Rosemount Analytical Inc. Liquid, Combustion & Process Gas, GC and Flame & Gas Products Presented...

Rosemount Analytical Inc.Rosemount Analytical Inc.

Liquid, Combustion & Process Gas, GC and Flame & Gas Products

Presented by:

[File Name or Event]Emerson Confidential27-Jun-01, Slide 2

US Operating LocationsUS Operating LocationsFlame & GasCalgary, AB

GCs & ServiceHouston, TX

Liquid ProductsIrvine, CA

Combustion & PGASolon, OH


Wide Range of Analytical Measurements

• pH/ORP• Conductivity

- Toroidal- Contacting

• Turbidity• Amperometric

- Dissolved Oxygen- Chlorine- Ozone

• Wet Chemistry

• Combustion Flue Gas Analyzers

- In Situ Oxygen• Continuous Gas

Analyzers- CO, CO2

- O2

- NOx, SOx• Process & Gas

Analysis Systems

The World's Premier Supplier of Instrumentation and Systems for Continuous On-line Gas & Liquid Analytical Measurement and Control

GCs& Service

LiquidAnalytical

Rosemount Analytical

Combustion & PGA

Flame& Gas

• GCs- Industrially

hardened- Transmitter style

• Field Service- Demand- Startup- PM

• Flame Detectors- IR, UV- Hydrogen

• Gas Detectors- Toxic- Combustible

• Smoke, Oil & Mist• Leak Detectors

Rosemount Analytical Inc.

Liquid Analytical Products


Liquid Analytical Products


Rosemount Analytical

LiquidBegins

Division Reporting

1979Universal Interloc

Founded

1963

Rosemount Acquires Universal Interloc - Uniloc

Cedar GroveConsolidation

Into Irvine Begins

A. Beckman invents

pH Meter

Industrial Instruments Founded

1935

1938

1965Beckman

Instruments acquires Industrial

Instruments - creates Cedar Grove Division

19841993 1996

Liquid Products - 77 Years of ExperienceLiquid Products - 77 Years of Experience

Emerson Acquires Beckman Instruments

(Cedar Grove Division) From SmthKlineBeckman


Served IndustriesServed Industries

Chemical Process Drinking Water Environmental Monitoring Food & Beverage Metals & Minerals Petroleum Refining Pharmaceuticals Power Pulp & Paper Semiconductors Textiles Waste Water


Liquid Instrument PlatformsLiquid Instrument Platforms

Model 56 Model 5081

Model 1056 Model 1066

Hig

h T

ier

Mid

Tie

r

2-Wire Transmitters4-Wire Analyzers

Multi-Parameter Dual Sensor Input 2 Current Outputs Large Graphic Display HART / Pf DP Multiple Languages Standard Diagnostics Agency Approvals Serves OEM Market

pH / Conductivity Wireless Enabled Wireless HART AMS Aware / EDDL Intrinsically Safe Multiple Languages Adv. Diagnostics Agency Approvals

Wireless TransmitterModel 6081

Model 775 Smart Wireless THUMTM Adapter

Wireless HART Upgrade Module

Compatible with Existing Base of HART Devices

Unlocks “Stranded Diagnostics” in HART Devices with Analog Only Wiring

First in Industry

Multi-Parameter 2 Current Outputs Back Lit Display HART AMS Aware / EDDL PID Multiple Languages Advanced

Diagnostics

Multi-Parameter HART / Ff AMS Aware /

EDDL Explosion Proof Multiple Languages Remote Controlled Agency Approvals

Multi-Parameter HART / Ff AMS Aware /

EDDL Multiple Languages Agency Approvals


pH and ORP SensorspH and ORP Sensors

389

3900

396P

396R

396

TF396

•396P, Coating and Wastewater probe, Insertion•396R, Coating and Wastewater probe, Retractable•3900, General Purpose probe•389, Ruggedized probe for poisoning applications•TF396, Non-Glass pH probe•3800, Steam Sterilizable for Pharma/Biotech•3200HP High Purity pH (power industry)•3500, High Temperature, Poisoning, Coating probe

3800

3200HP3500


400

401

402 403

Contacting Conductivity Sensors Contacting Conductivity Sensors For Accurate Low Range Conductivity• Configurations:

