RFQ 58221001327 ATTACHMENT 1(SPECIFICATIONS) (1) “Unit ...

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v.11.2017 RFQ 58221001327 ATTACHMENT 1(SPECIFICATIONS) (1) “Unit”/Kit”, Delpatch, Elastomeric Concrete, Yields about 3.7 cubic feet. (20) 45 lbs Bags, 1260 MG-Krete(Fine) with 1 GAL of Part B (primer) included. Additional Specifications/Technical Data listed below are part of ATTACHMENT 1.

Transcript of RFQ 58221001327 ATTACHMENT 1(SPECIFICATIONS) (1) “Unit ...

v.11.2017

RFQ 58221001327

ATTACHMENT 1(SPECIFICATIONS) (1) “Unit”/Kit”, Delpatch, Elastomeric Concrete, Yields about 3.7 cubic feet. (20) 45 lbs Bags, 1260 MG-Krete(Fine) with 1 GAL of Part B (primer) included. Additional Specifications/Technical Data listed below are part of ATTACHMENT 1.

BridgesPavements

www.dsbrown.com

Delpatch™ Elastomeric Concrete

Bridge the World with Leading Infrastructure Solutions

Corporate Office | 300 East Cherry Street • North Baltimore, OH 45872 | Telephone: 419.257.3561

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www.dsbrown.com

Delpatch™ lighting application, Salt Lake City International Airport, Utah

Delpatch™ Elastomeric Concrete

1. High-load bearing capacity – Handles the weight of C-4s, 747s, and heavy truck traffic.

2. Outstanding anti-spalling properties – Delpatch™ is a long-term solution for high-performance pavement repairs.

3. Excellent adhesion to concrete and steel – Laboratory tests show Delpatch™ withstands over 400 psi with concrete and 500 psi with steel.

4. Impact resistant – Under bitterly cold conditions Delpatch™ with-stands heavy impact, unlike epoxy and concrete-based materials that shatter.

5. High compressive strength – Delpatch™ can handle heavy psi pressure before deflecting, and its memory allows it to return to its near original state after deflection.

6. Chemical resistant – Delpatch™ resists commonly used chemicals such as ASTM Oil #1, ASTM Fuel A, Ethylene Glycol, Freon, Isopropyl Alcohol, JP-4 JetFuel, Silicone Grease, Sodium Chloride, Mineral Oil, Trisodium Phosphate, and Potassium Acetate.

7. Easy to install – Delpatch™ is self-leveling and has a rapid cure time. This minimizes expensive downtime and allows for the return of traffic often within an hour of final pour. It also protects work crews by minimizing their exposure to heavy traffic.

8. Flexibility – Cement, Phosphate, Epoxy and most other high early strength repair materials prematurely fail because they are rigid. Rigid repair materials installed in rigid pavement require that the materials have similar coefficient of expansion. Most do not and, as a result, destroy the patch and the surrounding concrete. Delpatch™ utilizes a unique urethane chemistry to provide a flexible patch that will deflect as surrounding concrete expands and contracts, rather than destroy it.

In 1983, The D.S. Brown Company introduced Delcrete™ Elastomeric Concrete on I-10 in Louisiana as a bridge expansion joint assembly structural anchoring and nosing material. The rigid, yet flexible connection Delcrete™ provided between steel and concrete soon made it the premier solution for bridge and highway spall repair. Yet the need still existed for a permanent repair solution for high performance pavements which would offer minimal downtime and, at the same time, limit exposure of work crews to traffic. D.S. Brown engineers accepted the challenge and formulated Delpatch™ Elastomeric Concrete from the original Delcrete™ product. Delpatch™ Elastomeric Concrete, a new generation of elastomeric concrete, has two main uses. First, it is an excellent patching material for cracks and spalls on airport runways and highways. Second, Delpatch™ Elastomeric Concrete provides an easy to use solution in retrofitting airport runways with lighting.

Delpatch™ Elastomeric Concrete Advantages

Delpatch™ runway spall repair, Albuquerque Interna-tional Sunport, New Mexico

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BridgesPavements

Delpatch™ Elastomeric Concrete Applications

Concrete Spall RepairMany transportation en-gineers across the coun-try have used Delpatch™ Elastomeric Concrete as a permanent solution for the repair of cracks and spalls in airport runways and highways. These pro-fessionals have discovered that Delpatch™ Elastomeric Concrete allows airport runway and highway proj-ects to be back in use in as little as one hour after the final pour. In addition, its ability to withstand a variety of common-ly-used chemicals as well as extreme temperature changes make Delpatch™ Elastomeric Concrete the preferred solution for pavement repair.

