Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item #...

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Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Transcript of Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item #...

Page 1: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

GuideAugust 1997

Shop Floor ControlProcess Manufacturing

Item # A81CEASP

ReleaseA8.1

Page 2: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1
Page 3: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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PrerequisiteJ.D. Edwards

Software Fundamentals

Using MenusGetting HelpCustomizing DataReporting

Understanding YourEnvironmentCreating and MaintainingEnvironmentsSetting Up SecurityUpgrading Your System

Online HelpProgramFormField

System Administrationand Environment

Fundamentals

Guides

CD–ROMGuides

Where Do I Look?

TechnicalFoundation

CommonFoundation

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Important Note for Students inTraining Classes

This guide is a source book foronline helps, training classes, and

user reference. Training classesmay not cover all the topics

contained here.

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Welcome

About this Guide

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Audience

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Organization

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Page 10: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Section Chapter

OverviewTasks

What You Should KnowAboutField DescriptionsProcessing OptionsTest Yourself

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Conventions Used in this Guide

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A8.1 (8/97)

Table of Contents

System Overview

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�.(:,%,.,6; ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

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Process Manufacturing

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Shop Floor Control Process Manufacturing

A8.1 (8/97)

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�'3'-/3- �422/82+387 ,46 �6'*+ '3* �48+3)= �4386411+*

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�6'*+ '3* �48+3)= �438641 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

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#3*+678'3* �48 �64)+77/3- ������ � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

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�48 !8'897 ������ � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�38+6 �48 �3,462'8/43 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�38+6/3- �48 �3,462'8/43 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�38+6/3- �48 �3,462'8/43 ,46 �8+27 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � �

�38+6/3- �3,462'8/43 ,46 �487 ������ � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

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%460 ;/8. �48 �:'/1'(/1/8= ������ � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

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�64)+77/3- �58/437 ,46 �48 �:'/1'(/1/8= ������ � � � � � � � � � � � � � � � � � � � � �

%460/3- ;/8. �48 �9'38/8/+7 ������ � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

Page 13: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Table of Contents

A8.1 (8/97)

"14-,0* 9,6+ �16 �&6,8,6; �$6(5 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

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�(&.$55,); �165 ������ � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�(&.$55,);,0* �165 ������ � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�:$/2.(� �;2(5 1) �(&.$55,),&$6,105 ������ � � � � � � � � � � � � � � � � � � � � � � �

�41&(55,0* �26,105 )14 �(&.$55,),&$6,105 ������ � � � � � � � � � � � � � � � � � � �

�(56 #1745(.)� �+$0*,0* �6(/ �.$55,),&$6,10 ����� � � � � � � � � � � � � � � � � � � � �

�(8,(9 �8$,.$%,.,6; $0' �+146$*(5 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�(8,(9,0* �8$,.$%,.,6; $0' �+146$*(5 ����� � � � � � � � � � � � � � � � � � � � � � � � � �

�(),0,0* �8$,.$%,.,6; �$.&7.$6,105 )14 $ �4$0&+ ����� � � � � � � � � � � � � � � � � �

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�41&(55,0* �26,105 )14 �0*4(',(06 �8$,.$%,.,6; ����� � � � � � � � � � � � � � �

�41&(55,0* �26,105 )14 �0*4(',(06 �,56 �037,4; ����� � � � � � � � � � � � � � �

�$0$*,0* �+146$*( �0)14/$6,10 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�41&(55,0* �26,105 )14 �+146$*( "14-%(0&+ ����� � � � � � � � � � � � � � � �

�41&(55,0* �26,105 )14 �+146$*( �$,06(0$0&( ����� � � � � � � � � � � � � � �

�4,06,0* �+146$*(5 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

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�41&(55,0* �26,105 )14 �0*4(',(06 �+146$*(5 ����� � � � � � � � � � � � � � � � �

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�557( �0*4(',(065 ������ � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

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Page 14: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)

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�3140*8.2, & $36/ �6)*6 ;.8- !*6.&0.>*) �31432*287 ���� � � � � � � � � � �

*:.7* 8-* !8&897 3+ & $36/ �6)*6 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*:.7.2, 8-* !8&897 3+ & $36/ �6)*6 ���� � � � � � � � � � � � � � � � � � � � � � � � � � �

�-&2,.2, 8-* !8&897 3+ & $36/ �6)*6 83 ?�037*)� ���� � � � � � � � � � � � � � � �

�63(*77.2, �48.327 +36 �28*6��-&2,* �6)*6 ���� � � � � � � � � � � � � � � � �

�96,.2, & $36/ �6)*6 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�63(*77.2, �48.327 +36 �96,* �6)*67 ���� � � � � � � � � � � � � � � � � � � � � � �

"*78 %3967*0+� *:.7.2, !8&897*7 �� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*:.*; �2+361&8.32 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*:.*;.2, �2+361&8.32 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*:.*;.2, �2,6*).*28 �2+361&8.32 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�63(*77.2, �48.327 +36 �2,6*).*28 #7*&'.0.8= � �� � � � � � � � � � � � � � � �

�63(*77.2, �48.327 +36 !911&6= �:&.0&'.0.8= � � � � � � � � � � � � � � � � �

�63(*77.2, �48.327 +36 !9440=��*1&2) �259.6= � � � � � � � � � � � � � �

*:.*;.2, �378 �2+361&8.32 � �� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�63(*77.2, �48.327 +36 �8*1 �*),*6 �259.6= ��� � � � � � � � � � � � � � � � �

*:.*;.2, $36/ �6)*6 !8&897 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*:.*;.2, �63(*77 �6)*67 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*:.*;.2, �2,6*).*28 �314&6.732 �� � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�63(*77.2, �48.327 +36 �2,6*).*28 �314&6.732 ���� � � � � � � � � � � � � �

�63(*77 �&2'&27 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�63(*77.2, �&2'&27 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�2*@�-&7* ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

";3@�-&7* ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�2:*2836.*) �8*17 �63(*77.2, ���� � � � � � � � � � � � � � � � � � � � � � � � � �

�&29+&(896*) �63(*77.2, ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�&29+&(896*) �63(*77.2, A �-&2831 �8*1 ���� � � � � � � � � � � � � �

�<8*62&00= !9440.*) �63(*77.2, ���� � � � � � � � � � � � � � � � � � � � � � � � �

�63(*77.2, �&2'&2 �3279148.32 '= �8*1 ��� � � � � � � � � � � � � � � � � � � � � �

�63(*77.2, �48.327 +36 �&2'&2 �3279148.32 ��� � � � � � � � � � � � � � �

Page 15: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Table of Contents

A8.1 (8/97)

�0-"$11(,& � ,! , �3..*7 !7 �2$+ ��� �� � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 � ,! , �3..*7 ��� � � � � � � � � � � � � � � � � � � � � �

�0(,2 �,&0$#($,2 ,# �.$0 2(-, �$.-021 ������ � � � � � � � � � � � � � � � � � � � � � � � � � �

�0(,2(,& �,&0$#($,2 ,# �.$0 2(-, �$.-021 ������ � � � � � � � � � � � � � � � � � � � �

Repetitive Manufacturing

�!-32 �$.$2(2(4$ � ,3% "230(,& ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�,2$0 � 2$1 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�,2$0(,& � 2$1 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �,2$0��' ,&$ � 2$ �"'$#3*$ �� � � � � � � � � � �

�"'$#3*$ � 2$1 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�"'$#3*(,& � 2$1 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�"'$#3*(,& �2$+1 -, �0-#3"2(-, �(,$ ����� � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �(,$ �"'$#3*(,& �-0)!$,"' ���� � � � � � � � � �

�$/3$,"(,& � 2$1 !7 �* 11(%(" 2(-, �"'$+$ -0 � ,3 **7 ���� � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �(,$ �$/3$,"(,& �-0)!$,"' ����� � � � � � � � � �

�$4($5(,& �0-#3"2(-, �"0-11 �(,$1 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �"'$#3*$ �$4($5 ��� � � � � � � � � � � � � � � � � � � � �

�-+.*$2$ � 2$1 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�-+.*$2(,& � 2$1 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �-+.*$2(-,1 �-0)!$,"' ����� � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �3.$0 � ")%*31' ����� � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �-301 ,# �3 ,2(2($1 �,207 ���� � � � � � � � � � �

�$4($5 �,%-0+ 2(-, ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�$4($5(,& �,%-0+ 2(-, ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�$4($5(,& �0-#3"2(-, �2 231 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �0-#3"2(-, �2 231 ��� � � � � � � � � � � � � � � � � � � �

�$4($5(,& �0-#3"2(-, �(12-07 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �0-#3"2(-, �(12-07 ����� � � � � � � � � � � � � � � � � �

�$4($5(,& �(,$ �(1. 2"' �(12 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 �(,$ �(1. 2"' �(12 ����� � � � � � � � � � � � � � � � � � �

�0-"$11 � ,! ,1 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& � ,! ,1 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�,$8�' 1$ ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�5-8�' 1$ ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�,4$,2-0($# �2$+1 �0-"$11(,& ���� � � � � � � � � � � � � � � � � � � � � � � � � �

� ,3% "230$# �0-"$11(,& ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� ,3% "230$# �0-"$11(,& 9 �' ,2-+ �2$+ ���� � � � � � � � � � � � � �

�62$0, **7 �3..*($# �0-"$11(,& ���� � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& � ,! , �-,13+.2(-, !7 �2$+ ����� � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 � ,! , �-,13+.2(-, ����� � � � � � � � � � � � � � �

�0-"$11(,& � ,! , �3..*7 !7 �2$+ ���� � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 � ,! , �3..*7 ���� � � � � � � � � � � � � � � � � � � � �

�*-1$ � 2$1 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�*-1(,& � 2$1 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�0-"$11(,& �.2(-,1 %-0 � 2"' � 2$ �*-1$ ��� � � � � � � � � � � � � � � � � � � �

Page 16: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)

System Setup

�'387 <67*1 *784 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*7 "4 $35/ �5)*5 �3)*6 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*77.2, "4 $35/ �5)*5 �3)*6 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�53(*66.2, �47.326 +35 "6*5 �*+.2*) �3)*6 ���� � � � � � � � � � � � � � � � �

*7 "4 �&28+&(785.2, �2+351&7.32 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*77.2, "4 �&28+&(785.2, �2+351&7.32 ���� � � � � � � � � � � � � � � � � � � � � � � � �

*77.2, "4 7&2)&5) �53(*)85*6 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�53(*66.2, �47.326 +35 7&2)&5) �53(*)85*6 ��� � � � � � � � � � � � � � � � �

*77.2, "4 �1403<** �&'35 �&7*6 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�53(*66.2, �47.326 +35 �1403<** �&'35 �&7*6 ���� � � � � � � � � � � � � � �

*77.2, "4 7-* -34 �0335 �&0*2)&5 ���� � � � � � � � � � � � � � � � � � � � � � � � � � �

*77.2, "4 �&28+&(785.2, �3267&276 ���� � � � � � � � � � � � � � � � � � � � � � � � � � �

*77.2, "4 $35/ �*27*56 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*77.2, "4 �*6385(* "2.76 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�53(*66.2, �47.326 +35 $35/ �*27*5 �*6385(* "2.76

�*9.6.326 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*77.2, "4 �.2* &2) �7*1 �*0&7.326-.46 �� � � � � � � � � � � � � � � � � � � � � � � � �

*7 "4 �&2'&2 �3275300*) �7*16 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�*2*5&7.2, �&2'&26 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�53(*66.2, �47.326 +35 �&2'&2 .=* �&0(80&7.32 �� � � � � � � � � � � � �

�44*2).; � > !*67 %3856*0+ �26:*56 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�311.77.2, �29*2735< ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�-&2,.2, �7*1 �0&66.+.(&7.32 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�9&.0&'.0.7< &2) -357&,*6 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�*9.6.2, 7&786*6 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�44*2).; � > �*&)7.1*6 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

$35/ �5)*5 7&57 �&7*6 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�.;*) �*&)7.1* ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

#&5.&'0* �*&)7.1* ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�4*5&7.32 7&57 &2) �8* �&7*6 ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�.;*) �*&)7.1* ��� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�&0(80&7.32 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

#&5.&'0* �*&)7.1* ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�9*50&44.2, �4*5&7.326 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�9*50&44.2, &2) �32(855*27 �4*5&7.326 �� � � � � � � � � � � � � � � � � � � � � � � �

�&0(80&7.2, �*&)7.1*6 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�*9*0 �*&)7.1* ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�&0(80&7.32 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�&28+&(785.2, �*&)7.1* ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�&0(80&7.32 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�8180&7.9* �*&)7.1* ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�&0(80&7.32 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�*5 "2.7 �*&)7.1* ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�&0(80&7.32 ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

!37&0 �8*8*��39* �3856 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

*784 �3856 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�44*2).; � > �82(7.32&0 *59*56 ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

�;&140*� #38(-*5 �53(*66.2, �82(7.32&0 *59*5 ���� � � � � � � � � � � � � � � � �

Page 17: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Table of Contents

A8.1 (8/97)

Glossary

Index

Page 18: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

System Overview

Page 19: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

–2 A8.1 (8/97)

Page 20: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–1

System Overview

��� ��� ��" ��� ���� ����� ������� �#���� ���������� ��� � ���� � �� � �#

� � ���� ��� ���" �� � ���� �� ������ ��� �� ��� �� �������!��# � � ��� ����

����� ������� �#���� ���!�� � ���� ��� ���"��� ���� ����� ������� �� ���

���� ������ � ���"� #� �� � � �� �� �� �� � � � �� ���� "��� �������

���������� �� � �� ����� ���� � ����$�� � � ���� ��� ���� ����� �� � ��� ��

�� ���� ��� �� �� � � ������ ���� ��� ����� � ���� ��� "��� �������� �� ������

�� ��� ���� ����� ��� ���� �� �������� ��� ���� ����� ��� �����

System Integration

��� ���� ����� ������� �#���� ������ ��� "��� ����� ��� ��" ��� �#����� ��

� �� �! �� �� �� ������ �������� ������ ���� �� ����� �� � � ����������#

����� �#������

Product DataManagement

InventoryManagement

WarehouseManagement

Sales OrderManagement

DRP/MPS/MRP

Procurement

Payroll CapacityRequirementsPlanning

DPS =MPS =MRP =

Distribution Requirements PlanningMaster Production ScheduleMaterial Requirements Planning

Shop Floor Control

QualityManagement

Page 21: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–2 A8.1 (8/97)

� �� ����� � ���� ���������� �"���� �������� ����������� ����� �����

�� ��������� ��� ������� ��� ���������

� �� ��������� ���������� �"���� ���� � "�� �� ��� � ��������� ��� ���

��������" �� ������� �� ������ ��� ��� ���� ������ �� �� �������

��������" ������� ����������� ��� ����������� ��� ��� � �����

���������� ���������� ��� ����� ���� ��� ����

� �� ���� ����� ���������� �"���� ���� � "�� �� �������� ��� ������

��� "�� ����� � ����� ����� ��� ������� ����� ����������� ���� �����

��� ���� ����� ������� �"�����

� �� ���� ��� ������������ �������� �"���� ����� ��� �������� ��� ���

������ ��� ���� � ������� ��� �������� ��� ���� �� ��� ��� ������

��������� ��� ���� � "�� �� ���� �����" ������ ��� ����� �� "��� ���

������ �� ��!���#� ����� ���� ��� ���� � ������� �������

� �� ������� �"���� ������� � ���� � ������ ����" �� �����"���� ������ ��

�� �� ��� ����� ��� ���������� ��� ��� ������� �� ��� �����"�� ��

� �������� ���� ��� �$���� ��� �����" ���� �����"����

� �� ��� ������� �"���� ���� � "�� �� �������� ���" �������� ��� ����

������ ��� ��� ����� ��� ���������� �� "��� ���������

� �� ������������ ������������ ��������� ������ ����� ���� ���������

��� �������� ������������ �������� �"����� ������� ��������� ��� ����

��� ������ ������ ������ �������� �� �������� � ����� ����� ����

� �������

� �� �������� ���������� �"���� ���� � "�� �� ��������� �� ����

�������� ������� ������ ������ �"������ �� � ������� ����� �� ���

��������� ������ �� ��� ���� ��������" �������� ����� � ���������

Page 22: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–3

Features

��� �������� ����� ����������� ��� �������� ��������� �� ��� �� ��� ���� �����

������� ������� ����� �������� ��� ������ �� ����� �������� ���� ������

Hours andQuantitiesTracking

RoutingInstructions

Shop FloorControl Features

Reporting

Work Order andRate Schedules

Creation

Blending, Filling ,and Packaging

ManufacturingAccounting

MaterialTracking

ProductionScheduling and

Tracking

Process

Page 23: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–4 A8.1 (8/97)

Hours and Quantities Tracking

� �$�" ��� $"��� $��� ��� !%��$�$��# ��� ��$�� ��� #�"� �� �( '�"�

�"��" ��� �( �� ��(��

� ������$� ��� $"��� "�#�%"�� %#��� �( '�"� ���$�" �" �������" ���$�

� ��&��' ��� ����()� "� �"$# �� '�"� �"��"# '�$� ��$��� �( � �"�$��� ��

#$����"� &�"#%# ��$%�� ��"�

� ��$% � ����"� ��� ������� $���

� %��$�$( ��� ��$� ��� #�"� ��

� ���"�� ��$%�� ��%"# ��� !%��$�$��# $� � '�"� �"��" �# ���� ���%���$%"���

#$� �# ��� ��$��

Process or Routing Instructions

� ���"�$� � "�%$��� �%$���$�����( '��� � '�"� �"��" �# "���##��

� �#� ��#$�" "�%$���# �" ���*#$����"� "�%$���# ��" �$��# ��� ������$� '���

$� %#� ���� �$��

� ������ $�� '�"� ���$�"# ��� "����%"�# ��" ���� � �"�$��� �� $��

"�%$���

� �����( $�� #�!%���� ��� #$�$%# �� ���� � �"�$��� �� $�� "�%$���

� ���� "���*$��� ��������$���# $� "�%$���# ��#$"%�$���#

� ��# ��( !%��$�$( �"��"��� ��� ��$��� ��� #�"� �� ��" ���� � �"�$���

Work Order and Rate Creation

� �$�" '�"� �"��"# ��� "�$�# ���%���(

� �"��$� '�"� �"��"# ��� "�$�# �%$���$�����( �"�� ��$�"��� ��!%�"����$#

�������� ����� �( ��#'�"��� ��$��� ��##���#� �" �"�� #���# �"��" ��$"(

��� #����$ ��$# ��" �##�����*$�*�"��" ��&�"�����$#

� ���"�$� #�� ����" � �"'�"� �%$���$�����(� ����%���� #$����"� �"$#

��#$# ��� "�%$��� ��#$"%�$���#

� �����"��$��$� '�"� �"��"# ��� "�$�# �( $( �� "��"�$(� ��� #$�$%#

� "�% '�"� �"��"# �( � �"��$ �%���" �� %#��%� ���$%"� ��" ��� �%���"#

$��$ ���$��� ���( '�"� �"��" �%���"#�

� �%$���$�����( ����"�$� %"���#� �"��"# ��" #%�*���$"��$�� � �"�$���# ��

$�� "�%$��� ��" '�"� �"��"# ��� "�$�#

Page 24: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–5

Blending, Filling, and Packaging

� �&#�)�� �"� (&��� +#&� #&��&' �#& (�� �� �"� �"� $������"� #� )�� #�

��"�'��� �##�' +��"

� � �"��"� $&#�)�(' &�%)�&�' !#&� (��" #"� �#- #& �,-$&#�)�(

� � �"��"� �"� �� �"� #" (�� '�!� +#&� #&��&

� � )'��"� '(�$ �' &�%)�&�� (��( $&#�)��' � �,-$&#�)�(

� �'�"� �)$ ����� )'� (# �#!$ �(� $&#�)�(' �" '�$�&�(� '(�$'

Production Scheduling and Tracking

� �����) � +#&� ��"(�& $&#�)�(�#" �#& &�(� '����) �'� +#&� #&��&'� #& �#(�

� �&��� �"� �#!$�&� $ �""�� $&#�)�(�#" '����) �' ����"'( ��()�

'����) �'

� �'� (�� #" �"� '����) �"� +#&���"�� (# &�*��+� ��'$�(��� �"� )$��(�

$&#�)�(�#" '����) �"� �"�#&!�(�#" �" &�� -(�!�

� �� �) �(� '(�&( �"� �#!$ �(� ��(�' �#& ���� +#&� #&��& �, #$�&�(�#" �&#!

