Safety Labeling and Signal Words

14
482 01 2226 11 12/13/19 Specifications are subject to change without notice EHK05AKN/B, EHK07AKN/B, EHK10AKN/B, EHK15AKF/B, EHK20AKF/B, EHK15AHN, EHK18AHN, EHK09AKCN, EHK25AHCF, EHK30AHCF INSTALLATION INSTRUCTIONS ELECTRIC HEAT ACCESSORY DANGER, WARNING, CAUTION, and NOTE The signal words DANGER, WARNING, CAUTION, and NOTE are used to identify levels of hazard seriousness. The signal word DANGER is only used on product labels to signify an immediate hazard. The signal words WARNING, CAUTION, and NOTE will be used on product labels and throughout this manual and other manuals that may apply to the product. DANGER Immediate hazards which will result in severe personal injury or death. WARNING Hazards or unsafe practices which could result in severe personal injury or death. CAUTION Hazards or unsafe practices which may result in minor personal injury or product or property damage. NOTE Used to highlight suggestions which will result in enhanced installation, reliability, or operation. Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner: The signal word CAUTION is used throughout this manual in the following manner: Signal Words on Product Labeling Signal words are used in combination with colors and/or pictures on product labels. WARNING Safety Labeling and Signal Words ! CAUTION WARNING ! ELECTRICAL SHOCK HAZARD. Failure to follow this warning could result in death and/or personal injury. Installation or repairs made by unqualified persons can result in hazards to you and others. Installation must conform with local building codes or, in the absence of local codes, with National Electrical Code NFPA 702011 or current edition. The information contained in this manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments. Shut OFF electric power at unit disconnect and/or service panel before beginning the following proce- dures. WARNING ! INSTALLATION INSTALL ELECTRIC HEATER ASSEMBLY NOTE: Ensure heater coils are not deformed or damaged during heater installation. 1. Make sure power to unit is off. 2. Remove blower access panel of fan coil unit. UNIT DAMAGE HAZARD. Failure to follow this caution may result in property damage. Before installation of heater, the black and yellow pigtail leads must be removed from the fan coil board or wire harness to prevent possible damage to the product. Electrical power will be provided to the board through the heater circuit plug. ! CAUTION 3. Disconnect 2 power wires (black and yellow pigtail leads) from fan control board or wire harness (if applicable) and discard. Wires may be part of a plug assembly or attached to terminals L1 and L2. Remove cooling control plate from fan coil (if equipped). For 18kW, 24kW, and 30kW heaters, remove adapter plate. (See Figure 1) 4. Insert heater assembly into front of fan coil so that element rods engage holes in rear heat shield. 5. Attach heater control plate to fan coil using 2 screws provided. For 18kW, 24kW, and 30kW heater models, attach front of heater to fan deck using third screw. (See Figure 1)

Transcript of Safety Labeling and Signal Words

Page 1: Safety Labeling and Signal Words

482 01 2226 11 12/13/19Specifications are subject to change without notice

EHK05AKN/B, EHK07AKN/B, EHK10AKN/B, EHK15AKF/B, EHK20AKF/B,EHK15AHN, EHK18AHN, EHK09AKCN, EHK25AHCF, EHK30AHCF

INSTALLATION INSTRUCTIONSELECTRIC HEAT ACCESSORY

DANGER, WARNING, CAUTION, and NOTEThe signal words DANGER, WARNING, CAUTION, andNOTE are used to identify levels of hazard seriousness.The signal word DANGER is only used on product labelsto signify an immediate hazard. The signal wordsWARNING, CAUTION, and NOTE will be used onproduct labels and throughout this manual and othermanuals that may apply to the product.

DANGER − Immediate hazards which will result insevere personal injury or death.

WARNING − Hazards or unsafe practices which couldresult in severe personal injury or death.

CAUTION − Hazards or unsafe practices which mayresult in minor personal injury or product or propertydamage.

NOTE − Used to highlight suggestions which will result inenhanced installation, reliability, or operation.

Signal Words in Manuals

The signal word WARNING is used throughout thismanual in the following manner:

The signal word CAUTION is used throughout thismanual in the following manner:

Signal Words on Product Labeling

Signal words are used in combination with colorsand/or pictures on product labels.

WARNING

Safety Labeling and Signal Words

!

CAUTION

WARNING

!

ELECTRICAL SHOCK HAZARD.

Failure to follow this warning could result indeath and/or personal injury.Installation or repairs made by unqualified personscan result in hazards to you and others. Installationmust conform with local building codes or, in theabsence of local codes, with National Electrical CodeNFPA 70−2011 or current edition.

The information contained in this manual is intendedfor use by a qualified service technician familiar withsafety procedures and equipped with the propertools and test instruments.

Shut OFF electric power at unit disconnect and/orservice panel before beginning the following proce-dures.

WARNING!

INSTALLATION

INSTALL ELECTRIC HEATER ASSEMBLYNOTE: Ensure heater coils are not deformed or damagedduring heater installation.

1. Make sure power to unit is off.

2. Remove blower access panel of fan coil unit.

UNIT DAMAGE HAZARD.

Failure to follow this caution may result in propertydamage.