Airfield LightingDelpatch™ Elastomeric Concrete has been successfully used to ret-rofit airport runways and taxiways with lights. Its great uniform flow characteristics allow Delpatch™ Elastomeric Concrete to flow be-neath and over the conduit, offer-ing support to the conduit from below and protection on top.Delpatch™ Elastomeric Concrete typically hardens within one hour of final pour, thereby allowing ex-pensive downtime on the runway to be limited. To date, over 100,000 feet of trench has been successfully backfilled with Delpatch™ Elastomeric Concrete products.

Milwaukee General Mitchell Interna-tional Airport, Wisconsin

Spall and crack repair, Highway 6, Houston, Texas

Washington Dulles International Airport, Virginia

Delpatch™ Elastomeric Concrete products have been used on numerous Airport, Highway and Military base projects across the United States. Airports that use Delpatch™ Elastomeric Concrete are labeled on the map.

U.S. Highway and Airport Projects

States using Delpatch™ Elastomeric Concrete

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Delpatch™ Elastomeric Concrete InstallationDelpatch™ Elastomeric Concrete can be easily installed using these simple steps:

Delpatch™ Elastomeric Concrete Properties

Delpatch™ Elastomeric Concrete Physical and Performance Properties

Properties Requirements ASTM Method

Tensile strength, min, psi (MPa) 600 psi D 412 (mod)

Elongation at break, min % 25 D 412 (mod)

Hardness, Type D durometer, points 50 min D 2240

Compression-deflection properties Stress psi, 5% deflection Resilience, 5% deflection

800 min/1400 max95 min

D695D 695 (mod)

Impact, Ball Drop @ -20 F, no cracking >10 ft D 3029 (mod)

Adhesion to Concrete (psi) Dry Bond Wet Bond

400 min250 min

Delpatch™ Elastomeric Concrete can accept traffic in as little as one hour after the final pour when installed in nor-mal working temperatures. Note: Do not install Delpatch™ Elastomeric Concrete when any moisture is present or when pavement temperatures are below 45°F (8°C). Please refer to D.S. Brown’s Delpatch™ Elastomeric Concrete Installation Instructions prior to installation.

1. Area preparationSaw cut, chip or mill area to be repaired, leaving only sound con-crete. Carefully sand-blast all areas which will be in contact with Delpatch™ Elastomeric Concrete. Repair area must be clean and dry before pouring Delpatch™ Elastomeric Concrete.

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2. PrimingUse a pump sprayer or brush to apply The D.S. Brown Company’s proprie-tary primer to all areas that come in contact with Del-patch™ Elastomeric Con-crete. Primer must dry a minimum of 30 minutes and no longer than 4 hours before pouring Delpatch™ Elastomeric Concrete.

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3. MixingMix 3,000 ml of Part A and 1,500 ml of Part B for ap-proximately 10 seconds. Add pre-weighed 22 lb. bag of sand and fiberglass and continue to mix for 1 minute. When properly mixed, Delpatch™ Elasto-meric Concrete is an even gray color.

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4. PouringFill entire area to grade as you work down the repair area. Delpatch™ Elastomer-ic Concrete is self-leveling. If needed, trowel material in place. As it cures, use a trowel to achieve a grooved or textured finish. For repairs along existing joints, the joints should be maintained by the use of forming mate-rials or saw cutting method.

Corporate Office | 300 East Cherry Street • North Baltimore, OH 45872 | Telephone: 419.257.3561

• Delpatch™ Elastomeric Concrete is sold by the unit. • Each unit consists of two 5 gallon containers of Part

A, one 5 gallon container of Part B, 12 - 22# pre-weighed bags of sand and fiberglass, and primer.

• Each unit yields approximately 27.7 mixed gal-lons (104.845 liters) and fills a void of approxi-mately 3.7 cubic feet (.1047 cubic meters).

Delpatch™ Elastomeric Concrete Packaging

SECTION I – Description A. This item shall consist of furnishing and installing suit-

able material to repair damaged concrete pavement. Spall repair shall consist of sawing concrete behind the spalled area, removing concrete pavement to expose sound pavement throughout the repair area, preparing and installing repair material and completion of the sawn joint.

SECTION II – IdentificationA. Before starting spall repair work on the concrete pave-

ment, the contractor and the owner shall inspect the concrete to identify spalls and mark any areas that shall be prepared. Identification of spalls shall be at the sole discretion of the owner.

