ADVANCED MECHANICAL DRAFTING LECTURE #10. RUNOUT CIRCULAR RUNOUT TOTAL RUNOUT.
ROTATING APPARATUS SOLUTIONS PROVIDER...Falk, Moog, SEW, Sumitomo and many more! GEARBOX REPAIR 11....
Transcript of ROTATING APPARATUS SOLUTIONS PROVIDER...Falk, Moog, SEW, Sumitomo and many more! GEARBOX REPAIR 11....
ROTATING APPARATUS SOLUTIONS PROVIDERa catalog of our INDUSTRIAL SERVICES & SOLUTIONS
HornerIndustrial.com
877.467.6372
SINCE 1949
The old College Ave location in Indianapolis.
George E. Horner, Founder
Growth requires mental
effort, and that is hard work.
There is no substitute for
diligent application to duty and
the acquisition of knowledge.”
“
Family owned and operated since 1949
Materials used and procedures that
are executed exceed industry standards
Detailed reports and photos of every job are kept
for record and are available to our customers
Prompt responses to customer
product and service inquiries
Horner Industrial Group is committed
to providing complete customer satisfaction
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COMPANY HISTORY
Horner Electric was founded in 1949 by George and
Mary Horner and has grown into Horner Industrial
Group through hard work and the acquisitions
of some of the area’s finest companies in their
respective fields. These include Horner Fan and
Fabrication, founded in 1895 and purchased by
Horner Industrial in 1997; Scherer Industrial Group,
founded in 1927 and purchased in 2003; Egenolf
Machine founded in 1927 and purchased in 2006;
Herman & Company, founded in 1980 and purchased
in 2006, the founding of Electro-Mechanical
Diagnostic Services in 1989, and the purchase in
2011 of R.L. Nevitt & Associates, founded in 2002.
Our experienced personnel
have worked across multiple
industries. Honing our skills
over many years in the field,
we bring unique capabilities
and in-depth knowledge to
multiple markets.
Your source forIndustrial repairs
& solutions
Steel
Corn & Grain Processing
Aggregate & Mining
Utilities & Municipalities
Refineries & Pipelines
Pulp & Paper
Hospitals
Colleges & Universities
Food Processing
Pharmaceuticals
Chemicals & Processes
plastics
INDUSTRY SPECIALIZATIONS
Alan and George Horner 1997 Building Dedication
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• Motor & Rotating Equipment Repair
• Large Capacity Machining Services
• New Product Sales
• Electrical & Mechanical Field Services
• Hydraulic Cylinder Repair
• Fan & Fabrication
• Thermal Spray & Industrial Coatings
• Servo & Spindle Motor Repair
• Dry Type & Specialty Transformer Repair
• Pump Repair & Remanufacturing
CORPORATE STRUCTURE
YOUR 24-HOUR INDUSTRIALSOLUTIONSPROVIDER
• Touch Screens
• Machine Monitoring
• Asset Management
• Indoor/Outdoor LED
• Lighting Controls
• Advanced Vibration Analysis
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Licensed Master
Electricians on Staff
Certified Drive
Technicians
Underwriters Laboratory
Repair Explosion Proof Motors
& Generators
CMRP
Certified Maintenance & Reliability
Professionals
CCS Qualified Member
MSHA Surface Miner
U.S. Department of Labor / Mine Safety &
Health Administration
Certified Loctite Applicator
Siemens Certified Large Motor Repair
Center
CERTIFICATIONS & ASSOCIATIONS
Springfield/Clark County
Safety Council:
Clark County, Ohio
NFPA:
National
Fluid Power
Association
SMRP: Society
for Maintenance
& Reliability
Professionals
Vibration Institute:
Levels 1, 2, 3 and 4. Dedicated to the dissemination of pratical informationon evaluating machinery behavior and condition.
