NEEDLE ROLLER ASSY

10 80784052 1 HOUSING11 86984121 1 PIPE PLUG12 80784053 1 STRAIGHT ADAPTER13 83304023 1 GASKET14 80784054 1 VALVE CAP ASSY, (includes item 37; does not include item 13 gasket)15 83304024 3 SOCKET HD CAPSCREW, .312-18X116 80784055 2 TEE17 83072884 1 SET SCREW, 1/4-20X1/218 80784056 1 SHAFT IDLER19 1 O-RING20 1 SPACER, 1.191X1.750X.08021 2 BEARING TAPERED CONE22 1 INPUT GEAR, (not available for service)23 80784058 1 LOCKRING24 1 RATIO GEAR, (not available for service)25 A/R SPACER, 1.191X1.750X.080

A/R SPACER, 1.191X1.750X.085A/R SPACER, 1.191X1.750X.090A/R SPACER, 1.191X1.750X.094

26 Ref DRIVE SHAFT & CLUTCH ASSY, (see page 9-76 for details)27 Ref OUTPUT ASSY, (see page 9-78 for details)28 83304047 1 PRESSURE SWITCH29 83304046 1 90 DEGREE STEEL FITTING30 80784074 1 BRASS ELBOW, 90 DEGREES31 80784073 1 ORIFICE FITTING32 80784075 2 CAPSCREW, 3/8-16X3-3/833 80784076 3 CAPSCREW, M12X1.75-2.1734 80784078 1 HOSE ASSY35 80784079 1 HOSE ASSY36 80784077 1 O-RING, (between power take-off assy & main hydraulic pump)37 80784269 1 SOLENOID, 24V38 1 REAR BRACKET, (not sold separately; order kit 80784309)

101 80784206 A/R GASKET INSTALLATION KIT, (includes gasket between power take-off assy & transmission, owners manual and caution labels)

102 83304048 A/R STUD KIT, (includes hardware to mount power take-off assy to transmission)

80784309 A/R REAR BRACKET KIT, (includes items 32, 33, 34 & 38)



80784060 A/R BEARING OUTPUT KIT,(includes items 6, 7, 9, 20, 21, 25 & designated items on pages 9-76 & 9-78)

80784061 A/R GASKET & SEAL OUTPUT KIT,(includes items 5, 13, 19 & designated items on pages 9-76 & 9-78)

Power Take-Off Assembly (Continued)Item Part Number Qty. Description Rev.



Power Take-Off Assembly - Drive Shaft & Clutch Assembly

PAC6160

12

34

5

67

89

1011

12

13



Power Take-Off Assembly - Drive Shaft & Clutch AssemblyItem Part Number Qty. Description Rev.

80784062 1 DRIVE SHAFT & CLUTCH ASSY, (includes all items) -1 86984121 1 PIPE PLUG2 1 LOCKRING3 80784063 1 OUTPUT GEAR4 11 FRICTION DISC5 10 CLUTCH PLATE6 80784064 1 SPRING7 1 CLUTCH PISTON8 1 O-RING9 1 CYLINDER CLUTCH BACK-UP

10 2 O-RING11 1 LOCKRING12 1 BEARING BALL13 1 OUTPUT SHAFT

80784065 A/R CLUTCH REPAIR KIT, (includes items 2, 4, 5 & 7 thru 10)80784060 A/R BEARING OUTPUT KIT,

(includes items 11, 12 & designated items on pages 9-72 & 9-78)80784061 A/R GASKET & SEAL OUTPUT KIT,

(includes items 10, 13 & designated items on pages 9-72 & 9-78)



Power Take-Off Assembly - Output Assembly

PAC6170

12

3

4

56 7



Power Take-Off Assembly - Output AssemblyItem Part Number Qty. Description Rev.