Before installation of heater, the black and yellowpigtail leads must be removed from the fan coil boardor wire harness to prevent possible damage to theproduct. Electrical power will be provided to theboard through the heater circuit plug.

! CAUTION

3. Disconnect 2 power wires (black and yellow pigtail leads)from fan control board or wire harness (if applicable) anddiscard. Wires may be part of a plug assembly or attachedto terminals L1 and L2. Remove cooling control plate fromfan coil (if equipped). For 18kW, 24kW, and 30kWheaters, remove adapter plate. (See Figure 1)

4. Insert heater assembly into front of fan coil so thatelement rods engage holes in rear heat shield.

5. Attach heater control plate to fan coil using 2 screwsprovided. For 18kW, 24kW, and 30kW heater models,attach front of heater to fan deck using third screw. (SeeFigure 1)

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482 01 2226 112 Specifications are subject to change without notice.

Figure 1 Installing the Electric Heat Accessory

Installation of 18kW, 24kW, and 30kW Model Heaters

Table 1 − Accessory Heater UsagePart Number Description Use with Model Sizes

EHK05AKN4 5 kW, single phase, no internal circuit protection ALLEHK05AKB4 5 kW, single phase, with circuit breakers ALLEHK07AKN4 8 kW, single phase, no internal circuit protection ALLEHK07AKB4 8 kW, single phase, with circuit breakers ALL

EHK09AKCN49 kW, supplied as single phase, field convertible to3−phase, no internal circuit protection

3600, 4800, 6000

EHK10AKN4 10 kW, single phase, no internal circuit protection ALLEHK10AKB4 10 kW, single phase, with circuit breakers ALLEHK15AKF4 15 kW, single phase, with fuses ALLEHK15AKB4* 15 kW, single phase, with circuit breakers ALL†EHK15AHN4 15 kW, 3−phase, no internal circuit protection ALL†EHK18AHN4 18 kW, 3−phase, no internal circuit protection 4800, 6000EHK20AKF4 20 kW, single phase, with fuses ALL†EHK20AKB4* 20 kW, single phase, with circuit breakers ALL†

EHK25AHCF424 kW, supplied as 3−phase, field convertible tosingle phase, with fuses

4800, 6000

EHK30AHCF430 kW, supplied as 3−phase, field convertible tosingle phase, with fuses

4800, 6000

* EHK15AKB4 & EHK20AKB4 are not approved for use in Canada (must use fused heaters and certified single point wiring kit). † 15kW & 20kW are not recommended for specific heat pump applications, see AIRFLOW DELIVERY (CFM)

Minimum CFM when using Electric Heat (motor speed Low except as noted)

EBP, EBX, EBXX, EBWFEM, FSM, WAHM WAHT,

WAPM, WAPT WAXM,WAXT, REM4Model Size **

Heater kW

5 8 9 10 15 18 20 24 301800 525* 525* − 600� − − − − −2400 700‡ 700‡ − 700‡ 775‡ − − − −3000 875 875 − 875 875 − 1060* − −

3500 & 3600 1050 970 970 970 920 − 1040 − −4200 − 1225 1225 1225 1225 1225 1225 − −4800 − 1400 1400 1400 1400 1400 1400 1400 14006000 − 1750 1750 1750 1750 1750 1750 1750 1750

** All sizes are not available in some Models� Indicates High speed (Black wire) for 2−speed motor* Indicates Medium speed (Blue wire) for 3−speed motor or High speed (Black wire) for 2−speed motor‡ Indicates Medium speed (Blue wire) for 3−speed motor or Low speed (Red wire) for 2−speed motor

STATIC PRESSURE CORRECTION FOR ELECTRIC HEATERS (EBP, EBW, EBX, EBXX, EBV, FEM, FSM, FVM)Due to higher static pressure drop with additional electric heater elements in some application, an adjustment table to the staticpressure is provided in the Installation and Operations Manual or the Product Specifications.

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482 01 2226 11 3Specifications are subject to change without notice.

AIRFLOW DELIVERY (CFM)

EBV/FVMModel Size

OutdoorUnit

Capacity (BTUH)

Electric Heater kW Range0 − 5 0 − 10 0 − 15 0 − 20

LO NOM HI LO NOM HI LO NOM HI LO NOM HI

2400

18 625 625 625 675 675 675 * * * * * *24 650 725 835 * 725 835 875 875 875 * * *30 815 905 1040 * 905 1040 900 900 1040 1100 1100 110036 980 1085 1250 980 1085 1250 980 1085 1250 1100 1100 1250

3600

24 675 725 835 875 875 * * * * * * *30 815 905 1040 875 905 1040 1100 1100 1100 * * *36 980 1085 1250 980 1085 1250 1100 1100 1250 1225 1225 125042 1140 1270 1460 1140 1270 1460 1140 1270 1460 1225 1270 1460

0 − 10 0 − 15 0 − 20 0 − 30

4800

30 975 975 1040 1100 1100 1100 * * * * * *36 980 1085 1250 1100 1100 1250 1250 1250 1250 * * *42 1140 1270 1460 1140 1270 1460 1250 1270 1460 * * *

48 1305 1450 1665 1305 1450 1665 1305 1450 1665 1500 1500 1665

6000

36 1100 1100 1250 1350 1350 1350 * * * * * *42 1140 1270 1460 1350 1350 1460 1525 1525 1525 * * *48 1305 1450 1665 1350 1450 1665 1525 1525 1665 1750 1750 175060 1630 1810 2085 1630 1810 2085 1630 1810 2085 1750 1810 2085

* Airflow not recommended for heater/system sizeNOTE: LO, NOM, and HI refer to AC/HP CFM ADJUST selection on the control board.