EASA:
Electrical Apparatus
Service Association
Indiana Chapter
EASA:
Electrical Apparatus
Service Association
Louisville Chapter
EASA:
Electrical Apparatus
Service Association
Ohio/West Virginia
Chapter
AIST: Association
for Iron & Steel Technology
ABB Certified
Large Motor
Repair Center
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OUR LOCATIONS
IN
KY
IL
MI
OH
We’re here for youHorner’s large service area
has got you covered
IndianapolisCorporate Headquarters,Repair Shop & New Products
1521 E. Washington St, Indianapolis, IN 46201
1.877.467.6372 Thermal Spray, Industrial Coatings,Pumps & Transformers
940 S. West St, Indianapolis, IN 46225
317.808.1256 Machining Services
2045 E. Washington St, Indianapolis, IN 46201
317.791.1597 Fan & Fabrication, Repair Shop & New Products
2045 E. Washington St, Indianapolis, IN 46201
317.634.7165 Electro-Mechanical Diagnostic Services,Predictive & Preventative Services
1521 E. Washington St, Indianapolis, IN 46201
317.266.9314
Advanced Products Group & LED Lighting
59 South State Ave. Indianapolis, IN 46201
317.916.4274
Fort Wayne, INRepair Shop, New Products & Field Services
4421 Ardmore Ave, Fort Wayne, IN 46809
260.434.1189
Terre Haute, INRepair Shop, New Products & Field Services
3601 Scherer Rd, Terre Haute, IN 47804
1.800.288.5281
Louisville, KYRepair Shop, New Products & Field Services
152 Jim Ct, Louisville, KY 40229
502.583.7097
CINCINNATI, OHHydraulic Services,
New Products & Field Services
4721 Interstate Dr, Cincinnati, OH 45246
1.800.288.9822
Springfield, OHRepair Shop, New Products & Field Services
5330 Prosperity Dr, Springfield, OH
1.800.727.0549
With Horner’s multiple services, we are a true one-stop shop. INDUSTRIAL SERVICES THROUGHOUT THE MIDWEST • INDUSTRIAL SALES WORLDWIDE
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AC/DC MOTOR REPAIR
Horner Industrial Group
services and maintains
a wide range of electric
motors. Using quality materials and
thorough testing procedures, our
experienced electric motor repair
professionals can provide 24/7
service and support. Our electric
motor and industrial maintenance
services include inspection, testing
and documentation, motor rewind
and reconditioning, repair and
removal services as well as pick-up
and delivery of serviced equipment.
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LATEST TECHNOLOGY
Phenix Variable Voltage Test Panel: Test Up to 10,000 HP and Up to 13,800 Volts
Dynamometer Load Testing to 2000 HP
10’ x 20’ Isolated Test Bed
INDUSTRY LEADING TEST PANEL & DYNO
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AC/DC motor repair from fractional to 10,000 HP
Main repair center has 7 overhead cranes with
the largest having 100,000 lbs lifting capability
Rewinding, reconditioning & complete rebuilds
Full voltage testing to 13,800 V
Dynamometer load testing to 2,000 HP
UL® explosion proof recertification
Locomotive generator & motor repair
8.5 diameter x 12 ft deep VPI tank
MOTOR REPAIR CAPABILITIES
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SPINDLES
Spindle motor feedback testing
Spindle motor calibration
All repair work completed in-house
SERVOS
Permanent magnet recharging
Permanent magnet resolver repair
Brushless motor repair
Complete testing & documentation
All repair work completed in-house
SERVO AND SPINDLE MOTOR REPAIR
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8 In-House Balancing Machines,
Largest up to 25,000 lbs
Precision Machining
PDMA Diagnostic Testing
Line Boring
Complete Repair of:
Fans
Pumps
Blowers
Gearboxes
Centrifugal Blowers
INDUSTRIAL EQUIPMENT REPAIR SERVICES
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Repairing an existing gearbox back
to its original manufacturing standards
can cost 40% less than the replacement
unit and can even reduce turnaround
time from 26 weeks to 4 weeks.
