Roland Printer Service Manual XJ-740

SERVICE NOTES

70073-09

Copyright 2010 ROLAND DG CORPORATION

TERMS OF USE

Users of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERSThis Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSEAuthorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of XJ-740/640/540.

3. REUSEAuthorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTIONAuthorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.

5. EFFECT OF VIOLATION

Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Confi dential

1 Structure & Spare Parts1-1 COVERS ............................................................................................................................................................. 1-11-2 FRAME .............................................................................................................................................................. 1-31-3 HEAD CARRIAGE ............................................................................................................................................... 1-51-4 DRIVE UNIT ....................................................................................................................................................... 1-71-5 CHASSIS ............................................................................................................................................................ 1-91-6 PINCH ROLLER ................................................................................................................................................1-111-7 WIPE SYSTEM .................................................................................................................................................. 1-121-8 CAP SYSTEM ................................................................................................................................................... 1-131-9 INK SYSTEM .................................................................................................................................................... 1-141-10 STAND ............................................................................................................................................................. 1-151-11 TU CONTROLLER ............................................................................................................................................ 1-171-12 ACCESSORIES .................................................................................................................................................. 1-18

2 Electrical Section2-1 WIRING MAP ...................................................................................................................................................... 2-12-2 MAIN BOARD ..................................................................................................................................................... 2-32-3 HEAD BOARD .................................................................................................................................................. 2-142-4 SERVO BOARD ............................................................................................................................................... 2-252-5 HEATER BOARD ............................................................................................................................................... 2-312-6 INK SYSTEM BOARD ...................................................................................................................................... 2-342-7 SUB BOARD ..................................................................................................................................................... 2-362-8 TAKEUP BOARD .............................................................................................................................................. 2-412-9 MAINTENANCE PARTS LIST .......................................................................................................................... 2-43

3 Replacement of Main Parts3-1 HEAD REPLACEMENT ...................................................................................................................................... 3-43-2 WIPER REPLACEMENT .................................................................................................................................. 3-103-3 CAP TOP REPLACEMENT .............................................................................................................................. 3-123-4 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-173-5 PUMP REPLACEMENT ................................................................................................................................... 3-233-6 INK TUBE REPLACEMENT ............................................................................................................................. 3-283-7 BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) ................................................ 3-333-8 BATTERY REPLACEMENT .............................................................................................................................. 3-483-9 CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-513-10 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-563-11 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-583-12 TAKE-UP BOARD REPLACEMENT ................................................................................................................. 3-59

4 Adjustment4-1 SERVICE MODE ................................................................................................................................................ 4-14-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-164-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-234-4 HEAD ALIGNMENT ........................................................................................................................................... 4-254-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-364-6 PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-384-7 LINEAR ENCODER SETUP ............................................................................................................................. 4-404-8 CAP HEIGHT ADJUSTMENT ........................................................................................................................... 4-424-9 CALIBRATION .................................................................................................................................................. 4-444-10 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-464-11 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-494-12 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-56

5 Supplemental Information5-2 SPECIAL TOOLS ................................................................................................................................................. 5-15-1 SENSOR MAP ..................................................................................................................................................... 5-2

6 Troubleshooting6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-16-2 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-26-3 SHIFTING IN PRINTING / COLOR SHIFTING .................................................................................................... 6-36-4 INK DROPS ON THE MEDIA .............................................................................................................................. 6-36-5 VERTICAL BANDING .......................................................................................................................................... 6-36-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME ................................................................................. 6-46-7 MEDIA SKEW ...................................................................................................................................................... 6-46-8 MOTOR ERROR ................................................................................................................................................. 6-56-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP ................................................................................... 6-66-10 THE BLOWER FAN DOES NOT OPERATE ....................................................................................................... 6-66-11 THE TAKE-UP UNIT DOES NOT OPERATE ...................................................................................................... 6-66-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) ....................................................... 6-66-13 ERROR MESSAGE ............................................................................................................................................. 6-76-14 SERVICE CALL ................................................................................................................................................... 6-7

7 Service Activities7-1 INSTALLATION CHECK LIST ............................................................................................................................. 7-17-2 MAINTENANCE CHECK LIST .......................................................................................................................... 7-127-3 SPECIFICATION ............................................................................................................................................... 7-13

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Contents

Revision Record

Revision No. Date Description of Changes Approval Issued

0 2007.12.13 First Edition Kato Sato

1 2008.4.11 1-1 COVER, 1-7 WIPE SYSTEM : Parts have been revised. Kato Mabuchi

2 2008.5.8 1-3 HEAD CARRIAGE : Parts have been revised. Kato Mabuchi

3 2008.7.29 1-7 WIPER SYSTEM, 4-4 HEAD ALIGNMENT has been revised. Kato Misako

4 2008.10.9 1-1 COVER, 1-5 CHASSIS : Parts have been revised.6-14 SERVICE CALL has been revised. Kato Misako

5 2008.11.10 2-9 MAINTENANCE PARTS LIST : Parts have been revised. Kato Misako

6 2009.1.30 4-1 : SERVICE MODE have been revised. Kato Misako

7 2009.2.9 3-8 : BOARDS REPLACEMENT has been revised. Kato Mabuchi

8 2009.10.81-8:CAP SYSTEM, 1-12: ACCESSORIES parts have been revised.

2-1:WIRING MAP has been revised.5-2 : SENSOR MAP has been revised.

Kato Misako

9 2010.9.13 1-2:FRAME parts have been revised. Kato Misako

In addition to the and symbols, the symbols shown below are also used.

To Ensure Safe Work

Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly.* material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). The specifi c thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specifi c thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specifi c meaning of the symbol is determined by the design contained within the triangle. The symbol at left means danger of electrocution.

: Tips and advise before the adjustment.

About and Notices.

Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fi re.It may cause heat, explosion and fi re.

Put tape around the lithium battery for insulation for disposal or preservation.It may cause heat, explosion and fi re.

Turn off the primary power SW before servicing.

HIGH VOLTAGE,HANDLING ATTENTION Do not touch during power on Electric shock, Compornents damage Do not repair. Replace power unit. Do not replace fuse. Can not be recovered.

About the Labels Affi xed to the Unit These labels are affi xed to the body of this product. The following fi gure describes the location.

Electric charge.Do not touch when power is on.

The wir ing termina l untended for connection of the protective earthing conductor associated with the supply wiring.Do not disconnect the cable of this terminal except the time of replacement.

1 Structure & Spare Parts1-1 COVER

1-1

S3

S3 23 S3

S3

S3

S3

S3

15

S3

S3

29

S11

2520

37

S8

2931

27

28

S3

S326

S3

S3

S3

S3

S5S9

S95

S5

14

17

S11

S11

S12

S6

7

34

19

44

47

4

24

35

1

321

6

8

48

S5

S11

50

18

22

39S9

329

S7

1310

1112

S12

S3

S3

S3

38

S3

34

1653

53

55

33

42

46

46493

6

41

43

54

S4

S5

S10

S4

S10

2 30

40

40

40

45

51

S2

S5

S1

S1S9

S5

S5

S5

52R

evis

ed 1

1-1 COVER

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

Parts No. Parts Name

XJ-7

40XJ

-640

XJ-5

40 Parts No. Parts Name

XJ-7

40XJ

-640

XJ-5

40

1000003584 APRON,F UNDER XJ-740 * 34 1000001029 KEY TOP,D14 DG AJ-1000 * * *

1000003675 APRON,F UNDER XJ-640 * 35 1000000111 KEY TOP,D14 WH AJ-1000 * * *

1000001517 APRON,F UNDER XC-540 * 36 1000004067 LABEL,CAUTION XJ#LA1025 * * *

1000004061 APRON,FRONT XJ-740 * 37 1000000953 LABEL,EMBLEM LOGO ROLAND * * *

1000004063 APRON,FRONT XJ-640 * 38 1000003489 LABEL,MARK ECO#LA1014 * * *

1000002465 APRON,FRONT XC-540 * 39 1000001625 LABEL,SET INK XC-540#LA923 * * *

1000003583 ASSY,APRON F HEATER XJ-740 * 40 1000002468 PLATE,APRON F BACK XC-540 * * *

1000003674 ASSY,APRON F HEATER XJ-640 * 1000004069 PLATE,COVER FRONT LEFT XJ-740 *

1000001616 ASSY,APRON F HEATER XC-540 * 1000004072 PLATE,COVER FRONT LEFT XJ-640 *

1000003586 ASSY,COVER F XJ-740 * 1000004074 PLATE,COVER FRONT LEFT XJ-540 *

1000003677 ASSY,COVER F XJ-640 * 1000004066 PLATE,COVER FRONT REAR XJ-740 *

1000003667 ASSY,COVER F XJ-540 * 1000004071 PLATE,COVER FRONT REAR XJ-640 *

W700311450 ASSY,EXT JUNCTION BOARD XC-540 * * * 1000002472 PLATE,COVER FRONT XC-540 *

6700311300 ASSY,EXT JUNCTION BOARD 2 XC-540 * * * 43 1000004068 PLATE,COVER FRONT RIGHT XJ-740 * * *

6 W700311411 ASSY,HEATER CONTROL BOARD XC-540 * * * 44 1000001565 PLATE,COVER PANEL XC-540 * * *

7 W700731370 ASSY,PANEL BOARD XJ-740 * * * 1000004062 PLATE,HEATER COVER XJ-740 *

8 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540 * * * 1000004064 PLATE,HEATER COVER XJ-640 *