HEAT PUMP MINIMUM CFM WHEN USING ELECTRIC HEAT (CFM) EBV/FVM Model Size

OutdoorUnit Size

Heater Size kW5 8, 9, 10 15 18, 20 24, 30

2400

18 625 625 −− −− −−24 650 725 875 −− −−30 800 875 875 1040 −−36 970 970 970 1040 −−

3600

24 675 875 −− −− −−30 800 875 1100 1150 −−36 975 975 1100 1225 −−42 1125 1125 1125 1225 −−

4800

30 800 875 875 1150 −−

36 975 975 1100 1225 −−42 1125 1125 1125 1225 −−48 1305 1305 1305 1305 1400

6000

36 1100 1100 1350 1350 −−42 1125 1125 1350 1350 −−48 1300 1300 1350 1465 1750

60 1625 1625 1625 1750 1750

A/C MINIMUM CFM WHEN USING ELECTRIC HEAT (CFM) FVM

Model SizeHeater Size kW

5 8, 9, 10 15 18, 20 24, 30

2400

Heater Only

625 625 725 875 −−3600 675 700 850 1050 −−4800 675 700 850 1050 1400

6000 1050 1050 1050 1050 1750

NOTES:1. Heater Only−Air conditioner with electric heater application.2. These airflows are minimum acceptable airflows as UL listed. Actual airflow delivered will be per airflow delivery chart for Electric Heating

Modes.

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482 01 2226 114 Specifications are subject to change without notice.

ATTACH FUSE BOX OR CIRCUIT BREAKER BOX1. For 15kW and 20kW fused models:

After installing heater assembly, attach fuse assembly toside of fan coil unit by inserting fuse box tab betweeninsulation and to left side of unit and fan deck. Mount frontof assembly to side flange with two (2) screws provided.On fan coil units size 4200 and larger, remove wire tie thatshortens wire length between heater and fuses. Fusecover is closed by engaging dimples in fuse box. (SeeFigure 2)

2. For 24kW and 30kW fused models:

Fuse assembly is mounted on heater. Be sure fuse coveris closed by engaging clip latch on unit top panel. (SeeFigure 1)

ELECTRICAL SHOCK.

Failure to follow this warning could result in deathand/or personal injury.

Close fuse box before power is turned to ONposition.

! WARNING

3. For 5kW through 20kW circuit breaker models:

After installing heater assembly, attach circuit breakerassembly to unit with screws provided. (See Figure. 3)On fan coil units size 4200 and larger, remove wire tie thatshortens wire length between heater and circuit breakerassembly to allow mounting of circuit breaker assembly.(See Figure 3)

4. Circuit breaker models require installing a bezel in unitdoor to provide safe access to circuit breakers. Bezelmounts on inside of blower door. (See Figure 4)

Figure 2 Fused Model Installation

a. Cut insulation away from access hole in blower accesspanel. Slide bezel flanges under insulation. Lip on bezelmust protrude inward toward unit.

b. Secure bezel to panel with two (2) No. 6 hex head screws.Insert screws through original cover plate holes onaccess panel and drive into engagement holes on bezelflanges.

ELECTRICAL CONNECTIONSRefer to unit instructions for recommended wiringprocedures. Install wiring in accordance with all applicablelocal and national codes.

Connect heater wiring harness plug to receptacle on fancontrol board or wire harness. A positive connection must bemade between plug and receptacle. Plug will interlock withreceptacle when properly seated. Harness contains both24V control and high−voltage wiring. Blower power isprovided through heater harness.

NOTE: Units with or without electric heaters require aminimum CFM. Refer to unit wiring label to ensure the fanspeed selected with electric heaters is equal to or greaterthan the minimum fan speed indicated. The minimum CFMfor cooling is determined by the outdoor unit requirements.Use the higher of the two for year−round operation.

Figure 3 Circuit Breaker Model Installation

A. Wire 24V Control Systems1. Connections to unit

Use No. 18 AWG color−coded, insulated (35 Deg. Cminimum) wire to make low−voltage connectionsbetween thermostat, fan coil unit, and outdoor unit. Ifthermostat is located more than 100 ft. from unit (asmeasured along the low−voltage wire), use No. 16 AWGcolor−coded, insulated (35 Deg. C minimum) wire. Allwiring must be separated from line voltage power leads.Refer to outdoor unit wiring instructions for additionalwiring procedure recommendations.

2. TransformerTransformer is factory wired for 230V operation. For 208Vapplications, disconnect black wire on transformer 230Vterminal and reconnect it to 208V terminal. (See Figure5) The secondary circuit of transformer is protected by a5−amp fuse mounted on fan control board.