80784066 1 OUPUT ASSY, (includes all items)1 1 OIL SEAL2 1 EXTERNAL LOCKRING3 80784067 1 PUMP FLANGE4 86984121 2 PIPE PLUG5 1 BALL BEARING6 1 INTERNAL LOCKRING7 80784068 1 OUTPUT GEAR

80784060 A/R BEARING OUTPUT KIT,(includes items 2, 5, 6 & designated items on pages 9-72 & 9-76)

80784061 A/R GASKET & SEAL OUTPUT KIT,(includes item 1 & designated items on pages 9-72 & 9-76)



Oil Cooler Installation & Assembly

PAC1842

510

34

8

11

12

6

97

912

TO VALVE MODULEPORT “CF”

TO TEE IN VALVE MODULE PORT “EF”

26

24

2423

18

25

243134

15 2133 13

1516

2732

2815

2034

1517

22142930

19



Oil Cooler Installation & Assembly

PAC5330

45

41

44

37

36

40

38

39 42

43

35



Oil Cooler Installation & AssemblyItem Part Number Qty. Description Rev.

3620061 1 OIL COOLER ASSY, (includes items 13 thru 45) L1 14404102 A/R LOCTITE, #277 (red)2 88201099 3 HEX HD CAPSCREW, 5/16-18X2-1/2, GR53 91363018 2 WHIZ-LOK SCREW, 5/16-18X14 88212258 3 SOCKET HD CAPSCREW, 5/8-11X25 88521205 2 HEX LOCKNUT, 5/16-186 80443015 1 GRAB HANDLE7 88521010 3 HEX LOCKNUT, 5/8-118 88551153 3 LOCKWASHER, 5/89 90027472 6 HARDENED WASHER, 5/8

10 88561003 2 FLAT WASHER, 5/1611 88521206 1 HEX LOCKNUT, 3/8-1612 88561004 1 FLAT WASHER, 3/813 80541013 2 WELD NUT14 88201062 2 HEX HD CAPSCREW, 7/16-14X4, GR515 80303094 26 WHIZ-LOCK SCREW, 3/8-16X3/416 0903306 1 TOP SUPPORT17 0903307 1 BOTTOM SUPPORT18 1671252 2 OIL COOLER BAFFLE19 80533036 1 OIL COOLER FAN ASSY, (includes items 35 thru 45)20 88662308 1 STRAIGHT ADAPTER, (includes item 34)21 88662435 2 ELBOW, 90 DEGREES, (includes item 33)22 2754621 1 HOSE ASSY23 2754622 1 HOSE ASSY24 2753579 2 HOSE ASSY25 4341122 1 BODY SHEET26 71492131 8” FLEXIBLE LOOM, 1/2”27 77143015 4 WHIZ-LOCK NUT, 3/8-1628 80733130 1 OIL COOLER29 83253005 1 CLAMP SET30 83253006 1 COVER PLATE31 88662334 1 ELBOW, 90 DEGREES, (includes item 34)32 80973025 4 WHIZ-LOK SCREW, 3/8-16X133 88591206 2 O-RING34 88591210 2 O-RING35 80534056 1 FAN SHROUD36 80534058 1 FAN37 80534057 1 MOTOR MOUNT38 88201021 1 HEX HD CAPSCREW, 5/16-18X1-1/4, GR539 80534054 1 WASHER, 5/16X3/440 80533035 1 FAN HUB41 80533038 1 MOTOR42 88561004 12 FLAT WASHER, 3/843 88201036 6 HEX HD CAPSCREW, 3/8-16X1-1/4, GR544 88521306 2 HEX LOCKNUT, 3/8-1645 83191021 4 CAPSCREW, M10-1.50X30



Oil Cooler Installation & AssemblyItem Part Number Qty. Description Rev.



Hydraulic Heater Pump Assembly

PAC4130



Hydraulic Heater Pump AssemblyItem Part Number Qty. Description Rev.

