DriveLogix Controller for PowerFlex 700S Phase I Drives

Installation Instructions

DriveLogix Controller for PowerFlex 700S Phase I Drives

What This Kit Contains Verify that your kit contains the items listed in the following table. If your kit does not contain the correct items, contact your Allen-Bradley sales representative.

Tools That You Need • Phillips® screwdriver• Nut driver or wrench• Flathead screwdriverPhillips® is a registered trademark of Phillips Screw Company

!ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block. The voltage must be zero.

!ATTENTION: HOT surfaces can cause severe burns. Do not touch the heatsink surface during operation of the drive. After disconnecting power allow time for cooling.

!ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

!ATTENTION: This product contains a 3V Lithium battery. Perchlorate Material - special handling may apply.See www.dtsc.ca.gov/hazardouswaste/perchlorate

Quantity Description1 DriveLogix Controller assembly (including bracket and battery)2 50 - pin “stacker” connector1 Disposable Static Discharge Wrist-strap

http://www.dtsc.ca.gov/hazardouswaste/perchlorate

2 DriveLogix Controller for PowerFlex 700S Phase I Drives

What You Need To Do To remove an existing DriveLogix controller from the drive:

❑ Step 1: Remove power from the drive

❑ Step 2: Remove the covers from the Control assembly

❑ Step 3: Remove the existing DriveLogix controller assembly

❑ Step 4: If necessary, remove the Communication Daughter card

To install a new DriveLogix controller on the drive:

❑ Step 5: If necessary, install the Communication Daughter card

❑ Step 6: Connect the battery

❑ Step 7: Install the stacker connectors

❑ Step 8: Install the new DriveLogix controller assembly

❑ Step 9: Complete the Installation of the DriveLogix Controller

❑ Step 10: Connect the controller to a device

❑ Step 11: Install the drive covers

Additional Information • Monitor the DriveLogix Controller LEDs

• DriveLogix Controller Specifications

DriveLogix Controller for PowerFlex 700S Phase I Drives 3

Step 1: Removing Power from the Drive

1. Turn off and lock out input power. Wait five minutes.

2. Verify that there is no voltage at the drive’s input power terminals.

3. Measure the DC bus voltage at the DC+ & DC- terminals on the Power Terminal Block. The voltage must be zero.

!ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block. The voltage must be zero.

Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:

• sending an erroneous signal to your system’s field devices, causing unintended machine motion

• causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance.

L1 L2 L3

O

I


Step 2: Removing the Covers from the Control Assembly

Task DescriptionLoosen the captive screw.

Push down on the cover.

Pull the cover away from the assembly.

Pull the side cover forward.

Lift the side cover off of the control assembly.

A

B

C

D

E

Esc

7 8 9

4 5 6

1 2 3

. 0 +/-

Sel

Jog

Alt

Exp Param #

S.M.A.R.T. Exit Lang Auto / Man Remove

SYNCHLINKSYNCHLINKEnable

D

EB

C

A


Step 3: Removing the Existing DriveLogix Controller Assembly

If there is no Communication Daughter card installed in the DriveLogix Control assembly, continue with Step 6: Connecting the Battery on page 8. If a Communication Daughter card is installed in the DriveLogix Control assembly, continue with Step 4: Removing the Communication Daughter Card on page 6.

Task DescriptionRemove any existing communication cables from the DriveLogix Controller assembly.Loosen the M3 hex-nut.

Remove the two M3 screws.

Remove the DriveLogix Controller assembly from the drive.

A

B

C

D

C

D

B


Step 4: Removing the Communication Daughter Card

Task DescriptionLoosen the two screws that secure the Communication Daughter card to the control assembly.Remove the Communication Daughter card.

A

B

B

A

A


Step 5: Installing the Communication Daughter Card

Task DescriptionAlign the Communication Daughter card with the guides and slide the card into the slot on the control assembly.Tighten the two screws to secure the card to the control assembly.

A

B

A

B


Step 6: Connecting the Battery Task Description

Insert the battery connector into the socket on the DriveLogix Controller board.

A

A


Step 7: Installing the Stacker Connectors Task Description

Identify the ends of the stacker connectors with the longer pins. The ends with the longer pins must be inserted into the holes on the controller assembly.Align and insert the longer pins of the stacker connectors into the holes on the controller assembly.

A

B

A

Important: The side of the stacker connectors with the longer pins must be inserted into the DriveLogix Controller assembly.

B


Step 8: Installing the New DriveLogix Controller Assembly

Task DescriptionAlign the slotted hole in the mounting tab on the DriveLogix Controller assembly with the stud on the mounting bracket.Align the stacker connectors on the DriveLogix Controller assembly with the mating connector on the control assembly.Insert the stacker connector pins in to the mating holes on the control assembly and install the DriveLogix Controller assembly on the control assembly.

A

B

C

A

B

C


Step 9: Completing the Installation of the DriveLogix Controller Assembly

Task DescriptionTighten the two M3 screws.

Tighten the M3 hex-nut.

A

B

A

B


Step 10: Connecting the DriveLogix Controller to a Device

Connecting to Flex I/O1. Connect the mini-D connector end of a 4100-CCF3 cable to the

FLEXBUS connector on the controller.

TIP: Remember to route the cable through the sliding access panel at the bottom of the Control assembly.


