Roland FJ52 Service Manual
154
SERVICE NOTES Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. Copyright © 2000 ROLAND DG CORPORATION Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries. FJ-52 / 42 5205-01 Printed in Japan 1 Structure & Spare Parts 1-1 COVERS ....................................................................................... 1 1-2 FRAME .......................................................................................... 2 1-3 DRIVE UNIT .................................................................................. 4 1-4 BASE FRAME ............................................................................... 5 1-5 CHASSIS ...................................................................................... 6 1-6 PINCH ROLLER ............................................................................ 7 1-7 AUTO CUTTER ............................................................................. 7 1-8 INK SYSTEM ................................................................................ 8 1-9 PUMP SYSTEM ............................................................................ 9 1-10 INK JET CARRIAGE ................................................................... 10 1-11 ACCESSORIES .......................................................................... 12 1-12 STAND (PNS-52/42) ................................................................... 13 1-13 TUC-60/70_CONTROL BOX ...................................................... 14 1-14 TUC-60/70_OTHERS .................................................................. 15 1-15 TUC-60/70_ACCESSORIES ....................................................... 16 1-16 TU-500/400 ................................................................................. 16 2 Electrical Section 2-1 WIRING MAP .............................................................................. 17 2-2 MAIN BOARD ASS'Y .................................................................. 18 2-3 SUB BOARD ASS'Y .................................................................... 28 2-4 ELECTRIC MAINTENANCE PART ............................................. 30 3 Replacement of Main Parts 3-1 HEAD_REPLACEMENT ............................................................. 31 3-2 CLEANING WIRE_REPLACEMENT .......................................... 36 3-3 CAPPING ASSEMBLY_REPLACEMENT ................................... 37 3-4 MAIN BOARD_REPLACEMENT ................................................ 39 3-5 BATTERY_REPLACEMENT ....................................................... 40 3-6 ENCODER SCAL_REPLACEMENT ........................................... 43 3-7 CARRIAGE WIRE_REPLACEMENT .......................................... 45 3-8 ASS’Y,MOTOR Y_REPLACEMENT ........................................... 50 4 Adjustment 4-1 Special Tool ................................................................................ 55 4-2 Service Mode .............................................................................. 56 4-3 HOW TO UPDATE FIRMWARE ................................................. 69 4-4 HEAD RANK SETTING ............................................................... 70 4-5 HEAD ALIGNMENT .................................................................... 72 4-6 CAPPING POSITION ADJUSTMENT ......................................... 78 4-7 FLUSHING ADJUSTMENT ......................................................... 81 4-8 PAPER SIDE SENSOR ADJUSTMENT ..................................... 82 4-9 LIMIT POSITION INITIALIZE ...................................................... 85 4-10 LINEAR ENCODER SETUP ....................................................... 86 4-11 CUT DOWN POSITION ADJUSTMENT ..................................... 87 4-12 MOTOR BALANCE ADJUSTMENT ............................................ 88 4-13 HEAD CARRIAGE HEIGHT ADJUSTMENT ............................... 91 4-14 CALIBRATION (FEEDING DIRECTION) .................................... 94 4-15 CARRIAGE WIRE TENSION ADJUSTMENT ............................. 96 5 Supplemental Information 5-1 OPERATIONAL SEQUENCE ..................................................... 98 5-2 SENSOR MAP .......................................................................... 100 5-3 MANUAL HEAD CLEANING ..................................................... 101 6 Troubleshooting 6-1 PRINTING PROBLEM .............................................................. 113 6-1-1 MISSING DOT/WAVY DOT/ SCRATCHY PRINTING .......... 113 6-1-2 UNNECESSARY LINES IN PRINTING IMAGE .................... 116 6-1-3 DOESN’T PRINT AT ALL ..................................................... 119 6-1-4 SHIFTING IN PRINTING POSITION .................................... 121 6-1-5 INK DROP ON MEDIA .......................................................... 122 6-2 ERROR MESSAGE .................................................................. 124 6-2-1 MOTOR ERROR ................................................................... 124 6-2-2 PRINT ERROR ..................................................................... 126 6-2-3 CAPPING ERROR ................................................................ 127 6-3 OTHERS ................................................................................... 128 6-3-1 FILLING INK PROBLEM ....................................................... 128 6-3-2 MEDIA SKEWING ................................................................. 130 7 Service Activities 7-1 INSTALLATION CHECK LIST .................................................. 131 7-2 MAINTENANCE CHECK LIST .................................................. 140 7-3 SPECIFICATIONS .................................................................... 145 Contents Structure & Spare Parts Electrical Section Replacement of Main Parts Adjustment Supplemental Information Troubleshooting Service Activities 1 2 3 4 5 6 7 Second Edition FJ-52/42 '00.Dec
Transcript of Roland FJ52 Service Manual
SERVICE NOTES
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 2000 ROLAND DG CORPORATION
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries.
FJ-52 / 42
5205-01Printed in Japan
1 Structure & Spare Parts1-1 COVERS ....................................................................................... 11-2 FRAME .......................................................................................... 21-3 DRIVE UNIT .................................................................................. 41-4 BASE FRAME ............................................................................... 51-5 CHASSIS ...................................................................................... 61-6 PINCH ROLLER ............................................................................ 71-7 AUTO CUTTER ............................................................................. 71-8 INK SYSTEM ................................................................................ 81-9 PUMP SYSTEM ............................................................................ 91-10 INK JET CARRIAGE ................................................................... 101-11 ACCESSORIES .......................................................................... 121-12 STAND (PNS-52/42) ................................................................... 131-13 TUC-60/70_CONTROL BOX ...................................................... 141-14 TUC-60/70_OTHERS .................................................................. 151-15 TUC-60/70_ACCESSORIES ....................................................... 161-16 TU-500/400 ................................................................................. 16
2 Electrical Section2-1 WIRING MAP .............................................................................. 172-2 MAIN BOARD ASS'Y .................................................................. 182-3 SUB BOARD ASS'Y .................................................................... 282-4 ELECTRIC MAINTENANCE PART ............................................. 30
3 Replacement of Main Parts3-1 HEAD_REPLACEMENT ............................................................. 313-2 CLEANING WIRE_REPLACEMENT .......................................... 363-3 CAPPING ASSEMBLY_REPLACEMENT ................................... 373-4 MAIN BOARD_REPLACEMENT ................................................ 393-5 BATTERY_REPLACEMENT ....................................................... 403-6 ENCODER SCAL_REPLACEMENT ........................................... 433-7 CARRIAGE WIRE_REPLACEMENT .......................................... 453-8 ASS’Y,MOTOR Y_REPLACEMENT ........................................... 50
4 Adjustment4-1 Special Tool ................................................................................ 554-2 Service Mode .............................................................................. 564-3 HOW TO UPDATE FIRMWARE ................................................. 694-4 HEAD RANK SETTING ............................................................... 704-5 HEAD ALIGNMENT .................................................................... 724-6 CAPPING POSITION ADJUSTMENT ......................................... 784-7 FLUSHING ADJUSTMENT ......................................................... 814-8 PAPER SIDE SENSOR ADJUSTMENT ..................................... 824-9 LIMIT POSITION INITIALIZE ...................................................... 854-10 LINEAR ENCODER SETUP ....................................................... 864-11 CUT DOWN POSITION ADJUSTMENT ..................................... 874-12 MOTOR BALANCE ADJUSTMENT ............................................ 884-13 HEAD CARRIAGE HEIGHT ADJUSTMENT ............................... 914-14 CALIBRATION (FEEDING DIRECTION) .................................... 944-15 CARRIAGE WIRE TENSION ADJUSTMENT ............................. 96
5 Supplemental Information5-1 OPERATIONAL SEQUENCE ..................................................... 985-2 SENSOR MAP .......................................................................... 1005-3 MANUAL HEAD CLEANING ..................................................... 101
6 Troubleshooting6-1 PRINTING PROBLEM .............................................................. 113
6-1-1 MISSING DOT/WAVY DOT/ SCRATCHY PRINTING .......... 1136-1-2 UNNECESSARY LINES IN PRINTING IMAGE .................... 1166-1-3 DOESN’T PRINT AT ALL ..................................................... 1196-1-4 SHIFTING IN PRINTING POSITION .................................... 1216-1-5 INK DROP ON MEDIA .......................................................... 122
6-2 ERROR MESSAGE .................................................................. 1246-2-1 MOTOR ERROR ................................................................... 1246-2-2 PRINT ERROR ..................................................................... 1266-2-3 CAPPING ERROR ................................................................ 127
6-3 OTHERS ................................................................................... 1286-3-1 FILLING INK PROBLEM ....................................................... 1286-3-2 MEDIA SKEWING ................................................................. 130
7 Service Activities7-1 INSTALLATION CHECK LIST .................................................. 1317-2 MAINTENANCE CHECK LIST .................................................. 1407-3 SPECIFICATIONS .................................................................... 145
Contents
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
1
2
3
4
5
6
7
Second EditionFJ-52/42 '00.Dec
Revision RecordRevision
No.Date Description of Changes Approval Issued by
0 2000.5.19 First Edition Inagaki Kaneko
1 2000.12.291-15 : CARRIAGE WIRE TENSION ADJUSTMENT has been changed.
Nozawa Kawai
1-3 : Size of WASHER FLAT has been changed.
1-3 : A WASHER FLAT has been added in the picture.
To Ensure Safe Work
To Ensure Safe Work
About WARNING and CAUTION Notices
Used for instructions intended to alert the operator to the risk of death orsevere injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury ormaterial damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused withrespect to the home and all its furnishings, as well to domestic animals orpets.
About the Symbols
The symbol alerts the user to items that must never be carried out (are forbidden). Thespecific thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing thatmust be done is indicated by the design contained within the circle. The symbol at leftmeans the power-cord plug must be unplugged from the outlet.
The symbol alerts the user to important instructions or warnings. The specific meaningof the symbol is determined by the design contained within the triangle. The symbol at leftmeans "danger of electrocution."
CAUTION
WARNING
About the Labels Affixed to the Unit
Turn off the primary power SW
before servicing.Power SW still supplied even secondary
SW is turned off.
WARNING
Do not recharge, short-circuit,
disassemble the lithium battery, nor
put it into fire.It may cause heat, explosion and fire.
Do not use the lithium battery by
mixing the new one with the old one
nor mixing the different types
together.It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.It may cause heat, explosion and fire.
In addition to the WARNING and CAUTION symbols, the symbols shown below are also used.
: Tips and advice before the adjustment.
: Indicates tightening torque.2.42.6mm
gf
80100
: Indicates amount for Pen Pressure and Tension.
: Indicates clearance.
About the Labels Affixed to the UnitThese labels are affixed to the body of this product.The following figure describes the location.
Electric charge.
Do not touch when power is on.
Torque
kgf•cm8
- MEMO -
Structure & Spare Parts
1
1
1 Structure & Spare Parts
FJ-52FJ-42
1-1 COVERS
PARTS LIST-Main Parts-Parts No. Parts Name
1 22095105 APRON,B FJ-40
2 22095106 APRON,B FJ-50
3 22095104 APRON,F FJ-40
4 22095103 APRON,F FJ-50 5 22095124 APRON,F UNDER FJ-42 6 22095123 APRON,F UNDER FJ-52 7 22805365 ASS'Y,COVER SIDE L FJ-52 8 22805366 ASS'Y,COVER SIDE R FJ-52
9 22805367 ASS'Y,COVER FRONT FJ-42
10 22805368 ASS'Y,COVER FRONT FJ-52 11 22025438 COVER,I/C FJ-52 12 22025292 COVER,PUMP FJ-50
13 22025440 COVER,RAIL FJ-42
14 22025439 COVER,RAIL FJ-52 15 22025437 COVER,TOP FJ-52 16 22115797 FRAME,COVER F FJ-42
17 22115796 FRAME,COVER F FJ-52 18 22325106 HINGE,001 19 22325113 HINGE,006
20 21645101 HOOK,INT SW CM-500
21 22475106 KNOB CJ-500
22 12479103 KNOB,UGF-50
23 22535250 LABEL,HI-FIJET FJ-52 #LA141
24 22535128 LABEL,SET INK FJ-50 #929
25 22535134 LABEL,CAUTION COVER FJ50 #LA14
26 22535220 LABEL,CORPORATE LOGOTYPE #LA79
27 15029402 LCD RCM2065R-A 16*2
28 7468240010 PANEL BOARD ASS'Y FJ-52 29 22055383 PLATE,COVER F FJ-40
30 22055382 PLATE,COVER F FJ-50
31 22055356 PLATE,F COVER CM-500
32 22665259 SHEET,PANEL SW FJ-5233 22165184 SPACER,HINGE FJ-50
34 22495205 KEYTOP,DS-LX1H MWG
35 22495204 KEYTOP,DS-LD1H MWG
PARTS LIST -Supplemental Parts-Parts Name
1 SCREW BINDING HEAD BC 3X4
2 SCREW BINDING HEAD BC 3X63 SCREW W-SEMS BC 3X6
4 SCREW W-SEMS BC 4X6
5 SCREW W-SEMS BC 3X10
6 SCREW W-SEMS BC 4X10
7 LABEL BLIND CJ-70
2
Structure & Spare Parts
1
1-2 FRAME
Structure & Spare Parts
3
1
FJ-52FJ-42
PARTS LIST -Main Parts-Parts No. Parts Name
1 21905134 ADAPTER,RAIL FJ-50
2 22165129 AL SPACER
3 22805312 ASS'Y,GRIT ROLLER FJ-40
4 22805311 ASS'Y,GRIT ROLLER FJ-50
5 22355660 BASE,RAIL FJ-50
6 22355662 BASE,SHAFT OILES FJ-50
7 22175870 BEARING 10-19ZZ
8 22115106 BEARING HOUSING A
9 22005116 BED,FJ-40
10 22005115 BED,FJ-50
11 12159563 BUSH,80F-1006
12 22165165 COLLAR
13 22025298 COVER,GEAR FJ-50
14 21715104 FAN,SCIROCCO 109BF24HA2-10
15 22115758 FRAME,SIDE L FJ-50
16 22115757 FRAME,SIDE R FJ-50
17 21685119 GEAR,S300S10
18 22135552 GUIDE ,TUBE FJ-40
19 22135553 GUIDE ,TUBE FJ-50
20 22135550 GUIDE,CABLE FJ-40
21 22135551 GUIDE,CABLE FJ-50
22 22135544 GUIDE,TUBE POM FJ-50
23 21655131 HOLDER,LINEAR SCALE CJ-70
24 21895123 L-BEARING,3RSR9KZUUCS+1540LM
25 21895122 L-BEARING,3RSR9KZUUCS+1760LM
26 22145436 LEVER,CAM PINCH FJ-5027 22145434 LEVER,SHAFT P FJ-50
28 15229705 PHOTO INTERRUPTER GP1A71A1
29 22055316 PLATE,LINEAR SCALE CJ-70
30 22055369 PLATE,SHUTTER L FJ-40
31 22055368 PLATE,SHUTTER L FJ-50
32 22055370 PLATE,SHUTTER R FJ-50
33 22055377 PLATE,STOPPER FJ-50
34 22055378 PLATE,TUBE GUIDE FJ-50
35 22135554 GUIDE,INK TUBE FJ-50
36 22115804 FRAME,PUMP FJ-52
37 22185356 RAIL,ENCODER FJ-40
38 22185357 RAIL,ENCODER FJ-50
39 22185358 RAIL,GUIDE FJ-40
40 22185359 RAIL,GUIDE FJ-50
41 15229505 SENSOR,INTERRUPTER GP2A25
42 22075115 SET,G-ROLLER FJ-40
43 22075114 SET,G-ROLLER FJ-50
44 22295172 SHAFT,PINCH 10 FJ-40
45 22295170 SHAFT,PINCH 10 FJ-50
46 22295176 SHAFT,X DRIVE FJ-40
47 22295175 SHAFT,X-DRIVE FJ-50
48 22665235 SHEET,LINEAR SCALE CJ-60
49 22665227 SHEET,LINEAR SCALE CJ-70
50 22125425 SHUTTER,FJ-50
51 22165173 SPACER,BED LOWER FJ-50
52 22165172 SPACER,BED UPPER FJ-50
53 22175122 SPRING,BACKUP PNC-960
54 22175164 SPRING,LEVER FJ-50
55 22035133 STAND,LEVER FJ-50
56 22715165 STAY,LINEAR SCALE FJ-4057 22715164 STAY,LINEAR SCALE FJ-5058 22715163 STAY,LINEAR SPRING FJ-5059 22715158 STAY,RAIL L FJ-5060 22715157 STAY,RAIL R FJ-5061 22715156 STAY,SENSOR FJ-5062 22715159 STAY,SENSOR PINCH FJ-5063 22715162 STAY,TUBE FJ-5064 22325421 SUPPORT,LINEAR SCALE FJ-50
PARTS LIST -Supplemental Parts-Parts Name
1 BUSH NB-19
2 CLAMP WIRE PLWS-1U
3 CLIP CA-19
4 NUT HEXAGONAL Cr M4
5 PIN SPRING SUS 2.5X8
6 RING E-RING ETW-3
7 RING E-RING ETW-7
8 SCREW BINDING HEAD BC 3X6
9 SCREW BINDING HEAD P-TIGHT BC 3X6
0 SCREW BINDING HEAD P-TIGHT BC 3X8
{ SCREW FLANGE SOCKET Cr 3X8
} SCREW HEXAGONAL CAP BC 4X20
q SCREW HEXAGONAL CAP BC 4X15
w SCREW HEXAGONAL CAP BC 4X4
e SCREW HEXAGONAL CAP BC 4X6
r SCREW HEXAGONAL CAP BC 3X4t SCREW HEXAGONAL CAP BC 2.6X6
y SCREW HEXAGONAL CAP BC 3X8
u SCREW HEXAGONAL CAP BC 3X6
i SCREW HEXAGONAL CAP BC 4X10
o SCREW HEXAGONAL CAP Cr 3X4
p SCREW HEXAGONAL CAP+FW Cr 4X12
[ SCREW PAN HEAD Cr 3X5
] SCREW PAN HEAD+FW Cr 3X4
A SCREW SOCKET SET WP Cr 3X3
S SCREW W-SEMS BC 3X6
D SCREW W-SEMS BC 3X40
F SCREW W-SEMS BC 3X12
G SCREW W-SEMS BC 4X10
H SCREW W-SEMS BC 4X6
J TAPE REFLECTION FNS50 8X10 L=1576MM
K TAPE REFLECTION FNS50 8X10 L=1351MM
L WASHER FLAT Cr 4X10X0.8
: SCREW HEX.CAP+SPW+NYLOCK Cr 3X8
a SCREW SOCKET SET WP BC 3X5
4
Structure & Spare Parts
1
1-3 DRIVE UNIT
FJ-52FJ-42
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805310 ASS'Y,MOTOR X FJ-50
2 22805309 ASS'Y,MOTOR Y FJ-50
3 22805209 ASS'Y,PULLEY HD48.46S16 CJ-70
4 11869103 BALL,4MM
5 22355661 BASE,MOTOR Y FJ-50
6 22175815 BEARING F8-16ZZ
7 23505426 CABLE-ASSY C ENCORDER FJ-50
8 23505425 CABLE-ASSY C POWER FJ-50
9 23505433 CABLE-ASSY COVER SW FJ-50
10 23505436 CABLE-ASSY G ENCODER FJ-40 11 23505431 CABLE-ASSY G ENCODER FJ-50 12 23505435 CABLE-ASSY G POWER FJ-40 13 23505432 CABLE-ASSY G POWER FJ-50 14 23505421 CABLE-ASSY SENSOR FJ-50
15 21365103 CASE,LOCK CJ-70
16 13169102 COVER SW R (AVT32344)
17 22025295 COVER,INT SW FJ-50
18 21995109 FLANGE,MOTOR FJ-50
19 21685116 GEAR,H235S20(B8)
20 21345101 LOCK,STAY CJ-70
21 12399102 MAGNET CATCH TL-105
22 22055374 PLATE,SENSOR CARRIAGE FJ-50
23 12179723 PULLEY WITH BEARING
24 21975117 PULLEY,HD48.46S16(B31C36.5)
25 15229506 SENSOR,INTERRUPTER,GP1A05A5
26 22145122 SHAFT STAY NO.1
27 22295117 SHAFT,LOCK CJ-70
28 22295118 SHAFT,PULLEY CJ-70
29 22185101 SLIDER,LOCK CJ-70
30 22175134 SPRING,A CJ-7031 22175160 SPRING,LOCK FJ-5032 22035136 STAND,PULLEY FJ-5033 22715161 STAY,MOTOR FJ-5034 21945123 WIRE,Y FJ-40 35 21945122 WIRE,Y FJ-50
PARTS LIST -Supplemental Parts-Parts Name
1 BINDER T-18L 204MM
2 BINDER T-18S 80MM
3 CUSHION RUBBER K17
4 RING E-RING ETW-6
5 SCREW BINDING HEAD BC 3X10
6 SCREW BINDING HEAD BC 3X4
7 SCREW BINDING HEAD BC 2.3X8
8 SCREW FLANGE SOCKET Cr 3X8
9 SCREW FLANGE SOCKET Cr 3X60 SCREW HEXAGONAL CAP BC 3X6
{ SCREW HEXAGONAL CAP Cr 4X8
} SCREW HEXAGONAL CAP BC 4X10
q SCREW HEXAGONAL CAP BC 3X12
w SCREW HEXAGONAL CAP BC 4X8
e SCREW W-SEMS BC 3X6
r SCREW W-SEMS BC 3X12
t SCREW W-SEMS BC 4X10
y SCREW W-SEMS BC 4X15
u SCREW W-SEMS BC 4X6
i WASHER FLAT BC 4X8X0.8
Revised
Revised
Structure & Spare Parts
5
1
1-4 BASE FRAME
7
2
17
3
6
13
1112
8,9
13
14
1
4
165
10
15
2
2
4
4
8
1
3
7
6
9
CHASSIS
18
19
20
4
5
8
7
FJ-52FJ-42
PARTS LIST -Main Parts-Parts No. Parts Name
1 21985120 BRACKET,INK CATCH TANK FJ-50
2 23505420 CABLE-ASS'Y POWER FJ-50
3 23505423 CABLE-ASSY FAN JUNCTION FJ-50
4 22335127 CAP,BOTTLE PMP CJ-70
5 11369108 CASE,PMP BOTTLE
6 7468240030 FAN JUNCTION BOARD ASS'Y
7 12399334 FILTER(E),TFC-16-8-13
8 22115756 FRAME,AL FJ-40 9 22115754 FRAME,AL FJ-50 10 22115755 FRAME,SUB R FJ-50
11 22505244 LABEL,FLASH-LIGHTING NO.E-582
12 22505122 LABEL,WARNING FUSE REPLACE#347
13 21575109 NUT,BOSS H14MM S3MM N3MM
14 22155763 OILES BUSH 80F-0806
15 22055376 PLATE,CHASSIS FJ-50
16 22055317 PLATE,INK CATCH TANK CJ-70
17 22425107U0 POWER UNIT SWITCHING FJ-50
18 22535144 LABEL,DRAIN BOTTLE#LA29
19 22355727 BASE,FILTER CJ-500
20 22275113 FILTER CJ-500
PARTS LIST -Supplemental Parts-Parts Name
1 SCREW "HIPICK"(WHITE) 3X10
2 SCREW W-SEMS BC 3X6
3 SCREW W-SEMS SUS 3X84 SCREW W-SEMS BC 4X10
5 SPACER PCB-8L
6 SPACER PCB-8S
7 TIE RT30SSF5
8 SCREW W-SEMS BC3x8
9 SPACER PUSH PS-4-01
6
Structure & Spare Parts
1
1-5 CHASSIS
PARTS LIST -Supplemental Parts-Parts Name
1 BUSH SQUARE SB-4025
2 CLAMP WIRE PLWS-1U
3 CLIP FLAT CABLE MFC-1000 4 SCREW BINDING HEAD SUS 4X5
5 SCREW OVAL HEAD BC 3X8
6 SCREW W-SEMS BC 3X6
7 SPACER PUSH PS-4-01
8 TIE RT30SSF5
9 WASHER IN SIDE TEETH Cr M4
FJ-52FJ-42
PARTS LIST -Main Parts-Parts No. Parts Name
1 13429746 AC INLET SUP-J3G-E+FILTER
2 15009101 BATTERY CR2032
3 23505462 CABLE-ASSY JUNBI A FJ-50
4 23505463 CABLE-ASSY JUNBI B FJ-50
5 23505419 CABLE-ASSY JUNBI D FJ-50
6 23475150 CABLE-CARD 20P 420L BB
7 23475151 CABLE-CARD 22P 120L BB
8 23475153 CABLE-CARD 28P 2280L BB HIGH-V
9 22815131 CHASSIS,FJ-50
10 11769103 CLAMP MFC-3000
11 12399334 FILTER(E),TFC-16-8-13
12 7468240040 I/F BOARD ASS'Y FJ-50
13 22505242 LABEL,EARTH MARK-1 NO.E-580
14 22535117 LABEL,POWER CM-500 NO.893
15 7468214000 MAIN BOARD ASS'Y FJ-50
16 13129170 POWER SW AJ7201B
17 23505899 WIRE,C GRX-410
18 23505420 CABLE-ASSY POWER FJ-50
Structure & Spare Parts
7
1
1-6 PINCH ROLLER
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805313 ASS'Y,P-ROLLER FJ-50
2 22145433 LEVER,PINCH FJ-503 22055361 PLATE,PINCH FJ-50
4 21505108 ROLLER,PINCH FJ-50
5 22295173 SHAFT,PINCH 18 FJ-50
6 22295174 SHAFT,PINCH 22.5 FJ-50
7 22175162 SPRING,PINCH 700 FJ-50
FJ-52FJ-42
PARTS LIST -Supplemental Parts-Parts Name
1 PIN PARALLEL SUS 2X15H7
2 RING E-RING ETW-2
1-7 AUTO CUTTER
1
3
5
4
2
6
4
2
1
8
6
3
7
5
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805292 ASS'Y,CLAMP BLADE CM-500
2 22805291 ASS'Y,HOLDER BLADE CM-500
3 22805306 ASS'Y,PLATE CAM SLIDE FJ-504 22355656 BASE,CUTTER CM-500
5 22055372 PLATE,WIRE FJ-50
6 21495115 SCREW,BLADE SET CM-500
7 22175154 SPRING,BLADE UP CM-500
8 22175155 SPRING,SCREW CM-500
PARTS LIST -Supplemental Parts-Parts Name
1 BUSH ROLL 3X5
2 BUSH ROLL 2X43 SCREW BINDING HEAD BC 3X10
4 SCREW BINDING HEAD BC 3X6
5 SCREW FLAT HEAD BC 3X6
6 SCREW TRUSS HEAD BC 2X6
FJ-52FJ-42
8
Structure & Spare Parts
1
1-8 INK SYSTEM
4
2
7
10
9
8
11
13
12 3
5
61
3
3
3
3
3
2
2
1
4
4
PARTS LIST -Supplemental Parts-Parts Name
1 SCREW BINDING HEAD S-TIGHT Cr 3X62 SCREW W-SEMS BC 3X6
3 SCREW W-SEMS BC 3X12
4 SCREW W-SEMS BC 4X6
FJ-52FJ-42
PARTS LIST -Main Parts-Parts No. Parts Name
1 11909133 ADAPTER,SCREW 2FAI FJ-50
2 23505422 CABLE-ASSY INKTANK-SENS FJ-50
3 12029300 COVER,HOLDER I/C FJ-50
4 22025297 COVER,INK FJ-50
5 11659152 HOLDER,INK CARTRIDGE FJ-506 11659149 HOLDER,RING O 2FAI FJ-50
7 7468240070 INKTANK SENS BOARD ASS'Y FJ-52
8 22055364 PLATE,HOLDER I/C FJ-50
9 22055362 PLATE,INK FJ-50
10 22055365 PLATE,INK JOINT FJ-50
11 22165179 SPACER,INK FJ-50
12 22175167 SPRING,CARTRIDGE FJ-50
13 22035131 STAND,INK CARTRIDGE FJ-50
Structure & Spare Parts
9
1
1-9 PUMP SYSTEM
1
6
44
44
57
5
2
4
4
3
7
4
85
6
11
9
7
3
2
10
1
4
12
FJ-52FJ-42
PARTS LIST -Supplemental Parts-Parts Name
1 BINDER T-18S 80MM
2 SCREW SOCKET SET WP Cr 3X33 SCREW W-SEMS BC 3X10
4 SCREW W-SEMS BC 3X6
5 SCREW HEXAGONAL CAP+FW Cr 4X12
6 TUBE INK CJ-70 L=400MM
7 CLAMP WIRE PLWS-1U
PARTS LIST -Main Parts-Parts No. Parts Name
1 12809269 ASS'Y PUMP FJ-50
2 12809268 ASS'Y,CAP FJ-50
3 22355663 BASE,CAP FJ-50
4 21685122 GEAR,S10(S20)
5 21685120 GEAR,S34S4.36 22055367 PLATE,MOTOR FJ-50
7 22055366 PLATE,SLIDER FJ-50
8 22165178 SPACER,6FAI FJ-50
9 22035132 STAND,CAP FJ-50
10 11379105 WIPER,HEAD ASP FJ-50
11 22505302 X-MOTOR
12 21755106 CLEANER,CARRIAGE FJ-500
10
Structure & Spare Parts
1
1-10 INK JET CARRIAGE
6
36
3
7
14
34
3439
1818
2712
19
430
35
2032
2531
15
3133
32
25
2924
8
26
21
17
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42
Structure & Spare Parts
11
1
FJ-52FJ-42
PARTS LIST -Supplemental Parts-Parts Name
1 BINDER T-18L 204MM
2 CLAMP WIRE PLWS-1U 3 CUSHION FELT W=35MM
4 RING E-RING ETW-3
5 SCREW BINDING HEAD BC 2.6X12
6 SCREW BINDING HEAD BC 2.6X4
7 SCREW BINDING HEAD P-TIGHT BC 3X6
8 SCREW HEXAGONAL CAP BC 4X49 SCREW OVAL HEAD BC 3X8
0 SCREW PAN HEAD Cr 3X5
{ SCREW PAN HEAD B-TIGHT BC 2.5X6
} SCREW PAN HEAD+FW Cr 3X4
q SCREW W-SEMS BC 3X6
w SCREW W-SEMS BC 4X10
e TUBE 1.4FAI L=20MM
r TUBE SPIRAL SPP-08L 8X6 L=80MM
t WASHER FLAT Cr 3X8X1.0
y WASHER OUT SIDE TEETH Cr M4
u BINDER T-18S 80MM
PARTS LIST -Main Parts-Parts No. Parts Name
2 22805301 ASS'Y,CABLE-CARD 24P1 220L BB
3 22355664 BASE,AUTO CUT FJ-50
4 22355659 BASE,CARRIAGE FJ-50
5 23475153 CABLE-CARD 28P2280L BB HIGH-V
6 7468240060 CARRIAGE BOARD ASS'Y FJ-50
7 22025283 COVER,CARRIAGE FJ-50
8 22025426 COVER,P SENS 2 FJ-50
9 12039527 COVER,TKP0180-2B R50-50 10 12039526 COVER,TKP0180-2B R50-57 12 12119752 FRAME,CARRIAGE FJ-50
13 22135544 GUIDE,TUBE POM FJ-50
14 22805318 ASS'Y,HEAD INKJET L FJ-50
15 22055379 PLATE,DUMPER FJ-50
16 21655150 HOLDER,CABLE FJ-50
17 21655151 HOLDER,CARRIAGE FJ-50
18 12149432 LEVER,HEAD LEFT FJ-50
19 12149431 LEVER,HEAD RIGHT FJ-50
20 22145435 LEVER,LOCK FJ-5021 7468240020 LINEAR ENCODER BOARD ASS'Y
22 21345104 LOCK,FJ-50
24 7468240050 PAPER SIDE SENSOR BOARD ASS'Y
25 22055373 PLATE,ARM LOCK FJ-50
26 22055371 PLATE,ENCO SENS FJ-50
27 22055363 PLATE,HEAD GND FJ-50
29 11519107 RING,O P4
30 22295171 SHAFT,CARRIAGE FJ-50
31 22155567 SPACER M3X5
32 22175158 SPRING,CARRIAGE FJ-50
33 22175159 SPRING,CARRIAGE SIDE FJ-50
34 12179156 SPRING,HEAD FJ-50
35 22175161 SPRING,LEVER FJ-50
36 22715160 STAY,HEAD FJ-50
37 22805314 ASS'Y,TUBE INK FJ-50
38 22805315 ASS'Y,TUBE INK FJ-40
39 22805317 ASS'Y,HEAD INKJET R FJ-50
40 11909133 ADAPTER,SCREW 2FAI FJ-50
41 11659149 HOLDER,RING O 2FAI FJ-50
42 11959109 DAMPER INK 2FAI
12
Structure & Spare Parts
1
1-11 ACCESSORIES
16 17
U S E R ' S
MANUAL
61 3 52 4 8
SOFT_Win SOFT_MacSOFT USE
117
1312 14
18
15
RCC REF.