(�� ��#$ ##& �#"(&# �#)(�"� �"'(&)�(�#"' (�� � � �����

� ���"(��" (�� &�(� '����) � ��(�& )'�"� &�(� ��'�� ���

Manufacturing Accounting

� � �" �"� (&��� �#'(' �#& '�()$� ��#&� !�(�&�� � �"� #*�&����

� �#!$�&� $ �""�� �#'(' ����"'( ��()� �#'(' �"� �� �) �(� � *�&��"��

�!#)"(

� �'� ���()&� �#'( $�&��"( �#& �#-��,-$&#�)�( �#'(�"�

� �&��(� �#)&"� �"(&��' (# ���&�� ��()� �"� *�&��"�� �#'(' (# � +#&� #&��&

#& &�(� '����) � �" (�� ��"�&� ����&

Page 25: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–6 A8.1 (8/97)

Material Tracking

� �"��$� � �"$# ��#$ �%$���$�����) '��� )�% "���## � '�"� �"��"

� ��# ��) $�� !%��$�$) �� �"��"� �� ����� ��� �&������� ��" ���� �"$

� ����## ��$����� ����"��$��� ���%$ #% �) ��� ������ !%��$�$��#

� ����� $�� �&��������$) �� $�� ��� ����$# "�!%�"�� $� ���%���$%"� �

�"��$ �$�� ��� ����"�$� � #��"$��� ��#$

� �##%� $�� �"$# $� � '�"� �"��" %#��� � ���%��� "���%#�� �" ������%#�

��$���

� ������%#� ��$� !%��$�$��# �� ��� ����$# �##%�� $� � '�"� �"��" ��� $��

����" �( ����� '�$� �) ���$ � �"�$���#

� �$�" ��� $"��� ��� ��$���# $� ��&��$�") '��� �"��$ �$��# �"�

��� ��$��

� �$$��� $�� �"$# ��#$ ��� "�%$��� ��#$"%�$���# $� $�� '�"� �"��" ��� "��$

#�� ����" � �"'�"�

� �"��� '��"� ��$# �"� %#��� ��� # ��$ ��� $"��� '��"� ��$# ���� �"�� '�$�

��&����� ��$ ���$"��

� ����$��� ��� ����$�" '�"� �"��"# �"��$�� �"�� $�� ������%"�$���

���������$ #)#$�� ��" ������%"�� �$��#

� "���## '�"� �"��"# $��$ "��%�� ��* "��%�$# �" �)* "��%�$# ��� "���##

$�� ����##�") $"��#��$���#

� ���"�$� �� ��&��$�") #��"$��� ��#$ �) '�"� �"��" ��� �$��

� �$�" �##%� $"��#��$���# ��" ��&��$�") �$��# �##����$�� '�$� � '�"� �"��"

� ���"�$� � ������ "�!%�#$ �� $�� ��"���%#� ���������$ #)#$�� $�

#����$ � ����$��� ��� ��&� $�� ��&��$�") �$��# ���%"# ��$�" $��

���%���$%"��� #)#$�� �"��$�# � �"$# ��#$ '�$��%$ � '�"� ���$�" �$$������

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Reporting

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Page 26: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–7

Process Flow

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and

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PartsList

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Availability

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Record Hoursand Quantities

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Completion toInventory

Super Backflushing

Payroll(optional)

Page 27: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–8 A8.1 (8/97)

Tables for Shop Floor Control

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Page 28: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–9

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Page 29: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–10 A8.1 (8/97)

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Page 30: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–11

����������� �� �� � ����� "���� ������������� � ���� ���� �������!�� ��� ����������

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ERPx�

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Product Data Management(Systems 30 and 48)

Product Costing (System 30)

Configuration Management(System 32)

Inventory Management(System 41)

Sales Order Management(Systems 40 and 42)

Forecasting(System 36)

Distribution RequirementsPlanning (System 34)

Master Production Schedule(System 34)

Material Requirements Planning(System 34)

Procurement(Systems 40 and 43)

Manufacturing Accounting(System 31)

Resource Requirements Planning(System 33)

Rough Cut Capacity Planning(System 33)

Capacity Requirements Planning(System 33)

Finite SchedulerExecution

OperationalPlan

TacticalPlan

StrategicBusiness

Plan

Shop Floor Control(System 31)

Page 31: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–12 A8.1 (8/97)

Sales Order Management System

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Page 32: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–13

Features of Sales Order Management

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Page 33: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–14 A8.1 (8/97)

Tables for Sales Order Management

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Page 34: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–15

��� ')$$#&(�"� (�� �' �#& (�� �� �' �&��& ��"���!�"( '-'(�! �&��

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Page 35: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–16 A8.1 (8/97)

Procurement System

�'$���%� � �% &�� �*��'&�! !� &�� � &�$ �� %����'�� &�$!'�� &�� ��#'�%�&�! !�

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$����"& !� � !$��$ �� ��

Features of Procurement

��� ��� ���&'$�% !� "'$���%� � �� �� ��(���� � &! &�$�� ��&��!$��%� %��"����&+�

���*�����&+� � � ���"&�����&+�

Simplicity

� �'&!��&�� !$��$ '���$� ��

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Page 36: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–17

Adaptability

� �(�'�#�� %����#'&� "% %����#' *�'� � ��!��� %� ��!�!�� "% "#�! "%��% ��!�

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&+&'� &

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Page 37: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–18 A8.1 (8/97)

��� (&�#'��(�$# (��!�' �$& (�� �&$�)&�"�#( ','(�" �&��

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Page 38: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 1–19

���� ������ � ����� �#�� �!����� �����" ��� ����#���" &�!���$"� �! ����#

��%�� ����!��#���� "$�� �" ��"#"� $��#�#��"� ��#���!(

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��#���"� ��� ��%��" �� ��#��� ��! ���� �����

��� ���� � ���� ��' �!��"� �#�!�" ������#���" �� ����!����� ������"� #���!

#�'��� �$#��!�#��"� ��� #�' !�#�"�

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#!��"��#���" #��# ���$! &�#��� #�� ��%��#�!( ���������#

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����$�#����

Menu Overview

Menu Overview – Shop Floor Control Process Manufacturing

� Daily Order Preparation – Process G3113

Daily Operations

� Daily Order Reporting – Process G3114

� Periodic Functions – Process G3122

Periodic Operations

� Shop Floor Control Setup G3141

Setup Operations

� Advanced Shop Floor Control G3131

Advanced and Technical Operations

Manufacturing System G3Shop Floor Control G31

� Daily Processing – Repetitive G3115

Page 39: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–20 A8.1 (8/97)

Fast Path Commands

��� �"��")�!� &���� ���'%&$�&�% &�� ��%& #�&� �" �!�% *"' ��! '%� &" "(�

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Page 40: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Process Manufacturing

Page 41: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

1–2 A8.1 (8/97)

Page 42: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–1

Process Manufacturing

Objectives

� �� ������ �� ��� ��� �� �� �� "��� �����

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� �� ������ �� ��� ��������� " $� $� � � ���� ����$ � ����

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� �� ��������%� "��� � � �� "��� ������ �� ����

� �� ������ �� ��" ��� ���� ����� ������� �$���� ������ ��� "��� ���

$���� �$����

� �� �� �� ��" �� ������ ����������� �� ���� �� � ��������

About Process Manufacturing

������ � � � �� ���� ���� ��� ���� ���� � �� � ��� ���� ������� ��"����� ��

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��� ��� � �� � ����� �� � ��$ � � � �� ��� �$ �"�&���� ��������

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��� ��

������ � � � �� ���� ��� ������� �� ���� � � �� ���� ���� �� ������������

����� ���� ���� � � ������ �� ���� ��� �� ���� ��� � ���� ��� � � � �� ����

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Page 43: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–2 A8.1 (8/97)

� ��#�� �!���""���� � �!��$�# �" $"$���( ���� �� � "#����!� !$� �! ��# "�)�

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!���!���� �� $���#( ��� #���!���� %��$�" �$!��� #�� �!���""� �" &��� �" "#!��#

����!���� #� ��# #!����� ��� #!�������

�!���"" ���$���#$!��� ���"�"#" �� #�� �����&����

� ����!"#������ &�!� �!��!"

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� ""$��� ���!�����#"

Page 44: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–3

� �����'�� � )!$� !$��$%

� �!$�� � )�&� �!'$% � � #'� &�&��%

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� �$!��%%� � �� �� % �!"&�! ���

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Blending, FIlling, and Packaging

���� ��)�$�% ��% � �� ��� &�� �� '���&'$� � %+%&��% &! �� ��� &��

�� '���&'$� � !� �'�� ��� ��� � � ������ "$!�'�&%� ���%� � �� ���� &%

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See Also

� �� � ����� ������� ����

How Are Units of Measure Used?

!& ��� "$!��%%�% �$� "�� ��� %����'���� !$ "$!�'��� � &���$ "$���$+ ' �& !�

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%+%&�� '%�% &�$�� �����% � &�� &�� ��%&�$ &����� �!�"! � & � �& !� ���%'$��

�$!�'�&�! � �& !� ���%'$�� � � �$���$+ � �& !� ���%'$�� &�$!'��!'& %�!"

��!!$ �% ����'�&% � � &$+ �!$�%� ��� �$���$+ � �& !� ���%'$� ���� �� &��

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!"�$�&�! � &�� � &�$�����&� �� �� � + (���� ' �& !� ���%'$� �% �! � �% &��

�! (�$%�! �% %�& '"�

Page 45: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–4 A8.1 (8/97)

Transactions in Shop Floor Control

��� �������� ����� ���������� ��� ��������� ���������� ��� ���� �����

������� ������� ��� ���� ��� ���� ����� ���������� ���� ������ ���� �� �����

��� ������������ �� ������ ����� ��� �� �� ��� �������

Work Orders

Attach

Rates

and

RoutingInstructions

IngredientsList

PerformCommitments

Availability

Pick/Issues

ScheduleWork

Record Hoursand Quantities

Post

Completion toInventory

Super Backflushing

Payroll(optional)

Page 46: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–5

Understand Work Orders

About Work Orders

�"%� "%��%& �"!&�&' "� � *"%� "%��% �����%� �! �!�%����!'& ��&'� %"('�!�

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$(�!'�'+ "� '�� #%"��&& "% �'� %�$(�&'�� �!� '�� ��'� �' �& %�$(�%��� ���

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%�&"(%��& %�$(�%�� '" �" #��'� '�� *"%� "%��%� ��� �",��+,#%"�(�'& ��&'

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�"( �%��'� � *"%� "%��% �����% (&�!� "!� "� '�%�� �'�"�&�

� ���

� ��!(���+

� �"%� %��% �%" ����& %��%

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�&(���+� +"( �!'�% ��� "� '�� *"%� "%��% �����%& �!� '��! �''��� '�� �!�%����!'&

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�''��� '��&� �!(���+� "% �!(���+ ���!�� '�� ��'�% +"( %(! '�� ��'��

#%"�%� �

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���!'��+ '�� #�%��!' "� %(! '� � � &�$(�!�� ��! ")�%��# '�� #%�)�"(& "#�%�'�"!�

Page 47: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–6 A8.1 (8/97)

�� ��������� ������ ����������� ��� ���� ����� ���� �����

��������� �� ��� ������ ��� ��� �� ���� � ��� ����������� ����� �������

������ ������ ��� � ��� ����� ��� ��� �� ������ ��� ���� �� ������� �� �� ����

��� �� �� �������� ��� ���� ������ � �� ��� ��� ��� ��� ��� ������ ������� ���

���� ��� ������������ ����� ��� ��� ����� ��� ������ ���������

Page 48: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Work Orders

A8.1 (8/97) 2–7

��&�$ +!' ��&�$�� � &�� $�%!'$��% $�#'�$�� &! "$!�'�� &�� "$!��%% $�#'�%&���

+!' �� %����'�� &�� )!$� !$��$ � � ���� &�� )!$�� �% +!' �!�"��&� �&��% !

&�� )!$� !$��$� +!' $�"!$&�

� �&��% �!�"��&��

� � �$���� &% '%��

� �'� &�&��% %�$�""��

� !'$% !� ����� � � � "�$%! �� &��� �*"� ���

�!' �� $�"!$& �!�"��&�! % �+ !"�$�&�! %! +!' �� &$��� )!$� !$��$ ��&�(�&+ �%

�& "$!�$�%%�%� �%� � &�� ���&'$� �!%& "�$�� & �!$ �! ���'$�� �&��% � � &��

$�%!'$�� "�$�� & �!$ "$!��%% �&��%� +!' �� ��%! ����'��&� �!%&% �+ !"�$�&�! � �

&$��� � (� &!$+ &�$!'��!'& &�� "$!�'�&�! "$!��%%�

What Happens When You Attach an Ingredients List?

�!' �&&��� &�� � �$���� &% ��%& ��&�$ +!' � &�$ � )!$� !$��$ �����$� �

� �$���� &% ��%& �% � ��%& !� &�� � �$���� &% � � &���$ #'� &�&��% $�#'�$�� &!

�!�"��&� &�� )!$� !$��$� �!' �� �&&��� &�� � �$���� &% ��%&�

� �� '���+

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� �'&!��&�����+� '%� � $��$ �$!��%%� �

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� �$���� &% �$� � ��'��� � !$ �*��'��� �$!� &�� � �$���� &% ��%& �!$ � )!$� !$��$

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�&% %�$�" ���&!$ � � !"�$�&�! %�$�"� �� �""��������

Page 49: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–8 A8.1 (8/97)

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Page 50: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Work Orders

A8.1 (8/97) 2–9

FryingOil 52

30 Deep fry Intermediate

PotatoSlices

845

10 Shred potatoes

20 Form into pattie – pre–cook

40 Package 6 patties in a box

50 Freeze Co–ProductHash Browns 22

Process 22 – Hash Browns

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�%( *�� �*�# �/ ����+"*�

�� /%+ ����$� � )�(�$! ���*%( %$ *�� �(�$����"�$* ��$+���*+(�$� �*� �%(# �%(

*�� �*�#� *�� )/)*�# �$�(��)�) *�� �%#&%$�$* (�'+�(�#�$*) �/ *�� &�(��$*��� *%

�%,�( *�� "%)) �$� ��)&"�/) *�� �$�(��)�� %(��( '+�$*�*/ �$ *�� �(��( -�*� ��(�$!

���"�� ��� )/)*�# �$�"+��) )�(�$! �� +)*#�$*)� �� �&&"����"�� -��$ �* ��"�+"�*�)

�$�(����$*) "�)* '+�$*�*��) �$� (%+*�$� �$)*(+�*�%$) �%( *�� %(��(�

Page 51: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–10 A8.1 (8/97)

When Do You Attach Routing Instructions?

