Resolver Feedback Option Card for PowerFlex 700S Drives

Installation Instructions

Resolver Feedback Option Card for PowerFlex® 700S Drives

What This Kit Contains Verify that your kit contains the items listed in the following table. If your kit does not contain the correct items, contact your Allen-Bradley sales representative.

Tools That You Need • Phillips® screwdriver for M3 screws• Pozidrive® screwdriver for M4 screws (for high power drives only)• Nut driver or wrench for M3 hex nut• Nut driver or wrench for M5 hex nut

Important: The Resolver Feedback Option requires Phase I drive firmware to be revision 1.17 or higher (All revsions of Phase II drive firmware support this option).

Important: You must cycle power to the drive after making changes to parameter 275 [Reslvr0 Select] (on a Phase I drive) or 277 [Reslvr0 Select] (on a Phase II drive), for the changes to take affect.

!ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block (DC+ & DC- in high power drives). The voltage must be zero.

!ATTENTION: HOT surfaces can cause severe burns. Do not touch the heatsink surface during operation of the drive. After disconnecting power allow time for cooling.

!ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

Quantity: Description1 Resolver Feedback Option circuit board2 “Stacker” connectors3 Screws with captive lock washers3 Stand-offs

2 Resolver Feedback Option Card for PowerFlex® 700S Drives

What You Need to Do To remove the resolver option board from the PowerFlex 700S drive:

❐ Step 1: Remove cover(s)

❐ Step 2: Remove the control assembly from drive (if necessary)

❐ Step 3: Remove the resolver option card

To install the new resolver option board on the PowerFlex 700S drive:

❐ Step 4: Install the resolver option card

❐ Step 5: Install the control assembly on the drive (if removed in step 2)

❐ Step 6: Wire the resolver option card to a resolver

❐ Step 7 Install cover(s)

❐ Step 8 Document revision changes

To return replaced resolver option board, use packing material from the new resolver option board.

Resolver Feedback Option Card for PowerFlex® 700S Drives 3

Step 1: Removing Cover(s) (if necessary) Phase I Drives

Esc

7 8 9

4 5 6

1 2 3

. 0 +/-

Sel

Jog

Alt

Exp Param #

S.M.A.R.T. Exit Lang Auto / Man Remove

DRIVEDRIVE

SYNCHLINKENABLE

A

C

B

D

E

A

B

For High Power Drives

Task DescriptionRemove eight (8) screws cover)

Remove power cover (top cover)

A

B

Task DescriptionLoosen captive screw

Push down on front cover

Pull front cover away from assembly

Pull side cover forward

Lift side cover off of control assembly

A

B

C

D

E

8 Screws


Step 1: Removing Cover(s) Phase II Drives

It is necessary to remove the cassette from the drive before removing the cassette covers for Phase II control. Therefore the first set of tasks in Step 1 involve cassette removal.

BR1BR2DC+DC-PEU/T1V/T2W/T3R/L1 L2

(x2)

=

(x2)

(x3)

Proper tightening torque for reassembly is 6 lb.-in.

Removing the Cassette

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen screws on face of cassette

Remove the cassette

A

B

C

Removing the Side Covers

Task DescriptionLoosen screws on face of front cover and remove the cover Loosen screws on side of rear cover and remove the cover

A

B

B

C

A

B

=

A


Step 2: Removing the Control Assembly (if necessary)

This step is necessary only when another drive or panel component blocks access to the control assembly. Avoid removing it if possible.

Step 3: Removing the Feedback Option Card

Task DescriptionUnplug I/O and SynchLink cables from the main control board, unplug feedback wiring from feedback option feedback option card, and unplug communication cables from DriveLogix controllerUnplug ribbon cable

Remove M5 nuts

Remove control assembly

A

B

C

D

C

D

B

Proper tightening torque for reassembly is 18 lb.-in.

Task DescriptionRemove screws

Remove feedback option board and through-board pin connectors from main control board

Remove standoffs from main control board (on Phase I drive only)

A

B

C

C

B

Note: Phase I shown.

A


Step 4: Installing the Feedback Option Card Phase I Drives

Important: Do not use a screwdriver to pry the P1 terminal plug from the circuit board. This may damage the plug.

Task DescriptionRemove the terminal block P1 from the Resolver Feedback option card

It is much easier to remove before the card is installedInstall and tighten stand-offs (min/max 7 in-lb / 10 in-lb)

Insert short pins of through-board pin connectors into mating connectors on the main control board

The end with short pins must plug into the main control boardPlug mating connectors of Resolver Feedback option card onto long pins of through-board pin connectors

The end with longer pins must plug into the Resolver Feedback option cardSecure card to stand-offs, using screws with captive lock washers, tighten screws with phillips screwdriver (min/max 6 in-lb / 8 in-lb)

A

B

C

D

E

The end with longer pins mustplug into the Resolver Feedback

option card

The end with short pins must plug into the main control board

CD

E

BC

D


Step 4: Installing the Feedback Option Card Phase II Drives

Important: Do not use a screwdriver to pry the P1 terminal plug from the circuit board. This may damage the plug.