• Screw-In...Model 400/401• Retractable...Model 402• Sanitary...Model 403• Low Flow Cell...Model 404

• Low Conductivity Measurement: • Ultrapure to Surface Water • Cell Constants of 0.01/cm, 0.1/cm and

1.0/cm

• High Conductivity Measurement:• 4 electrode (401) 404


Toroidal Conductivity SensorsToroidal Conductivity Sensors

Configurations:• Flow Through…Models 222/242• Insertion/Submersion…Models 226/228• Sanitary…Model 225/245

PerlickTri-ClampFlow Through

225

226 228

242

222

Ideal for Dirty, Coating, High Conductivity

• Minimal Maintenance• Corrosion Resistant Materials• Suitable for Clean-In-Place, Coating,

Viscous, or Abrasive Applications• % Concentration Measurements

245


Amperometric Sensors - 499A FamilyAmperometric Sensors - 499A FamilyFull Line of Measurement Choices:

• Free Chlorine Model FCL • Total Chlorine Model TCL• Monochloramine Model MCL System• Dissolved Oxygen (ppm)

• Auto Air Blast Cleaning System• Trace Dissolved Oxygen (ppb)• Dissolved Ozone

• Fast, Easy Maintenance• Twist-off Membrane

• High Current Output• Versatile Mounting, Insertion, Submersion, Low

Flow Mounting ConfigurationsAuto Air Blast System

Model DO-03/04


Free Chlorine: Model FCL Packaged SystemFree Chlorine: Model FCL Packaged System

No Reagent or Conditioning RequiredRange: 0- 10 ppm (0-20 Dual Slope Cal)

Automatic Correction to pH 10.0Two versions

•FCL-01 chlorine sensor only•FCL-02 chlorine with pH correction

Constant head flow controller--no valves or pressure regulators to worry about •Minimum flow of 3 gph (80 gph Max)•Everything mounted on a back plate•Sensor cables pre-wired to the analyzer

Choice of Four Instruments: Model 1055, 54eA, Xmt-A, 5081A

chlorine sensor pH sensor

inlet drainflow controller


Constant head flow controller

Sensor

Delivery Pumps

Inlet Drain

Measure Total Chlorine System Model TCLMeasure Total Chlorine System Model TCL

*Chloramines: MonocChloramine, DiChloramine and TriChloramine

Accurately Measures Total Chlorine, Range 0 – 20 ppm

Total Chlorine = Free Chlorine + Combined Chlorines (Chloramines*)

Low Maintenance Design

Simple Overflow Weir: Correct Flow Rate

Low Flow Rate 6 GPD (0.25 GPH or 15 mL/Min)

Readily Available Reagent: White Distilled Vinegar

5 Gallons Lasts 2 Months: Potassium Iodide in Vinegar

Choice of Four Instruments


Distribution Monitoring: Water Quality SystemComplete Systems: Sensor, Cable, and Instrument

Measurements Can Include:

• pH

• ORP

• Conductivity

• Temperature

• Chlorine: Free, Mono, Total

• Dissolved Oxygen

• Turbidity

• Particle Index

Choice of Four Instruments: Model 1055, 54eA, Xmt-A, 5081A

EPA/ETV Test Verified Performance


Quick Cable-to-Sensor ReleaseQuick Cable-to-Sensor ReleaseVP Connector - Variopol Option• Replace the Sensor Without Running New Cable

• Rugged Construction with Quick Cable Connector

• Eliminates Cable Twisting• Available on all Sensors, Except Toroidal Conductivity

pH Sensors

Conductivity Sensors

Amperometric Sensors

Quick Sensor Cable Disconnect


Clarity II Online Turbidimeter Measuring SystemClarity II Online Turbidimeter Measuring System

• Superior Low Level Accuracy for Filtration at 0-1 NTU• Single or Dual Sensor Input• USEPA 180.1 or ISO 7027 Approved Method• Advanced Lamp Board Diagnostics and Adjustment• Full Featured NEMA 4X Analyzer with Six Languages• Total Suspended and Turbidity Measurement• 0 - 200 NTU Range• Sample Flow: Pressurized or Flow Through• Two Stage Debubbling Chamber• Three Calibration Methods - Including One Point Method• Reduced Formazin Required for Calibration• Class I Div 2 Approval• Two 4-20 mA Outputs (One per Sensor)• Three Adjustable Alarms (Optional Alarm Board)