��" �!!��� !�� ��"!��� �� !�"�!��� ��!�� %�" ��!�� � $��� ����� ������� �

��"!��� �� !�"�!��� � � �� ! �� !�� �����!��� ��� �� �"��� !��! ��� ���"���� !�

������!� � ����� ���"� !�� ���� !�� ��� ������ ��" ��� �!!��� !�� ��"!���

�� !�"�!��� �

� ���"���%

� �% �!!��� � ����� ��� ��!��� �� ����� ��!�% !� �"!���!�����% �!!��� �! ��!��

!�� ���! �� ! � �!!�����

� �"!���!�����%� " ��� ���� ���� ���

�������� �� $��!��� %�" ���"���% �!!��� !�� ��"!��� �� !�"�!��� �� " � !��

��!�� �������� %�" ��"�� �!!��� �! �! !�� ��� !��� !��! %�" �!!��� !��

���������! �� !� ��� % !�� " � !�� ��"!��� !� #����% �������!��� ���"! ����

���������! �� !�� ���������! �� !�

Outside Operations

��" ����! ��#� !�� �� %�"� ��"!��� !��! ��� ������!�� �% �"! ��� �����!��� �

�� !�� �� �� %�" ���� !� ����!��% !�� � !�� ��� �"� ����� ����� ��� !� ����!�

�"���� � ����� ��� !�� !�� � ��� %�" ������ !�� ������!� � $����$

�"!���!�����% �� ���% ��� %�" !� "���!� !�� ��"!��� �"��!�!�� ��� !�!" �

���� ��%�

Page 52: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Work Orders

A8.1 (8/97) 2–11

��% ��� ��#� $"��� ��#$# ��" $�� �%$#��� � �"�$���#� �� �� #�� #�$ % $�� �%$#���

� �"�$��� �# �� �$�� �� $�� $�� �#$�"� �( %#��� $�� �����'��� �$�� �%���"

#$"%�$%"� �# $�� �$�� �%���" ����"� (�% "���## $�� �"��"�

XXXXXXXXX *OP YYY

work order item number

constant

operation number

��% ��� $��� �##��� � %��$ ��#$ $� $�� �$�� �� ��#$ "�&�#���#� ��� %��$ ��#$ '���

�� ���%�%��$�� ��$� $�� $�$�� �"��$ �$�� ��#$ '��� (�% "%� ��#$ ����% �

� (�% �� ��$ #�$ % $�� �%$#��� � �"�$��� �# �� �$�� �� $�� $�� �#$�"� $��

#(#$�� ����"�$�# �� �$�� �%���" ��" $�� � �"�$��� %#��� $�� ���&� #$"%�$%"�

��� ��$�"# �$ �� $�� %"���#� �"��"� �(#$��*����"�$�� �$�� �%���"# ��" �%$#���

� �"�$���# �� ��$ ��&� %��$ ��#$# �������� ���"���"�� �� (�% �� ��$ ������

�%$#��� � �"�$���# �# �$��#� $��( '��� ��""( � )�"� %��$ ��#$ '��� (�% �"��"� �

��#$ ����% ��" $�� �"��$ �$���

��� ��' �$���# !%��$�$( �� %"���#� �"��" ��� $�� #% ���" ��#$"%�$���# �"�

% ��$�� '�$� $�� �%""��$ ����"��$����

��� #(#$�� ������$�# ��� � �� $�� ����$�� �"��" ����� �� �$ �����$ �"��$� �

%"���#� �"��" ��" $�� �����'��� "��#��#�

� �� $�� �#$�" �" $�� �"���� "���"� '�# ��%�� ��" $�� �"��$ �$�� ��

$�� "�%$��� $��$ ��# �� �%$#��� � �"�$����

� ��� "���##��� � $���# �� $�� %"���#��� �"��" ��$�&�$( "%��# '�"� ��$ #�$

% ��" ���� $( �� ���%���$ $( �� ��� #$�$%#�

Page 53: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–12 A8.1 (8/97)

When Do You Attach Co-/By-Products and Intermediates?

�(. �--��" �(3 �'� �23)+(�.�-, �'� #'-�+&��#�-�, � -�+ 2(. �'-�+ � 0(+$ (+��+

"����+� �"� �(3��23)+(�.�-, %#,- #��'-# #�, -"� #-�&, -"�- +�,.%- +(& -"� )+(��,,�

0"�-"�+ -"�2 �+� )%�''�� (+ '(-� �'-�+&��#�-�, �+� #-�&, -"�- +�,.%- +(& � ,-�)

#' -"� )+(��,, �'� .,�� #' -"� (%%(0#'! ,-�) ( -"� ,�&� )+(��,,�

�(. ��' �--��" �(3��23)+(�.�-,�

� ��'.�%%2

� �2 ,�--#'! � )+(��,,#'! ()-#(' #' (+��+ �'-+2 -( �.-(&�-#��%%2 �--��"

-"�& � -�+ -"� "����+ #, �'-�+��

� �2 ,�--#'! � )+(��,,#'! ()-#(' -( �.-(&�-#��%%2 �--��" -"�& .,#'!

-"� ��-�+#�% ��*.#+�&�'-, �%�''#'! ����� ,2,-�&

�(. ��' �--��" #'-�+&��#�-�, &�'.�%%2�

How Does the System Calculate the Start Date?

�"� ,2,-�& .,�, %�/�% %���-#&� (+ %���-#&� )�+ .'#- -( ��%�.%�-� -"� ,-�+- ��-�, (

0(+$ (+��+, +(& -"� �.� ��-�,�

Fixed Leadtime

� -"� )+(��,, (' -"� 0(+$ (+��+ "�, � #1�� %���-#&�� -"� ,2,-�& .,�, -"� %�/�%

%���-#&� -( ���$,�"��.%� -( ��-�+&#'� -"� ,-�+- ��-��

�(+ �1�&)%��

� �(+$ (+��+ �.� ��-� � ���� �

� ��/�% %���-#&� � -"+�� ��2,

� �-�+- ��-� � ��� �

�"� ,2,-�& ��%�.%�-�, -"� ,-�+- ��-� (+ -"� 0(+$ (+��+ �2 ,.�-+��-#'! -"� %�/�%

%���-#&� (+ %���-#&� )�+ .'#-� ��)�'�#'! (' -"� #1�� (+ /�+#��%� %���-#&� %�!�

+(& -"� +�*.#+�� ��-�� �"� ,2,-�& �#,)%�2, �' �++(+ &�,,�!� # ('� ( -"�

(%%(0#'! (��.+,�

� �"� ,-�+- ��-� �# �+, +(& -"� ��-� ( -"� #+,- ()�+�-#(' ,�*.�'�� (' -"�

#-�&�, +(.-#'!�

� �"� ()�+�-#(' ,�*.�'�� ��-�, �(.%� '(- �� ��%�.%�-�� .,#'!

���$,�"��.%#'!�

Page 54: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Work Orders

A8.1 (8/97) 2–13

Variable Leadtime

�� ,!� (*'��++ '& ,!� /'*# '*��* !�+ � .�*"��$� $���,"%�� ,!� +1+,�% -+�+ ,!�

$���,"%� (�* -&", ,' ���#+�!��-$� ,' ��,�*%"&� ,!� +,�*, ��,�� �!� +1+,�% -+�+

,!� �'$$'/"& ��$�-$�,"'&�

�����,"%� (�* -&", 0 '*��* )-�&,",1 � ���� �",�% ��$�&���� � +�,-( � )-�-�

�'*# !'-*+ (�* ��1

�'* �0�%($��

� �'*# '*��* �-� ��,� � �����

� ����,"%� (�* -&", � � !'-*+

� �'*# '*��* )-�&,",1 � ���

� ��,-( � !'-*

� �-�-� � � !'-*+

�!� +1+,�% ��$�-$�,�+ ,!� +,�*, ��,� �1 �'-&,"& ���# ,/' /'*#"& ��1+ '& ,!�

+!'( �$''* ��$�&��* �*'% ,!� �-� ��,�� �!� /'*# '*��* +,�*, ��,� "+ ����� �

See Also

� ������� � � ������

What Is Shop Paperwork?

�!'( (�(�*/'*# �'&+"+,+ '� ,!� �'$$'/"& (*"&,'-,+�

� �'*# '*��*+ /",! '* /",!'-, ,!� "& *��"�&,+ $"+, '* *'-,"& "&�'*%�,"'&

� �!'( (��#�, +-%%�*1

� �& *��"�&,+ $"+, +!'*,� �+

�!'( (�(�*/'*# ��& �� �&�*�,�� /!�& 1'- (*'��++ ,!� /'*# '*��* -+"& ,!�

��,�! (*' *�%� '* �1 *-&&"& ,!� ��,�! (*' *�% "& (*"&, '&$1 %'���

Page 55: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–14 A8.1 (8/97)

What Is Backscheduling?

�� ���" "�� � � ��#� �� ��"� �� �� � �� � "�� ���� ��� ��" �� !'!"��

�!!���! � ������"��� ��"� �� "�� %� � � �� �#"��� "��" �! ��� ��' � �� "� "��

� � ��#� �� ��"��

����� "�� !'!"�� �!!���! "�� !"� " ��� ��#�!"�� ��"�! "� ���� ��� �"��� �� "��

�#"��� �� "�� %� � � �� � �!!������ "�� !"� " ��� ��#�!"�� ��"�! �� ����

��� �"��� �! ������ ����!����#�����

����!����#���� ��!# �! "��" "�� ��"� ��� �! �#" �� � ��#�"��� ��� �$������� ��

"�� ��#� �� ��"�� � �&������ � %� � � �� �#"��� ������"��� ��"� ��

�� #� ' �� ��!# �! "��" "�� � ���!! %��� �� �#" �� � ��#�"��� ��� �$������� ��

!������� � !��� �� "�� � � ��#� �� ��"� �� �� #� ' ���

Page 56: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Work Orders

A8.1 (8/97) 2–15

��)�' .$* ��+� ����#�� .$*' ,$' $'��' '$*)�#�� )�� (.()�"�

� ��)'��+�( )�� '�($*'�� *#�)( �$' )�� ,$' ��#)�' $� )�� '$*)�#� $%�'�)�$#�

��($*'�� *#�)( �'� ���)$'�� �)��) �(� �#�'��(�� $' ���'��(��� �. )��

'�($*'�� *#�) �������#�. �#� *)�!�/�)�$# %�'��#)���(�

� �$#(*"�( )�� �$*'( �&*�*�� '*#� )��# "$+� �$*'(�� *(�#� )�� ��!�*!�)�$#(

�$' ��)��' ��-�� $' +�'���!� !���)�"��

� ���!�( )�� ,$' ��#)�'�( '�"��#�#� *#�)( %'$%$')�$#�)� )$ )�� %'�+�$*(

$%�'�)�$#�( '�"��#�#� *#�)(� �$' �-�"%!�� �� � $� )�� %'�+�$*( ,$'

��#)�'�( *#�)( '�"��# �+��!��!�� )�� �*''�#) ,$' ��#)�'�( *#�)( �+��!��!� )$

(����*!� �$' )�� (�"� ��. ,�!! �&*�! � $� �)( ���!. )$)�!� ���( �((*"�(

)��) �!! ,$' ��#)�'( ��+� �$#(*"�� �� $� �+��!��!� *#�)( �. )�� "���!�

$� )�� ��!�#��' ,$' ��.�

Blending, Filling, and Packaging

�(� �'$��(( ��#*���)*'�#� )$ %'$�*�� �#� )'�� ,$' $'��'( �$' )�� �$!!$,�#�

!*�� $�! "�#*���)*'�#� (��#�'�$(�

� ���# �!�#��#� %'$�*�)( '�&*�'�( "$'� )��# $#� �$0 $' �.0%'$�*�)�

� ���# �!�#��#� �#� ��!!�#� $# )�� (�"� ,$' $'��'� ��#�� )�� �!�#� ,$*!�

%'$�*�� � �*! %'$�*�) �#� )�� ��!! ,$*!� %'$�*�� � ��#�(��� %�� ����

%'$�*�)�

� ���# � �!*(��#� ()�% �( '�&*�'�� )��) %'$�*��( � �.0%'$�*�)�

� ���# *(�#� �*%�' �� �!*(� )$ �$"%!�)� %'$�*�)( �# (�%�'�)� ()�%(�

Page 57: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–16 A8.1 (8/97)

See Also

� �� � ����� ������� ����

Page 58: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–17

Create Work Orders

Creating Work Orders

� *"%� "%��% �& � %�$(�&' '" #%"�(�� � ��%'��! $(�!'�'+ "� �! �'� �+ � ��)�!

��'�� %��'�!� *"%� "%��%& �!��(��& '�� �"��"*�!� '�&�&�

� �!'�%�!� *"%� "%��% �����%&

� �''����!� '�� �!�%����!'& ��&' �!'�%��'�)��+ �"#'�"!���

� �''����!� '�� %"('�!� �!&'%(�'�"!& �!'�%��'�)��+ �"#'�"!���

� �''����!� �",#%"�(�'& �!� �+,#%"�(�'& �"#'�"!���

� �''����!� '�� �!'�% ����'� �'� & �"#'�"!���

� �&&��!�!� &�%��� !( ��%& �"#'�"!���

Entering Work Order Headers

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Enter/Change Order

�" �!'�% � *"%� "%��% �����%� +"( ���!'��+ '�� #%"��&& "% �'� � �'& �%�!���#��!'

�!� $(�!'�'+� �!� '�� %�$(�&'�� ��'� �"% '�� *"%� "%��%� �"( �+� "#'�"!���+�

�!'�% "'��% �!�"% �'�"! !"' %�$(�%�� �' "%��% �!'%+� &(�� �& '�� %�)�&�"! ��)��

�"% '�� ���� "� �'�%��� "% �&&"���'�� &���& �!�"% �'�"!�

��� &+&'� ����(��'�& '�� &'�%' ��'� ��&�� "! '�� %�$(�&'�� ��'� '��' +"( �!'�%�

�� '�� %�$(�&'�� ��'� �& ���"%� '�� �(%%�!' ��'� "% �& !"' ����!�� �& � *"%� ��+�

� *�%!�!� �&&��� �##��%&� ��� &+&'� ��!!"' ����(��'� '�� &'�%' ��'� �"% '��

*"%� "%��% �� '�� %�$(�&'�� ��'� �& �! �%%"%�

�� ��*�%�& %��" �!�& '��' +"( (&� �����%�!' �"�( �!' '+#�& '" ���!'��+ '��

�����%�!' '+#�& "� *"%� "%��%&� &(�� �& %�*"%�� %�#��%� "% #%"'"'+#�&�

�&� �!��!��%�!� ��!�� �%��% ���� ��)�&�"! '" �%��'� � *"%� "%��% ����!&' �

#%�"% %�)�&�"! ��)�� �+�

� �����'�!� � %�)�&�"! ��)�� '" �''��� '" '�� *"%� "%��%

� ��!(���+ �!'�%�!� � �����%�!' %�)�&�"! ��)��

Page 59: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–18 A8.1 (8/97)

�!&�$�!� )"$� "$��$ �����$% �!��'�� &�� �"��")�!� &�%�%

� �!&�$�!� ���!&��*�!� �!�"$ �&�"!

� �!&�$�!� %����'��!� �!�"$ �&�"!

� �!&�$�!� ��%�$�#&�(� �!�"$ �&�"! �"#&�"!���

� �!&�$�!� #��!!�!� �!�"$ �&�"! �"#&�"!���

� �!&�$�!� $�%#"!%���� #�$%"!% �"#&�"!���

� �!&�$�!� %"�� &" �!�"$ �&�"! �"#&�"!���

� �!&�$�!� ���"'!&�!� �!�"$ �&�"! �"#&�"!���

� �!&�$�!� � $�(�%�"! ��(�� �"#&�"!���

Before You Begin

� �%� &�� #$"��%%�!� "#&�"!% �"$ "$��$ �!&$* &" �"!&$"� �") &�� %*%&�

#$"��%%�% �!�"$ �&�"! "! &�� "$��$ �!� &" ����%% �%%"���&�� �!�"$ �&�"!�

%'�� �% &�� "$��$�% #�$&% ��%& �!� $"'&�!� �!%&$'�&�"!%�

� ��& '# &�� %�"# ��""$ ����!��$ �"$ &�� )"$� ��*% �!� "!&�% &��& &��

"$��$ ��&�(�&* )��� %#�!� �!��'��!� ����&� �%� ��� ������� � ��� ���� �����

���������

� ��& '# &�� �"�' �!& &*#�% &��& *"' '%� &" ���!&��* �����$�!& )"$� "$��$

&*#�% �! &�� �"��")�!� #����%

� �%�$ ����!�� "��% ������� &����

� �$"��%%�!� "#&�"!% "� &�� �'##�*��� �!� !��'%�"! �'��% #$"�$� �

�� &�� !�) �"�' �!& &*#�% �$� &" �� '%�� �! "&��$ #�$&% "� &��

��!'���&'$�!� %*%&�

� �!&�$ &�� '!�& "� ��%'$� �! &�� #$"��%%�!� "#&�"!% &��& *"' )�!& &��

%*%&� &" '%� �"$ ����%����'��!� &�� $"'&�!� "#�$�&�"!% �"$ &�� #$"��%%�

� ���� &�� �(��������&* "� &�� �!�$����!&% &��& �$� !����� &" �" #��&� �

)"$� "$��$ ���"$� *"' �$��&� &�� )"$� "$��$� ��� ��������� ������������

��� ����������

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Page 60: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 63: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 67: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 68: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Create Work Orders

A8.1 (8/97) 2–29

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Shop Floor Control Process Manufacturing

2–30 A8.1 (8/97)

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Page 72: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

A8.1 (8/97) 2–31

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Processing Options for Manufacturing Work Order Entry

BACKSCHEDULING INFORMATION: 1. Enter the Unit of Measure Code ____________

RECALCULATION OPTIONS: 2. Enter a ’1’ to automatically ____________ recalculate Parts List and Routing

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dates, hours and quantities.

ITEM LOCATION VALIDATION: 3. Enter a ’1’ to validate for ____________ existing Branch/Item record.

4. Enter a ’1’ to protect the lot ____________ number on the parts list. If left blank, the lot number will remain input capable.

CHARGE TO BUSINESS UNIT DEFAULT: 5. Enter a ’1’ to default the Charge ____________ to Business Unit from the Job number in the Business Unit Master file (F0006). If left blank, the Branch/Plant will be used.

BILL AVAILABILITY: 6. Enter the version of Bill ____________ Availability to be called. Default is ZJDE0001.

