RM 125 X (RM125X).pdf

Suzuki Worldwide Motorcycle-ATV Page: 1 of 33RM125X (RM125X)Catalogue Title:

FIG1 CYLINDERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345567891011121314151617181920

Part No

11111-1410111141-1410108316-1606809108-0604309482-0020809482-0015811210-1410211241-1410101421-0825801421-0620808316-1608808316-1606813150-1410013152-1410013153-1410002112-0308808321-2103813156-1410002112-0616813111-4021009402-50306

Description

Cylinder HeadGasket (t:1.2)NutStud BoltSpark Plug (ngk, B8egv)Spark Plug (nd, W24es-g)CylinderGasket (t:0.5)Stud BoltStud BoltNutNutReed Valve Assy• . Stopper• . Reed Valve• . Screw• . WasherGasket (t:0.5)ScrewPipe, IntakeClamp


FIG2 CRANKCASEBlock No. Block Title.


Ref No

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Part No

11300-1482011481-1410009206-1300102112-0645802112-0650802112-0655702112-0665809280-1500209103-0805209103-0805308319-3108808322-2108809343-0503109404-0641209343-0401009343-04010

Description

Crankcase Set• . Gasket• . Pin• . Screw (6*45)• . Screw (6*50)• . Screw (6*55)• . Screw (6*65)• . O RingBolt (8*95)Bolt (8*205)NutWasherHose, Breather (l:220)ClampHose, Over Flow (l:330@r300)Hose, Air Vent (l:330)


FIG3 CRANKCASE COVERBlock No. Block Title.


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Part No

11341-1410011482-1410009206-1300102112-0620802112-0645802112-0675802112-0685809259-2000309260-1500211351-1410011483-1410002112-0620811360-1410001517-0640827641-1410009180-07004

Description

Cover, ClutchGasketPinScrew (6*20)Screw (6*45)Screw (6*75)Screw (6*85)Plug, Oil FillerO RingCover, MagnetoGasketScrew (6*20)Cover, SprocketScrew (6*40)Plate, Chain GuideSpacer


FIG4 CRANKSHAFTBlock No. Block Title.


Ref No

1112223456789101112131415161718192021

Part No

12110-1410012110-14100-02512110-14100-05012140-1411012140-14110-02512140-14110-05012151-1100009381-1400109263-1401212200-1410112161-1410009160-1900112211-4800109263-1900912221-1410212261-1410109262-2201209262-2505209289-2800709283-2003412359-1410109280-2000421111-4020109159-1201009166-12007

Description

Piston (std)Piston (os:0.25)Piston (os:0.5)Ring Set, Piston (std)Ring Set, Piston (os:0.25)Ring Set, Piston (os:0.5)Pin, PistonCirclipBearingCrankshaft Assy• . Rod, Connecting• . Washer• . Pin, Crank• . Bearing• . Crankshaft, Rh• . Crankshaft, LhBearing, RhBearing, LhOil Seal, RhOil Seal, LhSpacerO RingGear, Primary Drive (nt:19)NutWasher


FIG5 CARBURETORBlock No. Block Title.


Ref No

21123456789101112131415161718192021222324252627282930313232323232

Part No

13200-1410009492-3000309494-0031809491-4600113331-4020013252-1660013253-1410013254-0101013581-4020013629-4020013394-1001013383-1410013247-4020009280-2000313551-1411013410-1410013251-4023002112-0516808321-2105813267-4023013268-9310013573-4161013373-3911002112-0406813577-4161213661-1660013681-3301013269-1501013268-0101002112-0308808321-2103813370-4023009491-4200109491-4400109491-4800109491-5000309491-52001

Description

Carburetor Assy• . Jet, Pilot (30)• . Jet, Needle (q-6)• . Jet, Main (230)• . Ring• . Float• . Arm, Float• . Pin, Float• . Holder, Jet Needle• . Cover, Holder• . Clip, Needle• . Needle, Jet (6fp35-2)• . Plug, Drain• . O Ring• . Valve, Throttle (ca:2.0)• . Plunger Assy, Starter• . Gasket, Float Chamber• . Screw• . Lock Washer• . Screw, Throttle Stop• . Spring• . Spring, Return• . Plate• . Screw• . Adjuster, Cable• . Nut• . Cap• . Screw, Pilot Air (1 1/2)• . Spring• . Screw• . Lock Washer• . Valve, NeedleJet, Main (210)Jet, Main (220)Jet, Main (240)Jet, Main (250)Jet, Main (260)


FIG6 AIR CLEANERBlock No. Block Title.