9, 10
FJ-52FJ-42
1
PARTS LIST -Supplemental Parts-Parts Name
1 TUBE CAPPING G16-586-06 L=100MM
CLEANING KIT
MANUAL
19
20
21
PARTS LIST-Main Parts-Parts No. Parts Name
1 13499109 AC CORD SJT 117V 10A 3PVC
2 23495124 AC CORD 3ASL/100 240VA 10A SAA
3 23495214 AC CORD VCTF 100V 7A 3P-S
4 13499111 AC CORD H05VV-F 240VE 10A S
5 23495125 AC-CORD H05VV 230V 10A S
6 13499209 ADAPTER PLUG (100V)
7 11849102 BLADE,OLFA AUTO CUTTER XB10
8 13439801 CABLE-AC 3P CHINA 10A/250V S9 22605293 CARTON,SET FJ-40
10 22605292 CARTON,SET FJ-50
11 22805316 ASS'Y,STOPPER CARRIAGE FJ-50
12 26015234 MANUAL,SOFTUSE EN RCC3.0
13 26015233 MANUAL,SOFT-MAC JP RCC3.0
14 26015232 MANUAL,SOFT-WIN JP RCC3.0
15 26015235 MANUAL,REF JP RCC3.0
16 26015249 MANUAL,USE EN FJ-52/42
17 26015248 MANUAL,USE JP FJ-52/42
18 21545118 PAD,INK CATCH CJ-70
ENGLISH
(117V) (240V) (100V) (240VE) (230V)
U S E R ' S
MANUAL
JAPANESE
22
19 ST-037 CLEAN STICK TX712A20 11939135 TOOL,SCREWDRIVER TRIANGLE+NO2
21 26015268 MANUAL,USE-CKIT JP/EN FJ-52/42
22 21755106 CLEANER,CARRIAGE FJ-500
Structure & Spare Parts
13
1
1-12 STAND(PNS-52/42)
1, 2
13, 14
16, 1710
43
215
6
5
12
18
5
11
5
8, 9
PNS-52
6
17
L R
3
4
LR
PNS-42
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805370 ASS'Y,STAND PNS-52
2 22805369 ASS'Y,STAND PNS-42 3 22805302 ASS'Y,ARM L PNS-50
4 22805303 ASS'Y,ARM R PNS-50
5 22805230 ASS'Y,SCREW TUC-60/70
6 12339121 CAP,50X30
7 12339128 CAP,R 7545B
8 22605291 CARTON PNS-409 22605290 CARTON PNS-50
10 21995106 FLANGE,GUIDE 2 PNS-70
11 21995111 FLANGE,ROLL L PNS-50
12 21995110 FLANGE,ROLL R PNS-50
13 22135579 GUIDE,PAPER PNS-40
14 22135578 GUIDE,PAPER PNS-50
15 22565682 HEXAGONAL WRENCH 5
16 22185361 RAIL,ROLL PNS-40
17 22185360 RAIL,ROLL PNS-50
18 22035138 STAND,BASE PNS-50
PARTS LIST -Supplemental Parts-Parts Name
1 CASTER DESIGN CASTER DN-50-B
2 PIN SNAP M143 PIN SNAP M16
4 PIPE 8FAIX1TX150L SUS304
5 SCREW FLANGE SOCKET BC 6x20
6 WASHER FLAT UC 6.5X16X1
14
Structure & Spare Parts
1
16
16
1-13 TUC-60/70_ CONTROL BOX
PARTS LIST -Main Parts-Parts No. Parts Name
1 22445659 AC ADAPTER DCP-301A (100V)
2 22445660 AC ADAPTER DCP-302A (117V)
3 22445661 AC ADAPTER DCP-303A (230V)
4 22445662 AC ADAPTER DCP-304A (240VA)
5 22445663 AC ADAPTER DCP-305A (240VE)
6 22805225 ASS'Y,COVER GEAR TUC-60/70
7 22805229 ASS'Y,GEAR S80S60 TUC-60/70
8 22805226 ASS'Y,MOTOR TUC-60/70
9 22805224 ASS'Y.FRAME R TUC-60/70
10 21985112 BRACKET,TUC-60/70
11 23505370 CABLE-ASSY 3P FBSW TUC-60/7012 23505371 CABLE-ASSY 3P MODESW TUC-60/70
13 23505372 CABLE-ASSY 4P POWER TUC-60/70
14 23505373 CABLE-ASSY DIN TUC-60/70
15 13369134 CONNECTOR TCS-2230-01-110116 22025232 COVER,TUC-60/70
17 12369446 CS-2 CLIP
18 21995107 FLANGE,MOTOR TUC-60/70
19 21685115 GEAR,S24S6(B6.5C12) TUC-60/70
20 7440709020 INLET BOARD ASS'Y
21 7440709010 MAIN BOARD ASS'Y
22 13129170 POWER SW AJ7201B
23 22295148 SHAFT,M4TAP TUC-60/70
24 22295149 SHAFT,SUPPORT TUC-60/70
25 22715133 STAY,INLET TUC-60/7026 22135336 STOPPER,ADAPTOR TUC-60/7027 13119304 SW MJ3J-13AS28 13119305 SW MJ3J-18AS29 2215359200 BOSS NUT #592
PARTS LIST -Supplemental Parts-Parts Name
1 BINDER T-18S 80MM
2 CAP DIP VCP-3 BK
3 PIN SNAP M14
4 RING TYPE C M14
5 SCREW BINDING HEAD Ni 3X6
6 SCREW BINDING HEAD BC 5X12
7 SCREW BINDING HEAD BC 4X158 SCREW HEXAGONAL CAP BC 4X10
9 SCREW HEXAGONAL CAP BC 4X6
0 SCREW HEXAGONAL CAP BC 4X20
{ SCREW SOCKET SET WP Cr 3X3
} SCREW W-SEMS BC 4X10
q SCREW W-SEMS BC 3X6
w SPACER POLY PIPE 4.3X8X4
e WASHER FLAT BC 5X10X1.0
r WELL-NUT B-832
Structure & Spare Parts
15
1
1-14 TUC-60/70_ OTHERS
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805231 ASS'Y,ARM TUC-60/70
2 22805227 ASS'Y,MIRROR TUC-60/70
3 22805230 ASS'Y,SCREW TUC-60/70
4 22805228 ASS'Y,SENSOR TUC-60/70
5 21985113 BRACKET,SENSOR TUC-60/70
6 22115714 FRAME,L TUC-60/707 21655139 HOLDER,SLIDER TUC-60/70
8 21545125 PAD,STAY TUC-60/70
9 22295147 SHAFT,TUC-60/7010 22185103 SLIDER,1 TUC-60/70
11 22185102 SLIDER,GUIDE TUC-60/70
12 22715134 STAY,MIRROR TUC-60/70
13 22715131 STAY,SENSOR LOW TUC-60/70
14 22715132 STAY,SENSOR UP TUC-60/70
15 22135337 STOPPER,MIRROR TUC-60/70
PARTS LIST -Supplemental Parts-Parts Name
1 LABEL DO NOT KICK IDNo.753
2 PIN SNAP M14
3 RING TYPE C M144 SCREW BINDING HEAD BC 3X6
5 SCREW HEXAGONAL CAP BC 4X10
6 SCREW PLASTICK HEAD BK 3X6
7 SCREW W-SEMS BC 4X10
8 SCREW W-SEMS BC 3X6
9 SCREW W-SEMS BC 3X15
16
Structure & Spare Parts
1
1-15 TUC-60/70_ ACCESSORIES
1-16 TU-500/400
1
2
1
3 4 5
35
2
3
4
1
4
PARTS LIST -Main Parts-Parts No. Parts Name
1 22605275 CARTON,TUC-60/702 21995106 FLANGE,GUIDE 2 PNS-70
3 26015157 MANUAL,USE JP/EN TU-70/60
4 21935130 TOOL,HEXAGON 3 ZN
5 21935131 TOOL,HEXAGON 6 ZN
Parts Name
1 CLAMP CABLE CLAMP FCN-3010 2 CLAMP CORD KEEP K-106G
3 SCREW HEXAGONAL CAP BC 4X6
4 SCREW HEXAGONAL CAP Ni 8X10
5 SCREW HEXAGONAL CAP BC 4X40
PARTS LIST -Supplemental Parts-
PARTS LIST -Main Parts-Parts No. Parts Name
1 12339121 CAP,50*3022605312 CARTON,SET TU-50022605324 CARTON,SET TU-40022155124 PIPE,TAKE UP TU-50022155157 PIPE,TAKE UP TU-40022185407 RAIL,SLIDER TU-50022185410 RAIL,SLIDER TU-40021505109 ROLLER,DANCER TU-50021505110 ROLLER,DANCER TU-400
2
3
4
5
TU-400TU-500
2
5
2 Electrical Section
17
2
2-1 WIRING MAP
2 Electrical Section
AC I
NLET
SUP-
J3G-
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D
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J-52
2 Electrical Section
18
2
DESCRIPTION
DIP SW
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C11
4EK
DT
A11
4EK
DT
C11
4EK
10u/16V
GA
L16V
8D
GA
L16V
8D
N34
1256
LSJ-
15
N34
1256
LSJ-
15
N34
1256
LSJ-
15
IDT
7203
ISP
LSI1
016Q
FP
44
ISP
LSI1
016Q
FP
44
ISP
LSI1
016Q
FP
44
MB
M29
LV80
0B-1
2PF
330
471
D5S6M-4000
1 1W
10u/
63V
D1FL20U CL0
2BE
181
5267
-02A
D2F
L20U
D2F
L20U
D2F
L20U
D2F
L20U
2 2W
10 1
/4W
RXE110
123
100u
63V
10u/
63V
RXE110
100u
63V
4.7
2W
33u/
16V
33u/
63V
E10
3
33u/
16V
E10
333
u/63
V
104
104
104
104
5233
-04A
74LV
C24
5
0.68
1W
100u
63V
0.68
1W
DTC114EK
MT
D20
05
2SB
1551
B6P
-VH
DT
C11
4EK
CLA
MP
-B
CLA
MP
-B
HE
AT
-SIN
K,F
J-50
HE
AT
-SIN
K,P
UE
16-3
0H
EA
T-S
INK
,PU
E16
-30
HEAT-SINK,PUE56-25 Q40400060SHEAT-SINK,PUE56-25 Q40400061S
100u
/25V
GM
71V
S65
163A
LT-5
GM
71V
S65
163A
LT-5
2SK
974L
103
103
392103
221821
ER
J8G
EY
0R00
V*4
DA
227 D
TC
114E
K
0.33
2W
RD
4.3E
SB
3
102102
104
471
BC
R20
V4
EP
F60
16Q
C20
8-3
UP
D55
56G
220103
SG
-800
2DC
MB
CG
106
92-1
47
74LS
245
102
100u
/63V
2-2 MAIN BOARD ASS'Y
Indicates revision of the circuit board.
FJ-52 FJ-42
SW1 ON OFF
SW2 ON ON
SW3 OFF OFF
SW4 OFF OFF
2 Electrical Section
19
2
MAIN BOARD_1/9 Circuit Diagram D
036
D1
35
D2
34
D3
33
D4
32
D5
29
D6
28
D7
27
D8
26
D9
25
D10
24
D11
23
D12
22
D13
21
D14
16
D15
15
D16
14
D17
13
D18
12
D19
11
D20
10
D21
9
D22
8
D23
5
D24
4
D25
3
D26
2
D27
1
D28
143
D29
142
D30
141
D31
140
CS
011
4
CS
111
3
CS
211
2
CS
311
1
A0
37
A1
38
A2
39
A3
40
A4
43
A5
44
A6
45
A7
46
A8
47
A9
48
A10
51
A11
52
A12
53
A13
56
A14
57
A15
58
A16
61
A17
62
A18
63
A19
64
A20
65
A21
66
A22
67
A23
70
A24
71
A25
72
RE
SE
T88
CA
P1
74V
CC
-PLL
175
VS
S-P
LL1
73
BS
105
RD
/WR
106
RD
107
CK
E13
1
NM
I89
IRL3
90IR
L291
IRL1
92IR
L093
CS
411
0
CS
5,C
E1A
109
CS
6,C
E1B
108
WA
IT13
2
NC
99
RA
S,C
E12
9
CA
SH
H,C
AS
2H11
9C
AS
HL,
CA
S2L
120
CA
SLH
125
CA
SLL
,CA
S,O
E12
6
WE
0,D
QM
LL12
4
WE
2,D
QM
UL,
ICIO
RD
118
WE
1,D
QM
LU12
3
WE
3,D
QM
UU
,ICIO
WR
117
IOIS
1694
VC
C3
7
VC
C3
18
VC
C3
20
VC
C3
31
VC
C3
42
VC
C3
50
VC
C3
55
VC
C3
60
VC
C3
69
VC
C3
81
VC
C3
83
VC
C3
102
VC
C3
116
VC
C3
122
VC
C3
128
VC
C3
139
GN
D6
GN
D17
GN
D19
GN
D30
GN
D41
GN
D49
GN
D54
GN
D59
GN
D68
GN
D82
GN
D10
0
GN
D11
5
GN
D12
1
GN
D12
7
GN
D13
3
GN
D14
4
ST
AT
US
197
ST
AT
US
098
XT
AL2
136
TC
LK13
4
VC
C-R
TC
135
EX
TA
L213
7
VS
S-R
TC
138
BA
CK
96
BR
EQ
87
IRQ
OU
T95
MD
0,S
CK
86
MD
1,T
XD
85
MD
2,R
XD
84
MD
3,C
E2A
104
MD
4,C
E2B
103
MD
5,R
AS
213
0
XT
AL
80
EX
TA
L79
CK
IO10
1
CA
P2
77V
CC
-PLL
278
VS
S-P
LL2
76
IC1
HD
6417
708S
F60
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
C1
CE
470p
C3
CE
0.1u
VC
C3
C2
CE
470p
C4
CE
0.1u
VC
C3
RA
1
EX
BS
8V10
3J
55 4 466 3 377 2 288 1 1
55 4 466 3 377 2 288 1 1
RA
2
EX
BS
8V10
3J
VC
C3
R5
0
Y2
HC
-49/
U 1
5MH
z
C8
CE
22p
C9
CE
22p
VC
C3
/RE
SE
T
TX
DR
RX
D
55
44
66
33
77
22
88
11
RA
3E
XB
S8V
330J
55
44
66
33
77
22
88
11
RA
4E
XB
S8V
330J
55
44
66
33
77
22
88
11
RA
5E
XB
S8V
330J
55
44
66
33
77
22
88
11
RA
6E
XB
S8V
330J
A2
A3
A4
A5
A10
A11
A12
A13
A6
A7
A8
A9
A14
RA
2R
A3
RA
4R
A5
RA
10R
A11
RA
12R
A13
RA
6R
A7
RA
8R
A9
RA
14
A0
19
A1
20
A2
21
A3
22
A4
23
A5
24
A6
27
A7
28
A8
29
A9
30
A10
31
A11
32
A12
33
RA
S14
UC
AS
37LC
AS
38
WE
13
OE
36
D0
2
D1
3
D2
4
D3
5
D4
7
D5
8
D6
9
D7
10
D8
41
D9
42
D10
43
D11
44
D12
46
D13
47
D14
48
D15
49
GN
D26
VC
C3
1
GN
D39
GN
D45
GN
D50
VC
C3
6
VC
C3
12
VC
C3
25
IC4
GM
71V
S65
163C
LT-5
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VC
C3
RA
2R
A3
RA
4R
A5
RA
6R
A7
RA
8R
A9
RA
10R
A11
RA
12R
A13
RA
14
A0
19
A1
20
A2
21
A3
22
A4
23
A5
24
A6
27
A7
28
A8
29
A9
30
A10
31
A11
32
A12
33
RA
S14
UC
AS
37LC
AS
38
WE
13
OE
36
D0
2
D1
3
D2
4
D3
5
D4
7
D5
8
D6
9
D7
10
D8
41
D9
42
D10
43
D11
44
D12
46
D13
47
D14
48
D15
49
GN
D26
VC
C3
1
GN
D39
GN
D45
GN
D50
VC
C3
6
VC
C3
12
VC
C3
25
IC5
GM
71V
S65
163C
LT-5
VC
C3
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
RA
2R
A3
RA
4R
A5
RA
6R
A7
RA
8R
A9
RA
10R
A11
RA
12R
A13
RA
14
55
44
66
33
77
22
88
11
RA
7E
XB
S8V
330J
D0
15
D1
17
D2
19
D3
21
D4
24
D5
26
D6
28
D7
30
D8
16
D9
18
D10
20
D11
22
D12
25
D13
27
D14
29
D15
31
A1
10
A2
9
A3
8
A4
7
A5
6
A6
5
A7
4
A8
42
A9
41
A10
40
A11
39
A12
38
A13
37
A14
36
A15
35
A16
34
A17
3
A18
2
A0
11
VC
C3
23
CE
12
OE
14
WE
43
RP
44N
C1
BY
TE
33
GN
D13
GN
D32
IC6
MB
M29
LV80
0BA
-90P
F-F
J
VC
C3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
VC
C3
RA
8E
XB
A10
E10
3J
RA
9E
XB
A10
E10
3J
RA
10E
XB
A10
E10
3J
VC
C3
VC
C3
VC
C3
A0
A2
A4
A6
A1
A3
A5
A7
A14
A12
A10
A8
A9
A11
A13
A15
A22
A20
A18
A16
A17
A19
A21
A23
R6
10K
R7
10K
A24
A25
123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN
14
NO
N
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/CS
VC
C3
A23
A24
/HR
ES
ET
TP
2
TP
3T
P4
CLK
3
D2
4 1
Q5
Q6
IC11
A
74LV
C74
VC
C3
VC
C3
CLK
11
D12
SD10 CD 13
Q9
Q8
IC11
B
74LV
C74
VC
C3
CLK
60
CLK
30
1 2 3 4 5
10 9 8 7 6
RA
11
EX
BA
10E
103J
A24
A25
/WR
EQ
/INT
SV
/RN
O
/LC
D_C
SLC
D_E
/INT
CN
T
/WR
/RD
A25V
CC
3
A23
/CR
D0
/CW
R/P
AN
EL
/LE
D/S
W0
/SW
1
A02A13A24A35A46A57A68A79
B0 18B1 17B2 16B3 15B4 14B5 13B6 12B7 11
E19DIR1
IC13
74LV
C24
5
VC
C3
RX
D
RR
XD
/WE
0
A1
A1
B2
C3
E1
4
E2
5
E3
6
Y0
15
Y1
14
Y2
13
Y3
12
Y4
11
Y5
10
Y6
9
Y7
7
IC19 74
LVC
138
/HE
AD
CS
/DP
CS
/SR
VC
S/S
RV
RD
A1
B2
C3
E1
4
E2
5
E3
6
Y0
15
Y1
14
Y2
13
Y3
12
Y4
11
Y5
10
Y6
9
Y7
7
IC20
74LV
C13
8
A24
A25
/PIN
0/P
IN1
/PO
UT
0/P
OU
T1
C10
NO
N
R10
100
/RE
SE
T
TP
1
/PO
UT
2
R98
NO
N
VC
C
/IOIS
16
/IOIS
16
TP
22
TP
37
TP
38
PC
1
CE
0.1u
PC
2
CE
0.1u
PC
3
CE
0.1u
PC
4
CE
0.1u
PC
5
CE
0.1u
PC
6
CE
0.1u
PC
7
CE
0.1u
VC
C3
RA
20N
ON
RA
21N
ON
VC
C3
VC
C3
VC
C3
D0
D2
D4
D6
D1
D3
D5
D7
D14
D12
D10
D8
D9
D11
D13
D15
R16
10K
1 23
IC8A
74LV
C08
R57
33
/CR
D1
A24
42
A25
43
CS
444
WE
2
RD
3
CLK
5
RE
SE
T26
WR
EQ
9
INT
SV
10
RN
O11
INT
EX
T12
IRL1
31
IRL2
32
IRL3
33
WA
IT19
LCD
_CS
15
LCD
_E14
INT
CN
T37
A23
41
CS
61
CR
D0
20
CW
R21
PA
NE
L22
LED
23
SW
024
SW
125
SY
SR
ST
29
CR
D1
34
SD
O18
SD
I8
ISP
EN
7
MO
DE
30
SC
LK27
INT
1284
36
INT
US
B35
IOO
E38
GA
TE
13
CS
540
CS
14
CS
216
IC12
ISP
LSI1
016E
-80L
T44
TQ
FP
44P
ISP
_DO
WN
LOA
D C
ON
NE
CT
OR
VC
C
ISP
SD
O_S
H3I
F
/ISP
EN
ISP
MO
DE
ISP
SC
LK
C6
CE
0.01
u
/INT
1284
/INTU
SB
_HF
9108
IC8C
74LV
C08
121311
IC8D
74LV
C08
12345678
CN
1053
014-
08
ISP
SD
O
R32
10K
TP
33T
P34
/CS
2
A0
1
2
3JP
1
DS
P03
-003
-432
T
/WR
/RD
VC
C3
RA
30N
ON
12345
109876
12345
109876
12345
109876
12345
109876
12345
109876
12345
109876
12345
109876
RA
31N
ON
VC
C3
D16
D18
D20
D22
D17
D19
D21
D23
D30
D28
D26
D24
D25
D27
D29
D31
/IOO
E
R12
910
K
VC
C
PC
8
CE
0.1u
PC
9
CE
0.1u
PC
10
CE
0.1u
PC
11C
E0.
1u
VC
C
TP
30
TP
32T
P40
TP
42
R18
210
K
VC
C
/INTU
SB
_ST
R18
310
K
VC
C
/CS
1
TP
45
/CS
2/C
S1
R18
5N
ON
R18
6N
ON
VC
C
A0
2A
13
A2
4A
35
A4
6A
57
A6
8A
79
B0
18B
117
B2
16B
315
B4
14B
513
B6
12B
711
E19
DIR
1IC
70
74LV
C24
5
D0
D1
D2
D3
D4
D5
D6
D7
DG
0D
G1
DG
2D
G3
DG
4D
G5
DG
6D
G7
DG
[0..7
]
TP
46
PC
62
CE
0.1u
VC
C3
SD CD
2 Electrical Section
20
2
MAIN BOARD_2/9 Circuit Diagram
CA
RIA
GE
_GA
IN
DX
0D
X1
DX
2D
X3
DX
4D
X5
DX
6D
X7
DX
8D
X9
DX
10D
X11
XP
HA
XP
HB
VC
C
VC
C
DX
0D
X1
DX
2D
X3
DX
4D
X5
DX
6D
X7
DX
8D
X9
DX
10D
X11
VC
C
VC
C
VC
C
DX
[0..1
1]
1 2 3 4 5 6
CN
1
IL-G
-6P
-S3T
2-E
C13
CE
1000
p
C14
CE
1000
p
TP
5T
P6
R11
10K
R12
10K
TP
7T
P8
TP
9T
P10
TP
11T
P12
TP
13T
P14
31
2
Q1 D
TC
114E
K
TP
15
TP
16
R19 33
C17
NO
N
PC
12C
E0.
1u
+5
4G
ND
2 O
UT
3
NC
1
Y3
SG
-800
2DC
49.
152M
PC
T
TP
17
A0
81
A1
82
A2
83
A3
84
A4
85
A5
86
D0
68
D1
69
D2
70
D3
71
D4
72
D5
73
D6
74
D7
75
CS
76
RD
66
WR
67
INT
87
ITA
77
RS
TI
64
CK
I80
RN
O91
RN
I92
XP
HA
99
XP
HB
100
YP
HA
61
YP
HB
62
CN
ST
88
AC
C89
UC
K94
DD
AC
K95
TE
ST
63
MU
X96
MU
Y97
MU
TE
98
HE
XM
D93
CW
X1
CC
WX
2
EC
WX
5
EC
CW
X6
RN
GX
7
OV
RX
8
XC
A9
XC
B10
XC
C11
XC
D12
XP
013
XP
114
XP
216
XP
317
XP
418
XP
519
XP
620
XP
721
XP
822
XP
923
XP
A24
XP
B25
XP
C26
XP
D27
XP
E30
XP
F31
CW
Y57
CC
WY
58
EC
WY
59
EC
CW
Y60
RN
GY
32
OV
RY
33
YC
A34
YC
B35
YC
C36
YC
D37
YP
038
YP
139
YP
241
YP
342
YP
443
YP
544
YP
645
YP
746
YP
847
YP
948
YP
A49
YP
B50
YP
C51
YP
D52
YP
E55
YP
F56
IC22
MB
CG
1069
2-14
7
R13
10K
C18 NO
N
PF
C
VC
C
-5V
PC
13C
E0.
1u
PC
14
CE
0.1u
B1
1
B2
2
B3
3
B4
4
B5
5
B6
6
B7
7
B8
8
B10
10
B12
12
B9
9
B11
11
+VS23
COM 20
B13
13
B14
14
B15
15
B16
(LS
B)
16
-VS 24
SJ
19
IOU
T21
IBP
O22
RF
B18
VO
UT
17
IC23
PC
M55
HP
5 67
+ -
IC24
B
M52
20F
P
R37
2.2K
R38
2.2K
R40
68K
C23
CE
2200
pC
24C
E22
00p
R41
68K
VF
C
TP
18
FR
OM
CA
RR
I. E
NC
OR
DO
R
VF
C
PF
C
DG
[0..7
]D
G[0
..7]
A[0
..25]
A[0
..25]
/SR
VC
S
/RE
SE
T
/INT
SV
/RN
O
/RD
/WR
/SR
VR
D
VC
CA
1V
CC
B24
A0
3
A1
4
A2
5
A3
6
A4
7
A5
8
A6
9
A7
10
OE
22
DIR
2
B0
21
B1
20
B2
19
B3
18
B4
17
B5
16
B6
15
B7
14
IC26
74LV
XC
3245
VC
C3
VC
C
A1
A2
A3
A4
A5
A6
HA
1H
A2
HA
3H
A4
HA
5H
A6
HA
1H
A2
HA
3H
A4
HA
5H
A6
HD
0H
D1
HD
2H
D3
HD
4H
D5
HD
6H
D7
HD
0H
D1
HD
2H
D3
HD
4H
D5
HD
6H
D7
/HR
ES
ET
12
IC28
A
74LS
14
34
IC28
B
74LS
14
56
IC28
C
74LS
14
89
IC28
D
74LS
14
R20
33
R21
33
R44
1KR
451K
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC30
74A
BT
245
VC
C
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC31
74A
BT
245
VC
C
VC
C
VC
C
SIO
_OU
TS
IO_C
LK
E2P
RO
M_C
S
/AD
_CS
/RT
C_C
S
HE
AD
_TH
RM
AIN
03
AIN
14
AIN
25
AIN
36
CS
2
SE
1
CK
12
DI
13
VD
D14
DO
10
SA
RS
11
VR
EF
9
AG
ND
8
VS
S7
IC32
TC
3509
6AF
R49
10K
1%
C19
CE
0.1u
2 1
BT
1B
CR
20V
4P
C17
CE
0.1u
R50
22K
SIO
_IN
CS
112
DIN
3
CLK
4
CS
011
DO
UT
13
VC
C8
GN
D1
TP
14
WE
2
L49
L510
L37
L26
L15
IC33
RT
C-4
553
/RT
C_W
R
RT
C_E
NB
CS
1
SK
2
DI
3
DO
4
VC
C8
NU
7
OR
G6
GN
D5
IC34
93LC
66
R14
10K C
R20
32:R
TC
BA
CK
UP
HO
LDE
R B
AT
TE
RY
BC
R20
V4
R51
33
R52
NO
N
PA
PE
R_S
IDE
21
D1A
DA
227
2 1
D2A
DA
227
3 4
D2B
DA
227
31
2
Q4
DT
A11
4TK
3 1
2Q
3D
TC11
4EK
C12
CE
0.01
u
4 56
IC8B
74LV
C08
/CS
2A
0/H
_RD
/H_W
R/H
_CS
2H
_A0
A1
H_A
1
PC
23
CE
0.1u
VC
C3
PC
24
CE
0.1u
VC
C
PC
18
CE
0.1u
PC
19
CE
0.1u
PC
20
CE
0.1u
PC
21
CE
0.1u
VC
C
PC
22
CE
0.1u
VC
C
3 1
2Q
2
DT
C11
4EK
R46
1K
LED
1S
EL-
6414
E
SE
RV
O_M
UT
E/L
IVE
SE
RV
O_M
UT
E/L
IVE
VC
C R14
71K
R14
81K
1 2 3 4 5 6 7
CN
13
IL-G
-7P
-S3T
2-E
VC
C
R14
033
R14
133
YP
HA
YP
HB
R14
9N
ON
C10
9
CE
1000
p
C11
0
CE
1000
p
DY
0D
Y1
DY
2D
Y3
DY
4D
Y5
DY
6D
Y7
DY
8D
Y9
DY
10
DY
11
DY
[0..1
1]
-5V
PC
60C
E0.