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482 01 2226 11 5Specifications are subject to change without notice.

3. Heater staging

The units are shipped circuited for single stage operation.The heat can be staged either through an indoorthermostat or by using an outdoor thermostat. When twostages are desired, cut W3 at the W2 wire nut, strip andreconnect per wiring staging layout in InstallationInstructions for fan coils.

a. The 5kW, 8kW, and 10kW heaters are single stage only.b. The 9kW and 15kW heaters are adaptable for twostage operation.c. The 18kW, 20kW, 24kW, and 30kW heaters areadaptable for three stage operation.

4. Rectifier and Time Delay Boards

Each heater element is controlled by a relay mounted onthe heater panel. The relay has a 24V DC coil. Rectifierboard converts incoming 24V AC control signal to DC.Some heaters may have up to six relays. The secondand/or third relay rectifier board also has a time delayfeature and a small jumper wire built into it. With thejumper uncut, the time delay allows the second stage heatto be energized approximately five (5) seconds after thefirst stage. On 18kW, 24kW, and 30kW heaters, the thirdstage relay board jumper is cut at factory. This providesan eight (8) second delay after first stage relay closes.

Figure 4 Bezel Installation

A03069Installation of Window Bezel for Circuit Breaker Model Heater

B. Power ConnectionsNOTE: Heater supply circuit wire size and overcurrentprotection must comply with NFPA 70−2011 and UL branchcircuit requirements. (See Table 3) Wires and overcurrentprotection, integral to the heater, are not required to meetbranch circuit requirements. Internal circuit protection of 60amps (maximum) is acceptable.1. Unprotected heaters: (See Figures 6, 10, and 11)a. The 5kW through 10kW single phase and 15kW and

18kW three phase heaters can be wired for single supplycircuit only. Supply circuit connects to heater pigtail leads(terminal block on 18kW heaters).

b. The 5kW through 10kW single phase heaters can use aseparate field−installed, factory−authorized disconnectkit which installs in fan coil.

NOTE: Refer to wiring label for component locations.

c. The 9kW heater is factory wired for single supply circuit,single phase. To convert heater to single supply circuit,three phase:

(1.) Disconnect blue wire from relay 1 terminal 6. Cut, strip, andconnect to field wire L3.(2.) Disconnect yellow wire from relay 3 terminal 6 and connectto relay 1 terminal 6.(3.) Disconnect blue wire from relay 3, terminal 2, and connectto relay 3 terminal 6.

2. Circuit breaker heaters: (See Figures 7 and 9)

a. The 5kW through 10kW heaters can be wired forsingle−supply circuit only.b. The 15kW and 20kW heaters can be wired fordual−supply circuits only.

3. Fused heaters: (See Figures 8, 12, 13, and 14)

a. The 15kW and 20kW heaters can be wired for single ordual supply circuits. Single supply circuit wiring requiresa factory authorized, single−point adapter kit.b. The 24kW and 30kW heaters can be wired for single ormultiple supply circuits. Heaters are factory wired forsingle circuit three phase. To convert heaters to singlecircuit single phase, disconnect yellow lead from L3 andconnect to L1. Disconnect black lead from L3 and connectto L2. To convert heaters to multiple supply circuit singlephase, remove and discard leads between single circuitterminal block and fuse block. Remove and discard singlecircuit terminal block. Attach L1 through L6 power leadsas indicated on label next to fuse block.

C. Ground Connections

ELECTRICAL SHOCK

Failure to follow this warning could result inproperty damage and/or death.

According to NFPA 70−2011, and local codes,cabinet must have an uninterrupted or unbrokenground to minimize personal injury if an electricalfault should occur. The ground may consist ofelectrical wire or metal conduit when installed inaccordance with existing electrical codes. (SeeGround/Conduit Note below.)

! WARNING

NOTE: Use UL−listed conduit and conduit connector forconnecting supply wire(s) to unit to obtain proper grounding.If conduit connection uses reducing washers, a separateground wire must be used. Grounding may also beaccomplished by using grounding lugs provided in controlbox.

1. For unprotected or single circuit heaters, 1 equipmentground connection is provided on fan coil unit. (See Figure1 or 2)2. For 15kW and 20kW circuit breaker heaters, anadditional ground lug is provided on circuit breakermounting bracket for dual circuit grounding. (See Figure 3)3. For 15kW and 20kW fused heaters, an additional groundlug is provided on fuse mounting bracket for dual circuitgrounding. (See Figure 2)4. For 24kW and 30kW fused heaters, two (2) additionalground lugs are provided for single phase, multi circuitwiring. (See Figure 1)

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482 01 2226 116 Specifications are subject to change without notice.

D. FAN SPEED SELECTIONFSM, FSU, EBP, EBX, EBXX & EBW Motor SpeedSelection

1. Speed tap selection is done at fan relay. To change motorspeeds, disconnect fan lead on relay and replace withmotor speed tap desired. Save insulating cap and place onmotor lead that was removed from relay. (See Figure 15)Refer to table below for further clarification of speed tapselections.

