ROTORCRAFT TESTING
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MULTI-PLATFORM ROTORCRAFT TESTING Innovation. Integrity. Dependability. Flight Controls... Rotor System... Airframe... Drive System... Qualification Testing 1st Article Testing... Production Lot Testing... Alternative Source Testing... Fleet Surveillance Testing... Overhaul/Repair Testing... Life Extension Testing... Photo courtesy of U.S. Army • Alternate Source Qualification Testing • Design Engineering, Fabrication • Instrumentation and Data Aquisition • Engineering and Analysis • Failure Analysis • Inspection Laboratory DAYTON T. BROWN, INC. ENGINEERING & TEST DIVISION PHONE: (631) 589-6300 FAX: (631) 589-3648 ® www.dtb.com A World of Engineering and Testing Under One Roof TM Dayton T. Brown, Inc. is a 300,000 sq.ft. independent engineering and test organization whose existing management system was developed to accommodate over 2,000 programs per year. These projects range from a brief test or evaluation to a complex support engineering, research and development program of many years’ duration. Dayton T. Brown, Inc. provides complete “cradle to grave” integrated product support services encompassing engineering design and analysis, prototyping, fabrication, test and evaluation, test equipment development, and support and documentation development and support. Site Surveys Quality Audits Failure Analysis Software Testing Reverse/Re-Engineering Software Development ATE Software Design & Development Data Acquisition & Interface Prototype Design & Fabrication Failure Modes & Effects Analysis Test Facility Design & Development Performance Test Equipment Design & Fabrication Reliability/Maintainability Modeling Product Improvement & Validation Development and Validation of Procurement Packages Hardware Standardization Programs Climate/Atmospheric Simulations High/Low Temperature Combined Environments Wind & Rain Salt Fog Explosive Atmosphere Sand & Dust Humidity Fungus Icing/Freezing Rain Solar Radiation Thermal Vacuum Altitude Dynamic Simulation Vibration: Electrodynamics, Electrohydraulic, Mechanical Acceleration Inclination Acoustic Noise Shock: Classical, Pyro, Gunfire, Hammer (Light & Medium Weight), Windblast, Catapult - Simulate and record natural and induced environments on units under test. - Test to Government, military and commercial specifications and standards. - Perform nondestructive and destructive testing. - Operate unit under test and verify its performance. - Develop control plans, test plans, test procedures. - Analyze test data and document in a formal test report. Optical Testing Distortion Analysis Luminous Transmittance Reflectance Prism Measurements Laser Power Spectrophometric Analysis Haze Diffuse Transmittance Spherical and Cylindrical Power Neodymium Laser (1.06u) Light Intensity Chromaticity Hydraulic/Pneumatics Testing Proof Pressure Contamination Leakage Hydrostatic Burst Flow Soak/Deterioration Electromagnetic Environment Simulation Electromagnetic Compatibility (EMC) Electromagnetic Interference (EMI) Radiated Frequency Interference (RFI) Electromagnetic Pulse (EMP) Electromagnetic Vulnerability (EMV) Radiation Hazard FCC Lightning Transients Electrical Disturbance Electrostatic Discharge (ESD) Low Level Swept Coupling Bulk Current Injection TEMPEST Mechanical Testing Fatigue Stress Magnetic Particle Liquid Penetrant Tensile TESTING ENGINEERING Photo courtesy of U.S. Army www.dtb.com Product Life Cycle Support Services Serving Military and Commercial Markets Since 1950 1195 Church Street, Bohemia, NY 11716-5014 USA Please direct all inquiries to: 1-800-232-6300 • email [email protected] Visit our web site at: www.dtb.com ISO 9001:2008 and AS9100C Registered Accredited Test Lab 767.01, 767.02, 767.03 ACCREDITED Testing Lab Code 200422-0 * Please visit www.dtb.com for testing covered under our scopes of accreditation. * *
Transcript of ROTORCRAFT TESTING
MULTI-PLATFORM
ROTORCRAFT TESTING
Innovation. Integrity.
Dependability.
Flight Controls... Rotor System... Airframe... Drive System... Qualification Testing
1st Article Testing... Production Lot Testing... Alternative Source Testing...
Fleet Surveillance Testing... Overhaul/Repair Testing... Life Extension Testing...
Phot
o co
urte
sy o
f U.S
. Arm
y• AlternateSourceQualificationTesting• DesignEngineering,Fabrication• InstrumentationandDataAquisition
• EngineeringandAnalysis• FailureAnalysis• InspectionLaboratory
DAYTON T. BROWN, INC.ENGINEERING & TEST DIVISION
PHONE: (631) 589-6300FAX: (631) 589-3648
®
www.dtb.com
A World of Engineering and Testing Under One Roof TM
Dayton T. Brown, Inc. is a 300,000 sq.ft. independent engineering and test organization whose existing management system was developed to accommodate over 2,000 programs per year. These projects range from a brief test or evaluation to a complex support engineering, research and development program of many years’ duration. Dayton T. Brown, Inc. provides complete “cradle to grave” integrated product support services encompassing engineering design and analysis, prototyping, fabrication, test and evaluation, test equipment development, and support and documentation development and support.