1000002044 CABLE-ASSY,117V SELECTOR XC-540 (for 117V) * * * 1000002469 PLATE,HEATER COVER XC-540 *

1000002043 CABLE-ASSY,230V SELECTOR XC-540 (for 230V) * * * 46 1000002471 SHAFT,COVER FRONT XC-540 * * *

10 1000001680 CABLE-ASSY,HEATER CONTROL XC-540 * * * 47 1000003640 SHEET,PANEL XJ-740 * * *

11 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540 * * * 48 1000001599 STAY,EXT JB XC-540 * * *

12 1000001679 CABLE-ASSY,POWER-BLOWER XC-540 * * * 49 1000002473 SUPPORT,COVER FRONT XC-540 * * *

13 1000001708 CABLE-ASSY,THERM JUNCTION XC-540 * * * 50 1000001504 SUPPORT,COVER I/S L XC-540 * * *

14 1000001472 COVER,440CC I/C XC-540 * * * 1000004077 THERMISTOR 103AT2 L700 XJ-740 * *

1000003594 COVER,BACK XJ-740 * * 1000002467 THERMISTOR 103AT2 L430 *

1000001505 COVER,BACK XC-540 * 52 1000001620 LABEL,USE ECO-SOL MAX#LA924 * * *

1000004065 COVER,FRONT XJ-740 * 53 22535286 LABEL,CAUTION COVER #LA265 * * *

1000004070 COVER,FRONT XJ-640 * 54 1000004160 LABEL, REFLECTION XC-540#LA1041 * * *

1000004073 COVER,FRONT XJ-540 * 55 1000005233 STOPPER,ACRYLIC PLATE LEC-300 * * *

17 1000001539 COVER,I/C PCM XC-540 * * *

18 1000001503 COVER,I/S L XC-540 * * *

19 1000001502 COVER,I/S R XC-540 * * * PARTS LIST -Supplemental Parts-20 1000001501 COVER,L SUS XC-540 * * * Parts No. Parts Name

21 1000001500 COVER,PANEL SUS XC-540 * * * S1 31029101 BUSH,NB-19

22 1000003593 COVER,RAIL F SUS L XJ-740 * S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P

1000003592 COVER,RAIL F SUS R XJ-740 * S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

1000003678 COVER,RAIL F SUS XJ-640 * S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

1000001499 COVER,RAIL F SUS XC-540 * S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

1000003585 COVER,RAIL XJ-740 * S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

1000003676 COVER,RAIL XJ-640 * S7 31279191 LABEL,WARNING FUSE REPLACE #347

1000003666 COVER,RAIL XJ-540 * S8 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS

25 W700310000 COVER,SIDE L XC-540 * * * S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

26 W700310001 COVER,SIDE R XC-540 * * * S10 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P

27 1000001496 COVER,TOP F SUS XC-540 * * * S11 31139104 SCREW,PLAPOINT M4*6 BK FE

28 1000001497 COVER,TOP R XC-540 * * * S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

29 12239406 CUSHION,TM-96-6 * * *

1000004076 DRYER,HEATER XJ-740 *

1000004079 DRYER,HEATER XJ-640 *

1000002466 DRYER,HEATER XC-540 *

31 1000001600 ESCUTCHEON,XC-540 * * *

32 12559105 FUSE,5X20 021706.3MXP 6.3A/250V * * *

33 1000002474 HOOK,INTERLOCK SW XC-540 * * *

15

9

30

24

23

16

1-2

2

1

42

41

4

3

51

45

5

* Revised 1 Refer to the Service Information : XJ740-003

Revised 1

Revised 1

Revised 4

1-2 FRAME

1-3

S7

5152

23

47

49

4848

48

48

48

48

6

23

47

5151

51

51

51

S746

3856

1514

54

1415

56

33

45

44

32

36

21

11

10

S942

8

2637

24

24 37

12

25

35

45

50 27

53

41

41

39

30

40

22

5

751

17

25

2536

36

229 3

128

1114

15

11

43

56

31

13

34

55

16

18

20

19

4S9

49

49

49

49

49

57

S12

S5

S13 S1

8

S21 S18

S10 S2

1

S11

S18

S18

S6

S14

S17

S17

S3

S3

S5

S25

S3

S5

S6

S6

S6

S4

S6

S5

S5

S5

S21

S12

S21

S23S

18

S2

S5

S13

S5

S19

S23

S5

S11

S12

S24

S24

S24

S24

S1S1

S10

S11

S22

S20

S18

S18

S22

S16

S16

S8

S8 S17

S5

S15

S25

S25

S12

S6

S5S5

S5

S3S3

S6

S12 S

18S1

8

S18

S18

S18

S18

S18

S18

S18

S18

S18

S20

S20

S20

S20

S20

S20

S20

S6

1-2 FRAME

PARTS LIST -Main Parts- PARTS LIST -Main Parts-


XJ-7

40XJ

-640

XJ-5


XJ-7

40XJ

-640

XJ-5

40

1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * * 1000003606 RAIL,LINEAR SCALE XJ-740 *2 11909167 ADAPTER,SCREW 3FAI FJ-540 * * * 1000003687 RAIL,LINEAR SCALE XJ-640 *3 1000001589 ADAPTER,TUBE 2-3FAI XC-540 * * * 1000007155 RAIL,LINEAR SCALE XJ-640_01 *

1000003580 APRON,B XJ-740 * 1000003663 RAIL,LINEAR SCALE XJ-540 *1000003671 APRON,B XJ-640 * 41 15099115 SENSOR-INTERRUPTER GP2A25NJ * * *1000001521 APRON,B XC-540 * 42 1000001479 SHAFT,IDLE PULLEY XC-540 * * *1000003581 ASSY,BED HEATER XJ-740 * 1000003597 SHAFT,SQUARE XJ-740 *1000003672 ASSY,BED HEATER XJ-640 * 1000003689 SHAFT,SQUARE XJ-640 *1000003659 ASSY,BED HEATER XJ-540 * 1000003662 SHAFT,SQUARE XJ-540 *

6 W7007313B0 ASSY,FAN JUNCTION BOARD XJ-740 * * * 1000003627 SHEET,LINEAR SCALE XJ-740 *6700730160 ASSY,GRIT SHAFT XJ-740 * 1000003691 SHEET,LINEAR SCALE XJ-640 *6700720110 ASSY,GRIT SHAFT XJ-640 * 1000003665 SHEET,LINEAR SCALE XJ-540 *6700710090 ASSY,GRIT SHAFT XJ-540 * 1000003638 SHEET,RAIL CABLE XJ-740 *

8 6700319030 ASSY,PULLEY XC-540 * * * 1000003693 SHEET,RAIL CABLE XJ-640 *10 1000003600 BASE,IDLE PULLEY XJ-740 * * * 21475141 SHEET,RAIL CABLE FJ-540 *11 1000003657 BASE,SHAFT SQUARE XJ-740 * * * 46 1000001567 SHUTTER,BED XC-540 * * *

1000003599 BELT,150S2M2974LW-C * 47 21625103 SHUTTER,HEATER CORD SP-300 * * *1000003688 BELT,150S2M2754LW-C * 48 1000001516 SPACER,BED LOWER XC-540 * * *1000001902 BELT,150S2M2500LW-C * 49 1000001515 SPACER,BED UPPER XC-540 * * *

13 12159573 BUSH,80F-0603 * * * 50 22175122 SPRING,BACK UP PNC-960 * * *14 12529104 BUSH,80F-1410 * * * 51 1000001576 SPRING,PRE HEATER XC-540 * * *15 1000001068 BUSH,80F-1610 * * * 52 1000002064 STAY,P-SENSOR B XC-540 * * *

1000003703 CABLE-ASSY,FAN JUNCTION XJ-740 * 53 1000001493 STAY,P-SENSOR XC-540 * * *1000003699 CABLE-ASSY,FAN JUNCTION XJ-640 * 1000003639 STAY,TUBE XJ-740 * *1000001685 CABLE-ASSY,FAN JUNCTION XC-540 * 1000001541 STAY,TUBE XC-540 *

