SeaRox Products & Solutions -...

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TECHNICAL INSULATION Products & Solutions Shaped for the shipbuilding and offshore market SeaRox Marine & Offshore Insulation EDITION: INT. ENGLISH - PUBLICATION: 03/2018

Transcript of SeaRox Products & Solutions -...

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TECHNICAL INSULATION

Products & SolutionsShaped for the shipbuilding and offshore market

SeaRox

Marine & OffshoreInsulation

EDITION: INT. ENGLISH - PUBLICATION: 03/2018

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2 Products & Solutions SeaRox

Technical insulationshaped by experts

ROCKWOOL Technical Insulation – part of the ROCKWOOL International Group – offers innovative technical insulation solutions for the process & power generation industry and the shipbuilding & offshore market worldwide.

To that end, we have subsumed our product range into two specialist categories. SeaRox comprises the full marine and offshore range and ProRox covers all our insulation solutions for the process industry and for onboard and offshore technical installations. Through our two product lines, our experts offer a full spread of products and systems guaranteeing the highest possible thermal, acoustic and fire-safe insulation for all kinds of technical installations.

We have more than 80 years’ experience, reflected in a complete set of high-grade products and expert advice. We remain fully committed to providing the very best service on the market and a complete range of cutting-edge insulation solutions.

For many years we have been one of the biggest suppliers in shipbuilding and offshore. As part of our global strategic approach we offer a uniform, transparent and harmonized product range throughout the world – from the United Kingdom to China. This is essential in the marine and offshore industry. It makes it easier for you to ensure you have the right material in your own country and for your international projects across the border.

We share our knowledge to your advantage

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Product Selector 30

Technical Insulation 24

Floating floor & panels 23

Thermal and comfort insulation 22

Sound insulation 20

Additional fire protection 18

A- & H- Constructions 12

More than just insulation 10

Optimized standard solutions 9

Lightweight fire-safe solutions 6

Overview of products 5

Product Overview 31

All our products and solutions in a blink of an eyeThis is a practical guide presenting our expertise on the marine and offshore market. Your market. We provide information about our latest products and solutions, made to meet all your insulation needs.

We show you how our new generation lightest stone wool solutions (SeaRox FB 6000 and FM 6000 product ranges) opens up new design possibilities. We present our thin SeaRox SL 620 slabs and tell you how they improve workability without compromising on fire safety and acoustic comfort. And, last but not least, we give you more insight into how our solutions can help you perform better, and overcome such challenges as corrosion under insulation.

Watertight cladding 26

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e.g.:

Product range Two last digits = refer to other product properties as

stated by ROCKWOOL Technical Insulation

Product identifier:WM = Wired MatsSL = SlabPS = Pipe SectionsLM = Lamella MatsMA = MatsFB = Fire BoardFM = Fire Mats

Application code:3 = Acoustic, products mainly

for sound absorption4 = Outfitting, products mainly

as components of systems6 = Fire, products mainly for

fire rated constructions7 = Comfort, products mainly

for thermal insulation of accommodation

9 =  Thermal, products mainly for thermal insulation of technical installations

Product facingsALU = Reinforced aluminiumGW = Glass cloth whiteTB = Glass tissue blackTN = Glass tissue neutral

SeaRox SL 620 ALU

”SeaRox” - what’s in a name?Our customers operate all over the globe. We therefore offer them a uniform, transparent product range that matches and meets their requirements throughout the world – from the UK to China, from India to Brazil. It’s only logical that we came up with a clear and consistent nomenclature for our SeaRox products. Our universal product coding makes it even easier to find the exact product you need, wherever you are working.

Each product name is structured in the same clear way:

4 Products & Solutions SeaRox

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SeaRoxMarine & Offshore insulationUnder the SeaRox name we market a full range of fire-safe solutions for the shipbuilding industry that also offer optimal acoustic and thermal insulation as well as solutions for insulation of onboard technical installations.

The key property of all these products is outstanding thermal insulation, which helps keep energy consumption under control. Naturally, they also meet the most stringent demands with respect to acoustic insulation and fire resistance. We have fine-tuned our marine and offshore range, too, bearing in mind the increasing necessity for an efficient, clear product offering.

Overview of products

Comfort Insulation - SeaRox SL 720 31- SeaRox MA 720 ALU 31- SeaRox SL 740 31- SeaRox MA 740 ALU 31

Acoustic Insulation- SeaRox SL 320 31- SeaRox SL 340 31- SeaRox Acoustic Foil 31

Outfitting Insulation- SeaRox SL 436 31- SeaRox SL 440 31- SeaRox SL 480 31

Fire-safe Insulation- SeaRox FB 6020 32- SeaRox FB 6040 32- SeaRox FB 6050 32- SeaRox FM 6030 ALU 32- SeaRox FM 6040 ALU 32- SeaRox SL 620 32- SeaRox SL 640 32- SeaRox SL 660 32- SeaRox WM 620 32- SeaRox WM 640 32- SeaRox WM 660 32

Technical Insulation - SeaRox LM 900 ALU 33- SeaRox/ProRox WM 950 33- ProRox PS 960 33- ProRox PS 960 ALU 33

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6 Products & Solutions SeaRox

Economic and ecological pressures on the shipbuilding and offshore industry worldwide are playing a dominant role in its energy consumption and environmental impact.

The commitment to a sustainable approach has become an increasingly prominent item on the agenda of shipowners, shipbuilders, naval architects and marine engineers. This includes safety, environmental protection, efficient operation and resource conservation.

Energy-efficiency measures also address the reduction of carbon emissions from international shipping; a key factor in ensuring international shipping contributes to efforts to mitigate climate change. Efforts to control energy consumption are likely to drive incremental efficiency improvement.

At ROCKWOOL Technical Insulation, we meet this challenge with a new range of high-performance lightweight stone wool solutions: the product ranges of SeaRox FB 6000 fire board and SeaRox FM 6000 fire mat .

This new generation SeaRox products combine the solid product performance in fire, thermal and acoustic insulation of ROCKWOOL stone wool at an exceptionally low weight.

Flexible propertiesOne of the characteristics of our new product range is the new look and feel compared to our traditional range of SeaRox fire protection products. They continue to be delivered in the practical dimensions of slabs and mats but due to the optimized production process and reduced density the materials are softer and more flexible.

Lightweight fire-safe solutionsNew generation SeaRox

40%WEIGHT SAVING

Greater flexibility to design the right insulation solution The introduction of the SeaRox FM 6000 fire mats extends the range of lightweight insulation designs.

The SeaRox FB 6000 and FM 6000 range...

- new design possibilities…

SeaRox FM 6000 - Fire Mat - rangeSeaRox FB 6000 - Fire Board - range

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The complete range of lightweight stone wool products...The SeaRox FB 6000 range comprises exceptionally lightweight flexible stone wool fire boards. The SeaRox FM 6000 range consists of lightweight fire mats, delivered with reinforced aluminium foil on one side as standard. This range is specially designed to optimize the insulation speed of stiffeners in general and facilitate installation of deck constructions as one-layer solutions.

