Roboze one +400Breaking the Boundaries of

techno Polymers additive manufacturing

12 technical polymers, including PEEK and PEI,in real 50 micron resolutionRoboze

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ROBOZE ONE+400

Roboze One+400 features a patented mechatronic movement system without belts, which is more accurate and works as fast as standard belt based movement systems.

The new device is equipped with two extruders that can reach temperatures over 400°C and are therefore able to print materials such as PEEK, PEI or CARBON PA.

Roboze One+400 the printer is able to manage a total of 12 different technical polymers.

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Roboze Beltless System

New Firmware and Controls

Real 50 microns Resolution

Build plate up to 150°C

PEEK, PEI, CARBON PA, ABS ESDand 8 other techno-polymers

Extruders over 400°C

Functional prototypes

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The new dual extruder can reach temperatures over 400 °C, allowing printing with two polymers at the same time, or using the second extruder for printing soluble support or break-away material.

The extruder has been designed and optimized for heat dissipation, and equipped with an air cooling system.

Roboze’s R&D team designed the extruders for the Roboze One + 400 according to thermodynamics and material engineering; aluminum 6082 where needed for heat conduction, and AISI 303 where heat dissipation is needed instead (patent pending).

EXTRUDERS OVER 400°C

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A wide range of material enables you to work on your prototypes or realize small series in the best way suitable for your needs.

PEEK, PEI, CARBON PA, ABS EDS and 8 other techno-polymer engineering plastics with excellent mechanical and thermic properties.

Find the most suitable for your project.

12 TECHNICAL MATERIALS

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NEW FIRMWARE AND CONTROLS

The Roboze One+400 is equipped with proprietary firmware and electronics designed to express full mechatronic potential and safely reach very high extrusion temperatures.

Easy-to-use and intuitive, thanks to the new color 3.5-inch touch screen.

Accuracy, as usual! The motion, for the X and Y axes, is entrusted to a counterbalanced pair of tempered stainless steel helical racks together with pinion in direct contact, allowing fluid motion and accurate positioning.

Roboze designs and manufactures its machines’ internal mechanical components. The production department works with latest-generation machines in CNC metal cutting applications.

High definition in rapid prototyping depends upon several factors. Roboze inserts also a C7 spindle ball screw, which ensures the resolution of the layers.

ROBOZE BELTLESS SYSTEM

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In addition to the choice of the best mechanical components on the market and our knowledge of mechatronics, our patent enables us to reach an unmatched quality level.

REAL 50 MICRONS RESOLUTION

The glazed anticorodal 6082 buildplate reaches up to 150°C in order to print with the most complex techno-polymer, ensuring grip and sealing.

A larger print area – 200 mm x 200 mm x 200 mm (xyz) – to realize you bigger projects.

BUILD PLATE UP TO 150°C

The tolerances are weighted and pre-calculated. The mechatronics motion ensures 50 microns on both the X and Y axes.

Print Functional products ready to be tested and used, according to your production needs.

FUNCTIONAL PROTOTYPES

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MATERIALSABS ESD STRONG FUNCTIONAL FLEX PC PC/ABSABS ESD is an ad-vanced ESD-Safe compound desi-gned for use in critical applica-tions that require electrostatic di-scharge (ESD) pro-tection and a high level of cleanliness. A filament with excellent printing characteristics and consistent ESD properties.

ABS-based mate-rial, with excellent mechanical proper-ties. Suitable for the prototyping of structural and fun-ctional componen-ts, even subjected to mechanical lo-ads.

P o l y A m m i d e 12-based technical material. Recom-mended for pro-totypes that need flexibility and me-chanical resistance at the same time.

Rubbery com-pound, based on thermoplastic PolyUrethane. High resistance to wear, tear and abrasion. Useful for the fa-brication of textile fibers, industrial coatings and flexi-ble components, shoes and O-rings.

PolyCarbonate fila-ment. Transparent material, with high thermal resistan-ce and incredible impact resistance. Used in various manufacturing sec-tors.

ABS and PC poly-meric blend. Com-bines the thermal properties of PC with the mechani-cal properties of ABS. Gloss finish, for automotive par-ts with high aesteti-chal impact.