17 1000003707 CABLE-ASSY,HEATER XJ-740 * * 55 22135441 STOPPER,LINEAR SCALE FJ-540 * * *18 1000001692 CABLE-ASSY,PAPER-SENS XC-540 * * * 56 1000003612 STOPPER,SHAFT SQUARE XJ-740 * * *19 11769118 CLAMP,FCM2-S6-14 * * * TAPE,REFLECTION FNS 50 8*10M20 1000003636 COVER,RAIL UNDER L XJ-740 * * * (Cut when using.21 1000003637 COVER,RAIL UNDER R XJ-740 * * * XJ-740 : L=1955mm, XJ-640 : L=1734mm

1000003603 COVER,TKP0180-2B R100-096 * XJ-540 : L=1480mm1000003685 COVER,TKP0180-2B R100-090 *1000001425 COVER,TKP0180-2B R100-084 *

23 1000000764 FAN,A35577-55ROL * * * PARTS LIST -Supplemental Parts-24 1000000387 GUIDE,CABLE POM AJ-1000 * * * Parts No. Parts Name25 1000001566 GUIDE,TUBE XC-540 * * * S1 31029101 BUSH,NB-1926 1000001555 HOLDER,IDLE PULLEY XC-540 * * * S2 31379101 CLAMP,FLAT CABLE FCS-50P27 21655131 HOLDER,LINEAR SCALE CJ-70 * * * S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.28 11659149 HOLDER,RING O 2FAI FJ-50 * * * S4 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.29 11659249 HOLDER,RING O 3FAI FJ-540 * * * S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

21895154 L-BEARING SSR15XW2UE+2740LY * S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.21895161 L-BEARING,SSR15XW2GE+2560LY * S7 31279106 LABEL,CAUTION HOT SURF NO.77821895153 L-BEARING SSR15XW2UE+2320LY * S8 31129102 PIPE SET,POLYCA 4*8*10 20PCS

31 1000003598 LEVER,SHAFT XJ-740 * * * S9 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS32 1000003787 PLATE,FLEX COVER XJ-740 * * * S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.

1000003609 PLATE,GUIDE CABLEVEYOR XJ-740 * * S11 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P1000001560 PLATE,GUIDE CABLE VEYOR XC-540 * S12 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

34 22055316 PLATE,LINEAR SCALE CJ-70 * * * S13 31019124 SCREW SET,BINDING M3*35 NI 50 PCS1000003582 PLATE,SHUTTER BED XJ-740 * S14 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.1000003673 PLATE,SHUTTER BED XJ-640 * S15 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS1000001492 PLATE,SHUTTER BED XC-540 * S16 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.

36 1000001568 PLATE,TUBE GUIDE XC-540 * * * S17 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.37 21565105 P-ROLLER FD8S3(B15L30) * * * S18 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

1000003596 RAIL,CABLE XJ-740 * S19 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS1000003686 RAIL,CABLE XJ-640 * S20 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P1000003661 RAIL,CABLE XJ-540 * S21 31179106 SCREW,JACK UP SP-540V1000003595 RAIL,GUIDE XJ-740 * S22 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.1000003684 RAIL,GUIDE XJ-640 * S23 31069104 SCREW,CAP M4*6+FL NI1000003660 RAIL,GUIDE XJ-540 * S24 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS

S25 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS

* * *

40

43

44

45

16

12

38

35

33

30

22

39

54

57 31549107

1-4

4

5

7

Revised 9

Revised 9:Refer to the Service Information XJ740-009.

1-3 HEAD CARRIADGE

1-5

27

19

2124

226

13

S21

S21

S21S1

S4

S4

S4

S4

S4

S4

S4

S4

S4

S16

S1

S7

S7

S645

58

31

34

S9

3S13

17

23743

S1

10

33

32

32 53

S8

S15

3521

9

395

14

26

S16

29

44

15

1

S15

54

S18

S20

4

20

28

55

20

48

5941

5040

49

49

46

42

46

52

52S19

60

S19

25

S16

S16

S5

S1

S5S5

47S10

S11

S14S2

S17

S1

S4

56

7

16

8

23

36

57

S4

18

12

30

51

S3

38

11S1

S4

S12

S1

61

61

S6

1

S4

1-3 HEAD CARRIADGE

PARTS LIST -Main Parts-


XJ-7

40XJ

-640

XJ-5


XJ-7

40XJ

-640

XJ-5

40

1 1000001461 ADAPTER,BASE CARRIAGE XC-540 * * * 47 21495115 SCREW,BLADE SET CM-500 * * *

2 1000003621 ADAPTER,CARRIAGE L XJ-740 * * * 48 22155960 SHAFT,HEXAGON CARRIAGE FJ-540 * * *

3 1000001453 ADAPTER,CARRIAGE R XC-540 * * * 49 22185127 SLIDER,CARRIAGE FJ-540 * * *

4 21905166 ADAPTER,HEAD FJ-540 * * * 50 22165216 SPACER,UD LEVER FJ-540 * * *

5 11909167 ADAPTER,SCREW 3FAI FJ-540 * * * 51 22175154 SPRING,BLADE UP CM-500 * * *

6 1000001550 ADAPTER,STAY HOLDER XC-540 * * * 52 22175159 SPRING,CARRIAGE SIDE FJ-50 * * *

7 22805292 ASSY,CLAMP BLADE CM-500 * * * 53 22175520 SPRING,HEAD ADJUST 500 FJ-540 * * *

8 22805291 ASSY,HOLDER BLADE CM-500 * * * 54 22175519 SPRING,HEAD PRESS 500 FJ-540 * * *

9 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 * * * 55 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 * * *

W700731380 ASSY,LINEAR ENCODER BOARD XJ-740 * * * 56 22175155 SPRING,SCREW CM-500 * * *

W700311380 ASSY,LINEAR ENCODER BOARD XC-540 * * * 57 1000003617 STAY,HOLDER BELT XJ-740 * * *

11 W7007313D0 ASSY,PAPERSIDE SENS BOARD XJ-740 * * * 58 1000001452 STAY,HOLDER CARRIAGE XC-540 * * *

12 22805396 ASSY,PLATE CAM SLIDE FJ-500 * * * 59 1000001466 STAY,SENSOR CARRIAGE XC-540 * * *

13 W700731310 ASSY,PRINT CARRIAGE BOARD XJ-740 * * * 60 1000001597 SUPPORT,DAMPER XC-540 * * *

1000003811 ASSY,TUBING 3*2560MM XJ-740 * 21655247 HOLDER,CABLE SJ-740 * *

1000003810 ASSY,TUBING 3*2350MM XJ-640 * 21655248 HOLDER,CABLE FJ-540 *

1000002061 ASSY,TUBING 3*2170MM XC-540 *

15 1000001448 BASE,CARRIAGE AL XC-540 * * *

16 22355656 BASE,CUTTER CM-500 * * *

17 1000003618 BASE,HOLDER CARRIAGE XJ-740 * * *

18 1000001700 CABLE-ASSY,HEAD U/D SENS XC-540 * * * PARTS LIST -Supplemental Parts-1000003783 CABLE-CARD,36P1 3300L BB HIGH-V * Parts No. Parts Name

1000003784 CABLE-CARD,36P1 3070L BB HIGH-V * S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

23475198 CABLE-CARD 36P1 2940L BB * S2 31029801AS BUSH SET,ROLL 2*4 3C100PCS

20 21775103 CAM,CARRIAGE FJ-540 * * * S3 31029803AS BUSH SET,ROLL 3*5 3C 20PCS.

21 23475232 CARD CABLE,21P1 385L BB HIGH-V * * * S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

22 11769118 CLAMP,FCM2-S6-14 * * * S5 31149703AS RING SET,E-RING ETW-4 100 PCS.

23 22025646 COVER,BELT HOLDER EGX-600 * * * S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.