Horner Industrial has years
of experience servicing and
repairing gearboxes from these
brands: Flender, Hansen, Lufkin,
Falk, Moog, SEW, Sumitomo
and many more!
GEARBOX REPAIR
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Welded, Built up with bronze thermal spray, then machined.
PUMP REPAIR SERVICES
Get the Horner Advantage with our ThermalLoct ProcessThermalLoct ProcessThermalLoct Process
Horner Industrial Group
is a LOCTITE CERTIFIED
APPLICATOR
Split Case
Centrifugal
Multi-StageTurbine
Vacuum
Slurry
Submersible
Restore Obsolete Componentsto Original Design
Rebuild, Machine & Balance Impellers
Apply Abrasion Resistant Coatings for Longer Life
TYPES OF PUMP REPAIR
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Repair and Rebuilds
Complete Restoration of Obsolete Units
Custom Parts Machining
Knowledgeable mechanics with many years of experience
We Service AllMakes and Models
Removal andInstallation Services
24/7 Emergency Repair
INDUSTRIAL BLOWER REPAIR EXPERTS INHIGH VOLUMELOW PRESSURE
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FIELD SERVICES
24/7EMERGENCY
SERVICE
24/7EMERGENCY
SERVICE
We’re always on call to service our customer’s
needs whether it’s routine maintenance,
unscheduled equipment emergencies, or
assisting with preventative or predictive
maintenance programs.
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Equipment Removal & Installation
Infrared Thermography
Laser Alignment
On-site Machining
On-site Fan & Blower Balancing
PdMA Motor Condition Monitoring
Preventive & Predictive Maintenance Programs
Cooling Tower Repair: Motor/Gearbox/Blade
DC Motor Commutator Analysis
Dry Ice Cleaning
Shaft Repair
MECHANICAL FIELD SERVICES
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Industrial Electrical Distribution: Installation, Troubleshooting, Repair
Motor Control System Design & Installation
VFD Installation and Troubleshooting
VFD Commissioning and Service
DC Drive System: Installation, Troubleshooting, and Repair
Predictive Maintenance Programs: Switchgear Cleaning, Breaker Cleaning, Testing, Transformer Maintenance
Factory Certified Repair Technicians
Arc Flash studies
ELECTRICAL FIELD SERVICES
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OUR DIVISIONS
We’re here for you! While a
lot of repair shops outsource
their services, Horner has
the capabilities of doing fabrication,
vibration analysis & testing, coatings,
machining, and hydraulics in house.
Even with logistics, your industrial
equipment is in good hands.
In addition to this level of care,
we offer multiple solutions to your
maintenance needs. We are your
one-stop shop for industrial
products and services.
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Trunnion Rolls
Process Rolls
Applicator Rolls
Runout Table Rolls
Paper Rolls
Roll Grinding
Dewatering Presses
Gearboxes
Rotating Equip. Shaft Repair
Replacement Shafts for
Motors, Pumps, Blowers
Boring & Large Internal
Key Cutting
Couplings of All Sizes
Machining Couplings
Rotary Feeder Valves
Bearing Journals
Hammer Mills
Pump, Blower & Gearbox Parts
Industrial Fans & Blowers
Cooling Tower Parts
MECHANICAL
MACHINING CAPABILITIES
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Short Run CNC Laser Part Manufacturing
Custom Industrial Fan Fabrication & Rebuild
Structural and Sheet Metal Fabrication
Mandrel Pipe and Tube Bending
MIG, TIG and STICK Field Welding
Roll Forming
Fixturing
Redesign & Installation:
• Ventilation
• Exhaust
• Dust Collection
SERVICES
FAN REPAIR & REMANUFACTURING
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AFTER
BEFORE
Engineering & Field Service
Custom Motor Transition Bases
Reverse Engineer Obsolete Blowers/Fans
Guard Rails
Catwalks
Material Handling Racks
Manufacture New Blower Wheels
Machine & Belt Guarding
Fabricate Industrial Decks, Stairways
& Crossover Walkways
Custom Motor Connection Boxes
FAN & FABRICATION
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Dimensional Restoration
without Buying New Parts
Chemical & Temperature Resistance
Protection Against Abrasion,
Impact and Fretting
Increases Product Life
Reduction of Costly Downtime
Reduces Maintenance Costs
Friction, erosion, high temperature,
and corrosion take their toll on your
equipment and your bottom line.