Today, the complete range of lightweight stone wool products for fire insulation of A-Class divisions consists of: SeaRox FM 6000 series: SeaRox FM 6030 ALU: 30 mm, 50 kg/m3

SeaRox FM 6040 ALU: 35 and 50 mm, 60 kg/m3

SeaRox FB 6000 series: SeaRox FB 6020: 70 mm, 40 kg/m3

SeaRox FB 6040: 70 mm, 60 kg/m3

SeaRox FB 6050: 30 mm, 70 kg/m3

Type 1. Standard design – SeaRox FB 6000 range

Advantages: Easy handling – standard slab

dimensions Softer and more flexible slabs

Type 2. Hybrid solution - SeaRox FB+FM 6000, alternative 1

Advantages: Fast installation Suitable for narrow spaces Safer (no pin on stiffeners) Reduced cut-off waste

Type 3. Hybrid solution - SeaRox FB+FM 6000, alternative 2

Advantages: Fast installation No open gaps Reduced cut-off waste

Type 4. SeaRox FM 6000 solution

Advantages: Fast installation Reduced cut-off waste One-layer solution possible

Note: Only for A30 and A60 Deck application

Type 5. No insulation on stiffeners

Advantages: Fast installation

(no insulation on stiffeners) Thin solution

(no insulation on stiffeners)Note: Only for A15 Deck application

Type 6. SeaRox FM 6000 in two layers

Advantages: Fast installation Just one product in one size

A complete range for improved workability and faster installationFollowing the success of our lightweight SeaRox FB 6000 range, we have introduced the SeaRox FM 6000 series of lightweight fire mats. This novel combination opens up new design possibilities.

Optimized pin designWe have developed a simple, uniform pin design for all products as part of our new optimized solutions. We have also reduced the number of pins on the steel plate by up to 20%, cutting the installation time. All our SeaRox fire mat solutions are tested and approved with no pin on stiffeners to ensure faster, safer installation.

Solutions certified by major classification bodiesOur new ROCKWOOL Technical Insulation lightweight solutions are MED-approved by Det Norske Veritas, with additional certification by other major classification bodies. New certificates are issued for all new solutions, specifying the product and clearly describing the alternative design. Our latest certificates are published at www.rockwool-rti.com

The new lightweight ROCKWOOL Technical Insulation solutions are tested according to the latest IMO 2010 FTP Code.

New lightweight

constructions for aluminium

structures

STEEL

STEEL

STEEL

STEEL

STEEL

ALU

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Advantages NEW SeaRox SL 620 at a glance:

Thin stone wool bulk solutions for steel bulkhead

and deck fulfilling with highest level of safety

Highest fire safety – IMO 2010 FTP Code part 3

Improved acoustic performance – ISO 10140-2 and ISO 717-1

Cost competitive bulk solutions

Updated certificates from major classification bodies

Future-proof solution – no limitation in renewal of certificates

All major constructions covered with a limited number of variations – one product, four dimensions

Limited stock needed

Specification texts ready for use

Low water absorption maintaining thermal performance and reducing the risk of CUI

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Having a thin slab with the best fire safety contributes to a safe environment for people in all temperature conditions onboard ships and offshore. The improved acoustic performance contributes to a comfortable environment for all crew and passengers.

In many cases, low weight is not the main driver. With that in mind we now offer a superior set of standard solutions with thin insulation thicknesses, improved acoustic performance and the highest fire safety according to IMO 2010 FTP Code. All solutions are based on new, improved SeaRox SL 620.

The thin insulation thicknesses ensures better installation with higher operational efficiency.

This SeaRox SL 620 innovation results in cost efficient A-class steel divisions.

Complete range A-class steel divisionsMost competitive bulk assortment world wide

Optimized standard solutionsNEW SeaRox SL 620 meets the need for better solutions

Construction ProductThickness

Plate Stiffener

A15 Bulkhead SeaRox SL 620 50

A15 Deck SeaRox SL 620 50

A30 Bulkhead SeaRox SL 620 40 25

A30 Deck SeaRox SL 620 25 25

A60 Bulkhead SeaRox SL 620 60 25

A60 Bulkhead restricted SeaRox SL 620 40 25

A60 Deck SeaRox SL 620 40 25

Acoustic measurements are conducted according to ISO 1040-2 and ISO 717-1 on 6 mm steel plate.

48

47

48 48

dB

A30 Bulkhead A30 Deck A60 Bulkhead restricted

A60 DeckA60 Bulkhead

High acoustic performanceSound reduction performance on SeaRox SL 620

48

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Green Passport (Hong Kong International Convention)

In recent years we have seen increased focus on health and safety onboard. In response, Green Passports have been introduced according to IMO Res A.980 (24).

The Green Passport is a single document for each vessel listing all the potentially hazardous materials onboard as stated in the Inventory of Hazardous Materials Resolution MEPC.269(68). This document stays with the ship throughout its life until it is decommissioned and sent to the ship breaking yard.

None of our ROCKWOOL Technical Insulation stone wool products for the marine and offshore market produced at any ROCKWOOL production plant will be classified as hazardous or potentially hazardous material under the abovementioned IMO resolution (MEPC.269(68) Tables A, B and C). ROCKWOOL insulation therefore has no impact on the inventory of hazardous material.

10 Products & Solutions SeaRox

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Certificates and documentationAll SeaRox products and constructions have been tested according to the latest IMO regulations and approved by all major classification societies, and additionally certified according to the latest MED directive (EU directive 2014/90/EU - Marine Equipment Directive).

References ROCKWOOL Technical Insulation has been active in the marine and offshore industry worldwide for the past 30 years.

In recent years our material has been frequently used in all kinds of projects, including:

Commercial ships

Passenger vessels and cruise liners

Yachts

Navy ships

Platforms and accommodation units

Technical serviceIMO and other marine authorities and classification societies constantly update their passive fire protection, noise reduction and thermal insulation regulations. With our high-level technical support, we are able to help our customers choose the optimal solution and secure the necessary documentation.

Research and developmentWe capitalize on the ROCKWOOL Group’s intensive research and developments efforts to constantly improve and enhance our products and services in line with customer wishes and needs, both today and in the future.

Health and safetyAll our ROCKWOOL SeaRox products are made of fibers complying with the Note Q criteria of the European Union regulations on classification, labelling and packaging of substances and mixtures (EC No 1272/2008 and No 790/2009) and so are not classified as hazardous. This is certified by EUCEB (www.EUCEB.org). Additionally, all our ROCKWOOL SeaRox products are asbestos-free.

Find all the documents you need for your marine & offshore projectsCheck out the new SeaRox Document Finder. We have integrated an easy-to-use search tool into the international SeaRox Marine & Offshore website.

Use the SeaRox Document Finder to find all the documents you need for your projects, quickly and conveniently. Including type approvals, product datasheets and drawings.

Simply add what you need to your basket and download as a zip file or forward by email. You no longer need to trawl through the whole website to find your documents.

Visit us at www.rockwool-rti.com

More than just insulation

Form code: MED 201.NOR Revision: 2017-02

www.dnvgl.com Page 1 of 3

© DNV GL 2014. DNV GL and the Horizon Graphic are trademarks of DNV GL AS.

Certificate No: MEDB000005S Revision No: 3

Application of: Directive 2014/90/EU of 23 July 2014 on marine equipment (MED), issued as "Forskrift

om Skipsutstyr" by the Norwegian Maritime Authority. This Certificate is issued by DNV GL AS under the

authority of the Government of the Kingdom of Norway.

This is to certify: That the "A" Class divisions, fire integrity with type designation(s) Steel Deck A60 with SeaRox FB 6020/SeaRox FB 6050 or SeaRox FM 6040 ALU or SeaRox FB

6020/SeaRox FM 6040 ALU or SeaRox FB 6020/SeaRox FM 6050 ALU

Issued to Rockwool International A/S HEDEHUSENE, Denmark is found to comply with the requirements in the following Regulations/Standards:

Regulation (EU) 2017/306,

item No. MED/3.11a. SOLAS 74 as amended, Regulation II-2/3.2 & II-2/9, IMO 2010 FTP

Code, IMO MSC/Circ.1120 and IMO MSC.1/Circ.1434

Further details of the equipment and conditions for certification are given overleaf.