1u
PC
61C
E0.
1u
B1
1
B2
2
B3
3
B4
4
B5
5
B6
6
B7
7
B8
8
B10
10
B12
12
B9
9
B11
11
+VS23
B13
13
B14
14
B15
15
B16
(LS
B)
16
SJ
19
IOU
T21
IBP
O22
RF
B18
VO
UT
17
IC64
PC
M55
HP
DY
11D
Y10
DY
9D
Y8
DY
7D
Y6
DY
5D
Y4
DY
3D
Y2
DY
1D
Y0
3 21
8 4
+ -
V+
V-
IC24
A
M52
20F
P
R14
22.
2K
R14
3
2.2K
R14
568
K
C11
2C
E22
00p
C11
3C
E22
00p
R14
6
68K
VF
GV
FG
PF
G
TP
39
PF
G
C11
1
CE
1000
p
VC
C
GR
ID_G
AIN
Aut
oGai
nCtr
l Car
riage
1 23
IC21
A
74A
LS08
GA
IN_C
TR
LCG
AIN
_CT
RLC
Aut
oGai
nCtr
l Grid
4 56
IC21
B
74A
LS08
GA
IN_C
TR
LGG
AIN
_CT
RLG
VC
C
PC
15C
E0.
1u
PC
16C
E0.
1u-5
V
34
D1B
DA
227
3 1
2
Q20
DT
C11
4EK
R18
41K
VC
C
-5V
D29
RD
4.3E
SB
3
DG
0D
G1
DG
2D
G3
DG
4D
G5
DG
6D
G7
COM 20
-VS 24
2 Electrical Section
21
2
MAIN BOARD_3/9 Circuit DiagramD
G[0
..7]
DG
[0..7
]
/PIN
0
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC14
74LV
C24
5
SE
NS
_C
SE
NS
_M
SE
NS
_YS
EN
S_K
SE
NS
_LM
SE
NS
_LC
VC
C1 2 3 4 5
10 9 8 7 6
RA
12
EX
BA
10E
103J
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC15
74LV
C24
5
D13
D14
D15
D12
D11
D10
D9
D8
VC
C1 2 3 4 5
10 9 8 7 6
RA
13
EX
BA
10E
103J
AS
TA
TU
SA
DO
NE
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC16
74LV
C24
5
/PIN
1
VC
C3
1 2 3 4 5
10 9 8 7 6
RA
14
EX
BA
10E
103J
DG
0
DG
1
DG
2
DG
3
DG
4
DG
5
DG
6D
G7
/PO
UT
0
/PO
UT
1
D0
3Q
02
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
CLK
11
IC37
74H
CT
374
/IOO
E
VC
C1 2 3 4 5
10 9 8 7 6
RA
15
EX
BA
10E
103J
DG
0
DG
1
DG
2
DG
3
DG
4
DG
5
DG
6D
G7
D0
3Q
02
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
CLK
11
IC38
74H
CT
374
1 2 3 4 5
10 9 8 7 6
RA
16
EX
BA
10E
103J
CE
NT
_ST
D
CA
RIA
GE
_GA
IN
MLP
OW
MH
PO
W
D8
D9
D10
D11
D12
D13
D14
D15
D0
3Q
02
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
CLK
11
IC39
74H
CT
374
SIO
_OU
T
SIO
_CLK
/AD
_CS
E2P
RO
M_C
S
/RT
C_C
S/R
TC
_WR
RT
C_E
NB
PM
P_C
LK
PM
P_D
IRIN
K
TA
NK
FA
N_O
N/O
FF
VC
C1 2 3 4 5
10 9 8 7 6
RA
17
EX
BA
10E
103J
1 2 3 4 5
10 9 8 7 6
RA
18
EX
BA
10E
103J
D8
D9
D10
D11
D12
D13
D14
D15
AC
LK
AD
AT
A
AC
ON
FIG
TP
19
1 2 3 4
8 7 6 5
SW
1
KS
D-0
4
TP
20
TP
24
TP
25
TP
26
TP
27T
P28
D0
3Q
02
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
CLK
11
IC40
74LV
C37
4
55 4 466 3 377 2 288 1 1
RA
19
EX
BS
8V10
3J
VC
C3
PH
_IN
IT
OR
G
PA
PE
R_F
PA
PE
R_R
SIO
_IN
/US
BO
N
TP
21
PC
25
CE
0.1u
PC
26
CE
0.1u
PC
27
CE
0.1u
PC
28
CE
0.1u
VC
C
PC
29
CE
0.1u
OU
TP
UT
LE
VE
L +
3.3V
GR
ID_C
LKG
RID
_DIR
D0
3Q
02
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
CLK
11
IC7
74H
CT
374
VC
C1 2 3 4 5
10 9 8 7 6
RA
29
EX
BA
10E
103J
/PO
UT
2
DG
0
DG
1
DG
2
DG
3
DG
4
DG
5
DG
6D
G7
TP
29
T_C
LK
T_D
IR
T_S
EN
ST
_SE
LEC
T
TP
36
FA
N_L
OW
/HIG
H
/AC
K_W
IDT
H
T_E
NA
BLE
/P_S
IDE
_SE
NS
GR
ID_P
OW
ER
PM
P_P
OW
ER
SE
NS
_CS
EN
S_M
SE
NS
_Y
SE
NS
_K
TA
NK
/US
BO
NT
XD
RX
D
TO
INK
TA
NK
SE
NS
BO
AR
D K
CLC
MLM
Y
R23
33R
2433
R25
33
R26
33
SE
NS
_LC
SE
NS
_LM
INK
R33
33
R34
33R
3533
R36
33
TO
MO
NIT
OR
SE
RIA
L &
US
B I/
F B
OA
RD
VC
C
R90
NO
NR
95N
ON
R96
NO
NR
101
NO
N
T_C
LKT
_DIR
T_S
EN
ST
_SE
LEC
T
VC
C+
41V
TO
TA
KE
UP
OP
TIO
N
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN
7
IL-F
PC
-28S
T-N
/H_C
S2
H_A
0
/H_R
D/H
_WR
US
B_R
EQ
INT
MA
SK
_US
B/IN
TUS
B_H
F/H
RE
SE
T
T_E
NA
BLE
1 2 3 4 5 6 7 8CN
16
NO
N
R12
0N
ON
VC
C3
TO
I/F
BO
AR
D
OR
G
PA
PE
R_F
PA
PE
R_R
BU
SY
/AC
K
/ST
B
VC
C
/AU
TO
FD
SE
LEC
T/F
AU
LT
PE
RR
OR
/INIT
/SE
LEC
TIN
VC
C
VC
C
LCD
_E/W
R
/LE
D/S
W0
/HR
ES
ET
A1
CD
[0..7
]
CD
0C
D1
CD
2C
D3
CD
4C
D5
CD
6C
D7
TO
PA
NE
L B
OA
RD
CD
[0..7
]
9 108
IC21
C
74A
LS08
R27
33
R28
33
R31
33
A0
2A
13
A2
4A
35
A4
6A
57
A6
8A
79
B0
18B
117
B2
16B
315
B4
14B
513
B6
12B
711
E19
DIR
1IC
42 74H
CT
245
VC
C
D[0
..31]
/PA
NE
L
/SW
1
/LC
D_C
S
TO
PA
PE
R S
EN
S_O
RG
_SE
NS
D0
D1
D2
D3
D4
D5
D6
D7
/RD
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC27
74LV
C24
5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CN
5
IL-F
PC
-20S
T-N
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
CN
4
IL-F
PC
-22S
T-N
H_A
1
US
B_R
EQ
1 2 3 4 5 6 7 8 9
CN
853
014-
09
PC
30
CE
0.1u
PC
31
CE
0.1u
PC
32
CE
0.1u
PC
33
CE
0.1u
PC
34
CE
0.1u
VC
C3
PC
35
CE
0.1u
PC
36
CE
0.1u
1 2 3CN
20
5301
4-03
VC
C
TO
PIN
CH
RO
LL
GR
ID_G
AIN
R17
210
KR
173
10K
1 2 3 4 5 6 7 8 9 10
CN
6
5301
4-10
R17
933
TP
43
/INTU
SB
_ST
TP
44
DG
0D
G1
DG
2D
G3
DG
4D
G5
DG
6D
G7
DG
0D
G1
DG
2D
G3
DG
4D
G5
DG
6D
G7
DG
0D
G1
DG
2D
G3
DG
4D
G5
DG
6D
G7
D[0
..31]
D[0
..31]
DG
[0..7
]
2 Electrical Section
22
2
MAIN BOARD_4/9 Circuit Diagram
OP
EN
:MU
TE
ON
+27
V
VC
C
VC
C
VC
C
VC
C
SE
RV
O M
ute/
Live
VX
VF
C
VC
C
-5V
R63
10K
1%
EN
11
IN1
5
IN2
7
VR
EF
9
BO
OT
14
OU
T1
3
OU
T2
1
BO
OT
28
SENSE 10VS2
GND 6
IC43
L620
3
D7
D2F
L20U
C43
CE
0.02
2u
C44
CE
0.02
2u
C45 N
ON
R65
0.33
/2W
R66
NO
N
D8
D2F
L20U
R68 1K
C47
CE
0.22
u
R70
10K
C20
CE
0.1u
R64 10
K1%
R71
10K
R75
1K1%
R76
1K1%
R77
1K1%
C48
CE
0.02
2uR
392.
2KC
49C
E0.
01u R
784.
7K
C50
CE
0.01
u
C21 CE
0.1u
C51
CE
0.01
u
R79
4.7K
FB
3IN
V1
2N
ON
I11
INV
215
NO
NI2
16
+512
REF14
C1
8
E1
9
E2
10
OC
13D
EA
D4
C2
11
C 5R 6
GND 7
IC44
UP
C49
4GS
R72
10K
5 67
+ -
IC25
B
M52
20F
P
D1
4Q
12
Q1
3D
25
Q2
7Q
26
D3
12Q
310
Q3
11D
413
Q4
15Q
414
CLK
9C
LR1
IC45 74
HC
175
R80
4.7K
1 2
CN
11
5566
-02A
21
3
Q7
DT
A11
4EK
2 1
3
Q9
DT
C11
4EK
C52
CE
1.0u
R69
1K
R81
680 V
R1
10K
VR
R42 47
KR
8347
0
R85
33K
C53
CE
0.22
u 10
%
5 67
+ -
IC65
B
M52
20F
P
C54
CE
4700
p
23
1
4
5
13
IC46
A
NJU
201A
M
C55
CE
0.06
8u
R73
10K
R82
1.8K
VR
22K
VR
VC
C
-5V
C46
NO
N R67
NO
N
R86
4.7K
Gai
nC
Ofs
etC
C27
CE
0.1u
VC
C
C56
220u
/63V
CM
otor
Gai
nH/L
PF
C
VF
C
R88 1K
C28
CE
0.1u
SE
RV
O_M
UT
E/L
IVE
VF
C
PF
C
GA
IN_C
TR
LC
C22
CE
0.1u
3 4
D3B
DA
227
21
D3A
DA
227
34
D9B
DA
227
21
D5A
DA
227
34
D5B
DA
227
34
D6B DA
227
2 1
D6A
DA
227
+27
V
VC
C
VX
VF
G
VC
C
-5V
R15
0 10K
1%
EN
11
IN1
5
IN2
7
VR
EF
9
BO
OT
14
OU
T1
3
OU
T2
1
BO
OT
28
SENSE 10VS2
GND 6
IC67
L620
3
D27
D2F
L20U
C11
4C
E0.
022u
C11
5C
E0.
022u
C10
4 NO
N
R15
20.
33/2
W
R15
3N
ON
D28
D2F
L20U
R15
51K
C11
7
CE
0.22
u
C95
CE
0.1u
5 67
+ -
IC66
B
M52
20F
P
R15
1
10K
1%
R15
710
K
R16
1 1K1%
R16
2
1K1%
R16
3
1K1%
C11
6
CE
0.02
2u
R14
42.
2K
C10
6C
E0.
01u R
164
4.7K
C10
7
CE
0.01
u
C96 CE
0.1u
FB
3
INV
12
NO
NI1
1
INV
215
NO
NI2
16
+512
REF14
C1
8
E1
9
E2
10
OC
13D
EA
D4
C2
11
C 5R 6
GND 7
IC68
UP
C49
4GS
C11
8C
E1.
0u
R15
6
1K
R16
63.
3K
VR
310
KV
R R16
8
47K
R16
947
0
R17
033
KC
97C
E0.
22u
10%
3 21
8 4
+ -
V+
V-
IC65
A
M52
20F
P
C11
9C
E47
00p
1514
16
IC46
D
NJU
201A
M
C12
0C
E0.
068u
R15
8
10K
R16
7
1.8K
VR
42K
VR
C10
5N
ON
R15
4
NO
N
R17
14.
7K
Gai
nG
Ofs
etG
C12
122
0u/6
3V
PF
G
VF
G
R15
9
1K
VF
G
PF
G
C98
CE
0.1u
2 1
D26
AD
A22
7
34
D26
BD
A22
7
21
D9A
DA
227
1 3 2 4
CN
21
5566
-04A
VC
C
VC
C
-5V
R16
0
10K
3 21
8 4
+ -
V+
V-
IC66
A
M52
20F
P
C99
CE
0.1u
C10
0C
E0.
1u
C10
1
CE
0.1u
34
D24
BD
A22
7
21
D24
AD
A22
721D
25A
DA
227
3 4
D25
BD
A22
7
GM
otor
Gai
nH/L
GA
IN_C
TR
LG
C12
4C
E10
0p
C12
5C
E10
0p
C12
6C
E0.
1u 1
0%
C12
7C
E0.
1u 1
0%
3 21
8 4
+ -
V+
V-
IC25
A
M52
20F
P
VC
C
-5V
C25
CE
0.1u
C26
CE
0.1u
VC
C
-5V
C10
2C
E0.
1u
C10
3C
E0.
1u
+ +
2 Electrical Section
23
2
MAIN BOARD_5/9 Circuit Diagram
DG
[0..7
]
CD
[0..7
]
SE
LEC
T/F
AU
LTP
ER
RO
RB
US
Y/A
CK
/ST
B/A
UT
OF
D/IN
IT/S
ELE
CT
IN
CD
3C
D4
CD
2
CD
5
CD
1
CD
6
CD
0
CD
7
BU
SY
P/A
CK
P
1A2
1Y4
1B3
2A5
2Y7
2B6
3A11
3Y9
3B10
4A14
4Y12
4B13
G15
A/B
1
IC50
74LS
257
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
CLK
11
OC
1
Q1
19
Q2
18
Q3
17
Q4
16
Q5
15
Q6
14
Q7
13
Q8
12
IC51
74A
LS57
4
CE
NT
_ST
D
/CR
D0
/CW
R
/W2
D0
7
D1
6
D2
5
D5
30
D6
29
D7
28
/FF
9
D3
4
D4
31
/RE
SE
T25
GND 16VCC32
NC1NC12
NC17NC27
Q0
10
Q1
11
Q2
13
Q4
19Q
314
Q5
20
Q6
21
Q7
22
Q8
15D
83
/R18
/EF
24/F
L/R
T26
/XO
/HF
23/X
I8
IC52
IDT
7203
L50J
-PR
VC
C
/HR
ES
ET
/CR
D0
BU
SY
P/A
CK
P
/ST
B
CE
NT
_ST
D
CLK
30
/HR
ES
ET
DS
5D
S6
DS
7
DS
4D
S3
DS
2D
S1
DS
0
DS
0D
S1
DS
2D
S3
DS
4D
S5
DS
6D
S7
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC17
74LV
C24
5
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC18
74LV
C24
5
D0
3Q
02
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
CLK
11
IC41
74H
CT
374
/CR
D0
GR
ID_C
LKG
RID
_DIR
PM
P_C
LKP
MP
_DIR
/INT
CN
TG
R_P
HA
GR
_PH
BP
M_P
HA
PM
_PH
B
INTM
AS
K_C
EN
TRO
INTM
AS
K_C
EN
TRO
PH
_IN
IT
/CR
D1
PA
M0
PA
M1
PA
M2
PB
M0
PB
M1
PB
M2
CLK
5
SY
SR
ST
29
ST
B38
BU
SY
37
AC
K36
CE
NT
_ST
D34
INT
FIF
O32
HF
42
FIF
OW
33
RE
SE
T31
INT
MA
SK
_128
435
CR
D44
GR
_CLK
1
GR
_DIR
2
PM
P_C
LK3
PM
P_D
IR4
GR
_PH
A9
GR
_PH
B10
PM
_PH
A11
PM
_PH
B12
PA
M0
13
PA
M1
14
PA
M2
15
INT
1284
16
PB
M0
19
PB
M1
20
PB
M1
21
FF
22
PH
_IN
IT23
INT
CN
T_M
AS
K24
SD
O18
SD
I8
ISP
EN
7
MO
DE
30
SC
LK27
AU
TO
FD
41
INIT
26
SE
LEC
TIN
25
AC
K_W
IDT
H40
DA
TA
_ST
B43
IC53
ISP
LSI1
016E
-80L
T44
TQ
FP
44P
ISP
SD
O_C
EN
TIS
PS
DO
_SH
3IF
/ISP
EN
ISP
MO
DE
ISP
SC
LK
INT
MA
SK
_US
BIN
TM
AS
K_1
284
INT
MA
SK
_128
4
/AU
TO
FD
/INIT
/SE
LEC
TIN
R10
610
K
R13
0
0
R13
1N
ON
/AC
K_W
IDT
H
PC
37
CE
0.1u
VC
C3
PC
38
CE
0.1u
PC
39
CE
0.1u
VC
C
PC
40
CE
0.1u
PC
41
CE
0.1u
PC
42
CE
0.1u
PC
43
CE
0.1u
TP
41
/INT
1284
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC69
74LV
C24
5
CD
3C
D4
CD
2
CD
5
CD
1
CD
6
CD
0
CD
7
/CS
1
PC
63C
E0.
1u
VC
C3
DG
0D
G1
DG
2D
G3
DG
4D
G5
DG
6D
G7
DG
0D
G1
DG
2D
G3
DG
4D
G5
DG
6D
G7
DG
0D
G1
DG
2D
G3
DG
4D
G5
DG
6D
G7
DG
0D
G1
DG
2D
G3
DG
4D
G5
DG
6D
G7
2 Electrical Section
24
2
MAIN BOARD_6/9 Circuit Diagram
I01
I12
I23
I34
I45
I56
I67
I78
I89
I911
F0
12
F1
13
F2
14
F3
15
F4
16
F5
17
F6
18
F7
19
IC29
GA
L16V
8-10
LJ
VC
C3
VC
C3
VC
C3
VC
C3 VC
C3
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A2A3A4A5A6
A7
A8
A9
A10
A11
A12
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10D11D12D13
D14D15
DG0DG1
DG2DG3
DG4DG5
DG6DG7DG0DG1
DG2DG3
DG4DG5
DG6DG7
Chg
BS
0
Chg
BS
1
Chg
BS
2
Chg
BS
3
Chg
BS
4
Chg
BS
5
Chg
BS
6
Chg
BS
7
Chg
BS
8
Chg
BS
9
Chg
BS
10
Chg
BS
11
Chg
BS
12
Nozl0
VL0
Col0
Nozl1
VL1
Col1
Nozl2
VL2
Nozl3
VL3
Nozl4
VL4
Nozl5
VL5VL6
Noz
l0
VL0
Col
0
Noz
l1
VL1
Col
1
Noz
l2
VL2
Noz
l3
VL3
Noz
l4
VL4
Noz
l5
VL5
VL6
MaskBit
Page0
BitSel0BitSel1
BitSel2BitSel3
BitSel4
Page1
MaskBit
Page0
BitSel0BitSel1BitSel2BitSel3BitSel4
Page1
ChgStopNCHG
CHG
ND1
ND2
MD1KC1
MD2
ChgStopNCHGCHG
ND1ND2
MD1
KC1
MD2
ChgStopNCHGCHG
ND1ND2
MD1KC1
MD2
ChgBS0ChgBS1ChgBS2ChgBS3ChgBS4ChgBS5ChgBS6ChgBS7ChgBS8ChgBS9ChgBS10ChgBS11ChgBS12
ImgWd0ImgWd1ImgWd2
ImgWd3ImgWd4ImgWd5ImgWd6
ImgW
d7Im
gWd8
ImgW
d9Im
gWd1
0Im
gWd1
1Im
gWd1
2Im
gWd1
3Im
gWd1
4Im
gWd1
5
ImgW
ordL
Nozl0
Col
D0
Nozl1
Col
D1
Nozl2Nozl3
Noz
l4N
ozl5
Col
D2
Pag
eD0
Pag
eD1
Noz
l0
VL0
Col
0
Noz
l1
VL1
Col
1
Noz
l2
VL2
Noz
l3
VL3
Noz
l4
VL4
Noz
l5
VL5
VL6
Col
D0
Col
D1
Col
D2
Pag
eD0
Pag
eD1
Pag
e0P
age1
Chg
BS
0C
hgB
S1
Chg
BS
2C
hgB
S3
Chg
BS
4C
hgB
S5
Chg
BS
6C
hgB
S7
Chg
BS
8C
hgB
S9
Chg
BS
10C
hgB
S11
Chg
BS
12
/Chg
PLa
tch0
/Chg
PO
E
A[0
..25]
D[0
..31]
/DP
CS
/RD
/WE
0
Cha
rgeS
top
R10
71K
/SR
AM
CS
1/S
RA
MC
S0
Mas
kBit
BitS
el0
BitS
el1
BitS
el2
BitS
el3
BitS
el4
KC
1AM
D1A
MD
2AN
D1A
ND
2AC
HG
AN
CH
GA
/SR
AM
CS
2
EnB
itSel
R10
81K
12345
109876
RA
24E
XB
A10
E10
3J
ImgW
d[0.
.15]
ImgW
ordL
/SR
AM
CS
0/S
RA
MC
S1
/SR
AM
CS
2
Pag
e1P
age0
Col
1C
ol0
Noz
l5
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Noz
l4N
ozl3
Noz
l2N
ozl1
Noz
l0
Chg
BS
0C
hgB
S1
Chg
BS
2C
hgB
S3
Chg
BS
4C
hgB
S5
Chg
BS
6C
hgB
S7
Chg
BS
8C
hgB
S9
Chg
BS
10C
hgB
S11
Chg
BS
12
Pag
eD0
Pag
eD1
Col
D0
Col
D1
Col
D2
Mas
kBit
BitS
el4
BitS
el3
BitS
el2
BitS
el1
BitS
el0
Cha
rgeS
top
/Chg
PO
E
/Chg
PLa
tch0
LD10 5LD11 6LD12 7LD13 8
LD14 10LD15 11
RD0 14RD1 15RD2 16
RD3 18RD4 19RD5 20RD6 21
RD
726
RD
827
RD
928
RD
1029
RD
1130
RD
1231
RD
1332
RD
1433
RD
1535
/RO
E36
RR
/W37
/RS
EM
39/R
CE
40/R
UB
41/R
LB42
RA
1144
RA
1045
RA
946
RA
847
RA
748
RA
649
RA
550
RA455RA356RA257RA158RA059
/RINT60/RBUSY61 M/S62
/LBUSY64/LINT65 LA066 LA167 LA268 LA369 LA470 LA571
LA6
76LA
777
LA8
78LA
979
LA11
81/L
LB83
/LU
B84
/LC
E85
/LS
EM
86LR
/W87
/LO
E89
LD0
90LD
191
LD2
93LD
394
LD4
95LD
596
LD6
97LD
798
LD8
99LD
910
0
IDT70V24S/L PF100
Pin1-4,22-25,43.51-54,72-75,82 : NC
LA10
80
Power:VCC3(12,17,88)GND:GND(9,13,34,38,63,92)
IC55
IDT
70V
24S
55P
F
VC
C3
A1TP
23
LAB
/BA
1LB
02
LB1
3G
ND
4LB
25
LB3
6V
CC
37
LB4
8LB
59
GN
D10
LB6
11LB
712
HB
013
HB
114
GN
D15
HB
216
HB
317
VC
C3
18H
B4
19H
B5
20G
ND
21H
B6
22H
B7
23H
AB
/BA
24/H
OE
25H
A7
26H
A6
27G
ND
28H
A5
29H
A4
30V
CC
331
HA
332
HA
233
GN
D34
HA
135
HA
036
LA7
37LA
638
GN
D39
LA5
40LA
441
VC
C3
42LA
343
LA2
44G
ND
45LA
146
LA0
47/L
OE
48IC
56
SN
74LV
CH
1624
5 D
GG
LAB/BA 1LB0 2LB1 3GND 4LB2 5LB3 6VCC3 7LB4 8LB5 9GND 10LB6 11LB7 12HB0 13HB1 14GND 15HB2 16HB3 17VCC3 18HB4 19HB5 20GND 21HB6 22HB7 23HAB/BA 24/HOE25
HA726HA627GND28HA529HA430
VCC331HA332HA233GND34HA135HA036 LA737 LA638 GND39 LA540 LA441 VCC342 LA343 LA244 GND45 LA146 LA047/LOE48
IC57
SN
74LV
CH
1624
5 D
GG
LAB
/BA
1LB
02
LB1
3G
ND
4LB
25
LB3
6V
CC
37
LB4
8LB
59
GN
D10
LB6
11LB
712
HB
013
HB
114
GN
D15
HB
216
HB
317
VC
C3
18H
B4
19H
B5
20G
ND
21H
B6
22H
B7
23H
AB
/BA
24/H
OE
25H
A7
26H
A6
27G
ND
28H
A5
29H
A4
30V
CC
331
HA
332
HA
233
GN
D34
HA
135
HA
036
LA7
37LA
638
GN
D39
LA5
40LA
441
VC
C3
42LA
343
LA2
44G
ND
45LA
146
LA0
47/L
OE
48IC
58
SN
74LV
CH
1624
5 D
GG
IC59
IDT
71V
256S
A-1
5Y
109876543
252421232
261
IC60
D011D112D213D315D416D517D618D719
WE27
CS20
OE22
A0 10A1 9A2 8A3 7A4 6A5 5A6 4A7 3A8 25A9 24A10 21A11 23A12 2A13 26A14 1
IC61
R10
9
10K
VC
C3
R11
010
KV
CC
3
R11
110
K
R11
210
K
R11
310
KR
114
10K
R11
5N
ON
TP
35
R11
610
K
VC
C3
ChgBS13
Chg
BS
13
I01
I12
I23
I34
I45
I56
I67
I78
I89
I911
F0
12
F1
13
F2
14
F3
15
F4
16
F5
17
F6
18
F7
19
IC54
GA
L16V
8-10
LJ
NCHGCHG
ND1ND2
MD1
KC1
MD2
/Chg
PLa
tch1
KC
1BM
D1B
MD
2BN
D1B
ND
2BC
HG
BN
CH
GB
12345
109876
RA
25E
XB
A10
E10
3J
/Chg
PLa
tch1
R11
710
K
VC
C3
Imag
eWor
dLH
/Gat
e0/G
ate1
R11
8
10K
VC
C
R11
9
10K
VC
C
C93
CE
22p
C94
CE
22p
PC
44
CE
0.1u
VC
C
PC
45
CE
0.1u
PC
46
CE
0.1u
VC
C3
PC
47
CE
0.1u
PC
48
CE
0.1u
PC
49
CE
0.1u
PC
50
CE
0.1u
PC
51
CE
0.1u
PC
52
CE
0.1u
Chg
BS
13C
hgB
S13
DG
[0..7
]
A0A1A2A3A4A5A6A7A8A9A10A11A12A13A14
D0D1D2D3D4D5D6D7
WE
CS
OE
1112131516171819
27
20
22
1112131516171819
27
20
22
D0D1D2D3D4D5D6D7
WE
CS
OE
A0A1A2A3A4A5A6A7A8A9A10A11A12A13A14
MaskBit
Page0
BitSel0BitSel1BitSel2BitSel3BitSel4
Page1
Nozl0
VL0
Col0
Nozl1
VL1
Col1
Nozl2
VL2
Nozl3
VL3
Nozl4
VL4
Nozl5
VL5VL6
109876543
252421232
261
IDT
71V
256S
A-1
5YID
T71
V25
6SA
-15Y
2 Electrical Section
25
2
MAIN BOARD_7/9 Circuit Diagram
A[0
..25]
/RD
/WE
0/H
EA
DC
S
/WR
EQ
DG
[0..7
]
EN
C_P
HA
EN
C_P
HB
EnB
itSel
DG0
A16
DG1
A17
DG2
A18
DG3
A19
DG4
A20
DG5
A21
DG7
/HEADCS
/RD/WE0
/WREQ
ENC_PHAENC_PHB
EnB
itSel
Noz
l0
VL0
Col
0
Noz
l1
VL1
Col
1
Noz
l2
VL2
Noz
l3
VL3
Noz
l4
VL4
Noz
l5
VL5
VL6
Col
D0
Col
D1
Col
D2
Pag
eD0
Pag
eD1
Pag
e0
Pag
e1
ChgBS0ChgBS1ChgBS2ChgBS3
Chg
BS
4C
hgB
S5
Chg
BS
6C
hgB
S7
Chg
BS
8
Chg
BS
9C
hgB
S10
Chg
BS
11C
hgB
S12
/ChgPLatch0
/ChgPOE
ChargeStop
CS
1C
S0
MaskBitBitSel0BitSel1BitSel2BitSel3BitSel4
CS
2
ImgW
d0Im
gWd1
ImgW
d2Im
gWd3
ImgW
d4
ImgWd5ImgWd6ImgWd7ImgWd8ImgWd9ImgWd10ImgWd11ImgWd12ImgWd13
ImgWd14ImgWd15
ImgW
d[0.