SECTION III – MaterialsA. Elastomeric Concrete. The elastomeric concrete shall

contain a two-component polyurethane product mix with sand and 1/8" chopped strand fiberglass. The elasto-meric concrete shall contain no greater than 21 pounds of sand and fiberglass for every gallon of polymer.

The elastomeric concrete will consist of a fluid base or binder with suitable reinforcing agents to provide a product that mixes in five minutes or less, flows read-ily, strongly adheres to concrete, requires no external application of heat for curing and cures within a maxi-mum of two hours after mixing. This material shall be Delpatch™ as manufactured by The D.S. Brown Company, 419-257-3561, fax 419-257-2200 or pre-approved equal.

300 East Cherry Street • North Baltimore, OH 45872 | Telephone: 419.257.3561 • Fax: 419.257.2200 | www.dsbrown.com

REV 11/16

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Delpatch™ Elastomeric ConcreteSpall Repair

Specification

Concrete

B. Properties. The material shall meet the following properties:

Property Requirements Test MethodTensile Strength 600 psi Elongation 25 Hardness, Durometer D 50 ASTM D2240Compressive Stress psi 5% Deflection 800min/1400max ASTM D695Resilience, % 5% Deflection 95 minImpact Ball Drop @ -20oF >10 ft (No cracking)Adhesion to Concrete (psi) Dry Bond 400 min Wet Bond 250 minFluid Immersion % Wt, change after 70 hrs 8% max ASTM D471 in room temp. Jet fuel

SECTION IV – Construction MethodsA. Weather Limitations. Spall repair shall be performed

only when the ambient air temperature is 45°F (7°C) and rising. The temperature of the concrete to be repaired shall be 45°F (7°C) or above.

B. Preparation and Application of Elastomeric Concrete. 1. Area Preparation - Saw cut area to be repaired to

the dimensions indicated in the plans or as directed by the owner. Carefully sandblast all areas, which will be in contact with the elastomeric concrete material. Repair area must be clean and dry before placing elastomeric concrete.

300 East Cherry Street • North Baltimore, OH 45872 | Telephone: 419.257.3561 • Fax: 419.257.2200 | www.dsbrown.com

Bridge the World with Leading Infrastructure Solutions

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Specification ConcretePavement

Spall Repair | Delpatch™ Elastomeric Concrete

length of the repair area. Start at the low end of the repair area. The elastomeric concrete is self-level-ing. As it cures, use a trowel to achieve a grooved or textured finish. For repairs along existing joints, the joints should be maintained by the use of forming materials or saw cutting method. Masking and form-ing materials should be removed immediately after troweling. Please review the manufacturer’s installa-tion instructions prior to installing the repair material.

5. Accepting Traffic - Allow the material to cure two hours before opening to traffic.

SECTION V – Manufacturer’s RepresentativeA. A representative or agent of the manufacturer shall be

present during the initial uses of this product to satisfy himself/herself and the owner that it is being properly applied.

2. Priming - Use a pump sprayer or brush to apply the primer. The primer shall be supplied as part of the elastomeric concrete system, product # 105 or pre-approved equal. Apply primer for concrete surfaces to all areas that come in contact with the elastomeric concrete. Allow primer to dry 30 minutes before pour-ing the spall repair material.

3. Mixing - Mix 3,000 ml of Part A and 1,500 ml of Part B for approximately 10 seconds. Add one pre-weighed and portioned bag of sand and fiberglass (provided by the manufacturer) and continue to mix for approximately 1 minute. When properly mixed, the elastomeric concrete is an even gray color.

4. Pouring - The elastomeric concrete must be poured into the repair area in a manner that reduces the potential for delaminating. Fill entire area to grade as you go rather than emptying the mix over the entire

MG-KRETETMKEY ADVANTAGES:

®

For over 20 years, IMCO has taken a problem- solvingapproach to product development, working closely with our

customers to develop targeted engineered products thatare ideally suited to specific applications.

www. imcotechnologies.com

1-888-818-4626Distributed By:

MG-KRETETM

B Y :

• Cures Rapidly Under All Weather Conditions• Bonds Tenaciously To Concrete• Nonflammable; Highly Heat-Resistant• Non-Toxic• No Critical Mixing Ratios• No Extensive Surface Preparation Required• Resists Oil, Gasoline, Salt, UV Radiation and Water• Delivers Top Quality Polymer Performance at a

Fraction of the Cost of Ripping and Replacing • Zero Shrinkage

“We have been repairing bridges in the State of Kentucky for 22 years.After using MG-KRETETM on a project in Jefferson County I must say itwas by far the easiest and best looking product I have ever beenaround...”~Steve Harp- Judy Harp Construction. - Kentucky