24 1000001520 COVER,CARRIAGE BOARD XC-540 * * * S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P

25 1000002258 COVER,CARRIAGE XC-540 * * * S8 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS

26 1000001529 COVER,HEAD BOARD XC-540 * * * S9 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS

27 12399352 FILTER(E) FRC-45-12-6.5 * * * S10 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS

28 1000003619 FRAME,CARRIAGE BASE XJ-740 * * * S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS

29 1000003620 FRAME,CARRIAGE U/D XJ-740 * * * S12 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS

30 22115798 FRAME,CUTTER FJ-500 * * * S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

31 22135602 GUIDE,CABLE FJ-500 * * * S14 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS

32 22135618 GUIDE,CARRIAGE CAP FJ-540 * * * S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS

33 22135440 GUIDE,HEAD AL FJ-540 * * * S16 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS

34 1000001566 GUIDE,TUBE XC-540 * * * S17 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS

35 1000002201 ASSY,HEAD INKJET SOL XC-540 * * * S18 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS

36 21655232 HOLDER,BELT EGX-600 * * * S19 31799103 SCREW SET,CAP M3*15 NI 20PCS

37 1000003622 HOLDER,CUTTER XJ-740 * * * S20 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS

38 1000003623 HOLDER,PAPER SENSOR XJ-740 * * * S21 3000000032 SPACER,WPCS-19S-4.0

39 11659249 HOLDER,RING O 3FAI FJ-540 * * *

40 1000001465 LEVER,CARRIAGE XC-540 * * *

41 15229705 PHOTO INTERRUPTER GP1A71A1 * * *

42 1000001454 PLATE,DAMPER XC-540 * * *

43 22055557 PLATE,ENC SENS FJ-540 * * *

44 22055547 PLATE,GND FJ-540 * * *

45 22055486 PLATE,HOLD FILTER W11 CX-500 * * *

46 22055548 PLATE,SLIDER CARRIAGE FJ-540 * * *

10

1-6

6114

19

Revised 2

* Revised 2 : Both parts can be used.

1-4 DRIVE UNIT

1-7

63

37

54

39

5

60

S5

35

622652

31

47

4

27

S23

38

41

55

59

43 11

S5

S2S2

S19

S23

S3

S21 S2

1S

10

S2

S1

S10

S2

S19

S2

S3

S20

S10

S4

S10

S10

S10

S10

S10

S10

S10

S10

S10

S10

S10

S2

S2

S2

S19

S2

S21

S21

S21

S14

29S

21S2

S3

3

S19

S3

S19

S10

S19

S10

S2 S2

S3

S19

S11

S2

S18

S6

S2

S2

S2

S19 S

23S2

S24

S3

9S

1S

21

S9

61 65040

10

327

56

33

5849

53

48

44 45

49

51

S14

17 24S25

36

S2 1

S10

13

42

20

34

1

8

1225

25

28

16S1

1

46S27

S19

S10

S9

S9

S21

57

S3

14

S19

S3

1830

2230

1923

15

2121

2S

22

S2

S2

S2S2

1S2

S2

S16

S16

S18

S69

S16

S16

S15

S19 S

19

S2

S17

S15

S21

S9S1

9

S21

S15

S15

S13

S7

S21

S21

S8 S21

S2

1-4 DRIVE UNITPARTS LIST -Main Parts-


XJ-7

40XJ

-640

XJ-5


XJ-7

40XJ

-640

XJ-5

40

1 6700739010 ASSY,FEED MOTOR XJ-740 * * * 45 1000001536 LEVER,CAM PINCH XC-540 * * *

2 11879108 ABSORBER TK-3225 * * * 46 12399102 MAGNET CATCHER TL-105 * * *

3 1000003656 ADAPTER,AUTOCUT JOINT XJ-740 * * 47 1000003655 PLATE,AUTOCUT JOINT XJ-740 * *

4 W700731390 ASSY,GRIT ENCODER BOARD XJ-740 * * * 1000001551 PLATE,AUTOCUT JOINT XC-540 *

5 W7007313A0 ASSY,MOTSENS JUNCTION BOARD XJ-740 * * * 48 1000003602 PLATE,LEVER LINK XJ-740 * * *

6 6700319030 ASSY,PULLEY XC-540 * * * 49 15229506 SENSOR INTERRUPTER,GP1A05A5 * * *

7 6700049030 ASSY,SCAN MOTOR SJ-1045EX * * * 50 1000001480 SHAFT,DRIVE PULLEY XC-540 * * *

1000003579 BASE,BOTTOM XJ-740 * 51 22175157 SPRING,C P-ROLLER CM-500 * * *

1000003670 BASE,BOTTOM XJ-640 * 52 22175521 SPRING,PINCH ROLLER 930 FJ-540 * * *

1000001426 BASE,BOTTOM XC-540 * 53 22035161 STAND,LEVER FJ-500 * * *

9 22355807 BASE,RAIL FJ-540 * * * 54 1000001598 STAY,D-SUB CONNECTOR XC-540 * * *

10 1000001513 BASE,SCAN MOTOR XC-540 * * * 55 22715466 STAY,FA-CODER SP-540V * * *

11 22175870 BEARING 10-19ZZ * * * 56 1000001557 STAY,FRAME SCAN MOTOR XC-540 * * *

12 12159573 BUSH,80F-0603 * * * 57 1000001562 STAY,MOTOSENS XC-540 * * *

13 12159563 BUSH,80F-1006 * * * 58 1000003611 STAY,ORIGIN SENS XJ-740 * * *

14 23415266 CABLE-ASSY ESD SJ-1000 * * * 59 1000001564 STAY,RAIL GUIDE L XC-540 * * *

15 1000001689 CABLE-ASSY,3-COVER SW XC-540 * * * 60 1000003604 STAY,RAIL GUIDE R XJ-740 * * *

16 1000001698 CABLE-ASSY,F-COVER SW XC-540 * * * 61 1000001569 STAY,SHAFT PULLEY XC-540 * * *

17 1000001712 CABLE-ASSY,FD IF INT XC-540 * * * 1000003643 SUPPORT,FRAME L XJ-740 * *

1000003705 CABLE-ASSY,FEED-M XJ-740 * 1000003669 SUPPORT,FRAME L SHORT XJ-540 *

1000003701 CABLE-ASSY,FEED-M XJ-640 * 63 1000003642 SUPPORT,FRAME R XJ-740 * * *

1000001687 CABLE-ASSY,FEED-M XC-540 *

1000003704 CABLE-ASSY,G-ENCODER XJ-740 *

1000003700 CABLE-ASSY,G-ENCODER XJ-640 *

1000001686 CABLE-ASSY,G-ENCODER XC-540 * PARTS LIST -Supplemental Parts-20 1000001702 CABLE-ASSY,M-COVER SW XC-540 * * * Parts No. Parts Name

21 1000001690 CABLE-ASSY,PINCH-ORG XC-540 * * * S1 31029101 BUSH,NB-19

22 1000003930 CABLE-ASSY,SCAN-M XC-540_01 * * * S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

1000003706 CABLE-ASSY,SW JUNCTION XJ-740 * S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

1000003702 CABLE-ASSY,SW JUNCTION XJ-640 * S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

1000001699 CABLE-ASSY,SW JUNCTION XC-540 * S5 31279106 LABEL,CAUTION HOT SURF NO.778

24 1000001706 CABLE-ASSY,TU IF INT XC-540 * * * S6 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS

25 21745109 COLLAR,LEVER FJ-540 * * * S7 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS

26 1000001553 COVER,FEED MOTOR XC-540 * * * S8 31149705 RING SET,E-RING ETW-7 SUS 50PCS

27 1000001552 COVER,I/S SW XC-540 * * * S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P

28 1000001526 COVER,INT SW XC-540 * * * S10 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

29 12239406 CUSHION,TM-96-6 * * * S11 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS

30 12399353 FILTER(E) TFT-081813N F-540 * * * S13 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.

31 21995124 FLANGE,MOTOR FEED FJ-540 * * * S14 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.

32 1000001559 FLANGE,MOTOR SCAN XC-540 * * * S15 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.

33 1000003601 FRAME,DRIVE PULLEY XJ-740 * * * S16 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.

34 1000001431 FRAME,FEED MOTOR XC-540 * * * S17 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.

35 1000003608 FRAME,MIDDLE L XJ-740 * * * S18 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS

36 1000003607 FRAME,MIDDLE R XJ-740 * * * S19 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

37 1000003605 FRAME,SCAN MOTOR XJ-740 * * * S20 31049157 SCREW,CAP M6*20 3CBC+PW+SW

38 1000001430 FRAME,SIDE L XC-540 * * * S21 31069104 SCREW,CAP M4*6+FL NI

39 1000001429 FRAME,SIDE R XC-540 * * * S22 31799110AS SCREW SET,CAP M5*20 NI 20PCS.

