SDE PRESENTATION PUNE PLANT
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Transcript of SDE PRESENTATION PUNE PLANT
SD Group
WELCOME
T0 SD GROUP
ESTABLISHED : 2000
SALES : 110 Cr
EMPLOYEES : 800+
SD Group
• SD Engineerstech Pvt. Ltd, Plant 1 & 2
(Fixtures, SPMs & Robotic Cells )
• SD Auto Components Pvt. Ltd
( BIW Parts-Stamping & Welded Assys.)
• SD Brakes India Pvt. Ltd
( Automobile Breaks)
FARIDABAD
PUNE
• SD Engineerstech Pvt. Ltd. Plant-1
(BIW Parts-Stamping & Welded Assys.)
OUR PRESENCE
• SD Engineerstech Pvt. Ltd. Plant-2
( Sheet Metal & weld Assy Production)
Future Plan-Fixtures &Automation Division at Sanand Ahmedabad
Future plan-BIW Parts manufacturing Facility at Pune- Plot available in Chakan MIDC
AC
CO
LE
DE
S
2000 Company Established .
2003 Fixture Manufacturing Start. First Fixture for MSIL.
2005 Press Tool Division Started.
2006 SD Auto Components P Ltd formed.
2007 Design & Marketing Office opened at Gurgaon.
2008 Technical Collaboration with YM Giken. JAPAN
2009 Technical Collaboration with YM Giken. JAPAN
2010
2011 Converted to SD Engineerstech P Ltd.
SD Brakes Formed.
2012 SD Auto Comp. Plant 1 & Plant 2 Merged.
SDE Pune Plant-1 Started .
TS Certification to SD Auto Comp..
SD Group
2013 SDE Pune Plant -2 Started .
• AUTOMOTIVE 4 WHEELERS ( CARS & BUSES) 2 WHEELERS. COMMERCIAL VEHICLES
• EARTHMOVING INDUSTRY • CONSTRUCTION EQUIPMENTS • RAILWAY
BUSINESS SECTOR
OUR VALUABLE CUSTOMERS
5
Tier 1 Suppliers
O.E.M
Indirect Customers
ORGANISATION STRUCTURE
6
Managing Director Mr. S. P. Singh
SD Engineerstech PLANT 1 - FBD
Mr. Nishant Priyadarshi
Marketing Dept.
Design Dept
Simulation Dept.
Tool Room Dept.
Stores Dept.
Electrical Dept.
Robotics & Automation Dept.
Accounts Dept.
HR Dept.
SD Engineerstech PLANT 2 - FBD Mr. Vipul Kalra
Marketing Dept.
Design Dept
Simulation Dept.
Tool Room Dept.
Stores Dept.
Electrical Dept.
Robotics & Automation Dept.
Accounts Dept.
HR Dept.
SD Engineerstech PLANT 2 – PUNE Mr. S.P.Mishra
Marketing Dept.
Design Dept
Simulation Dept.
Tool Room Dept.
Stores Dept.
Electrical Dept.
Robotics & Automation Dept.
Accounts Dept.
HR Dept.
SD Auto Comps -Faridabad
Mr. U.S. Sharma
Marketing Dept.
Design Dept
Simulation Dept.
Production Dept.
Stores Dept
Maintenance Dept.
Services Dept.
Accounts Dept.
HR Dept.
SD Engineerstech Pvt. Ltd.-Plant-
2,Pune Mr. Saroj Parida
Marketing Dept.
Production Dept.
Stores Dept
Maintenance Dept.
Services Dept.
Accounts Dept.
HR Dept.
PROJECT DEVELOPMENT PROCESS
7
CAD DATA / DRAWING STUDY
PROCESS PLANNING
DESIGNING
3D MODEL REVIEW
GUN STUDY / SIMULATION
APPROVAL BY CUSTOMER
2D DRAWING / DETAILING
MANUFACTURING / ASSY
INSPECTION
TRIAL / PRIMARY BUY OFF
COMMISSIONING
AFTER SALES SERVICE & SUPPORT
SIMULATION & OFFLINE PROGRAMMING
8
ROBOT SIMULATION & OFFLINE PROGRAMMING
• Visualization of automation and application in real time. • Higher quality designs for automation. • System review for better accuracy and schemes. • Collision detection test and prevention. • Robot reachability to select proper robot with accurate dimensions. • Proper placement of robot and layout design. • Eliminates the threat of safety issues. • Cycle time validation. • Reduction in onsite programming time. • Programming of complex path is easy.
ROBOT PARTNERS
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S.D. Engineerstech Robotics Team has immense experience of working with all the leading Industrial Robots. Our staff has also attended various training
programs to update their knowledge regarding the latest technological updates in their products.
TWO WHEELERS CUSTOMERS - DIRECT
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Direct – OEM’s
Direct – Tier 1 Suppliers
In-Direct – OEM’s
PROJECT ACCOMPLISHED FOR TWO WHEELERS
11
Robotic Mig Welding Cell for Main Full Frame Comp.