.15]
ImgW
ordL
/SR
AM
CS
0/S
RA
MC
S1
/SR
AM
CS
2
Pag
e1
Pag
e0
Col
1C
ol0
Noz
l5
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Noz
l4N
ozl3
Noz
l2N
ozl1
Noz
l0
Chg
BS
0C
hgB
S1
Chg
BS
2C
hgB
S3
Chg
BS
4C
hgB
S5
Chg
BS
6C
hgB
S7
Chg
BS
8
Chg
BS
9C
hgB
S10
Chg
BS
11C
hgB
S12
Pag
eD0
Pag
eD1
Col
D0
Col
D1
Col
D2
Mas
kBit
BitS
el4
BitS
el3
BitS
el2
BitS
el1
BitS
el0
Cha
rgeS
top
/Chg
PO
E
/Chg
PLa
tch0
CLK
60
/RE
SE
T
CLK
10
/ALT
RE
S
VC
C3
AC
LKA
CO
NF
IGA
ST
AT
US
AD
AT
AA
DO
NE
for
Pas
sive
Ser
ialM
ode
ALT
ER
A60
16Q
C20
8
I/O1
I/O2
I/O3
I/O4
I/O5
nCE
6
GN
D7
VC
CIN
T8
VC
CIO
9
I/O10
I/O11
I/O12
I/O13
I/O14
I/O15
I/O16
I/O17
I/O18
I/O19
I/O20
I/O21
I/O22
I/O23
Inpu
t GC
LK24
GN
D25
VC
CIN
T26
VC
CIO
27
Inpu
t GC
LK28
I/O29
I/O30
I/O31
I/O32
I/O33
I/O34
I/O35
I/O36
I/O37
I/O38
I/O39
I/O40
I/O41
I/O42
GN
D43
VC
CIN
T44
VC
CIO
45
MS
EL(
PS
:GN
D )
46
I/O47
I/O48
I/O49
I/O50
I/O51
I/O52
I/O 53
I/O 54
I/O 55
I/O 56
I/O 57
I/O 58
I/O 59
I/O 60
I/O 61
GND 62
VCCIO 63
I/O 64
I/O 65
I/O 66
I/O 67
I/O 68
I/O 69
I/O 70
I/O 71
I/O 72
I/O 73
I/O 74
I/O 75
I/O 76
nCONFIG 77
GND 78
VCCIO 79
nSTATUS 80
I/O 81
I/O 82
I/O 83
I/O 84
I/O 85
I/O 86
I/O 87
I/O 88
I/O 89
I/O 90
I/O 91
I/O 92
I/O 93
I/O 94
GND 95
VCCIO 96
I/O 97
I/O 98
I/O 99
I/O 100
I/O 101
I/O 102
I/O 103
I/OI/O 104
I/O10
5I/O
106
I/O10
7I/O
108
I/O10
9G
ND
110
VC
CIN
T11
1V
CC
IO11
2I/O
113
I/O11
4I/O
115
I/O11
6I/O
117
I/O11
8I/O
119
I/O12
0I/O
121
I/O12
2I/O
123
I/O12
4I/O
125
I/O12
6I/O
127
Inpu
t GC
LK12
8G
ND
129
VC
CIN
T13
0V
CC
IO13
1In
put G
CLK
132
I/O13
3I/O
134
I/O13
5I/O
136
I/O13
7I/O
138
I/O13
9I/O
140
I/O14
1I/O
142
I/O14
3I/O
144
I/O14
5I/O
146
GN
D14
7V
CC
INT
148
VC
CIO
149
CO
NF
_DO
NE
150
I/O15
1I/O
152
I/O15
3I/O
154
I/O15
5I/O
156
I/O157I/O158I/O159I/O160I/O161I/O162I/O163I/O164
GND165VCCIO166
I/O167I/O168I/O169I/O170I/O171I/O172I/O173I/O174I/O175I/O176I/O177I/O178I/O179I/O180
DATA0181GND182
VCCIO183DCLK184
I/O185I/O186I/O187I/O188I/O189I/O190I/O191I/O192I/O193I/O194I/O195I/O196I/O197I/O198
GND199VCCIO200
I/O201I/O202I/O203I/O204I/O205I/O206I/O207I/O208
IC62
EP
F60
16Q
C20
8-3
DG6
I/O11
I/O1
I/O2
I/O3
I/O4
Y0
5
/ispE
N7
SD
I.IN
08
I/O9
I/O10
I/O 12
I/O 13
I/O 14
I/O 15
I/O 16
SDO.IN1 18
I/O 19
I/O 20
I/O 21
I/O 22
I/O44I/O43I/O42I/O41IN340
I/O38I/O37I/O36I/O35I/O34
I/O33
I/O32
I/O31
IN2.
MO
DE
30
Y1/
/RE
SE
T29
Y2/
SC
LK27
I/O26
I/O25
I/O24
I/O23
ISP
LSI1
016E
-80L
T44
IC63
PLS
I101
6-60
LT44
/ChgPLatch1
M_FireEnableM_EnBitSel
M_EncMode
M_FlushModeM_FlushTrigPulse
M_EncTrigPulse
M_BitSelReqM_ChargeStartM_ChargeRunning
CP
LReq
Imag
eWor
dLH
/WrA
lt
OE
Alt
/WrAltOEAlt
CPLReq
Imag
eWor
dReq
ImageWordReq
CLK60
CLK10
EnBitSel
VC
CV
CC
A[0
..25]
/Chg
PLa
tch1
/Gat
e0/G
ate1
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC9
74LV
C24
5
M_TrigPlsM_EncDir
R12
31K
R12
41K
VC
C3
VC
C3
A15
Imag
eWor
dLH
12345
109876R
A26
EX
BA
10E
103J
Chg
BS
13
12345
109876R
A27
EX
BA
10E
102JV
CC
3
Col
or0
Col
or1
Col
or2
Col
or3
Col
or4
Col
or5
Hea
dStb
HdS
erC
lk
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC10
74LS
245
HdS
erC
lkH
eadS
tbC
olor
0C
olor
1C
olor
2C
olor
3C
olor
4C
olor
5
VC
C1 2 3 4 5
10 9 8 7 6
RA
28
EX
BA
10E
102J
CS
1C
S0
CS
2
C75
CE
22p
C76
CE
22p
D[0
..31]
D8D9
D10D11D12D13D14D15
A[0
..25]
A0A1
ISP
SD
OIS
PS
DO
_CE
NT
/ISP
EN
ISP
MO
DE
ISP
SC
LK
C81
CE
15p
C82
CE
15p
R13
233
0
R12
51K
VC
C3
123456789
1011
CN
19
NO
N
R29
100
R13
9 1K
PC
53
CE
0.1u
VC
C3
PC
54
CE
0.1u
PC
55
CE
0.1u
VC
C
PC
56
CE
0.1u
PC
57
CE
0.1u
VC
C3
C12
3C
E22
pC
122
CE
22p
A15
A15
HIC
_Clk
HIC
_/C
lrH
IC_D
ata0
HIC
_Dat
a1H
IC_/
StbR
174
10K
HIC
_CLK
HIC
_DA
TA
0
HIC
_/S
TB
HIC
_/C
LR
HIC
_DA
TA
1
R17
610
KR
178
10K
R17
710
KR
175
10K
VC
C
R18
11K
R18
01K
VC
CV
CC
2 Electrical Section
26
2
MAIN BOARD_8/9 Circuit Diagram
VH
2
VK
17
VR
EF
19
VC
C20
GN
D25
CO
M6
CO
M4
CO
M5
18
HIC
1
HIC
_H8D
2813
E
Q16
2SC
3746
Q18
2SA
1469
R13
32.
0 2
W
R13
54.
7 2
W
R13
710
/0.2
5W
PO
RS
W2
RX
E11
0
C83
10u/
63V
C60
CE
0.1u
C85
CE
1200
0p
C62
CE
0.1u
C67
CE
0.1u
C68
CE
0.1u
C87
33u/
16V
C89
33u/
63V
C79
100u
/63V
C69
CE
0.1u
+41
V
HIC
_CLK
HIC
_/S
TB
HIC
_/C
LR
VH
2
VK
17
VR
EF
19
VC
C20
GN
D25
KCI 14CHG 15
ND1 12
ND2 11
MD1 10
MD2 9
DATA 24CLK 23/STB 22/CLR 21
GND 1
CO
M6
CO
M4
CO
M5
NC3NC7NC8NC13NC16NC18
HIC
2
HIC
_H8D
2813
E
Q17
2SC
3746
Q19
2SA
1469
R13
42.
0 2
W
R13
64.
7 2
W
R13
810
/0.2
5W
PO
RS
W3
RX
E11
0
C84
10u/
63V
C70
CE
0.1u
C86
CE
1200
0p
C71
CE
0.1u
C72
CE
0.1u
C73
CE
0.1u
C88
33u/
16V
C90
33u/
63V
C80
100u
/63V
C74
CE
0.1u
+41
V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN
15
IL-F
PC
-28S
T-N
+41
V
VC
C
HE
AD
_TH
RM
EN
C_P
HA
EN
C_P
HB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN
17
IL-F
PC
-28S
T-N
+41
V
VC
C
PA
PE
R_S
IDE
R12
133
R12
233
R12
61K
R12
71K
C77
CE
0.01
u
C78
CE
0.01
u
VC
C3
VC
C VC
C
56
IC3C
74LV
C14
89
IC3D
74LV
C14
1011
IC3E 74
LVC
14
1213
IC3F 74
LVC
14
KC
1A
MD
1AM
D2A
ND
1AN
D2A
CH
GA
NC
HG
A
KC
1B
MD
1BM
D2B
ND
1BN
D2B
CH
GB
NC
HG
B
HIC
_DA
TA
0
HIC
_DA
TA
1
Col
or0
Col
or1
Col
or2
Col
or3
Col
or4
Col
or5
Hea
dStb
HdS
erC
lk
Hea
dStb
HdS
erC
lk
/P_S
IDE
_SE
NS
Vs
2R
ES
ET
8
CT
1
VCC5 GND 4
IC2
TL7
700C
R1
1K
R3
33K
R4
6.8K
VC
C3
C5
CE
0.1u
C11
10u/
16V
VC
C3
12
IC3A 74
LVC
14
34
IC3B 74
LVC
14
/RE
SE
T
PC
58
CE
0.1u
VC
C3
PC
59
CE
0.1u
+
+
+
+
+
+
+
+
+
KCI 14CHG 15
ND1 12
ND2 11
MD1 10
MD2 9
DATA 24CLK 23/STB 22/CLR 21
GND 1
NC3NC7NC8NC13NC16NC
2 Electrical Section
27
2
MAIN BOARD_9/9 Circuit Diagram
VC
C
+41
V
TO
GR
ID M
TR
VC
C25
ALM
3
PH
A5
PH
B23
EN
A A
6
EN
A B
22
VR
EF
A2
VR
EF
B26
CR
4N
C19
VS
A1
RSA 11
RSB17
PG 13
VS
B27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG A
7
LG B
21
DE
CA
Y24
NC
9
NC
15
NC
16
IC35
NO
N
R15
NO
N
C31
NO
N
R53
NO
NR
54N
ON
1 2 3 4CN
2
NO
N
R58
NO
N
R59
NO
N
C33
NO
NC
34N
ON
C37
NO
N
GR
_PH
AG
R_P
HB
45
34
23
12
G1
O6
RA
22
NO
N
45
34
23
12
G1
O6
RA
23
NO
N
PA
M0
PA
M1
PA
M2
PB
M0
PB
M1
PB
M2
R22
NO
NR
30N
ON
R47
NO
NR
48
NO
NR
104
NO
N
R10
5
NO
N
C7
NO
N
C15
NO
N
2 1
3Q
6N
ON
2 1
3Q
15N
ON
D14
NO
N
D17
NO
N
D18
NO
N
D19
NO
N
GR
ID_P
OW
ER
FL1
NO
N
FL2
NO
N
FL3
NO
N
FL4
NO
N
R8
10KV
CC
/HR
ES
ET
2 1
3Q
5D
TC
114E
K
VC
C
+41
V
VC
C25
ALM
3
PH
A5
PH
B23
EN
A A
6
EN
A B
22
VR
EF
A2
VR
EF
B26
CR
4N
C19
VS
A1
RSA11
RSB17
PG 13
VS
B27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG A
7
LG B
21
DE
CA
Y24
NC
9
NC
15
NC
16
IC36
MT
D20
05
R17 10
K
R18
10K
R62
820
C16
CE
1000
P
C32
CE
3900
p
R55
0.68
/1W
R56
0.68
/1W
1 2 3 4CN
3
5233
-04A
TO
PO
MP
MT
R
C35
CE
820p
C36
CE
820p
R60
220
R61
220
C38
100u
/63V
PM
_PH
AP
M_P
HB
D20
D1F
L20U
D21
D1F
L20U
D22
D1F
L20U
D23
D1F
L20U
PM
P_P
OW
ER
FL5
ER
J8G
EY
0R00
V
FL6
ER
J8G
EY
0R00
V
FL7
ER
J8G
EY
0R00
V
FL8
ER
J8G
EY
0R00
V
FR
OM
PO
WE
R S
UP
PLY
-5V
+41
V
C39
100u
/25V
C41
100u
/63V
VC
C C40
100u
/25V
1 2 3 4 5 6CN
9
B6P
-VH
+27
V
for
Fan
Con
trol
L3 CL0
2BE
181
D16
D1F
L20U
C42
10u/
63V
R97
150
21
D4A
DA
227
VC
C
C91
CE
0.01
u
R87
1K
R99
18K C65
CE
470p
R43
10K
C66
CE
470p
R10
0
68K
R84
10K
VC
C
C92
CE
0.01
u
1
2 3
Q8
2SK
974L
TR
IG6
Q5
R4
CV
olt
3T
HR
2
DIS
1
VCC14 GND 7
IC49
A
uPD
5556
G-E
1
TR
IG8
Q9
R10
CV
olt
11T
HR
12
DIS
13
IC49
B
uPD
5556
G-E
1
R12
81o
hm 1
W
FA
N_O
N/O
FF
FA
N_L
OW
/HIG
H
VC
C
34
D4B
DA
227
D10
D2F
L20U
+41
V
R89
47K
C57
CE
0.1u
D13
D5S
6M-4
000R
956
K
R2
2.7K
C58
CE
0.1u
C63
100u
/63V
+27
VL1 C
L02B
E18
1
C59
CE
0.1u
D12
D2F
L20U
VC
C
C61
CE
0.1u
C64
100u
/25V
VC
C3
VI
3
GND 1
VO
2
IC48
LT10
86C
T-3
.3
3.3V
RE
GU
LAT
OR
TA
B IS
OU
TP
UT
!!+
27V
MLP
OW
Low
/Off
MH
PO
WH
i/Off
VX
R91
22K
R92
22K
2 13
Q10
DT
C11
4EK
R93
22K
R94 22
K
2 1
3Q
11
DT
C11
4EK
D15
D2F
L20U
D11
D2F
L20U
PO
RS
W1
RX
E18
5
+41
V
Q12
2SB
1551
Q13
2SB
1551
7 6
8IC
46B
NJU
201A
M
10 11
9IC
46C
NJU
201A
M
1312
IC28
F
74LS
14
1110
IC28
E
74LS
14
12 1311
IC21
D
74A
LS08
C29
CE
0.1u
C30
CE
0.1u
VC
C
-5V
NO
MO
UN
T
1 2CN
12
5267
-02A
VIN
1O
UT
2
ON/OFF 5
GND 3
FB 4
IC47
LM25
76H
VT
-AD
JLB
03
++
+
+
+
+
++
2 Electrical Section
28
2
2-3 SUB BOARD ASS'YSUB BOARD_1/2 Circuit Diagram
1234567891
01
11
21
31
41
51
61
71
81
92
02
12
22
32
42
52
62
72
8
CN
1
IL-4
04-2
8L-L
W
+42V
VC
C
12345678910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
CN
3
52207-2
490
TH
M
He
ad
Stb
Colo
r2
Colo
r1
Colo
r0
He
ad
Se
lialC
lk
NC
HG
outA
CO
M_H
EA
D1
+42V
VC
C
VC
CE
NC
_P
HA
EN
C_P
HB
TO LEFT HEAD
TO
EN
CO
RD
ER
TO MAIN BOARD CN15
1 2 3 4
CN
5
53014-0
4
VC
C6
CH
.B5
VC
C4
CH
.A3
N.C
.2
GN
D1
GN
D7
IC1
HE
DS
-9200Q
1234
CN
1
CA
BLE
-AS
SY
LIN
ER
EN
CO
DE
R F
J-50
PC
1C
E0
.1u
LIN
ER
EN
CO
RD
ER
BO
AR
D
PA
PE
R S
IDE
SE
NS
OR
BO
AR
D
1 2 3
CN
1
CA
BLE
-AS
SY
P-S
IDE
-SE
NS
FJ-
50
1 4
3 2
U1
GP
2S
40
I/F
BO
AR
D
CA
RR
IAG
E B
OA
RD
VC
C
BU
SY
/AC
K
/FA
ULT
SE
LE
CT
CD
0C
D1
CD
2C
D3
CD
4C
D5
CD
6C
D7
VC
C
/ST
B
/AU
TO
FD
/INIT
/SE
LE
CT
IN
PE
RR
OR
1 2 3 4 5 6 7 8 91
01
11
21
31
41
51
61
71
8
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN
156364-0
60-B
XE
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E1
9
DIR
1
IC3 7
4LS
245
R3
3.9
K
A1
1
A3
3A
22
A4
4
GN
D5
GN
D6
A5
7
A6
8
A7
9
B1
20
B2
19
B3
18
B4
17
VC
C1
6
VC
C1
5
B5
14
B6
13
B7
12
HD
11
DIR
10
IC1
SN
74A
CT
1284
A1
1
A3
3A
22
A4
4
GN
D5
GN
D6
A5
7
A6
8
A7
9
B1
20
B2
19
B3
18
B4
17
VC
C1
6
VC
C1
5
B5
14
B6
13
B7
12
HD
11
DIR
10
IC2
SN
74A
CT
1284
+C
11
0u
/25
V
R1
33
R2
33
R4
0 R5
NO
N
VC
C
C5
CE
1000p
IEE
E1284 L
EV
EL1
C2
NO
NC
3N
ON
C4
NO
N
55
44
66
33
77
22
88
11
RA
1
EX
BS
8V
330J
55
44
66
33
77
22
88
11R
A2
EX
BS
8V
330J
55
44
66
33
77
22
88
11
RA
3
EX
BS
8V
330J
55
44
66
33
77
22
88
11
RA
4
EX
BS
8V
330J
1 2 3 4 5
10
9 8 7 6
RA
5
EX
BA
10E
332J
VC
C
55 4 4
66 3 3
77 2 2
88 1 1
RA
6E
XB
S8V
102J
1 2 3 4 5
10
9 8 7 6
RA
7
EX
BA
10E
332J2
1D
1A
DA
227
34
D1B
DA
227
1234567891
01
11
21
31
41
51
61
71
81
92
02
12
2
CN
2
IL-F
PC
-22S
T-N
VC
C
PC
2C
E0
.1u
PC
3C
E0
.1u
PC
1C
E0
.1u
1234567891
01
11
21
31
41
51
61
71
81
92
02
12
22
32
42
52
62
72
8
CN
2
IL-4
04-2
8L-L
W
+42V
VC
C
12345678910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
CN
4
52207-2
490
+42V
VC
C
1 2 3
CN
6
53014-0
3
VC
C
He
ad
Stb
Colo
r5
Colo
r4
Colo
r3
He
ad
Se
lialC
lk
NC
HG
outB
CO
M_H
EA
D2
PA
PE
R_S
IDE
TO RIGHT HEAD
TO
PA
PE
R S
IDE
SE
NS
OR
BO
AR
D
TO MAIN BOARD
+42V
C2
CE
0.1
u+
C4
47
u/6
3V
VC
C
C1
CE
0.1
u+
C3
47
u/1
6V
31
2
Q1
DT
B123E
KR
1
10
0
R2
82
R3
1K
VR
110K
VR
C6
CE
1000P
5 67
+ -
U1B
BA
-10358F
R4
2.2
KR
53
.3K
R6
NO
N C7
CE
1000P
2 1
D1A
DA
227
3 4
D1B
DA
227
3 21
8 4
+ -
V+
V-U
1A
BA
-10358F
C5
CE
0.1
u
VC
C
1
2
3
JP1
NO
N
2 Electrical Section
29
2
SUB BOARD_2/2 Circuit Diagram
INK
TA
NK
SE
NS
BO
AR
D
FA
N J
UN
CT
ION
BO
AR
D
PA
NE
L B
OA
RD
FR
OM
MA
IN B
OA
RD
PD
0P
D1
PD
2P
D3
PD
4P
D5
PD
6P
D7
PD
1P
D3
PD
5P
D7
PD
6P
D4
PD
2P
D0
PD
0P
D1
PD
2P
D3
PD
4P
D5
PD
6P
D7
LCD
_R/W
LCD
_RS
LCD
_E
VC
CV
CC
VC
C
/LE
D
VC
C
/RE
SE
T
TO
CO
VE
R S
EN
SE
R
PD
0P
D1
PD
2P
D3
PD
4P
D5
PD
6P
D7
/LC
D_C
S
/SW
1
R1
33
R2
10K
R3
10K
SW
9E
VQ
2130
5R
SW
10E
VQ
2130
5R
SW
11E
VQ
2130
5R
SW
12E
VQ
2130
5R
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC4
74LS
245
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC1
74LS
245
PD
[0..7
]
+C
1047
u/16
V
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC3
74LS
245
SW
1E
VQ
2130
5R
SW
2E
VQ
2130
5R
SW
3E
VQ
2130
5R
SW
4E
VQ
2130
5R
SW
5E
VQ
2130
5R
SW
6E
VQ
2130
5R
SW
7E
VQ
2130
5R
SW
8E
VQ
2130
5R
PD
0P
D1
PD
2P
D3
PD
5P
D6
PD
7
PD
4
VC
C
/SW
0
D1
3Q
12
D2
4Q
25
D3
7Q
36
D4
8Q
49
D5
13Q
512
D6
14Q
615
D7
17Q
716
D8
18Q
819
CLK
11
CLR
1
IC2
74LS
273
R4
470
1 2
BZ
1
ME
B-1
2C-5
VC
C
BU
SY
_LE
D
SE
TU
P_L
ED
PA
US
E_L
ED
PO
WE
R_L
ED
BU
ZZ
ER
LCD
_ON
BU
ZZ
ER
SE
TU
PP
AU
SE
CLE
AN
ING
PO
WE
RQ
UA
LIT
YP
AP
ER
_CU
TM
EN
UE
NT
ER
LEF
T C
UR
SO
RT
OP
CU
RS
OR
DO
WN
CU
RS
OR
RIG
HT
CU
RS
OR
BA
SE
LE
D
SW
13E
VQ
2130
5RB
AS
E
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CN
3
B14
B-P
H-K
-S
3 1
2Q
1
DT
D11
3EK
3 1
2Q
2
DT
D11
3EK
3 1
2Q
3
DT
D11
3EK
3 1
2Q
4
DT
D11
3EK
3 1
2Q
5
DT
D11
3EK
3 1
2
Q6
DT
D11
3EK
3 1
2Q
7
DT
D11
3EK
1 2 3 4 5
10 9 8 7 6
RA
1
EX
BA
10E
103J
1 2 3 4 5
10 9 8 7 6
RA
2
EX
BA
10E
103J
LEF
T C
UR
SO
RT
OP
CU
RS
OR
DO
WN
CU
RS
OR
RIG
HT
CU
RS
OR
BA
SE
CO
VE
R S
EN
SO
R
EN
TE
RM
EN
UM
ED
IA_C
UT
SE
TU
PP
AU
SE
CLE
AN
ING
PO
WE
RQ
UA
LIT
Y
1234567891011121314151617181920
CN
1
IL-F
PC
-20S
T-N
1 2
CN
2
5301
4-02
LED
2
SE
L-64
10E
TP
5
LED
3
SE
L-64
10E
TP
5
LED
4
SE
L-64
10E
TP
5
LED
1
SE
L-64
10E
TH
12BU
SY
PA
US
E
SE
TU
P
PO
WE
R
LED
5
SE
L-64
10E
TP
5BA
SE
VC
C
R5
330
R6
180
R7
180
R8
180
R9
180
PC
1C
E0.
1uP
C2
CE
0.1u
PC
3C
E0.
1u
VC
C
PC
4C
E0.
1u
34
D1B
DA
227
21
D2A
DA
2272
1D
1A
DA
227
34
D3B
DA
2273
4D
2B
DA
227
21
D3A
DA
227
34
D4B
DA
227
21
D5A
DA
2272
1D
4A
DA
227
34
D6B
DA
2273
4D
5B
DA
227
21
D6A
DA
227
1 2 3 4 5 6 7 8 9 10
CN
13
5301
4-10
BLA
CK
CY
AN
LIG
HT
CY
AN
MA
GE
NT
A
LIG
HT
MA
GE
NT
A
YE
LLO
W
1234
CN
1
1754
87-4
1234
CN
2
1754
87-4
1234
CN
3
1754
87-4
1234
CN
4
1754
87-4
1234
CN
5
1754
87-4
1234
CN
6
1754
87-4
1 2
CN
2
5267
-02A
1 2
CN
3
5267
-02A
FA
N S
CIR
OC
CO
FA
N S
CIR
OC
CO
1 2
CN
1
5267
-02A
TO
LC
D
2 Electrical Section
30
2
2-4 ELECTRIC MAINTENANCE PART
MAIN BOARD
IC.No. Parts No. Description Function
IC10 15269234 SN74LS245NS Head I/F Buffer
IC36 15189105 MTD2005 Pump Motor Driver
IC43 15199952 L6203 Carriage Motor Driver
IC67 15199952 L6203 Grit Motor Driver
IC47 15199112 LM2576HVT-ADJLB03 Regulator (+27V)
IC48 15199117 LT1086CT-3.3 Regulator (+3.3V)
HIC1 15159103 HIC_H8D2813E Left Head Control Driver
HIC2 15159103 HIC_H8D2813E Right Head Control Driver
Q8 15119110 2SK974L Fan Driver
Q12 15129444 2SB1551 Voltage Select
Q13 15129444 2SB1551 Voltage Select
Q16 15129111 2SC3746R Left Head Power Driver
Q17 15129110 2SA1469R Left Head Power Driver
Q18 15129111 2SC3746R Right Head Power Driver
Q19 15129110 2SA1469R Right Head Power Driver
SUB BOARD
IC.No. Parts No. Description Function
IC1 15169146 SN74ACT1284NS Centronics I/F Buffer
IC2 15169146 SN74ACT1284NS Centronics I/F Buffer
IC3 15269234 SN74LS245NS Centronics I/F Buffer
3 Replacement of Main PartsÅ@
31
3
3 Replacement of Main Parts
3-1 HEAD_REPLACEMENT
2Remove the PUMP COVER and then the GUIDE RAILCOVER.
Following table describes the necessary adjustment after the replacement of each parts.
GUIDE RAIL COVER
PUMP COVER
1Turn off the main power switch.
Make sure to turn off the main power switch whenreplacing the HEAD. HEAD will break.It is recommended to unplug the machine forsafety.
MAIN POWER
SWITCH
Replacement Parts Necessary Adjustments
HEAD 1. HEAD RANK SETTING
2. HEAD ALIGNMENT
Replacement Parts Necessary Adjustments
MAIN BOARD 1. DIP SW SETTING
2. INSTALLATION OF BATTERY
3. FIRMWARE UPDATE
4. EEPROM INITIALIZE
5. LIMIT POSITION INITIALIZE
6. MOTOR BALANCE ADJUSTMENT
7. HEAD RANK SETTING
8. FLUSHING POSITION ADJUSTMENT
9. LINEAR ENCODER SETUP
10. PAPER SIDE SENSOR ADJUSTMENT
11. CUT DOWN POSITION ADJUSTMENT
12. HEAD ALIGNMENT (HORIZONTAL & BIDIRECTION)
13. CALIBRATION
Replacement Parts Necessary Adjustments
CAPPING ASSEMBLY 1. CAPPING POSITION ADJUSTMENT
2. LIMIT POSITION INITIALIZE
3. FLUSHING POSITION ADJUSTMENT
4. CUT DOWN POSITION ADJUSTMENT
Replacement Parts Necessary Adjustments
ENCODER SCALE 1. LINEAR ENCODER SETUP
2. LIMIT POSITION INITIALIZE
3. FLUSHING POSITION ADJUSTMENT
4. CUT DOWN POSITION ADJUSTMENT
Replacement Parts Necessary Adjustments
CARRIAGE WIRE 1. WIRE TENSION ADJUSTMENT
2. LIMIT POSITION INITIALIZE
3. LINEAR ENCODER SETUP
4. CUT DOWN POSITION ADJUSTMENT
3. FLUSHING POSITION ADJUSTMENT
Replacement Parts Necessary Adjustments
ASS'Y,MOTOR Y 1. MOTOR BALANCE ADJUSTMENT
3 Replacement of Main Parts
32
3
4Remove the INK DAMPER COVER.
5Disconnect the INK DAMPER from the HEAD.
6Disconnect the CABLE from the CARRIAGE BOARD.
Do not hold the sides of the INK DAMPER. Itcould break.
INK DAMPER COVER
HEAD CARRIAGE_TOP VIEW
HEAD CARRIAGE_TOP VIEW
INK DAMPER
CARRIAGE BOARD
CABLE
3Remove the HEAD CARRIAGE COVER.
SCREWS
HEAD CARRIAGE COVER
3 Replacement of Main PartsÅ@
33
3
7Remove the SCREW and WASHER fixing the HEAD.
9Pull the HEAD towards the front and then pull it up toremove it together with the CABLE.
10Write down the HEAD RANK written on the top part of thenew HEAD.
1. Be careful not to lose the WASHER.2. Don't touch the HEAD where the INK
DAMPER is connected.
Be careful not to lose the SPRING.
It is necessary when setting the HEAD RANK.
WASHER SCREW
1
2
1 2 2 1 2
HEAD RANK
HEAD
8Remove the SPRING.
WASHER
3 Replacement of Main Parts
34
3
13Connect the INK DAMPER to the HEAD.
14Connect the CABLE to the CARRIAGE BOARD.
Do not hold the sides of the INK DAMPER. Itcould break.
HEAD CARRIAGE_TOP VIEW
12Fix the new HEAD and the SPRING on the HEADCARRIAGE.Make sure that the CABLE will go behind the SHAFT ofthe HEAD CARRIAGE.
It is easier to fix the SPRING on the HEAD first.
SPRING
WASHERSCREW
11Connect the CABLE to the new HEAD.
CABLE
CARRIAGE BOARD
CABLE
3 Replacement of Main PartsÅ@
35
3
15Turn on the sub power switch while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
16Select [HEAD RANK] menu.
17Set the HEAD RANK by selecting the digit with [ ] and[ ] keys, and changing the parameters with [ ] and [ ]keys.Press the [ENTER] key to save the settings.
18Carry out the following adjustments after resetting the dotcount in the [HISTORY MENU].
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
SERVICE MENU HEAD RANK
HEAD RANK L20112 R19215
[ENTER]
HEAD RANK L20112 R19215
LEFT HEAD RIGHT HEAD
1. HEAD ALIGNMENT2. THERMISTOR CHECK
3 Replacement of Main Parts
36
3
1
2
3Unhook the CLEANING WIPER and replace it with newone.
4Fix the new CLEANING WIPER to the CLEANINGLEVER.
Be careful with the direction of the CLEANINGWIPER.Make sure that dust won't stick on theCLEANING WIPER when fixing it.
3-2 CLEANING WIPER_REPLACEMENT
Set the CLEANING LEVER to the rear side.