40 21685149 GEAR,H235S20(B8)T2 * * * S23 31139104 SCREW,PLAPOINT M4*6 BK FE

41 21685119 GEAR,S300S10 FJ-540 * * * S24 31379111 CLAMP,CABLE CKS-13-H

42 25095120 GRIT ENCODER TS5217N561 FJ-540 * * * S25 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

43 1000001444 HOUSING,R-BEARING FRAME XC-540 * * * S27 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS

44 1000001601 KNOB,XC-540 * * *

8

1-8

23

19

18

62

1-5 CHASSIS

1-9

42

S8

S8

S8

S8S8

39

40

303

2

S8

S8S8

43

44

S2

S8

S8

S18

41

S2

8

28

S3

1S7

S15

S15

S15

S15

S4S1

5

S8

S15

S1S1

2S1

3

S15

S14S

16

S9

29

S9

S5

S9

7

6

4

9

31

S8

S65

S15

S15

S16

30

34

32

36

43S1

9

S19

S6

S6

S8

S8

S8

S13

S8

14

3214

3216

171115

S3

18

19

S11

S10

2124

23

22

12

27

10

26

S7

S7

S17

2035

13

25

37

33

38

45

1-5 CHASSIS

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 13429701 AC INLET SUP-J15G-E S1 31029101 BUSH,NB-19

2 W700311440 ASSY,AC JUNCTION BOARD XC-540 S2 31029106 BUSH,SQUARE SB-6025

3 W700731360 ASSY,DC JUNCTION BOARD XJ-740 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

4 6700731100 ASSY,HEAD BOARD XJ-740 S4 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P

5 W700311421 ASSY,HEATER BOARD XC-540 S5 31379111 CLAMP,CABLE CKS-13-H

6700739040 ASSY,MAIN BOARD XJ-740 S6 3000000033 CLAMP,WIRE PLESS RFC-45VO

6700909030 ASSY,MAIN BOARD LEC-300 S7 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

7 6700731000 ASSY,SERVO BOARD XJ-740 S8 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

8 W700731340 ASSY,TU JUNCTION BOARD XJ-740 S9 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

9 15009101 BATTERY CR2032 S10 22535257 LABEL,CAUTION VOLTAGE #LA167

10 23475196 CABLE CARD 24P1 850L BB FJ-540 S11 31279116 LABEL,EARTH MARK-1 NO.E-580

11 1000000574 CABLE-ASSY GND AJ-1000 S12 31279121 LABEL,FLASH-LIGHTING NO.E-582

12 1000001688 CABLE-ASSY,HEAD FAN XC-540 S13 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P

13 1000001681 CABLE-ASSY,HEATER SERIAL XC-540 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P

14 1000004054 CABLE-ASSY,POWER-AC-DC XJ-740 S15 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

15 1000001670 CABLE-ASSY,POWER-AC-JUNCTION XC-540 S16 31019124 SCREW SET,BINDING M3*35 NI 50 PCS

16 1000001668 CABLE-ASSY,POWER-AC-L XC-540 S17 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS

17 1000001669 CABLE-ASSY,POWER-AC-N XC-540 S18 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS

18 1000001674 CABLE-ASSY,POWER-DC-A XC-540 S19 31209118 SPACER SET,WPCS-12S-4.0 20PCS

19 1000001673 CABLE-ASSY,POWER-DC-B XC-540

20 1000001672 CABLE-ASSY,POWER-DRYER XC-540

21 1000001675 CABLE-ASSY,POWER-HEAD XC-540

22 1000001677 CABLE-ASSY,POWER-HEATER XC-540

23 1000001676 CABLE-ASSY,POWER-SERVO XC-540

24 1000001704 CABLE-ASSY,POWER-TU XC-540

25 1000001682 CABLE-ASSY,TU CONTROL XC-540

26 1000001900 CABLE-CARD,25P1 250L BB HIGH-V


28 1000003968 CHASSIS,XC-540_01

29 1000003969 COVER,CHASSIS XC-540_01

30 1000000012 FAN,109R0624H459

31 12399351 FILTER(E) FRC-40-12-6.5 FJ-540

32 12399353 FILTER(E) TFT-081813N F-540

33 1000003820 FILTER(E),CHASSIS SHIELD XJ-740

34 1000001748 FILTER(E),EFC-40-S

35 12399331 FILTER(E),FPC-31-12

36 22535117 LABEL,POWER CM-500 NO.893

37 1000002107 LABEL,READ MANUAL XC-540#LA955

38 1000001620 LABEL,USE ECO-SOL MAX#LA924

39 1000000538 POWER UNIT,ZWD225PAF-0524/J

40 1000000097 POWER UNIT,ZWS240PAF-36/J

41 13129171 POWER-SW AJ8201B

42 1000001549 STAY,BOARD XC-540

43 22715327 STAY,CHASSIS FAN FJ-540

44 1000001605 STAY,COVER CHASSIS XC-540

45 1000002682 LABEL,LAN VP-540#LA964

1-10

6Revised 4

* Revised 4 Refer to the Service Information : XJ740-006

1-6 PINCHROLLER


1 21775105 CAM,PINCH ROLLER SHAFT SJ-1000 S1 31119108 PIN,PARALLEL 3*30 SUS H7

2 1000003610 FRAME,PINCH XJ-740

3 1000003615 LEVER,PINCH XJ-740

4 1000003652 PLATE,LEVER PINCH XJ-740

5 1000003616 P-ROLLER,FD8S3(B15B15L60)

6 1000000900 SPRING,PINCH 2000 AJ-1000

7 22715260 STAY,PINCH SPRING 2 FJ-500

1-11

2

4

5

3

6

S1

7

1

1-7 WIPE SYSTEM

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 1000001487 BASE,WIPER MOTOR XC-540 27 15229506 SENSOR INTERRUPTER,GP1A05A5

2 11929138 BELT,408P2M4-530 28 1000004034 SHAFT,WIPE PULLEY XC-540

3 12159536 BUSH,B-S6-17 29 22155961 SHAFT,WIPER FJ-540

4 1000001595 COVER,SCRAPER XC-540 30 1000001489 SHUTTER,WIPE F XC-540

5 1000001609 COVER,SERGE MIST XC-540 31 22175140 SPRING,TENSIONER STX-7

6 1000001606 COVER,WIPE R XC-540 32 1000001484 TRAY,WIPE XC-540

7 1000001491 COVER,WIPE XC-540 33 1000003390 WIPER,HEAD FOR SOLINK8 22275122 FILTER(M),INNER SERGEMIST SJ-540 34 1000001658 WIPER,SCRAPER XC-540

9 1000000415 FILTER(M),SERGE MIST 3 SJ-540 35 1000001527 HOLDER,INK TRASH XC-540

10 21995104 FLANGE,PULLEY STX-7 36 1000001528 HOLDER,GUIDE INK TRASH XC-540

11 1000001481 FRAME,FLUSH F XC-540 37 1000001596 PLATE,INK TRASH XC-540

12 1000001482 FRAME,FLUSH R XC-540 38 12139657 GUIDE,INK FUNNEL PE 6-316-03

13 1000001483 FRAME,WIPER XC-540 39 1000001694 CABLE-ASSY,WIPER-SENS XC-540

14 21685144 GEAR,S53S5(B15) FJ-540 40 1000001696 CABLE-ASSY,WIPER-M XC-540

15 1000001488 HOLDER,SCRAPER XC-540 41 1000002870 ASSY,TUBING DRAIN 300MM XC-540

16 21655245 HOLDER,WIPER FJ-540 PARTS LIST -Supplemental Parts-17 22435106 MOTOR,103-593-1041 Parts No. Parts Name

18 1000001508 PAD,WIPE TRAY XC-540 S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

19 21545159 PAD,WIPE F SJ-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

20 1000001510 PLATE,FLUSH XC-540 S3 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P

21 22055537 PLATE,SERGE MIST FJ-540 S4 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

22 21975124 PULLEY,T14P2S4 + GEAR,S53 S5 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.

23 21975123 PULLEY,WD6.94S9 S6 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.

24 1000001485 RAIL,GUIDE WIPER XC-540 S7 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS

25 1000001490 RAIL,WIPER L XC-540 S8 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS

26 1000001486 RAIL,WIPER R XC-540 S9 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS

Revised 3: Refer to Service Information XJ740-005.