DEFAULT PROCESSING: 7. Enter defaults for the following: a. Document Type (Default is ’WO’) ____________ b. Type (Optional) ____________ c. Priority (Optional) ____________ d. Beginning Status (Optional) ____________

e. Category Code 1 (Optional) ____________ f. Category Code 2 (Optional) ____________ g. Category Code 3 (Optional) ____________ Or enter Item Branch Class Code fields to retrieve default values. h. Category Code 1 (Optional) ____________ i. Category Code 2 (Optional) ____________ j. Category Code 3 (Optional) ____________

SALES ORDER HOLD CODE: 8. Enter the Hold Code for the related ____________ sales order if the work order quantity or date changes. Blanks will not update the sales order.

PURCHASE ORDER HOLD CODE: 9. Enter the Hold Code for the related ____________ purchase order if the work order quantity or date changes. Blanks will not update the purchase order. Note- The purchase order will be be updated only if the work order routings are recalculated.

FIELD DISPLAY:10. Enter a ’1’ by the following fields to activate them: a. Bill Type ____________ b. Routing Type ____________

PROCESS MANUFACTURING PROCESSING:11. Enter a ’1’ to create the Resource ____________ List records for Co-/By-Products when a process work order is entered. If left blank, the

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A8.1 (8/97) 2–33

Co-/By-Product resource list records will be created when the ingredients list is created.

INTERACTIVE BILL/ROUTING ATTACHMENT:12. Enter a ’1’ to automatically create ____________ the WO Routing Instructions when creating the WO Parts List on-line.

13. Enter a ’1’ to automatically create ____________ the WO Parts List when creating the WO Routing Instructions on-line.

COMMITMENT AND SUBSTITUTE PROCESSING:14. Enter commitment option for ____________ creating the WO Parts List on-line. Blank Commit to primary location 1 – Commit per Commitment Control in Mfg Constants (P3009) 2 – Same as ’1’, but use substitutes for shortages 3 – Same as ’1’, but display substitute availability window when substitute qty available can cover shortage

ECO PROCESSING:15. Enter the version of the ECO ____________ header to call from Revisions Window (P30BREV). If left blank, version ZJDE0001 will be used.

SERIAL NUMBER PROCESSING:16. Enter the version of Assign Serial ____________ Numbers to call. If left blank, version ZJDE0001 will be used.

PRIOR REVISIONS:17. Enter a ’1’ to permit attaching ____________ parts lists at prior revision levels. If left blank, prior revision levels will not be used.

WAREHOUSE PROCESSING:18. Enter the request processing mode ____________ ’ ’ = No pick requests ’1’ = Generate requests only ’2’ = Generate requests and process using the subsystem

19. If processing pick requests using ____________ the subsystem, enter the DREAM Writer version to use. If blank, XJDE0002 is used. (See Form ID P46171)

20. Enter the default staging location ____________ for moving goods out of the warehouse. The parts picked from the warehouse are staged at this location prior to use within manufacturing. (F1=Location Window)

21. Enter a ’1’ if the default staging ____________ location should be checked for

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2–34 A8.1 (8/97)

availability. If the part is available at the staging location a request will NOT be generated. This option only applies to parts without work center locations.

GENERIC TEXT COPY OPTIONS:22. Enter a ’1’ to copy component ____________ generic text to the parts list.23. Enter a ’1’ to copy the operation’s ____________ generic text to the work order routing.

OBSOLETE ITEMS:24. Enter the cross reference code for ____________ retrieving item replacements for obsolete items.

ECS PROCESSING:25. Enter the program ID of the Formula ____________ Optimization routine to be called when the function key to Optimize the formula is selected from the Ingredients List Program (P3111).

What You Should Know About Processing Options

�� �� ��� ���� ���� #�� ����� � ����� �� � ���� ��� � ���� �� � !���

�� �������� ��� #��� !��� ����� ���� �� ��� ��� �#����

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���������� ������ �� �

Attaching the Ingredients List Interactively

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Enter/Change Order

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����� ��� ��# ����� �������� ��#��

Page 76: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–35

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What You Should Know About

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%� � � �� ����� �

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Page 77: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–36 A8.1 (8/97)

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Create Work Orders

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Shop Floor Control Process Manufacturing

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Page 82: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 84: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 86: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 88: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

A8.1 (8/97) 2–47

Attaching the Routing Instructions Interactively

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Enter/Change Order

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Page 89: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–48 A8.1 (8/97)

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Page 90: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

A8.1 (8/97) 2–49

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Page 91: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–50 A8.1 (8/97)

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Page 92: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

A8.1 (8/97) 2–51

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Page 93: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–52 A8.1 (8/97)

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Page 94: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

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Page 95: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–54 A8.1 (8/97)

Attaching Co-Products and By-Products

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What You Should Know About

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Page 96: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

A8.1 (8/97) 2–55

Example: Feature Cost Percent

OP Co-Product &By-Product

Percent Cost thisOperation

Co-Product &By-Product Cost

10 By 1 10 100.00 10.00

20 Co 1 30 100 + 90 57.00

Co 2 20 38.00

30 ––– 100 + (190–95)

40 Co 1 60 100 + 195 177.00

Co 2 30 88.50

Co 3 10 29.50

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Page 97: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–56 A8.1 (8/97)

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Page 98: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

A8.1 (8/97) 2–57

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Page 99: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–58 A8.1 (8/97)

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Page 100: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

A8.1 (8/97) 2–59

����� ���������

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Page 101: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–60 A8.1 (8/97)

Attaching the Intermediate Items

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Enter/Change Order

�)� $*�(#�� �*�) *% *(��! *�� '+�$* */ %� %+*&+* %� �$/ %&�(�* %$ $ � -%(!

��$*�( �* � )&�� � � * #�� �%+ ��$ ��� $� $*�(#�� �*�) $ � ���(�$* +$ *) %�

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�.*�$��� &�( %� %� * #� ���%(� �� $� � )* ""��� ��� (�)+"* $� " '+ � ) $%* �

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Page 102: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

A8.1 (8/97) 2–61

� �! �!'�% ����'� �%"�(�' ��)�&�"!&� �" #��'� '�� �"��"*�!� �����&�

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�� ��������� ��� ����� � � � � � � � � � � � � � � � � � � � � � � � � � �

��� $(�!'�', "� '�� �!'�% ����'� #%"�(��� �' '��&

"#�%�'�"!�

�!�' "� ���&(%� � (&�% ����!�� �"�� �&,&'� ���',#� ��� '��' ���!'����&

'�� (!�' "� ��&(%� �!' �"% �! � "(!' "% $(�!'�',� "%

�+� #��� �' ��! %�#%�&�!' � ��%%��� �"+� �(��� ,�%��

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Page 103: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–62 A8.1 (8/97)

Assigning Serial Numbers

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Enter/Change Order

�%-�+'�-#/�%2� 2(. ��' �"((,� �,,�&�%2 ��+#�% �.&��+, +(& -"� ��#%2 �+��+

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(+��+�

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� ��- -"� �(- �+(��,, �2)� �'� ��+#�% �.&��+ ��*.#+�� #�%�, (' -"� �-�&

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What You Should Know About

���� �� ������ ����� �(. ��' ('%2 ��%�-� ,�+#�% '.&��+, # -"�+� #, '( ��-#/#-2

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Page 104: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Create Work Orders

A8.1 (8/97) 2–63

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Page 105: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–64 A8.1 (8/97)

Page 106: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–65

Process Work Orders

Processing Work Orders

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Page 107: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–66 A8.1 (8/97)

Before You Begin

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Page 108: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Process Work Orders

A8.1 (8/97) 2–67

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Page 109: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–68 A8.1 (8/97)

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Page 110: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Process Work Orders

A8.1 (8/97) 2–69

Run Order Processing

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Order Processing

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Processing Options for Order Processing

GENERATION INFORMATION: 1. Enter one of the following: ____________ 1 – Parts List only 2 – Routing only 3 – Both Parts List and Routing If left blank, neither Parts List nor Routing will be generated. 2. Enter a ’1’ to use the W.O. Date ____________ for Effectivity checking. (Default is the W.O. Start Date.)

UPDATE INFORMATION: 3. Enter the new Status Code for the ____________ Work Order Header. If left blank, status will not be changed.

WORK ORDER PRINT INFORMATION: 4. Enter a ’1’ to print Work Orders. ____________ If printing Work Orders:

PARTS LIST PRINT INFORMATION: 5. Enter a ’1’ to print Parts List ____________ 6. Enter a ’1’ to print the 2nd line of ____________ information, which is scrap and related work center. 7. Enter a ’1’ to print Parts List on a ____________ new page. 8. Enter the DREAM Writer Version of ____________ the Parts List to print. If left blank, XJDE0001 is used.

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(See Form ID P31415.) 9. Enter a ’1’ to print a consolidated ____________ Parts List.

ROUTING INSTRUCTIONS PRINT INFO:10. Enter a ’1’ to print Routing ____________11. Enter a ’1’ to print Routing on a ____________ new page.12. Enter the DREAM Writer Version to be ____________ executed for the desired sequencing of the Routing. If left blank, the operation sequence is used. (See Form ID P314151.)

BACKSCHEDULING INFORMATION:13. Enter the Unit of Measure for ____________ backscheduling.

SHOP PACKET SUMMARY INFORMATION:14. Enter a ’1’ to print the Shop ____________ Packet Summary.

SHORTAGE REPORT INFORMATION:15. Enter the DREAM Writer Version of ____________ the Shortage Report to execute. If left blank, no shortage report will be printed. (See Form ID P31418.)

BAR CODE INFORMATION:16. Enter the DREAM Writer Version to be ____________ executed for the desired print overrides for Bar Coding. (See Form ID P31413.)

INVENTORY ISSUE INFORMATION:17. Enter the DREAM Writer Version of ____________ Batch Inventory Issues to execute. If left blank, the Inventory Issues program will not be called. (See Form ID P31420)

PURCHASE ORDER INFORMATION: (Used for Sub-Contract Routings)18. Enter the Document Type ____________19. Enter the Line Type ____________20. Enter the Beginning Status ____________21. Enter a ’1’ to default the tax area ____________ from the ’Ship-To’ address book number. If left blank, the tax area will default from the Supplier address book number.

SALES ORDER INFORMATION:22. Enter the new Line Type for kit ____________ and configured components. This is used to avoid issuing inventory from Sales Order processing. The Line Type used should be inventory interface ’N’. If left blank, Line Type will not be changed.

23. Enter the Next Status for Sales ____________ Order kit and configured component lines. (This is used to bypass the normal flow of the order, i.e.,

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A8.1 (8/97) 2–71

Pick Slip.) If left blank, status will not be changed.24. Enter a ’1’ to print Sales Order ____________ Text lines.

CONFIGURED ITEM COSTS:25. Enter one of the following options ____________ for calculating the standard cost for configured items in the WO Variance file (F3102). 1 – Always calculate the standard cost. 2 – Only calculate the standard cost if it has not already been done (no variance records exist.) If left blank, standard cost will not be calculated.

BOM SUBSTITUTES:26. Enter ’1’ to allow the use of ____________ Bill of Material substitutes in case of a shortage.

PURCHASING JOURNAL ENTRIES:27. Enter a ’1’ to load the Work Order ____________ Number into the Subledger field of the purchasing J/E’s.

BLANKET/QUOTE PROCESSING:28. Enter a ’1’ for automatic blanket ____________ order release processing.

BUILD AGAINST PRIOR REVISIONS:29. Enter a ’1’ to permit building ____________ work orders against prior revision levels. The revision level in the work order header (F4801) will be used to select the parts list to attach to the work order. If left blank, prior revision level bills will not be selected.

WAREHOUSE PROCESSING:30. Enter the request processing mode: ____________ 1 – Generate requests only 2 – Generate requests and process using the subsystem. If left blank, requests will not be generated.

31. If processing pick requests using ____________ the subsystem, enter the DREAM Writer version to use. If left blank, XJDE0002 will be used. (see Form ID P46171)

32. Enter the default staging location ____________ for moving goods out of the warehouse. The parts picked from the warehouse are staged at this location prior to use within manufacturing. (F1=Location Window)

33. Enter a ’1’ if the default staging ____________

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location should be checked for availability. If the part is available at the staging location a request will NOT be generated. This option only applies to parts without work center locations.

GENERIC TEXT PRINT OPTIONS:35. Enter a ’1’ to print component ____________ generic text on the Parts List.36. Enter a ’1’ to print operation ____________ generic text on the Routing.

37. Enter a ’1’ to update parts list ____________ and routing if order quantity or dates have changed

38. Enter which symbology to use when ____________ using bar codes. ’1’= Code 3 of 9 (Code 39) ’2’= Code 128 ’ ’= Not print bar codes39. Enter a ’1’ to prevent commitments ____________ for rates.

What You Should Know About Processing Options

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Page 114: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Process Work Orders

A8.1 (8/97) 2–73

Printing a Summary of Process Orders

From Shop Floor Control (G31), choose Process Periodic Functions

From Periodic Functions – Process (G3122), choose Process Order Summary

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31400 J.D. Edwards & Company Page – 1 Work Order Summary Date – 4/1 7/98 W.O . . . .Quantity. . . . . . . . . Dates . . . . . Number Ty Description T P St Planner Item Number Ordered Completed UM Started Due L ast Upd –––––––– –– –––––––––––––––––––––––– – – –– –––––––– –––––––––––––––––––– ––––––––––––– ––––––––––––– –– –––––––– –––––––– – ––––––– 121419 WO Potato Chip Process 10 6002 777 5792 OZ 02/27/98 0 3/20/95 120660 WO Potato Chips 99 6002 7771 400 CA 01/12/98 0 2/25/95 120678 WO Potato Chips 99 6002 7771 450 CA 02/13/98 0 2/25/95 120694 WO Potato Chips 99 6002 7771 500 CA 03/17/98 0 2/25/95 120715 WO Potato Chips 99 6002 7771 450 CA 04/04/98 0 2/25/95 120740 WO Potato Chips 99 6002 7771 600 CA 05/20/98 0 2/25/95 120766 WO Potato Chips 99 6002 7771 360 CA 06/30/98 0 2/25/95 120811 WO Potato Chips 99 6002 7771 125 CA 07/14/98 0 2/27/95 120820 WO Potato Chips 99 6002 7771 220 CA 07/16/98 0 2/27/95 121427 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121435 WO Potatoes 90 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121443 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121451 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121460 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121478 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121486 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121494 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121507 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121515 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121523 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121531 WO Potatoes 95 6002 845 5000 5000 LB 01/15/98 01/15/98 0 3/21/95 121540 WO Potatoes 10 6002 845 5000 LB 01/15/98 0 3/20/95 121558 WO Potatoes 10 6002 845 5000 LB 01/15/98 0 3/20/95 121566 WO Potatoes 10 6002 845 5000 LB 01/15/98 0 3/20/95 123713 WO Potatoes 10 6002 845 10 LB 07/07/98 0 4/12/95 121769 WO Food Grade Potato 95 6002 8451 31980 31980 LB 03/21/95 01/02/98 0 3/21/95 121777 WO Food Grade Potato 95 6002 8451 717 717 LB 01/06/98 01/06/98 0 3/21/95 121785 WO Food Grade Potato 95 6002 8451 1728 1728 LB 01/08/98 01/08/98 0 3/21/95 121793 WO Non–Food Grade Potato 95 6002 8452 44397 44397 LB 01/02/98 01/02/98 0 3/21/95 121806 WO Non–Food Grade Potato 95 6002 8452 14799 14799 LB 01/07/98 01/07/98 0 3/21/95 121814 WO Non–Food Grade Potato 95 6002 8452 14799 14799 LB 01/14/98 01/14/98 0 3/21/95

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A8.1 (8/97) 2–75

Understand Commitments

About Commitments

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2–76 A8.1 (8/97)

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What Is a Soft Commitment?

� ��� ����� ��� ����#� $�! � �� � �"��$ ����� �� ��"�� ��$ � � #���

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What Is a Hard Commitment?

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Page 118: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Commitments

A8.1 (8/97) 2–77

Where in the Process Do You Commit Inventory?