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MATERIALSPMMA CARBON PA HIPS PVA PEEK PEIPolyMethilMetaA- crylate (Plexiglass) filament. Transpa- rent material used in the medical and optical fields.

Polyammide with 20% of chopped carbon fibers. An incredible material, that combines the chemical resistan-ce of Nylon 12 with the mechanical and thermal properties of Carbon Fiber. Used in the Auto-motive and Motor-sport, as well as in the aereonautics field.

Material composed of a blend of Poly-Stirend and SBR rubber, with high tenacity and resi-lience. Soluble in D-Limonene, it is perfect as support material when prin-ting with Strong.

Transparent mate-rial, with a low ten-sile modulus, solu-ble in warm water. The best partner for support structu-re when printing with Ultra (PLA fil-led with ceramics).

Super TechnoPoly-mer with excellent thermal and che-mical resistance. It is stable also at very high tempe-ratures and acid and alkalynes envi-ronments. Used in Aerospace and De-fense, Motorsport, Biomedical, Oil & Gas.

Filament made of Po l yE the r Immi -de, a polymer that combines high-le-vel mechanical properties with an extreme tempe-rature resistance. Self-extinguishing material. It is useful in the prototyping and production in the Aerospace, Au-tomotive and Mo-torport. Ideal for metal replacement.

MATERIALSABS ESD STRONG FUNCTIONAL FLEX PC PC/ABSABS ESD is an ad-vanced ESD-Safe compound desi-gned for use in critical applica-tions that require electrostatic di-scharge (ESD) pro-tection and a high level of cleanliness. A filament with excellent printing characteristics and consistent ESD properties.

ABS-based mate-rial, with excellent mechanical proper-ties. Suitable for the prototyping of structural and fun-ctional componen-ts, even subjected to mechanical lo-ads.

P o l y A m m i d e 12-based technical material. Recom-mended for pro-totypes that need flexibility and me-chanical resistance at the same time.

Rubbery com-pound, based on thermoplastic PolyUrethane. High resistance to wear, tear and abrasion. Useful for the fa-brication of textile fibers, industrial coatings and flexi-ble components, shoes and O-rings.

PolyCarbonate fila-ment. Transparent material, with high thermal resistan-ce and incredible impact resistance. Used in various manufacturing sec-tors.

ABS and PC poly-meric blend. Com-bines the thermal properties of PC with the mechani-cal properties of ABS. Gloss finish, for automotive par-ts with high aesteti-chal impact.

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ROBOZE PEEK

PEEK (polyetheretherketone) is one of the highest performing semi-crystalline thermoplastics available today.PEEK offers a combination of superlative properties that allow it to replace metal in some of the most severe end-use environments.PEEK is one of the industrial most chemically resistant plastics and offers excellent strength, superior fatigue resistance, and a continuous-use temperature of 240°C (464°F).

It offers:

Exceptional chemical resistance to organics, acids and bases; High mechanical strength in excess of 250°C (482°F); Very good wear and abrasion resistance; Best-in class fatigue resistance; Excellent dimensional stability; Excellent resistance to hydrolysis; Superior dielectric with low loss at high temperatures and frequencies.

Typical Applications

Aircraft hardware and fastenersAircraft mechanical componentsAutomotive electrical/electronic

Transmissions/powertrainCoatings, composites, additives

Wire and cable insulationSemiconductor fabrication and testing

Medical devicesDental cassettes and devices

Oil and gas process equipmentGears

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ROBOZE PEI

PEI (Polyether Imide) is an amorphous, high-performance polymer that combines excellent thermal properties, exceptional

dimensional stability, inherent flame retardancy, and good chemical resistance.

It offers the ability to create parts with excellent properties at elevated temperatures

due to a high glass transition temperature.

