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  • ROCKET PROPULSION ELEMENTS

  • The books cover shows a typical separation of a payload stage or satellite froman upper stage of a space flight vehicle in the vacuum of space. There are tworocket propulsion systems. The liquid propellant rocket engine on the upper stage(on the lower left) has just lifted the satellite into space and has just been shutdown. The reaction control system on the payload stage has four small inclinedthrusters, which can be seen during their firing operation; they are moving thepayload away from the expended upper stage. A small thrusters plume (flame)has a bright, elliptically shaped, hot gas, very small core, which is visible. Thehot exhaust gases disperse from this core in all directions, and this part of theplume is almost invisible.

  • Rocket Propulsion ElementsEighth Edition

    GEORGE P. SUTTONConsultantFormerly Laboratory AssociateLawrence Livermore National Laboratory and formerlyExecutive Director, EngineeringRocketdyne Division of The Boeing CompanyNow Pratt & Whitney Rocketdyne

    OSCAR BIBLARZProfessor EmeritusDepartment of Mechanical and Astronautical EngineeringNaval Postgraduate School

    JOHN WILEY & SONS, INC.

  • This book is printed on acid-free paper.

    Copyright 2010 by John Wiley & Sons, Inc. All rights reserved

    Published by John Wiley & Sons, Inc., Hoboken, New Jersey

    Published simultaneously in Canada

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    Library of Congress Cataloging-in-Publication Data:

    Sutton, George Paul.Rocket propulsion elements / George P. Sutton, Oscar Biblarz. 8th ed.

    p. cm.Includes bibliographical references and index.ISBN 978-0-470-08024-5 (cloth)

    1. Rocket engines. I. Biblarz, Oscar. II. Title.TL782.S8 2010629.475dc22

    2009042591

    Printed in the United States of America

    10 9 8 7 6 5 4 3 2 1

    http://www.copyright.comhttp://www.wiley.com/go/permissionshttp://www.wiley.com

  • CONTENTS

    PREFACE xiii

    1 Classification 1

    1.1. Duct Jet Propulsion / 21.2. Rocket Propulsion / 41.3. Applications of Rocket Propulsion / 14

    References / 26

    2 Definitions and Fundamentals 28

    2.1. Definitions / 282.2. Thrust / 332.3. Exhaust Velocity / 362.4. Energy and Efficiencies / 382.5. Multiple Propulsion Systems / 402.6. Typical Performance Values / 41

    Problems / 43Symbols / 45References / 46

    3 Nozzle Theory and Thermodynamic Relations 47

    3.1. Ideal Rocket / 483.2. Summary of Thermodynamic Relations / 49

    v

  • vi CONTENTS

    3.3. Isentropic Flow Through Nozzles / 533.4. Nozzle Configurations / 753.5. Real Nozzles / 853.6. Nozzle Alignment / 96

    Problems / 97Symbols / 100References / 101

    4 Flight Performance 103

    4.1. Gravity-Free Drag-Free Space Flight / 1034.2. Forces Acting on a Vehicle in the Atmosphere / 1074.3. Basic Relations of Motion / 1104.4. Space Flight / 1164.5. Flight Maneuvers / 1314.6. Effect of Propulsion System on Vehicle Performance / 1374.7. Flight Vehicles / 1394.8. Military Missiles / 1484.9. Flight Stability / 152

    Problems / 153Symbols / 155References / 157

    5 Chemical Rocket Propellant Performance Analysis 158

    5.1. Background and Fundamentals / 1595.2. Analysis of Chamber or Motor Case Conditions / 1655.3. Analysis of Nozzle Expansion Processes / 1705.4. Computer-Assisted Analysis / 1755.5. Results of Thermochemical Calculations / 176

    Problems / 190Symbols / 191References / 192

    6 Liquid Propellant Rocket Engine Fundamentals 194

    6.1. Types of Propellants / 1986.2. Propellant Tanks / 2016.3. Propellant Feed Systems / 2086.4. Gas Pressure Feed Systems / 2106.5. Tank Pressurization / 2176.6. Turbopump Feed Systems and Engine Cycles / 221