Ref No

1223344556678910111213141516

Part No

13700-1410013781-1410013782-1410013786-1410013787-1410013791-1410013792-1410013740-1410013750-1410013860-1410013870-1410013979-1410002142-0512813870-0011009401-1430109402-6430601107-0616801107-0620809320-0800709180-0700509160-06020

Description

Cleaner Assy, Air• . Filter, Rh• . Filter, Lh• . Filter, Rh 2nd• . Filter, Lh 2nd• . Holder, Rh• . Holder, Lh• . Cap, Rh• . Cap, Lh•• .. Tube, Drain Rh•• .. Tube, Drain Lh•• .. Stopper, Tube• . Screw• . Tube, Drain (l:250)• . Clip• . ClampBolt, LowerBolt, UpperCushionSpacerWasher


FIG7 MUFFLERBlock No. Block Title.


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Part No

14181-4020014170-1410002112-0616808321-2106814310-1410014330-1410009443-1100214770-4000009100-0817608310-2208808321-2108809160-0803509100-0817609180-0803209320-1202608321-2108809160-08002

Description

Gasket, Exhaust FrangeFlange, Exhaust PipeScrewLock WasherMuffler, 1stMuffler, 2ndSpringDamper, MufflerBolt (8*32)NutLock WasherWasherBolt (8*32)SpacerCushionLock WasherWasher


FIG8 WATER PUMPBlock No. Block Title.


Ref No

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Part No

17411-1410001107-0812817413-1410017412-1410017432-1410002112-0616517451-1410006211-0305217461-1410017491-1410017470-1410009283-1000409262-1000409262-1200317431-1410009100-0601909168-0601604211-0912902112-0645817435-1410017436-1410002112-06258

Description

Case• . Bolt, DrainGasketConnector, InletGasketScrewGear, Drive (nt:19)PinShaft (nt:36)ImpellerMechanical SealOil SealBearing, InnerBearing, OuterGasketBoltSeal WasherPinScrewConnector, OutletGasketScrew


FIG9 RADIATORBlock No. Block Title.


Ref No

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Part No

17700-1410017701-1410017702-1410017788-1410008316-1606817851-1410017852-1410009400-2830109400-3030147511-1410147521-1410147512-1410002142-0616709160-0600747540-1410001107-0816809100-0813508321-2108808322-1108847531-1410047532-14100

Description

Radiator• . Cap• . Hose, Over FlowCushionNutHose, InletHose, OutletClamp, Radiator SideClamp, Connector SideCover, RhCover, LhPlateScrewWasherBumper, RadiatorBolt, UpperBolt, LowerLock WasherWasherLouver, Mudguard OuterLouver, Mudguard Inner


FIG10 CLUTCHBlock No. Block Title.


Ref No

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Part No

21200-1410108211-2032309263-2002308211-1730221410-1410121441-2830021451-4170021462-1410109440-1501309100-0500209160-0501709140-1600109167-1700223111-1410023121-1410123261-1410109134-0600109160-1501509263-1500309285-1000223271-1410101107-06168

Description

Gear, Primary DrivenWasherBearingWasherHub, SleevePlate, DrivePlate, DrivenPlate, PressureSpringBoltWasherNutLock WasherRod, PushPiece, PushCamshaft, ReleaseScrewThrust WasherThrust BearingOil SealArm, ReleaseBolt


FIG11 TRANSMISSIONBlock No. Block Title.