Customer: Suzuki Motorcycle
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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Robotic Mig Welding Cell for Main Half Frame Comp
Customer: Suzuki Motorcycle
PROJECT ACCOMPLISHED FOR TWO WHEELERS
13
Robotic Welding Cell for Main Frame Model
Customer: Yamaha Motorcycles India
TOTAL 15 CELLS HAVE BEEN DELIVERED FOR DIFFERENT MODELS.
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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Complete Robotic Welding Line of Complete Frame of Harley Davidson Bike. Total 21 Equipments Developed for welding & Checking complete Frame. Customer: Harley Davidson Motorcycles
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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Complete Robotic Welding Line of Complete Frame of Harley Davidson Bike. Total 21 Equipments Developed for welding & Checking complete Frame. Customer: Harley Davidson Motorcycles
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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Complete Robotic Welding Line of Complete Frame of Harley Davidson Bike. Total 21 Equipments Developed for welding & Checking complete Frame. Customer: Harley Davidson Motorcycles
PROJECT ACCOMPLISHED FOR TWO WHEELERS
17
Fuel Cock Robotic Welding Cell Customer: Hero MotoCorp AAHC & I-SMART Variants
PROJECT ACCOMPLISHED FOR TWO WHEELERS
18
Robotic Welding Line for K74A – Main Pipe and Rear Assembly Customer: Indo Autotech
Scope of Supply: 03 Nos. of Robotic Welding Cell 11 Manual Welding Fixture 08 Inspection Gauges 01 MIG Welding SPM
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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Robotic Welding Cell for Cross Member KTEA – Stage 1 & 2 Customer: Indo Autotech
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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Robotic Welding Cell for Bridge Component Fork Top Customer: Indo Autotech
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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OP 10
OP 20
OP 30 OP 40
Final Comp
Main Frame Manual Welding Project Code: AAPB
Customer: OMAX Auto
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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Hydraulic End Forming SPM Customer: Indo Autotech
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DIP Type Leakage Testing SPM for Fuel Tank
Customer: Suzuki Motorcycles
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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Scooter UZ – Front Foot Rest Pipe Cutting SPM
Customer: Suzuki Motorcycles
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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PROJECT ACCOMPLISHED FOR TWO WHEELERS
Muffler Component – Robotic Welding Fixture Project Code: KWSA Customer: Mark Exhaust
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PROJECT ACCOMPLISHED FOR TWO WHEELERS
Muffler Component – 2 Torch MIG Welding SPM Project Code: KWSA Customer: Mark Exhaust
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PROJECT ACCOMPLISHED FOR TWO WHEELERS
Handle Drilling SPM
We have expertise in Manufacturing Drilling SPM’s as we have successfully commissioned handle drilling SPM’s for following model’s: • KRPY • KSPL • KTEJ • KWFL • KYJA • KWSA • KWFG
Customer – Mark Exhaust
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Drilling SPM for Plastic Fuel Tank – Suzuki Motorcycles
PROJECT ACCOMPLISHED FOR TWO WHEELERS
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PROJECT ACCOMPLISHED FOR TWO WHEELERS
MHYA Muffler Welding SPM’s Customer: Munjal Auto
PROJECT ACCOMPLISHED FOR BIW PARTS-4 WHEELERS
BIW PARTS- MARUTI
BIW PARTS– MARUTI
BIW PARTS – M&M
BIW PARTS– M&M
BIW PARTS- HONDA
SD ENGINEERSTECH PVT.LTD. –PLANT-2 PUNE
COMPONENT NAME :- SEAT FRAME MY15 & EAGLE
COMPONENT NAME :-U-301 SEAT FRAME
COMPONENT NAME:- CHASSES U220 & U202
COMPONENT NAME :- YBA Cook Book
COMPONENT NAME :-HF BUMPER B562
COMPONENT NAME:-3G LOWER CONTROLLER ARM & UPPER CONTROLLER ARM
COMPONENT NAME :-LOWER CONTROLLER ARM & UPPER CONTROLLER ARM RT64 4x2
COMPONENT NAME :-NAL P15 Hot End
COMPONENT NAME :-20150113-S101 Gasoline
COMPONENT NAME :-O2
TENNECO MUFFLER INSPECTION GAUGE
COMPONENT NAME :- EICHER PRO 1110
DOUBLE END DRIVE SPM FOR 205_HOT_END_24 12 2015 SMIL MUFFLER
TORCH ROTARY SPM FOR W205 MUFFLER
ROBOTIC CELL FOR CAT CON MUFFLER
DRY TYPE LEAKGE TESTING SPM W205 HOT END
BOLT TIGHTING SPM MSKH S101
ROBOTIC WELDING FIXTURE JCIX104
WELDING FIXTURES TARILER ASSEMBLY CNH-WINDALS
L0509453 WIRE FRAME CHECKING FIXTURE-DSC
Contact: S.P.Mishra SBU Head Mob:08806839421 [email protected]