...

This Certificate is valid until 2020-09-28. Issued at Høvik on 2017-08-16

DNV GL local station: Copenhagen

Approval Engineer: Tessa Biever

Notified Body No.: 0575

for DNV GL AS

Vidar Dolonen Head of Notified Body

A U.S. Coast Guard approval number will be assigned to the equipment when the production module has been completed and will appear on the

production module certificate (module D, E or F), as allowed by the "Agreement between the United States of America and the EEA EFTA states

on the mutual recognition of Certificates of Conformity for Marine Equipment" signed 17 October 2005.

The mark of conformity may only be affixed to the above type approved equipment and a Manufacturer’s Declaration of Conformity

issued when the production-surveillance module (D, E or F) of Annex B of the MED is fully complied with and controlled by a written

inspection agreement with a Notified Body. The product liability rests with the manufacturer or his representative in accordance with

Directive 2014/90/EU. This certificate is valid for equipment, which is conform to the approved type. The manufacturer shall inform DNV GL AS of any

changes to the approved equipment. This certificate remains valid unless suspended, withdrawn, recalled or cancelled.

Should the specified regulations or standards be amended during the validity of this certificate, the product is to be re-approved

before being placed on board a vessel to which the amended regulations or standards apply.

Digitally Signed By: Hoff, ØyvindLocation: DNV GL Høvik, Norwayon behalf of

Form code: MED 201.NOR

Revision: 2016-12

www.dnvgl.com

Page 1 of 2

© DNV GL 2014. DNV GL and the Horizon Graphic are trademarks of DNV GL AS.

Certificate No: MEDB00002F5

Application of: Directive 2014/90/EU of 23 July 2014 on marine equipment (MED), issued as "Forskrift

om Skipsutstyr" by the Norwegian Maritime Authority. This Certificate is issued by DNV GL AS under the

authority of the Government of the Kingdom of Norway.

This is to certify:

That the Surface materials and floor coverings with low flame-spread characteristics: pipe

insulation covers with type designation(s) Aluminium Faced Pipe Sections

Issued to Rockwool International A/S

HEDEHUSENE, Denmark

is found to comply with the requirements in the following Regulations/Standards:

Regulation (EU) 2017/306,

item No. MED/3.18d. SOLAS 74, Reg. II-2/3, II-2/5 & X/3, IMO MSC/Circ. 1120, 2000 HSC

Code 7 and IMO 2010 FTP Code

Further details of the equipment and conditions for certification are given overleaf.

This Certificate is valid until 2022-04-02.

Issued at Høvik on 2017-04-03

DNV GL local station: Copenhagen

Approval Engineer: Fryderyk Hoga

Notified Body No.: 0575

for DNV GL AS

Vidar Dolonen

Head of Notified Body

The mark of conformity may only be affixed to the above type approved equipment and a Manufacturer’s Declaration of Conformity

issued when the production-surveillance module (D, E or F) of Annex B of the MED is fully complied with and controlled by a written

inspection agreement with a Notified Body. The product liability rests with the manufacturer or his representative in accordance with

Directive 2014/90/EU. This certificate is valid for equipment, which is conform to the approved type. The manufacturer shall inform DNV GL AS of any

changes to the approved equipment. This certificate remains valid unless suspended, withdrawn, recalled or cancelled.

Should the specified regulations or standards be amended during the validity of this certificate, the product is to be re-approved

before being placed on board a vessel to which the amended regulations or standards apply.

Digitally Signed By: Langnes, PetterSigning Date: 2017-04-10

Location: DNV GL Høvik, Norway, on behalf of

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Fire Class Design Products Thickness Density Weight

Thermal conduc-

tivity

U-value plate

product

Weighted sound

absorption

Weighted sound

reduction

(mm) (kg/m3) (kg/m2)(W/mK) at 10°C

mean temp(W/m2K) (plate

product) Rw (dB)

Steel Bulkhead

A15 Bulkhead SlabPlate: SeaRox FB 6020 70 40

2.5 0.034 0.49 0.95 46Stiffener: SeaRox FB 6050 30 70

A15 Bulkhead Slab/ Mat

Plate: SeaRox FB 6020 70 402.3 0.034 0.49 0.95 46

Stiffener: SeaRox FM 6030 ALU 30 50

A30 Bulkhead SlabPlate: SeaRox FB 6020 70 40

2.5 0.034 0.49 0.95 46Stiffener: SeaRox FB 6050 30 70

A30 Bulkhead Slab/ Mat

Plate: SeaRox FB 6020 70 402.3 0.034 0.49 0.95 46

Stiffener: SeaRox FM 6030 ALU 30 50

A60 Bulkhead SlabPlate: SeaRox FB 6040 70 60

3.4 0.034 0.49 0.90 48Stiffener: SeaRox FB 6050 30 70

A60 Bulkhead Slab/ Mat

Plate: SeaRox FB 6040 70 603.4 0.034 0.49 0.90 48

Stiffener: SeaRox FM 6040 ALU 35 60

A60 Bulkhead restricted Slab

Plate: SeaRox FB 6020 70 402.5 0.034 0.49 0.95 46

Stiffener: SeaRox FB 6050 30 70

A60 Bulkhead restricted

Slab/ Mat

Plate: SeaRox FB 6020 70 402.5 0.034 0.49 0.95 46

Stiffener: SeaRox FM 6040 ALU 35 60

Steel Deck

A15 Deck SlabPlate: SeaRox FB 6020 70 40

1.7 0.034 0.49 0.95 45Stiffener: No insulation

A30 Deck SlabPlate: SeaRox FB 6050 30 70

2.1 0.034 1.13 0.55 45Stiffener: SeaRox FB 6050 30 70

A30 Deck MatPlate: SeaRox FM 6030 ALU 30 50

1.5 0.034 1.13 46Stiffener: SeaRox FM 6030 ALU 30 50

A30 Deck Slab/ Mat

Plate: SeaRox FB 6050 30 701.9 0.034 1.13 0.55 45

Stiffener: SeaRox FM 6030 ALU 30 50

A60 Deck SlabPlate: SeaRox FB 6020 70 40

2.5 0.034 0.49 0.95 46Stiffener: SeaRox FB 6050 30 70

A60 Deck MatPlate: SeaRox FM 6040 ALU 50 60

3,0 0.034 0.68 47Stiffener: SeaRox FM 6040 ALU 50 60

A60 Deck Slab/ Mat

Plate: SeaRox FB 6020 70 402.5 0.034 0.49 0.95 46

Stiffener: SeaRox FM 6040 ALU 35 60

A-Constructions (steel)

LIGHTWEIGHT SOLUTIONSIMO 2010 FTP Code

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Fire Class Design Products Thickness Density Weight

Thermal conduc-

tivity

U-value plate

product

Weighted sound

absorption

Weighted sound

reduction

(mm) (kg/m3) (kg/m2)(W/mK) at 10°C

mean temp(W/m2K) (plate

product) Rw (dB)

