Salaya Power

7/30/2019 Salaya Power

1/30

Salaya Power ProjectEssar Energy Site Visit

31 March 2011

KVB ReddyExecutive Director

Madan Gopal GuptaHead Power Business Salaya


2/30

Salaya Power

Total capacity 3120 MW ( 3 Phases )

Phase I 1200 MW

Phase II 1320 MW

Phase III 600 MW

Site selected near:

Existing refinery

Sea coast On Highway

Project site area - 330 Ha

Sea water used as cooling water

Essars own jetty for importing coal

17 km of coal conveyer fortransporting coal from jetty

Power evacuation at 400 KV to stateutility

2


3/30

Plot Plan

3


4/30

Technology

BTG technology supplier Harbin Power, China

2 X 600 MW power plant

Pulverized boiler

Sub critical technology

Sea water cooling

Evacuation at 400 KV

4


5/30

Features

BTG technology from proven vendor Harbin Power, China

BOP from reputed vendors

E-BOP Areva

I-BOP ABB

CW system Kirloskar Brothers

Desalination plant IDE

AHS - McNalley Bharat

DM plant Thermax Ltd

EPC Essar Projects

Engineering Essar Engineering /TCE

5


6/30

Engineering Highlights

Engineering is almost completed (99.7%)

Reputed consultant (TCE) is engaged for BTG

BOP is engineered by Essar Engineering (EESL)

17 KM long conveyor designed in house by EESL

6


7/30

Procurement Highlights

Overall procurement progress is 94.5 %

All Major long delivery packages ordered to globally reputed companies &

material is received for major packages and balance dispatches is in

advanced stage.

Short delivery packages are being ordered under umbrella contract to cut

short procurement cycle

All major equipments for BTG received from HPE

All major BOP packages received at site

7


8/30

Construction Highlights

Overall construction progress is 71.4 %

Concreting 92% completed

Structural fabrication 99% completed

Structural erection 87% completed

Equipment erection- 66% completed

8


9/30

Status of Commissioning Activities

Boiler 1 hydro test completed

DM Plant commissioned with manual operations

Unit-1 TG Lub. oil flushing in progress

Plant UPS commissioned

ESP pass A air leak test completed

Unit-1 Generator Stator and Rotor pre commissioning checks

completed

9


10/30

Status of Commissioning Activities

Unit-1 Turbine final box up completed

Switchyard is ready for charging

Boiler -2 Drum erected and 50 % Pressure parts erection completed

Unit-1 Motor driven Boiler Feed Pump erection completed

Chimney flue cans for unit-1 and unit-2 erection completed

Tower crane erected and commissioned in a world record time

10


11/30

Recognition by Fine Hope

11


12/30

Salaya Power ProjectEssar Energy Site Visit

31 March 2011

Expansion Phase II and III


13/30

Salaya Phase II: 1320 MW

2 X 660 MW Super critical PF Boilers

PPA signed for 800 MW with SEB

Boiler- ordered to M/S Harbin Power, China

T G - ordered to M/S Toshiba

Land, water available. EPC contracts awarded

Aviation clearance is available

13


14/30

Salaya Phase III : 600 MW

4 X 150 MW Sub critical CFBC Boilers

Fuel - Pet coke/Imported Coal

Entire capacity on Merchant Power

Main Plant Equipments are in advanced stage of ordering

Land, water available. EPC contracts awarded

Aviation clearance is available

14


15/30

Progress Photographs Phase I


16/30

Salaya Administration Building (SAB)

16


17/30

Project Overview

17

CHIMNEY

COAL CONVEYORBOILER # 2

TG #2

BOILER #1

TG #1SWITCH YARD

17


18/30

DM Plant Commissioning In Progress

ACF VESSEL FLUSHING COMPLETED

18


19/30

UPS Commissioning Completed

19

UPS OUTPUT MEASUREMENT IN PROGRESS AT MAIN

CONTROL ROOM EL (12.5 ) M

19


20/30

TG #1 Erection

20

GENERATOR STATOR

LP # 1 ROTOR

LP # 2 ROTOR

HIP ROTOR


21/30

Boiler #1- Erection

21

BOILER #1

SECOND PASS BOILER #1 FIRST

PASS

21


22/30

ESP # 1 - Overview

22

INSULATOR

CHAMBER

ERECTION INPROGRESS

INNER ROOF ERECTION IN PROGRESS (1B)

TRANSFORMER ERECTION IN PROGRESS

22


23/30

Cooling Tower # 1A

23

COOLING TOWER #1A

COMMON INTAKE CHANNEL FOR COOLING TOWER

23


24/30

Switch Yard Overview

24

SWITCH YARD CONTROL ROOM

24


25/30

DM Plant Overview

25

DM TANK #1

DM TANK #2

DM PLANT MCC ROOM

MISC. PUMP HOUSE STRUCTURE

ERECTION IN PROGRESS

EL 0.00 M BRICKWALL

CONSTRUCTION IN PROGRESS

25


26/30

Ash Handling System

26

INTERMEDIATE FLY ASH SILO

COMPRESSOR HOUSE

ASH WATER SUMP CIVIL WORK IN PROGRESS

26


27/30

Unit #2 Front View

BOILER #2TG #2

JNT #1

TRANFORMER YARD #2

COAL BUNKERS

27


28/30

Boiler #2 Side View

2828


29/30

ESP # 2 Erection

29

INSULATOR ERECTION IN

PROGRESS

COLLECTING PLATE ERECTION IN

PROGRESS

29


30/30

30

Salaya Power

Documents

Transcript of Salaya Power