Remove the PUMP COVER.
GUIDE RAIL COVER
PUMP COVER
CLEANING
LEVER
PUMP UNIT_TOP VIEW
CLEANING WIPER
HOOK
CLEANING WIPER
HOOK
Felt Side
Rubber Side
3 Replacement of Main PartsÅ@
37
3
Remove the PUMP COVER and then the GUIDE RAILCOVER.1
2Disconnect the 2 TUBEs connected to the CAPPINGASSEMBLY from the PUMP UNIT.
3Remove the 2 screws fixing the CAPPING PLATE andremove the CAPPING ASSEMBLY by sliding it to the rightside.
4Remove the CAPPING PLATE and fix it on the newCAPPING ASSEMBLY.
3-3 CAPPING ASSEMBLY_REPLACEMENT
GUIDE RAIL COVER
PUMP COVER
TUBE
PUMP UNIT_TOP VIEW
CAPPING ASSEMBLY
PUMP UNIT_TOP VIEW
SCREW
CAPPING ASSEMBLY
CAPPING ASSEMBLY_SIDE VIEW
CAPPING PLATE
SCREW
Don't touch the sponge inside the CAP.Make sure that the dust won't stick on theCAPPING part.
3 Replacement of Main Parts
38
3
Fix the new CAPPING ASSEMBLY to the PUMP UNIT.5
6Connect the 2 TUBEs from the PUMP UNIT to theCAPPING ASSEMBLY.
7Carry out the following adjustments.
1. CAPPING POSITION ADJUSTMENT2. LIMIT POSITION INITIALIZE3. FLUSHING POSITION ADJUSTMENT4. CUT DOWN POSITION ADJUSTMENT
Make sure that the TUBEs won't go underneaththe CAPPING ASSEMBLY.
PUMP UNIT_TOP VIEW
SCREW
CAPPING ASSEMBLY
PUMP UNIT_TOP VIEW
CAPPING ASSEMBLY
TUBE
CAPPING ASSEMBLY_SIDE VIEW
TUBES
3 Replacement of Main PartsÅ@
39
3
Turn off the main power switch.Remove the PLATE behind the RIGHT SIDE COVER.1
2Remove the BATTERY from the current MAIN BOARDand install it on the new MAIN BOARD.
3Follow the steps listed in the following table after replacingthe MAIN BOARD.
3-4 MAIN BOARD_REPLACEMENT
PLATE
BATTERY
MAIN BOARD
SOCKET
MAIN POWER SWITCH
Replacement Parts Necessary Adjustment
MAIN BOARD 1. DIP SW SETTING
2. INSTALLATION OF BATTERY
3. FIRMWARE UPDATE
4. EEPROM INITIALIZE
5. LIMIT POSITION INITIALIZE
6. MOTOR BALANCE ADJUSTMENT
7. HEAD RANK SETTING
8. FLUSHING POSITION ADJUSTMENT
9. LINEAR ENCODER SETUP
10. PAPER SIDE SENSOR ADJUSMENT
11. CUT DOWN POSITION ADJUSTMENT
12. HEAD ALIGNMENT (HORIZONTAL & BIDIRECTION)
13. CALIBRATION
3 Replacement of Main Parts
40
3
3-5 BATTERY_REPLACEMENT
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturer’s instructions.
ATTENTION
II y a danger d’explosion s’il y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le
constructeur. Mettre au rebut les batteries usagées conformément aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.
Udskiftning ma kun ske med batteri af samme fabrikat og type.
Levér det brugte batteri tilbage til leveranøren.
Do not recharge, short-circuit,
disassemble the lithium battery, nor
put it into fire.It may cause heat, explosion and fire.
Do not use the lithium battery by
mixing the new one with the old one
nor mixing the different types
together.It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.It may cause heat, explosion and fire.
3 Replacement of Main PartsÅ@
41
3
Turn off the main power switch.Remove the PLATE behind the RIGHT SIDE COVER.1
2Remove the BATTERY on the MAIN BOARD by pushing itdown and tilting towards the right.
3Replace the BATTERY to the new one.
4Clear the BATTERY EMPTY FLAG from the [CLOCKCHECK] in the SERVICE MODE.
Be careful with the direction of the BATTERY.
PLATE
1
2
MAIN BOARD
SOCKET
BATTERY
SOCKET
MAIN BOARD
CLOCK CHECK B 0y00d00h00m00s
CLOCK CHECK CLEAR BAT FLAG
SERVICE MENU CLOCK CHECK
[ENTER]
3 Replacement of Main Parts
42
3
5Dispose the BATTERY.
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,PUTTING INTO FIRE.DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.DISPOSE BATTERY WITHOUT INSULATION.
3 Replacement of Main PartsÅ@
43
3
3-6 ENCODER SCALE_REPLACEMENT
Turn off the main power switch.Remove the PUMP COVER and then the GUIDE RAILCOVER.
1
2Remove the ENCODER SCALE.
3Fix the SPRING PLATE to the end of the new ENCODERSCALE where there is no black dot written on it.
4Fix the ENCODER SCALE to the ENCODER PLATE.Make sure that the ENCODER SCALE moves up and downby hand at the SPRING PLATE side by hand.
Make sure not to make scratches or put grease onthe ENCODER SCALE when fixing it.
GUIDE RAIL COVER
PUMP COVER
SCREW
ENCODER SCALE
FRONT VIEW
REAR VIEW
ENCODER PLATE
ENCODER SCALE
FRONT VIEW
BLACK DOT
SPRING PLATE
SPRING PLATE
3 Replacement of Main Parts
44
3
Move the HEAD CARRIAGE in a whole distance and makesure that the ENCODER SCALE doesn't rub against theENCODER MODULE.
6
7Carry out the LINEAR ENCODER SETUP.
ENCODER SCALE
ENCODER MODULE
Make sure that the ENCODER SCALE is placed above thecenter of two holes of the ENCODER MODULE.If not, adjust the position of the ENCODER MODULE.
5 ENCODER MODULE ENCODER SCALE
OK
NG
ENCODER SCALEENCODER MODULE
HOLE
HOLE
3 Replacement of Main PartsÅ@
45
3
3-7 CARRIAGE WIRE_REPLACEMENT
Turn off the main power switch.Remove the PUMP COVER and then the GUIDE RAILCOVER.
1
2Remove the PANEL COVER.
3Remove the LEVER KNOB and then the LEFT SIDECOVER.
4Remove the GUIDE RAIL PLATE.
1. 2 screws fixing the PANEL COVER from thefront are located at the CARTRIDGE HOLDERpart.
2. Be careful with the CABLE and WIRE whenremoving the PANEL COVER.
GUIDE RAIL COVER
PUMP COVER
PANEL COVER
SCREWS
LEVER KNOB
LEFT SIDE COVER
GUIDE RAIL PLATE
TOP VIEW
3 Replacement of Main Parts
46
3
Loosen the 2 screws fixing the HEAD CARRIAGE to theCARRIAGE WIRE.5
6Loosen SCREW A and SCREW B located at the left side ofthe unit in order.
7Remove the CARRIAGE WIRE as shown in the figure.
8Loose the 4 screws fixing the CARRIAGE MOTOR.
WIRE
SCREW
SCREW B
SCREW A
SCREWS
CARRIAGE MOTOR
CARRIAGE WIRE
3 Replacement of Main PartsÅ@
47
3
Remove the SHAFT STAY.
10
11Loosen the SCREW A and pull out the CARRIAGE WIREand replace it with new one.
12Fix the DRIVE PULLEY to the MOTOR BASE.
Remove the DRIVE PULLEY.
9
SHAFT STAYSCREWS
SCREW
DRIVE PULLEY
SCREW ACARRIAGE WIRE
MOTOR BASE
DRIVE PULLEY
3 Replacement of Main Parts
48
3
Wind the CARRIAGE WIRE around the DRIVE PULLEYfrom the bottom to the top.14
15Rotate the DRIVE PULLEY until the CARRIAGE WIREcomes to its center.
16Fix the HEAD CARRIAGE at the center part of the GUIDERAIL.Fix the CARRIAGE WIRE at the bottom part of the LEFTSCREW and top part of the RIGHT SCREW.
Tighten the SCREW A until the PULLEY SHAFT makescontact with the SHAFT STAY.Then, tighten SCREW B.
13
Make sure that the CARRIAGE WIRE doesn'tcross over.
WIRE_LEFT SIDE
WIRE_RIGHT SIDE
PULLEYSHAFT
SCREW A
DRIVE PULLEY
CARRIAGE WIRE
CARRIAGE WIRE
DRIVE PULLEY
3 Replacement of Main PartsÅ@
49
3
Move the HEAD CARRIAGE in a whole distance of theGUIDE RAIL to remove the slack in the CARRIAGEWIRE.Carry out the following adjustments after fixing theCARRIAGE MOTOR.
1. WIRE TENSION ADJUSTMENT2. LIMIT POSITION INITIALIZE3. LINEAR ENCODER SETUP4. CUT DOWN POSITION ADJUSTMENT5. FLUSHING POSITION ADJUSTMENT
18
17Fix the CARRIAGE MOTOR so that there is no loosenessor too much load.
SCREWS
CARRIAGE MOTOR
3 Replacement of Main Parts
50
3
3-8 ASS'Y , MOTOR Y_REPLACEMENT
1 Turn off the main power switch.
Remove the TOP COVER and the I/C COVER.TOP COVER
SCREWSI/C COVER
1. 2 screws fixing the TOP COVER from the front are
located at the CARTRIDGE HOLDER part.
2. Be careful with the CABLE and the WIRE when
removing the TOP COVER.
2 Remove the PLATE,CHASIS on the back of the right SIDE COVER.
PLATE ,CHASSIS
(REAR VIEW)
(FRONT VIEW)
3
Disconnect the following 2 cables from the MAIN BOARD.
1. CABLE-ASSY C POWER
from the CN11 (2nd connector from the upper)
2. CABLE-ASSY C ENCORDER
from the CN1 (3rd connector from the upper)
4
CABLE -ASSY C POWER FJ-50
CABLE -ASSY C ENCORDER FJ-50
Open the FILTER (E) with the Tweezers.
FILTER (E)
(REAR VIEW)
(REAR VIEW)
3 Replacement of Main PartsÅ@
51
3
Remove the FLANGE,MOTER from the BASE,MOTOR Y with
the Hexagonal Wrench. FLANGE , MOTOR BASE, MOTOR Y
(TOP VIEW)
SCREWS
5
FLANGE , MOTOR
CABLE-ASSY C POWER
CABLE -ASSY C ENCORDER FJ-50
INSULOCKTIE
7
8 FLANGE,MOTOR
6Remove the Y MOTOR ASS'Y from the FLANGE,MOTOR with
the Hexagonal Wrench.
INSULOCKTIE
Cut the INSULOCK TIES and remove the CABLE-ASSY C
ENCORDER and the CABLE-ASSY C POWER from the Y
MOTOR.
Replace the Y MOTOR ASS'Y with a new one and fix the
FLANGE,MOTOR to the new Y MOTOR ASS'Y with the
Hexagonal Wrench.
Make sure tha t the f ix ing d i rec t ion o f the
FLANGE,MOTOR is correct.
3 Replacement of Main Parts
52
3
11
10
GEAR
(TOP VIEW)Fix the FLANGE,MOTOR to the BASE,MOTOR Y with the
Hexagonal Wrench. BASE, MOTOR Y
12 Apply the Grease (Floil G-474C) to the GEAR.
Make sure to apply the Grease to the whole GEAR when
moving the HEAD CARRIAGE several times.
Make sure not apply the Grease to the Wire.
9
CABLE - ASSY C ENCODER
Connect the CABLE-ASSY C ENCODER to the Y MOTOR
CABLE.
Fix them with the INSULOCK TIE.
Y MOTOR CABLE
FLANGE , MOTOR
SCREWS
CABLE-ASSY C POWER
INSULOCK
TIE
Connect the CABLE-ASSY C POWER to the Y MOTOR ASS'Y
and fix them together with the Y MOTOR CABLE with the
INSULOCK TIE.
Black
Red
Make sure to connect the Red and Black connector
correctly.
INSULOCK TIE
Y MOTOR CABLE
1. Make sure that the Y MOTOR ASS'Y make contact
with the GEAR correctly and pressing it against the
GEAR when fixing to the BASE,MOTOR Y.
2. Make sure that the HEAD CARRIAGE moves within a
load of 500gf (5N) when pulling it withTENSION
GAUGE 2000 (ST-001).
3 Replacement of Main PartsÅ@
53
3
Connect the CABLE-ASSY C POWER and the CABLE-ASSY C
POWER to the CN11 and CN1 on the MAIN BOARD.
CABLE -ASSY C POWER FJ-50
CABLE -ASSY C ENCORDER FJ-50
(REAR VIEW)13
TOP COVER
SCREWSI/C COVER
(FRONT VIEW)
14 (REAR VIEW)
15
FILTER (E)
FILTER (E)
Fix the TOP COVER and the I/C COVER.
Make sure to connect the Panel Cable and the Cover Switch
Cable which are located on the back of the TOP COVER.
Connect the Cables to the MAIN BOARD.
Loop the Cables with the FILTER(E).
3 Replacement of Main Parts
54
3
Carry out the following adjustment.
1. MOTOR BALANCE ADJUSTMENT16
55
4 AdjustmentÅ@
4
4 Adjustment4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-011
Tool name TENSION METER
WIRE TENSION ADJUSTMENT
Purpose
Tool No. 21755102
Tool name CLEANING LIQUID, 500ML CJ-70
HEAD WASH
Purpose
Tool No. 22085115
Tool name KIT,CLEANING CJ/FJ
HEAD WASH
Purpose
56
4 Adjustment
4
4-2 Service Mode
AGING FEED
AGING BOTH
AGING SCAN WITH INK
AGING BOTH WITH INK
EEPROM CHECK DRAM CHECK [14M] BP-SRAM CHECK
CP-SRAM CHECK DP-SRAM CHECK
SERVICE MENU SENSOR CHECK
SERVICE MENU HEAD RANK
SERVICE MENU MEMORY CHECK
FRSOCP ***
KCMcmY [KCMcmY] ** *
HEAD RANK L20112 R19215
AGING SCAN
SCAN +288 +290 +292
SERVICE MENU AGING
BOTH WITH INK NOW AGING...
SCAN WITH INK +288 +290 +292
BOTH NOW AGING...
FEED +288 +290 +292
[ ]
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[ ]
[ ], [ ], [ ] + POWER ON
[MENU] key
Displays the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the first menu stands forFront Paper Sensor, Rear Paper Sensor, Paper Side Sensor, Origin Sensor, Cover Sensor and Pinch Roller Sensor fromthe left. Alphabet in the second menu stands for Black, Cyan, Light Cyan, Magenta, Light Magenta and Yellow fromthe left and checks Cartridge Sensor. [KCMcmY] is for Ink Empty Sensor. In case of Orange and Green, [c] stands for Orange and [m] stands for Green.
Checks memories in one sequence. Memories being checked are EEPROM, DRAM, BIT POINTER SRAM, CHARGEPATTERN SRAM and DUAL PORT SRAM. When there is no problem in the memory, DONE will be displayed and proceeds to the next memory check automatically. In case of error, check stops and displays the address and written data.And also, check can be continued by pressing the [ ] key and canceled with [ ] key.
HEAD RANK can be set. Refer to the section 4 [HEAD RANK_SETTING] for details.
This menu is used for adjusting the MOTOR BALANCE. Refer to section 4 [MOTOR BALANCE ADJUSTMENT] for details.
Go tonext Page.
57
4 AdjustmentÅ@
4
SENSOR AUTOTEST 0.5V NOISE=1
SERVICE MENU KEY CHECK
PAPERSIDE SENS OUTPUT LEVEL
Min0.1V Max1.2V [0.7V]
SERVICE MENU PAPER SIDE SENS
PAPERSIDE SENS SENSOR AUTOTEST
SERVICE MENU LCD/LED/BUZ CHK
KEY CHECK NO KEY
DIP SW CHECK 0000
THERMISTOR CHK 25ßC 77.0ßF
SERVICE MENU DIP SW CHECK
SERVICE MENU THERMISTOR CHK
As per displayed
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Fromlast Page.
This menu is used for adjusting the Paper Side Sensor. Refer to section 4 [PAPER SIDE SENSOR ADJUSTMENT] for details.
This menu is used for checking the keys. [NO KEY] will be displayed if no key is pressed. The name of the key beingpressed will be displayed. This menu can be finished by pressing the [ ] key.
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #4 of the DIP SW will be displayed as 0 for OFF and 1 for ON.
bit# [4321]
[ ]
Go tonext Page.
This menu is used for checking LCD, LED and the Buzzer. When selecting this mode, checking for LCD, LED and theBuzzer will be done by using their functions in one sequence.
This menu is used for checking the Thermistor. The temperature read by the thermistor on the HEAD will be displayedwhen selecting this menu. Check whether the temperature displayed on the LCD is equivalent to the environment. And also, make sure that the fluctuation of the displayed temperature is less than 1 degree.
NOW PROCESSING..
NOW PROCESSING..
PUMP GAIN LOW
PUMP CHECK PUMP SUCTION
PUMP CHECK PUMP RELEASE
SERVICE MENU PUMP CHECK
PUMP CHECK PUMP GAIN
PUMP GAIN HIGH
[ ]
[ ][ ]
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[ ]
This menu is for checking the PUMP MOTOR. Rotation for Ink Suction Direction and Ink Drain Direction can be checked and also LOW / HIGH selection of the PUMP MOTOR GAIN can be checked. Rotation check will stop after5 seconds.
58
4 Adjustment
4
FAN CHECK OFF
CLOCK CHECK B 0y00d00h00m00s
CLOCK CHECK CLEAR BAT FLAG
PARALLEL CHECK
SERVICE MENU FAN CHECK
SERVICE MENU CLOCK CHECK
SERVICE MENU PARALLEL CHECK
SERVICE MENU HEAD VOLTAGE
HEAD VOLTAGE VK CHECK
FAN CHECK HIGH
FAN CHECK LOW
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Fromlast Page.
This menu is used for checking the FAN. OFF / HIGH / LOW can be selected.
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started will be displayed. When battery is run out, [B] will be displayed at the upper right corner of the LCD. In this case, battery has tobe replaced. However, the flag won’t be cleared even battery is replaced. Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
Data received through Parallel port will be displayed.
VH KC1 22.3VVH CHG 25.0VVH ND2 3.35VVH ND1 3.75VVH MD2 3.55VVH MD1 3.60V
[ ][ ]
This menu is for checking the HEAD VOLTAGE. It is for factory checking purposes.
Go tonext Page.
59
4 AdjustmentÅ@
4
NOW PROCESSING..
SERVICE MENU FLUSHING ADJ.
FLUSHING ADJ. SET POSITION
SERVICE MENU LINER ENC. SETUP
LINER ENC. SETUP COMPLETED!!
LINER ENC. SETUP ERROR END!!
BIAS TEST TEST PRINT
HORIZ. TEST TEST PRINT
ADJUST +1 +1
HORIZ. TEST ADJUST
ADJUST +2 +2
BI-DIR.DEFAULT ADJUST
CALIB.DEFAULT TEST PRINT
CALIB.DEFAULT ADJUST
ADJUST 0.00% 0.00%
SERVICE MENU HEAD ADJUST
HEAD ADJUST BIAS TEST
HEAD ADJUST HORIZ. TEST
HEAD ADJUST BI-DIR.DEFAULT
SERVICE MENU CALIB.DEFAULT
HEAD ADJUST TEST PRINT
OK
NG
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BI-DIR.DEFAULT TEST PRINT
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Fromlast Page.
This menu is for aligning the head position. Refer to section 4 [HEAD ALIGNMENT] for details.
This menu is for calibrating the media feeding direction. Refer to section 4 [CALIBRATION] for details.
This menu is for Flushing Position Adjustment. Refer to section 4 [FLUSHING POSITION ADJUSTMENT] for details.
This menu is for Linear Encoder Setup. Refer to section 4 [LINEAR ENCODER SETUP] for details.
Go tonext Page.
ADJUST(HS) +2 +2
BI-DIR.DEFAULT ADJUST(HS)
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60
4 Adjustment
4
TEST PATTERN FILL PATTERN
TEST PATTERN VERT. LINE
TEST PATTERN FEED COMPENS
SERVICE MENU TEST PATTERN
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Fromlast Page.
Go tonext Page.
Scan
Feed
25mmY
Lm / Gr
Lc / Or
M
C
K
K(Bi)K
LmKLcKYKMKC
Scan
Feed
Scan
Feed
500 mm
400 mm
FILL PATTERN (100% SOLID COLORS)Following test pattern will be printed in a whole width of media.Printing mode is 360dpi / 4pass / Unidirection.
VERTICAL LINESFollowing test pattern will be printed in a whole width of media.BLACK and each color will be printed alternately.
FEED COMPENSATIONFollowing test pattern will be printed.Printing mode is 720dpi / 4 pass / Unidirection with BLACK.
61
4 AdjustmentÅ@
4
SYSTEM SWITCH PAGE1:00000000
SYSTEM SWITCH PAGE4:00000000
SERVICE MENU SYSTEM SWITCH [ ]
[ ] [ ]
[ ][ ]
[ ]
Fromlast Page.
This menu is for selecting the function modes. It is not necessary to change any switches normally. Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. There are 4 pages of 8bit System Switch.
bit# [87654321]
POWER ON COUNT 100times
SERVICE REPORT BLACK
SERVICE MENU HISTORY MENU
SERVICE MENU SERVICE REPORT
Refer to the table.
SERVICE REPORT CYAN
SERVICE REPORT MAGENTA
SERVICE REPORT LIGHT CYAN
SERVICE REPORT LIGHT MAGENTA
SERVICE REPORT YELLOW
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All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are pressed, each title willbe displayed on the top row and parameters will be displayed on the bottom row.
Service Report will be printed. Information necessary for service activity will be printed together with the system report. It will be printed on a A4 size landscape media.
SERVICE REPORT ORANGE
SERVICE REPORT LIGHT CYAN
or
or
Bit# Contents SettingsPAGE1: bit#2 Color Burst (CSE) 0 : Standard (OFF) 1 : ON
PAGE4 : bit#8 Front Cover 0 : normal 1 : Always closed status
PAGE4 : bit#7 Ink Type Selection 000 : 4 color (CMYK) mode
bit#6 001 : Dye 6 color (CMYKLcLm) mode
bit#5 010 : Pigment 6 color (CMYKLcLm) mode
011 : Pigment 6 color (CMYKLcLm) mode for PET-G
100 : Pigment 6 color (CMYKLcLm) mode for YP-M
101 : Pigment 6 color (CMYKOrGr) mode
62
4 Adjustment
4
Roland Hi-Fi JET[ SYSTEM REPORT ]
Serial No.Model : FJ-52 Sheet type : OpaqueVersion : 2.00 Auto sheet cut : EnablePrint Quality : 720dpi 8pass bi Page margin : 10 mmOver print : None Sleep : 15 minHead adjust bi-dir. : +4 dot Menu unit : MillimeterHead adjust bi-dir. HS : +12 dot Menu language : EnglishCalibration : 0.00% Temperature : 230C 73.40FInk type : Pigment LcLm High speed mode : EnableInk left : [ K ****** ] [ C ******** ] [ M ******* ]
[ Lc/Or ****** ] [ Lm/Gr ****** ] [ Y ****** ]
[ SERVICE REPORT ]
System switch : [P4:10000000] [P3:00000000] [P2:00000000] [P1:00000010]Limit position : 23.880mm DIP switch [0001]Flushing position : 13.950mm Booter version 0.10Cutter down position : 2.750mm Battery Emptycaribration default : -0.65% Head rank right 9108Liner limit pos right : 303 Head rank left 16214Liner limit pos left : 9790 Head adjust horizontal +2 dot
Head adjust bi-dir. +5 dotPower on count 521 times Head adjust bi-dir. HS +12 dotPower on time 4621 hoursSleep time 4548 hours Dot count K 24220073 KdotsPrinting time 326 hours Dot count C 18071912 KdotsSheet cut 883 times Dot count M 28079939 KdotsServo error 8 times Dot count Lc/Or 14302913 KdotsLow temperature error 0 times Dot count Lm/Gr 9569653 KdotsHead dry-up warning 1 times Dot count Y 21032120 KdotsFill ink 8 times Cleaning auto 313 timesHead wash 5 times Cleaning normal 153 timesPump up 2 times Cleaning powerful 1 timesChange ink 1 times Wipe 1235 timesChange cartridge 13 times Rub 39 times
Pigment LcLm 638 pages 1440dpi 16pass(PHOTO) 42 pagesPigment OrGr 1431 pages 1440dpi 16pass bi-dir. 14 pagesDye LcLm 0 pages 900dpi 10pass 0 pagesOver print 0 pages 900dpi 10pass bi-dir. 0 pages
900dpi 5pass 0 pagesUnder 10% duty 110 pages 900dpi 5pass bi-dir. 0 pagesUnder 20% duty 225 pages 720dpi 8pass(SUPER) 624 pagesUnder 30% duty 230 pages 720dpi 8pass bi-dir. 529 pagesUnder 40% duty 311 pages 720dpi 4pass(FINE) 31 pagesUnder 50% duty 281 pages 720dpi 4pass bi-dir. 729 pagesOver 50% duty 912 pages 540dpi 6pass 6 pages
540dpi 6pass bi-dir. 7 pagesUnder A3 size 1680 pages 540dpi 3pass 0 pagesUnder A2 size 190 pages 540dpi 3pass bi-dir. 0 pagesUnder A1 size 102 pages 360dpi 4pass(NORMAL) 20 pagesUnder A0 size 47 pages 360dpi 4pass bi-dir. 31 pagesUnder 2A0 size 45 pages 360dpi 2pass(FAST) 0 pagesUnder 4A0 size 5 pages 360dpi 2pass bi-dir. 31 pagesOver 4A0 size 0 pages 180dpi 1pass(DRAFT) 1 pages
180dpi 1pass bi-dir. 1 pages
63
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4
Contents of Service Report
TITLE CONTENTS UNIT REFERENCE
POWER ON COUNTNumber of times being poweredon.
times
POWER ON TIMETotal time being powered on. hours
SLEEP TIMETotal time the machine hasbeen in sleep mode.
hours
PRINTING TIMETotal time of printingperformed.
hoursIt only counts time for the printingbeing performed through I/F. Itdoesn't count time for test prints.
SHEET CUTNumber of times the sheet hasbeen cut.
times Both command and panel.
SERVO ERRORNumber of times the servo errorhas occurred.
times
LOW TEMP.Number of times the low temp.error has occurred.
times
HEAD DRY-UPNumber of times the head dry-up error has occurred.
timesHead Carriage will move to thelocking position automatically if it isleft without capping for 10 min.
DOT CNT KNumber of dots fired from K.
dots (increment of1000 dots)
DOT CNT CNumber of dots fired from C.
dots (increment of1000 dots)
DOT CNT MNumber of dots fired from M.
dots (increment of1000 dots)
DOT CNT Lc/OrNumber of dots fired fromLc/Or.
dots (increment of1000 dots)
DOT CNT Lm/GrNumber of dots fired fromLm/Gr.
dots (increment of1000 dots)
64
4 Adjustment
4
TITLE CONTENTS UNIT REFERENCE
DOT CNT Y Number of dots fired from Y.dots (increment of
1000 dots)
CLEAN AUTONumber of times the autocleaning has been performed.
times
CLEAN NORMALNumber of times the normalcleaning has been performed.
times
CLEAN POWERFULNumber of times the powerfulcleaning has been performed.
times
FILL INKNumber of times the fill inkhas been performed.
times
HEAD WASHNumber of times the head washhas been performed.
times
PUMP UPNumber of times the pump uphas been performed.
times
WIPENumber of times the head-wiping has been performed.
times
RUBNumber of times the head-rubbing has been performed.
times
CHANGE INKNumber of times the ink typehas been changed.
times
CARTRIDGE CHGNumber of times the cartridgehas been changed.
times
PIGMENT LcLmTotal page printed with pigmentLcLm.
pagesIt only counts time for the printingbeing performed through I/F. Itdoesn't count time for test prints.
PIGMENT OrGrTotal page printed with pigmentOrGr.
pages ditto
DYE LcLmTotal page printed with dyeLcLm.
pages ditto
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4
TITLE CONTENTS UNIT REFERENCE
OVER PRINTTotal page printed withoverprint function.
pages ditto
Under 10% dutyTotal page printed with lessthan 10% ink duty.
pages ditto
Under 20% dutyTotal page printed with lessthan 20% ink duty.
pages ditto
Under 30% dutyTotal page printed with lessthan 30% ink duty.
pages ditto
Under 40% dutyTotal page printed with lessthan 40% ink duty.
pages ditto
Under 50% dutyTotal page printed with lessthan 50% ink duty.
pages ditto
Over 50% dutyTotal page printed with morethan 50% ink duty.
pages ditto
Under A3 sizeTotal page printed with an areasmaller than A3 size.
pages ditto
Under A2 sizeTotal page printed with an areasmaller than A2 size.
pages ditto
Under A1 sizeTotal page printed with an areasmaller than A1 size.
pages ditto
Under A0 sizeTotal page printed with an areasmaller than A0 size.
pages ditto
Under 2A0 sizeTotal page printed with an areasmaller than 2xA0 size.
pages ditto
Under 4A0 sizeTotal page printed with an areasmaller than 4xA0 size.
pages ditto
Over 4A0 sizeTotal page printed with an areabigger than 4xA0 size.
pages ditto
66
4 Adjustment
4
TITLE CONTENTS UNIT REFERENCE
1440dpi 16passTotal page printed with1440dpi, 16pass, uni-direction.
pages ditto
1440dpi 16pass BTotal page printed with1440dpi, 16pass, bi-direction.
pages ditto
900dpi 10passTotal page printed with 900dpi,10pass, uni-direction.
pages ditto
900dpi 10pass BTotal page printed with 900dpi,10pass, bi-direction.
pages ditto
900dpi 5passTotal page printed with 900dpi,5pass, uni-direction.
pages ditto
900dpi 5pass BTotal page printed with 900dpi,5pass, bi-direction.
pages ditto
720dpi 8passTotal page printed with 720dpi,8pass, uni-direction.
pages ditto
720dpi 8pass BTotal page printed with 720dpi,8pass, bi-direction.
pages ditto
720dpi 4passTotal page printed with 720dpi,4pass, uni-direction.
pages ditto
720dpi 4pass BTotal page printed with 720dpi,4pass, bi-direction.
pages ditto
540dpi 6passTotal page printed with 540dpi,6pass, uni-direction.
pages ditto
67
4 AdjustmentÅ@
4
TITLE CONTENTS UNIT REFERENCE
540dpi 6pass BTotal page printed with 540dpi,6pass, bi-direction.
pages ditto
540dpi 3passTotal page printed with 540dpi,3pass, uni-direction.
pages ditto
540dpi 3pass BTotal page printed with 540dpi,3pass, bi-direction.
pages ditto
360dpi 4passTotal page printed with 360dpi,4pass, uni-direction.
pages ditto
360dpi 4pass BTotal page printed with 360dpi,4pass, bi-direction.
pages ditto
360dpi 2passTotal page printed with 360dpi,2pass, uni-direction.
pages ditto
360dpi 2pass BTotal page printed with 360dpi,2pass, bi-direction.
pages ditto
180dpi 1passTotal page printed with 360dpi,1pass, uni-direction.
pages ditto
180dpi 1pass BTotal page printed with 360dpi,1pass, bi-direction.
pages ditto
68
4 Adjustment
4
Other Function Mode
PRINTING SERVICE REPORT
Service Report will be printed. Turn on the sub power
switch while pressing [ ] key.