Wet Chemical AnalysisWet Chemistry Analyzers

• Ammonia• Silica• Sodium• Phosphate• Hydrazine• Chromium• Fluoride

• Continuous Flow Wet Chemistry Measurement• Colorimetric or Ion Specific Electrode Method• Optional Multi-Stream (Up to 6 Sample Lines)• 4-20 mA and 0-5 V Outputs• Pre-Packaged Reagent


Wet Chemistry AnalysisWet Chemistry Analysis Sample Pump Module Available with annual

Service contract Swap the pump module

for a factory reconditioned

unit once a year Arrives with years supply

of packaged reagents


Combustion & Process Gas Analyzers


Combustion & Process Gas Analyzers


Combustion & PGACombustion & PGA Formed through Business Consolidations

– 1984 – Acquired Beckman Instruments– 1990 – Acquired Leybold– 1990 – Rosemount acquired Westinghouse– 1993 – Consolidated Gas & Liquid Analyzer Businesses– 1996 - PAD became a Business Unit

Current locations– Solon, Ohio– Houston, Texas– Fromex- Nuevo Laredo Mexico– Hasselroth, Germany– Wessling, Germany

Headcount totals 356

Nuevo LaredoComb. & PGA

Mfg10,500 ft2

Nuevo LaredoComb. & PGA

Mfg10,500 ft2

Solon, OhioHeadquarters

20,000 ft2

Solon, OhioHeadquarters

20,000 ft2

HasselrothPGA Mfg, Repair

26,000 ft2

HasselrothPGA Mfg, Repair

26,000 ft2

HoustonSpares & Repair

3,000 ft2

HoustonSpares & Repair

3,000 ft2

http://www.westinghousenuclear.com/


Product OfferingProduct Offering

Combustion

Oxygen Analyzers:• 6888 O2

• Oxymitter 4000• 5081 FG (High Temperature)• OCX (O2 & COe)

Other:• OPM (Opacity)• CCO 5500 (In situ CO)• PowerVue (Damper Drives)

Continuous Gas

Process & Environmental Analyzers:• MLT Series Analyzers• X-STREAM PGA Series• 951C & 400A Single

Channel GP Analyzers

Systems

In-house integration capabilities in all World Areas:

• North & South America – Solon, OH

• Europe & Middle East – Wessling, Germany

• AP – Singapore, China & India


Combustion Analysis & Boiler Control ProductsCombustion Analysis & Boiler Control Products

Damper Drives

5081

OCX

Oxymitter

6888

Xi Electronics


Combustion ApplicationsCombustion Applications

Gas, Oil & Coal Fired Boilers

Kilns

Refineries & Petrochemical Plants


Analyzers for Combustion ControlAnalyzers for Combustion ControlThe primary purpose of combustion analyzers is to maintain the optimum ratio between the fuel sent to the burner and the oxygen required to burn that available fuel. The analyzer measures oxygen. The damper drive controls the air flow to or from the burner.


Process Gas AnalyzersProcess Gas Analyzers

X-STREAM PGA

MLT/NGA

951C/400A


Process Analyzer OverviewProcess Analyzer Overview Multi-Bench Analyzers

– X-STREAM Series– MLT Series

(NDIR/UV/VIS, PO2, EO2, TC)

Hydrocarbon Analyzers– 400A (FID)– NGA FID/HFID

NOx Analyzers – 951C (CLD)– NGA CLD/WCLD

CurrentLoop

Magnet

N2 filled glass sphere

SuspensionMirror

Paramagnetic

Thermal Conductivity

Chemiluminescence

Flame Ionization

NDIR/UV/VIS Photometry


Process Analyzer OverviewProcess Analyzer Overview Smart Capabilities

– Diagnostics for ease of maintenance– Easy to use menus– Digital communication protocols available

Wide Variety of Housings– Certifications for all general purpose &

hazardous area locations Multiple Optical Benches Available

– Up to 5 measurements in a single analyzer– Mix and match any combination of benches

Common Parts – Reduces spare parts requirements and

analyzer downtime


Engineered Systems CapabilitiesEngineered Systems Capabilities

Engineered systems meet specific customer requirements for process measurements or environmental reporting.