“MG-KRETETM has been the most exciting product Tom Brown Inc. hasbrought into our portfolio in years. It has surpassed all of our expecta-tions and does everything that IMCO Technologies Inc. claimed andMORE!”~Roger Burris- Tom Brown Inc. -Columbus, Ohio

“This is the best concret repair product I’ve come across in 45 years”~Butch Hilliard -Hilliard Masonry & Concrete. -Lansing, Michigan

“It has been eight months since your company has applied MG-KRETETM

to the department floors, the area still looks great and there is no wearto speak of.Your product stands up to the severe environment and handles the equipment working on this floor surface.”

~Dennis -Cargill Meat Solutions.Alberta, Canada

THE ULTIMATE

REPAIRTHAT BONDS TENACIOUSLY

TO CONCRETE

MG

-KR

ET

ETM

MG-KRETETM is ideal for a virtually unlimitedrange of concrete repairs:

including thin overlays, pouring into forms,staircases or as a fast-set plug. In addition,MG-KRETETM can be troweled vertically and overhead, and cures very rapidly in all weatherconditions - most applications can be returned to sevice within 1 hour.

MG-KRETETM lasts much longer and withstands wearand heavy traffic superior to traditional cement basedpatch material. It has a tenacious bond, does notshrink, creating a surface that is more impervious tomoisture, salt, gas and oils and requires no long termmaintenance.

MG-KRETETM sets within one hour in freezing temperatures, helping to dramatically cut production downtime.

NO CRITICAL MIX, NO PRIMERS NEEDEDCURES RAPIDLY IN ALL TEMPERATURES:

AMEC TESTING RESULTS:45 Mins. 2610 psi24 Hours 5149 psi7 Days 5816 psi28 Days 11,197 psiZERO SHRINKAGE!

Yield - Regular Grade1 Unit = 0.45 Cubic Feet of Mixed Materials

1/8” = 40 Sq. Ft.1/4” = 20 Sq. Ft.1/2” = 10 Sq. Ft.

Volume May Be Increased By Using A Clean Dry 1/2” or Less Aggregate.

TECHNICAL & PRODUCT DATA

DO NOT USE LIMESTONE

BEFORE

AFTER

Liquid / 50lb Bag = 1 Unit / .45 Cubic Feet

CuresTo Traditional

ConcreteColor

• Roadways• Potholes• Sidewalks• Driveways• Industrial Floors• Parking Decks• Bridges• Resloping Issues• Trip Hazards• Stairs• Parging• Airport Runways

& Aprons

Ideal For Use On:

Easy Trowel Application

Half Hour AfterMG-KRETETM Installation

MG

-KR

ET

EM

G-K

RE

TE

TMTM

NOT RECOMMENDED FOR INDOORRESIDENTIAL USE

NOT RECOMMENDED FOR INDOOR RESIDENTIAL USE.

ASk AbOUT MG kRETE™ INTERIOR!

1260 MG-KRETE™

By Imco®

DESCRIPTION 1260 MG-KRETE™ is an inexpensive, two component, high early strength structural repair material that is very easy to use in the field. BASIC USES 1260 MG-KRETE™ is used for all types of concrete repairs. It is used for patching, from shallow feather-ing to deep pours. It can be poured into forms, it can be trowelled vertically and overhead, it can fill large cracks or be used as a fast set plug. MAJOR ADVANTAGES OF 1260 MG-KRETE™

Cures very rapidly in all weather at all temperatures to form a very hard, tenaciously bonded repair.

Non-flammable and has high heat resistance.

Cures very rapidly, most applications can be returned to service in 30 minutes.

Does not shrink on cure.

Stronger than concrete within 45 minutes.

Self-priming and will bond to virtually any construction material.

Very easy to use, there are no specific slump requirements, no critical mixing ratios, no sophisticated

and expensive surface preparation.

Non-toxic, it contains no harmful chemicals, and it cleans-up with water.

Very cost effective, it has the performance characteristics of the best polymers at a fraction of the cost.

Totally waterproof, it is resistant to oils, gasoline, salt and UV radiation.

Approved by Agriculture Canada for incidental food contact.