2. Connect the other end of the cable to the first (right-most) Flex I/O module on the strip.

Connecting to the Controller Using a Serial (RS-232 Port) Connection

The RS-232 port is an isolated serial port built into the front of the controller.

Serial Port


1. Select the appropriate cable.

• The 1756-CP3 cable attaches to the DriveLogix Controller directly to another controller.

• If you make your own cable, it must be shielded and the shields must be tied to the metal shell (that surrounds the pins) on both ends of the cable.

• You can use a 1747-CP3 cable (from the SLC product family). This cable has a taller right-angle connector housing than the 1756-CP3 cable.

2 RDX

3 TXD

4 DTR

COMMON

6 DSR

7 RTS

8 CTS

9

1 CD

2 RDX

3 TXD

4 DTR

COMMON

6 DSR

7 RTS

8 CTS

9

1 CD


2. Connect the cable to the serial port on the DriveLogix Controller.

Step 11: Installing the Drive Covers

Install the front and side covers on the drive in reverse order as detailed in Step 2: Removing the Covers from the Control Assembly on page 4.

!ATTENTION: If you connect or disconnect the serial cable from the DriveLogix Controller with power applied to the module or a connected serial device, an electrical arc can occur. This could cause an explosion in hazardous location installations.

Verify that power is removed from the drive and module or that the area is non-hazardous before proceeding.

TIP: Remember to route the cable through the sliding access panel at the bottom of the Control assembly.


Monitoring the DriveLogix Controller LEDs

!ATTENTION: The controller LEDs are only operational when the drive is energized, and only visible with the drive door open. Servicing energized equipment can be hazardous. Severe injury or death can result from electrical shock, burn or unintended actuation of controlled equipment. Follow Safety related practices of NFPA 70E, ELECTRICAL SAFETY FOR EMPLOYEE WORKPLACES. DO NOT work alone on energized equipment!

Type Name Color State DescriptionDaughter card LEDs

PORT Green – Status of DPI port internal communications (if present).

MOD Yellow – Status of communications module (when installed).

NET A Red – Status of network (if connected). NET B Red – Status of secondary network (if connected). NET A OFF No power,

Host is faulted,Host is holding daughter card in reset.

Red Steady Major Fault Red Flashing Minor Fault Green Flashing No connections established Green Steady Connections established

NET B OFF No power,Host is faulted,Host is holding daughter card in reset.

Red Steady Major Fault Red Flashing Minor Fault Green Flashing No connections established Green Steady Connections established


DriveLogix Controller LEDs

RUN Green Off • No task(s) running.• Controller in Program mode.

Green Steady • One or more tasks are running.• Controller is in Run mode.

FORCE Amber Off No forces present. Amber Steady Forces present and enabled. Amber Flashing Forces present but not enabled.

BATT Red Off Battery will support memory. Red Steady Battery may not support memory - replace

battery. I/O Green Off • Controller project not downloaded (the

condition after power up).• No I/O or communications configured.

Green Steady Communicating to all devices. Green Flashing One or more devices are not responding. Red Flashing No required I/O connections can be made,

controller is in Run mode. RS 232 Green Off No activity.

Green Flashing Data being received or transmitted. OK Off No power applied.

Red Flashing Recoverable fault or ?ash programming. Red Steady • Controller faulted.

• Clear faults, clear memory, or replace the controller.

Green Steady Controller OK.

Type Name Color State Description

DriveLogix Controller SpecificationsCategory: DriveLogix 5720 Drivelogix 5720 with Memory Expansion User memory 256k bytes 768k bytes plus 768k bytes nonvolatile memory FLEXBUS Local Rail current output 640 mA maximum @ 5.1V dc Thermal dissipation 87 BTU/hour Storage temperature -40 to 70 degrees C (-40 to 158 degrees F) Battery 1756-BA1 (Allen-Bradley PN 94194801) 0.59g lithium Serial cable 1756-CP3 directly to controller 1747-CP3 directly to controller FLEXBUS Local I/O cable 4100-CCF3 Certifications: (when product is marked) The drive is designed to meet the following specifications:

IEC 61800-2 Adjustable speed electrical power drive systems - General requirementsIEC 61800-5-1 Adjustable. speed electrical power drive systems - Safety requirementsNFPA 70 - US National Electric CodeNEMA 250 - Enclosures for Electrical Equipment

UL and cUL Listed to UL508C and CAN/CSA-C2.2 No. 14-95

Marked for all applicable European DirectivesEMC Directive (89/336/EEC)Emissions

EN 61800-3 Adjustable Speed electrical power drive systems Part 3Immunity

EN 61800-3 Second Environment, Restricted Distribution Low Voltage Directive (73/23/EEC)

EN 50178 Electronic Equipment for use in Power Installations

TIP: Refer to the specification included in publication 20D-UM001…, PowerFlex 700S Drive with Phase I Control, for environmental specifications that apply to the host drive and DriveLogix controller.

www.rockwellautomation.com

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Power, Control and Information Solutions Headquarters

Publication 20D-IN003B-EN-P - February 2008 P/N 314349-P02Supersedes 20D-IN003A-EN-P July 2002 Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Printed in USA.

U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

DriveLogix Controller for PowerFlex 700S Phase I Drives

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