Work Orders

Attach

Rates

and

RoutingInstructions

IngredientsList

PerformCommitments

Availability

Pick/Issues

ScheduleWork

Record Hoursand Quantities

Post

Completion toInventory

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See Also

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2–78 A8.1 (8/97)

Page 120: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–79

Work with Commitments

Working with Commitments

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What You Should Know About

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Shop Floor Control Process Manufacturing

2–80 A8.1 (8/97)

Defining Commitment Rules

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Work with Commitments

A8.1 (8/97) 2–81

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Page 123: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–82 A8.1 (8/97)

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Page 124: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Commitments

A8.1 (8/97) 2–83

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Defining Commitments at a Work Center Location

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Work with Commitments

A8.1 (8/97) 2–85

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�& �&+�)� !�& � �)'��**

Page 127: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–86 A8.1 (8/97)

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Page 128: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Commitments

A8.1 (8/97) 2–87

�� #��%� � $�!�#�%� ����#�� %�)% ��%#* � # � � �! ���% �%�� � %�� !�#��%

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What You Should Know About

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��� ($ � !�#���% ���� % �� ����� % ���� ��� ����%� ���

"&��%�%��$ % ����&�� ��)�� # '�#����� ������%� �$�

��� �� � ����� ������� �����

Page 129: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–88 A8.1 (8/97)

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Page 130: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Commitments

A8.1 (8/97) 2–89

Managing Commitments for Grade and Potency Controlled Items

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Order Preparation – Process (G3113), choose Enter/Change Order

�! !'�%����!�� �%��%� ��""&� �!�%����!'& ��&'�

�%��� �!� #"'�!�, �"!'%"���� �'� & (&' �� �"' �"!'%"����� ���! '�� &,&'�

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�������� �"% �" �' �!'&�

�"% �+� #��

Exp. On Location Date Grade Hand Commit

P 50S 9406220000 08/31 A01 50 50S 9406230000 08/15 A02 300 300S 9406240000 12/12 A03 400 400S 9406250000 09/01 A04 5S 9406260000 09/01 A05 5000

�! '�� ��")� �+� #��� '�� *"%� "%��% $(�!'�', %�$(�%�� �& ��� �!� '�� �%���

%�!�� �& �������� ��� &,&'� ���& '�� �" �' �!'& �! ��'� &�$(�!���

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'�� �" �' �!'& ��!!"' �� ��� ����!&' &#������� �"'& �! '�� %�!��� '�� &,&'�

�" �'& '�� %� ��!��% '" '�� #%� �%, �"��'�"! �' &'�!��%� �%��� "% #"'�!�,�

See Also

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Page 131: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–90 A8.1 (8/97)

Creating Commitments for Potent Units

�(%- 8.4 $%&)-% ! 4-)3 .& ,%!241% !2 ! /.3%-3 4-)3 .& ,%!241%� !-$ 3(% 2823%,

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,%!241%� �.1 %7!,/+%� )& 3(% /1),!18 4-)3 .& ,%!241% )2 �� �'!++.-2�� 3(%

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��� 3(% )-'1%$)%-32 +)23 1%04)1%2 ��� ���

On Potent Commit location potency hand units at standard & 70%

P 43S 9406220000 80% 50 40 50S 9406230000 90% 300 270 300S 9406240000 40% 400 160 400

�- 3(% !".5% )-'1%$)%-32 +)23 %7!,/+%� .-+8 3(% %04)5!+%-3 .& � � ��2 !1%

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Page 132: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Commitments

A8.1 (8/97) 2–91

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Page 133: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–92 A8.1 (8/97)

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+!�+ ,%"+ &� $��*,)� �* � '&+�%+ ,%"+ &� $��*,)��

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Page 134: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Commitments

A8.1 (8/97) 2–93

&$'#�+� + � �&##&.!%� �!�#�*

� �%!+ &� ���*,)�

� �,�%+!+/

� �%!+ &� ���*,)�

Processing Options for User Defined Codes

Defaults

Enter the desired System Code:

Enter the desired Record Type:

Reposting Work Order Commitments

From Shop Floor Control (G31), enter 27

From Advanced Shop Floor Control (G3131), choose Repost Open Quantities

��+�) /&, *�+ ,' �&$$!+$�%+*� ),% + � ��'&*+ �'�% �,�%+!+!�* ��+� ')&�)�$

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��#&. � ��)+�!% *+�+,*�

Before You Begin

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� �%�!��+� . �+ �) /&, .�%+ !%-�%+&)/ �)� &) *&�+ �&$$!++�� �+ ���

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What You Should Know About

�� ���� ��������� � � */*+�$ �&�* %&+ )�'&*+ �,#" !+�$* �%� #!%�* + �+ �&

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Page 135: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–94 A8.1 (8/97)

�� ���� �� ���

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-��%� (+ -"� )�+�'- #-�&� �"� ,1,-�& .,�, -"�

#' (+&�-#(' +(& -"� �(+$ �+��+ ��,-�+ -��%�

��� �� �'� -"� (%%(0#'! ��%�.%�-#('�

*.�'-#-1 (+��+�� � �*.�'-#-1 �(&)%�-�� �

*.�'-#-1 ,�+�))���

� ��)(,-, -"� *.�'-#-1 �(&&#--�� /�%.� (+

�(&)('�'-, #' -"� �-�& �+�'�" -��%� (+ -"�

%(��-#(' ,)��# #�� (' -"� 0(+$ (+��+ )�+-, %#,- (+

-"� #-�&� �"� ,1,-�& .,�, -"� #' (+&�-#(' +(&

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*.�'-#-1 +�*.#+�� � *.�'-#-1 #,,.��

Processing Options for Repost Open Quantities

WORK ORDER STATUS INFORMATION:1. Enter the work order status for ____________ update. Any order with a status less than the status input, will be reposted. If left blank, the status will default to ’99’.

Page 136: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Commitments

A8.1 (8/97) 2–95

Test Yourself: Committing Inventory

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� �/ /%" �-�* % ("1"(� 4+0 �* +))&/ &*1"*/+-4 �4 (+/ *0)�"- +- (+/

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Shop Floor Control Process Manufacturing

2–96 A8.1 (8/97)

Page 138: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–97

Understand Grade and Potency

About Grade and Potency

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0&, +& �&%+!%,� &'�)�+!&%* .!+ �)���* &) '&+�%�!�* + �+ �)� &,+*!�� + �

*+�%��)� -�#,�� �,+ *+!## ����'+��#� �&) 0&,) ,*�� � !* �#'* +& �*+��#!* �%�

$�!%+�!% (,�#!+0 #�-�#* !% 0&,) ')&�,�+*� �,+ !* �#�/!�#� �%&,� +& "��' 0&,)

&'�)�+!&%* ),%%!%� . �% + � *+�%��)� #�-�# &� ')&�,�+ !* %&+ �-�!#��#��

� � �)��� &) '&+�%�0 �&) ��� #&+ !* ,*�� �0 ')&�)�$* + �+ ��#�,#�+� &%2 �%�

�%� �-�!#��#� (,�%+!+!�*� ## !+�$* + �+ �)� �)��� &) '&+�%�0 �&%+)&##�� $,*+ ��

#&+ �&%+)&##���

�)��� !��%+!�!�* �% !+�$�* '�)+!�,#�) *'��!�!��+!&% $�"�,'� �%� �##&.* + � *0*+�$

+& *�'�)�+� &%� #&+ �)&$ &+ �) ')&�,�+!&% #&+* .!+ &,+ � �%�!%� + � !+�$

%,$��)� �/�$'#�* �)� �!�$&%�*� #,$��)� �%� )�. +,)(,&!*��

�&, ��% ,*� �)���* +& �#�**!�0 !+�$* �0 + �!) � �)��+�)!*+!�*� *,� �* (,�#!+0�

*+)�%�+ � &) !%+��)!+0� �� 0&, ��+!-�+� �)��� �&%+)&#� ��)+�!% �,%�+!&%* ��!+ �&)

�)���* �%� .!## %&+ '�)�&)$ +)�%*��+!&%* !� + � !+�$* !%-&#-�� �& %&+ $��+ + �

�)��� '�)�$�+�)*�

�&+�%�0 )���)* +& + � '�)��%+��� &� ��+!-� !%�)��!�%+ .!+ !% � *&#,+!&%� �&)

�/�$'#�� �� *&#,+!&% &� 0�)&� #&)!� ��!�� �� ���) -�)*,* *+�%��)�

'�)��%+���* &� �#�& &#� �%� �&���� .!+ -�)0!%� *+)�%�+ * &� �����!%��

Page 139: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–98 A8.1 (8/97)

�!�, �'� & '��' ��' '�� �%��� "% #"'�!�, %�!�� %�$(�%� �!'& &'�'�� �! '�� ����

"� �'�%��� �%� �&&(�� '" '�� &�"# ��""% �"% #%"�(�'�"!� �" #"!�!'& "('&��� '��

%�!�� *��� !"' &�"* �& �)������� "% "!-��!� �! '�� ��"# �""% �"!'%"� �'�%���

�!$(�%��&�

��� &,&'� %��"%�& �%��� "% #"'�!�, �!� �"' '%�!&��% '%�!&��'�"!& �! '�� �'�

�����% �!� '�� ��!�%�� �����%� &" '��' ���"(!'�!� �& �!�"%#"%�'�� �!'" '��

'%����!��

�"( ��! "%��% "!�, � ��%'��! �%��� "% #"'�!�, "� �! �'� � ����& "%��% �!�

#(%���&� "%��% &,&'� & ���" "��'� �%��� �!� #"'�!�, &'�!��%�& �!� %�!��&�

Grade and Potency Control

��� �"��"*�!� �%� �%��� "% #"'�!�, �"!'%"� �����& "! '�� ��!(���'(%�!� �'�

�"% �

� �%�����"'�!�, �%���!� . ��'�% �!�& �"* '" #%��� �%��� "% #"'�!�,

�"!'%"���� �'� & �! ����& �%��% ��!��� �!'�

� �%��� �"!'%"� . ���!'����& *��'��% '�� �'� �& �%��� �"!'%"�����

� �"'�!�, �"!'%"� . ���!'����& *��'��% '�� �'� �& #"'�!�, �"!'%"�����

� �'�!��%� �%��� . ���!'����& '�� &'�!��%� �%��� "� '�� �'� � �"% �+� #���

#%� �( "% �)�%���� ��� )��(� �!'�%�� ��%� #%")���& '�� ����(�' �"%

&�)�%�� �"% & �! �!(���'(%�!��

� �'�!��%� �"'�!�, . ���!'����& '�� &'�!��%� #�%��!'��� "� ��'�)�

�!�%����!'& !"% ���, �"(!� �! �! �'� � ��� )��(� �!'�%�� ��%� #%")���&

'�� ����(�' �"% &�)�%�� �"% & �! �!(���'(%�!�� ��� #"'�!�, &'�!��%� �&

(&�� �"% '�� #"'�!' (!�' "� ��&(%� �"!)�%&�"!� �! ��%'��! ��&�&�

� %" �!� ��%"(�� �%��� . ����!�& '�� ���"*���� �%��� %�!��& �"% �!

�'� �

� %" �!� ��%"(�� �"'�!�, . ����!�& '�� ���"*���� #"'�!�, %�!��& �"%

�! �'� �

��� &,&'� (&�& '��&� )��(�& *��! ,"( �%��'� � �%�!���#��!' %��"%� �"% '��

�'� �

�"( ����!� �%���& �! '�� (&�% ����!�� �"�� ��&' ��� ��

���!� '�� (&�% ����!�� �"��& �"% '�� #"'�!' (!�'& "� ��&(%� �! '�� (&�%

����!�� �"�� ��&' ������ "% ���� #"'�!' (!�' "� ��&(%� '��' ,"( ����!�� ,"(

(&' �!'�% � �! '�� &��"!� &#��� "� '�� �#����� ��!���!� �"�� ������ �"��'�� �!

'�� ��'��� �%�� "� '�� �&�% ���!�� �"�� �"% �

Page 140: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Grade and Potency

A8.1 (8/97) 2–99

�%&)-% ! #.-5%12).- &.1 %!#( /.3%-3 4-)3 .& ,%!241% 3. ! /(82)#!+ 4-)3 .&

,%!241% )- 3(% �-)3 .& �%!241% �.-5%12).-2 &.1,� �.1 %7!,/+%� ��� '!++.-2 .& !

2.+43).- !3 �� /.3%-#8 � � /.3%-3 '!++.-2� � /.3%-3 '!++.-2 .& ! 2.+43).- !3

�� � ��� '!++.-2�

Lot Control Items

�2% 3(% �3%, �1!-#(��+!-3 �-&.1,!3).- &.1, 3. )$%-3)&8 3(% )3%, !2 ! +.3

#.-31.++%$ )3%,� �1!$% !-$ /.3%-#8 #.-31.++%$ )3%,2 ,423 "% +.3 #.-31.++%$�

�%&)-% .-% .& 3(% &.++.6)-' 5!+4%2 !2 3(% �.3 �1.#%22 �8/%�

� �+!-* � �.3 !22)'-,%-3 )2 ./3).-!+� �4,"%12 ,423 "% ,!-4!++8 !22)'-%$�

�4!-3)38 #!- "% '1%!3%1 3(!- .-%�

� � � �.3 !22)'-,%-3 )2 42%$� �4,"%12 !1% !22)'-%$ "8 3(% 2823%, 42)-' 3(%

2823%, $!3% )- ���� &.1,!3� �4!-3)38 #!- "% '1%!3%1 3(!- .-%�

� � � �.3 !22)'-,%-3 )2 42%$� �4,"%12 !1% !22)'-%$ )- !2#%-$)-' 2%04%-#%

42)-' 3(% -%73 -4,"%1 #.-5%-3).-� �4!-3)38 #!- "% '1%!3%1 3(!- .-%�

� � �.3 !22)'-,%-3 )2 1%04)1%$� �4,"%12 ,423 "% ,!-4!++8 !22)'-%$�

�4!-3)38 #!- "% '1%!3%1 3(!- .-%�

�(%- 8.4 !33!#( !- )-'1%$)%-32 +)23 3. ! 6.1* .1$%1 (%!$%1� #.,,)3,%-32 !1%

#1%!3%$ &.1 3(% #.,/.-%-32� �.6 3(%2% #.,,)3,%-32 !1% #1%!3%$ $%/%-$2 .-

3(% /!1!,%3%12 .& �.,,)3,%-3 �%3(.$� �.,,)3,%-3 �.-31.+� !-$ �!1$ .1 �.&3

�.,,)3� &3%1 8.4 2%3 4/ 3(%2% /!1!,%3%12� #.,,)3,%-32 #!- "% #1%!3%$ )- 3(%

2!,% ,!--%1 42)-' ".3( 3(% �-3%1��(!-'% �1$%1 .1 �1$%1 �1.#%22)-' /1.'1!,2�

Page 141: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–100 A8.1 (8/97)

� � �� ��� �� ��� �� ��� ��������� � ����� ���� � ��� ��

������ ���� �� � �������� ���� �� ������ ���� � �� ���� ��� �� � ����

������ ��� ����������� ��� �������� ��������� �� ������� �� � �������

���������

Page 142: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–101

Understand Lot Processing

About Lot Processing

��" � ���!!��� ����%! '�# "� ������ ��� ����"��� ���� ��"��� ���#" � �#�! ��

�"��!� � �&������ '�# ��� ��$� "�� !'!"�� �!!��� ��" �#��� ! "� � �#�! ��

�� �!����� �"��! ��!�� �� �����" ��"�! "� ����"��' "�� �"��! "��" '�# �#!" !���

�� !"� ��# ��� $��% �# ��" ���� ��"��� ���#" ���� ��"� !#�� �! "�� �#��"�"' ��

�$������� �"��!� ��� "�� " ��!��"���! "��" ��$� �����"�� "�� ��"�

��" ���" �� �! ���������� �� ����"��'��� � �#�! �� �"��! "��" � � ��������"! �� �

����� � ��#�"� � �&������ �� '�# �!!��� ��" �#��� ! "� ��"� ���'��� "� �! ���

���'���! �!!������ � �� "�� "� �!� '�# ����

� ���"��' "�� ��" �#��� �� "�� "� �! "��" %� � #!�� "� �#��� � !�������

���'���

� ���"��' ��� ���'���! "��" %� � �!!������ � �� � !������� ��" �� "� �!

� '�# ��"� ���� "��" � �� "��#�� ��" �� "� �! �! �����"�$�� '�# ��� �������"��'

����"��' ��� ����� ��� ���'���! "��" %� � �!!������ � �� "�� �����"�$� "� �!�

� ��" #!#���' ���"���! ��� "'�� �� �"��� �#" '�# ��� !�" #� !'!"�� ���!"��"! "�

����% ����� ��" "'��! �� �"��! �� "�� !��� ��"� � � ��" ���"���! ����� ��" �"��!� "��

!'!"�� ����"���! ��" ���� ��"��� �� ���� ��" �#��� ��� �"��� ��# ��� ��!� !�"

#� !'!"�� ���!"��"! "� �!" ��" � ��" "� ��� "'�� �� �"�� ��� !"��� ����% "��" ��" "�

�&�!" �� �#�"���� %� ���#!�!�

� ���#���"# ���� '�# ��� ������"� �"��! "� �#�"���� ��"! �� ��$��"� ' � �� �

!����� %� � � �� � ���� '�# ��� " �#�"���� ��" ������"���!� "�� !'!"�� ����!