SETUP SHEET
Press [SETUP] key.
EEPROM INITIALIZE
All data inside the EEPROM will be initialized. Turn on the sub power
switchwhile pressing [ENTER], [ ] and[ ] keys.
INITIALIZING ALL OF THE EEPROM
Press [ENTER] key.
INITIALIZING..
INITIALIZE COMPLETED!!
69
4 AdjustmentÅ@
4
4-3 HOW TO UPDATE FIRMWARE
1Connect the PC and FJ with PARALLEL CABLE.
2Turn on the sub power switch while pressing [ ], [ ]and [ ] keys.Then, press the [ENTER] key.
3Open the download.BAT from MS-DOS. (Type downloadand press [RETURN] key.)PC starts to send the updated data to FJ.
4Turn off the sub power switch when update is completed.
It is necessary to prepare the followings toupdate the firmware.
1. FIRMWARE DISK2. PC with MS-DOS3. PARALLEL CABLE
Some PCs can not use the BAT FILE. Please refer tothe ReadMe file in the FIRMWARE DISK.
FJ-50/40 BOOTUP VERSION 1.00
VERSION UP ARE YOU SURE
WAITING...
[ENTER]
ERASING... >>>>>>>
WRITING... >>>>>>>
VERIFYING >>>>>>>
VERSION UP COMPLETE.
POWER OFF
70
4 Adjustment
4
4-4 HEAD RANK SETTING
Necessary when ....HEAD RANK is necessary to set the proper voltage for each heads. If it is not set correctly foreach head, ink can not be fired with the proper amount, i.e. too much ink or too less ink.The symptom on the printing would be dark printing, light printing and misaligned dot.
1Check the HEAD RANK written on top of the HEAD.
2Turn on the sub power switch while pressing the [ ], [ ]and [ ] keys to enter the SERVICE MODE.
3Select [HEAD RANK] menu.
1 2 2 1 2
HEAD RANK
HEAD
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
HEAD RANK L20112 R19215
SERVICE MENU HEAD RANK
71
4 AdjustmentÅ@
4
4Set the HEAD RANK by selecting the digit with [ ] and[ ] keys, and changing the parameters with [ ] and [ ]keys.Press the [ENTER] key to save the settings.
HEAD RANK L20112 R19215
[ENTER] key
LEFT HEAD RIGHT HEAD
72
4 Adjustment
4
4-5 HEAD ALIGNMENT
Necessary when ....HEAD ALIGNMENT is necessary to obtain the good printing quality. If the heads are not aligned,printing problem could occur, such as banding appears in printing, white gap between the bands, gapbetween the colors.
1Remove the PUMP COVER and then the GUIDE RAILCOVER.
2Remove the HEAD CARRIAGE COVER.
3Set the PET film, approximately A4 size, on the FJ.Turn on the sub power switch while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
GUIDE RAIL COVER
PUMP COVER
HEAD CARRIAGE COVER
SCREWS
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
73
4 AdjustmentÅ@
4
[ENTER]
SERVICE MENU HEAD ADJUST
HEAD ADJUST BIAS TEST
BIAS TEST TEST PRINT
[ ]
[ ]
4Select the [BIAS TEST] menu under the [HEAD ADJUST]menu and press the [ENTER] key.
5TEST PATTERN shown in the right figure will be printed.
6Loosen the screws fixing the HEAD.
[BIAS ADJUSTMENT]
7Adjust the LEVER in front of the HEAD to align theBLACK lines with MAGENTA lines for the LEFT HEAD,and Lc/Or lines with YELLOW lines for the RIGHT HEAD.
HEAD CARRIAGE_TOP VIEW
SCREW
HEAD CARRIAGE_TOP VIEW
LEVER FOR LEFT HEAD LEVER FOR RIGHT HEAD
BK BK
MGMG
Lc Lc
YE YE
74
4 Adjustment
4
8MAGENTA/YELLOW lines will move to the FRONT sidewhen LEVER is turned to the LEFT side, and they willmove to the REAR side when the LEVER is turned to theRIGHT side.
9Tighten the screw for fixing the HEAD and print the TESTPATTERN again.If the result is NG, repeat 6 — 8 .
10Loosen the screw fixing the RIGHT HEAD.
[ALIGNING 2 HEADS_FRONT & REAR]
11Adjust the LEVER on the right side of the HEADCARRIAGE to align the MAGENTA lines with Lc/Or lines.
Shifting of each color (BLACK and MAGENTA,and Lc/Or and YELLOW) within 1/2 dot is in thetolerance.
HEAD CARRIAGE_TOP VIEW
SCREW
HEAD CARRIAGE_TOP VIEW
SCREW
LEVER
BK/Lc/Or MG/YE
Turn to the LEFT
Turn to the RIGHT
75
4 AdjustmentÅ@
4
MG Lc / Or
Turn to the FRONT side
Turn to the REAR side12
Lc/Or lines will move to the FRONT side when the LEVERis turned to the FRONT side, and to the REAR side whenLEVER is turned to the REAR.
13Tighten the screw for fixing the RIGHT HEAD and print theTEST PATTERN again.If the result is NG, repeat 11—13 .
14Set the PET film, approximately A4 size, on the FJ.Turn on the sub power switch while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
[ALIGNING 2 HEADS_HORIZONTAL]
15Select the [HORIZ.TEST] menu under the [HEADADJUST] menu.Print the TEST PATTERN by pressing the [ENTER] key.
Shifting of MAGENTA lines and Lc/Or lineswithin 1/2 dot is in tolerance.
HEAD CARRIAGE_TOP VIEW
SCREW
[ENTER]
HORIZ. TEST TEST PRINT
SERVICE MENU HEAD ADJUST
HEAD ADJUST HORIZ. TEST
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
76
4 Adjustment
4
16TEST PATTERN shown at the right will be printed.Check the number which has the Lc/Or line alinged to theBLACK line.
17Go into [ADJUST] menu under the [HEAD ADJUST] menuand change the number confirmed at 16 with [ ] and[ ] keys.Press the [ENTER] key to save the settings.
18Set the PET film, approximately A4 size, on the FJ.Turn on the sub power switch while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
[BIDIRECTION ADJUSTMENT]
19Select the [ADJUST] menu under the [BIDIRECTION]menu.Print the TEST PATTERN by pressing the [ENTER] key.
[ENTER]
HEAD ADJUST HORIZ. TEST
HORIZ. TEST ADJUST
ADJUST +1 +1
[ENTER]
SERVICE MENU HEAD ADJUST
HEAD ADJUST BI-DIR.DEFAULT
BI-DIR.DEFAULT TEST PRINT
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
+1+2+3+4+5+6 0 -1 -2 -3 -4 -5
BLACK LINE
Lc/Or LINE
77
4 AdjustmentÅ@
4
20TEST PATTERN shown at the right will be printed.The upper part is the number for HIGH SPEED MODE andthe lower part is the number for NORMAL MODE.
Check the number which has the TOP PART and BOTTOMPART matched perfectly.
21Go into [ADJUST] menu and [ADJUST(HS)] under the[BIDIRECTION] menu and change the number confirmedat 20 with [ ] and [ ] keys.Press the [ENTER] key to save the settings.
HEAD ADJUST BI-DIR.DEFAULT
BI-DIR.DEFAULT ADJUST
BI-DIR.DEFAULT ADJUST(HS)
[ENTER]
ADJUST 0 +1
[ENTER]
ADJUST(HS) 0 +1
+10+11+12+13+14+15
+1+2+3+4+5+6 0 -1 -2 -3 -4 -5
(HIGH SPEED MODE)
(NORMAL MODE)
(NORMAL MODE) (HIGH SPEED MODE)
78
4 Adjustment
4
4-6 CAPPING POSITION ADJUSTMENT
Necessary when ....There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is necessary forprotecting the head from drying up and also to maintain good ink suction.If the capping position is not adjusted, head could cause misfiring of ink or cause ink suction problem.
1Remove the PUMP COVER and then the GUIDE RAILCOVER.
2Remove the PANEL COVER.
3Move the HEAD CARRIAGE to the left by hand to unlockit from the locking position.
1. 2 screws for fixing the PANEL COVER from thefront are located at the CARTRIDGE HOLDERpart.
2. Be careful with the CABLE and WIRE whenremoving the PANEL COVER.
GUIDE RAIL COVER
PUMP COVER
PANEL COVER
SCREWS
HEAD CARRIAGE
79
4 AdjustmentÅ@
4
4Loosen the 4 screws for fixing the PUMP UNIT.
5Adjust the position of the PUMP UNIT so that the centers ofthe HEAD HOLDER PLATE and the CAPPING BAR arealigned.Tighten the 4 screws for fixing the PUMP UNIT.
6Move the HEAD CARRIAGE left and right at the PUMPUNIT and make sure that it moves free without making anycontact with the CAPPING UNIT.If NG, repeat 4 — 5 .
7Loosen the screws fixing the LOCKING ASSEMBLY andmove the HEAD CARRIAGE to the porision where it willbe locked.
PUMP UNIT_TOP VIEW
SCREWS
SCREWS
HEAD HOLDER
PLATE
HEAD
CARRIAGE
CAPPING BAR
LOCKING ASSEMBLY
80
4 Adjustment
4
10Carry out the following adjustments.
1. LIMIT POSITION INITIALIZE2. FLUSHING POSITION ADJUSTMENT3. CUT DOWN POSITION ADJUSTMENT
8Adjust the position of the LOCKING ASSEMBLY so thatthe clearance "X" at the VALVE part will be 2.0—2.5 mm. 2.0 mm—2.5 mm
TUBE
VALVE
9Tighten the screws fixing the LOCKING ASSEMBLY.
LOCKING ASSEMBLY
81
4 AdjustmentÅ@
4
4-7 FLUSHING POSITION ADJUSTMENT
Necessary when ....FLUSHING POSITION must be kept at the correct position to have the ink fired inside the cappingduring the flushing. If not, ink will be fired outside the cap and stain the pump unit with ink.And in the worst case, media could be stained with ink.
1Lower the HEAD to the lowest position with the LEVER onthe HEAD CARRIAGE.
2Turn on the sub power switch while pressing the [ ], [ ]and [ ] keys to enter the SERVICE MODE.Select [FLUSHING ADJ.] menu and press the [ENTER]key.
3Adjust the position of the HEAD CARRIAGE to where theleft edge of the LEFT CAP makes slight contact with thesurface of the HEAD with [ ] and [ ] keys.Press the [ENTER] key to save the settings.
LEVER
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
SERVICE MENU FLUSHING ADJ.
[ENTER]
LEFT HEAD
LEFT CAP
82
4 Adjustment
4
4-8 PAPER SIDE SENSOR ADJUSTMENT
Necessary when ....This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width ofthe media. If it is not adjusted, media width could not be detect correctly.
1Remove the PUMP COVER and then the GUIDE RAILCOVER.
2Turn on the sub power switch while pressing the [ ], [ ]and [ ] keys to enter the SERVICE MODE.
3Select the [OUTPUT LEVEL] menu under the [PAPERSIDE SENS] menu.
GUIDE RAIL COVER
PUMP COVER
PAPERSIDE SENS OUTPUT LEVEL
SERVICE MENU PAPER SIDE SENS
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
83
4 AdjustmentÅ@
4
4Adjust the VR on the CARRIAGE BOARD so that the[OUTPUT LEVEL] will be 0.5—0.7V.
5Select the [SENSOR AUTOTEST] menu under the[PAPERSIDE SENS] menu.Press the [ENTER] key to carry out the test and make surethat the voltage is 0.5—1.0V and the noise is 0.
6If the noise is more than 0, try the followings.
1. Clean the REFLECTION TAPE.2. Replace the REFLECTION TAPE in case of scratches.
7If the voltage is less than 0.5V, increase the voltage for 0.1Vin the [OUTPUT LEVEL] menu and carry out the[SENSOR AUTOTEST] for checking.
CARRIAGE BOARD
VR
REFLECTION TAPE
SENSOR AUTOTEST 0.5V NOISE=0
SERVICE MENU PAPER SIDE SENS
PAPERSIDE SENS SENSOR AUTOTEST
84
4 Adjustment
4
8If the voltage is more than 1.0V, decrease the voltage for0.1V in the [OUTPUT LEVEL] menu and carry out the[SENSOR AUTOTEST] for checking.
9Repeat 3 — 8 until the voltage and the noise are in therange.
85
4 AdjustmentÅ@
4
4-9 LIMIT POSITION INITIALIZE
Necessary when ....This is necessary to correct the offset of the origin sensor and the capping positions. When the LIMITPOSITION has not been initialized, error message [INITIALIZE THE LIMIT] will appear.
1Move the HEAD CARRIAGE to the locking position.
2Turn on the sub power switch while pressing the [ ], [ ]and [ ] keys.
3Carry out the LIMIT POSITION INITIALIZE by pressingthe [ENTER] key.Sub Power Switch will be off after completing theINITIALIZE.
HEAD CARRIAGE
[ ], [ ], [ ] + POWER ON
INITIALIZING THE LIMIT
INITIALIZING...
INITIALIZE COMPLETED!!
86
4 Adjustment
4
4-10 LINEAR ENCODER SETUP
Necessary when ....LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the softwarecoordinates.It is also necessary for checking whether the enoder module can read the scale correctly in the wholewidth.
1Lower the PINCH ROLLER.Turn on the sub power switch while pressing the [ ], [ ]and [ ] keys to enter the SERVICE MODE.
2Select the [LINEAR ENC. SETUP] menu and press the[ENTER] key to start the auto-set up.
3Either one of the message will appear at the completion ofthe set up. In case of an error, check the followings.
1. Dirt / Scratch on the ENCODER SCALE.2. Dirt / Scratch on the ENCODER MODULE.3. ENCODER SCALE is not between the ENCODER
MODULE.4. Position of the ENCODER MODULE is too high.
[ENTER]
SERVICE MENU LINER ENC. SETUP
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
LINER ENC. SETUP ERROR END!!
[ENTER]
SERVICE MENU LINER ENC. SETUP
NOW PROCESSING..
LINER ENC. SETUP COMPLETED !!
87
4 AdjustmentÅ@
4
4-11 CUT DOWN POSITION ADJUSTMENT
Necessary when ....This adjustment is to set the Cut Down Position. If the adjustment hasn't been carried out, the problemrelated to the sheet cutter, such as the sheet cutter doesn't move down, will occur.
1Make sure that the LIMIT POSITION has been initialized.Move the HEAD CARRIAGE with CUTTER DOWNSTATUS until it makes contact with the LEFT FRAME.
2Turn on the sub power switch while pressing the [ ], [ ]and [SHEET CUT].
3Press the [ENTER] key to carry out the auto-set up.
LEFT FRAME SEPARATING
KNIFE
[ ], [ ], [SHEET CUT] + POWER ON
INITIALIZING CUT DOWN POS.
INITIALIZING...
INITIALIZE COMPLETED!!
88
4 Adjustment
4
4-12 MOTOR BALANCE ADJUSTMENT
1Remove the PLATE behind the RIGHT SIDE COVER.
PLATE
Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.
Motor tries to follow the instruction from the CPU.
Difference between the actual rotation and the
instruction could be adjusted with the Motor balance
(GAIN) Adjustment.
- If the difference is small (=GAIN is small), motor
becomes very sensitive. As a result, it vibrates.
- If the difference is big (=GAIN is big), motor becomes
dull to the instruction. And as a result, cutting quality
will be damaged.
Motor Balance (OFFSET) Adjustment is used to adjust the GAIN for CW and CCW directions to be equal.
- Ex.1 in the figure shows that both the OFFSET and GAIN is adjusted in both CW and CCW directions.
- Ex.2 shows that the GAIN is adjusted but the OFFSET
is shifted. Therefore, the GAIN will be big in CCW
direction and small in CW direction.
As a result, motor becomes dull in CCW direction and
sensitive in CW direction causing problems.
Command
Feedback
Servo Motor CPU
CCW
CW
Ex.1 Ex.2
Offset
Gain
89
4 AdjustmentÅ@
4
2Turn on the sub power switch while pressing the [ ], [ ]and [ ] keys to enter the SERVICE MODE.
3Select [SCAN WITH INK] menu under the [AGING] menuand press the [ENTER] key to start.
[SCANNING DIRECTION]
[ENTER]
AGING SCAN WITH INK
SERVICE MENU AGING
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
MAIN BOARD
4Adjust VR1 on the MAIN BOARD so that the difference ofthe absolute values displayed in the middle will be less than10.
5Adjust VR2 on the MAIN BOARD so that the absolutevalues displayed in the middle will be 800—810.
MAIN BOARD
VR1
VR2
SCAN WITH INK +288 +290 +292
SCAN WITH INK +798 +801 +804
90
4 Adjustment
4
MAIN BOARD
VR4
8Adjust VR4 on the MAIN BOARD so that the absolutevalues displayed in the middle will be 250—260.
FEED +263 +265 +268
MAIN BOARD
6Select [FEED] menu under the [AGING] menu and pressthe [ENTER] key to start.
[FEEDING DIRECTION]
7Adjust VR3 on the MAIN BOARD so that the difference ofthe absolute values displayed in the middle will be less than10.
VR3
[ENTER]
SERVICE MENU AGING
AGING FEED
FEED +288 +290 +292
91
4 AdjustmentÅ@
4
4-13 HEAD CARRIAGE HEIGHT ADJUSTMENT
Necessary when ....HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as possible and also to protect theheads from getting rubbed against the media.If this adjustment is not done correctly, printing problem, such as blurry printing and banding, could occur.
2Remove the PUMP COVER and then the GUIDE RAILCOVER.
3Remove the HEAD CARRIAGE COVER and FRONTAPRON.
PUMP COVER
MAIN POWER
SWITCH
HEAD CARRIAGE COVER
SCREWS
1Turn off the main power switch.
It is recommended to unplug the machine forpreventing the HEAD from damage.
GUIDE RAIL COVER
92
4 Adjustment
4 5Lower the HEAD to the lowest position with the LEVER onthe HEAD CARRIAGE.
6Loosen the screws for fixing the LEFT and RIGHT ARMPLATE. (There are 2 screws on both sides.)
7Put the 1.2 mm THICKNESS GAUGE between the HEADand the BED.
Make sure that the thickness gauge is makingcontact only at the frame of the HEAD and not thesurface.
LEVER
SCREWS
4Lower the PINCH ROLLER and move the HEADCARRIAGE to the position where [H] mark is written onthe BED.
HEAD CARRIAGE
BED
BED
HEAD
FRAME
93
4 AdjustmentÅ@
49Check and make sure that the 1.1 mm THICKNESSGAUGE can be put in between the both HEADs and theBED.And 1.4 mm THICKNESS GAUGE won't go in between.
Adjustment Range : 1.2 mm
8Tighten the screws for fixing the LEFT and RIGHT ARMLOCK PLATEs while pushing down the HEADCARRIAGE against the THICKNESS GAUGE.
SCREWS
+0.2mm- 0.1mm
94
4 Adjustment
4
4-14 CALIBRATION (FEEDING DIRECTION)
Necessary when ....CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.Carry out this adjustment, in case of having problem to print in the correct length in the media feedingdirection.Calibration is done by using the PET-G-1050 in the Factory. Calibrate the feeding direction with customer'smedia if necessary.
1Turn on the sub power switch while pressing the [ ], [ ]and [ ] keys to enter the SERVICE MODE.
2Set the PET film with a size of minimum 540 mm (w) x 440mm (l) on the FJ.
3Select the [ADJUST] menu under the [CALIB.DEFAULT]menu and change the amount to be 0.00% with [ ] and[ ] keys.Press the [ENTER] key to save the settings.
MENU SERVICE MENU
[ ], [ ], [ ] + POWER ON
[MENU] key
[ENTER] Key
CALIB.DEFAULT ADJUST
ADJUST +0.50% 0.00%
95
4 AdjustmentÅ@
4
Scan
Feed
500mm
400mm
5TEST PATTERN will be printed.Calibrating amount can be calculated with the formulashown at 6 based on the printing result.
6Calculate the amount to be calibrated with the formulashown at the right figure.
1. CA = Calibrating amount2. CL = Commanded length (400 mm)3. ML = Measured length
7Select the [ADJUST] menu under the [CALIB. DEFAULT]menu and change the amount to be calibrated with [ ] and[ ] keys.Press the [ENTER] key to save the settings.
[ENTER] Key
CALIB.DEFAULT ADJUST
ADJUST 0.00% +0.50%
FORMULA
CA = CL - MLML
x 100
4Select the [FEED COMPENS] menu under the [FEEDCOMPENS] menu and press the [ENTER] key.
SERVICE MENU TEST PATTERN
[ENTER] Key
TEST PATTERN FEED COMPENS
[ ] Key
96
4 Adjustment
4
4
SCREW B
4-15 CARRIAGE WIRE TENSION ADJUSTMENT
1Remove PUMP COVER and then the GUIDE RAILCOVER.
2Loosen the SCREWS A on the left side of the machine.
3Measure the wire tension with the TENSION METER (ST-011) at the connecting part of 2 LM GUIDES.
GUIDE RAIL COVER
PUMP COVER
SCREW A
TENSION METER
ST-011
Adjust the wire tension with the SCREW B so that it will be
13 lb ~ 15 lb when replacing the wire, or 9 lb ~ 11 lb in other
case.
9 lb ~ 11 lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the assumption
that the tension will get settled in the optimal wire tension, 9
lb ~ 11 lb, due to the stretch of the wire.
Revised
97
4 AdjustmentÅ@
4
5
6Tighten SCREW A after completing the adjustment.
7Check and make sure that the tension is within the range.If not, adjust it again.
SCREW A
After adjusting the wire tension, move the TOOL
CARRIAGE back and forth 20 times in a whole distance of
the GUIDE RAIL.
Check the wire tension again and readjust it if it has changed.
Revised
98
5 Supplemental Information
5
5-1 OPERATIONAL SEQUENCE
5 Supplemental Information
Main Power SW ON
Read data from EEPROM.
False settings inthe important data.
False settings inthe User data.
EEPROM ALL DATA INITIALIZE
Initialize EEPROM toFactory Default
Sub Power SW ON
POWER LED blinks
Displays Opening Message
Limit Position isinitialized.
Motor Initialized.
Detects origin.
INK SYSTEM maintenance a. Initial Ink Fill b. Head Cleaning c. Ink Flushing
Go to Next Page.
Roland FJ-50Ver.1.00
Roland FJ-50PIGMENT CMYKLcLm
Displays Error Message.INITIALIZE THE LIMIT
Front Cover is check whether it is opened or not whenever motor moves after this step with a sequence below except when moving them by cursor keys..
Front Cover Check.
Front Cover Check. Finish checking.
Emergency Motor Stop.
Displays Error MessageCLOSE THE COVER
HEAD CARRIAGE moves tothe capping position.
HEAD DRY-UP WARNING
YES
NO
YES
NO
NO
YES
CLOSE
OPEN
OPENPOWER LED ON
DRY-UP OF HEAD MAY GIVE DAMAGE
Audible alert each 10 sec.
Displays alternately.
10 minutes passed.
YES
NO
99
5 Supplemental Information
5
From Last Page.
Press SETUP key.
SETUP LED blinks.
Detects whether PINCH
ROLLER is UP/DOWN.
UPDisplays Error Message. PINCHROLL ERROR
DOWN PINCHROLL
REAR PAPER SENSOR is OFF. Displays Error Message.
INVALID SHEET SET SHEET AGAIN
Feeds media until FRONTPAPER SENSOR becomes ON.
REAR PAPER SENSOR becomes OFF during media feed.
FRONT PAPER SENSOR does not become ON even feeding
media for cerain length.Displays Error Message.
INVALID SHEET SET SHEET AGAIN
Detects media width.
It can not detect widthof more than 190mm.
Displays Error Message.SHEET TOO SMALL SET SHEET AGAIN
SETUP LED ON.
Menu changes.W 1234 OP2FINE BI-DIR
Ready to receive data.
DOWN
Less than 190mm
More than 190mm
OFF
ON
Displays Error Message.INVALID SHEET SET SHEET AGAIN
OFF
ON
OFF
ON
100
5 Supplemental Information
5
5-2 SENSOR MAP
REAR PAPER SENSOR
This sensor detects the rear edgeof the media.
FRONT PAPER SENSOR
This sensor detects the front edge ofthe media and also whether the mediais set or not.
COVER SWITCH
This switch detects whether the FrontCover is opened or closed. HEADCARRIAGE stops when the FrontCover is opened. And starts when itis closed again.
PINCH ROLLER SENSOR
This sensor detects whether the PINCHROLLER is up or down.
PAPER SIDE SENSOR
This sensor detects the left and rightedge of the media.
INK CARTRIDGE SENSOR
This sensor detects whether the INKCARTRIDGE is installed or not.
INK EMPTY SENSOR
This sensor detects whether the INKCARTRIDGE is empty or not.
ORIGIN SENSOR
This sensor detects the origin.
ENCODER MODULEThis sensor detects scanning coordinates and alsogenerates printing signal.
101
5 Supplemental Information
5
5-3 MANUAL HEAD CLEANING
This instuction is same as the one in the User's Manual.
Manual head Cleaning is necessary to remove the dusts accumulated on the HEAD, HEAD CARRIAGE and CAPPING
UNIT and can't be removed by the built-in Cleaning Function of FJ-52/42.
Copyright © 2000 ROLAND DG CORPORATION
Cleaning using this kit should be carried out when automatic cleaning and forced cleaning from the [HEAD
CLEANING] menu fail to correct image drop-out.
Before starting cleaning, read through this manual carefully to familiarize yourself with the procedures, then
carry out the cleaning operations quickly.
Cleaning is performed while the caps on the printing heads are detached, so cleaning must be completed
before the heads dry out. It is suggested that cleaning be completed in ten minutes or less.
If it appears that cleaning operations may take more than ten minutes, stop the cleaning operations and
follow the steps below.
1. Return the carriage to standby position and cap the heads.
2. Attach the cover and tighten the screws.
3. Switch on the power, and from the [HEAD CLEANING] menu, carry out cleaning of the heads.
4. When the head cleaning ends, perform cleaning using this kit again.
Table of Contents
Checking Supplied Items ........................................... 102
Overview of the Cleaning Method ............................ 103
Performing Cleaning ................................................. 104
102
5 Supplemental Information
5
The following items are packed with the cleaning kit. Before use, check to make sure they are present.
Checking Supplied Items
Phillips screwdriver ..... 1 Cleaning sticks ..... 10 Cleaning kituser's manual ..... 1
Tweezers ..... 1 Sponges(for cleaning hooks) ..... 10
103
5 Supplemental Information
5
6) Replace the sponge (for cleaning the hook). * Do this only if the sponge has soaked up ink.
7) Return the carriage to standby position.
8) Attach the cover.
9) Switch on the power.
10) Check the results of cleaning.
Overview of the Cleaning Method
1) Switch off the power.
2) Detach the cover.
3) Move the carriage away from standby position.
4) Clean the heads (on the left-hand and right-hand sides) and the hook inside the carriage.
Ink nozzles (at bottom area of each head)* Do not touch these areas.
Left-hand head Right-hand head
Hook
Bottom surface of the carriageas seen from the front
Wipe away soiling on all four sides (the metal areas).
Carriage
5) Clean the rubber caps and the wiper.Carriage
Rubber caps (black)
Wiper
Top view
104
5 Supplemental Information
5
Performing Cleaning
View with cover detached
Carriage
Cover
1 After pressing the [POWER] key to switch off the sub power, turn off the main power switch.
2 Open the front cover.
3 Detach the cover shown in the figure.Use the included Phillips screwdriver to remove the screws.
Screws (at four places)
The POWER LED goes out
Before starting the procedure, be
sure to turn off the main power
switch.
Also, do not turn on the power while
the cover is detached.When you turn on the power and close the
front cover, the carriage may move and
cause injury.
105
5 Supplemental Information
55 Insert a cleaning stick into the space shown in the figure.
6 Move the carriage to a location where the cleaning stick reaches the left-hand side surface of the left-hand head, and wipe awayany grime on the left-hand side surface (the metal area) of the left-hand head.
Cleaning stick
Left-hand head
Left-hand sideWipe away any grime on the metal area.
* Do not touch the ink nozzle (at
the bottom area of the head).
4 Pull out the carriage in the direction shown in the figure. You may need to apply slight force to move it.
Carriage
106
5 Supplemental Information
57 Move the carriage to a location where the cleaning stick reaches the right-hand side surface of the left-hand head, and wipe away
any grime on the right-hand side surface (the metal area) of the left-hand head.
Left-hand head
* Do not touch the ink
nozzle (at the
bottom area of the
head).
Right-hand side surfaceWipe away any grime on the metal area.
8 Move the carriage to a location where the cleaning stick reaches the front surface of the left-hand head.While holding the tip of the cleaning stick against the front of the head, move the carriage to the left and right to wipe awaygrime.
* Do not touch the ink nozzle (at
the bottom area of the head).
Left-hand head
Front surfaceWipe away any grime on the metal area.
Do not touch the ink nozzle (at the bottom area of the head).
Wipe only the silver-colored metal area.
NOTICE
There is no need to apply force when wiping. You can remove dust by simply stroking the surface.
Do not use a soiled cleaning stick.Use lint-free tissue or the like to remove grime adhering to a cleaning stick. Also, if a cleaning stick becomesextremely dirty, discard it and perform cleaning with a new one.
107
5 Supplemental Information
5
9 Bend a cleaning stick as shown in the figure.
10 Insert the cleaning stick into the space shown in the figure as far as it will go.
11 Move the carriage to a location where the cleaning stick reaches the back surface of the left-hand head.While holding the tip of the cleaning stick against the back of the head, move the carriage to the left and right to wipe awaygrime.
Cleaning stick
Cleaning stick
* Do not touch the ink nozzle (at
the bottom area of the head).
Left-hand head
Back surfaceWipe away any grime on the metal area.
108
5 Supplemental Information
5
12 Repeat steps 5 through 11 to clean the right-hand head in the same way.
13 Clean the hook (the metal portion) below the right-hand side of the carriage.
14 Pull the carriage by hand to move it to the left-hand side until the black rubber caps, sponges, and tubes can be seen.