Steel Bulkhead

A15 Bulkhead SlabPlate: SeaRox SL 620 50 100

3.0 0.035 0.70 0.85Stiffener: No insulation

A30 Bulkhead SlabPlate: SeaRox SL 620 40 100

3.4 0.035 0.88 0.80 48Stiffener: SeaRox SL 620 25 100

A60 Bulkhead SlabPlate: SeaRox SL 620 60 100

4.6 0.035 0.58 0.90 48Stiffener: SeaRox SL 620 25 100

A60 Bulkhead restricted Slab

Plate: SeaRox SL 620 40 1003.4 0.035 0.88 0.80 48

Stiffener: SeaRox SL 620 25 100

Steel Deck

A15 Deck SlabPlate: SeaRox SL 620 50 100

3.0 0.035 0.70 0.85Stiffener: No insulation

A30 Deck SlabPlate: SeaRox SL 620 25 100

2.5 0.035 1.40 47Stiffener: SeaRox SL 620 25 100

A60 Deck SlabPlate: SeaRox SL 620 40 100

3.4 0.035 0.88 0.80 48Stiffener: SeaRox SL 620 25 100

Fire Class Design Products Thickness Density Weight

Thermal conduc-

tivity

U-value plate

product

Weighted sound

absorption

Weighted sound

reduction

(mm) (kg/m3) (kg/m2)(W/mK) at 10°C

mean temp(W/m2K) (plate

product) Rw (dB)

A60Corr. Bulkhead (2 mm)

Slab Plate: SeaRox SL 620 50 + 30 100 8.0 0.035 0.43

A60Corr. Bulkhead (4 mm)

Slab Plate: SeaRox SL 620 50 + 30 100 8.0 0.035 0.43

Estimated weight based on 1 sqm. Insulation split: 60% steel plate, 40% stiffener insulation.

Acoustic measurements are conducted according to ISO 10140-2 and ISO 717-1 on 6 mm steel plate.

STANDARD SOLUTIONS

CORRUGATED BULKHEAD SOLUTIONS

IMO 2010 FTP Code

IMO 2010 FTP Code

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14 Products & Solutions SeaRox

Fire Class Design Products Thickness Density Weight

Thermal conduc-

tivity

U-value plate

product

Weighted sound

absorption

Weighted sound

reduction

(mm) (kg/m3) (kg/m2)(W/mK) at 10°C

mean temp(W/m2K) (plate

product) Rw (dB)

A60 Floating Floor Slab SeaRox SL 436, 440, 480 60* 140 - 200 0.037 0.62

A60 Floating Floor Slab SeaRox SL 480 2 x 30** 200 0.037 0.62

FLOATING FLOOR SOLUTIONS

* (+ 2 x 1.5 mm glued steel top plate)** (+2 mm steel top plate)

Fire Class Design Products Thickness Density Weight

Thermal conduc-

tivity

U-value plate

product

Weighted sound

absorption

Weighted sound

reduction

(mm) (kg/m3) (kg/m2)(W/mK) at 10°C

mean temp(W/m2K) (plate

product) Rw (dB)

A60 Bulkhead Wired Mat

Plate: SeaRox WM 620 2 x 45 906.5 0.035 0.39 0.95 49

Stiffener: SeaRox WM 620 45 90

A60 Bulkhead Wired Mat

Plate: SeaRox WM 640 75 1056.0 0.036 0.48 0.90 47

Stiffener: SeaRox WM 640 30 105

A60 Bulkhead SlabPlate: SeaRox SL 640 2 x 30 130

6.2 0.037 0.62 0.90 48

Stiffener: SeaRox SL 640 30 130

A60 Bulkhead restricted Slab

Plate: SeaRox SL 640 40 1305.2 0.037 0.93 0.80 45

Stiffener: SeaRox SL 640 40 130

A60 Deck Wired Mat

Plate: SeaRox WM 620 45 904.1 0.035 0.78 0.90 46

Stiffener: SeaRox WM 620 45 90

A60 Deck SlabPlate: SeaRox SL 640 40 130

5.2 0.037 0.93 0.80

Stiffener: SeaRox SL 640 40 130

Estimated weight based on 1 sqm. Insulation split: 60% steel plate, 40% stiffener insulation.

Acoustic measurements are conducted according to ISO 10140-2 and ISO 717-1 on 6 mm steel plate.

NON-STANDARD SOLUTIONS

IMO 2010 FTP Code

A-Constructions (steel)

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Fire Class Design Products Thickness Density Weight

Thermal conduc-

tivity

U-value plate

product

Weighted sound

absorption

Weighted sound

reduction

(mm) (kg/m3) (kg/m2)(W/mK) at 10°C

mean temp(W/m2K) (plate

product) Rw (dB)

Alu Bulkhead

A60 Bulkhead Mat

Plate: SeaRox FM 6040 ALUInsulation on both sides of the alu plate

2 x 35 60

8.4 0.034 0.49 46

Stiffener: SeaRox FM 6040 ALU 2 x 35 60

A60 Bulkhead restricted Mat

Plate: SeaRox FM 6040 ALU 2 x 35 604.2 0.034 0.49 43

Stiffener: SeaRox FM 6040 ALU 2 x 35 60

Alu Deck

A60 Deck MatPlate: SeaRox FM 6040 ALU 2 x 35 60

4.2 0.034 0.49 43

Stiffener: SeaRox FM 6040 ALU 2 x 35 60

Fire Class Design Products Thickness Density Weight

Thermal conduc-

tivity

U-value plate

product

Weighted sound

absorption

Weighted sound

reduction

(mm) (kg/m3) (kg/m2)(W/mK) at 10°C

mean temp(W/m2K) (plate

product) Rw (dB)

Alu Bulkhead

A60 Bulkhead Slab

Plate: SeaRox SL 620Insulation on both sides of the alu plate

2 x 30 10012.0 0.035 0.58 40

Stiffener: SeaRox SL 620 2 x 30 100

Alu Deck

A60 Deck SlabPlate: SeaRox SL 620 2 x 30 100

6.0 0.035 0.58 40

Stiffener: SeaRox SL 620 2 x 30 100

Estimated weight based on 1 sqm. Insulation split: 60% steel plate, 40% stiffener insulation.

Acoustic measurements are conducted according to ISO 10140-2 and ISO 717-1 on 6 mm steel plate.

A-Constructions (aluminium)

LIGHTWEIGHT SOLUTIONS

STANDARD SOLUTIONS

IMO 2010 FTP Code

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16 Products & Solutions SeaRox16 Products & Solutions SeaRox

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Fire Class Design Products Thickness Density Weight

Thermal conduc-

tivity

U-value plate

product

Weighted sound

absorption

Weighted sound

reduction

(mm) (kg/m3) (kg/m2)(W/mK) at 10°C

mean temp(W/m2K) (plate

product) Rw (dB)

Steel Bulkhead

H60 Bulkhead restricted

Slab/WM

Plate: SeaRox SL 660SeaRox WM 660 30 + 40 150

8.7 0.037 0.53 48

Stiffener: SeaRox WM 660 40 150

H120 Bulkhead restricted

Slab/WM

Plate: SeaRox SL 660SeaRox WM 660 30 + 40 150

11.1 0.037 0.53 49

Stiffener: SeaRox WM 660 2 x 40 150

H60

Non load bearing, corr. steel restricted

Slab Plate: SeaRox SL 660SeaRox WM 660 50 + 40 150 13.5 0.037 0.41 44

H120

Non load bearing, corr. steel restricted

Slab Plate: SeaRox SL 660SeaRox WM 660 50 + 40 150 13.5 0.037 0.41 44

Steel Deck

H60 Deck SlabPlate: SeaRox SL 660 2 x 50 150

15.0 0.037 0.37 48

Stiffener: SeaRox SL 660 2 x 50 150

Estimated weight based on 1 sqm. Insulation split: 60% steel plate, 40% stiffener insulation.

Acoustic measurements are conducted according to ISO 10140-2 and ISO 717-1 on 6 mm steel plate.

H-Constructions (steel)

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18 Products & Solutions SeaRox

The advantages of the solutions:

Tested according to the latest fire test procedure, IMO 2010 FTP Code

MED-certified by Det Norske Veritas

Easy installation – no filling of voids

Test of alternative structural design from 2 mm to 4.5 mm

A-60 fire-rated solutions for corrugated steel In some projects and applications the standard IMO structural core is replaced with a light structural core consisting of a corrugated steel plate.