��"� ���! �!!#�� "� "�� %� � � �� "� "�� ������"�� �"��! �' ��" �#��� � �'

%� � � �� �#��� � � �' ��"�� � '�# �� ��" ��"� "�� ��" �#��� �� "�� ���

�"�� �" "�� "��� �� �!!#�� "�� !'!"�� ���' #!�! "�� %� � � �� �#��� "� ���� "��

"�� ��������" "� "�� ��� �"���

� ���!! ���#���"# ��� ���#!" ��! ���� ���' ��� �"� �� � ��"(���" �����

��$� �����"� ��� ���' �� "�� ��� �����"! � ��#��� � ���!#��� �#!" �� #!��

���� � "��� �&�� �"��� ��"�!� ����#!� ��� �����"! �����" �� #!�� ��"� "���

�&�� �"��� ��"�!� �������� �����" #!� "�� #����!#��� �������� ��������! ��

��" %��" "� ���#� � #�#!���� ��� �����"! �" ��' ����" �� "��� ��� �"���!�

�&�� �"��� �������� ���!��� ! "�� �&�� �"��� ��"�! �� ��"! %���� ����#��"��� "��

�#��"�"' ��(���� ��� ���!#��! "�� ��" �#��"�"��! �� "�� � �� �� �&�� �"���

��"�!� ��" �!� ��"! %�"� "�� ��!" �# ��" �&�� �"��� ��"�! � � ���!#��� �� !"�

Page 143: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–102 A8.1 (8/97)

�&'1 '1 2&# $'0128',� $'0128-32 ������ +#2&-"� �-0 #6�+.*#� 5&#, +'*) '1 "#*'4#0#"

2- � 12-0#� '2 '1 .*�!#" ', 2&# $0-,2 -$ 2&# 1&#*$ �," !-,2',3-31*7 0-2�2#" 1- 2&�2

2&# -*"#12 .0-"3!2 '1 1-*" 2- 2&# !312-+#0 $'012�

�6.'0�2'-, .*�,,',% '1 '+.-02�,2 #!�31# 5&-#4#0 ', 2&# !&�', &�1 2&# .0-"3!2

5&#, '2 #6.'0#1� ',!301 2&# *-11� �!!30�2# .*�,,',%� $-0#!�12',%� �," �"&#0#,!#

2- 1!&#"3*#1 �0# '+.-02�,2 2- #6.'0�2'-, .*�,,',% #!�31# .0-"3!21 +312 +�)# '2

2&0-3%& 2&# #,2'0# !&�', $0-+ 2&# 13..*'#0 �," $',�**7 2- 2&# !312-+#0 #$-0# 2&#

#6.'0�2'-, "�2#� �$ �,7 .�027 ', 2&# !&�', "-#1 ,-2 �"&#0# 2- 2&# 1!&#"3*#� �2

*#�12 -,# .�027 ',!301 � *-11�

�&#, 7-3 1#2 2&# �..0-.0'�2# .0-!#11',% -.2'-,1� ���� �"5�0"1 +�,3$�!230',%

.*�,,',% 1712#+1

� �#"3!2 #6.'0#" /3�,2'2'#1 -$ '2#+1 $0-+ 2&# -,8&�," 4�*3#1

� �#," � 5�0,',% +#11�%# 2&�2 '1 0#!-0"#" ', 2&# ����������� �#11�%#

2� *# ����

� �"(312 2&# 2'+# 1#0'#1 2- 0#$*#!2 2&# #6.'0#" .0-"3!2�1 #$$#!2

�&#0# �0# 1#4#0�* +#2&-"1 7-3 !�, 31# 2- �11'%, *-2 ,3+ #0 2- '2#+1� �-3 !�,

� ��4# 2&# 1712#+ �11'%, *-2 ,3+ #01

� �11'%, 7-30 -5, *-2 ,3+ #01

� �11'%, 13..*'#0 *-2 ,3+ #01

��!& 2'+# 7-3 !0#�2# � *-2� 2&# 1712#+ �""1 � 0#!-0" 2- 2&# �-2 ��12#0 2� *#

�������

Creating Lots

�-3 !�, !0#�2# *-21 �32-+�2'!�**7 5&#, 7-3

� �0#�2# .30!&�1# -0"#0 0#!#'.21

� �-+.*#2# 5-0) -0"#01

� �"(312 ',4#,2-07

�-3 !�, !0#�2# *-21 +�,3�**7

� �, 2&# �-2 ��12#0 �#4'1'-,1 $-0+

� �30',% 5-0) -0"#0 #,207

�&# �!23�* %0�"# �," .-2#,!7 -$ � *-2 '1 "#$',#" ', 2&# �-2 ��12#0 2� *# �������

�-3 �*1- 31# 2&# �-2 ��12#0 �#4'1'-,1 .0-%0�+ 2- 1.#!'$7 � 0#�1-, !-"# $-0 �

%0�"# -0 .-2#,!7 !&�,%#� �,"� 2&0-3%& 2&# .0-!#11',% -.2'-,1� .0-2#!2 � %0�"#

-0 .-2#,!7 $0-+ 3."�2#�

Page 144: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Lot Processing

A8.1 (8/97) 2–103

�)- '�,- + $(!)+'�-$)( �&,) $(�&.� , -# &)-�, ,-�-., �(� 1*$+�-$)( ��- � �). ��(

�,,$"( .* -) - ( ��- ")+2 �)� , -) -# &)- !)+ + *)+-$(" *.+*), ,� �# ,2,- '

,-)+ , �&& $(!)+'�-$)( ��).- &)-, $( -# �)- ��,- + -��& �������

Lot Status

� &)-�, ,-�-., � - +'$( , 0# -# + $- $, �/�$&��& -) � *+)� ,, � �2 -# ,2,- '�

�# ( � &)- $, )( #)&� !)+ �(2 + �,)(� -# ,2,- ' �) , ()- *+)� ,, $- .(& ,, �

*+)� ,,$(" )*-$)( -) �&&)0 *+)� ,,$(" )! # &� &)-, $, �/�$&��& �

�). , - .* &)- ,-�-., �)� , -) $� (-$!2 + �,)(, -#�- � &)- ��( � *.- )( #)&��

�!- + 2). , - .* -# �)� ,� 2). ��( �,,$"( -# ' -) $- ', �(� &)-, -#+)."# $- '

'�,- + $(!)+'�-$)(� �+�(�#�*&�(- $(!)+'�-$)(� *.+�#�, )+� + + � $*-,� �(� &)-

'�,- + + /$,$)(,� �). ��(()- *+)� ,, $- ', ).- )! &)-, )( #)&��

�). ��( �,,$"( �$!! + (- ,-�-., �)� , -) � ,$("& &)- ��, � )( -# �$!! + (-

&)��-$)(, $( 0#$�# -# &)- + ,$� ,� �)+%$(" 0$-# ,-�-., �)� , $(/)&/ ,

� � --$(" .* &)- ,-�-., �)� ,

� �,,$"($(" ,-�-., �)� , -) �$!! + (- &)- &)��-$)(,

�). ��( +.( �)- �-�-., �*��- -) *&�� 1*$+ � &)-, )( #)&�� �! 2). +.( -#

*+)"+�' $( *+))! ')� � 2). ��( *+)�.� � + *)+- ,#)0$(" �&& &)-, -#�- 0$&& �

*.- )( #)&�� �! 2). +.( -# *+)"+�' $( !$(�& ')� � 2). ��( *+)�.� � + *)+-

,#)0$(" �&& &)-, -#�- #�/ � ( *.- )( #)&�� � - .* &)- ,-�-., �)� , $( -# ., +

� !$( � �)� &$,- ����

�). �,,$"( &)- ,-�-., , 0# (

� �). ., -# �)- ��,- + � /$,$)(, !)+' -) (- + � ( 0 &)-� �! 2). �) ()-

(- + � ,-�-., �- -#$, -$' � -# ,2,- ' ., , -# &)- ,-�-., !+)' -# $- '�,

�+�(�# $(!)+'�-$)( $( -# �- ' �+�(�# -��& ������

� �). , - .* � ( 0 &)��-$)( !)+ �( $- ' .,$(" -# �- ' �+�(�#��&�(-

�(!)+'�-$)( !)+'�

�). �,,$"( &)- ,-�-., , .,$("

� �# &)- ,-�-., �)� !+)' -#�- &)-�, + �)+� $( -# �)- ��,- + -��& �������

� �# � !�.&- ,-�-., !+)' -# �- ' �+�(�# -��& ����� $! () &)- ,-�-.,

1$,-,�

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Page 145: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–104 A8.1 (8/97)

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A8.1 (8/97) 2–105

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Shop Floor Control Process Manufacturing

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Page 148: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 149: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 150: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 151: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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What You Should Know About

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������� ��� �"( ��! '%��� ���!��& '" �"' &'�'(&� �%���� �!� #"'�!�, "!

'�� �'� ��"' �����% �"% �

See Also

� �"#��!� (�%� �%� �"��%�"!$ �������� �! '�� �!'�!%"#) ��!��� �!%

&��� �"% �!�"% �'�"! ��"(' ����!� !�* �"'& '" �'� �"��'�"!&

� �!%�#�!� �%� #��� �!� �"%�!�) �!�"# �%�"! �������� �! '�� �!'�!%"#)

��!��� �!% &��� �"% �!�"% �'�"! ��"(' �'� �%���& �!� #"'�!���&

� �"��%�!� �!*��!� �&�!%�%) �!�"# �%�"! ������� �! '�� �!'�!%"#)

��!��� �!% &��� �"% �!�"% �'�"! ��"(' )��*�!� '�� �'� ��"' �����%

� ����!�!� �)$%� "!$%�!%$ ������� �! '�� �!'�!%"#) ��!��� �!% &���

�"% �!�"% �'�"! ��"(' ���"*�!� �(#����'� �"'&

Page 153: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–112 A8.1 (8/97)

�� ������ � ��

�)'% +"� �'+ '&+)'$ %�&, ������� �"''*� �'+ ��*+�) ��-#*#'&*�

�& �'+ ��*+�) ��-#*#'&*

'%($�+� +"� '$$'.#&! #�$�*

� �)�&�"��$�&+

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� �+�% �,%��)

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��� �� ������

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!)',( ' #+�%* .#+" *#%#$�) �"�)��+�)#*+#�*�

�� ��������� ��� ����� � � � � � � � � � � � � � � � � � � � � � � � � � �

� � $'+ &,%��) "�* $���#&! 1�)'*� 0', %,*+ +0(� +"�% �*

(�)+ ' +"� $'+ &,%��)�

Page 154: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Enter Lot Information

A8.1 (8/97) 2–113

���� ����� ���

��/ � ��4 - �3+$-�/$*) �# ��/ /#�/ /#$. '*/ *! $)1 )/*-4 2$'' 3+$- � �) /# ��' .

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*-� -� �0-$)" /# �*(($/( )/ +-*� ..� $)1 )/*-4 $) /#

'*/ $. �*).$� - � "**� /#-*0"# /# 3+$-�/$*) ��/ �

�� ��������� ��� ����� � � � � � � � � � � � � � � � � � � � � � � � � � �

�'/#*0"# 4*0 ��) �#�)" /#$. ��/ � /# .4./ (

�0/*(�/$��''4 0+��/ . /#$. !$ '� ��. � *) #*2 4*0 . / 0+

/# 0. - � !$) � �*� �.4./ ( �� /��' ����

�� � ��� ��� �� ���� ������

�-*( /# �*/ *)/-*' ( )0 ������ �#**. �*/ ��./ - � 1$.$*).�

�) �*/ ��./ - � 1$.$*).

*(+' / /# !*''*2$)" !$ '�.�

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���� ����� ���

�*/ � .�-$+/$*) �*0 ��) 0. /#$. !$ '� /* !0-/# - � .�-$� � .+ �$!$� '*/ *!

$)1 )/*-4 2$/#$) � ./*�&$)" '*��/$*)�

Page 155: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–114 A8.1 (8/97)

����� ���������

�&+ �+�+,* �&�� �%�!��+�* + � *+�+,* &� + � #&+� *,� �* !� + � #&+ !*

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$��%* + �+ � #&+ ��% �� �-�!#��#� �+ + � #&+ #�-�# �#&+

$�*+�)�� . !#� � *'��!�!� #&��+!&% . �)� + !* #&+ !* *+&)��

��% �� ',+ &% &#� �!+�$ #&��+!&%�� � � *0*+�$ � ��"* + �

#&+ *+�+,* �+ + � !+�$ #&��+!&% #�-�# �&) �-�!#��!#!+0� %&+ �+

+ � #&+ $�*+�) #�-�#� � � #&+ *+�+,* !% + � �+�$ �)�%� +��#�

����� !* �&) ����,#+ ',)'&*�* &%#0� � � *0*+�$ '#���*

+ � #&+ *+�+,* !% + � #&+ $�*+�) . �% 0&, �)��+� � %�. #&+

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�&+�%�0 � �%�� ���*&% �&�� �*0*+�$ � +0'� ��� + �+ !%�!��+�* + � )��*&% �&) �

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+ � #&+ '&+�%�0 ����,*� + � ��+,�# '&+�%�0 &� + � !+�$*

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�/'��+�� &) + � #&+ .�* �&.%�)���� ����,*� &� ��!%��

Page 156: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Enter Lot Information

A8.1 (8/97) 2–115

� ����� ������ �� ���� �

�,*( .# �*. *).,*' ( )/ ������ �#**- �*. ��-. , � 0$-$*)-�

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)/(� ,� %*/,)�' ).,2 )/(� ,� �)� -* *)�

�� ��������� ��� ����� � � � � � � � � � � � � � � � � � � � � � � � � � �

�# +/,�#�- *,� , )/(� , !*, .# '*. $. (� �# -2-. (

). ,- .# +/,�#�- *,� , )/(� , 1# ) 2*/ ). , �

, � $+. !*, .# $. ( $) �/,�#�- �,� , ��)�" ( ).�

Page 157: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–116 A8.1 (8/97)

Processing Options for Lot Master Revisions

PROCESS CONTROL: 1. Enter a ’1’ to update the lot ____________ status for all lot locations when updating the lot status or a ’2’ to display all lot locations and indicate for which locations the lot status needs to be updated. If left blank, only the lot master lot status will be updated.

2. Enter a ’1’ to protect the lot ____________ status from being updated.

3. Enter a ’1’ to protect the lot ____________ grade from being updated.

4. Enter a ’1’ to protect the lot ____________ potency from being updated.

DEFAULT PROCESSING: 5. Enter the document type to be used ____________ when updating the lot grade. If left blank, the default document type ’CG’ will be used.

6. Enter the document type to be used ____________ when updating the lot potency. If left blank, the default document type ’CP’ will be used.

Page 158: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–117

Work with Lot Availability

Working with Lot Availability

�� �� ���� ��� ��������� �� ����� �� ���� � ���� � ��� ������� ���� ����

���������� � ��� ������� ��� ������ �� ��� ���� �������� ��� � ����

��������� ������� ��������� ������� ����� � �� ����� ��� ����� �� ����

�� ���� ���� ��� ���������� ��� ���

� ���� ��� ���������

� ���� ���� ��� ���������

� ���� ���� ��� ������� ���

� ���� ���� ��� �������

Viewing Lot Availability

From Inventory Management (G41), choose Lot Control

From Lot Control (G4113), choose Lot Availability

�� �� ���� ��������� ����

� ��� ����� �� ���

� ��� ���� ��� ������ ��� ���� ��� �������

�� �� ������ �� ����� ���� ����� ����� �� ���� ��� ����� ����� �� �� ��

�������

Page 159: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–118 A8.1 (8/97)

�� ��� �� ����������

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Page 160: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Lot Availability

A8.1 (8/97) 2–119

�� ��* �+ (�� �$!!$+ #� � �!�'

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� �$( ,% &�( $# ��(�

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� �$( �&���

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��!�#��'� ��! � �$��' �&�

� � '%!�- $#!- !$��( $#' �#� !$(' + (� $#.��#�

��!�#��'

� � '%!�- �!! !$��( $#' �#� !$('

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�&��� (��( ' ����%(��!� �$& �# (�"�

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�&��� ����%(��!��

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%)&���'� $& '')� (�"' (��( �$ #$( "��( (�� " # ")"

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�� ��������� ��� ����� � � � � � � � � � � � � � � � � � � � � � � � � � �

�� ' ' (�� " # ")" %$(�#�- ����%(��!� �$& (�"' # (� '

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Page 161: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–120 A8.1 (8/97)

���� ����� ���

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�����

�� �!���� ����!� ������ ������ �� !�� ��! ��

������� �� ����� ����� ��� ��� ������! ��� � ��� �

��� � ���� ������! ��������� �� �!���� ��� ���

���� !�� �� ���� ����� ��� ��� ������! ��� � ��� �

��� � ���� ������! ���������

����% ������� �������!���� � � � � � � � � � � � � � � � � � � � � � � � � � �

��� �� ��� � ���� ������! �������� ��� ����� �� ����

����

�� � ��� �� ������ �� ����� ��� �� ��!�����! �� ������ ��

������! ��"�� ����!� �� ��� �����! ���� �� �������

����% ������� �������!���� � � � � � � � � � � � � � � � � � � � � � � � � � �

�� ������ �� ����� �� ����� �� �� ��� � �� ��� ���� �� ��

��� � ��� �!���� ���������� ��� ���� �

������� �� ������! ������ �� �� ��� ��"�� ����� �����

������������ ������������ � ����� ���� ���������! ��

���� ����� � �� �� ��� �� �� ���������� ���������

What You Should Know About

��� � �� ���� ���

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�� ��� ��� ���� �� ��� ����� ���� ��� ����� ��� ����

�� ��� � ���� �� �������� ��������

See Also

� ����!��� �!����� �"��!�!$ ������!��� ������� �� ��� �#��!��$

���������! �"��� ��� ���������� �� ��� ��� �!���� �������� ����

��������!

� ����!��� �"����$ �"��!�!$ ������!��� ������� �� ��� �#��!��$

���������! �"��� ��� ���������� �� ������� ����� ���� ��������!

�! ������� � ���

Page 162: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Lot Availability

A8.1 (8/97) 2–121

Processing Options for Lot Availability

DREAM WRITER VERSIONS: 1. Enter the Version of the ____________ Trace/Track Inquiry to call.

2. Enter the Version of Item Master ____________ Revisions (P4101) to call.

3. Enter the Version of Work Order ____________ Entry (P48013) to call.

4. Enter the Version of Branch/Plant ____________ Item Information (P41026) to call.

FIELD DISPLAY CONTROL 5. Enter a ’1’ to protect Lot Status ____________ from being updated.

GRADE AND POTENCY: 6. Enter a ’1’ to display the grade ____________ range. If left blank, no range will be displayed for selection.