Right-hand head
Wipe away soiling on all four sides (the metal areas).
Hook
Carriage
Rubber caps (black)
Wiper
Tubes
Sponges
Top view
109
5 Supplemental Information
5
15 Wipe away any grime adhering to the edges of the left-hand and right-hand rubber caps. Use the tip of the cleaning stick to scrapeoff grime.
16
Be sure to use one of the included cleaning sticks.
If no grime is present, do not touch the sponges inside the rubber caps.
NOTICE
When removing grime adhering to the sponge inside a rubber cap, touch the sponge gently with the tip of thecleaning stick to pick up the grime. Rubbing forcefully may damage the surface of the sponge.
Rubbing the felt surface with too much force may make the surface fuzzy. Remove grime by stroking gentlyseveral times with the tip of the cleaning stick.
NOTICE
Cleaning stick
Top edge
Wiper
Felt surface
Rubber surface
Clean the wiper area.When viewed from the front, the wiper has a rubber surface on its right-hand side and a felt surface on its left-hand side. Cleanmainly the rubber surface and the top edge.
110
5 Supplemental Information
5
17 If ink is oozing from the sponge shown in the figure, replace it with a new sponge.Use the included tweezers to pull it out from above.
18 Orient a new sponge (included with the cleaning kit) as shown in the figure and insert it.
19 Use the tweezers to press down the sponge.Slowly press it downward until it makes contact.
Sponges (for cleaning hooks)
Use the tweezers to pressdown the sponge.
Pass the tab throughthe hole in the centerof the sponge.
* If the sponge is not oozing ink, it doesn't need to be replaced. Skip ahead to step 20.
111
5 Supplemental Information
5
20 Return the carriage to standby position.
If allowed to stand with the carriage remaining away from standby position for a prolonged period, problemssuch as drying-out of the printing heads or dot drop-out during printing may occur. When finished cleaning,promptly return the carriage to standby position.
NOTICE
21 Use the screws to attach the cover you removed in step 3.
The top edge of the cover goesbelow the top cover.
Top cover
22 Close the front cover.
Move inward until flush.
Screws (at four places)Cover
112
5 Supplemental Information
5
23 Turn on the main power switch at the back side of the unit, then press the [POWER] key to switch on the sub power.
24 Load the material.
25 Press the [CLEANING] key to make the following screen appear on the display.Press the [ENTER] key, head cleaning starts.
* If dot drop-out persists, contact your authorized Roland DG Corp. dealer or service center.
HEAD CLEANINGSTART
26 When head cleaning ends, press the [ ] key to display the screen shown in the figure. Press the [ENTER] key to start theprinting test.
27 Examine the printing test results to make sure all dots are printed attractively.
The POWER LED lights up
Attach the cover before turning on
the power.When you turn on the power and close the
front cover, the carriage may move and
cause injury.
HEAD CLEANINGTEST PRINT
113
Troubleshooting
6
6-1 PRINTING PROBLEMS
6 Troubleshooting
6-1-1. MISSING DOT / WAVY DOT / SCRATCHY PRINTING FLOWCHART
6-1-1. MISSING DOT / WAVY DOT / SCRATCHY PRINTING OUTLINE
Select the correctProfile.
Replace the CleaningWiper.
Cleaning Wiper iswearing out.
Fix the Retainer.
Retainer is loose or fixedoppositely.
Entire material shouldstretched taut.
Slack in the media. Test Print Normal Cleaning
Loose Flange.
Fix the Flange.
1
23
4
5 6
Missing Dot
Incorrect Profile • ICC Profile • Head Height • Printing Mode
Go to next page.
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
1 TEST PRINTNORMAL
CLEANINGSection 4[Service Mode]
Perform TEST PRINT with the [CLEANING] key. In case there is aproblem in the printing result, perform Head Cleaning by pressingthe [CLEANING] key.
2 Incorrect ProfileSelect the correctProfile
Section 7[RCC3.00 ProfileList]
Incorrect setup by the users or when the printing mode and headheight don't match to the media being used, it results in scratchyprinting due to the lack of ink.
3Retainer is loose or fixedoppositely
Fix the RetainerWhen the Retainer is loose or left and right retainers are fixedoppositely, roll sheet rotates eccentric and the media feeding becomesunstable. It could result in scratchy printing or white lines.
4 Slack in the mediaEntire materialshould stretchedtaut
Media skews at the Head due to the slack in the media when setting itup and results in the scratchy printing or white lines.
5 Loose Flange Fix the FlangeWhen the Flanges are inserted loosely to the paper tube of the media,media skews and results in scratchy printing or white lines.
6Cleaning Wiper iswearing out
Replace theCleaning Wiper
Section 3[Cleaning Wiper_ Replacement]
Head cleaning function is built inside the machine to maintain thecorrect nozzle condition to fire the ink. When Cleaning Wiper wearsout, correct nozzle condition can not be maintained because theCleaning Wiper is used for the cleaning and results in missing andwavy dots. referential time for replacing the Cleaning Wiper is 3000times of WIPING an 500 times of RUBBING.
114
Troubleshooting
6
Replace the CappingAssembly.
Sponge inside the Capis transformed.
Drain tube is clogged.
Replace the Draintube.
Ink Damper is cloggedor broken.
Replace Ink Damper.
Capping is out ofposition.
Capping PositionAdjustment.
89
12
Ink Cartridge isalmost empty.
10
Replace the InkCartridge.
11
Manual Head Cleaning
7
: Symptom: Check Points: Action
Number : Checking order
Missing DotForeign substance on followings • Surface of the Head • Cleaning Wiper • In and around the Capping • Head Carriage
13
Go to next page.
N O CHECKING POINT ACTION REFERENCE OUTLINE
7 Foreign substanceManual HeadCleaning
Section 5[Manual HeadCleaning]
Fine dust on the media will stick to the Head, Cap, Head Carriage andCleaning Wiper. This type of dust can not be removed with thebuilt-in Head Cleaning. In this case, the nozzle condition to fire theink correctly will be damaged and results in missing and wavy dots.
8Sponge inside the Cap istransformed
Replace theCapping Assembly
Section 3[CappingAssembly _Replacement]
Ink bubbles will gather inside the Cap when the Sponge inside theCap transforms and cause gap between the Head and the Cap. Whennozzles make contact with the ink bubbles, correct nozzle conditionwill be damaged and results in missing and wavy dots.
9 Drain tube is clogged Replace Drain Tube
Ink suction is done by using the pump. Drain Tubes are inside thePUMP and therefore, if the Drain Tube is clogged, enough ink for theHead to fire correctly won't be supplied and results in missing andwavy dots.
10Ink Damper is clogged orbroken
Replace InkDamper
When the Ink Damper is clogged, ink suction can not be maintain.Therefore, enough ink for the Head to fire correctly won't be suppliedand results in missing and wavy dots.
11Capping is out ofposition
Capping PositionAdjustment
Section 4[CappingPositionAdjustment]
Enough ink for the Head to fire correctly won't be supplied whenCapping Position is not correct because ink lines won't be vacuumedif there is gap between the Head and the Bed. Therefore, it results inmissing and wavy dots.
12Ink Cartridge is almostempty
Replace the InkCartridge
Printing will be continued even the [Ink Empty] message is displayedwhen the [Continued] is selected in the [Empty Mode]. In this case,remaining printing area is 1m2. When printing is continued morethan 1m2 after detecting the [Ink Empty], amount of ink being firedwill suddenly become less and results in missing dots or white lines.in this case, replace the ink cartridge and perform the PowerfulCleaning. When some colours are mixed inside the ink line, performthe cleaning with the cleaning liquid. It is recommended for the usersto replace the ink cartridge as soon as the machine detects ink empty.
115
Troubleshooting
6
Replace the Head.
Broken / life of Head.
Improper HeadAdjustment.
• Head Rank Setting• Bias Adjustment• Horizontal Adjustment• Bidirection Adjustment• Head Height Adjustment
Broken Main Board/ R35
Replace the MainBoard.
13
1415
Calibration for MediaFeeding direction is notcorrect.
Calibration for MediaFeeding direction.
Wiper doesn't move correctlyor hits the Head.
Replace the Pump Unit.
16
17 18
Flushing Position is notcorrect.
Flushing PositionAdjustment.
Missing Dot
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
13Improper Head
Adjustment
Head Rank SettingBias Adjustment
HorizontalAdjustmentBidirectionAdjustmentHead HeightAdjustment
Section 4 [HeadRank Setting],[Head Alignment]
Head Rank Setting -> It is necessary to calibrate the manufacturingtolerance of the Piezo Element so that all heads fire the same amountof ink straight down.Bias Adjustment -> It is for adjusting the positions of each Head sothe it is placed horizontally to the Guide Rail.Horizontal Adjustment -> there I a difference in a timing for firingink in each Head. therefore, the positions where each colour printswill be different if the timing is not adjusted because the HeadCarriage moves when printing. this adjustment is to setup thetiming in left head to match the timing of the right head.Bidirection Adjustment -> When printing in Bidirection, colour orderfor printing will be reversed in each way. Therefore, if the timing tofire ink is different, the landing position of the dots will be differentin each directions.Head Height Adjustment -> it is designed to maintain the correctclearance between the Head and the Bed in order to fire ink close to thedesignated point as close as possible and also to keep the enoughspace to prevent the Head from rubbing against the media.
14Flushing Position is notcorrect
Flushing PositionAdjustment
Section 4[FlushingPositionAdjustment]
Flushing is to fire the ink inside the Cap once in a while during theprinting or built-in cleaning Function. Flushing Position should beadjusted so that the Head will be on top of the Cap. If it is notadjusted, ink will be fired outside of the Cap. when the flushed inksticks to the surface of the Head, nozzle condition will be damagedand results in missing and wavy dots.
15Calibration for MediaFeeding Direction is notcorrect
Calibration forMedia FeedingDirection
Section 4[Calibration]
Media feeding amount is slightly different in each media because ofthe difference in its thickness. Re-calibrate the feeding amount tomatch the media being used.
16Wiper doesn't movecorrectly or hits the Headall the time
Replace the PumpUnit
When there is a problem in the movement of the Wiper due to the dirton the Pump Unit, Wiper touches the Head and results in missingdots or white lines.
17 Broken / life of Head Replace the HeadSection 3 [Head _Replacement]
Life time of the Head is 2 billion dots / 1 nozzles. (128 billion dotsin Service Report) When it is close to the life, power to fire the inkbecomes weak and results in missing dots or white lines. And also,if the ink is firing from all the nozzles, Head is electrically damageddue to the disconnection of the Sheet Cutter and the Head Carriagewhile printing or replacement has taken place while the primaryswitch is on. In this case, replace the Head.
18 Broken Main Board / R35Replace the MainBoard
Section 3 [MainBoard _Replacement]
If the ink is firing from all the nozzles, Head is electrically damageddue to the disconnection of the Sheet Cutter and the Head Carriagewhile printing or replacement has taken place while the primaryswitch is on. In this case, the Q18 on the Main Board could also bedamaged. Check the Resistor R15 on the Main Board and if it isburned, replace the Main Board.
116
Troubleshooting
6
6-1-2. UNNECESSARY LINES IN PRINTING IMAGE FLOWCHART
6-1-2. UNNECESSARY LINES IN PRINTING IMAGE OUTLINE
Replace the CleaningWiper.
Cleaning Wiper is wearing out.
Manual Head Cleaning
Test Print Normal Cleaning
Retainer is loose or fixedoppositely.
Fix the Retainer.
Loose Flange.Fix the Flange.
Media lifts up
Hold down the Media.
Unnecessary linein Printing Image
Foreign substance on followings • Surface of the Head • Cleaning Wiper • In and around the Capping • Head Carriage
Go to next page.
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
1 TEST PRINTNORMAL
CLEANINGSection 4[Service Mode]
Perform TEST PRINT with the [CLEANING] key. In case there is aproblem in the printing result, perform Head Cleaning by pressingthe [CLEANING] key.
2 Foreign substanceManual HeadCleaning
Section 5[Manual HeadCleaning]
Fine dust on the media will stick to the Head, Cap, Head Carriage andCleaning Wiper. This type of dust can not be removed with thebuilt-in Head Cleaning. In this case, the nozzle condition to fire theink correctly will be damaged and the unnecessary lines will beprinted.
3Retainer is loose or fixedoppositely
Fix the RetainerWhen the Retainer is loose or left and right retainers are fixedoppositely, roll sheet rotates eccentric and the media feeding becomesunstable. It could print unnecessary lines.
4 Loose Flange Fix the FlangeWhen the Flanges are inserted loosely to the paper tube of the media,media skews and results in unnecessary lines in the printing image.
5 Media lifts upHold down theMedia
The media could rub against the Head and could become dirty if itbecome wavy at the Bed. It could be held down by putting the cardboard to both sides.
6Cleaning Wiper iswearing out
Replace theCleaning Wiper
Section 3[Cleaning Wiper_ Replacement]
Head cleaning function is built inside the machine to maintain thecorrect nozzle condition to fire the ink. When Cleaning Wiper wearsout, correct nozzle condition can not be maintained because theCleaning Wiper is used for the cleaning and results in unnecessarylines in the printing image. referential time for replacing theCleaning Wiper is 3000 times of WIPING an 500 times ofRUBBING.
117
Troubleshooting
6
89
Colours are mixed inside the Head andTubes.
Replace the Ink Cartridgeand try Powerful Cleaning.
Broken Carriage Board.
Replace the CarriageBoard.
10
11Cleaning Wiper makes contactwith the Head.
Replace the Pump Unit.
12
Capping is out ofposition.
Capping PositionAdjustment.
Broken HeadFlexible Cable.
Replace the HeadFlexible Cable.
Replace the CappingAssembly.
Sponge inside the Capis transformd.
Unnecessary linein Printing Image
13
Go to next page.
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
7Sponge inside the Cap istransformed
Replace theCapping Assembly
Section 3[CappingAssembly _Replacement]
Ink bubbles will gather inside the Cap when the Sponge inside theCap transforms and cause gap between the Head and the Cap. Whennozzles make contact with the ink bubbles, correct nozzle conditionwill be damaged and results in unnecessary lines in the printingimage.
8Broken Head FlexibleCable
Replace the HeadFlexible Cable
Unnecessary lines will be printed if there is cut-line in the CarriageFlexible Cable.
9Capping is out ofposition
Capping PositionAdjustment
Section 4[CappingPositionAdjustment]
Enough ink for the Head to fire correctly won't be supplied whenCapping Position is not correct because ink lines won't be vacuumedif there is gap between the Head and the Bed. Therefore, it results in aproblem that the unnecessary lines will be printed in the printingimage.
10Colours are mixed in theprinting, head and thetubes
Replace the InkCartridge and tryPowerful Cleaning
Negative pressure inside the Ink Package will be high wen theprinting is continued when the Ink Cartridge reaches the end. Whenthe negative pressure exceeds the certain level, ink will be suckedreverselly. When it happens, the drain ink inside the cap will besucked and goes inside the Head, Ink Damper and the Ink Tube.Replace the Ink Cartridge to the new one and perform the PowerfulCleaning when it happens. And also, recommend the users to replacethe Ink Cartridge whenever the machine detects Ink Empty.
11 Broken Carriage BoardReplace theCarriage Board
Unnecessary lines will be printed if the Carriage Board is broken.
12Cleaning Wiper makescontact with the Head
Replace the PumpUnit
Cleaning Wiper sometimes doesn't move smoothly when the PumpUnit becomes dirty. In this case, Cleaning Wiper makes contact withthe Head and creates unnecessary lines in the printing image.
118
Troubleshooting
6
Replace the Head.Broken / life of Head.
Broken Main Board/ R35
Replace the Main Board.
13
1415
Noise when processingthe data.
Create the dataagain.
Bad contact in FJ.
16
Check the cables andwires in FJ.
Noise when sendingthe data.
Replace the InterfaceCable.
Noise from environment.
Take GND.
17 18
Unnecessary linein Printing Image
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
13 Broken / life of Head Replace the HeadSection 3 [Head _Replacement]
Life time of the Head is 2 billion dots / 1 nozzles. (128 billion dotsin Service Report) When it is close to the life, power to fire the inkbecomes weak and results in missing dots or white lines. And also,if the ink is firing from all the nozzles, Head is electrically damageddue to the disconnection of the Sheet Cutter and the Head Carriagewhile printing or replacement has taken place while the primaryswitch is on. In this case, replace the Head.
14 Broken Main Board / R35Replace the MainBoard
Section 3 [MainBoard _Replacement]
If the ink is firing from all the nozzles, Head is electrically damageddue to the disconnection of the Sheet Cutter and the Head Carriagewhile printing or replacement has taken place while the primaryswitch is on. In this case, the Q18 on the Main Board could also bedamaged. Check the Resistor R15 on the Main Board and if it isburned, replace the Main Board.
15Noise when processingthe data
Create the dataagain
Send the same data twice and check whether the unnecessary line willbe printed at the same position. If so, noise could be caught duringthe processing of the data. Create the data again.
16 Bad contact in FJCheck the cablesand wires in FJ
Disconnect the Interface Cable from FJ and try the Demo Print. Ifthere is unnecessary lines printed in Demo Print, check the cables andwires so that there is no bad-contact or cut-line in the cable.
17Noise when sending thedata
Replace theInterface Cable
Noise could be caught easily when the Interface Cable is long.Replace the Cable to the shorter one and try again.
18 Noise from environment Take GNDMake sure to take GND on the machines, including the computer,whenever sending the data.
119
Troubleshooting
6
6-1-3. DOESN'T PRINT AT ALL FLOWCHART
6-1-3. DOESN'T PRINT AT ALL OUTLINE
Replace the CleaningWiper.
Cleaning Wiper iswearing out.
Manual HeadCleaning.
Ink Cartridge is almostempty.
Replace the InkCartridge.
Replace the CappingAssembly.
Sponge inside the Capis transformed.
Drain Tube is clogged.
Replace Drain Tube.
Ink Damper is cloggedor broken.
Replace Ink Damper.
Doesn't Print at All
Foreign substance on followings • Surface of the Head • Cleaning Wiper • In and around the Capping • Head Carriage
Go to next page.
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
1Ink Cartridge is almostempty
Replace the InkCartridge
Replace the Ink Cartridge to the new one. And also, recommend theusers to replace the Ink Cartridge as soon as the machine detects InkEmpty.
2 Foreign substanceManual HeadCleaning
Section 5[Manual HeadCleaning]
Fine dust on the media will stick to the Head, Cap, Head Carriage andCleaning Wiper. This type of dust can not be removed with thebuilt-in Head Cleaning. In this case, the nozzle condition to fire theink correctly will be damaged and the some portion of the printingwill be missed.
3Cleaning Wiper iswearing out
Replace theCleaning Wiper
Section 3[Cleaning Wiper_ Replacement]
Head cleaning function is built inside the machine to maintain thecorrect nozzle condition to fire the ink. When Cleaning Wiper wearsout, correct nozzle condition can not be maintained because theCleaning Wiper is used for the cleaning and results in problem thatthe some portion of the printing will be missed. referential time forreplacing the Cleaning Wiper is 3000 times of WIPING an 500 timesof RUBBING.
4Sponge inside the Cap istransformed
Replace theCapping Assembly
Section 3[CappingAssembly _Replacement]
Ink bubbles will gather inside the Cap when the Sponge inside theCap transforms and cause gap between the Head and the Cap. Whennozzles make contact with the ink bubbles, correct nozzle conditionwill be damaged and results in a problem that the some portion of theprinting will be missed.
5 Drain tube is clogged Replace Drain Tube
Ink suction is done by using the pump. Drain Tubes are inside thePUMP and therefore, if the Drain Tube is clogged, enough ink for theHead to fire correctly won't be supplied and results in a problem thatthe some portion of the printing will be missed.
6Ink Damper is clogged orbroken
Replace InkDamper
When the Ink Damper is clogged, ink suction can not be maintain.Therefore, enough ink for the Head to fire correctly won't be suppliedand results in a problem that the some portion of the printing will bemissed.
120
Troubleshooting
6
Capping is out ofposition.
Capping PositionAdjustment.
89
10
11 12
Broken Ink Tube.
Replace the Ink Tube.
Broken HeadFlexible Cable.
Replace the HeadFlexible Cable.
Replace the Carriage Board. Broken Carriage Board.
Broken Main Board / R35
Replace the MainBoard.
Replace the Head.
Broken / Life of Head.
: Symptom: Check Points: Action
Number : Checking order
Doesn't Print at All
N O CHECKING POINT ACTION REFERENCE OUTLINE
7Capping is out ofposition
Capping PositionAdjustment
Section 4[CappingPositionAdjustment]
Enough ink for the Head to fire correctly won't be supplied whenCapping Position is not correct because ink lines won't be vacuumedif there is gap between the Head and the Bed. Therefore, it results in aproblem that the some portion of the printing will be missed.
8 Broken Ink TubeReplace the InkTube
Some portion of the printing will be missed if there is a hole or a cutin the Ink Tube.
9Broken Head FlexibleCable
Replace the HeadFlexible Cable
Some portion of the printing will be missed if there is cut-line in theCarriage Flexible Cable.
10 Broken Carriage BoardReplace theCarriage Board
Some portion of the printing will be missed if the Carriage Board isbroken.
11 Broken / life of Head Replace the HeadSection 3 [Head _Replacement]
Life time of the Head is 2 billion dots / 1 nozzles. (128 billion dotsin Service Report) When it is close to the life, power to fire the inkbecomes weak and results in a problem that the some portion of theprinting will be missed. And also, if the ink is firing from all thenozzles, Head is electrically damaged due to the disconnection of theSheet Cutter and the Head Carriage while printing or replacement hastaken place while the primary switch is on. In this case, replace theHead.
12 Broken Main Board / R35Replace the MainBoard
Section 3 [MainBoard _Replacement]
If the ink is firing from all the nozzles, Head is electrically damageddue to the disconnection of the Sheet Cutter and the Head Carriagewhile printing or replacement has taken place while the primaryswitch is on. In this case, the Q18 on the Main Board could also bedamaged. Check the Resistor R15 on the Main Board and if it isburned, replace the Main Board.
121
Troubleshooting
6
Setup the Mediacorrectly.
Retainer is loose or fixedoppositely.
Wrong way of settingup the Media.
Fix the Retainer.
Loose Flange.
Fix the Flange.
Paper Side SensorSensitivity
Paper Side SensorAdjustment.
Problem in setting up the Encoder Scale.
Setup the EncoderScale.
Improper Head Adjustment.
• Head Rank Setting• Bias Adjustment• Horizontal Adjustment• Bidirection Adjustment• Head Height Adjustment
6
Shifting inPrinting Position
: Symptom: Check Points: Action
Number : Checking order
6-1-4. SHIFTING IN PRINTING POSITION OUTLINE
6-1-4. SHIFTING IN PRINTING POSITION FLOWCHART
N O CHECKING POINT ACTION REFERENCE OUTLINE
1Wrong way of setting upthe Media
Setup the Mediacorrectly
The best way to prevent the media from skewing is to set it up to beparallel to the machine. Especially when printing a long image,slight shifting in setting up the media could result in big skewing. Itis recommended to setup the media by adding some tension towardsthe roll and then feed it out with cursor key to check the skewingbefore the printing.
2 Loose Flange Fix the FlangeWhen the Flanges are inserted loosely to the paper tube of the media,media rotates eccentric and the media feeding becomes unstable. Itcould result in the shifting in the printing position.
3Retainer is loose or fixedoppositely
Fix the RetainerWhen the Retainer is loose or left and right retainers are fixedoppositely, roll sheet rotates eccentric and the media feeding becomesunstable. It could result in the shifting in the printing position.
4Problem in theSensitivity of the PaperSide Sensor
Paper Side SensorAdjustment
Section 4 [PaperSide SensorAdjustment]
When the sensitivity of the Paper Side Sensor is not correct, themedia width will be read wrongly and cause the printing position toshift.
5Problem in setting up theEncoder Scale
Setup the EncoderScale
Section 4 [LinearEncoder Setup]
Printing position shifts when the Encoder Module can not detect thescale because the maximum media width can not be read correctly.
6Improper Head
Adjustment
Head Rank SettingBias Adjustment
HorizontalAdjustmentBidirectionAdjustmentHead HeightAdjustment
Section 4 [HeadRank Setting],[Head Alignment]
Head Rank Setting -> It is necessary to calibrate the manufacturingtolerance of the Piezo Element so that all heads fire the same amountof ink straight down.Bias Adjustment -> It is for adjusting the positions of each Head sothe it is placed horizontally to the Guide Rail.Horizontal Adjustment -> there I a difference in a timing for firingink in each Head. therefore, the positions where each colour printswill be different if the timing is not adjusted because the HeadCarriage moves when printing. this adjustment is to setup thetiming in left head to match the timing of the right head.Bidirection Adjustment -> When printing in Bidirection, colour orderfor printing will be reversed in each way. Therefore, if the timing tofire ink is different, the landing position of the dots will be differentin each directions.Head Height Adjustment -> it is designed to maintain the correctclearance between the Head and the Bed in order to fire ink close to thedesignated point as close as possible and also to keep the enoughspace to prevent the Head from rubbing against the media.
122
Troubleshooting
6
6-1-5. INK DROP ON MEDIA FLOWCHART
6-1-5. INK DROP ON MEDIA OUTLINE
Incorrect Profile • ICC Profile • Head Height • Printing Mode
Select the correctProfile.
Replace the CleaningWiper.
Replace the CappingAssembly.
Cleaning Wiper iswearing out.
Sponge inside the Capis transformed.
Manual Head Cleaning
Foreign substance on followings • Surface of the Head • Cleaning Wiper • In and around the Capping • Head Carriage
Ink Damper is broken.
Replace the Ink Damper.
Go to next page.
Capping is out of position.
Capping Position Adjustment
Ink Drop on Media
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
1 Incorrect ProfileSelect the correctProfile
Section 7[RCC3.00 ProfileList]
Incorrect setup by the users or when the printing mode and headheight don't match to the media being used, it results in ink-overflowdue to too much ink.
2 Foreign substanceManual HeadCleaning
Section 5[Manual HeadCleaning]
Fine dust on the media will stick to the Head, Cap, Head Carriage andCleaning Wiper. This type of dust can not be removed with thebuilt-in Head Cleaning Function. In this case, ink sucked by the dustwill drop on the media.
3Cleaning Wiper iswearing out
Replace theCleaning Wiper
Section 3[Cleaning Wiper_ Replacement]
Head cleaning function is built inside the machine to maintain thecorrect nozzle condition to fire the ink. When Cleaning Wiper wearsout, dust accumulated on the surface of the Head and Head Carriagecan not be removed and will suck the ink being fired already and dropson the media. Referential time for replacing the Cleaning Wiper is3000 times of WIPING and 500 times of RUBBING.
4Sponge inside the Cap istransformed
Replace theCapping Assembly
Section 3[CappingAssembly _Replacement]
Ink bubbles will gather inside the Cap when the Sponge inside theCap transforms and cause gap between the Head and the Cap. Whennozzles make contact with the ink bubbles, correct nozzle conditionwill be damaged and fired ink will accumulated on the surface of theHead with surface tension and will be dropping on the media.
5 Ink Damper is brokenReplace InkDamper
Ink drops from the Head on the media when there is a hole in the InkDamper because the vacuumed condition can not maintain in the inkline.
6Capping is out ofposition
Capping PositionAdjustment
Section 4[CappingPositionAdjustment]
Head won't be capped at the correct position when Capping Positionis not adjusted. Therefore, ink or dust accumulated around the Capsticks to the Head and drops on the media.
123
Troubleshooting
6
Replace the Head.
89
Head is broken.
Flushing Position isnot correct.
Flushing PositionAdjustment.
Broken Main Board / R35
Replace the Main Board.
Ink Drop on Media
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
7Flushing Position is notcorrect
Flushing PositionAdjustment
Section 4[FlushingPositionAdjustment]
Flushing is to fire the ink inside the Cap once in a while during theprinting or built-in cleaning Function. Flushing Position should beadjusted so that the Head will be on top of the Cap. If it is notadjusted, ink will be fired outside the Cap. When the flushed inkaccumulates on the Head drops on the media.
8 Head is broken Replace the HeadSection 3 [Head _Replacement]
When Head is structurally damaged, ink leaks from the crack and inkdrops on the media.
9 Broken Main Board / R35Replace the MainBoard
Section 3 [MainBoard _Replacement]
If the ink is firing from all the nozzles, Head is electrically damageddue to the disconnection of the Sheet Cutter and the Head Carriagewhile printing or replacement has taken place while the primaryswitch is on. In this case, the Q18 on the Main Board could also bedamaged. Check the Resistor R15 on the Main Board and if it isburned, replace the Main Board.
124
Troubleshooting
6 Motor Balance Adjustment.
Motor Balance is notcorrect.
Power Supply Voltage forthe Motor is not supplied.
Replace the Switching Power Supply.
Life of Motor.
Replace the Motor.
Media Jam.Explain to User.
Idle Pulley is broken.Replace the Idle Pulley.
Motor Driver IC is broken.
Replace IC36/43 onthe Main Board.
Motor Error
Go to next page.
: Symptom: Check Points: Action
Number : Checking order
6-2-1. MOTOR ERROR OUTLINE
6-2 ERROR MESSAGES
6-2-1. MOTOR ERROR FLOWCHART
N O CHECKING POINT ACTION REFERENCE OUTLINE
1 Media Jam Explain to User
Motor Error occurs when the media is jammed by the Head Carriageor Sheet Cutter. In most cases, it could be recovered from an error byturning it off and on again. However, in the worst case, it couldresult in Head Damage or broken circuit board. Therefore, it isimportant to explain to the user how to set the media correctly.
2Motor Balance is notcorrect
Motor BalanceAdjustment
Section 4 [MotorBalanceAdjustment]
Motor Error occurs when the Motor Balance is not adjusted. It is forsetting up the Gain to be in the correct range for the motor.
3 Life of Motor Replace the MotorSection 3[Carriage Motor _Replacement]
Servo Motor has a brush to supply th current to the Motor. Brushwears out due to the rotation of the motor and therefore, when itreaches life, correct current won't be supplied to the motor and causemotor error. Life time of the Carriage motor is 1,500 hours. If theink is firing from all the nozzles, Head is electrically damaged due tothe disconnection of the Sheet Cutter and the Head Carriage whileprinting or replacement has taken place while the primary switch ison. In this case, the Q18 on the Main Board could also be damaged.Check the Resistor R15 on the Main Board and if it is burned, replacethe Main Board.
4 Idle Pulley is brokenReplace the IdlePulley
Wire is entangled when the Idle Pulley is broken and results in MotorError.