Motor Speed Tap Wire Color

Common Yellow

High Black

Medium Blue (Factory Selected)

LowRed

(Blue on 2 speed models)

IMPORTANT!For FEM Motor Speed Selection, refer toinstallation instructions of the FEM fan coil.

For FVM, Variable Motor Speed Selection, referto installation instructions of the FVM fan coil.

For EBV Motor Speed Selection, refer toinstallation instructions of the EBV fan coil.

CONVERSION OF CIRCUIT BREAKER FORDOWNFLOW APPLICATIONS1. Tag and disconnect factory wiring from terminals on circuitbreaker(s).2. Pull white plastic release tab on the bottom of circuitbreaker straight out to release circuit breaker from bracket.(See Figure 16)3. Remove quick connect adapters from factory side ofbreaker(s). Reinstall adapters on other end of breakers(s).Be sure adapter is located between lug screw and plate.Torque lug screw to 30−in−.lb.4. Rotate breaker 180 degrees from its original position andreinstall in bracket. Slide breaker slot into sheet metal tab andsnap breaker into place. Make sure both tabs engagebreaker. Reconnect wiring on opposite end. Make sure wiresare positioned as before.5. Remount circuit breaker bracket into unit so that the switchwill be in UP position when ON.

ATTACH WIRING DIAGRAM AND RATING LABELAttach heater rating label included with kit over existingelectrical information label located on front access panel offan coil. (See Figure 17) If kit contains multiple rating labels,ensure correct label is applied (check phase and supplycircuits).

VERIFY INSTALLATIONAfter completion of heater installation, check wiring to ensuretightness and that proper connections and routings havebeen made. Ensure all electrical covers are in place andproper labels have been applied. Reinstall blower accesspanel before turning unit power on.

ADJUSTING THERMOSTAT ANTICIPATORSet the heat anticipator of the thermostat to the proper value.Each stage of heat is approximately 0.08 amps per relay. Seeinstructions provided with the thermostat before making thisadjustment.

Heater Model (kW)Anticipator Setting

(Approximate Amps)

5, 8, 10 (Single Stage) .089, 15 (Two Stage) .16

18, 20, 24, 30 (Three Stage) .24

Figure 5 Connection of Transformer

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SECONDARY

PRIMARYA94067

Figure 6 5, 8, 9, and 10 kW Non−fused Heaters

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482 01 2226 11 7Specifications are subject to change without notice.

Figure 7 5, 8 and 10 kW Circuit Breakerand Disconnect Heaters

Figure 8 15 and 20 kW Fused Heaters

Figure 9 15 and 20 kW Circuit Breakers

Figure 10

lug

15 kW 3−Phase Heater

Figure 11 18 kW 3−Phase Heater

Figure 12 24 and 30 kW Heaters

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482 01 2226 118 Specifications are subject to change without notice.

Figure 13 24 and 30 kW Heaters

Figure 14 24 and 30 kW Heaters

Figure 15 Motor Speed Tap and Fan Relay

Figure 16 Conversion of Circuit Breaker

Figure 17 Heater Rating Label Location

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482 01 2226 11 9Specifications are subject to change without notice.

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10/8

——

60/7

0—

—76

/77

——

EHK2

0AKF

420

15.0

1 Fu

se72

.3/7

9.9

36.2

/40.

036

.2/4

0.0

98.9

/108

.453

.8/5

8.5

45.3

/50.

03/

26/

68/

88/

610

/10

10/1

010

0/11

060

/60

50/5

085

/109

78/8

059

/59

EHK2

0AKB

420

15.0

1 C

kt B

kr—

36.2

/40.

036

.2/4

0.0

—53

.8/5

8.5

45.3

/50.

0—

6/6

8/8

—10

/10

10/1

0—

60/6

050

/50

—78

/80

59/5

9

EHK2

5AH

CF4�

2418

.03

Fuse

50.1

/55.

4—

—71

.2/7

7.8

——

4/4

——

8/8

——

80/8

0—

—94

/95

——

2418

.01

Fuse

86.7

/95.

5—

—11

6.9/

127.

9—

—1/

1—

—6/

6—

—12

5/15

0—

—11

5/11

6—

EHK3

0AH

CF4�

3022

.53

Fuse

62.6

/69.

2—

—86

.8/9

5.0

——

3/3

——

8/8

——

90/1

00—

—97

/98

——

3022

.51

Fuse

109.

0/12

0.0

——

144.

8/15

8.5

——

0/00

——

6/6

——

150/

175

——

117/

150

——

FIEL

D M

ULTI

POIN

T W

IRIN

G O

R 24

AND

30

KW S

ING

LE P

HASE

Hea

ter M

odel

Hea

ter k

WP H A S E

Hea

ter A

mps

208

/230

VM

inim

um C

ircui

t Am

paci

ty20

8/23

0V �

Min

imum

Wire

Siz

e (A

WG

)20

8/23

0V�

Min

Gnd

Wire

Siz

e20

8/23

0V

Max

Fus

e/C

kt B

kr A

mps

208/

230V

Max

Wire

Len

gth

208/

230V

(FT)��

L1, L

2L3

, L4

L5, L

6L1

, L2

L3, L

4L5

, L6

L1, L

2L3

, L4

L5, L

6L1

, L2

L3, L

4L5

, L6

L1, L

2L3

, L4

L5, L

623

0V20

8V

EHK2

5AH

CF4�

2418

.01

28.9

/32.

