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SERVICES AND SOLUTIONS RELIABILITY SERVICES Experience In Motion Reliability Audit The Reliability Audit is a comprehensive visual evaluation of a plant’s rotating equipment to identify potential issues that may be contributing to low mean time between repair (MTBR), loss of containment, unsafe working conditions or production issues. Flowserve methodology is based on reliability-centered maintenance (RCM) and failure mode and effects analysis (FMEA) fundamentals. Flowserve Reliability Audits are performed by experienced reliability and rotating equipment engineers and will be applied to an agreed upon targeted selection of equipment – typically pumps that are known to be problematic, either from a maintenance or performance perspective. Flowserve utilizes a cross-functional group of engineers with robust rotating equipment expertise and industry experience to maximize effectiveness in executing audits. Flowserve service engineers will audit reliability, safety and production processes and establish a detailed action plan for issue resolution and reliability improvement. Objectives • Perform data collection and visual equipment audit to identify areas for improvement regarding reliability, safety and production issues • Provide a final report that includes issues identified and recommended solutions to address areas for improvement Value Improve safety By ensuring industry best practices are in place, plants use a ‘Safety First’ approach committed to operating in a responsible manner that prevents accidents and protects the safety and health of employees, customers, the public and the environment. Improve efficiency of operations By evaluating the condition and performance of rotating equip- ment and establishing clearly defined operational procedures, plant equipment runs at its best efficiency point (BEP) and contributing to overall efficiency of operations. Reduce downtime and improve reliability By ensuring proper PM/PdM practices are in place, plant equipment availability is improved, which in turn leads to increased productivity and profit. Lower cost of ownership By improving equipment reliability, maintenance costs decrease and equipment life span increases, which results in a reduced total cost of ownership. .
Transcript of Reliability Audit Flyer-Side1 - flowserve.com · ata sheets, ump urves, etc.) • Support with...
SERVICES AND SOLUTIONSRELIABILITY SERVICES
Experience In Motion
Reliability AuditThe Reliability Audit is a comprehensive visual evaluation of a plant’s rotating equipment to identify potential issues that may be contributing to low mean time between repair (MTBR), loss of containment, unsafe working conditions or production issues.
Flowserve methodology is based on reliability-centered maintenance (RCM) and failure mode and effects analysis (FMEA) fundamentals. Flowserve Reliability Audits are performed by experienced reliability and rotating equipment engineers and will be applied to an agreed upon targeted selection of equipment – typically pumps that are known to be problematic, either from a maintenance or performance perspective.
Flowserve utilizes a cross-functional group of engineers withrobust rotating equipment expertise and industry experience to maximize effectiveness in executing audits. Flowserve service engineers will audit reliability, safety and production processes and establish a detailed action plan for issue resolution and reliability improvement.
Objectives
• Perform data collection and visual equipment audit to identifyareas for improvement regarding reliability, safety andproduction issues
• Provide a final report that includes issues identified andrecommended solutions to address areas for improvement
ValueImprove safetyBy ensuring industry best practices are in place, plants use a ‘Safety First’ approach committed to operating in a responsible manner that prevents accidents and protects the safety and health of employees, customers, the public and the environment.
Improve efficiency of operationsBy evaluating the condition and performance of rotating equip-ment and establishing clearly defined operational procedures, plant equipment runs at its best efficiency point (BEP) and contributing to overall efficiency of operations.
Reduce downtime and improve reliabilityBy ensuring proper PM/PdM practices are in place, plant equipment availability is improved, which in turn leads to increased productivity and profit.
Lower cost of ownershipBy improving equipment reliability, maintenance costs decrease and equipment life span increases, which resultsin a reduced total cost of ownership..
To find your local Flowserve representative:
For more information about Flowserve Corporation, visit www.flowserve.com or call USA +1 800 225 6989 International +1 972 910 0774
F (E) 2016 © 2016 Flowserve Corporation
USA and CanadaFlowserve Corporation5215 North O’Connor Blvd.Suite 2300Irving, Texas 75039-5421 USATelephone: +1 937 890 5839
Latin AmericaFlowserve CorporationMartín Rodriguez 4460B1644CGN-Victoria-San FernandoBuenos Aires, ArgentinaTelephone: +54 11 4006 8700Telefax: +54 11 4714 1610
Europe, Middle East, AfricaFlowserve CorporationParallelweg 134878 AH Etten-LeurThe NetherlandsTelephone: +31 76 502 8100
Asia PacificFlowserve Pte. Ltd.10 Tuas LoopSingapore 637345Telephone: +65 6771 0600Telefax: +65 6862 2329
flowserve.com
RELIABILITY SERVICES
Reliability PartnershipFlowserve
• Review quipment ondition– Perform visual audit noting corrective actions to be
taken concerning the rotating equipment
– Collect incomplete equipment data
• Progress meeting updates
• Supply a detailed report:– Identify opportunities to improve equipment condition
Customer
• Supply access to available detailed information to review andunderstand current equipment performance P&IDs, IOMs,ata sheets, ump urves, etc.)
• Support with appropriate permits and access to site equipment
Flowserve performs Reliability Services for the following industries and on all the applicable machinery types listed below, regardless of the OEM:
Industries serve Chemical Processing • Oil & Gas • Power Generation • Refining • Mining
Machinery types API610 Pumps • API 611 General Purpose Steam Turbines • API 612 Special Purpose Steam Turbines • API 614 Lubrication Shaft Sealing and Controlled Oil Systems • API 675 Positive Displacement Controlled Volume Pumps • API 676 Positive Displacement – Rotary Pumps • API 677 General Purpose Couplings • API 682 Shaft Sealing Systems for Centrifugal and Rotary Pumps • API 685 Sealless Pumps
Reliability Services Offering MatrixReliability Service Actions Audit Assessment Program
Equipment Database Data Collection ü ü ü
Field Walk own of Asset(s) ü ü ü
Progress Review Meeting ü ü ü
Visual Observation Recommendations ü ü ü
Vibration ata ollection ü ü
Flow Measurements ü ü
Failure istory Review ü ü
FMEA Analysis ü ü
Define Operating Control Limits (Operating Road Map) ü ü
Pump Performance Test ü ü
Energy/Reliability Review ü ü
Preventative and Predictive Maintenance Program Reviews ü ü
Gap Strategy eview (per Scope) ü ü
Final Recommendations Report With Applicable ROI ü ü
Sustainability Program and Training Recommendations ü
Data Management (ERP/CMMS) Extraction and Flowstar Upload ü
Industry Reliability Metrics Benchmarking hrough Flowstar.net ü
Implementation Plan Workshop ü
Transactional Transactional Contractual (3 – 5 yrs)
