RF Systems Presentation
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Transcript of RF Systems Presentation
“BUILT TO SEAL”
“Excellence is an art won by training and habituation. We do not act rightly because we have virtue or excellence, but we rather have those because we have acted rightly. We are what we repeatedly do.
Excellence, then, is not an act but a habit.”
Aristotle
Specialized in -
50% Medical 25% Automotive 11% Packaging 9% Aerospace 5% Stationery
Delta-7 Method
Tubeless RF Generators
Advanced Applications
Process Efficiency
RF System Validation
Customer Support
RF Sealing Systems
ONEX 3KRF – Core Points of Differentiations-
Delta 7 method – ONEX evaluation system to study applications and offer better solutions
RF Generators – US Patented 3KRF Solid State Technology (Tubeless) RF Sealing Systems – ONEX RF systems are built to produce consistent quality Advanced Applications – perfect record in RF sealing complex products and materials Process Efficiency – 99.9% repeatability with 50% less power consumption RF System Validation – IQ, OQ & PQ support available for Medical applications Customer Support – professional remote onsite assistance and tech-support
Definitions -
Advanced RF Systems
AdvancedRF Generators
AdvancedApplications
Core Competencies -
Advanced – 3KRF Generators
Tubeless technology – US Patented 3KRF Solid State Generators 50% less power – consumption than tube style RF generators 80% less arcing – closed-loop sealing process monitoring and control 99.9% repeatable – RF power precision and compensation system Direct coupling – generator to load with analogue controlled power FDA validation – supporting materials available for IQ, OQ & PQ
3KRF Solid State Generators (27.12
MHz) 600 Watts to 10 kW
RF Power Supply
RF Generator
PC HMI
Servo ControlledUpper Platen
PLC Controls
Dual Shuttle
RF Dies onFloating Pallet
Closed-loop control Servo controlled pressPerfect for medical bagsComplies OSHA, UL, NEC
FDA standards
Tubeless TechnologySolid State RF-GeneratorBuilt in Auto-TunerSmall footprint design99% process efficiency
Validatable (IQ, OQ, PQ)
PLC/PC based controlsSeal Area 18x28”
RF-Shuttle X2-
RF PowerSupply
3KRFGenerator
PC Based HMI
Servo ControlledRF Press
Standard PLC Controls
4 PositionMini-Dial
RF-Roto M41-
Open access designServo controlled pressComplies OSHA, UL, NEC
FDA StandardsValidatable (IQ, OQ, PQ)
Tubeless RF GeneratorRotary 4 position indexBuilt In Auto-TunerHigh repeatabilitySolid toggle die support
Closed Loop ProcessPLC/PC based controlsSeal Area 18x14”
Floating RF Dies
RF Power Supply
RF Switch
PC Based HMI
Servo ControlledReverse RF Press
Standard PLC Controls
RF-Star M62-
Easy maintenanceServo controlled pressErgonomic DesignComplies OSHA, UL, NEC
FDA Standards
Rotary 6 position indexTubeless RF generatorBuilt In Auto-Tuner2 position RF sealingFloating lower die
Validatable (IQ, OQ, PQ)
PLC/PC based controlsSeal Area 20x27”
Floating RFDie Plates
3KRF Generator
Accessory feed-sealingTube-port insert-sealingLeak TestingLiquid dispensingFinal tearing & packing
Inline RF sealing systemSolid State GeneratorsMulti layer film handlingUp to 3200/hr articlesPrinting and labeling
Complies OSHA, UL, NEC
FDA StandardsValidatable (IQ, OQ, PQ)
Automated RF Sealing LineRF-Galaxy 2-
Advanced Features
PLC – Controls the RF sealing power and process PC / HMI – Allows to change and control all the
process parameters and product recipes Servo Press – Controls seal height and sealing pressure RF Generator – Produces RF (27.12MHz) power based on
analog input signal from PC or PLC Auto-Tuner – Monitors reflective power and tunes the RF
network inductance during sealing process RF Switch – Controls power distribution
to upper & lower dies
Standards FDA cGMP OSHA NEC UL 508C NFPA 70, 79
First year Free (PM) Detailed Documentation Process or Design FMECA Validation (IQ, OQ, PQ) 2 Years Warranty System UL & CE Certification
Processes
Assembly Robotics Inspection Dispensing Bonding Curing Sealing Packaging
RF Welding Thermo-Forming Ultrasonic Welding Film Feeding & Cutting
Tubing Feeding & Cutting Forming & Die Cutting Component Feeding Printing & Labeling
Applications
Medical – Blood Bags– Sample Pouches– Collection Pouches– Multi-chamber Pouch– Urinary Bags – Blood Separation bags– Blood Pressure Cuffs – Ostomy Products
Automotive – Arm Rests– Door Panels– Headrests– Dashboards– Seat Covers – Sun Visors – Tool Kit Pouches– Children’s Car Seats
Accessories – Mattresses– Glove Boxes– Wound Evacuation – Pumps and Bags– ID Tags & Bracelets– Bed Covers– Oxygen Tents– Stretcher Pads
Military – Fuel Bladders– Cushions– Body bags– Life Vests– Danger Flags – Tarpaulins – G Suits– Gloves
Packaging – Clam Shells– Blisters– PVS Blister to Cardboard– Pharmaceutical Packs– Pouches– RFID tags– Board to Board with
Trapped Blister
Stationery – CD Covers– Card
folders– Envelopes– Binders– Inserts
We Build Better RF Sealers
Guaranteed Results
EXPECT ONLYEXCELLENCE
© 2008 ONEX RF Automation. All Rights Reserved. Any redistribution or reproduction of any materials herein is strictly prohibited.ONEX Automation, Built To Seal, 3KRF, Delta-7, True Auto-Tune, Tubeless and/or other joint ONEX-3KRF products referenced herein are either trademarks or registered trademarks of ONEX Enterprises Corporation or 3krf or its subsidiaries in the US and/or other countries.Other products, fonts, company names, logos may be trademarks or registered trademarks of their respective companies and/or owners.
3KRF Generators 70 N. Main St., Freeport, New York 11520
Tel.: (516) 208-6824 www.3krf.com
ONEX RF Automation1824 Flower Ave., Duarte, California 91010Tel.: 626-358-6639; Fax: 626-599-1664www.onexautomation.com
Thank you…