Corrugated steel plate is often used to obtain a lighter structure for offshore living quarters, firewalls or containers.

The market is characterized by a range of different steel designs with their own corrugation geometry and steel thicknesses and there is no standard fire test procedure. At ROCKWOOL Technical Insulation we have passed two A-60 unrestricted fire-rated design tests for corrugated steel plate.

One has a 2 mm corrugated steel plate and the other a 4.5 mm corrugated steel plate. Both solutions have been tested and approved according to IMO 2010 FTP Code part 3, fire on either side.

Solutions have been tested and approved based on SeaRox SL 620, 50 + 30 mm without filling the voids. Alternative design needs should be approved by a local surveyor.

Additional fire protection

18 Products & Solutions SeaRox

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Draught stopsDraught stops are divisions between ceilings or linings and the ship’s structure. The purpose of draught stops is to prevent the spread of smoke and flame in concealed spaces.

There are several ways to design and construct draught stops, depending on the actual vessel design and requirements. A key minimum requirement is that they are made from non-combustible materials and fulfil the requirements of a “C class” division. Occasionally there will also be requirements for B-0 class draught stops.

We recommend following SeaRox insulation solutions: B-0 class draught stops:

Construction SeaRox WM 640, min. 50 mm, with

reinforced aluminium foil or SeaRox SL 620, min. 50 mm, with

reinforced aluminium foil.

Insulation fixed with ø 3 mm pins and secured with ø 38 mm washers. If SeaRox SL 620 is used, it must be fitted with wire mesh on the side where the washers are applied and the insulation fixed.

1 Deck construction

2 Service penetration 3 Cut around

penetration and wire mesh stitched together along joint

4 Suspended ceiling

1

2

3

4

Penetrations Penetrations of fire divisions Penetrations are where pipes, ducts and so on go through a bulkhead or deck.

To ensure the penetration does not compromise the fire division, it must be protected, by a penetration seal say, and the solution must be tested in accordance with the IMO 2010 FTP code. Testing is not required if the pipe penetration is made of steel with a thickness of 3 mm or greater and a length of not less than 900 mm (preferably 450 mm on each side of the division) and there are no openings (meaning the pipe needs to be welded to the steel bulkhead/deck plate). Such penetrations must be suitably insulated by extending the insulation to the same level as the division.

ROCKWOOL recommends the following SeaRox insulation solutions for pipe penetrations of A class steel divisions with no openings:

Construction SeaRox WM 620, min. 45 mm, the wire mesh should be twisted together at joints.

SeaRox FM 6040 ALU, min. 50 mm, steel bands or galvanized steel wires (min. ø 0.7 mm) must be fitted circumferentially to the system – at least 2x per 450 mm of insulation to ensure all joints and grooves remain tightly closed.

min. 450 mm

19

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20 Products & Solutions SeaRox

Sound absorption is a material property that describes how well sound waves are absorbed by a material.

αw

No ProductsWeightedabsorption

αw

1 SeaRox FB 6020, 70 mm 0.95

2 SeaRox FB 6040, 70 mm 0.90

3 SeaRox FB 6050, 30 mm 0.55

4 SeaRox SL 620, 40 mm 0.80

5 SeaRox SL 620, 40 mm + alu foil 0.50

6 SeaRox SL 620, 60 mm incl. pin’s and washer 0.90

7 SeaRox SL 620, 60 mm incl. pin’s and washer, covered by 19 µ foil 0.90

8 SeaRox SL 320, 50 mm 0.85

9 SeaRox SL 340, 50 mm 0.90

10 SeaRox SL 740, 50 mm 0.75

11 SeaRox SL 340, 2 x 50 mm 0.65

12 SeaRox SL 740, 50 mm + alu foil 0.65

13 SeaRox SL 436, 50 mm 0.85

14 SeaRox SL 440, 50 mm 0.75

15 SeaRox SL 480, 50 mm 0.75

16 SeaRox SL 480, 2 x 30 mm 0.80

17 SeaRox SL 640, 30 mm 0.70

18 SeaRox SL 640, 2 x 30 mm 0.90

19 SeaRox SL 660, 2 x 50 mm 0.90

20 SeaRox WM 950, 50 mm 0.90

21 SeaRox WM 950 ALU, 50 mm 0.90

22 SeaRox WM 950, 100 mm 0.70

23 SeaRox WM 950 ALU, 100 mm 0.95

24 SeaRox WM 620, 45 mm 0.90

25SeaRox WM 620, 45 mm + SeaRox Acoustic Foil (19 µ)+ perf. steel plate (suspended)

0.90

26 SeaRox WM 620, 2 x 45 mm 0.95

27 SeaRox WM 640, 30 mm 0.80

28 SeaRox WM 640, 75 mm 0.90

29 SeaRox WM 640, 100 mm 0.90

Absorption measurementsWhen people are exposed to consistently elevated noise levels, their health may be affected. Elevated workplace or environmental noise can cause hearing impairment, hypertension, heart diseases, annoyance and sleep disturbance. Beyond these effects, elevated noise levels can create stress and increase workplace accident rates. To improve safety onboard ships, the new IMO noise code – resolution MSC.337(91) – implemented in 2014 introduced new mandatory requirements for the noise reduction measures on ships; the design, documentation and performance, as well as actual noise levels onboard. These requirements must be complied with, in addition to possible comfort class requirements or requirements from the flag state.

The acoustics on ships are quite complex, often with multiple noise sources, a metal hull that transmits the noise and space constraints requiring people to work and rest close to the sources. Sound design work, calculations and final onboard measurements generally demand acoustic engineers with specialist skills.

ROCKWOOL SeaRox products have excellent properties as sound absorbers, stopping structure-borne noise (i.e. in floating floor and bulkhead constructions) and as noise reducers in panelling.

We have conducted a large range of basic product measurements to produce the data needed by acoustic engineers for their calculations. The noise reduction capabilities of a number of typical constructions have also been tested. See the list opposite and the ROCKWOOL Acoustic Manual for more details.To get acoustic information on ROCKWOOL SeaRox products in other thicknesses or used in combination with other materials, our technicians are able to simulate the absorption, reduction and impact noise reduction of other combinations using ROCKWOOL’s expert calculation tool ROCKOUSTIC (validated by Lloyds Register®).

If noise emission from pipelines is an issue, see the ROCKWOOL Acoustic solutions for pipework.

Steel plate SeaRox insulation SeaRox Acoustic Foil Perforated steel plate

SeaRox Acoustic Foil system especially designed for sound absorption in engine rooms

Optimal sound properties

Resistant to oil/oil mist

Tested and approved

Easy installation

Sound insulation

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Sound reduction is an impression rating the reduction of sound through a wall or a building element from one room to the other.