Ref No

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Part No

24120-1410124121-1410124221-1410024231-1410124251-1410124260-1410109380-2000724131-1410114310-1410124321-1410124331-1410024341-1410124351-1410124361-1410108211-1524109380-2200609167-2201108113-6204008113-6002008113-6202009262-2004309283-2503524741-4800002112-0612824751-1410102112-0612826260-1410008211-1524108331-3115927511-1411027511-1410027511-1412009180-2003909140-1601309167-2001209280-2000127600-1412027620-1022027620-3611009320-13001

Description

Countershaft Assy• . Countershaft (nt:12)• . Gear, 2nd Drive (nt:16)• . Gear, 3rd Drive (nt:17/21)• . Gear, 5th Drive (nt:22)• . Gear, 6th Drive (nt:23)• . CirclipDriveshaftGear, 1st Driven (nt:28)Gear, 2nd Driven (nt:28)Gear, 3rd Driven (nt:24)Gear, 4th Driven (nt:25)Gear, 5th Driven (nt:23)Gear, 6th Driven (nt:22)WasherCirclipWasherBearing, RhBearing, LhBearing, RhBearing, LhOil SealHolder, BearingScrewHolder, BearingScrewGear, Kick Idle (nt:28)WasherCirclipSprocket, Engine (nt:12)Sprocket, Engine (nt:11)Sprocket, Engine (nt:13)SpacerNutWasherO RingChain, Drive (428*112l)• . Joint (rk)Joint (did)Cushion, Chain


FIG12 GEAR SHIFTINGBlock No. Block Title.


Ref No

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Part No

25211-4130025221-4130125411-1410025421-4040025310-1410025322-1100025323-1100025324-1100009261-0500309440-0400325331-1100102122-0612825341-4040002122-0612825351-1100025352-1100009168-1400409440-0500725510-1410109180-1208309444-2601709285-1200225671-0100025610-1410009100-06091

Description

Fork, No. 1Fork, No. 2Shaft, No. 1 (l:102)Shaft, No. 2 (l:60)CamGear, DrivenPawl, No. 1Pawl, No. 2PinSpringLifter, PawlScrewGuide, CamScrewStopper, CamHousing, Cam StopperGasketSpringShaft, Gear ShiftingSpacerSpringOil SealStopper, ArmLever, Gear ShiftingBolt


FIG13 KICK STARTERBlock No. Block Title.


Ref No

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Part No

26211-4020126221-4110009380-1700109448-4501226231-3000209440-3200208211-1734126232-4020026233-4020001107-0616801107-0610809283-2003126240-1410008211-2228109380-2200626300-1410001107-0816809160-0804826341-41100

Description

Shaft, Kick StarterGuide, SpringCirclipSpringStarter, KickSpringPlateGuide, Kick StarterStopper, Kick StarterBoltBoltOil SealGear, Kick Drive (nt:28)WasherCirclipLever, Kick StarterBoltWasherCover


FIG14 MAGNETOBlock No. Block Title.


Ref No

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Part No

32100-1412032101-1412002112-0520808321-2105832102-1412002112-0616808322-2106808316-1610808341-3104909407-18301

Description

Magneto Assy• . Stator Assy•• .. Screw•• .. Lock Washer• . RotorScrewWasherNutKeyClamp


FIG15 ELECTRICALBlock No. Block Title.


Ref No

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Part No

32900-1412001107-0620808321-2106809160-0601933410-1412002112-0520808321-2105833510-4111109407-0940237820-4040009407-12402

Description

C.d.i. UnitBoltLock WasherWasherCoil Assy, IgnitionScrewLock WasherCap, Spark PlugBeltSwitch Assy, Engine StopClamp


FIG16 FRAME - SEATBlock No. Block Title.


Ref No

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Part No

41100-14102-01941991-1410009103-0805509250-1400643911-1420043913-4040043915-1410109103-0804308212-1022309160-0803509385-1000100800-0023445100-14101-86501107-0820808321-2108809160-08010

Description

Frame (black)Plate, Engine MountingBoltPlugRoller, Chain ControleSpacer, Chain RollerBolt, UpperBolt, LowerWasherWasherClipTool SetSeat (black)BoltLock WasherWasher


FIG17 STAND - FOOTRESTBlock No. Block Title.