THERMAL SPRAY & INDUSTRIAL COATINGS
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CYLINDER REPAIR
Complete Cylinder Restoration
All Brands
24/7 Emergency Service
In-House Honing & Custom Machining
FIELD SERVICE AND LOGISTICS
Removal and Installation
Training On or Off Site
PRODUCT SALES
Nationwide Vendor Network
Pumps, Valves, Motors, Filters & Cylinders
Experienced Fluid Power Sales
HYDRAULIC CYLINDER REPAIR
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Repair, Rebuild, Duplicate
Obsolete and Custom Designs
Application Engineering
Redesign from Aluminum to Copper
Repair/Replace Tap Switches
Pick-up and Delivery
Removal and Installation
Cleaning & Testing of Water Circuits
and Heat Exchangers
Clean & Troubleshoot Transformers
Replacement of Bushing & Stabs
Dry Transformer/Speciality Coils
TRANSFORMER & SPECIALTY COIL SERVICES
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COMMON ISSUES IDENTIFIEDTHROUGH VIBRATION ANALYSIS
Imbalance in Rotating Components
Misalignment of Couplings, Bearings and Gears
Deterioration of Rolling-Element Bearings
Resonance
Looseness and Excessive Clearances
Rubbing
Electrical Problems
Gear Wear
Aerodynamic or Hydraulic Problems
Equipment Resonances Detection
Soft Foot Detection
Each analyst is
level III or level IV
certified by the
Vibration Institute.
Repair or replace
deteriorating
machinery before
expensive
failures occur.
Avoid unnecessary
replacement of
properly working
components.
ELECTRO-MECHANICAL DIAGNOSTIC SERVICES
PM Programs and Reporting24
SECURITY, COST SAVINGS AND FLEXIBILITY
Horner Industrial’s own Logistics Department
takes care of your products from start to finish.
Horner’s Truck Fleet contains over 120 Vehicles
with experienced drivers that meet or exceed the
requirements of the various industries we serve.
Semi with 80,000 GVW Rating
Numerous Flatbeds with 41,000 GVW Rating
Small Delivery 1-Ton Vehicles
Box Trucks for Watertight Transport
COMPLETE LOGISTICS SERVICES
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PLC’S /CONTROLLERS
PLC’S /CONTROLLERS
LEDLIGHTING
LEDLIGHTING
SOFTSTARTERS
SOFTSTARTERS
MOTOR 1 MOTOR 2
MOTOR STARTERS &CUSTOM CONTROLSMOTOR STARTERS &CUSTOM CONTROLS
HARMONICFILTERS
HARMONICFILTERS
VFO’SVFD’S
POWER FACTORCAPACITORS
POWER FACTORCAPACITORS
BEARINGFLUTINGPREVENTION
BEARINGFLUTINGPREVENTION
REACTORSREACTORS
TRANSFORMERSTRANSFORMERS
LIMITSWITCHESLIMITSWITCHES
FANS /BLOWERS
FANS /BLOWERS
GEARBOXESGEARBOXES
AC?DCMOTORSAC/DC MOTORSPUMP
MOTORSPUMP
MOTORS
ROTATING APPARATUSPRODUCT SOLUTIONS
WE SELL ALL OF THESE PRODUCTS:
Industrial or Commercial,
Big or Small
AC/DC Motors Industrial, Commercial, Vertical, & Metric Motor Controls Gear Products SoftStarts AC/DC DrivesLow and Medium Voltage Power Apparatus Components Starters Bearing Fluting Prevention
Transformers Line/Load Reactors Harmonic Filters Limit Switches Sine Filters Crane Drives Motor Brakes Servo Motors Pumps Hydraulic Cylinders
ASSET MANAGEMENT • Heated warehouse with 24/7 access• Logistics department for delivery
ROTATING APPARATUS PRODUCT SOLUTIONS
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TOP-QUALITY PRODUCTS FROM TRUSTED BRANDS
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COOLBLUE® SOLUTIONS
BEFORE afterRubber
Manufacturer
WHAT: 1500HP DC Drive that mixed raw rubber for the plant
PROBLEM: The drive end gearbox failed due to bearing
fluting that went through the DC motor into the shaft of the
gearbox and into the bearing. The DC drive was connected
to the gearbox, which was was connected to a mixer.