TECHNICAL AND PRODUCT DATA

Flash Point: none

Compressive Strength: 45 minutes 2,610 psi / 18.0 MPa 24 hours 5,148 psi / 35.5 MPa 7 days 5,815 psi / 40.1 MPa 28 days 11,194 psi/ 77.2 MPa

Set Time: -Initial At 20ºC (68ºF) 15 minutes

Application temp.: minimum 0ºF (-10ºC) (with Low Temp. Accelerator) over 70ºF (21ºC) (with High Temp. Retarder)

Primer: No primer required

Clean-up: Water (before material sets)

Shelf Life: 1 year, if stored away from direct heat

No. of Components: Two (Part A and B)

Available in fine or regular grade

Packaging: Regular grade 22.7 kg (50lb) Part A with 3.78L (1gal) Part B Fine grade 20.0 kg (45lb) Part A with 3.78L (1gal) Part B

Also available in bulk packaging.

Yield : Regular grade: 1 unit = 0.45 cu. ft. of mixed material 78 units = 1 cu. meter

Fine grade: 1 unit = 0.40 cu. ft. of mixed material Both grades can be increased by adding clean dry aggregates during mixing.

Do not use limestone with 1260 MG-KRETE™ NOT FOR INDOOR RESIDENTIAL USE

.

IMCO TECHNOLOGIES TEL 1-877-957-4626 IMCO TECHNOLOGIES 6254 SKYWAY RD., PO BOX 915 FAX 905-527-0606 3909 Witmer RD, Suite 1014 SMITHVILLE, ON. L0R 2A0 NIAGARA FALLS, NY 14305

[email protected] www.imcotechnologies.com

MIXING Keep all materials dry, DO NOT ADD WATER TO THE MIX. Maintaining the mix ratio as supplied, i.e. one container of liquid activator to one bag of dry component, will give a trowellable consistency suitable for most floor applications, however the slump may be adjusted to the applicator's preference or to suit the specific job conditions by increasing either of the two components. DO NOT ADJUST THE SLUMP BY THE ADDI-TION OF WATER. Mix the two components by mechanical means until all the mater ial is wetted, and place quickly. Dry pea gravel may be added to the mix to increase the yield on deep placements. APPLICATION INSTRUCTIONS Surface must be clean, dry and free of loose material. Remove all dirt from area to be covered leaving a rough, clean surface. For applications at ambient temperatures below 50ºF (10ºC) 1261 LOW TEMP ACCELERATOR must be used to ensure a full cure. With temperatures above 70ºF (21ºC) the 1263 HIGH TEMPERATURE RETARDER can be used to extend the working time. Do not pre-wet surface with water. Keep an adequate supply of water on hand to keep equipment clean. Thoroughly dry all equipment before using 1260 MG-KRETE™. FINISHING 1260 MG-KRETE™ may be finished with screed, trowel or broom. Do not rework material after it has begun to set. OVER COATING - Allow 1260 MG-KRETE™ at least 24 hours to cure before over coating. The cured surface must be acid washed, sandblasted or mechanically abraded before coating to ensure sound bonding. SPECIAL HANDLING Store materials in a clean dry area away from direct heat. Setting time of the mixed material will be greatly accelerated if the components are stored in a warm or hot environment, conversely, the setting time is extended if the materials are kept cool. Flush all spills with water. Clean all tools with water immediately after each use. Do not attempt to place 1260 MG-KRETE™ in water or where running water will disturb the worksite or rain is imminent. SAFETY Please refer to SDS at www.imcotechnologies.com. Use the same precautions as when working with conven-tional concrete. Although the materials are non-toxic it is good practice to protect exposed skin areas and to wear a face mask to prevent inhalation of the aggregate particles. A small amount of ammonia gas is released during the cure, venting of indoor areas may be required in some applications, although this will present no problems outdoors. Neither of the components nor the mixed product are flammable. WARRANTY DISCLAIMER

The information herein is to assist customers in determining whether our products are suit able for their application. Our products are intended for sale to industrial and commercial customers. We request that customers inspect and test our products before use and satisfy themselves as to the contents and suitability. We warrant that our products will meet our written specifications. Nothing herein shall constitute a warranty expressed or implied, including any warranty of merchantability or fitness, nor is protection from any loss o r patent to be inferred. The exclusive remedy for all proven claims is replacement of our materials and in no event shall we be liable for special, incidental or consequential damages.

1260 MG-KRETE™

By Imco®

IMCO TECHNOLOGIES TEL 1-877-957-4626 IMCO TECHNOLOGIES 6254 SKYWAY RD., PO BOX 915 FAX 905-527-0606 3909 Witmer RD, Suite 1014 SMITHVILLE, ON. L0R 2A0 NIAGARA FALLS, NY 14305

[email protected] www.imcotechnologies.com