Ref No

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Part No

42310-1410009443-1700709100-1006708310-2210842330-1410009100-1011808321-2110843551-4040143561-4040109200-0803504111-2020809448-1401409448-1401808322-21088

Description

Stand, PropSpringBolt (10*30)NutBracketBoltLock WasherFootrest, RhFootrest, LhPinCotter PinSpring, RhSpring, LhWasher


FIG18 REAR BRAKEBlock No. Block Title.


Ref No

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Part No

43110-1410109319-1202209280-1200608211-1222304111-3020809448-3102409100-0600908310-1106858510-1410009200-0500108322-2106804111-2020809209-1300409150-0600104111-20158

Description

Pedal, BrakeBushO RingThrust WasherCotter PinSpringBoltNutCable Assy, Rear BrakePinWasherCotter PinPin, AdjusterNut, AdjusterCotter Pin


FIG19 FUEL TANKBlock No. Block Title.


Ref No

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Part No

44100-14100-16368110-14100-67H68111-40210-01944200-4040044248-4040009343-0512944487-4040044486-4020044541-1410144560-1410109125-0600909320-1201601107-0830808321-2108809160-0800209180-08036

Description

Tank, Fuel (yellow)• . Tape Set• . Emblem (black)Cap Assy, Fuel Tank• . Gasket• . Hose• . Band• . ClampCushionBand, RearScrewCushionBoltLock WasherWasherSpacer


FIG20 FUEL COCKBlock No. Block Title.


Ref No

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Part No

44300-4137044357-4137044353-4137044343-4137044300-4181002112-0616808321-2106809343-0512909401-08401

Description

Cock Assy, Fuel• . Spring• . O Ring• . Screw• . Filter SetScrewLock WasherHose, FuelClip


FIG21 FRAME COVERBlock No. Block Title.


Ref No

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Part No

94911-1420002142-0520868169-1411047111-14102-16368136-14100-67H47211-14102-16368146-14100-67H09123-0600794927-1410094928-1410009123-0600494927-1410094929-1410009168-1002068131-40210-64D

Description

Plate, Front NumberScrewEmblemCover, Frame Rh (yellow)Tape, RhCover, Frame Lh (yellow)Tape, LhScrew, FrontWasherSpacer, FrontScrew, RearWasherSpacer, RearWasher, Rear LhEmblem, "125"


FIG22 FRONT FORKBlock No. Block Title.


Ref No

151234567891011121314151617181920212223242526272829303132333435363738394041424344454647484950

Part No

51100-14100-03C51130-1410051141-1410051167-1410051158-1410051153-4030051173-4030151149-4030151156-4030151147-4030051148-4030051132-1410008310-1206808321-2106802112-0408851183-0301051195-1410051146-1410051571-4030051573-4030051572-4030051575-4030002112-0410851110-1410051121-1410051171-1410051172-4030051176-1410051117-4030051351-4030051294-4040051293-4900151117-4121151189-4122051410-14100-08C09265-3000508211-3040251356-4131051351-4132051311-40200-08C56211-40300-08C01107-0835808321-2108858621-4030101107-0845808321-2108801107-1045808321-2110801107-0850808322-2108808310-12088

Description

Front Fork Assy (gold)• . Outer Tube, Rh• . Outer Tube, Lh• . Slide Metal• . Washer• . Oil Seal• . Dust Seal• . Case, Dust Seal• . Snap Ring• . Bolt• . Gasket• . Holder, Axle• . Nut• . Lock Washer• . Screw• . Gasket• . Pieace, Oil Lock• . Cylinder• . Boot• . Band• . Band• . Band• . Screw• . Tube, Inner•• .. Piston• . Spring• . Guide, Spring• . Spacer• . O Ring• . Cap• . Cap• . Valve, Air•• .. O Ring• . Cap• . Stem, Steering•• .. Bearing•• .. Washer• . Washer• . Bolt• . Stem Head, Steering• . Holder, Handle• . Bolt• . Lock Washer• . Clip• . Bolt• . Lock Washer• . Bolt• . Lock Washer• . Bolt• . Washer• . Nut


FIG23 FRONT FENDERBlock No. Block Title.


