REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES...

19
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU DEPARTMENT OF MECHANICAL ENGINEERING INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT SUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive Design & Development” by Elite Techno Groups in association with Christ University was inaugurated by Dr.Iven Jose, Associate Dean, Faculty of Engineering on 21 st April 2016 at 9.30am. Figure 1. Dr. Iven Jose addressing the student participants The session began with the introductory speech from the Faculty Coordinator Mr.Ram Kumar which was followed by an inspirational talk from Dr. Iven Jose and the session was concluded by Dr. G. S. Hebbar on a positive note. The trainers from Elite Techno Groups Rahul Ranjan, Pushpinder Singh and the Faculty Coordinator Vivek K S attended the inaugural session along with the student participants. Training Session The training session commenced at 10:00am with a stunning session from Rahul Ranjan till 4.30pm.

Transcript of REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES...

Page 1: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

SUMMER INTERNSHIP

REPORT

DAY-1

ACTIVITES ON INAUGURAL DAY 21-04-2016

Inaugural Session:

The Summer Internship on “Automotive Design & Development” by Elite Techno Groups in

association with Christ University was inaugurated by Dr.Iven Jose, Associate Dean, Faculty

of Engineering on 21st April 2016 at 9.30am.

Figure 1. Dr. Iven Jose addressing the student participants

The session began with the introductory speech from the Faculty Coordinator Mr.Ram

Kumar which was followed by an inspirational talk from Dr. Iven Jose and the session was

concluded by Dr. G. S. Hebbar on a positive note. The trainers from Elite Techno Groups

Rahul Ranjan, Pushpinder Singh and the Faculty Coordinator Vivek K S attended the

inaugural session along with the student participants.

Training Session

The training session commenced at 10:00am with a stunning session from Rahul Ranjan till

4.30pm.

Page 2: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

Figure 2. Rahul Ranjan during the training session

Topics Covered for the Day:

1. Introduction to Automotive Engineering.

a. Brief on the automotive history

b. Latest updates on the Automotive market

c. Upcoming technologies

2. Chassis and Frame

a. Basics

b. Various types

c. Comparison

3. Braking System

a. Disc

b. Drum

4. Steering System.

a. Ackerman

b. Reverse Ackerman

c. Parallel Ackerman

d. Condition for perfect steering

5. Suspension System.

a. Types of suspension system

b. Application and significance of each system

Page 3: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-2 22-04-2016

Topics Covered for the Day:

Tires and tread design

Vehicle Dynamics

Steering Dynamics

Braking Dynamics

Aerodynamics of an automobile

DAY-3 23-04-2016

Mr. Rahul Ranjan giving lecture on Design of Chassis

Topics Covered for the Day:

Design of Automotive components

Wheel rim

Tyre

Disc

Chassis

SOLIDWORKS

Students working on SOLIDWORKS

Page 4: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-4 24-04-2016

Topics Covered for the Day:

Chassis Design in SOLIDWORKS

The design of the Chassis of the Formula 3 Vehicle made by students

Page 5: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-5 25-04-2016

Activity for the Day:

Structural analysis of the chassis frame was carried out in SOLIDWORKS

The students were divided into 3 teams of 8 in each group.

Each team was given tasks of drawing various components of the Chassis frame

Each team working on their assigned Engineering drawing of the framework

Page 6: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-6 26-04-2016

Topics Covered for the day :

Introduction to tools

Cutting Machine – Understanding & Operation

Grinding Machine – Understanding & Operation

Welding Machine – Understanding & Operation

Bending Machine – Understanding & Operation

Activity :

Fabrication of the vehicle chassis commenced

Each team working on their assigned Engineering drawing of the framework

Page 7: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-7 27-04-2016

Activity :

Fabrication of the vehicle chassis was completed

Page 8: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

Final Chassis frame completed at the end of the day

Page 9: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-8 28-04-2016

Activity :

Fabrication and mounting of the vehicle suspension

Page 10: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-9 29-04-2016

Activity :

Fixing brake, clutch and accelerator pedal assembly

Vehicle after fixture of all the drive control units heading for its first test drive on road

Page 11: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

Page 12: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-10 29-04-2016

Activity :

Fixing body panels and painting works

Vehicle ready for rigorous testing on road and on mud

Page 13: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-10 to 14

Activity :

Vehicle testing on road and on mud

Page 14: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-15 05-05-2016

Activity

Concluding session by Rahul

Assigning tasks for next 15 days

DAY-16 to 20

06-05-2016 to10-05-2016

Activity

SOLIDWORKS Modelling and Assembly

Page 15: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

Page 16: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-21 to 25

11-05-2016 to15-05-2016

Activity

Testing of the F3 vehicle

Failure of the rear shaft assembly

Fixing the rear shaft assembly

Page 17: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-26 to 28

16-05-2016 to18-05-2016

Activity

Fixing the clutch assembly of the ATV

Failure of rear shaft assembly again which was repaired using welding, turning

and grinding operations

Page 18: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

DAY-29 & 30

19-05-2016 to 20-05-2016

Activity

Go-kart repair

Formula 3 testing

Front nose of F3 vehicle being fixed

Page 19: REPORT DAY-1 - Christ University Internship F3 Vehicle.pdfSUMMER INTERNSHIP REPORT DAY-1 ACTIVITES ON INAUGURAL DAY 21-04-2016 Inaugural Session: The Summer Internship on “Automotive

FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU

DEPARTMENT OF MECHANICAL ENGINEERING

INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT

Go-kart after repair

works

The final Formula 3 after the front nose being fixed