No Construction Products

Weightedreduction

R w

1 A15 steel deck SeaRox FB 6020, 70/0 mm 45 dB

2 A15/A30 steel bulkhead SeaRox FB 6020, 70 mm / SeaRox FB 6050, 30 mm 46 dB

3 A15/A30 steel bulkhead + thermal SeaRox FB 6020, 70 mm / SeaRox FB 6050, 30 mm and 50 mm SeaRox MA 720 ALU 49 dB

4 A15/A30 steel bulkhead SeaRox FB 6020, 70 mm / SeaRox FM 6030 ALU, 30 mm 46 dB

5 A30 steel deck SeaRox FB 6050, 30 mm / SeaRox FM 6050, 30 mm 45 dB

6 A30 steel deck SeaRox FM 6030 ALU, 30 mm / SeaRox FM 6030 ALU, 30 mm 46 dB

7 A30 steel deck SeaRox SL 620, 40 mm / 25 mm and 50 mm SeaRox MA 720 ALU 50 dB

8 A30 steel deck SeaRox SL 620, 25 mm / 25 mm 47 dB

9 A60 steel bulkhead Searox FB 6040, 70 mm / SeaRox FB 6050, 30 mm 48 dB

10 A60 steel bulkhead Searox FB 6040, 70 mm / SeaRox FM 6040, 35 mm 48 dB

11 A60 steel bulkhead SeaRox SL 620, 60 mm / 25 mm 48 dB

12 A60 steel bulkhead + thermal SeaRox SL 620, 60 mm / 25 mm and 50 mm SeaRox MA 720 ALU 49 dB

13 A60 steel bulkhead + thermal SeaRox FB 6040, 70 mm / SeaRox FB 6050, 30 mm and 50 mm SeaRox MA 720 ALU 50 dB

14 A60 steel bulkhead restr. SeaRox FB 6020, 70 mm / SeaRox FB 6050, 30 mm 46 dB

15 A60 steel bulkhead restr. SeaRox FB 6020, 70 mm / SeaRox FM 6040 ALU, 35 mm 46 dB

16 A60 steel bulkhead restr. + thermal SeaRox FB 6020, 70 mm / SeaRox FB 6050, 30 mm and 50 mm SeaRox MA 720 ALU 49 dB

17 A60 steel deck SeaRox FB 6020, 70 mm / SeaRox FB 6050, 30 mm 46 dB

18 A60 steel deck SeaRox FM 6040 ALU, 50 mm / SeaRox FM 6040 ALU, 50 mm 47 dB

19 A60 steel deck SeaRox FB 6020, 70 mm / SeaRox FM 6040 ALU, 35 mm 46 dB

20 A60 steel deck SeaRox SL 620, 40 mm / 25 mm 48 dB

21 H60 steel bulkhead restricted SeaRox SL 660, 30 mm and SeaRox WM 660, 40 mm / 40 mm 48 dB

22 H60 steel bulkhead restr. + thermal SeaRox SL 660, 30 mm and SeaRox WM 660, 40 mm / 40 mm and 50 mm SeaRox SL 720 50 dB

23 H60 steel bulkhead restr. + thermal SeaRox SL 660, 30 mm and SeaRox WM 660, 40 mm / 40 mm and 50 mm SeaRox MA 720 ALU 51 dB

24 H120 Bulkhead restricted SeaRox SL 660, 30 mm and SeaRox WM 660, 40 mm / 2 x 40 mm 49 dB

25 H60 steel deck SeaRox SL 660, 2 x 50 mm 48 dB

26 A60 aluminium bulkhead SeaRox SL 620, 2 x 30 mm / 2 x 30 mm (on both sides) 40 dB

27 A60 aluminium bulkhead SeaRox FM 6040 ALU, 2 x 35 mm/ 2 x 35 mm (on both sides) 46 dB

28 Acoustic Insulation SeaRox FM 6020 ALU, 90 mm (no insulation on stiffeners) 49 dB

Reduction measurements

Rw

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22 Products & Solutions SeaRox

The requirements of indoor climate and comfort have been tightened in the recent years. Insulation is an important factor here, as it ensures the indoor environment is at the correct temperature.

The great advantage of our SeaRox products is that the high level of thermal insulation can be combined with excellent noise reduction capabilities and often fire protection constructions will also act as thermal comfort insulation.

All our SeaRox insulation products fulfil the IMO “non-combustibility” and “low fame spread” requirements. They also have excellent water-repellent properties, which is important as comfort insulation is often placed directly up against the outer construction where the temperature is subject to change.

Lambda value () measurements on ROCKWOOL Technical Insulation products (nominal values):

Product [W/mK] 10

SeaRox FB 6000 range 0.034

SeaRox FM 6000 range 0.034

SeaRox SL 720 0.035

SeaRox SL 740 0.035

SeaRox SL 320 0.035

SeaRox SL 340 0.035

SeaRox SL 436 0.037

SeaRox SL 440 0.037

SeaRox SL 480 0.037

SeaRox SL 620 0.035

SeaRox SL 640 0.037

SeaRox LM 900 0.039

SeaRox WM 620 0.035

SeaRox WM 640 0.036

SeaRox WM 660 0.037

SeaRox SL 660 0.037

Thermal and comfort insulation

1: Thermal insulation can be used on its own where there is no other demand for the deck and bulkhead.

2: Thermal insulation can also be used together with fire insulation or sound insulation.

In all cases, when insulating against cold temperatures the wool must always be covered by a vapour-tight surface. This may be aluminium foil or another kind of vapour barrier. The gaps should be tightly sealed with aluminium tape. Any additional insulation to a fire construction should be documented and approved by the local surveyor.

The most common way of expressing thermal properties is by using the following nomenclature:

Coefficient of the Thermal Transmission (U-value) Thermal Resistance (R) Thermal Conductivity ()

It is important to note that the -value for any given material varies with temperature.

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23

Floating floors and panels (outfitting)

Floating floorsGood noise reduction between decks is needed to create a comfortable environment. To prevent noise – particularly impact noise and structure-borne noise – travelling from one cabin to another you must use an insulation solution with the requisite rigidity, elasticity and noise reduction properties. We offer alternative solutions. One is based on SeaRox SL 436, which is widely used by dedicated floating floor companies as a core material, combined with different types of load-spreading top layers. This solution has been optimized to get the best dynamic stiffness and acoustic performance. The special design of SeaRox SL 436 results in lower compression strength compared to more rigid SeaRox slabs.

Another flooring solution is based on SeaRox SL 480, which is a safe bet in the sense that it is very rigid and strong and usually adequate for all normal accommodation loads when combined with a medium thick steel plate.

SeaRox SL 436, SeaRox SL 440 and SeaRox SL 480 are all A60-approved floating floor solutions.

Many dedicated flooring companies use SeaRox slabs in densities of 140-200kg/m3 in combination with more complex top layers.

PanelsB-Class fire restriction zones and fire protection are required between each cabin throughout the accommodation areas of a vessel or living quarters, as is noise insulation between each cabin and public areas.

The SeaRox slab range of products has a great track record here. We have worked with customers to develop a large number of special products with high compressive and delaminating strength as well as great fire resistance, which have been approved as non-combustible according to the latest IMO regulations.

This gives panel and door manufacturers an outstanding core material for the fabrication of sandwich constructions.

1 Steel top plate 1.5 mm

2 Steel top plate 1.5 mm

3 SeaRox SL 436, 60 mm

4 Steel deck plate (Standard FTP code)

Note: 2 x 1.5 mm steel top plates to be glued together

1

2

3

4

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24 Products & Solutions SeaRox

Technical Insulation for comfort and safety onboard

Pipe insulationPipe insulation is rarely visible, but often decisive for comfort and safety onboard. The safety rules of SOLAS (Chapter II-2) for hot surfaces in engine rooms must be followed. Pipe insulation is also needed to reduce the surface temperature on the pipes so that people working in the vicinity are not burned if they come into contact with hot pipes. Avoiding too much heat loss from the pipes may also be demanded to prevent blockage of heavy oil pipes and cargo lines for product tankers.

We have a wide selection of marine approved solutions for pipe insulation to satisfy all these requirements, for large and small pipes. The mandrel wound ProRox pipe sections are made of stone wool and produced with WR-Tech, an innovative water-repellent binder to mitigate the risk of corrosion under insulation. The ProRox pipe sections are available both with and without reinforced aluminium foil covering.