  • CONTENTS vii

    6.7. Rocket Engines for Maneuvering, Orbit Adjustments, or AttitudeControl / 229

    6.8. Engine Families / 2336.9. Valves and Pipelines / 2366.10. Engine Support Structure / 239

    Problems / 240Symbols / 242References / 243

    7 Liquid Propellants 245

    7.1. Propellant Properties / 2467.2. Liquid Oxidizers / 2567.3. Liquid Fuels / 2597.4. Liquid Monopropellants / 2637.5. Gelled Propellants / 2657.6. Gaseous Propellants / 2667.7. Safety and Environmental Concerns / 267

    Problems / 268Symbols / 269References / 269

    8 Thrust Chambers 271

    8.1. Injectors / 2768.2. Combustion Chamber and Nozzle / 2858.3. Low-Thrust Rocket Thrust Chambers or Thrusters / 3018.4. Materials and Fabrication / 3058.5. Heat Transfer Analysis / 3118.6. Starting and Ignition / 3238.7. Random Variable Thrust / 3268.8. Sample Thrust Chamber Design Analysis / 328

    Problems / 339Symbols / 342References / 344

    9 Liquid Propellant Combustion and Its Stability 346

    9.1. Combustion Process / 3469.2. Analysis and Simulation / 3509.3. Combustion Instability / 352

    Problems / 364References / 364

  • viii CONTENTS

    10 Turbopumps and Their Gas Supplies 366

    10.1. Introduction / 36610.2. Descriptions of Several Turbopumps / 36710.3. Selection of Turbopump Configuration / 37210.4. Flow, Shaft Speeds, Power, and Pressure Balances / 37610.5. Pumps / 37810.6. Turbines / 38710.7. Approach to Turbopump Preliminary Design / 39110.8. Gas Generators and Preburners / 394

    Problems / 395Symbols / 396References / 397

    11 Engine Systems, Controls, and Integration 399

    11.1. Propellant Budget / 39911.2. Performance of Complete or Multiple Rocket Propulsion

    Systems / 40111.3. Engine Design / 40311.4. Engine Controls / 41111.5. Engine System Calibration / 42311.6. System Integration and Engine Optimization / 430

    Problems / 432Symbols / 432References / 433

    12 Solid Propellant Rocket Fundamentals 435

    12.1. Basic Relations and Propellant Burning Rate / 43712.2. Other Performance Issues / 45812.3. Propellant Grain and Grain Configuration / 46312.4. Propellant Grain Stress and Strain / 47212.5. Attitude Control and Side Maneuvers with Solid Propellant Rocket

    Motors / 483Problems / 485Symbols / 488References / 489

    13 Solid Propellants 492

    13.1. Classification / 49213.2. Propellant Characteristics / 498

  • CONTENTS ix

    13.3. Hazards / 50513.4. Propellant Ingredients / 51213.5. Other Propellant Categories / 52213.6. Liners, Insulators, and Inhibitors / 52613.7. Propellant Processing and Manufacture / 529

    Problems / 532References / 535

    14 Solid Propellant Combustion and Its Stability 537

    14.1. Physical and Chemical Processes / 53714.2. Ignition Process / 54114.3. Extinction or Thrust Termination / 54314.4. Combustion Instability / 545

    Problems / 553References / 554

    15 Solid Rocket Components and Motor Design 556

    15.1. Motor Case / 55615.2. Nozzles / 56415.3. Igniter Hardware / 57815.4. Rocket Motor Design Approach / 583

    Problems / 590References / 592

    16 Hybrid Propellant Rockets 594

    16.1. Applications and Propellants / 59616.2. Interior Hybrid Motor Ballistics / 60016.3. Performance Analysis and Grain Configuration / 60416.4. Design Example / 60916.5. Combustion Instability / 613

    Problems / 617Symbols / 618References / 620

    17 Electric Propulsion 622

    17.1. Ideal Flight Performance / 62817.2. Electrothermal Thrusters / 63317.3. Nonthermal Electrical Thrusters / 64017.4. Optimum Flight Performance / 656

  • x CONTENTS

    17.5. Mission Applications / 66117.6. Electric Space-Power Supplies and Power-Conditioning

    Systems / 663Problems / 667Symbols / 669References / 671

    18 Thrust Vector Control 673

    18.1. TVC Mechanisms with a Single Nozzle / 67518.2. TVC with Multiple Thrust Chambers or Nozzles / 68518.3. Testing / 68718.4. Integration with Vehicle / 687

    Problems / 688References / 689

    19 Selection of Rocket Propulsion Systems 691

    19.1. Selection Process / 69319.2. Criteria for Selecti