Step 5: Installing the Control Assembly (if removed in step 2)

The procedure for installing the Control Assembly is the reverse of removal. Refer to Step 2: Removing the Control Assembly (if necessary) on page -5.

Task DescriptionRemove the terminal block P1 from the Resolver Feedback option card

It is much easier to remove before the card is installedInsert short pins of through-board pin connectors into mating connectors on the main control board

The end with short pins must plug into the main control boardPlug mating connectors of Resolver Feedback option card onto long pins of through-board pin connectors

The end with longer pins must plug into the Resolver Feedback option cardSecure card to stand-offs, using screw (supplied with this kit) and captive screws on circuit board, tighten screws with phillips screwdriver (min/max 6 in-lb / 8 in-lb)

A

B

C

D

D

C

D

D

The end with longer pins must plug into the Resolver Feedback option card

B

The end with short pinsmust plug into the main

control board


Step 6: Wiring the Resolver Feedback Option Card to a Resolver

Terminal block P1 contains connection points for a resolver. This terminal block resides on the Resolver Feedback Option card.

TIP: Remember to route wires through the sliding access panel at the bottom of the Control Assembly.

Terminal Signal Description8 REF HIGH Positive Reference signal7 SHIELD Connection point for resolver cable

shield6 REF LOW Negative Reference signal5 SIN HIGH Positive Sine signal4 SHIELD Connection point for resolver cable

shield3 SIN LOW Negative Sine signal2 COS HIGH Positive Cosine signal1 COS LOW Negative Cosine signal

12345

678


Connection ExamplesResolver Interface - Clockwise Rotation = Count Up

Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals)

REF HIGH 8

SHIELD 7

REF LOW 6

SIN HIGH 5

SHIELD 4

SIN LOW 3

COS HIGH 2

COS LOW 1

REF

+-

SIN COS+

+-

-

-

+

-

+

-

+

-

+

-

+

-

+

REF HIGH 8

SHIELD 7

REF LOW 6

SIN HIGH 5

SHIELD 4

SIN LOW 3

COS HIGH 2

COS LOW 1

REF

+-

SIN COS+

+-

-

-

+

-

+

-

+

-

+

+

-

-

+

REF HIGH 8

SHIELD 7

REF LOW 6

SIN HIGH 5

SHIELD 4

SIN LOW 3

COS HIGH 2

COS LOW 1

REF

+-

SIN COS+

+-

--

+

-

+

-

+

+

-

-

+

-

+


Step 7: Installing Cover(s)

Important: The procedure for installing covers on Frame 9 drives is the reverse of removal. Refer to Step 1: Removing Cover(s) (if necessary) Phase I Drives on page 3.

Important: The procedure for installing covers on Phase II drives is the reverse of removal. Refer to Step 1: Removing Cover(s) Phase II Drives on page 4.

Task DescriptionAlign tabs on side cover with slots on drive

Push side cover down onto control assembly

Push side cover back onto control assembly

Locate tabs on inside of front cover

Align tabs on front cover with slots on flanges

Push front cover onto drive

Push front cover up into slots

Tighten captive screw

A

B

C

D

E

F

G

H

B

C

A

F

G

D

E

H


Step 8: Documenting Revision Changes

Document drive revisions on the “Field Installed Options” tag. Use the blank line if you are installing the resolver option in a drive that was manufactured without it.

FIELD INSTALLED OPTIONS

Firmware #: Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

I/O

COM Module

Internal Dynamic Brake

#: Date

TIP: Use packing material from new resolver feedback option board to return replaced resolver feedback option board


Specifications Resolver Feedback Option Card Specifications

Compatible Resolvers

Table A specifies which resolvers are supported by the 700S Resolver Feedback Option module.

Table A Compatible Resolvers.