The ProRox pipe sections are especially suitable for ambient to very high temperatures, but can also be utilized for chilled media.

Air Ducts

Today, great demands are made on air ducts.

The most important challenge is safeguarding

the comfort of onboard vessel or platform living

quarters, without compromising fire safety

standards.

When ventilating cabins and other rooms it must be ensured that no condensation is formed and that the required temperature is constantly maintained. Our SeaRox products tick all of these boxes.

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Technical installationsA large range of technical equipment onboard a vessel or offshore installation must fulfil insulation requirements. This will often be a combination of thermal control, noise reduction and fire safety. At ROCKWOOL Technical Insulation we have the perfect solution, even for the most irregular sizes and shapes.

For thermal calculations of technical installations we recommend ROCKASSIST, our online calculation program.

Typical ROCKWOOL products for technical installations

ProRox WM 950/SeaRox WM 950

SeaRox LM 900 ALU

ProRox PS 960/ ProRox PS 960 ALU

Products for technical installations are covered by our

range of thermal insulation products.

Acoustic measurements of pipesNoise is an increasing focal point in the marine and offshore industry, also in relation to technical installations, such as pipes in and around living quarters.

ROCKWOOL Technical Insulation has tested and documented a wide range of alternative solutions fulfilling ISO 15665:2003. Similar requirements are included in NORSOK standard R-004 class 6, 7 and 8 and CINI 9.2.02.

Thermal insulation tests have been conducted on marine approved products in our ProRox range for their suitability as thermal insulation of technical installations (ProRox Pipe Sections and ProRox Wired Mats). They fulfilled the Class A, B and C requirements.

In general we are able to provide solutions with the following qualities: Excellent thermal and acoustic performance

Easy to handle and install – thermal insulation, one heavy mass layer and metal cladding does the job

Watertight finish possible in combination with ProRox GRP 1000

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26 Products & Solutions SeaRox

The watertight insulation systemAchieving the best insulation system for your application is not easy. Besides the right choice and implementation of the insulation, the insulation protection system also plays an important role. Specific uses call for specific solutions. Certain processes require a fully watertight and closed finish. Strong and easy to clean, with great durability and chemical resistance.

Insulation protection that guarantees a high degree of operational safety, low maintenance costs and limited energy consumption.

Watertight cladding: ProRox GRP 1000

ProRox GRP 1000 for a durable insulation protectionProRox GRP 1000 is a fiberglass reinforced polyester mat positioned between two sheets of film. The material contains resins, fiberglass and special fillers and is ready to use. Unprocessed, it is soft and malleable. In this state, ProRox GRP 1000 can be cut or trimmed into any shape, which makes it easy to apply to the insulation. The polyester subsequently cures under ultraviolet (UV) light.

After curing, ProRox GRP 1000 is absolutely watertight and able to give optimal mechanical protection.

ProRox GRP 1000 installation

The polyester cures under ultraviolet (UV) light.

Optimal mechanical protection and absolutely watertight.

The advantages of ProRox GRP 1000 Low start-up costs: Processing and installation takes place on location. This makes investments in prefabrication and insulation protection unnecessary.

Flexible use: Protection of insulation (comfort, fire or thermal) on steam pipes or as watertight cladding for the soft underside of decks on offshore equipment. ProRox GRP 1000 moulds itself to every technical application.

Easy to clean: ProRox GRP 1000 can withstand pressure washing. Cleaning with water is possible without damaging the insulation.

Great durability: ProRox GRP 1000 forms a seamless connection that offers watertight protection to the ROCKWOOL insulation. It minimizes the damaging effects of the weather (wind, rain, seawater) or general wear and tear. It is chemical resistant and withstands mechanical stresses (so it can be walked upon).

ProRox GRP 1000 has two distinct faces. The underside is covered with a dark foil and has a slightly rougher surface. The smoother topside has a transparent film covering.

We offer an innovative protection system for ROCKWOOL ProRox insulation: ProRox GRP 1000.

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Durable watertight insulation protection.

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28 Products & Solutions SeaRox

Combat the risk of Corrosion Under Insulation

CUI is a major issue in the industry. It leads to higher maintenance costs and can cause pipe leaks or even ruptures. According to NACE*, water-leachable salt, water retention, permeability and wettability all play a major role in mitigating the risk of CUI.

Our next generation ProRox mandrel wound stone wool pipe sections with WR-Tech (Water Repellency Technology) get to grips with CUI. They absorb less water, dry faster, are more durable and have a very low water-leachable salt content. Minimizing the risk of corrosion under insulation.

See for yourself at rockwool-rti.com.

Don’t let water take hold of your pipes

ProRox® PS 960/970 mandrel wound pipe sections

Best in class solution to help mitigate CUI

*National Association of Corrosion Engineers - NACE SP0198-2010 (2.1.2)

NEWPATENTPENDING

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CUI Risk indexBEST IN CLASS SOLUTION

To mitigate the risk of corrosion under insulation

This is a graphic visualization of aggregated CUI contributors, actual CUI performance depends on application and local conditions on site.

<10PPM Cl LOW LEACHABLE SUBSTANCESComplies with EN 13468 & ASTM

C795, the strictest standards

COATING FRIENDLY SILICONE OIL FREEComplies with VW test 3.10.7, does not

result in fish-eyes, usable in paint shops

PRODUCT TOUGHNESS FLEXIBLE & STRONGNo cracks when exposed to

external impact

HIGHEST WATER- REPELLENCY

LOWEST

WATERABSORPTION

1

FASTEST WATER DISSIPATION

QUICK RELEASE

2

NO REDUCTION OF REPELLENCY

DURABLE PERFORMANCEUP TO 250°C

3

1

3

2

What does NACE say?

Because CUI is a product of wet metal exposure duration, the insulation system that holds the least amount of water and dries most quickly should result in the least amount of corrosion damage to equipment.*

* National Association of Corrosion Engineers - NACE SP0198-2010 (2.1.2)

Next generation mandrel wound ProRox Pipe Sections with WR-Tech

Standard product - Non EN-stone wool

ProRox PS 960/970

ProRox PS 960/970 - with WR-Tech

Water absorption Dry-out time Leachable chlorides

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SeaR

ox

FB 6

020

/ FB

604

0 /

FB 6

050

SeaR

ox

FM 6

030

ALU

/ F

M 6

050

ALU

SeaR

ox

SL 7

20 /

SeaR

ox

MA

720

ALU

SeaR

ox

SL 7

40

SeaR

ox

MA

740

ALU

SeaR

ox

SL 3

20

SeaR

ox

SL 3

40

SeaR

ox

SL 4

36

SeaR

ox

SL 4

40

SeaR

ox

SL 4

80

SeaR

ox

SL 6

20

SeaR

ox

SL 6

40

SeaR

ox

SL 6

60

SeaR

ox

WM

620

SeaR

ox

WM

640

SeaR

ox

WM

660

SeaR

ox

LM 9

00 A

LU

Pro

Ro

x W

M 9

50

Pro

Ro

x P

S 96

0

Pro

Ro

x G

RP

100

0

Bulkhead and Deck

Fire (A class divisions)

Fire (H class divisions)

Comfort Insulation (Thermal)

Outfitting

Sound Insulation

Watertight cladding

Technical Installations

Thermal (Pipes)< 250°C

> 250°C

Thermal (Tanks)< 250°C

> 250°C

Thermal (Air ducts)

Fire (A-60 pipelines)

Fire (Air ducts)

Sound Insulation (Pipes)

Watertight cladding

Product SelectorAt ROCKWOOL Technical Insulation we have developed a special range of marine products that meet the requirements of IMO’s regulation in all situations. There is a ROCKWOOL SeaRox product with the required approval for virtually every construction.