028

.9/3

2.0

28.9

/32.

044

.7/4

8.5

36.2

/40.

036

.2/4

0.0

8/8

8/8

8/8

10/1

045

/50

40/4

040

/40

59/6

073

/73

73/7

3EH

K30A

HC

F4�

3022

.51

36.2

/40.

036

.2/4

0.0

36.2

/40.

053

.8/5

8.5

45.3

/50.

045

.3/5

0.0

6/6

8/8

8/8

10/1

060

/60

50/5

050

/50

78/8

059

/59

59/5

9

Note

s:1

Cop

per w

ire m

ust b

e us

ed. I

f oth

er th

an u

ncoa

ted

(non

-pla

ted)

, 75°

C a

mbi

ent,

copp

er w

ire (s

olid

wire

for 1

0 AW

G a

nd s

mal

ler,

stra

nded

wire

for l

arge

r tha

n 10

AW

G) i

s us

ed, c

onsu

lt ap

plic

able

tabl

es o

f the

Nat

iona

l El

ectri

c C

ode

(NFP

A 70

).*

Whe

n us

ed w

ith F

an C

oil m

odel

siz

es 2

400,

360

0.**

Whe

n us

ed w

ith F

an C

oil m

odel

siz

es 4

200,

480

0.�

Incl

udes

blo

wer

mot

or a

mps

of l

arge

st F

an C

oil u

sed

with

hea

ter.

�Su

pplie

d as

sin

gle

phas

e, fi

eld

conv

ertib

le to

3-p

hase

.�

Supp

lied

as 3

-pha

se, f

ield

con

verti

ble

to s

ingl

e ph

ase,

sin

gle

or m

ultip

le s

uppl

y ci

rcui

ts.

��

Leng

th s

how

n is

as

mea

sure

d on

e w

ay a

long

wire

pat

h be

twee

n un

it an

d se

rvic

e pa

nel f

or a

vol

tage

dro

p no

t to

exce

ed 2

%.

Page 10: Safety Labeling and Signal Words

WIRING DIAGRAM FOR HEAT ACCESSORIES

482 01 2226 1110Specifications are subject to change without notice.

EHK05AKN/B4

N = NON−FUSED, B = CIRCUIT BREAKER

PLUG 2

RELAY 1 HEAT STRIP-1 RELAY 1

1∅ SCHEMATIC DIAGRAM

NOTES:

1. 2. 3. I

Use The Same Or Equivalent Type Wire.

FIELD POWER WIRING GROUND

SEE RATING PLATE FOR VOLTS & HERTZ

DISCONNECT PER NECSEE NOTE #1

COMPONENT ARRANGEMENT

YEL BLKBLU

9 11 7 3 2

RELAY 122 VDC COIL

REC

LEGENDDDGNDHTRRECTDR

DUAL DEEQUIPMENT G

HEATERRECITFIERTIME DELAY RECITIFER

FIELD POWER WIRING

MARKED TERMINAL

PLUG AND RECEPTACLE

CBFU

CIRCUIT BREAKERLINE FUSE

344631−101 REV.A

YEL

VIOORN

3 Kw & 5Kw HEATER VA: 1.75

BLK

HTR1

DD1

OR

CB CB

OROR

DIS

C

OR

DIS

C

6 8BLK

4 2

L1

L1L2

L2

DD1

EHK07AKN/B, EHK10AKN/B4

N = NON−FUSED, B = CIRCUIT BREAKER

NOTES: LEGEND

PLUG 2

1∅ SCHEMATIC DIAGRAM

1. Use Copper Wire (75ºc Min) Only Between Disconnect Switch And Unit.

2. To Be Wired In Accordance With N.E.C. And Local Codes.

3. If Any Of The Original Wire, As Supplied, Must Be Replaced, Use The

Same Or Equivalent Type Wire.

4. Red Wire / White Stripe To QC1A, BLK Wire / White Stripe To QC2A.

5. Use 60 Amp class K Fuses Only, For Replacement.

FIELD POWER WIRING GROUND

SEE RATING PLATE FOR VOLTS & HERTZ

DISCONNECT PER NEC

SEE NOTE #1

COMPONENT ARRANGEMENT

YEL BLKBLU

9 11 7 3 2

DDGNDHTRRECTDR

DUAL DEEQUIPMENT G

HEATERRECITFIERTIME DELAY RECITIFER

FIELD POWER WIRING

MARKED TERMINAL

PLUG AND RECEPTACLE

CBFU

CIRCUIT BREAKERLINE FUSE

344599−101 REV.A

8 Kw & 10 Kw HEATER VA: 3.5

OR

CB CB

OROR

DIS

C

OR

DIS

C

HTR1 HTR2

DD1 DD2

RELAY 122 VDC COIL

REC

RELAY 222 VDC COIL

VIOORN

BLK/WHT

RED/WHT

SEE NOTE #4

L1

L1

L2

L2

RELAY 2 HEAT STRIP-2 RELAY 2

6 8 4 2YEL

DD2

BLKBLK

RELAY 1 HEAT STRIP-1 RELAY 1

6 8 4 2

DD1

BLK

YEL BLK

Page 11: Safety Labeling and Signal Words

WIRING DIAGRAM FOR HEAT ACCESSORIES

482 01 2226 11 11Specifications are subject to change without notice.