Consideration DescriptionExcitation Frequency 2381-9300 HzExcitation Voltage 8-26 VrmsResolver Feedback Voltage 2 Vrms +/- 300 mVCustomer-I/O plug (P1) Allen-Bradley PN: S94262908

Weidmuller PN: BL3.50/90/8BK

ManufacturerManufacturer Catalog Number Notes

Parameter 275 [Reslvr0 Type Sel] Setting for Phase I Firmware 1.17

Parameter 275 [Reslvr0 Type Sel] Setting for Phase I Firmware 2.XX

Parameter 277 [Reslvr0 Type Sel] Setting for Phase II Firmware 1.XX

Tamagawa TS-2014N181E32 x 1, flange-mounted enclosure

1 - Rel800123-2R 1 - T2014/2087x1 1 - T2014/2087x1


2 - Rel800123-2S 2 - T2014/2087x2 2 - T2014/2087x2


3 - Rel800123-2T 3 - T2014/2087x2 3 - T2014/2087x2

Tamagawa TS-2087N12E9 x 2, HD foot-mounted enclosure, double shaft

2 - Rel800123-2S 2 - T2014/2087x2 2 - T2014/2087x2

Tamagawa TS-2087N1E9 x 1, HD foot-mounted enclosure

1 - Rel800123-2R 1 - T2014/2087x1 1 - T2014/2087x1


2 - Rel800123-2S 2 - T2014/2087x2 2 - T2014/2087x2


3 - Rel800123-2T 3 - T2014/2087x2 3 - T2014/2087x2

Tamagawa TS-2087N11E9 x 1, HD foot-mounted enclosure, double shaft

1 - Rel800123-2R 1 - T2014/2087x1 1 - T2014/2087x1

Advanced Micro Controls Inc. (AMCI)

R11X-C10/7 N/A 14 - AmciR11XC107 14 - AmciR11XC107


Allen-Bradley servo motors may be ordered with factory installed resolvers. Table B specifies which factory installed resolvers are supported by the 700S Resolver Feedback Option module.

Table B Compatibility with Resolvers on Allen-Bradley Motors

Motor / Resolver Type Compatible Notes

Parameter 275 [Reslvr0 Type Sel] Setting for Phase I Firmware 1.17

Parameter 275 [Reslvr0 Type Sel] Setting for Phase I Firmware 2.XX

Parameter 277 [Reslvr0 Type Sel] Setting for Phase II Firmware 1.XX

1326 AB 230V Primary Resolver No Receiver type resolver - not supported

Not Supported Not Supported Not Supported

1326 AB 230V Secondary Resolver (A-B part 118449-8)

Yes • Secondary resolver is geared to motor - not intended for motor speed / position feedback

• Transmitter type resolver - supported

11 - AB 118449-8 11 - Reserved 11 - Reserved

1326 AB 230V Secondary Resolver (A-B part 129214-8)




1326 AB 460V Primary Resolver Yes Transmitter type resolver - supported

9 - AB 164982-8 9 - 1326Ax 460v 9 - 1326Ax 460v

1326 AB 460V Secondary Resolver




1326AD 230V Rare Earth Primary Resolver

No Receiver type resolver - not supported

Not Supported Not Supported Not Supported

1326AH 460V Explosion Proof Motor Primary Resolver

Yes Transmitter type resolver - supported

9 - AB 164982-8 9 - 1326Ax 460v 9 - 1326Ax 460v

1326AH 460V Explosion Proof Motor Secondary Resolver



N/A N/A N/A

1326AS 460V Rare Earth Primary Resolver

Yes Transmitter type resolver - supported

9 - AB 164982-8 9 - 1326Ax 460v 9 - 1326Ax 460v

MPL 460V Primary Resolver Yes Transmitter type resolver - supported

4 - AB 155407-8 4 - MPL 460v 4 - MPL 460v


Recommended Cable

Rockwell Automation strongly recommends the use of Reliance Electric 417900-207CG cable for installation, or an equivalent cable that meets these specifications:

• 3 Twisted Pairs, 80°C, 300V• Chrome FPR Jacket, Plenum Rated• Conductor Size: 18 AWG• Twists Per Inch: 2-3 twists per inch of wire lay per pair• Capacitance Per Pair: not to exceed 30 pF per foot +/- 0.3 pF as read on a

GEN_RAD Model 1658 RLC Digibridge or equivalent• Capacitance Diference Pair to Pair: not to exceed 0.6 pF per foot as read

on a GEN_RAD Model 1658 RLC Digibridge or equivalent• Resistance per 1000 Feet: 17.15Ω +/- 10%• Inductance per 1000 Feet: 0.13 mH +/- 10% as read on a GEN_RAD

Model 1658 RLC Digibridge or equivalent• Insulation Thickness: 0.008 in.• Conductor Stranding 16/30• Jacket Thickness: 0.018 in.


Notes:

Publication 20D-IN002B-EN-P - June 2004 P/N 314348-P02Superseeds 20D-IN002A-EN-P July 2003 Copyright © 2004 Rockwell Automation, Inc. All rights reserved. Printed in USA.

www.rockwellautomation.com

Corporate HeadquartersRockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing SolutionsAmericas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric ProductsAmericas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1774Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733

U.S. Allen-Bradley Drives Technical SupportTel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

Resolver Feedback Option Card for PowerFlex 700S Drives

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