It offers:

High thermal propertiesInherent flame resistance with low smoke

evolution and low smoke toxicityLong-term hydrolytic stability

Excellent dimensional stability (low creep sensitivity and low, uniform coefficient of

thermal expansion) and highly reproducible part-to-part dimensions

Exceptional strength and modulus, even at elevated temperatures

Good resistance to a broad range of chemicals, such as automotive fluids, fully halogenated hydrocarbons, alcohols, and

aqueous solutionsStable dielectric constant and dissipation

factor over a wide range of temperatures and frequencies

Typical Applications

Areospace and aircraftVentilation system componentAutomotive and trasportationElectrical devicesTransmission componentsThrottle bodiesIgnition componentsSensors and thermostat housings

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ROBOZE CARBON PACARBON PA was developed for Roboze and it based on Polyamide reinforced with Carbon Fiber at 20% . It is ideal for high-end mechanical applications, thanks to its high tensile modulus. It provides the answer to all industries key needs such as environmental-friendliness through weight reduction and metal substitution, safety throu-gh impact absorption or flammability pro-tection, processing simplification, and sustainability, due to its durability, long-term resistance and fluid resilience.

Printed parts even have accurate surfaces thanks to our technology and mechatronic motion.

Typical Applications

Carbon Pa is used in a wide range of different applications: Automotive industry

Racing Aerospace

Electrical and lightingConsumer and industrial goods

Sports equipment

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ROBOZE ABS-ESD

ABS ESD is an advanced polymer based on ABS and then compounded according to a proprietary formulation of multi-wall carbon

nanotubes and process / dispersion modifiers - giving you a filament with excellent printing characteristics and consistent ESD properties.

It offers:

Consistent and reliable surface resistanceImproved retention of impact & elongation vs.

similiar ESD-safe materialsLow particulate contamination

Minimal contribution to outgassing and ionic contamination

Typical Applications

Metering and sensing applications HDD Components Casings and connectors

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AEROSPACE

DEFENSE

OIL & GAS

AUTOMOTIVE

CONSUMER ELECTRONICS

METAL REPLACEMENT

MECHANICS

PRODUCT DEVELOPMENT

FUNCTIONAL PROTOTYPING

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SDIMENSIONS

Outside total: (x)565 X (y)465 X (z)900 mmWorkspace: (x) 200 X (y) 200 X (z)200 mmDimensions (box): (x)670 X (y)600 X (z)1200 mmWeight: 80 kg

RESOLUTION OF THE LAYERS Very high: 50 micronsHigh: 70 micronsAverage: 150 micronsLow: 200 microns

PRINT VELOCITYRecommended speed: 40 mm/sMaximum recommended speed: 80 mm/s

ELECTRONICSStepper Motors: 1.2° 1.8 degreeStepper Driver A4988 with sinksColor touch screen from 3,5 inch.Proprietary 32bit Pic348 W Power source100k Thermistors in the extruder40W 12V Heater cartridgeHeated plate up to 150°

MATERIALSSTRONG CARBON PAFUNCTIONAL ABS EDSPMMA PCPC/ABS PEIPEEK Others (1,75mm)

EXTRUDER MECHANISM 2 extruders re-engineered over 400°C0.4 mm NozzleVents cooling components with heat sinks

GENERAL MECHANICS Frame made by galvanized steel and powder coated INOX Bars for X and Y ForkliftMisumi ball sleeves for X and Y linear motionX and Y Movement system with helical racks and pinion through direct contactC7 ball screw for the Z axis with flexible motor cou-pling for the absorption of vibrationMoving parts and aluminium supports on numerical control milling machinesAluminium heated for printing in technopolymersLeveling System printing plate on 3 points and cu-shioningQuick-change printer base system with neodymium magnets.

BOX CONTENT1 ULTRA spool4GB SD CARDPower cableUSB cableSpool holder

SOFTWAREOpen Source

COMUNICAZIONISDHC Standard Card Reader and 4GB card included USB type B

MORE INFOInner spool Minimal mechanical maintenanceExtreme stiffness and durability

Roboze

www.roboze.com

VIA M. Cifarelli 28/A - 70124 Bari - Italy

P.IVA 07513040720

+39. 080 5743707

info@roboze.com

Contact us: sales@roboze.com

ROBOZE IS A BRAND OF MEKATRONIKA SRL