Real Time Data Collection for the Manufacturing Shop Floor
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LOCATION INDEPENDENT REAL TIME DATA COLLECTIONL. Ross Sivertsen – Director Technology Services
Peerless Mfg Co
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Agenda
• Who is Peerless?• Why Data Collection and MES?• The Needs and Requirements• How We Did It• Questions
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Who is Peerless?
• Peerless Manufacturing Company is a global leader serving the energy industry around the world providing environmental systems that make energy safe, efficient and clean.
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Why Data Collection?
• Eliminate manual entry• Transform Data -> Information -> Knowledge• Collect engineering time to a project
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• EZ – Easy enough for an MBA to understand• Remote/Real-time Support• Centrally Managed• Scalable
Requirements for the Solution
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Location, Location, Location… Independence
• Must Scale and be Usable Anywhere, ANYWHERE.
• Think: Tablets, iPhones, and Mobility• From the Beach to the Shop Floor
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Selling it – The Hard Numbers
• Labor Entry Consumed 162 Hours Per Week• Since Data Collection That Reduced to 50 Hours Per Week
• Direct Annual Savings of Roughly $600K.• Accuracy Increased as a Result.
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Thin Clients and Touch Screens
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Centralized Management at the Data Center
InternetInternet
Corporate MPLSCorporate MPLS
Production Progress Server
Production Progress Server
Location 2Location 2
Location 1Location 1
Location xLocation x
Citrix ServerRunning MESCitrix ServerRunning MES
.
.
. Wireless MobileDevices
Wireless MobileDevices
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Wrap Up
• It’s not about MBAs or Gear-Heads because we don’t have to use it
• We gotta sell the folks who will use it.
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Questions?