80533022 1 HYDRAULIC HEATER PUMP ASSY, (includes all items) C1 2 BODY2 2 REAR COVER3 2 THRUST PLATE4 2 THRUST PLATE5 2 DRIVE GEAR6 2 DRIVEN GEAR7 2 SCREW8 2 SCREW9 4 NUT

10 8 WASHER11 80534043 4 O-RING SEAL12 80534044 4 SEAL13 80534045 1 SHAFT SEAL14 80534046 1 SHAFT SEAL15 80534069 2 SEAL16 80534047 4 SEAL17 2 FLANGE18 1 SHAFT19 80534050 1 BACK-UP WASHER20 2 SUPPORT BRACKET21 10 DOWEL PIN



Steering Gear Assembly

PAC0620



Steering Gear AssemblyItem Part Number Qty. Description Rev.

77383697 1 STEERING GEAR ASSY, (includes all items) -1 77384670 1 HOUSING ASSY (includes items 7, 8, 9, 10, 11, 22 & 55)2 77384671 1 HEX HD CAPCREW, 7/16-20X1-1/43 77384672 1 FLAT WASHER, 7/16, (copper)4 77384673 1 PLUG, 9/165 77384277 1 O-RING6 77384674 1 DIRT & WATER SEAL7 77384675 2 RETAINING RING8 77384676 1 DIRT SEAL9 77384677 1 ROLLER BEARING

10 77384678 1 WASHER - SPACER11 77384679 1 OUTPUT SEAL12 77384283 1 SECTOR SHAFT ASSY, (includes items 13 & 14)13 86881522 1 ADJUSTING SCREW14 86881521 1 RETAINER15 77384282 1 OUTPUT SEAL16 83683900 1 SIDE COVER GASKET17 77384680 1 SIDE COVER ASSY, (includes items 15 & 27)18 77384278 1 HEX JAM NUT, 1/2-2019 86881514 1 VENT PLUG20 77384279 5 HEX HD CAPSCREW21 77384275 1 BLEEDER SCREW, (lubricate & torque to 27-33 lb-ft)22 77384681 1 GREASE FITTING23 77384682 2 BALL RETURN GUIDE24 77384683 1 BALL RETURN GUIDE CLIP25 77384289 2 HEX HD CAPSCREW26 77384684 32 BALL27 77384521 1 BUSHING28 77384685 1 POPPET ADJUSTER SEAT & SLEEVE29 83683875 1 SEAL RING30 83683876 1 O-RING31 77384686 1 WORM, VALVE & RACK ASSY, (includes items 23 thru 26, 28 thru 35 & 56)32 77384687 2 POPPET33 77384688 1 POPPET SPRING34 77384715 1 SPACE ROD35 77384689 1 PUSH TUBE36 77384690 2 O-RING37 77384691 1 SEAL38 77384692 1 THRUST WASHER, (thin)39 77384693 2 THRUST BEARING40 83683876 1 O-RING41 83683875 1 SEAL RING42 77384694 1 ADJUSTER LOCKNUT43 77384695 1 BEARING ADJUSTER44 77384696 1 WORM & VALVE SERVICE ASSY, (includes item 57 thru 65)45 77384716 1 THRUST WASHER, (thick)46 77384697 1 SEAL47 77384698 1 O-RING48 83683871 1 SEAL RING



49 77384699 1 O-RING50 77384700 1 VALVE HOUSING ASSY51 1 INPUT SEAL52 1 RETAINING RING53 1 DIRT & WATER SEAL54 77384285 4 VALVE HOUSING BOLT55 77384704 1 POPPET ADJUSTER SEAT & SLEEVE56 77384697 1 SEAL57 77384706 1 INPUT & WORM ASSY58 77384707 1 WORM SCREW59 77384708 1 INPUT SHAFT60 77384709 1 O-RING61 77384710 1 T-BAR PIN62 77384711 1 BALL, 7/3263 77384712 1 T-BAR64 77384713 1 T-BAR PIN65 77384714 1 O-RING

77383746 Ref POPPET ADJUSTING KIT, (XL3100V 4X4 & XL4100V, XL5100V 6X6 only)77384774 1 STEERING GEAR SEAL KIT, (includes items 5, 6, 8, 15, 16, 19, 23, 24, 29, 30,

36, 37, 40, 41, 42, 46, 47, 48, 49, 52, 53 & 55)77384799 1 INPUT SHAFT SEAL KIT, (includes items 51 thru 53)

Steering Gear Assembly (Continued)Item Part Number Qty. Description Rev.