EHK15AKF/B4

F = FUSED, B = CIRCUIT BREAKER

RELAY 3 HEAT STRIP-2 RELAY 3

6 8BLK

4 2YEL

DD2

BLK

NOTES: LEGEND

GND

OROR

BRNRED

RELAY 222 VDC COIL

TDR

RELAY 322 VDC COIL

BLK/WHT

RED/WHT

SEE NOTE #4

HTR1 HTR3 HTR2

DD1 DD3 DD2

BLK

YEL

YEL

PLUG 2

1∅ SCHEMATIC DIAGRAM

FIELD POWER WIRINGSEE RATING PLATE FOR VOLTS & HERTZ

DISCONNECT PER NECSEE NOTE #1

COMPONENT ARRANGEMENT

BLKBLU

9 11 7 3 2 6 4

344597−101 REV.B

YEL

RELAY 122 VDC COIL

REC

VIOORN

15 Kw HEATER VA: 5.25

FU

1

FU

3 CB1 CB2

YEL

L2

FU

4

FU

2CB2 CB1

BLK

5 8

IDR

GRY GRY

YEL

1. Use Copper Wire (75ºc Min) Only Between Disconnect Switch And Unit.

2. To Be Wired In Accordance With Nec And Local Codes.

3. If Any Of The Original Wire, As Supplied, Must Be Replaced, Use The

Same Or Equivalent Type Wire.

4. Red Wire / White Stripe To QC1A, BLK Wire / White Stripe To QC2A.

5. Use 60 Amp class K Fuses Only, For Replacement.

6. IDR May Not Be Present In Some Applications.

IDRRECTDR

IDENTIFIER RESISTORRECITFIERTIME DELAY RECITIFERFIELD POWER WIRING

MARKED TERMINAL

PLUG AND RECEPTACLE

CBFU

CIRCUIT BREAKERLINE FUSE

GNDDDHTR

EQUIPMENT GDUAL DEH

L4L2L4L3L1L3L1

RELAY 2 HEAT STRIP-1 RELAY 2

6 8BLK

4 2

DD1

BLK

RELAY 1 HEAT STRIP-3 RELAY 1

6 8BLK

4 2

DD3

BLK

EHK20AKF/B4

F = FUSED, B = CIRCUIT BREAKER

NOTES: LEGEND

8 5

BLKYEL

PLUG 2

HEAT STRIP-4 RELAY 1

1Ø SCHEMATIC DIAGRAM

FIELD POWER WIRING

GND

SEE RATING PLATE FOR VOLTS & HERTZ DISCONNECT PER NECSEE NOTE #1

COMPONENT ARRANGEMENT

YEL BLKBLU

9 11 7 3 2

RELAY 122 VDC COIL

REC

6 1 4

BRN

BRNREDRELAY 3

22 VDC COIL

GRY

REC

HTRIDRLSRECTDR

HEATERIDENTIFIER RESISTORLIMIT SWITCHRECITFIERTIME DELAY RECITIFER

345611-101 REV.B

YEL

VIOORN

20 Kw HEATER VA: 7

BLK

FU1 CB1 CB2

FU4

FU2CB2 CB1

BLK

HTR4

DDFU

DUAL DEVICE LIMITLINE FUSE

IDRBLU BLU

RELAY 222 VDC COIL

TDR

RELAY 422 VDC COIL

BLK/WHTRED/WHT

SEE NOTE #4

OROR

RELAY 16 8

LS-44 2

L1 L3L1 L2L4 L2L4

1. Use Copper Wire (75ºc Min) Only Between Disconnect Switch And Unit.2. To Be Wired In Accordance With Nec And Local Codes.3. If Any Of The Original Wire, As Supplied, Must Be Replaced, Use The Same Or Equivalent Type Wire.4. Red Wire / White Stripe To QC1A, BLK Wire / White Stripe To QC2A.5. Use 60 Amp class K Fuses Only, For Replacement.6. IDR May Not Be Present In Some Applications.

FIELD POWER WIRINGMARKED TERMINALPLUG AND RECEPTACLE

CBGNDBU

CIRCUIT BREAKEREQUIPMENT GROUNDBACK UP LIMIT

4 26 8RELAY 4 HEAT STRIP-1 RELAY 4

YEL BLK

BU

RELAY 2RELAY 26 8

HEAT STRIP-24 2YEL BLK

DD2

YELRELAY 3RELAY 3

6 8HEAT STRIP-3

4 2 BLK

BU

BU

DD1

HTR1

LS 3& 4

DD2

HTR2HTR3

FU3

YEL

L3

DD1

LS-3

BLK

BLK

BLK

BLK

Page 12: Safety Labeling and Signal Words

WIRING DIAGRAM FOR HEAT ACCESSORIES

482 01 2226 1112Specifications are subject to change without notice.