Ref No

12345

Part No

53111-14100-16301107-0635808321-2106809169-0601653275-14101

Description

Fender, Front (yellow)BoltLock WasherWasherSpacer


FIG24 FRONT WHEELBlock No. Block Title.


Ref No

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Part No

54110-1410254210-1410154410-1410009443-0802154441-1410009448-3200709280-1200109160-1201154451-1410001107-0625854711-1420254730-1410008123-6202708143-6202754740-1420055100-1420055100-1423055200-2833055261-2833055311-1410055320-1411065270-4691008322-1108808310-12088

Description

Hub, Front WheelPanel, Front HubShoe, BrakeSpringCam, BrakeSpringDust SealWasher (12.5*20*1)Lever, Brake CamBoltAxle, FrontSpacerBearing, RhBearing, LhSpacer, RhTire, Front (3.00-21)Tire, Front (3.00-21)Tube, Inner (2.75-21)Protector, Inner TubeRim, Wheel (1.60-21)Spoke SetStopper, BeadWasherNut


FIG25 HANDLEBARBlock No. Block Title.


Ref No

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Part No

56110-14101-08C58100-1410158620-1420002112-0620808321-2106858210-1410109407-1830158300-1410051631-4020051611-4020051621-4020006111-0800351643-4020096200-41330

Description

Handlebar (gold)Cable Assy, Front BrakeClamp, Front Brake CableScrewLock WasherCable Assy, ClutchClamp (l:180)Cable Assy, ThrottleNut, Steering StemInner Race, SteeringOuter Race, Steering UpperSteel BallDust Seal, UpperGauge, Front Fork Air


FIG26 HANDLE GLIP - LEVERBlock No. Block Title.


Ref No

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Part No

57110-4020057100-4024002112-0516858631-0701057300-1420057420-2940057431-1101108319-2106857441-1420057442-1420002112-0620857211-4020057500-1420057620-4502057431-1101108319-2106857441-1420057442-1420002112-0620857341-40001

Description

Grip, Throttle• . Case Assy, ThrottleScrewPiece, Throttle EndLever Assy, Brake• . Lever, Brake• . Bolt• . Nut• . Adjuster, Cable• . Nut• . ScrewGrip, LhLever Assy, Clutch• . Lever, Clutch• . Bolt• . Nut• . Adjuster, Cable• . Nut• . ScrewCover


FIG27 REAR SWINGING ARMBlock No. Block Title.


Ref No

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Part No

61100-1482161261-1410109263-2004109285-2000568381-1410061251-1410061252-1410061211-1410261262-4040008322-1114808314-4114804111-3030861273-1420261275-4020009180-0501564300-1481264352-4040109101-0800364339-4041008322-1108808314-4108804111-2020809101-08014

Description

Rear Swinging Arm Set• . Bush• . Bearing• . Oil Seal• . EmblemSpacerSpacer, InnerShaft, PivotCoverWasherNutCotter PinBuffer, Chain DefenseScrewSpacerTorque Link Set• . BearingBolt, FrontDust SealWasherNutCotter PinBolt, Rear


FIG28 CHAIN GUIDEBlock No. Block Title.


Ref No

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Part No

61341-1420061342-1420001517-0612801517-0616801517-0640801517-0645808319-3106861345-1410061348-1411061349-4021009229-03005

Description

Guide, Chain OuterGuide, Chain InnerBolt, FrontBolt, RearBoltBolt, UpperNutDefense, UpperDefensePadRivet


FIG29 SHOCK ABSORBERBlock No. Block Title.