Site SurveysQuality AuditsFailure AnalysisSoftware TestingReverse/Re-EngineeringSoftware DevelopmentATE Software Design & DevelopmentData Acquisition & Interface
Prototype Design & FabricationFailure Modes & Effects AnalysisTest Facility Design & DevelopmentPerformance Test Equipment Design & FabricationReliability/Maintainability ModelingProduct Improvement & ValidationDevelopment and Validation of Procurement PackagesHardware Standardization Programs
Climate/Atmospheric SimulationsHigh/Low TemperatureCombined EnvironmentsWind & RainSalt FogExplosive AtmosphereSand & DustHumidityFungusIcing/Freezing RainSolar RadiationThermal VacuumAltitude
Dynamic SimulationVibration: Electrodynamics,Electrohydraulic, MechanicalAccelerationInclinationAcoustic NoiseShock: Classical, Pyro, Gunfire,Hammer (Light & Medium Weight),Windblast, Catapult
- Simulate and record natural and inducedenvironments on units under test.
- Test to Government, military and commercialspecifications and standards.
- Perform nondestructive and destructive testing.
- Operate unit under test and verify its performance.- Develop control plans, test plans, test procedures.- Analyze test data and document in a formal test report.
Optical TestingDistortion AnalysisLuminous TransmittanceReflectancePrism MeasurementsLaser PowerSpectrophometric AnalysisHazeDiffuse TransmittanceSpherical and Cylindrical PowerNeodymium Laser (1.06u)Light IntensityChromaticity
Hydraulic/Pneumatics TestingProof PressureContaminationLeakageHydrostatic BurstFlowSoak/Deterioration
Electromagnetic Environment SimulationElectromagnetic Compatibility (EMC)Electromagnetic Interference (EMI)Radiated Frequency Interference (RFI)Electromagnetic Pulse (EMP)Electromagnetic Vulnerability (EMV)Radiation HazardFCCLightningTransientsElectrical DisturbanceElectrostatic Discharge (ESD)Low Level Swept CouplingBulk Current InjectionTEMPEST
Mechanical TestingFatigueStressMagnetic ParticleLiquid PenetrantTensile
TESTING
ENGINEERING
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www.dtb.com
Product Life Cycle Support ServicesServing Military and Commercial Markets
Since 1950
1195ChurchStreet,Bohemia,NY11716-5014USAPleasedirectallinquiriesto:1-800-232-6300•[email protected]
Visitourwebsiteat:www.dtb.com
ISO 9001:2008 and AS9100CRegistered
AccreditedTestLab767.01,767.02,767.03
ACCREDITEDTestingLab Code 200422-0
*Pleasevisitwww.dtb.comfortestingcoveredunderourscopesofaccreditation.
**
Design Engineering, Fabrication:• Structural Fixture Design• Mechanical Systems Design• 2D and 3D Computer Aided Design• N + 1 Aircraft Interfaces• Complete Welding and Machining Capabilities• Aircraft Assembly per Specification• Automated and Manual Test Facility Design
Alternate Source Qualification Testing:• Two (2) Specimens Required• Compare to OEM Test Results• AMCOM Approved Test Plans Available• AMCOM Validated Test Setups Available• Over 40 Fixtures Available for Part Qualification
Instrumentation and Data Acquisition:• Strain Gauging• Crack Wires• Deflection Measurements• Load Measurements• Servo Controlled Fatigue and Static Load Application• Automated Real Time Data Acquisition to 100 Channels• Electrical/Electronic Parameter Acquisition• Data Acquisition During Environmental Exposure
Engineering and Analysis:• Loads Development• Finite Element Analysis (FEA)• Specification Development• Design Improvements• Test Plan/Procedure Development• Reliability and Maintainability
Analysis
• Reverse/Reengineering Programs• Life Extension Programs• Fatigue Analysis• Logistic Support Analysis
and Documentation
Failure Analysis:• Scanning Electron Microscope (SEM)• Optical Microscopy• Metallography• Digital Image Capturing
INDEPENDENT, RESPONSIVE QUALIFICATION TESTING® ®
Inspection Laboratory:• Leitz and Starrett Coordinate
Measuring Machines (CMM)• Hardness• Liquid Penetrant• Magnetic Particle
• Complete Inventory of DimensionalMeasurement Equipment
• Coating Evaluation