The table below gives a general idea of product applications in different constructions.

30 Products & Solutions SeaRox

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Product Overview

Product Thicknessmm

Length mm

Widthmm Application

SeaRox SL 720

SeaRox SL 720 ALU

50, 100

501000 600

Lightweight and semi-rigid slab for comfort insulation. Can be delivered with reinforced aluminium on one side.

SeaRox MA 720 ALU 50, 100 4000 1000

Lightweight and highly compressed roll used for comfort insulation. Delivered with reinforced aluminium on one side.

SeaRox SL 740SeaRox SL 740 ALUSeaRox SL 740 GW 200

1000 600

Lightweight and semi-rigid slab for comfort insulation. Can be delivered with reinforced aluminium or white glass cloth on one side.

SeaRox MA 740 ALU 50 3000 1000

Semi-rigid compressed roll used for comfort insulation. Delivered with reinforced aluminium on one side.

Product Thicknessmm

Length mm

Widthmm Application

SeaRox SL 320 50, 75 1000 600Semi-rigid slab for sound insulation or other uses.

SeaRox SL 340 SeaRox SL 340 ALUSeaRox SL 340 TB

50 1000 600

Semi-rigid slab for sound insula-tion or other uses, can be deliv-ered with reinforced aluminium or black tissue on one side.

SeaRox Acoustic Foil 1000Thin, strong and durable film for engine rooms or other uses.

Product Thicknessmm

Length mm

Widthmm Application

SeaRox SL 436 30, 40,50, 60 1000 600

Rigid slab for insulation of floating floors only. Approved for A-60 floating floors.

SeaRox SL 440 50, 100 1000 600Strong and rigid slabs for floating floors or to be cut into lamellas and used for panels.

SeaRox SL 480 30, 50 1000 600

Strong and rigid slabs for floating decks or to be cut into lamellas and used for panels. Approved for A-60 floating floors.

Products mainly for sound absorption

Products mainly as components of systems

Products mainly for thermal insulation of accommodations

OUTFITTING INSULATION

ACOUSTIC INSULATION

COMFORT INSULATION

Local variations in products and dimensions might occur.

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Product Thicknessmm

Length mm

Widthmm Application

SeaRox FB 6020SeaRox FB 6040SeaRox FB 6050

707030

1000 600

New generation SeaRox fire boards. Lightest stone wool solutions for approved A-constructions. Can be delivered with reinforced aluminium on one side.

SeaRox FB 6020 ALUSeaRox FB 6040 ALUSeaRox FB 6050 ALU

707030

1000 600

New generation SeaRox fire boards. Lightest stone wool solutions for approved A-constructions. Can be delivered with reinforced aluminium on one side.

SeaRox FM 6030 ALU 30 3200 1000

New generation SeaRox fire mats. Lightest stone wool solutions for approved A-constructions. Delivered as standard with reinforced aluminium on one side.

SeaRox FM 6040 ALU 35, 50 5-6000 1000

New generation SeaRox fire mats. Lightest stone wool solutions for approved A-constructions. Delivered as standard with reinforced aluminium on one side.

SeaRox SL 620SeaRox SL 620 ALUSeaRox SL 620 GW 200

25-7525-7525-75

1000 600

Rigid slab for fire insulation in approved A-constructions. Can be delivered with reinforced aluminium or white glass cloth on one side.

SeaRox SL 640SeaRox SL 640 ALUSeaRox SL 640 GW 200

30, 40, 5030, 40, 5030, 40, 50

1000 600

Rigid slab for fire insulation in approved A-constructions. Can be delivered with reinforced aluminium or white glass cloth on one side.

SeaRox SL 660SeaRox SL 660 ALU

30, 50 1000 600Special product used for insulation of H-constructions. Can be delivered with reinforced aluminium on one side.

SeaRox WM 620SeaRox WM 620 ALU

45 4000 1000

Flexible Mat, one side faced with wire netting. Used for approved A-constructions and penetrations. Can be delivered with reinforced aluminium on one side.

SeaRox WM 640SeaRox WM 640 ALU

30, 50, 75 2-7000 1000

Flexible Mat, one side faced with wire netting. Used for approved A-constructions and penetrations. Can be delivered with reinforced aluminium on one side.

SeaRox WM 660SeaRox WM 660 ALU

40 4000 500

Flexible mat, one side faced with wire netting. Special product used for insulation of H-constructions. Can be delivered with reinforced aluminium on one side.

Products mainly for fire rated constructionsFIRE-SAFE INSULATION

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Product Thicknessmm

Length mm

Widthmm Application

SeaRox WM 950/ ProRox WM 950 SeaRox WM 950 ALUProRox WM 950 ALU

50, 8050, 80

2-4000 1000

Flexible mat, one side faced with wire netting. Used for technical installations mainly pipes. Can be delivered with reinforced aluminium on one side.

SeaRox LM 900 ALU 30 8000 1000Lamellas placed edgewise on aluminium (roll). For insulation of pipes, tanks and ventilation ducts.

ProRox PS 960with WR-TechProRox PS 960 ALUwith WR-Tech

20-100 1000 17-356

New generation ProRox mandrel wound pipe sections with WR-Tech (Water Repellency Technology). Rigid Pipe Sections for steam and process pipes. Can be delivered with reinforced aluminium and self adhesive tape.

Product Thicknessmm

Length mm

Widthmm Application

ProRox GRP 1000 1000A watertight insulation system. Strong and easy to clean, with great durability and chemical resistance. Easy to apply on site.

Products mainly for thermal insulation of technical installationsTECHNICAL INSULATION

WATERTIGHT CLADDING

Local variations in products and dimensions might occur

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34 Products & Solutions SeaRox

Notes

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4ROCKWOOL Technical InsulationROCKWOOL Technical Insulation is part of the ROCKWOOL Group and is offering advanced technical insulation solutions for the process industry as well as marine & offshore.

At the ROCKWOOL Group, we are committed to enriching the lives of everyone who experiences our product solutions. Our expertise is perfectly suited to tackle many of today’s biggest sustainability and development challenges, from energy consumption and noise pollution to fire resilience, water scarcity and flooding. Our product range reflects the diversity of the world’s needs, while supporting our stakeholders in reducing their own carbon footprint.

Stone wool is a versatile material and forms the basis of all our businesses. With approx. 11,000 passionate colleagues in 39 countries, we are the world leader in stone wool solutions, from building insulation to acoustic ceilings, external cladding systems to horticultural solutions, engineered fibres for industrial use to insulation for the process industry and marine & offshore.

All explanations correspond to our current range of knowledge and are therefore up-to-date. The examples of use outlined in this document serve only to provide a better description and do not take special circumstances of specific cases into account. ROCKWOOL Technical Insulation places great value upon continuous development of products, to the extent that we too continuously work to improve our products without prior notice. We therefore recommend that you use the most recent edition of our publications, as our wealth of experience and knowledge is always growing. Should you require related information for your specific application or have any technical queries, please contact our sales department or visit our website www.rockwool-rti.com.

ROCKWOOL Technical Insulation

ROCKWOOL BVDelfstoffenweg 2

6045 JH RoermondNederland

Tel. +31 (0) 475 35 36 18Fax +31 (0) 475 35 36 01

E-mail: [email protected]

ROCKWOOL Technical Insulationis part of ROCKWOOL International A/S

ROCKWOOL Technical Insulation, ROCKWOOL, SeaRox and ProRox are registered trademarks of ROCKWOOL International.

ROCKWOOL Technical Insulation reserves the right to change the information in this brochure without prior notice.