Ref No

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Part No

62100-1410062280-1410062154-4020062270-1410062274-1410051294-4040051117-4121162285-1410062179-1410062211-1410062225-1410062177-1410062177-1420062277-1420062226-1420062191-1410062194-1410009269-1000162226-1410009103-1003909103-1004008319-3110862411-1411001107-0612808321-2106808322-2106862423-1421009404-0641562420-1412009462-0007501107-0612808321-2106808322-2106801107-0816808321-2108808322-1108809407-2040162211-1411062211-14120

Description

Shock Absorber, Rear• . Hose• . O Ring• . Tank• . Valve• . Valve, Cap• . O Ring• . Washer• . Cap• . Spring• . Spring, Guide• . Collar• . Collar• . Pin• . Dust Seal, Upper• . Spring, Guide• . Nut, Adjuster• . Bearing• . Dust Seal, LowerBolt, Upper (l:75)Bolt, Lower (l:58)NutBracket, FrontBoltLock WasherWasherCushionClampBracket, RearBandBolt, UpperLock WasherWasherBolt, LowerLock WasherWasherClampSpring (hard)Spring (soft)


FIG30 CUSHION LEVERBlock No. Block Title.


Ref No

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Part No

62600-1481164352-4040109263-1701962621-1410462623-1420362624-1420109160-1204508319-3112864339-4041009100-0817308322-1108808310-1108809103-0804362640-1410562650-1410562316-1410009280-1300408319-3108862660-1410362666-1410062669-1410062681-1410001107-0612808322-2106808321-21068

Description

Lever, Cushion• . Bearing• . BearingShaftSpacerDust SealThrust WasherNutDust SealBolt, UpperWasherNutBolt, LowerRod, Cushion Lever, LhRod, Cushion Lever, RhSpacer, LowerDust SealNutStopper, TensionRubber, Tension StopperSupporter, RubberProtector, Cushion Rod LhBoltWasherLock Washer


FIG31 REAR FENDERBlock No. Block Title.


Ref No

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Part No

63112-1410263113-14100-16302142-0616709160-0602708321-2106809407-2040102142-0616709160-0602708321-2106809180-0607363331-1410102112-0512808322-2105808310-22058

Description

Rear, Fender FrontRear, Fender RearScrew, UpperWasherLock WasherClampScrew, Rear Fender RearWasherLock WasherSpacerMud Guard, Rear FenderScrewWasherNut


FIG32 REAR WHEELBlock No. Block Title.


Ref No

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Part No

64110-1410264200-1481164352-4040164213-1410009283-2003164845-1410064410-1410009443-0700154441-1410009448-3000709280-1200164451-1410001107-0625809160-1201164711-1410164712-1420164750-1420064741-1420009141-1400404111-3030864730-1410008123-6202708143-6202764781-1420109140-2200664511-4026109120-0800408319-3108808322-1108861410-1420161421-1421008321-2108808310-1208865100-1410065100-1413065200-4133065261-3303065311-1410065320-1411065270-4691008322-1108808310-12088

Description

Hub, Rear WheelPanel, Rear Hub• . BearingSpacer, PanelDust Seal, InnerCover, Panel Dust SealShoe, BrakeSpringCam, BrakeSpringDust SealLever, Brake CamBoltWasher (12.5*20*1)Axle, RearWasherSpacer, Axle LhSpacer, Axle RhNutCotter PinSpacer, Hub BearingBearing, LhBearing, RhSpacer, Chain AdjusterNutSprocket, Rear (nt:51)ScrewNutWasherAdjuster, ChainPlateLock WasherNutTire (410-18)Tire (410-18)Tube, Wheel InnerProtector, Inner TubeRim, Wheel (185*18)Spoke Assy, RearStopper, BeadWasherNut


FIG33 OPTIONALBlock No. Block Title.


Ref No

123456667778

Part No

09826-0000199000-3103099000-3204099000-3203099000-2503099000-10109-01999000-10109-16399000-10109-08C99000-10105-01999000-10105-16399000-10105-08C11400-14820

Description

Tool, Tube RepairingSuzuki Bond No. 4Cement, Thread LockThread Lock, Super (1303b)Grease, SuperPaint (black)Paint (phlilina Yellow)Paint (champagne Gold)Paint (black)Paint (phlilina Yellow)Paint (champagne Gold)Gasket Set

RM 125 X (RM125X).pdf

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Transcript of RM 125 X (RM125X).pdf