7. Enter a ’1’ to display the potency ____________ range. If left blank, no potency will be displayed for selection.

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Page 164: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Shop Floor Control Process Manufacturing

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Page 166: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 168: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Shop Floor Control Process Manufacturing

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Page 170: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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) � $*#��' !$ &�'�$) �(�( !$ ) � ��(�'!&)!%$. �!�"��

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� ��)� �((*�� ��

� ��)� ����"!�'�)�� ��

� ��)� �%#&"�)�� ���

� ��)� �&&'%+�� ���

� ��)� �%"� � �

Page 172: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Lot Availability

A8.1 (8/97) 2–131

Working With Lot Statuses

�!& $�% &" �!% $%�%&$ �!��$ %! ��� %��* %�� #��$! $ %��% � �!% �$ ! �!��� ��%�# *!&

$�% &" %�� �!��$� *!& �� �$$�� %��� %! �%��$ � � �!%$ ! �%�� �$%�#

� �!#��%�! � �#� ������ % � �!#��%�! � �!% �$%�# ��'�$�! $� %�# �����"%$� � �

$! �!#%�� �!& �� !% "#!��$$ �%��$ �#!� �!%$ ! �!���

�!& �� �$$�� �����#� % $%�%&$ �!��$ %! � $� ��� �!% ��$�� ! %�� �����#� %

�!��%�! $ � (���� %�� �!% #�$���$� �!�"��%� %�� �!��!(� � %�$�$�

� ��% &" �!% $%�%&$ �!��$

� �$$�� $%�%&$ �!��$ %! �����#� % �!%$

�!& �� #& %�� �!% �%�%&$ �"��%� �� �#�%�# "#!�#�� %! "���� �)"�#�� �!%$

! �!��� �!& �� "#�'��( � ��$% !� ��� �!%$ %��% (��� �� "����� ! �!�� �* #& � �

%�� "#!�#�� � "#!!� �!���

41082 J.D. Edwards & Company Page No. . . . . . . 3 Hold Expired Lots Date . . . . . . . . 9/10/98

Branch/Plant . . . . 30 Lot Expiration Date. 08/30/98 Mode – Processing. . Proof Lot Status Code. . . Q

Item Number Description Location Lot Number Date Expires –––––––––––––––––––––––––– –––––––––––––––––––––––––––––– –––––––––––––––––––– ––––––––––––––– ––––––––––––

V001 Natureway High Energy Vitamins . . 00000004 05/16/98

V001 Natureway High Energy Vitamins . . 00000005 08/26/98

12829 Parselenium 9309150009 08/14/98

V001 Natureway High Energy Vitamins . . 9310140000 08/15/98

V001 Natureway High Energy Vitamins . . 9310140001 08/16/98

V001 Natureway High Energy Vitamins . . 9310140002 08/26/98

V001 Natureway High Energy Vitamins . . 9310140003 08/26/98

I0006–I Spray Dry Powder 1200 Grams 9503120000 02/19/98

12845 Buffer, inert 9601050000 01/04/98

12845 Buffer, inert 9601110000 01/10/98

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2–132 A8.1 (8/97)

�� ��� � �� ������ �����

!�� #�� ��# ���#!�� ���$ ������� ����"� ��# �#�#$" ����"�

�� ��# �#�#$" ����"

��� ��#� #�� �����&��� �����" ��! ���� "#�#$" ����

� �� ���!��#�! ����

� ��"�!� #���

�� ����� ������ ����� �� �������� ���

!�� #�� ��# ���#!�� ���$ ������� ����"� ��# ��"#�! ��%�"���"�

�� ��# ��"#�! ��%�"���"

�� ����#� #�� � !� !��#� ��# ��� �#���

����#��� ��# �#�#$" ������ � ��!"�

Page 174: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Lot Availability

A8.1 (8/97) 2–133

�� �� ���!��� �! !�!" ������� ������!� !�� �����$��� ����� ��� ����

����!��� ��� $���� %�" $��! !� ������ !�� !�!" �����

� �$ ��$ �! !�!" �

� ��� �� ���� �� ��� �������� �! !�!" �

What You Should Know About

������� � � �� �����

� ��� ���

��" ��� � ��� !�!" ���� !� ����!��� � $��� � ��! �

��� % !�� #������ !��! � ��! � �� ���� ������ #����%���

!��! !�� ����!��� � �� �����

��� % !�� ����! ����� �!�� �"! �� ����!��� �� ����

��������� �� !�� ������� �� $���� %�" ��� $������ ���

!�� $�% !��! ����� ��� ��!��� ��� �!�

Page 175: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–134 A8.1 (8/97)

Page 176: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–135

View Lot Transactions

Viewing Lot Transactions

�� ����� ��� �� ���� ��� ���������� ��� ��� ������ ���� ���� ��

� ��� ��������� ��������� ������� � �� ��� ��� ���� ������� � ������

�� �������� ����� �� ��� ���

� ��� ��������� ������� ���� �� �� ������������ ����� � �� ��� ��� ����

������� � ������ �� �������� ����� ���� ��� ���

��� ��� ������ �� ���� ��� ���������� �� ����� ����� ���� ������ �� ��� ����

�� ��� ��� ������� ��� �� ������� ������ ��� �� � ������ ��� ���� ��� ����

��� �� ������� ����� �� ��� ��� � ��� ���� ���� ����� ��� ���� ����

LOT D

LOT C

LOT A

�� ��� ��� ������� �� ���� ��� ���������� �� ����� ����� ���� ������ ����

��� ���� �� �� � ������ ����� ��� ��� ���� ������� ����� ���� ���� ��� ����

� ��� ���� �� ����� ��� ������� ����� ���� ������ �

Page 177: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–136 A8.1 (8/97)

LOT D

LOT A

LOT B

� ���!��� ����������� ��� � ��" $� "��� ��� �$���� �� ����� ��� ����� �����

��� �#������ $� ������$ ��� ��� ���� �$��� ���� ��� �$���� �������� �� �����

��� ����� ����� � ���� ������$ "������ $� "��� �� !��" ������������ ���

��������� ����� �� ���%��������� ����� �$ ������$��� � ����������� �����

��� �$���� ������ ��� ������ � ��� �$ ������� ������������� ������������� � �� ��

� �������� �� ��� �� � ����������� ��� � ����� ������ �� ��� ���� �� ����������� ���

�$���� ����� ������� ��� ��������� ��� �#������ �� $� �� ��� ���� �� ���

���������� ��� ���� �$�� �� ���� ���� � ���� ��� �$���� ����� �������� �� ���

���������� ������������

���"��� ��� ������������ ��!��!���

� ����� ����� ��� ����� �������

� �!��" ����� ��� ����� �����������

� �� � ����� ��� ����� ���� ���� � ���

Page 178: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

View Lot Transactions

A8.1 (8/97) 2–137

Printing Trace and Track Reports

From Inventory Management (G41), choose Lot Control

From Lot Control (G4113), choose Trace/Track Print

��� ��� ����� � ����� ���� ������� ���� ��� ���� ����������� ���� �� ��

��� �� ����� �� ����� ����� �� ���� � �����

41505 Idaho Power Page – 2 Lot Tracing Report Date – 8 /08/98 Parent Lot Lot Number Item Number Branch Level Trans Qty Date Trans Description Order No Ty Customer/V endor ––––––––––––– ––––––––––––––––––––––––––– ––––––––––––– ––––– –––––––––– –––––––– ––––––––––––––––– –––––––– –– –––––––––––– –––––– 13363 TELEPHONE 10 Lot Grade Lot Potency 51013827 TELEPHONE UNIT 10 1 10– 03/08/98 Inventory Issue 13363 IM Lot Grade Lot Potency 51013827 TELEPHONE UNIT 10 .2 100 03/08/98 Inventory Receipt 34 OV Edwards, J.D . & Co Lot Grade Lot Potency 51013828 TELEPHONE CORD 10 1 10– 03/08/98 Inventory Issue 13363 IM Lot Grade Lot Potency 51013828 TELEPHONE CORD 10 .2 100 03/08/98 Inventory Receipt 34 OV Edwards, J.D . & Co Lot Grade Lot Potency 51013829 TELEPHONE RECEIVER 10 1 10– 03/08/98 Inventory Issue 13363 IM Lot Grade Lot Potency 51013829 TELEPHONE RECEIVER 10 .2 100 03/08/98 Inventory Receipt 34 OV Edwards, J.D . & Co Lot Grade Lot Potency

41505 Idaho Power Page – 2 Lot Tracking Report Date – 8/08/98 Lot Number Parent Lot Item Number Branch Level Trans Qty Date Trans Description Order No Ty Customer/V endor ––––––––––––– ––––––––––––––––––––––––––– ––––––––––––– ––––– –––––––––– –––––––– ––––––––––––––––– –––––––– –– –––––––––––– –––––– 13363 TELEPHONE 10 Lot Grade Lot Potency 13363 TELEPHONE 10 1 10 03/08/98 Inventory Complet 13363 IC Lot Grade Lot Potency

Page 179: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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2–138 A8.1 (8/97)

Reviewing Trace and Track Information

From Inventory Management (G41), choose Lot Control

From Lot Control (G4113), choose Trace/Track Inquiry

�!' �� $�(��) &$��� � � &$��� � �!$��&�! ! �� �� �!' ��&�$�� � )��&��$ &��

$�"!$& ��%"��*% &$��� � !$ &$���� � � �!$��&�! �* '%� � "$!��%%� � !"&�! % �!$

&�� �$�����$��� � #'�$* "$!�$���

�� ����� � ��� ��� � �� ���� �����

� �!& �$��� � !$ �!& �$���� �

�� !�"��&� &�� �!��!)� � �����% �!$ &�� �!& &��& *!' )� & &! &$��� !$ &$����

� !��

� �!&���

�"� �� � ! �!) *!' ��(� %�& &�� ���!) '"����&� �!&% ����� � %*%&��

�! %&� &%� *!' ����& ��(� &! � &�$ � �&�� '���$ � � �$� ���"�� &�

�� ��(��) &�� �!��!)� � �����%� �% ���%%�$*�

� ��(��

� ��$��� �'���$

� �&�� �'���$

Page 180: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

View Lot Transactions

A8.1 (8/97) 2–139

� �/�).%.3

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.* %.- +�,!). %) � $%!,�,�$3�

Page 181: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–140 A8.1 (8/97)

���� �����������

��,� � �*��*��*�'+��,#(' �"� ��,� ,"�, �' (*��* /�+ �',�*�� #',( ,"� +1+,�&� �"#+

��,� ��,�*&#'�+ /"#�" � ��,#.� %�.�% ,"�, ,"� +1+,�& -+�+

(* #'.�',(*1 )*#�#'!�

0)%�'�,#(' � �*�'+��,#(' �"#+ ,�0, #��',# #�+ ,"� *��+(' ,"�, � ,*�'+��,#(' (��-**���

What You Should Know About

������� ������ ���

����������

���++ ,"� �(, �' (*&�,#(' /#'�(/ �1 )*�++#'! �� #' ,"�

�(,��� #�%� (' �(, �*��#'! (* �(, �*��$#'!� �"#+ /#'�(/

�#+)%�1+ ,"� #,�& ,"�, ��%('!+ ,( ,"� %(,� ,"� �*�'�"�)%�',

,( /"#�" ,"� %(, #+ �++#!'��� ,"� %(, �0)#*�,#(' ��,�� ,"� %(,

+,�,-+� �'� +( ('�

��� ����� �� ����� � (* &(*� #' (*&�,#('�

Processing Options for Lot Tracing Inquiry

Enter a ’1’ to track lot usage. Default ____________ is to trace lot usage.

Setting up Trace and Track Inclusion Rules

� (*� 1(- -+� %(, ,*��#'! �'� %(, ,*��$#'!� 1(- &-+, +�, -) ,*��� �'� ,*��$

#'�%-+#(' *-%�+� �"�+� *-%�+ %�, 1(- +)��# 1 ,"� �(�-&�', ,1)�+ ,"�, ,"� +1+,�&

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�))%#�+ ,( %(, ,*��#'!� %(, ,*��$#'!� (* �(,"�

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,"�, �(�-&�', ,1)� �� �)-*�"�+� (*��*+� �))%#�+ ,( %(, ,*��#'!� �"�'� ���" ,#&�

1(- *���#.� � %(, #,�&� ,"� *���#), ,*�'+��,#(' �#+)%�1+ (' �(, �*��#'!�

�� �� �� ���� ��� ���� ��������� ����

',�* ��� (' ,"� �(&&�'� %#'� *(& �'1 ���� �/�*�+ &�'-�

�' ��'�*�% �+�* �� #'�� �(��+

Page 182: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

View Lot Transactions

A8.1 (8/97) 2–141

�� ���(( *(�' ����$�� �%�� )��"� ������

� �%#&"�)� )�� �%""%,�$� ���"�( �%' ���� �%�*#�$) )-&��

� � ���'��)�' �%��

� ��(�'�&)�%$

� ((��$ %$� %� )�� �%""%,�$� +�"*�( )% ���� �%�*#�$) )-&� �$ )��

��(�'�&)�%$. ���"��

� � ��%' �%))%# "�+�"� %' )'���$� )'�$(��)�%$(�

� � ��%' �%#&"�)�%$ "�+�"� %' )'��!�$� )'�$(��)�%$(�

� �"�$! ��%' �$)�'#����)� "�+�" )'�$(��)�%$(� ,���� �&&"- )% �%)�

)'���$� �$� )'��!�$��

� � ��%' �((*� )'�$(��)�%$(�

� � ��%' ,%'! %'��' �%#&"�)�%$(�

What You Should Know About

����� ��� ����� � �%* #*() �$�"*�� )�� �((*�( �%�*#�$) )-&� ���� �$

�$�"*(�%$ '*"�( �� -%* &�'�%'# #*")�."�+�" )'���$� �$�

)'��!�$�� �%* #*() �"(% �((��$ )�� �((*�( �%�*#�$) )-&� �

+�"*� %� � ��((*� )'�$(��)�%$(��

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����� ��� ����� �

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%� � ��%#&"�)�%$� %$ �'�����'��! �$�"*(�%$ '*"�(� ��"�(

)'�$(��)�%$( ��$$%) ��+� � +�"*� %� � ��%))%# "�+�"��

(�"� �( )�� "�() )'�$(��)�%$ )��) ��$ %��*' �%' "%) )'��!�$��

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Shop Floor Control Process Manufacturing

2–142 A8.1 (8/97)

� � ��� ������ ������

��� ����� �

��������� ��

��� ������ ����� �� ����� � ��� �� ��������� �� �����

���������� ������������ ��� �� � ������� �� ������ �

���������� �� � ����� ����� �� ��� ���������� ��

���������� ��� ������ ����� ����� �� ������ � ���

�������� �� ��� � ��� ����� ��� ��������� ������

���� �� �������� ������ ��� ������ ����� ������ �� ���

��������� �����������

Page 184: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–143

Reclassify Lots

Reclassifying Lots

From Inventory Management (G41), choose Inventory Master/Transactions

From Inventory Master/Transactions (G4111), choose Reclassifications

��" ��� ����� ��& �� �!�� ��� ��& � ����!�� ��! $��� !�� �!��� ������!��

������� ���� &�" ����� ��&� &�" ����!� ��$ �!�� �"���� ��� ������� �� ���!

�%� !��� ��! $�!��� ����!��� �

��" �� � ��& �� ���� !� ����!� ��$ ��! �� &�" ���#� �! !�� ��#��!��& ��!

���!��� ��� � ����� �� !�� �����������! ��� !��! !� ����$ &�" !� �� ��

�� �%������ ������!& ������ !��! ���"� �#�� !��� �� !�������� ����� "���"���

���� ��� �� "�! �� � �� ��!��! ����� �� ����� ��" ��� ����!� � ��$ ��! ���� !��

���� �& �����&��� � ��������! ��!���& ��� ������

�� � ������ �%������ �� &�" ����� �#���� ��! �� "���"��� ���� !���!��� ���

���"!� !��� $�!� $�!��� &�" ��� ����!� � ��$ ��! $�!� � ��$ ��!���& ��� ������

��" ��� ������ � ��! ��� ��& �� !�� � ����!�� �!�� � �����$ �

� ����� !�� �!�� �"����� ����!���� ��!� ��� ��! !�!"

� ���!� � ��$ ��! ���� �� �%� !��� ��!

� ������ �#���� ��! ��!� � ����� ��!

� ����! ��� ��! ��!� �#���� ��!

� ������ �#���� ��! ��� ����!� �#���� ��$ ��!

Page 185: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–144 A8.1 (8/97)

Example: Types of Reclassifications

�&# $-**-5',% %0�.&'! '**3120�2#1 &-5 6-3 !�, !-+ ',#� *#,"� �," 1.*'2 *-21�

Lot BlendingLot A

Lot B

Lot C

Lot SplittingLot A

Lot B

Lot C

Combining LotsLot 1

Lot 2

Lot A

Lot B

�$2#0 6-3 0#!*�11'$6 �, '2#+ �," *-2� 2&# 1612#+ �"(3121 ',4#,2-06 �*�,!#1 �,"

.#0$-0+1 0#*�2#" 20�!)',% �," �!!-3,2',% 2�1)1�

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A8.1 (8/97) 2–145

What You Should Know About

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Page 187: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–146 A8.1 (8/97)

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Page 188: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Reclassify Lots

A8.1 (8/97) 2–147

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Page 189: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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2–148 A8.1 (8/97)

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Processing Options for Reclassifications

DEFAULT VALUES : 1. Document type for item change. ____________

PROCESS CONTROL : 2. Method for assigning expiration ____________ date to newly created lots. (If left blank, method 1 will be used.)

1 = Assign manually. 2 = Newest From Expiration Date. 3 = Oldest From Expiration Date. 4 = Transaction date + shelf life.

DREAM WRITER VERSIONS Enter the version of each program to be used. If left blank, ZJDE0001 will be used.

3. Journal Entries (P09101) ____________ 4. G/L Functional Server (XT0911Z1) ____________ 5. Item Search (P41200) ____________ 6. Item Ledger (P4111) ____________ 7. Warehouse Requests (P46100) ____________

PROCESSING CONTROL : 8. Enter a ’1’ to protect costs or ____________ a ’2’ to make costs non-display. If left blank, the update of costs is allowed.

Page 190: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

ÁÁÁÁ

Exercises��� ��� ����� � �� �� ��������

Reclassify Lots

A8.1 (8/97) 2–149

9. Enter a ’1’ to protect Lot Number, ____________ Lot Expiration Date, and Lot Status. If left blank, the fields will remain input capable.

10. Enter a ’1’ to run in summary mode. ____________ G/L accounts will be summarized within each document number. If run in detail, G/L accounts will be produced for each line.

11. Enter a ’1’ to allow transfers from ____________ held lots.

12. Enter a ’1’ to allow transfers ____________ greater than quantity available.

13. Method of quantity validation for ____________ from and to quantities within a transaction. ’ ’ – No validation performed. ’1’ – Warning if out of balance. ’2’ – Error if out of balance.

14. Enter which item search screen ____________ is to be used to return items.

1 = Item Search Window allowing the return of multiple items.

2 = Full item search screen with query capability.

(If left blank the item search screen allowing the return of multiple items will be used.)