5Power Supply voltage forthe Motor is not supplied
Replace theSwitching PowerSupply
Check points of the Power Supply Voltage for the Motor are asfollows.MAIN BOARD IC18 1pin -> +5V 2pin -> -5V 6pin -> 41V 3-5pin -> GND
6Motor Driver IC on theMain Board is broken
Replace IC36 / 43on the Main Board
Motor Driver IC is a chip to supply the current to drive the motor.When it is broken, motor doesn't rotate as instructed by the servochip and results in Motor Error because the IC can not supply thecorrect current.
125
Troubleshooting
6
Main Board is broken.
Replace the Main Board.
Motor Controller ICis broken.
Replace IC36/43 onthe Main Board.
7
8
Motor Error
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
7Motor Controller IC onthe Main Board is broken
Replace IC47 / 48on the Main Board
Motor Controller IC is a chip to control the current that is suppliedto the moor. When it is broken, motor doesn't rotate as instructed bythe servo chip and results in Motor Error because the current won't besupplied to the motor correctly.
8 Main Board is brokenReplace the Main
BoardMalfunctioning of the CPU could cause Motor Error.
126
Troubleshooting
6
6-2-2. PRINT ERROR OUTLINE
6-2-2. PRINT ERROR FLOWCHART
Clean the EncoderScale.
Replace the EncoderScale.
Encoder Module isdirty.
Encoder Scale is dirty.
Clean the EncoderModule.
Encoder Module isbroken.
Replace the EncoderModule.
Disconnection inEncoder Module Wire.
Reconnect the EncoderModule Wire.
Encoder Module is outof position.
Readjust the EncoderModule position.
6
Print Error
Scratch on the EncoderScale.
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
1 Encoder Scale is dirtyClean the EncoderScale
Encoder Scale is for reading the printing positions for the CarriageMoving Direction. If the encoder Scale is dirty, Encoder Modulewon't be able to read the Scale correctly and results in print error.Use KIMWIPE for cleaning. Never use chemicals, such as alcohol,for cleaning.
2Scratch on the encoderScale
Replace the EncoderScale
Section 3[Encoder Scale _Replacement]
When there I scratch or dirt tat can not be removed on the EncoderScale, it causes print error because the encoder Module won't be ableto read the Scale correctly.
3 Encoder Module is dirtyClean the EncoderModule
Encoder Module is sensing the Encoder Scale to read the printingpositions for Carriage Moving Direction. If the Encoder Module isdirty, Scale can not be read correctly ad results in print error. Usecotton swab and alcohol for cleaning.
4 Encoder Module is brokenReplace the EncoderModule
When Encoder Module is broken, it won't be able to read the Scalecorrectly and cause print error.
5Disconnection in EncoderModule Wiring
Re-connect theEncoder ModuleWiring
Wire from the Encoder Module could be disconnected.
6Encoder Module is out ofposition
Re-adjust theEncoder ModulePosition
Encoder Module could be fixed too high. Re-adjust the EncoderModule Position.
127
Troubleshooting
6
Limit Sensor is broken.
Limit Position Initialize
Replace the Limit Sensor.
Limit Position is notcorrect.
Capping Error
: Symptom: Check Points: Action
Number : Checking order
6-2-3. CAPPING ERROR FLOWCHART
6-2-3. CAPPING ERROR OUTLINE
N O CHECKING POINT ACTION REFERENCE OUTLINE
1Limit Position is notcorrect
Limit PositionInitialize
Section 4[Service Mode]
Capping Error occurs when the Head Carriage is out of the correctlocking position. Therefore, it can be recovered by initialising thelocking position again.
2 Limit Sensor is broken.Replace the LimitSensor
Section 4[Service Mode]
When the limit sensor is broken, limit position can not be detected adresults in capping error.
128
Troubleshooting
6
6-3-1. FILLING INK PROBLEM OUTLINE
6-3 OTHERS
6-3-1. FILLING INK PROBLEM FLOWCHART
Replace Drain Tube.
Drain Tube isclogged.
Connection of Ink Tubeand Ink Damper is tootight.
Capping is out ofposition.
Capping PositionAdjustment.
Replace the CappingAssembly.
Sponge inside the capis transformed.
Reconnect Ink Tubeand Ink Damper.
Cut in Ink Tube.
Replace the Ink Tube.
Filling Ink Problem
Foreign substance on followings • Surface of the Head • Cleaning Wiper • In and around the Capping • Head Carriage
Manual Head Cleaning
Go to next page.
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
1 Foreign substanceManual HeadCleaning
Section 5[Manual HeadCleaning]
Fine dust on the media will stick to the Head, Cap, Head Carriage andCleaning Wiper. This type of dust can not be removed with thebuilt-in Head Cleaning. When the dust accumulates around the Capand Head, there will be a gap between the Head and Capping to resultin Fill Ink Problem because the ink line won't be vacuumed.
2Sponge inside the cap istransformed
Replace CappingAssembly
Section 3[CappingAssembly _Replacement]
When the Sponge inside the Cap transforms and cause gap betweenthe Head and the Cap, ink line won't be vacuumed and results in FillInk Problem.
3Capping is out ofposition
Capping PositionAdjustment
Section 4[CappingPositionAdjustment]
When Capping is out of position, it causes gap between the Head andthe Capping and results in Fill Ink Problem.
4Connection of Ink Tubeand Ink Damper is tootight
Reconnect Ink Tubeand Ink Damper
Ink Tubes will be squeezed and ink won't flow correctly in the inkline when the connection of Ink Tube and Ink Damper is too tight.Squeezed part of the Ink Tube should be fixed or cut beforereconnecting it.
5 Cut in Ink Tube Replace Ink TubeWhen there is a hole or cut in the Ink Tube, ink won't flow correctlyin the ink line and results in Fill Ink Problem. In most cases, inkdrops on media.
6 Drain Tube is clogged Replace Drain TubeInk suction is done by using the pump. Drain Tubes are inside thePUMP and therefore, if the Drain Tube is clogged, ink won't flowcorrect in the ink line and results in Fill Ink Problem.
129
Troubleshooting
6
Ink Damper is cloggedor broken. Replace Ink Damper.
Replace the Head.
Head is broken.
7
8
Filling Ink Problem
: Symptom: Check Points: Action
Number : Checking order
N O CHECKING POINT ACTION REFERENCE OUTLINE
7Ink Damper is clogged orbroken
Replace InkDamper
When Ink Damper is clogged, ink suction can not be maintain.Therefore, ink won't flow correctly in the ink line and results in FillInk Problem.
8 Head is broken Replace the HeadSection 3 [Head _Replacement]
When Head is structurally damaged, ink line won't be vacuumed andresults in Fill Ink Problem.
130
Troubleshooting
6
6-3-2. MEDIA SKEWING OUTLINE
6-3-2. MEDIA SKEWING FLOWCHART
Clean the Grit Roller.
Use Dancer Roller.
Grit Roller is dirty.
Thin media, such as PVC-G andYP-M is used.
Setup the Mediacorrectly.
Retainer is loose or fixedoppositely.
Wrong way of settingup the Media.
Fix the Retainer.
Loose Flange.
Fix the Flange.
Media Skewing
: Symptom: Check Points: Action
Number : Checking order
Media expands by absorbing the ink.
Adjust the Head Height to the High position.Reduce the amount of ink-dot.
N O CHECKING POINT ACTION REFERENCE OUTLINE
1Wrong way of setting upthe Media
Setup the Mediacorrectly
The best way to prevent the media from skewing is to set it up to beparallel to the machine. Especially when printing a long image,slight shifting in setting up the media could result in big skewing. Itis recommended to setup the media by adding some tension towardsthe roll and then feed it out with cursor key to check the skewingbefore printing.
2 Loose Flange Fix the FlangeWhen the Flanges are inserted loosely to the paper tube of the media,media skews during the feeding process.
3Retainer is loose or fixedoppositely
Fix the RetainerWhen the Retainer is loose or left and right retainers are fixedoppositely, roll sheet rotates eccentric and the media feeding becomesunstable. It could result in skewing or jamming.
4 Grit Roller is dirtyClean the GritRoller
When dust such as pieces of vinyl is stick to the grit roller, power tohold the media will be weakened and results in media skewing. Usebrush to clean the Grit Roller.
5
Thin media, such asPVC-G and YP-M isused.(When using TU.)
Use Dancer RollerThin media such as PVC-G or YP-M can not be wound up with thesame tension by the Take-up roller and therefore, results in skewing.In this case, put the Dancing Roller on the center of the media.
6Media expands byabsorbing the ink
Adjust the HeadHeight to the HighpositionReduce the amountof ink-dot
The media is mainly paper base such as PHSP expands by absorbingthe ink and becomes uneven and also the side of the media warps. Ifthe symptom is markedly, do not use the media.
131
7 Service Activities
7
7-1 INSTALLATION CHECK LIST
7 Service Activities
FJ-52/42 Installation Check List
Serial Number User Date FJ-52 Minimum Space Required
2.3m (W) X0.8m (L) X1.3m (H)
Classification
Purchase Loan Unit Demo Unit Replacement
Accessories
PNS-52/42
Media flanges X2
Shaft X2
Assembly
PNS-52/42 Invert the stand legs and attach the left and right hand caster flats.
• Use 4 bolts on each left and right sides.
• Use Hexagonal wrench together with pipe to secure the bolts.
Set the stand upright with the caster flats downward.
2.1m (W) X0.8m (L) X1.3m (H)
Retainers L&R X1each
Retainer mounting bar X1
Caster flats X2
Stand leg X1
Hangers L&R X1each
Pipe X1
Hexagonal Wrench X1
Shaft retaining pins X4
Washer X4
Bolts (M6) X26
• Check inside Vinyl Bag
Flange retaining pins X2
Date:
FJ-42 Minimum Space Required
132
7 Service Activities
7
• Check inside vinyl bag
• Check inside Accessory Box
User's Manual X1
RCC COLORCHOICE installaion guide X1
Roland COLORCHOICE CD-ROM X1
Cleaning kit X1
Power cord X1
Drain bottle X1
Drain-botle cap X1
Screws X2
Replacement blade for
separating knife X1
Accessories
FJ-52/42
133
7 Service Activities
7
Assembly
FJ52/42
Pass the left and right retainers onto the retainer mounting bar.
Place the main unit on the stand.
• Use 2pcs. of bolts and washers for both left and right sides. (PNS-52/42)
• Use Hexagonal wrench together with pipe to secure the bolts.
Mount the bar with the retainers installed on the hanger.
• Use 3pcs. of bolts each on left and right sides.
Install the hangers on the back of the unit.
• Use 3pcs. of bolts each on left and right sides.
• Make sure not to install the hangers conversely. It may effect the printing.
Remove 3pcs. of Paper tape for securing the Linear Encoder.
Remove the clasp and screw (white) for securing the Tool Carriage.
• Clasp should be fixed to the left back of the machine.
Remove the tape for securing the drain tube.
Pass the 2pcs. of the Media flanges onto the retainers.
Media flanges
134
7 Service Activities
7
Detach the tube plug from the drain tube.
• Do not throw the tube plug away.
Attach the drain bottle to the machine.
1. Pass the tube through the hole in the drain bottle mounting cap and tighten the 2 screws.
2. Screw the bottle to the drain bottle mounting cap.
Assembly
FJ-52/42 Secure in place with the flange retaining pins.
Flange retaining pins
Pass the two shafts through the holes in the hanger and secure in place with the shaft
retaining pins.
Shaft retaining pins
Move the retainer on the left-hand side to the position shown in the figure, and tighten
the screw to secure in place.
The retainer on the right-hand side is secured in place when loading roll material.
Bring the carton box back if the customer doesn't need it.
135
7 Service Activities
7
Connect either parallel or USB cable to the main unit.
• Use PSI Card or USB adapter when using Macintosh.
Connection
Insert ink cartridges into the ink-cartridge ports.
• Explain to the customer not to remove the ink cartridges so often once they are inserted.
It may result in missing dot.
• Make sure that ink color matches with the ink cartridge ports before inserting the ink
cartridges.
Loading the media (Roll Sheets)
1. Insert media flanges to the paper tube of media.
• Explain to the customer that media flange can be used on 2 different paper tubes,
2in. and 3in.
2. Place the roll sheet on the shaft and fit the hole at the left-hand side all the way
onto the left-hand media flange.
3. Fit the right-hand media flange all the way into the hole on the right-hand side of
the roll sheet, and tighten the retainer screw to secure in place.
4. Pass the end of the material through the unit from back to front
and line up the end of the sheet with the lines of reflective tape.
• If the front edge of the sheet has been cut at an angle, pull out the sheet so that
all of the sheet covers the reflective tape.
5. With the sheet pulled out from the roll stretched taut with no slack, move the sheet
loading lever toward "LOAD".
• Explain to the customer to remove the slack in the media.
6. Close the front cover, and press the [SETUP] key.
Turn on the power.
• Explain to the customer that daily power-on/off should be done with
the sub power switch.
Ink fill
• Select ink type from LCD.
Pigment CMYKLcLm Pigment CMYKOrGr
Test Print Perform [TEST PRINT] by pressing [TEST PRINT] key.
• If there are any missing dots or other evidence of a drop in printing quality,
clean the head by pressing [CLEANING] key.
Connect FJ-52/42 to PC.
Preparation
for Printing
Connect power cord to power connector on the back side of the unit.
Dye CMYKLcLm
136
7 Service Activities
7
SettingInstallation of Roland COLORCHOICE
• Explain to the customer to read the README file.
Demo PrintPrint Demo Print from Roland COLORCHOICE.
Operation
CJ-52/42 Description of Keys and Display Menu
• User's Manual [4-5 Description of Keys and Display Menu]
Loading the Material
• User's Manual [2-4 Loading the Material], [4-1 Material] and
[4-2 Adjusting the Height of the Printing Head]
Setting the Printing Mode and Printing Direction
• User's Manual [2-6 Setting the Printing Mode]
Printing Test
• User's Manual [2-5 Printing Test]
Downloading Printing Data
• User's Manual [2-6 Downloading Printing Data]
Print Service Report from the Service Mode.
Setting the Printing at the Desired Location and the Printing Area
• User's Manual [2-6 Printing at the Desired Location] and [4-3 Printing Area]
Performing Overprinting
• User's Manual [2-9 Performing Overprinting]
Setting the Page Margins
• User's Manual [2-9 Setting the Page Margins]
If the "INK EMPTY" message appears while printing
• User's Manual [2-6 Printing]
• Explain to the customer that the printing quality may be adversely affected and
exhibit faintness or other problems if the "INK EMPTY" message is ignored and
continued without replacing the ink cartridge.
• Explain to the customer that the difference between the [LATER] and [PROMPT].
Refer to the User's Manual [Description of Menus / INK CONTROL].
137
7 Service Activities
7
Operation
FJ-52/42
Remove the Material
• User's Manual [2-7 Ending Printing Operations]
Replacing the Ink Cartridges
• User's Manual [3-1 Replacing the Ink Cartridges]
Remaining Ink
• User's Manual [3-2 Remaining Ink]
Head Cleaning
• User's Manual [3-3 Cleaning the Printing Heads]
Head Cleaning selected by pressing [CLEANING] key (Normal Cleaning)
Head Cleaning selected from the menu (Powerful Cleaning)
Changing the Type of Ink
• User's Manual [3-4 Changing the Type of Ink]
• Explain to the customer that it requiers three optionally available cleaning cartridges.
How to Replace the Separating Knife
• User's Manual [3-5 How to Replace the Separatng Knife]
When Not in Use for a Prolonged Period
• User's Manual [2-8 When Not in Use]
Feed Correction
• User's Manual [2-6 Making Corrections for Printing]
Maintenance
FJ-52/42
Manual Head Cleaning
Height of the Printing Head
• User's Manual [4-2 Adjusting the Height of the Printing Head]
138
7 Service Activities
7
Head 2billion dots/nozzle (128billion dots in Service Report)
Carriage Motor Printing Time + Cutting Time = 1500hours
Cleaning Wiper Wiping : 3000 times, Rubbing : 500 times in Service Report
Pinch Roller 24months
Output Profile and Printing Mode for each media
• Refer to [RCC3.00 Profile] for details.
Consumables
( R e f e r e n t i a l
Time for
Replacement)
Operation
RCC
How to send the data from RCC to FJ52/42
How to send the data from Applications to RCC
139
7 Service Activities
7
RC
C3.
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J-52
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PR
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E2.
icm
240
540
FIN
E2
for
test
NG
NG
OK
NG
NG
NG
FJ2
Pig
LcLm
_YP
-MT
_NO
RM
AL.
icm
240
360
NO
RM
AL/
FAS
Tfo
r te
stO
K*1
OK
NG
NG
NG
NG
FJ2
Pig
LcLm
_YP
-M_F
INE
.icm
188
720
FIN
Efo
r te
stN
GN
GN
GO
KN
GN
GF
J2P
igLc
Lm_Y
P-M
_FIN
E2.
icm
240
540
FIN
E2
for
test
NG
NG
OK
NG
NG
NG
FJ2
Pig
LcLm
_YP
-M_N
OR
MA
L.ic
m24
036
0N
OR
MA
L/FA
ST
for
test
OK
*1O
KN
GN
GN
GN
G
RC
C3.
0 / F
J-52
/42
PR
OF
ILE
for
OrG
r
Med
iaM
edia
No.
Pro
file
(OrG
r)In
k C
over
age
Res
olut
ion
Prin
ting
Mod
eH
ead
Hei
ght
DR
AF
TFA
ST
NO
RM
AL
FIN
E2
FIN
ES
UP
ER
PH
OTO
FJ2
Pig
OrG
r_B
EC
_FIN
E2.
icm
240
540
FIN
E2
for
test
NG
NG
OK
NG
NG
NG
FJ2
Pig
OrG
r_B
EC
_NO
RM
AL.
icm
240
360
NO
RM
AL
for
test
OK
*1O
KN
GN
GN
GN
GF
J2P
igO
rGr_
PE
T-G
_SU
PE
R-P
HO
TO.ic
m21
272
0S
UP
ER
/PH
OTO
for
test
NG
NG
NG
NG
OK
OK
FJ2
Pig
OrG
r_P
ET-
G_F
INE
2.ic
m24
054
0F
INE
2fo
r te
stN
GN
GO
KN
GN
GN
GF
J2P
igO
rGr_
PE
T-G
_NO
RM
AL.
icm
240
360
NO
RM
AL
for
test
NG
OK
NG
NG
NG
NG
FJ2
Pig
OrG
r_P
HS
P_S
UP
ER
-PH
OTO
.icm
220
720
SU
PE
R/P
HO
TOfo
r te
stN
GN
GN
GN
GO
KO
KF
J2P
igO
rGr_
PH
SP
_FIN
E2.
icm
240
540
FIN
E2
for
test
NG
NG
OK
NG
NG
NG
FJ2
Pig
OrG
r_P
VC
-G_S
UP
ER
-PH
OTO
.icm
220
720
SU
PE
R/P
HO
TOfo
r te
stN
GN
GN
GN
GO
KO
KF
J2P
igO
rGr_
PV
C-G
_FIN
E2.
icm
240
540
FIN
E2
for
test
NG
NG
OK
NG
NG
NG
FJ2
Pig
OrG
r_P
VC
-G_N
OR
MA
L.ic
m24
036
0N
OR
MA
Lfo
r te
stN
GO
KN
GN
GN
GN
GF
J2P
igO
rGr_
PV
C-M
_FIN
E2.
icm
204
540
FIN
E2
for
test
NG
NG
OK
NG
NG
NG
FJ2
Pig
OrG
r_P
VC
-M_N
OR
MA
L.ic
m22
436
0N
OR
MA
Lfo
r te
stO
K*1
OK
NG
NG
NG
NG
FJ2
Pig
OrG
r_Y
P-M
T_F
INE
.icm
188
720
FIN
Efo
r te
stN
GN
GN
GO
KN
GN
GF
J2P
igO
rGr_
YP
-MT
_FIN
E2.
icm
240
540
FIN
E2
for
test
NG
NG
OK
NG
NG
NG
FJ2
Pig
OrG
r_Y
P-M
T_N
OR
MA
L.ic
m24
036
0N
OR
MA
L/FA
ST
for
test
OK
*1O
KN
GN
GN
GN
GF
J2P
igO
rGr_
YP
-M_F
INE
.icm
188
720
FIN
Efo
r te
stN
GN
GN
GO
KN
GN
GF
J2P
igO
rGr_
YP
-M_F
INE
2.ic
m24
054
0F
INE
2fo
r te
stN
GN
GO
KN
GN
GN
GF
J2P
igO
rGr_
YP
-M_N
OR
MA
L.ic
m24
036
0N
OR
MA
L/FA
ST
for
test
OK
*1O
KN
GN
GN
GN
G
*1 :
Ink
coul
d st
ain
or o
verf
low
on
the
med
ia w
hen
usin
g FA
ST
MO
DE
. (F
AS
T M
OD
E c
an n
ot b
e us
ed w
ith N
OR
MA
L P
rofil
e fo
r G
loss
y M
edia
.)*2
: If
the
whi
te li
nes
are
visu
al, a
djus
t the
hea
d he
ight
to "
Med
ium
". H
owev
er, p
leas
e un
ders
tand
ther
e is
a p
ossi
bilit
y th
at th
e he
ad r
ubs
the
med
ia.
PV
C M
atte
Adh
esiv
e
Mat
te S
ynth
etic
Pap
er A
dhes
ive
Mat
te S
ynth
etic
Pap
er
Non
Fla
mm
able
Clo
th
PE
T G
loss
Pho
to G
rade
Sem
i Glo
ss P
aper
PV
C G
loss
Adh
esiv
e
PV
C-M
-120
0T/1
050T
YP
-M-1
270T
/105
0T
YP
-M-1
300/
1050
Hig
h
Low
Hig
h*2
Low
Low
Low
Low
BE
C-1
270/
1050
PE
T-G
-132
0 / 1
050
PH
SP
-110
0
PV
C-G
-120
0T/1
050T
PE
T G
loss
Low
Non
Fla
mm
able
Clo
thB
EC
-127
0/10
50H
igh
PV
C G
loss
Adh
esiv
eP
VC
-G-1
200T
/105
0TLo
w
Pho
to G
rade
Sem
i Glo
ss P
aper
PH
SP
-110
0H
igh*
2
Mat
te S
ynth
etic
Pap
erY
P-M
-130
0/10
50Lo
w
PE
T-G
-132
0/10
50
Mat
te S
ynth
etic
Pap
er A
dhes
ive
YP
-M-1
270T
/105
0TLo
w
PV
C M
atte
Adh
esiv
eP
VC
-M-1
200T
/105
0TLo
w
140
7 Service Activities
7
3 MONTHS MAINTENANCE CHECK LIST
FUNCTION CHECK
STRUCTURE CHECK
7-2 MAINTENANCE CHECK LIST
Serial Number User Date
1. Firmware upgrade Adjustment 4-3
2. Printing Test Missing/ Wavy Dots/White line Troubleshooting 6-1-1
Prints unnecessary lines Troubleshooting 6-1-2
No printing Troubleshooting 6-1-3
Print is done at incorrect position Troubleshooting 6-1-4
Ink dorops on Media Troubleshooting 6-1-5
3. Connect to the Customer's PC and try printing.
Service NoteCheck Points
Carriage drive 1. Drive Gear OK NG Crack Dirty
2. Backlash OK NG Loose
3. Wire Tension OK NG Loose
Grit Roller Drive 1. Drive Gear OK NG Crack Dirty
2. Backlash OK NG Loose
3. Grit roller OK NG Dirty
Head / Guide Rail 1. Pinch Roller OK NG Rotation Wear out
2. Head OK NG Dirty Wavy / Missing dots
Cleaning Wiper OK NG Wearing out
DetailsCheck Points
141
7 Service Activities
7OPERATION
CONSUMABLE PARTS
LUBRICATION
Consumable
Head 2 billion dots (128 billion dots in Service Report) OK Replacement 3-1
Carriage Motor 1500 hours OK Replacement 3-8
Cleaning Wiper Wiping : 3000 times, Rubbing : 500 times OK Replacement
Ink Tube 4000 hours OK Replacement
Capping Assembly 24 months OK Replacement 3-3
Lithium Battery 24 months OK Replacement 3-5
Referential Time for Replacement Service Note
Floil G-474C Carriage Drive Gear OK NG Cleaning Lubrication
Grit Drive Gear OK NG Cleaning Lubrication
Check Points
The way of setting up media
Printing How to set up Printing Mode
Maintenance How to setup INK EMPTY
How to change Type of Ink
How to clean the Head
- Test Print
-Cleaning by [CLEANING] key.
-Cleaning by selecting from the menu. (Midium / Powerful)
User's Reference Adjusting the Height of the Printing Head
Making Corrections for Printing
Overprint
Printing Area
Roland COLORCHOICE Profile
Application Software Illustrator, CorelDraw, QuarkExpress
Q&A
Explaining Points
142
7 Service Activities
7
NOTE
Service Report
Demo Print (for checking Printing Quality)
143
7 Service Activities
7
9 MONTHS MAINTENANCE CHECK LIST
FUNCTION CHECK
STRUCTURE CHECK
Serial Number User Date
1. Firmware upgrade Adjustment 4-3
2. Printing Test Missing/ Wavy Dots/White line Troubleshooting 6-1-1
Prints unnecessary lines Troubleshooting 6-1-2
No printing Troubleshooting 6-1-3
Print is done at incorrect position Troubleshooting 6-1-4
Ink dorops on Media Troubleshooting 6-1-5
3. Connect to the Customer's PC and try printing.
Service NoteCheck Points
Carriage drive 1. Drive Gear OK NG Crack Dirty
2. Backlash OK NG Loose
3. Wire Tension OK NG Loose
Grit Roller Drive 1. Drive Gear OK NG Crack Dirty
2. Backlash OK NG Loose
3. Grit roller OK NG Dirty
Head / Guide Rail 1. Pinch Roller OK NG Rotation Wear out
2. Head OK NG Dirty Wavy / Missing dots
Cleaning Wiper OK NG Wearing out
DetailsCheck Points
144
7 Service Activities
7
Demo Print (for checking Printing Quality)
Head Cleaning
Service Report
LUBRICATION
CONSUMABLE PARTS
NOTE
Consumable
Head 2 billion dots (128 billion dots in Service Report) OK Replacement 3-1
Carriage Motor 1500 hours OK Replacement 3-8
Cleaning Wiper Wiping : 3000 times, Rubbing : 500 times OK Replacement
Ink Tube 4000 hours OK Replacement
Capping Assembly 24 months OK Replacement 3-3
Lithium Battery 24 months OK Replacement 3-5
Referential Time for Replacement Service Note
Floil G-474C Carriage Drive Gear OK NG Cleaning Lubrication
Grit Drive Gear OK NG Cleaning Lubrication
Check Points
145
7 Service Activities
7
7-3 SPECIFICATION
FJ-52
Piezo ink-jet method
210 mm — 1320 mm (8-5/16 in. — 52 in.)
210 mm — 1350 mm (8-5/16 in. — 53-1/8 in.)
210 mm — 1350 mm (8-5/16 in. — 53-1/8 in.)
Maximum material thickness: 1.0 mm (0.039 in.) (When head is raised)
Maximum diameter for roll material: 180 mm (7-1/16 in.)
Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum weight for roll material: 20 kg (44.1 lb.)
Use only pigment ink cartridge exclusively for use with the Hi-Fi JET
220 cc ±5 cc
Six colors: the four colors cyan, magenta, yellow, and black, plus either light cyan and light magenta or orange and green
Use only dye ink cartridge exclusively for use with the Hi-Fi JET
220 cc ±5 cc
Cyan, magenta, yellow, black, light cyan, and light magenta
16.7 million colors
1440 dpi x 720 dpi / 720 dpi x 720 dpi / 540 dpi x 540 dpi /
360 dpi x 720 dpi / 180 dpi x 720 dpi
Error of less than ±0.3% of distance traveled, or 0.3 mm, whichever is grater (at Roland PET-film, print travel: 1 m (39-3/8 in.))
Automatic cleaning and manual cleaning
Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
RD-RTL, RD-PJL
Auto-sleep
Maximum: 0.7A/100V—240V ±10% 50/60 Hz
Maximum: 0.3A/100V—240V ±10% 50/60 Hz
60dB (A) or less
40dB (A) or less
2247 mm [W] x 381 mm [D] x 392 mm [H]
(88-1/2 in. [W] x 15 in. [D] x 15-7/16 in. [H])
2247 mm [W] x 736 mm [D] x 1251 mm [H]
(88-1/2 in. [W] x 29 in. [D] x 49-5/16 in. [H])
75 kg (165.3 lb.)
90.5 kg (199.5 lb.)
Temperature: 15°C to 35°C (59°F to 95°F), Humidity: 35% to 80% (non-condensing)
Temperature: 5°C to 40°C (41°F to 104°F), Humidity: 20% to 80% (non-condensing)
Power cord: 1, Drain-bottle cap: 1, Screws: 2, Drain bottle: 1, Replacement blade for separating knife: 1,
Roland COLORCHOICE® CD-ROM: 1, User’s manual: 1, Roland COLORCHOICE® installation guide: 1,
Cleaning kit: 1
Printing method
Printing width
Acceptable material widths
Width of material that can be cut off
Conditions for usable
materials
Ink
cartridges
Apparent colors
Printing resolution
(Printing dot resolution)
Distance accuracy
Printing heads cleaning
Interface
Instruction system
Power-saving function
Power
consumption
Acoustic
noise level
Dimensions
Weight
Environment
Accessories
210 mm — 1066 mm (8-5/16 in. — 42 in.)
210 mm — 1125 mm (8-5/16 in. — 44-1/4 in.)
210 mm — 1125 mm (8-5/16 in. — 44-1/4 in.)
FJ-42
Pigment ink
Capacity
Color
Dye ink
Capacity
Color
Printing mode
Standby mode
Printing mode
Standby mode
Main unit
With stand
Main unit
With stand
Power on
Power off
2022 mm [W] x 381 mm [D] x 392 mm [H]
(79-5/8 in. [W] x 15 in. [D] x 15-7/16 in. [H])
2022 mm [W] x 736 mm [D] x 1251 mm [H]
(79-5/8 in. [W] x 29 in. [D] x 49-5/16 in. [H])
69 kg (152.1 lb.)
84 kg (185.2 lb.)
(According to ISO7779)
146
7 Service Activities
7
Interface Specifications
Standard Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
Input signals STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT
Output signals BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR
Level of input output signals TTL level
Transmission method Asynchronous
SLCT IN
HIGH*
NC
GND
FAULT
INIT
GND
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
HIGH***
GND
GND
NC
AUTO FEED
SLCT
PERROR
BUSY
ACK
D7
D6
D5
D4
D3
D2
D1
D0
STROBE
Parallel Connector
(in compliance with specifications of Centronics)
Signal
number
Signal
number
Terminal
number
Pin Connection
1
19
18
36
3.3K+5V
=*
3.9K+5V
=***
- MEMO -
FJ-52 / 42