1-12

1

2

3

45

6

7

8

9

10

12

13

14

15

16

17

37

18

19

20

21

22

23

24

25

26

27

28

2930

31

32

33

34

S1

S5

S6

S7

S4

S2 S8

S2S2

S9

S1

S1

S1

S1

3

S1

S1

S1

S1

S9

10

S9

S1

S1

S1

S1

S1

S1

S1

S1

11

41

S335

38

36

39

40

Revised 1

Revised 3

1-8 CAP SYSTEM

Revised 8: Refer to the Service Information XJ740-008

PARTS LIST -Main Parts-Parts No. Parts Name1000002794 ASSY,CAP-TOP XC-540 Parts No. Parts Name

1000004546 ASSY,CAP-TOP 2 XC-540 30 22055542 PLATE,NUT FJ-540

2 6700319010 ASSY,PUMP SUB XC-540 31 1000001585 PLATE,P-MOTOR XC-540

3 1000002422 ASSY,TUBING 2*150MM XC-540 32 1000001440 PLATE,SHUTTER TABLE CAP XC-540

4 1000002423 ASSY,TUBING 2*210MM XC-540 33 1000001607 PLATE,T-MOTOR XC-540

5 1000002424 ASSY,TUBING 2*310MM XC-540 34 11889107 R-BEARING,D10S6(B3FL)

7 1000001437 BASE,BOTTOM CAP XC-540 35 15229506 SENSOR INTERRUPTER,GP1A05A5

8 1000001587 BASE,NEW PUMP XC-540 36 1000001591 SHAFT,GUIDE TABLE XC-540

9 1000001588 BASE,T-MOTOR CAP XC-540 37 22155957 SHAFT,SCREW M8 FJ-540

10 21925137 BELT,166P2M4-530 38 22175334 SPRING,CAP HEAD FJ-540

11 12529101 BUSH,80FL-08 39 22175326 SPRING,TABLE FJ-540

12 1000001695 CABLE-ASSY,CAP-M XC-540 40 22175324 SPRING,TABLE MOTOR FJ-540

13 1000001693 CABLE-ASSY,CAP-SENS XC-540 41 1000001608 STOPPER,G-SHAFT XC-540

14 1000001697 CABLE-ASSY,PUMP-M XC-540 42 1000001594 STOPPER,T-MOTOR CAP XC-540

15 22335146 CAP,TABLE SPRING FJ-540 43 1000001434 TABLE,CAP-CASE XC-540

16 21365121 CASE,CAP TOP FJ-540

17 22025671 COVER,CAP CASE FJ-540 PARTS LIST -Supplemental Parts-18 22565406 DRIVE PULLEY Parts No. Parts Name

19 1000001433 FRAME,BACK-UP XC-540 S1 31029105 BUSH,NB-8

20 1000001438 FRAME,FRONT CAP XC-540 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

21 1000001435 FRAME,MAIN CAP XC-540 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

22 1000001436 FRAME,SIDE CAP XC-540 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

23 21685122 GEAR,S10S20 S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

24 22135616 GUIDE,CAP CASE FJ-540 S6 31149703AS RING SET,E-RING ETW-4 100 PCS.

25 22135614 GUIDE,SIDE FRAME FJ-540 S7 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P

26 21655246 HOLDER,T-SPRING FJ-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P

27 1000001439 HOOK,CAP-CASE XC-540 S9 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.

28 22435106 MOTOR,103-593-1041 S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS

29 21575126 NUT,TABLE FJ-540 S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS

1-13

1

1

2

34

5

7

8

9

1011

15

16

17

41

18

19

20

21

22

23

24 25

26

27

28

2930

31

33

34

35

36

37

38

40

42

43

32

S1

S4

S2

S3

S4

S5

S6

S7

S8

S11

S11

S9

S10

S8

S5S11

S1124

39

S4

11

S2

S4

S4

S434

S4

S4

25 22

S3

S4

18

S4

S8

S3

S8 S3

S3

S3S3

28 S10

12

13

14

S8

Revised 8

1-9 INK SYSTEM


1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.2 W700311520 ASSY,CARTRIDGE IC BOARD XC-540 S2 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS

3 W700311511 ASSY,INK TANK BOARD XC-540 S3 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS

4 1000002058 ASSY,TUBING 2*1100MM XC-540 S4 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

5 1000002059 ASSY,TUBING 2*1300MM XC-540 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

6 1000002060 ASSY,TUBING 2*900MM XC-540 S6 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

7 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540 S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P

8 1000001683 CABLE-ASSY,INK SERIAL XC-540


10 11659218 HOLDER,IC SC-500

11 11659149 HOLDER,RING O 2FAI FJ-50

12 1000001473 PLATE,HOLDER I/C XC-540

13 1000001580 PLATE,INK CMCM XC-540

14 1000001509 PLATE,INK JOINT XC-540

15 21475141 SHEET,RAIL CABLE FJ-540

16 22625103 SPRING,PRESS CARTRIDGE SP-300

17 1000001471 STAND,INK CARTRIDGE XC-540

18 1000001542 STAY,I/C XC-540

19 21435109 TUBE,SILICONE 3*5*8 FJ-540

1-14

1

111

1

S4

S4

S1

S2

S4

18

17

15

2

12

10

S1

3

S5 S7

S7 S3

14

16 S5

19

13

18

1

1

1

6

4

5

11

11

11

11

11

7

9

8

S6

S6

S7

S5

1-10 STAND

1-15

48

40

38

S8

6

39

29

28

S8

S13

33

S6

S4

S4

37

19

19

3913

132336

6

S10

S5

5

16

18S7

12

9

35

S10

23S9

1334

2015S13

11

S10

S10

22S8

S8

S838

38

38

30 S8

S10

21

S10

S8

19S4 24

25

26

16

129

35

S10

S9

1334

S10

S10

S10

22 38

S8S8

38S8

S8

38

19

S4

21

24

30

38

27

10

25

25

7

8

23

S11

S11

S13

S13

S13

S13

S10

14

14

1

1

1

42

41

43

441

46

45

31

32

50

49

17

S3

13

1347S6

S9

S12

S12

S12 S12

S12

S12

S11

S10

S10

S10

S10

S11

S12

S10 S10

S12

S12

S12

S13

S13

S13S13

S14 S14

S14

S14

S12 S1

2

S12

S1 S1

S13

25

S2

S2

43

2

1-10 STAND



XJ-7

40XJ

-640

XJ-5


XJ-7

40XJ

-640

XJ-5

40

1 11879108 ABSORBER TK-3225 * * * 41 1000002511 STAND,BASE L XC-540 * * *

2 1000002464 ARM,DANCER L XC-540 * * * 42 1000002507 STAND,BASE R XC-540 * * *

3 1000002463 ARM,DANCER R XC-540 * * * 43 1000002512 STAND,FRAME TU L XC-540 * * *

1000003071 ASSY,DANCER BAR TU2-74 * 44 1000002508 STAND,FRAME TU R XC-540 * * *

1000003072 ASSY,DANCER BAR TU2-64 * 45 1000003887 STAND,LEG L XJ-740 * * *

1000002462 DANCER BAR XC-540 * 46 1000003886 STAND,LEG R XJ-740 * * *

1000003645 ASSY,DANCER BAR XJ-740 * 47 22035196 STAND,LEVER SP-300 * * *

1000003695 ASSY,DANCER BAR XJ-640 * 1000003587 STAND,STAY XJ-740 *

1000001610 ASSY,DANCER BAR XC-540 * 1000003679 STAND,STAY XJ-640 *

6 22805230 ASSY,SCREW TUC-6070 * * * 1000001462 STAND,STAY XC-540 *

7 1000003648 ASSY,STAND LEG L XJ-740 * * * 49 1000003891 STAY,GUIDE MEDIA L XJ-740 * * *

8 1000003647 ASSY,STAND LEG R XJ-740 * * * 50 1000003890 STAY,GUIDE MEDIA R XJ-740 * * *

9 1000003628 BASE,FEEDER XJ-740 * * *

10 1000003658 BASE,SLIDER L XJ-740 * * *

11 1000003633 BASE,SLIDER R XJ-740 * * *

12 1000001068 BUSH,80F-1610 * * *

13 1000001352 BUSH,80F-1620 * * * PARTS LIST -Supplemental Parts-14 1000003892 CASTER,STAND XJ-740 * * * Parts No. Parts Name

15 1000001593 COLLAR,TU XC-540 * * * S1 31379111 CLAMP,CABLE CKS-13-H

16 1000003629 COVER,FEEDER XJ-740 * * * S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

17 1000001470 COVER,TU L XC-540 * * * S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

18 1000003546 DAMPER,FRT-G2-101G3 * * * S4 31119701 PIN,SNAP M14 SUS

19 1000001584 FLANGE,GUIDE 3 XC-540 * * * S5 31149707AS RING SET,E-RING ETW-12 SUS 20 PCS

20 1000001442 GEAR,S96(B8M0.8) XC-540 * * * S6 31149705 RING SET,E-RING ETW-7 SUS 50PCS

21 1000003634 HOLDER,SLIDER F XJ-740 * * * S7 31019169 SCREW SET,BINDING M2*4 NI 100 PCS.

22 1000003630 HOLDER,SLIDER R XJ-740 * * * S8 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS

23 1000001592 HOUSING,80F-1620 XC-540 * * * S9 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS

24 1000003545 KNOB,BOLT 117-10313 * * * S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

25 22535347 LABEL,CAUTION PINCH-2 #LA423 * * * S11 31799110AS SCREW SET,CAP M5*20 NI 20PCS.

