REINFORCED LINE PIPE - SOLUFORCE® RLP® RLP (REINFORCEd LINE PIPE) ... Aramco, Petrobras, Shell &...
Transcript of REINFORCED LINE PIPE - SOLUFORCE® RLP® RLP (REINFORCEd LINE PIPE) ... Aramco, Petrobras, Shell &...
Soluforce is a high pressure plastic pipe system designed and manufactured by Pipe-life Nederland B.V., which is part of the Pipelife Interna-tional group of companies.
Pipelife International GmbH is a global player in the manufacture of plastic pipe systems with offices and production facilities in over 25 countries.
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SOLUFORCE® BENEFITS
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Flexible thinking
REINFORCED LINE PIPE
SOLUFORCE® RLP
REINFORCED LINE PIPE
BENEFITS Pages 4-5
SOLUFORCE® RLP Pages 6
Connection Systems Pages 7-10
Transportation & Deployment Pages 11
SUMMARY
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SOLUFORCE® RLP (REINFORCEd LINE PIPE)
SOLUFORCE® RLP is a new product offering from PipeLife International’sproven line of high pressure pipe systems for oil and gas field use known as SOLUFORCE® RTP (Reinforced Thermoplastic Pipe). RTP has been manufacturedand used extensively since 2000 with over 700 miles installed worldwide in Europe, the Middle East, Africa and S.E. Asia.
The concept of a non-corrosive pipe system for high pressure hydrocarbon applications came about through the demand from oil and gas companies that proactively participatedin the development and qualification of RTP in conjunction with PipeLife. In 1998 a JIP (Joint Industrial Project) was created bringing together manufacturers, users (such as Saudi Aramco, Petrobras, Shell & BP) and testing institutes to develop a standard to meet their demands. Out of the JIP was developed the API standard (API RP 15S) in 2006.
SOLUFORCE® RLP is a non-metallic pipe qualified for use in high pressure Water,Oil and Gas applications. RLP is independently certified by DNV (Det Norske Veritas) of Norway, a third party certification company, to API RP 15S standards.
Manufactured by PipeLife in Siloam Springs, Arkansas, SOLUFORCE® RLP is supplied on disposable wooden reels which are easily transported by either road or ship. Subsequently there are no reel deposits or reel rental charges.
SOLUFORCE® RLP comes with a complete coupling and fitting system. We provide installation equipment and certified installation technicians wherever the customer requires. Training of third party crews is available on demand. Couplings and end fittings are supplied in either 316L stainless steel or thermoplastic.
SOLUFORCE® is a business unit within the PipeLife International group of companies based in Vienna, Austria and benefits from belonging to one of the world’s largest and oldest plastic pipe manufacturers.
SOLUFORCE® RLP is the most economical, non-corrosive and dependablecomposite pipe on the market today!
Liner• HDPE 4710
Shield• HDPE 4710• Black or White
Polyester (PET) Fiber Reinforcement• Braided structure provides the
highest mechanical stability
SOLUFORCE® BENEFITS
Solves corrosion problems
Lowest cost transportation
Very robust
No scaling - No erosion
Very fast Installation
Design life up to 50 years
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SOLUFORCE® BENEFITS
• A true non-metallic composite pipe.• Environmentally friendly.• Excellent performance in extreme cyclic service applications.• Pipe can be squeezed off allowing for installation of well-ties with no loss of strength. Pipe regains its original round shape.• Ease of installation and construction: Complete QA/QC joining processes.• Manufactured and marketed under ISO9001• Cost of ownership is considerably less than steel pipe.• Disposable wooden reels means no reel return freight charges, deposits, late return fees or expensive reel leasing programs.• Made from corrosion resistant materials impervious to water, hydrocarbons, H2S or CO2 in any concentration thereby eliminating the need for corrosion inhibitors or expensive cathodic protection systems. • Braided polyester (PET) fiber reinforcement structure provides the highest mechanical stability of any reinforcement materials.• Pipe ID expands 7.5% at MAOP due to elasticity of polyester fibers.• True global player: Plastic pipe technology leader since 1957.
• The SOluFOrCE® rlP high pressure electrofusion coupling consists of a GrE-reinforced plastic sleeve with an integrated heating coil.• The complete “welding” process is computer controlled with no possible human error. The equipment is fully automatic and CNC controlled.• The computer controls all aspects of non-destructive testing NDT.• Connection time required is approximately 45 minutes.• Full bore ID eliminates flow reductions normally associated with metallic couplings.• Electrofusion couplings are stronger than the pipe’s highest rating and therefore do not need any special engineering attention.• Ease of installation provides a continuous interconnected pipe system using fully corrosion resistant materials.