Steering Gear Assembly (Continued)Item Part Number Qty. Description Rev.



Steering Valve Assembly

PAC14111

10

710

102

104

5

10

3

10

101

103

105

4

9

9

9

2

6

14

7

8

8

IMPORTANT! BE SURE THE PART NUMBER STAMPED ON YOURVALVE, PRIOR TO ORDERING ITEMS FOR SERVICE, IS P/N 80733074. THIS PAGE APPLIES TO THAT VALVE ONLY.

Before S/N’sXL3100V - 3120000409 (4x2)

3140000391 (4x4)XL5100V - 5140000101 (6X4)



Steering Valve AssemblyItem Part Number Qty. Description Rev.

80785127 Ref STEERING VALVE ASSY, (includes all items), (no longer available. For complete Steering Valve Assy replacement, order 80785141, located on page 9-92)

B

1 80733074 1 STEERING VALVE, (includes items 101 thru 105), (no longer available. For complete Steering Valve replacement, order 80783412, located on page 9-92)

A

2 88662064 1 ELBOW, 90 DEGREES, (includes item 9)3 88662175 1 HEX HD PLUG, (includes item 10)4 88662301 2 CONNECTOR, (includes item 9)5 88662419 1 ELBOW, 45 DEGREES, (includes item 10)6 91143172 1 TEST COUPLING7 88662330 2 ELBOW, 90 DEGREES, (includes item 10)8 88662371 2 ELBOW, 90 DEGREES, (swivel nut)9 88591204 3 O-RING

10 88591205 4 O-RING

101 80384429 2 RELIEF CARTRIDGE w/REVERSE CHECK80384430 A/R SEAL KIT

102 80384431 1 3 POSITION, 4-WAY CARTRIDGE80734111 2 COIL, 24V80384432 A/R SEAL KIT


104 80384435 1 PRIORITY FLOW CONTROL80384436 A/R SEAL KIT

105 80384437 1 RELIEF CARTRIDGE80384430 A/R SEAL KIT

Before S/N’sXL3100V - 3120000409 (4x2) 3140000391 (4x4)XL5100V - 5140000101 (6X4)



Steering Valve Assembly

PAC15930

10

710

5

10

3

10

4

9

9

9

2

6

4

7

8

8

101

102

103

104

1105


After (& including) S/N’sXL3100V - 3120000409 (4x2); 3140000391 (4x4)

XL4100V - 4140000100 (6X4); 4160000088 (6X6)XL4100V (Railgear) - 4140R00100

XL4130V - 4130R00100; XL5130V - 5130R00101XL5100V - 5140000101 (6X4); 5160000100 (6X6)



Steering Valve AssemblyItem Part Number Qty. Description Rev.

80785141 Ref STEERING VALVE ASSY, (includes all items) -1 80783412 1 STEERING VALVE, (includes items 101 thru 105) A2 88662064 1 ELBOW, 90 DEGREES, (includes item 9)3 88662175 1 HEX HD PLUG, (includes item 10)4 88662301 2 CONNECTOR, (includes item 9)5 88662419 1 ELBOW, 45 DEGREES, (includes item 10)6 91143172 1 TEST COUPLING7 88662330 2 ELBOW, 90 DEGREES, (includes item 10)8 88662371 2 ELBOW, 90 DEGREES, (swivel nut)9 88591204 3 O-RING