26 1000001090 LABEL,CLAMP L AJ-1000#LA913 * * * S12 31239106AS SCREW SET,W-SEMS M4*8 3CBC 50 PCS

27 1000001089 LABEL,CLAMP R AJ-1000#LA912 * * * S13 31049157 SCREW,CAP M6*20 3CBC+PW+SW

1000003632 PIPE,FEEDER SHAFT XJ-740 * S14 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS

1000003692 PIPE,FEEDER SHAFT XJ-640 *

1000003668 PIPE,FEEDER SHAFT XJ-540 *

1000003061 PIPE,TAKE UP TU2-74 *

1000003069 PIPE,TAKE UP TU2-64 *

1000001457 PIPE,TAKE UP XC-540 *

30 1000003631 PLATE,SLIDER XJ-740 * * *

31 1000003889 PLATE,STAND L XJ-740 * * *

32 1000003888 PLATE,STAND R XJ-740 * * *

33 1000001455 SHAFT,DANCER XC-540 * * *

34 1000003653 SHAFT,FEEDER XJ-740 * * *

35 1000001445 SHAFT,SPACER TU XC-540 * * *

36 1000001458 SHAFT,TU SLIDER XC-540 * * *

37 1000001460 SILDER,HOLDER PLATE XC-540 * * *

38 22185103 SLIDER,1 TUC-6070 * * *

39 1000003047 SLIDER,ARM TUC-2 * * *

1000003067 SLIDER,RAIL TU2-74 *

1000003068 SLIDER,RAIL TU2-64 *

1000001463 SLIDER,RAIL XC-540 *

4

40

1-16

48

29

28

5

1-11 TU CONTROLLER


1 6700311200 ASSY,TAKEUP BOARD XC-540 S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P2 1000001446 BASE,TU MOTOR XC-540 S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS3 12159563 BUSH,80F-1006 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.4 1000001352 BUSH,80F-1620 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

5 1000001707 CABLE-ASSY,TU IF EXT XC-540 S5 31149705 RING SET,E-RING ETW-7 SUS 50PCS

6 1000001710 CABLE-ASSY,TU MANUAL SW XC-540 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P

7 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540 S7 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.

8 1000003785 CABLE-ASSY,TUMTR RELAY XJ-740 S8 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS

9 1000001705 CABLE-ASSY,TU-SENS XC-540 S9 31799107 SCREW SET,CAP M4*6 NI 20PCS

10 1000003654 CAP,COVER TU XJ-740 S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

11 1000001593 COLLAR,TU XC-540 S11 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS

12 1000001469 COVER,TU R XC-540 S12 31049157 SCREW,CAP M6*20 3CBC+PW+SW

13 12399353 FILTER(E) TFT-081813N F-540 S13 31069104 SCREW,CAP M4*6+FL NI

14 1000001443 FLANGE,TU MOTOR XC-540

15 1000001441 GEAR,S14.4(B12M0.8) XC-540

16 1000001442 GEAR,S96(B8M0.8) XC-540

17 1000001592 HOUSING,80F-1620 XC-540

18 1000001402 MOTOR,DME37K50G-128

19 1000001456 PLATE,SENSOR DANCER XC-540

20 15229506 SENSOR INTERRUPTER,GP1A05A5

21 1000001455 SHAFT,DANCER XC-540

22 1000001445 SHAFT,SPACER TU XC-540

23 1000001447 SHAFT,TU XC-540

24 22035196 STAND,LEVER SP-300

25 1000001467 STAY,DANCER SENS XC-540

26 1000001468 STAY,TU BOARD XC-540

1-17

S2

S2

S2

76

12

S6

S11 15

S11

2

1011

1

S7

20S4

25

S3

19S8

S12

S10

S1S13

18

S10

S4

S9

S6

23

16

14

26

S53

3

21

S2

S10

4

17

S8

24

22

4

8

13

9

5

1-12 ACCESSORIES

1-18

117V 230V

240VA 240VE

1 2

3833 34

41

10 68

36

37

11

52

23

21

S2

28

70

25

54

55

S1

S1

49

51

5758

S4

56S5

S348

24

19

29

226

3132

7120

53

59

60

61

62

S6

50

51

5960

61

63

S6

64

67

16

42

42

40

35

15

44

38

13

46

47

45

17

6514

12

39

11

27

27

30

30

26

66

43

69

18

1-12 ACCESSORIES



XJ-7

40XJ

-640

XJ-5


XJ-7

40XJ

-640

XJ-5

40

1 23495124 AC CORD 3ASL100 240VA 10A SAA * * * 36 1000001631 PAD,L-LEFT XC-540 * * *

2 13499111 AC CORD H05VV-F 240VE 10A S * * * 37 1000001632 PAD,L-RIGHT XC-540 * * *

3 23495125 AC-CORD H05VV 230V 10A S * * * 38 1000001638 PAD,SHAFT GUARD XC-540 * * *

4 13499209 ADAPTER PLUG (100V) * * * 1000003556 PAD,SHAFT SHEET XJ-740 *

6 11849102 BLADE,OLFA AUTO CUTTER XB10 * * * 1000003570 PAD,SHAFT SHEET XJ-640 *

8 1000005833 CABLE-AC,117V 15A 2.5M 3P * * * 1000003575 PAD,SHAFT SHEET XJ-540 *

10 1000001639 CARTON,ACCESSORY XC-540 * * * 1000003559 PAD,SLIDER XJ-740 *

1000003548 CARTON,COVER XJ-740 * 1000003572 PAD,SLIDER XJ-640 *

1000003566 CARTON,COVER XJ-640 * 1000001647 PAD,SLIDER XC-540 *

1000001627 CARTON,COVER XC-540 * 41 1000001640 PAD,SPACER ACCESSORY XC-540 * * *

1000003555 CARTON,SHAFT SHEET XJ-740 * 42 1000003558 PAD,SPACER STAND STAY XJ-740 * * *

1000003569 CARTON,SHAFT SHEET XJ-640 * 43 1000001637 PAD,STAND L/R BASE XC-540 * * *

1000003574 CARTON,SHAFT SHEET XJ-540 * 44 1000003554 PAD,STAND L/R TOP XJ-740 * * *

1000003549 CARTON,SLEEVE XJ-740 * 45 1000003551 PAD,SUPPORT STAND XJ-740 * * *

1000003567 CARTON,SLEEVE XJ-640 * 46 1000003552 PAD,U-LEFT XJ-740 * * *

1000001628 CARTON,SLEEVE XC-540 * 47 1000003553 PAD,U-RIGHT XJ-740 * * *

1000003564 CARTON,SPACER XJ-740 * 48 22155133 PIPE,TOOL D9*L150 FJ-540 * * *

1000003782 CARTON,SPACER XJ-640 * 49 1000003624 SPRING,CLAMP MEDIA R XJ-740 * * *

15 1000001635 CARTON,STAND L/R XC-540 * * * 50 1000003625 SPRING,CLAMP MEDIA L XJ-740 * * *

1000003557 CARTON,STAND STAY XJ-740 * 51 1000001602 SHEET,CLAMP MEDIA XC-540 * * *

1000003571 CARTON,STAND STAY XJ-640 * 1000003547 TRAY,SKID XJ-740 *

1000001645 CARTON,STAND STAY XC-540 * 1000003781 TRAY,SKID XJ-640 *

1000003550 CARTON,STAND XJ-740 * 1000001626 TRAY,SKID XC-540 *

1000003568 CARTON,STAND XJ-640 * 53 12569656 TWEEZERS PTS-01 * * *

1000001629 CARTON,STAND XC-540 * 54 1000001604 PAD,INK TRASH XC-540 * * *

18 1000003561 CARTON,VKIT XJ-740 * * * 55 1000001603 COVER,INK TRASH XC-540 * * *

19 11369122 CASE,PE BOTTLE 5-038-03 * * * 56 1000003641 STOPPER,CARRIAGE XJ-740 * * *

20 11759105 CLEANER,STICK TX712A * * * 57 6700739030 ASSY,MEDIA CLAMP R XJ-740 * * *

21 1000001535 COVER,BOTTLE INK XC-540 * * * 58 6700739020 ASSY,MEDIA CLAMP L XJ-740 * * *

22 21995106 FLANGE,GUIDE 2 PNS-70 * * * 59 1000003626 PLATE,CLAMP MEDIA XJ-740 * * *

23 12139657 GUIDE,INK FUNNEL PE 6-316-03 * * * 60 22395118 MAGNET,SM-911S NEO1854 * * *

24 22565682 HEXAGONAL WRENCH 5 * * * 61 1000003649 HOLDER,CLAMP MEDIA XJ-740 * * *

25 1000001534 HOLDER,BOTTLE INK XC-540 * * * 62 1000003650 LABEL,CLAMP R XJ-740#LA1024 * * *

26 22535532 LABEL,CARTON CARE #LA762 * * * 63 1000003651 LABEL,CLAMP L XJ-740#LA1023 * * *

1000003542 LABEL,CARTON XJ-740#LA1020 * 64 1000003635 STOPPER,PIPE FEEDER XJ-740 * * *

1000003541 LABEL,CARTON XJ-640#LA1019 * 65 1000003536 STICKER,REP JP/EN XJ-740 * * *

1000003540 LABEL,CARTON XJ-540#LA1018 * 66 1000003565 PAD,L-CENTER XJ-740 * *

28 22535393 LABEL,DRAIN BOTTLE FJ-540 #LA501 * * * 67 1000003861 SHEET,MIRROR XJ-740 * * *

29 1000001099 LABEL,HARMFUL FIRE #LA915 * * * 68 1000003562 CARTON,FEEDER XJ-740 * * *

30 22535357 LABEL,USE FORKLIFT #LA435 * * * 69 1000003563 PAD,FEEDER XJ-740 * * *

1000003533 MANUAL,INS EN XJ-740 * * * 70 1000005832 CABLE-AC,100V 15A 2.5M 3P * * *

1000003532 MANUAL,INS JP XJ-740 * * * 26015490 MANUAL,USE JP VERSAWORKS * * *

1000003535 MANUAL,USE EN XJ-740 * * * 26015491 MANUAL,USE EN VERSAWORKS * * *

1000003534 MANUAL,USE JP XJ-740 * * *

33 1000001642 PAD,ACCESSORY B XC-540 * * * PARTS LIST -Supplemental Parts-34 1000001641 PAD,ACCESSORY S XC-540 * * * Parts No. Parts Name

1000003560 PAD,DANCER XJ-740 * S1 31279201 LABEL,REPACKAGE #LA16

1000003573 PAD,DANCER XJ-640 * S2 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

1000001648 PAD,DANCER XC-540 * S3 31049157 SCREW,CAP M6*20 3CBC+PW+SW

S4 31139104 SCREW,PLAPOINT M4*6 BK FE

S5 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS

S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

39

14

13

12

11

40

35

52

32

1-19

31

27

17

16

71 Revised 8

Revised 8

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2 Electrical Section2-1 WIRING MAP

2-2

2

WIRING MAP

Print Carriage BoardCN1 CN15CN2 CN18CN1 CN8CN2 CN11CN1 CN16CN2 CN19CN1 CN9CN2 CN12CN1 CN17CN2 CN20CN1 CN10CN2 CN13

HEAD & CARRIAGE FFC CONNECTION LIST

CY

MG

YG53

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Head

Head Board Print Carriage BoardCN1 CN2CN2 CN3CN3 CN4CN5 CN5CN6 CN6CN7 CN7

54

CABLE LISTParts No. Parts Name

XJ-740

XJ-640

XJ-540

1 1000001668 CABLE-ASSY,POWER-AC-L XC-540 * * *2 1000001669 CABLE-ASSY,POWER-AC-N XC-540 * * *3 1000000574 CABLE-ASSY GND AJ-1000 * * *4 1000001670 CABLE-ASSY,POWER-AC-JUNCTION XC-540 * * *5 1000004054 CABLE-ASSY,POWER-AC-DC XJ-740 * * *6 1000001672 CABLE-ASSY,POWER-DRYER XC-540 * * *7 1000001673 CABLE-ASSY,POWER-DC-B XC-540 * * *8 1000001674 CABLE-ASSY,POWER-DC-A XC-540 * * *9 1000001675 CABLE-ASSY,POWER-HEAD XC-540 * * *10 1000001676 CABLE-ASSY,POWER-SERVO XC-540 * * *11 1000001704 CABLE-ASSY,POWER-TU XC-540 * * *12 1000001677 CABLE-ASSY,POWER-HEATER XC-540 * * *13 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540 * * *14 1000001679 CABLE-ASSY,POWER-BLOWER XC-540 * * *15 1000001680 CABLE-ASSY,HEATER CONTROL XC-540 * * *16 1000001681 CABLE-ASSY,HEATER SERIAL XC-540 * * *17 1000001682 CABLE-ASSY,TU CONTROL XC-540 * * *18 1000001683 CABLE-ASSY,INK SERIAL XC-540 * * *19 1000001684 CABLE-ASSY,SCAN-M XC-540 * * *

1000003703 CABLE-ASSY,FAN JUNCTION XJ-740 *1000003699 CABLE-ASSY,FAN JUNCTION XJ-640 *1000001685 CABLE-ASSY,FAN JUNCTION XC-540 *1000003704 CABLE-ASSY,G-ENCODER XJ-740 *1000003700 CABLE-ASSY,G-ENCODER XJ-640 *1000001686 CABLE-ASSY,G-ENCODER XC-540 *1000003705 CABLE-ASSY,FEED-M XJ-740 *1000003701 CABLE-ASSY,FEED-M XJ-640 *1000001687 CABLE-ASSY,FEED-M XC-540 *

23 1000001688 CABLE-ASSY,HEAD FAN XC-540 * * *24 1000001689 CABLE-ASSY,3-COVER SW XC-540 * * *25 1000001690 CABLE-ASSY,PINCH-ORG XC-540 * * *26 1000003498 CABLE-ASSY,P-SIDE SENS XJ-740 * * *27 1000001692 CABLE-ASSY,PAPER-SENS XC-540 * * *28 1000001693 CABLE-ASSY,CAP-SENS XC-540 * * *29 1000001694 CABLE-ASSY,WIPER-SENS XC-540 * * *30 1000001695 CABLE-ASSY,CAP-M XC-540 * * *31 1000001696 CABLE-ASSY,WIPER-M XC-540 * * *32 1000001697 CABLE-ASSY,PUMP-M XC-540 * * *33 1000001698 CABLE-ASSY,F-COVER SW XC-540 * * *

1000003706 CABLE-ASSY,SW JUNCTION XJ-740 *1000003702 CABLE-ASSY,SW JUNCTION XJ-640 *1000001699 CABLE-ASSY,SW JUNCTION XC-540 *

35 1000001700 CABLE-ASSY,HEAD U/D SENS XC-540 * * *36 1000001424 CABLE-ASSY,LINEAR ENC XC-540 * * *37 1000003707 CABLE-ASSY,HEATER XJ-740 * * *38 1000003785 CABLE-ASSY,TUMTR RELAY XJ-740 * * *39 1000001702 CABLE-ASSY,M-COVER SW XC-540 * * *40 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540 * * *41 1000001706 CABLE-ASSY,TU IF INT XC-540 * * *42 1000001712 CABLE-ASSY,FD IF INT XC-540 * * *43 1000001707 CABLE-ASSY,TU IF EXT XC-540 * * *44 1000001705 CABLE-ASSY,TU-SENS XC-540 * * *45 1000001710 CABLE-ASSY,TU MANUAL SW XC-540 * * *46 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540 * * *47 1000001708 CABLE-ASSY,THERM JUNCTION XC-540 * * *

1000004057 CABLE-ASSY,117V SELECTOR XJ-740 (for 117V) * * *1000004056 CABLE-ASSY,230V SELECTOR XJ-740 (for 230V) * * *

49 23415266 CABLE-ASSY ESD SJ-1000 * * *50 23475196 CABLE CARD 24P1 850L BB FJ-540 * * *51 1000001900 CABLE-CARD,25P1 250L BB HIGH-V * * *52 1000001898 CABLE-CARD,26P1 880L BB HIGH-V * * *53 23475232 CARD CABLE,21P1 385L BB HIGH-V * * *

1000003783 CABLE-CARD,36P1 3300L BB HIGH-V *1000003784 CABLE-CARD,36P1 3070L BB HIGH-V *23475198 CABLE-CARD 36P1 2940L BB *

55 1000001899 CABLE-CARD,6P1 420L BB HIGH-V * * *56 12399353 FILTER(E) TFT-081813N F-540 * * *57 1000001748 FILTER(E),EFC-40-S * * *58 12399331 FILTER(E),FPC-31-12 * * *59 12399351 FILTER(E) FRC-40-12-6.5 FJ-540 * * *60 12399352 FILTER(E) FRC-45-12-6.5 * * *

54

48

20

21

22

34

Revised 8

Revised 8

2-3

2

DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8XJ-540/640/740 OFF OFF OFF OFF OFF OFF OFF OFF

2-2 MAIN BOARDMAIN BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Main Board.

2-4

2

MAIN BOARD_Arrangement Diagram (Soldering Side)

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12 3 4 5

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D29A

12

IC31A

74L

VC

14

34

IC31B

74L

VC

14

R245

1.0

K

VC

C3

/RE

SE

T

VC

C3

TP

131

R264

1.0

K

VC

C3

PC

152

Roland Printer Service Manual XJ-740

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Transcript of Roland Printer Service Manual XJ-740