ELECTROFUSION BENEFITS
SOLUFORCE® RLP dATA SHEETOIL GAS ANd WATER SERVICE
Product range rlP 750 rlP 1000 rlP 1500
Nominal Diameter 4 3 4 6 2 3 4 6
Design Pressure (lCl20years/150°F according to API rP 15S / ASTM2992-B)
[psi] 1125 1500 1500 1500 2250 2250 2250 2250
recommended maximum operating pressure
[psi] 750 1000 1000 1000 1500 1500 1500 1500
Maximum allowable axial load [lbs.] 5310 3540 5310 8818 2212 3540 5310 8818
Outer Diameter [‘‘] 4.92 3.85 4.92 6.85 2.79 3.85 5.06 6.85
Internal Diameter [‘‘] 3.78 2.87 3.62 5.24 1.89 2.87 3.62 5.24
Internal Diameter at Working Pressure [‘‘] 4.06 3.08 3.89 5.63 2.03 3.09 3.89 5.63
Weight in air, empty [lbs./ft.] 3.0 2.0 3.3 6.0 1.3 2.5 4.0 7.0
Minimum Bending radius (in storage) [ft.] 2’11’’ 2’11’’ 2’11’’ 3’10’’ 2’11’’ 2’11’’ 2’11’’ 3’10’’
Minimum Bending radius (in service) [ft.] 7’ 5’ 7’ 12’ 2’11’’ 5’ 7’ 10’
Total weight/gross of reels [lbs] 3953 4620 4390 3819 4048 4620 4390 3819
reel Width [ft.] 4 4 4 4 4 4 4 4
reel Height [ft] 11 11 11 12 10 11 11 12
reel length [ft.] 1000 1800 1000 500 2400 1800 1000 400
Maximum Allowable Operating Temperature [°F] 150°F
Minimum Allowable Operating Temperature [°F] -40°F
Hazen Williams flow coefficient 150
Darcy Weisbach equivalent surface roughness
[‘‘] 0.00006’’
Design lifetime (exposed to direct sunlight, white HDPE cover material)
[yrs.] 20 years
Design lifetime (exposed to direct sunlight, black HDPE cover material)
[yrs.] 20 years
Design lifetime (buried or protected from sunlight)
[yrs.] 50 years
This data is informational only and all design and specifications are subject to change.
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SOLUFORCE® RLP CRIMPEd FITTING SYSTEM
FLANGES AND TEES
• 316L Stainless Steel Midline Coupling
• 316L Stainless Steel Weld Neck end fitting with schedule 40 end preparation
• 316L Stainless Steel Lap Joint flange with stub end
• 316L Stainless Steel Raised Face Weld Neck flange
• 316L Stainless Steel tee
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SOLUFORCE RLP MIDLINE COUPLINGS AND WELD NECk FITTINGS®
SOLUFORCE RLP STEM & FERRULE FITTING SYSTEM®
The SOLUFORCE® RLP fitting system is comprised of a 316L stainless steel stem insert and a carbon steel Zn-Ni coated ferrule which are crimped onto the pipe forming a robust and easily installed connection.
SOLUFORCE® RLP CRIMPEd FITTING SYSTEM
MIDLINE COUPLING AND END FITTINGS FIELD CONNECTED WITH HAND TOOLS
CRIMPING MACHINE
• Secure 4,640 psi hydraulic crimping force
• One crimp process ensures tightest crimp connection possible
• Convenient field transport
• Safe operation
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SOLUFORCE® RLP ELECTROFUSION SYSTEM
Terminations
10 feet pipe with a crimpedend fitting
Electrofusioncoupling
Electrofusion machine
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IN FIELD ELECTROFUSION COUPLING
ELECTROFUSION COUPLING TO INTERCONNECT COILS
Electrofusion provides a continuous interconnected pipe system using couplings entirely consisting of non-metallic materials impervious to water, hydrocarbons, H2S & CO2.
SOLUFORCE® RLP ELECTROFUSION SYSTEM
ELECTROFUSION MACHINE
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Trimmer
CNC control unit
A completelycomputer controlled and automated process withno possible human error.
A 100% no failure record since commercial launch in 2000 and
approved by oil companies around the world
Electrofusion control box
Heater plate
SOLUFORCE® RLPTRANSPORTATION ANd dEPLOYMENT
SOLUFORCE® RLP DISPOSABLE WOODEN REELS
• Pipe is delivered on disposable wooden reels
• No reel deposit charges
• No reel rental charges
• No reel return
• Substantially lower transportation costs than other spooled pipe products
• Easily loaded and unloaded with a forklift
SOLUFORCE® RLP DEPLOYMENT TRAILERS
• Dual axels
• Outboard wheels easily convert to inboard for over-the-road transportation
• Self-loading reel design
• Road legal
SOLUFORCE® RLP CERTIFICATION AND TRAINING
• Certification and training of third party crews is available and encouraged
• Equipment leasing and purchase is available
• No hidden cost
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SOLUFORCE® RLP
REINFORCED LINE PIPE
www.soluforce-rlp.com
Janu
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2013
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PIPELIFE JET STREAM, INC.1700 S. lincoln Street
Siloam Springs, Ar [email protected]
Disclaimer:All products purchased from or supplied by PiPElifE are subjected to terms and conditions set out in the contract, order acknowledgement and/or bill of lading. PiPElifE warrants only that its product will meet those specifications designated in such contracts, order acknowledgements, and/or bills of loading. All other information including that herein, supplied by PiPElifE, is considered accurate but is furnished upon the express conditions that the customer shall make his own assessment to determine the product’s suitability for a particular purpose. PiPElifE makes no other warranty either express or implied, regarding such other information, the data upon which the same is based, or the results to be obtained from the use thereof; that any products shall be merchantable or fit for any particular purpose; or that the use of such other information or product will not infringe any patent.