EHK15AHN4

THREE PHASE, N = NON−FUSED

NOTES: LEGEND

YEL

PLUG 2

RELAY 3 HEAT STRIP-3 RELAY 3

BLK

RELAY 2 HEAT STRIP-2 RELAY 2BLU

RELAY 1 HEAT STRIP-1 RELAY 1BLK

3∅ SCHEMATIC DIAGRAM

1. Use Copper Wire (75ºc Min) Only Between Disconnect Switch And Unit.

2. To Be Wired In Accordance With Nec And Local Codes.

3. If Any Of The Original Wire, As Supplied, Must Be Replaced, Use The

Same Or Equivalent Type Wire.

4. Red Wire / White Stripe To QC1A, BLK Wire / White Stripe To QC2A.

FIELD POWER WIRING

GND

SEE RATING PLATE FOR VOLTS & HERTZ

DISCONNECT PER NECSEE NOTE #1

COMPONENT ARRANGEMENT

BLU

9 11 7 3 2

RELAY 122 VDC COIL

REC

6 4

BRNRED

RELAY 222 VDC COIL

TDR

FIELD POWER WIRING

MARKED TERMINAL

PLUG AND RECEPTACLE

344635−101 REV.A

BLU BLK

VIOORN

15 Kw HEATER VA: 5.25

BLU

YEL

YELBLK

HTR1 HTR3 HTR2

DD1 DD2DD3

RELAY 322 VDC COIL

BLK/WHT

RED/WHT

SEE NOTE #4

L1

6 8BLK

4 2

L2

6 8BLK

4 2

L3

6 8BLK

4 2

GNDHVTBHTRRECTDRDD

EQUIPMENT GROUNDHIGH VOLTAGE TERM. BLOCKHEATERRECITFIERTIME DELAY RECITIFER

DUAL DEVICE LIMIT

DD3

DD2

DD1

EHK18AHN4 THREE PHASE, N = NON−FUSED

Page 13: Safety Labeling and Signal Words

WIRING DIAGRAM FOR HEAT ACCESSORIES

482 01 2226 11 13Specifications are subject to change without notice.

EHK09AKCN4 (Field Convertible to three phase.)

N = NON−FUSED

DDREC

DUAL DEVRE

BLK

YEL

PLUG 2

6 8

RELAY 3

BLK

HEAT STRIP-3 RELAY 3

RELAY 2

BLK

HEAT STRIP-2 RELAY 2

RELAY 1

BLK

HEAT STRIP-1 RELAY 1

SCHEMATIC DIAGRAM

L2

NOTES:1. Use Copper Wire (75ºc Min) Only Between Disconnect Switch And Unit.2. To Be Wired In Accordance With Nec And Local Codes.3. If Any Of The Original Wire, As Supplied, Must Be Replaced, Use The Same Or Equivalent Type Wire.4. Red Wire / White Stripe To QC1A, BLK Wire / White Stripe To QC2A.5. Use 60 Amp class K Fuses Only, For Replacement.

FIELD POWER WIRING

GROUND

SEE RATING PLATE FOR VOLTS & HERTZ DISCONNECT PER NEC

SEE NOTE #1

L3L1

COMPONENT ARRANGEMENT

HTR1 HTR3 HTR2

YEL

BLK

BLU

9 11 7 3 2

RELAY 122 VDC COIL

REC

6 4

LEGEND

GNDHTRIDR

EQUIPMENT GROUNDHEATERIDENTIFIER RESISTOR

FIELD POWER WIRING

MARKED TERMINAL

PLUG AND RECEPTACLE

344634-101 REV.A

BLK

VIOORN

9 Kw HEATER VA: 5.25

BLU

BLU

BLK

DD1 DD3 DD2

BRNRED

RELAY 222 VDC COIL

REC

RELAY 322 VDC COIL

5 8

IDR

BLU

ORN ORN

1∅ / 3∅ FIELD CONVERTIBLE

BLK/WHT

RED/WHT

SEE NOTE #4

FOR 3 PHASE WIRING∅ Denotes wire to be moved for 3 phase conversion.

Dashed wire (- - -) indicates wiring after conversion.1. Disconnect BLUE wire from Relay 1 Terminal 6, cut, strip, and connect to field wire L3.2. Disconnect YELLOW wire from Relay 3 Terminal 6, and connect to Relay 1 Terminal 6.3. Disconnect BLUE wire from Relay 3 Terminal 2, and connect to Relay 3 Terminal 6.

BLU

YEL

BLU

YEL

YEL

6 8

6 8

4 2

4 2

4 2

DD3

DD2

DD1

BLU

EHK25AHCF4, EHK30AHCF4 (Shipped three phase, see below.)F = FUSED

Page 14: Safety Labeling and Signal Words

WIRING DIAGRAM FOR HEAT ACCESSORIES

482 01 2226 1114Specifications are subject to change without notice.

EHK25AHCF4, EHK30AHCF4 (Field Converted to single phase, see below.)F = FUSED

Copyright 2019 International Comfort ProductsLewi9burg, TN 37091 USA