OBJECTIVES

• Eliminate/Reduce shelter requirements

• Increase Monitoring Flexibility• Meet Hazardous Area

Classifications

Wall Mount SampleConditioning Enclosure

Sample Probe

ROOF LEVEL

GROUND LEVEL

UnheatedLine or HeatTrace

Heated Sample Line

Smart Analyzer


Engineered Systems CapabilitiesEngineered Systems Capabilities Simplified flow schematics for Continuous Emissions

Monitoring Systems (CEMS) & standard components help reduce engineering costs.



Custom designed sample systems and cabinets allow flexible installations for customer specific needs.



All systems require various amounts of engineering.

Consideration for ambient conditions, measurement locations and installation area classifications must be reviewed prior to system design.

This package has been designed with purges for hazardous area locations.


Engineered Systems CapabilitiesEngineered Systems Capabilities Flexibility allows Rosemount Analytical to design

systems from custom built to modular. From ‘Walk In’ style fully engineered shelters to modular systems that can help reduce installation costs and cost of ownership.


X-STREAM Analyzer

with Sample System

Sample Tap in Process Unit

Analyzer Shelter with Process Analyzers

Conventional Approach vs Emerson Transmitter

Heated Sample Line


Product Applications & IndustriesProduct Applications & Industries

Chemical/Petrochemical– Tank blanketing

(safety measurement)

– Hydrogen plant – Ammonia, urea – Ethylene and

propylene

Refining– Naphtha isomerization– Catalytic reforming– Hydrocracking– FCCU– Sulfur recovery– Hydrocarbon compressor– Marine unloading/vapor

recovery– Feed stock heaters


Metals & Mining– Furnaces– Heat treating

Product Applications & IndustriesProduct Applications & Industries Power

– Combustion Control– CEMS– Hydrogen cooling

– Coal Gasification


Product Applications & IndustriesProduct Applications & Industries Oil & Gas

– Natural Gas Pipeline Air Separation

– Air Separation– Gas Bottling

Cement– Kiln Gases & Combustion

Control Automotive

– ICEE

Biogas, Food & Beverage & More….


Gas Chromatographs


Gas Chromatographs


What is gas chromatography?What is gas chromatography? Gas chromatography is an instrumental method for the

separation and identification of a compound

The sample is then carried through a separating column by an inert gas, such as helium

The sample is introduced to the GC after flowing through a sample conditioning system.

The sample is detected as a series of peaks via GC software as components leave the column and pass over the detector.


GC CHARACTERISTICS The broadest range of chemical

measurements High sensitivity (ppb to %) Multiple measurements in a single

analysis Flexibility to choose desired

measurements Proven online technology since 1956 Users Believe in It.

Gas chromatography is a proven analytical technique used in a broad range of industrial applicationsGas chromatography is a proven analytical technique used in a broad range of industrial applications

Aromatic PlantEthylene Plant PipelineRefinery

APPLICATIONS Ammonia Plant 5 - 10 units Aromatic Plant 10 - 20 units Ethylene Plant 30 - 50 units Gas Processing Plant 15 - 20 units LNG Train 15 - 20 units Propylene Plant 20 - 25 units Refinery 20 - 25 units Urea Plant 3 - 5 units Vinyl Chloride 5 - 10 units Gas Power 2 per Turbine Air Production 5 - 10 per

Plant Iron/Steel 3 - 5 per

Plant Pipeline 1000s of

units


Gas ChromatographsGas Chromatographs 80+ years of experience

– Beckman / Rosemount / Emerson

(1956 / 1983 / 1976)– Honeywell / Daniel / Emerson

(1968 / 1978 / 2000)

Over 11,000 online gas chromatographs installed worldwide

Worldwide service and support Three GC Application/Support Centers

– Houston, Texas– Stirling, United Kingdom– Hasselroth, Germany


Typical ApplicationsTypical Applications

Btu / CV for Fiscal Metering Natural Gas Quality (H2S, O2, CO2)

Hydrocarbon Dewpoint Gas Processing (Excluding Gulf Area)

Natural Gas Process Ethylene Purity Refinery Fuel Gas (Btu/ H2S)

Refinery Flare Stack (HR-VOC) Refinery Cooling Tower (HR-VOC) Turbine Power Generators (WOBBE Index) Ammonia Plant (H2 purity)