10 88591205 4 O-RING

101 80784298 3 RELIEF VALVE80784301 A/R SEAL KIT



104 80784296 1 FLOW REGULATOR CARTRIDGE80784299 A/R SEAL KIT

105 80784295 2 CHECK VALVE80384511 A/R SEAL KIT

After (& including) S/N’sXL3100V - 3120000409 (4x2); 3140000391 (4x4)XL4100V - 4140000100 (6X4); 4160000088 (6X6)XL4100V (Railgear) - 4140R00100XL4130V - 4130R00100; XL5130V - 5130R00101XL5100V - 5140000101 (6X4); 5160000100 (6X6)



Power Steering Reservoir Assembly

PAC9650



Power Steering Reservoir AssemblyItem Part Number Qty. Description Rev.

80383263 1 POWER STEERING RESERVOIR, (includes all items except 8, 9 & 10) C1 80384047 1 DIPSTICK2 80384096 1 FLANGE NUT3 80384049 1 WASHER4 80384095 1 SPRING5 80384094 1 RETAINER6 80384048 1 FILTER ELEMENT7 80384093 2 MOUNTING BRACKET8 (Not used on this model)9 (Not used on this model)

10 (Not used on this model)11 1 RESERVOIR12 80384097 1 COVER ASSY



Counterbalance Valve Assembly

35

1

25

253

5

46

PAC6140



Power Steering Reservoir AssemblyItem Part Number Qty. Description Rev.

80785083 Ref COUNTERBALANCE VALVE ASSY, (includes all items) A1 80733066 1 COUNTERBALANCE VALVE A2 88662305 2 STRAIGHT CONNECTOR, (includes item 5)3 88662333 2 ELBOW, 90 DEGREES, (includes item 5)4 88662436 1 ELBOW, 90 DEGREES, (includes item 6)5 88591209 4 O-RING6 88591207 1 O-RING



Propel Anti-Cavitation Valve

12

3

4

PAC6120


Before S/N’sXL3100V - 3120000471 (4x2); 3140000419 (4x4)


XL5100V - 5140000105 (6X4); 5160000103 (6X6)



Propel Anti-Cavitation ValveItem Part Number Qty. Description Rev.

80733079 1 PROPEL ANTI-CAVITATION VALVE ASSY, (includes all items),(no longer available. For complete valve replacement, order 80733136, located on page 9-100

A

1 80734107 1 CARTRIDGE VALVE2 80734108 1 COIL3 80734109 1 REGULATING VALVE

80734110 1 REGULATING VALVE SEAL KIT4 1 VALVE BLOCK, (not available for service)

Before S/N’sXL3100V - 3120000471 (4x2); 3140000419 (4x4)XL4100V - 4140000161 (6X4); 4160000092 (6X6)XL4100V (Railgear) - 4140R00105XL5100V - 5140000105 (6X4); 5160000103 (6X6)



Propel Anti-Cavitation Valve

12

3

4

PAC15910


After (& including) S/N’sXL3100V - 3120000471 (4x2); 3140000419 (4x4)


XL4130V - 4130R00100; XL5130V - 5130R00101XL5100V - 5140000105 (6X4); 5160000103 (6X6)



Propel Anti-Cavitation ValveItem Part Number Qty. Description Rev.

80733136 1 PROPEL ANTI-CAVITATION VALVE ASSY, (includes all items) -1 80734184 1 CARTRIDGE VALVE2 80734185 1 COIL3 80734183 1 REGULATING VALVE

91204190 1 REGULATING VALVE SEAL KIT4 1 VALVE BLOCK, (not available for service)

After (& including) S/N’sXL3100V - 3120000471 (4x2); 3140000419 (4x4)XL4100V - 4140000161 (6X4); 4160000092 (6X6)XL4100V (Railgear) - 4140R00105XL4130V - 4130R00100; XL5130V - 5130R00101XL5100V - 5140000105 (6X4); 5160000103 (6X6)



This Page Intentionally Left Blank

SECTION 9 - HYDRAULIC COMPONENTS

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Transcript of SECTION 9 - HYDRAULIC COMPONENTS