SOLUTION: CoolBLUE was installed, and the reduction
of common mode currents was reduced from 52 amps (2.60
volts) down to < 2 amps (80 millivolts). This reduction rep-
resents a change of 96% in common mode currents being
generated by the DC Drive. Resulted in a very happy customer.
CASE STUDY:
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EXTERIOR/INTERIOR LED LIGHTING
FEATURES
BENEFITS
Instant Strike
-40°C to 50°C Ambient Temperature
Glare-Free and Uniform Light Distribution
Dimmable Option, Enabling the Use of Occupancy Sensors for Power Savings
Universal AC Input/Full Range, 90-305 VAC
Made in Indianapolis with Global Components
No Glass
No Horizontal Dust Collecting Surface Bulbs
Up to 30% Higher System Efficacy Compared to Conventional LEDs
Longer Life / 5 Year Warranty
No Mercury
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HORNER AUTOMATION PRODUCTS GROUP
Horner Designed, Engineered, Manufactured and supported in Indianapolis
All-in-one programmable controllers
Operator interface devices
Input and output devices: digital/analog
PRODUCT SALES WORLDWIDE Control software and accessories
Programming & monitoring software
Remote & Expansion I/O
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craftsmenproblem-solvers
engineersdesignersartisans
builders andinnovators
OUR PEOPLE ARE
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exceptional experience
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Whether its responding
to natural disasters, emergency
service, or supporting ongoing
maintenance issues, our
dedicated maintenance team
applies total commitment
and exceptional experience
to ensure you stay productive
and efficient.
TOTALCOMMITMENT
CONTACT US TODAY!
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800.288.5281
TERRE HAUTE, IN
260.434.1189
FORT WAYNE, IN
800.288.9822
CINCINNATI, OH
877.467.6372
INDIANAPOLIS
502.583.7097
LOUISVILLE, KY
800.727.0549
SPRINGFIELD, OH
Visit hornerindustrial.com for more info
We’re here for youHorner’s large service area has got you covered.
INDUSTRIAL SERVICES & SOLUTIONS
877.467.6372 | hornerindustrial.com
SERVICES WE PROVIDEPAGE
AC/DC MOTOR AND ROTATING EQUIPMENT REPAIR
SERVO & SPINDLE MOTOR REPAIR
GEARBOX REPAIR
PUMP REPAIR/RESTORATION
BLOWER REPAIR/RESTORATION
ELECTRICAL/MECHANICAL FIELD SERVICE
PREDICTIVE AND PREVENTATIVE MAINTENANCE
MACHINING SERVICES
INDUSTRIAL FAN REBUILDING AND RETROFITTING
CUSTOM METAL FABRICATION/LASER CUTTING
THERMAL SPRAY AND INDUSTRIAL COATINGS
HYDRAULIC CYLINDER REPAIR
TRANSFORMER REPAIR
ADVANCED DIAGNOSTIC SERVICES
ROTATING APPARATUS PRODUCT SOLUTIONS
LED LIGHTING
AUTOMATION AND CONTROLS
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IN
KY
IL
MI
OH
HORNER INDUSTRIAL GROUP CORPORATE OFFICE
1521 East Washington St, Indianapolis, IN 46201
877-467-6372 • Fax: 317-639-4342