Landfill Gas BTUs LNG Plants & Terminals (Quality & Purity) Gas Processing (Gulf Area only)


The Emerson GC differenceThe Emerson GC difference

Environmental chamber testing

Airless Oven Design

Diaphragm Valves

High-Sensitivity TCD

PLUSThe exclusive MON2000 Software


Emerson GC Product OfferingEmerson GC Product Offering

Model 700XA Model 500

MON 2000 / 2020Model 1500XA

Transmitter Style Design 24VDC or 110/220 VAC TCD/FID (Single or Dual) Micro-packed Columns Isothermal Oven Wall/Pipe/Floor Mount Serial/Modbus/Ethernet

communications

Field-mount Design 110/220 VAC TCD only Micro-packed Columns Isothermal (Single/Dual) Oven Integral or Remote Controller Serial/Modbus/Ethernet

communications

Air Bath Oven Design 110/220 VAC TCD, FID or FPD Micro-packed and Capillary

Columns Up to 8 Valves Free Standing/ Wall Mount Serial/Modbus/Ethernet

communications

Laptop/PC based diagnostics

Connects to GCs via Ethernet/Serial/Modem

Modbus Polling functions Display/Overlay

Chromatograms Display/Edit Application

Programs


Emerson Value in Fiscal MeteringEmerson Value in Fiscal Metering Energy, Flow, and Gas Quality Energy = Corrected Volume (From Flow Computer) X Heating Value

(From Gas Chromatograph) Tariff/Contractual limits

– Trace hydrogen sulfide, %CO2– Trace Sulfur– Hydrocarbon dew-point

1 2 3 5 6 89 10 114 7

C6+ Chromatogram

1 Btu error can cost nearly $50,000 a year in “lost” gas (Using 1020 Btu/scf & Volume of 20,000,000 scf/day with 0.1% error in Btu @ $6.00 / Dekatherm)

Our GCs offer the highest stated repeatability available


Emerson Value in Process ApplicationsEmerson Value in Process Applications

vs

Field-mount Process Gas Chromatographs provide greatly reduced cost of ownership by eliminating the need for expensive walk-in shelters. Project Costs can be reduced by 60+% with Ongoing Costs reduced by 50+%.

Conventional PGC Installation Emerson Field-Mountable PGC

Conventional GCs (3) $105KWalk-In Shelter $250KTOTAL COST $355K

Field-Mount GCs (3) $105K3-Sided Shelter $25KTOTAL COST $130K


Net Safety Flame & Gas


Net Safety Flame & Gas


Corporate ProfileCorporate Profile Net Safety Monitoring has been

an flame & gas detection industry leader for almost 20 years

Headquartered in Calgary, Alberta, Canada

Representation throughout Canada, the United States, Latin America, the Middle East, Europe, Russia, and the Asia/Pacific Region

Global Customer Service Centers — Calgary, Abu Dhabi, Houston, Beijing and Singapore


Product ProfileProduct Profile Net Safety Monitoring is a leader in the development

and manufacturing of:– Advanced Fixed Gas Monitoring and Flame Detection

Instrumentation– Ancillary Safety & Security Products

All certified explosion-proof for use in classified hazardous locations

Flagship products are approved to FM, SIL2, CSA, ATEX, ANSI-ISA/UL, GOST-R and INMETRO safety, technical and performance standards

Engineered for continuous performance in the most extreme environments


Manufacturing CapabilitiesManufacturing Capabilities 38,000 sq. ft. state-of-the-art Manufacturing and R&D facility ISO 9001:2008 Quality Management System Certified Committed to the “Lean Corporate Culture” — a highly efficient

and waste-free organization with a focus on continuous improvement of all processes relating to intelligent production and product quality

Advanced computer-controlled production of electronic circuit boards at our own manufacturing facility ensures strict quality control

Our ability to partner with end-users to match our products to meet specific application requirements is a unique value-add within the industry


Engineering and R&DEngineering and R&D State-of-the-art research, design, testing and engineering

facility


Customer ServicesCustomer Services Multilingual, highly-trained

service technicians are available 24/7/365

Global network of certified service partners

State-of-the-art test lab/calibration facility

Start-up and commissioning services


Primary Markets ServedPrimary Markets Served Onshore/Offshore Oil and

Gas Production Oil Refining, Transportation

and Distribution Petrochemical Food and Beverage Power Generation Semiconductor

Aviation Mining & Mineral Processing Pharmaceutical Waste Treatment Pulp and Paper Steel Manufacture Military Chemical


Global End-UsersGlobal End-Users


Flame DetectionFlame Detection

Ultraviolet / InfraredPhoenix Triple IR Ultraviolet Hydrogen


UV/IRS – Ultraviolet / Infrared Flame DetectorUV/IRS – Ultraviolet / Infrared Flame Detector Two Radiation Wavelengths Necessary for Alarm – minimize

false alarm events from lightning, welding, sunlight and radiation

Manual and automatic testing of optical surfaces – constantly monitors internal electronics

Field Programmable – Fine Tune Sensitivity and Time Delay Low Power and Wide Voltage Range — improves

performance, reduces installation and operation costs Available with sensors specially tuned to detect invisible H2

Hydrogen flame Full 120 Degree Field of View with Extended Range! Operating Range of -50°C to +75°C (-58°F to +167°F) CSA, ATEX, ANSI-UL/ISA, GOST-R, and INMETRO

approvals, FM Certified, SIL2 qualification by exida®


IR3S – PHOENIX Triple IR Flame DetectorIR3S – PHOENIX Triple IR Flame Detector NO EXTERNAL REFLECTOR - AUTOMATIC VISUAL INTEGRITY

unique feature greatly reduces maintenance and cost of ownership PROPRIETARY AUTOMATIC DIGITAL ZOOM TECHNOLOGY

advanced flame detection and false alarm immunity at all distances THREE PRECISELY TUNED INFRARED SENSORS – ultra fast

response, accurate flame detection, eliminates false alarms, farthest range

ENGINEERED FOR EXTREME ENVIRONMENTS — operating range of -50°C to +75°C with the lowest power consumption available

LOW POWER AND WIDE VOLTAGE RANGE — improves performance, reduces installation and operation costs

7 YEAR WARRANTY – best warranty in the industry GLOBAL APPROVALS – CSA, ATEX, ANSI-UL/ISA, GOST-R, and

INMETRO approvals, FM Certified, SIL2 qualification by exida® FIELD PROGRAMMABLE – Fine Tune Sensitivity and Time Delay MULTIPLE OUTPUT OPTIONS – Analog, Relay, RS485 Modbus,

HART


Millennium II SeriesMulti-Channel

Universal Transmitter

Millennium SeriesToxic & CombustibleTransmitter/Sensors

ECO-SENSE Series2-wire H2S Loop-powered

Transmitter/Sensor

Gas DetectionGas Detection


MILLENNIUM II Series – Smart Gas DetectorsMILLENNIUM II Series – Smart Gas Detectors Full Range of COMBUSTIBLE (Catalytic Bead &

Infrared) and TOXIC (Solid State NE-MOS & Electrochemical) Sensors

Market-leading Sensor and Transmitter Warranties Universal Transmitter - Mix and Match Any Pre-

calibrated SMART Sensor Full Graphic OLED Display – Visible In Any Lighting

Condition Four Display Languages – Intuitive Menu Operation Operating Range of -55°C to +85°C Low Power and Wide Voltage Range Long Range Sensor Separation (2000 ft +) ATEX, CSA, ANSI/UL/ISA, INMETRO and GOST-R

Approvals with FM Certification, SIL2 Analog, Relay, RS485 Modbus and HART

Communications

Millennium IISingle Channel

Millennium IIBASIC


Millennium APMAir Particle MonitorSmoke & Oil Mist

Detector

Banshee343Ultrasonic GasLeak Detector

FlameWatch IIVideo/Flame

Detection Combo

Ancillary Safety/Security ProductsAncillary Safety/Security Products

Explosion-ProofMotion Detector& Video Camera


Millennium RM2Rack MountController

Sales Gas Monitor (SGM)Inline H2S Sampling& Analyzing System

SafeGuard Controller16 Channel Master

Display System

Ancillary Safety/Security ProductsAncillary Safety/Security Products

Rosemount Analytical Inc. Liquid, Combustion & Process Gas, GC and Flame & Gas Products Presented...

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Transcript of Rosemount Analytical Inc. Liquid, Combustion & Process Gas, GC and Flame & Gas Products Presented...