Page 191: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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2–150 A8.1 (8/97)

Test Yourself: Changing Item Classification

�� ��� �� ���� �!�� ���� �� �� �� ����� ������� ���� ��������

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��� ���#��� � ��� ��� ��!����� ��� �� ������� ��

Page 192: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–151

Review Availability and Shortages

Reviewing Availability and Shortages

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What You Should Know About

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Page 193: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–152 A8.1 (8/97)

Defining Availability Calculations for a Branch

From Inventory Management (G41), enter 29

From Inventory System Setup (G4141), choose Branch/Plant Constants

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Page 194: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Availability and Shortages

A8.1 (8/97) 2–153

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Page 195: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–154 A8.1 (8/97)

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Page 196: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Availability and Shortages

A8.1 (8/97) 2–155

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#&��+!&%* �!*'#�/� �&, ��% �#*& �!*'#�/ + � (,�%+!+!�* &� ��� !%�)��!�%+ + �+

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Shop Floor Control Process Manufacturing

2–156 A8.1 (8/97)

�� �!��%� %�� � �� '��� ������

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����� ���������

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#��#$ # ' #� #��#$ �� %�� !#���#( &��%$ � ���$&#��

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Page 198: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Availability and Shortages

A8.1 (8/97) 2–157

Processing Options for Ingredient Availability

SAFETY STOCK: 1. Enter a ’1’ if Safety Stock is to ____________ be subtracted from the Quantity on Hand.

DISPLAY OPTIONS: 2. Enter the default Bill Type. ____________ If left blank, ’M’ will default.

3. Enter a ’1’ to prevent displaying ____________ phantom items when exploding the Bill of Materials.

4. Enter the default mode for Inquiry: ____________ 1- Single Level Bill (All Items) 2- Multi Level Bill (All Items) 3- Single Level Bill (Negative Items) 4- Multi Level Bill (Negative Items)

Processing Options for Ingredient List Inquiry

DREAM WRITER VERSIONS: 1. Enter the version of Purchase Order ____________ Inquiry to execute. If blank, version ’ZJDE0001’ will be used.

2. Enter the version of Supply/Demand ____________ Inquiry to execute. If blank, version ’ZJDE0001’ will be used.

Managing Shortage Information

�������� ����� ���� !�� � ��� ��� ������ �� ��� ������� ����� ����� ��

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����� ��� ��������! �� ����� ����� ����� ���� �� ������ �� ���� �� ���

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� ����� ����� ��� ������� ����� ����������

Page 199: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–158 A8.1 (8/97)

��%��� ) &(*��� !%�&($�*!&% !%�#+��) * � �&##&,!%� *�)")

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Page 200: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Availability and Shortages

A8.1 (8/97) 2–159

�� ������ ��� ���� ��� ����

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Page 201: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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2–160 A8.1 (8/97)

�� ��'��( %�� � �� (��� ����&�% ��� #��%� �

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� &�

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�#��% ���! # �#��$��# �#��# ��%#)� �� ) & ���'� %��$ �����

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��� ��%� %��% %�� � �! ���% �$ ������� �� ) & ���'� %��$

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Page 202: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Availability and Shortages

A8.1 (8/97) 2–161

Processing Options for Shortage Workbench

OPEN WORK ORDERS: 1. Enter the DREAMWriter version of ____________ ’Open Work Orders’ to be called. If blank, ’ZJDE0001’ will be used.

OPEN PURCHASE ORDERS: 2. Enter the DREAMWriter version of ____________ ’Open Purchase Orders’ to be called. If blank, ’ZJDE0001’ will be used.

SHORTAGE WORKBENCH: 3. Enter the DREAMWriter version of ____________ ’Shortage Workbench’ to be called. If blank, ’ZJDE0001’ will be used.

WORK ORDER TYPE: 4. Enter the default work order type. ____________ If left blank, ’WO’ will be used

Processing Options for Shortage Maintenance

OPEN WORK ORDERS: 1. Enter the DREAMWriter version of ____________ ’Open Work Orders’ to be called. If blank, ’ZJDE0001’ will be used.

OPEN PURCHASE ORDERS: 2. Enter the DREAMWriter version of ____________ ’Open Purchase Orders’ to be called. If blank, ’ZJDE0001’ will be used.

SHORTAGE WORKBENCH: 3. Enter the DREAMWriter version of ____________ ’Shortage Workbench’ to be called. If blank, ’ZJDE0001’ will be used.

WORK ORDER TYPE: 4. Enter the default work order type. ____________ If left blank, ’WO’ will be used

Printing Shortages

��� ��� ����� �� �� �� ������� ������ �� �� �� ��� ����� �� ����

��������� ��� ����

� �� �� ���� �� ��������

� �� �� ��� ��������

Page 203: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–162 A8.1 (8/97)

What You Should Know About

���� ��� ����������

��������

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��'��$*(� �# )�� #�'����#) ��$')���( '�%$')�

Printing Ingredient Shortages

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��$')���(�

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&*�#)�)- %!*( $#.$'��' &*�#)�)- "�#*( )�� '�&*�'�� &*�#)�)- �( #���)�+��

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31418 J.D. Edwards & Company Page – 1 Work Order Component Shortage List Date – 4/17/98 W.O. Start Quantity Quantity Quantity Quanti ty Number Ty Item Number Item Description Date Planner Available On Order Required Shor t UM –––––––– –– –––––––––––––––––––– –––––––––––––––––––––– –––––––– –––––––– ––––––––––––– ––––––––––––– ––––––––––––– –––––––– –––– –– 121419 WO 8459 Potato Slices 02/26/98 6002 24693– 108389 108 389– OZ 522 Frying Oil 02/26/98 6002 30 35 5– OZ 303 Potato Chip Seasoning 02/26/98 6002 5954 6097 143– OZ 938 Nitrogen 02/26/98 6002 1737600 1737 600– CI 121427 WO 745 Potatoes 01/14/98 6002 145000 LB Grade A01 – A03 121435 WO 745 Potatoes 01/14/98 6002 145000 LB Grade A01 – A03 121443 WO 745 Potatoes 01/14/98 6002 145000 LB Grade A01 – A03 121451 WO 745 Potatoes 01/14/98 6002 145000 LB Grade A01 – A03

Page 204: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Availability and Shortages

A8.1 (8/97) 2–163

Processing Options for Ingredient Shortages

SHORTAGE LIST PRINT INFORMATION: 1. Enter a ’1’ to Print only parts ____________ with a shortage. If left blank, all selected items will be printed.

Printing All Shortages

�!�� #�� ��!����� �$��#���" � �!���"" ���$ � ����� ����"� ��� ���!#���"�

��� ��� ���!#���" !� �!# ��"#" "��!#��� ��#���" ��! ���!�����#" �� #�� ���!#���

����#������ ��"#�! #���� ������ �!���""��� � #���" ���#!�� %��#��! #��

!� �!# ���#���" ��� �! #%� ����" �� ��#��� ����!��#��� ���$# ���� "��!#

���!�����#� ��$ ��� "�# &�$! !� �!#��� ���#$!� "����#���" #� "�!# ��� #�#�� #��

����!��#����

3118P J.D. Edwards & Company Page – . . . 1 Shortage Revisions Print Date – . . . 4/18/98 Order Or Due Deliver To Shor t Branch/Plant Item Description Number Ty Date Branch/Plant Deliver To Desc. Quanti ty UM –––––––––––– ––––––––––––––––––––––––– –––––––––––––––––––––– –––––––– –– –––––––– –––––––––––– ––––––––––––––––––– –––––––– –––– –– M30 212 OAK SHELF SIDES 65111 WO 09/02/98 200–203 Blister Pack 240 EA Date Entered 02/23/95 From Order. WO Type . Mfg. Assembly or Sub–Assembly M30 424 OAK SHELVES 65111 WO 09/02/98 200–203 Blister Pack 400 EA Date Entered 02/23/95 From Order. WO Type . Mfg. Assembly or Sub–Assembly M30 444 OAK SHELF CABINET INSE 65111 WO 09/02/98 200–203 Blister Pack 100 EA Date Entered 02/23/95 From Order. WO Type . Mfg. Assembly or Sub–Assembly –––––––– –––– Branch . . . . . . . . . . . . Memphis Mfg. Plant 740 EA –––––––– –––– 740 EA

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Shop Floor Control Process Manufacturing

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Test Yourself: Availability and Shortages

Short Answers

�� �$�/ %. /$! (�%) %""!-!)�! �!/2!!) /$! %)#-! %!)/ �1�%'��%'%/4 �) /$!

%)#-! %!)/ '%./ %),0%-%!.�

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True/False

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/$! %)#-! %!)/. "*- � +-*�!..� �-0! � ��'.!

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�$! �).2!-. /* /$%. �!./ �*0-.!'" �-! %) ������� ��

Page 206: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–165

Understand Issue Transactions

About Issue Transactions

���� ���!! �� %��"�� '�# #!� %� � � �� ! � �"� !����#��! �� � ���!!�! '�#

� ��#��� '�# �#!" !��� "�� ��#� �� ��� �����"! !��" "� "�� !��� ���� ��

� ��#�"���� ��# �#!" ��!� ���#�" "�� �#��"�"��! "��" � � �!!#�� "� "�� !��� ����

� �� ��$��"� ' "� �#�� �� �!!#� " ��!��"���� ��� ��� ���� ���" �� ���

���#���"# ��� ����#�"��� !'!"��! #!� �!!#� " ��!��"���! "� ��"� ���� "�� ��"#��

�#��"�"��! �� ��� �����"! "��" � � #!�� �� "�� � ��#�"��� � ���!! ���� ���� "� "��

�#"��� ��!" #�"���! �� "�� %� � � �� � �"� !����#���

When Do You Issue Inventory?

��# �� ��" ��$� "� ���� �"� �� �!!#�! " ��!��"���! �" "�� !��� "��� "��"

��$��"� ' �! ��'!�����' ��$��� ��� ��� ��%� �! ��� ���� ���" �� !'!"��

����%! '�# "� ����!� �" %��" ����" �� "�� � ��#�"��� � ���!! '�# %��" "�

���� �"� �!!#� " ��!��"���!� � �"�� %� �!� '�# ��� ����!� %��� '�# %��"

'�# ��$��"� ' ��� �! "� �����" "�� �!!#� �� "�� ��� �����"! "� "�� %� � � �� �

�"� !����#���

�� �&������ �� "�� ��!� �� � !�� " � ��#�"��� �'���� '�# ����" %��" "� ���#�"

"�� �!!#�� ��$��"� ' ��� ����$� "�� ������"�� � ��#�" ��"� ��$��"� ' �" "��

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!����#��� �� ����� � ���!!�!� '�# ����" ���� "� ���� �"� �!!#� " ��!��"���! �"

$� ��#! ��� �"���! %�"��� "�� �#"��� "� ������(� "�� ��!� �������! ��"%���

��� �����"! ��"#���' �� "�� !��� ���� ��� ��� �����"! �� %���� "�� ��$��"� '

��!"! �! ����� �� "�� !��� ���� �

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Shop Floor Control Process Manufacturing

2–166 A8.1 (8/97)

How Do You Issue Inventory?

�"' ��! ��""%� �!+ "� &�� �"��")�!� �&�"�% &" �%%'� �!(�!&"$+�

������ ������ ��� %+%&� ���'�&% �!�$����!&% �$" �!(�!&"$+ )��! +"'

�!&�$ &�� �%%'� &$�!%��&�"!% "! &�� %%'�% �"$ �

��� ������� ����� ����� �������

��������� ��� %+%&� �'&" �&�����+ ���'�&% �!�$����!&% �$"

�!(�!&"$+ )��! +"' #$"��%% � )"$� "$��$ '%�!� &�� �$��$

�$"��%%�!� #$"�$� �

��� ������� ����� ����� �� ������������

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$�#"$& �", �!� �+,#$"�'�&% "! &�� )"$� "$��$ �%

�" #��&�� ���% ��! "��'$ )��! +"' $�#"$& #�$&���

�" #��&�"!% �& #"�!&% &�$"'��"'& &�� #$"��%% "$ )��! +"'

$�#"$& �'�� �" #��&�"!% �& &�� ��%& $"'&�!� "#�$�&�"!�

��� ���������� ��� �� �� ������� ���������

����� ��� ������ ��� %+%&� �'&" �&�����+ ���'�&% �!�$����!&% �$"

�!(�!&"$+ �& "#�$�&�"!% ����!�� �% #�+ #"�!&% &�$"'��"'&

&�� $"'&�!�� �'#�$ ������'%� ���")% +"' &" ������'%�

�!�$����!&% �!� ���"$ �"'$% �!� $�#"$& �", �!�

�+,#$"�'�&% �" #��&� �& &�� %� � &� ��

��� ���������� ��� �� �� ������� ����� ���������

��� "� &��%� �&�"�% �$� �(������� )��! +"' '%� )"$� "$��$%� � +"' �$� '%�!�

$�&� %����'��%� ������'%��!� �% &�� "!�+ �&�"� &��& ��� ��)�$�% $��" �!�%�

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&$�!%��&�"!% �"$ )"$� "$��$% �$� �"!�'�&�� "! &�� %%'�% �"$ � %%'� &$�!%��&�"!%

�"$ $�&� %����'��% �$� �"!�'�&�� "! &�� ��&� �%� !(�!&"$+ %%'�% �"$ �

�" � �%%'� �&�"�% ���") +"' &" �%%'� �&�$���% )�&�"'& ��(�!� &" ��%#��+ &��

%%'�% �"$ � �&��$ �&�"�% ��%#��+ &�� �%%'� &$�!%��&�"! �"$ +"'$ $�(��) ���"$�

&�� %+%&� $��"$�% �&�

�"' ��! #�$�"$ #�$&��� �%%'�% �+ %�&&�!� '# &�� $�&� �"$ &�� )��� �!� �%%'�!� �

������'%� ����+� �"$ �*� #��� �� +"'$ $�&� �"$ &�� )��� �% ������� �!� +"'$ ����+

������'%� �% ������ +"' ��! #�$�"$ � #�$&��� �%%'� "� ����� �"$ ��(� ��+%� �! &��

���&� ��+� +"'$ $�&� %����'�� �% �" #��&���

Page 208: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Issue Transactions

A8.1 (8/97) 2–167

��� �� �� ����� � �� ��� ��� � �� �� ������ �� ��� � ����� �#���� � ��� �� � �

����� ��������� � ��� �� #� ��� � ��� � �� �� ��� ����������� ��� �#����

����� #� � ����� ���� ��� �� � � ������ �� �� ��� ��� � � ����# �� ����� ���

��� ��

���������� ������� ������� "������ ��� ���� ���� �� ���� �� � �� �� �����

������ ���" #� �� ����� � ��� � �#�� ���� �� �������� ��� ����� ������ ��� ��� ��

From Where Is Inventory Issued?

��!�����# �� ��� �� ���� ��� ��� ���� � "���� �� �� ���������� �� � � �� ���

��� ���������� ��� ���� ��� � ����������� �� �� � �� "��� �� ��� �� ����

��������� ��� �����

�� #� �� ��� ��� �� �� �� ������# ���������� ���� ���� ���� �� ��� ���

�� �� �� ������# � ���� ����� "����� ��� ������� � ���� ��� �#���� ����� #�

" ����� ���� ���

Page 209: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–168 A8.1 (8/97)

What Tables Store Data when Issuing Ingredients?

��� � ���� ������ ����� ��� ��� �� ���� ��� ������ ������� ���� ��� �����

����������

Shop Floor ControlWork Order

Inventory Issues(P31113)

Inventory ManagementRelieve Inventory

Item Location(F41021)

Inventory ManagementWrite Item Ledger Records

Item Ledger(F4111)

ManufacturingAccounting

Create Journal Entry RecordsManufacturing Journal Entries

(P31802)

General AccountingWrite G/L Transactions

Account Ledger(F09111)

Page 210: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Understand Issue Transactions

A8.1 (8/97) 2–169

Where in the Process Do You Issue Inventory?

Work Orders

Attach

Rates

and

RoutingInstructions

IngredientsList

PerformCommitments

Availability

Pick/Issues

ScheduleWork

Record Hoursand Quantities

Post

Completion toInventory

Super Backflushing

Payroll(optional)

Page 211: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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2–170 A8.1 (8/97)

See Also

� ��������� ���������� �� � � � � �� ������� � � �������� ��� ��

� � � � �������

� �������� �� ��� ������ �� � � �� ���� � � ����� ��������� ����

��� � � ��� ��

� �������� �� ���� �� ������ � � �� ���� � � ����� ���������

���� ��� ����� � � ����� � ��� ��

Page 212: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–171

Issue Ingredients

Issuing Ingredients

��" ��� � "� ���������! $�!��"! ��������� � ������!��� !� � $��� ������ ��"

��� �� � ������ ������� ��������! �"��!�!�� ��� !�� ��� �� ��� !�� �����

�� %�" ��#� �����!�� �!�� �� !�� ���� �� ��!������ ���� "�� !��! !�� �����!���

��"���� �"���� ��� !�� � ���� ��� "���"� ��� !�� ���� �� ��!������

������!� !�� �����$��� !� � �

� � "� ���������! �% �����" ����

� � "� ���������! ���"���% ���!������

� ������ ���������! ���� ���!������

What You Should Know About

���� ��� ����������

��������

�� %�" ��� " ��� �����" � ��������! ��� � "���

��!����� !� � $��� ������ !�� % !�� ��� ��! � "� ��%

���! $�!� � !�!" �� �� �����" �� ��" ���� !� "���!�

!�� !�!" !� "! �� �����" � �% ���� ��������!���

������ !�� % !�� � "� !�� ���!�

��� ������� ������� ���� �� ���� ���

�������!��� �� ��$ !� ������� � ���� ���"� !�

Page 213: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–172 A8.1 (8/97)

��� � � ��� � � �

�����

��� ����� ���!�� ����# %�! � �� �� ������ �!�� � ���

��� �!���� ������ !�� ������ ����� % ������� ���� ���

�%� �� ����!�� �� ��� � ���� �� � ������ �!�� � % ���

#���� ����������%�

��� %�! ���!� ��"�� ��% � � ���������������� ���� ���

�� �%� �� ������ �� ����#�� ����!� � �� ��$ ��� ��

������� ����� % �� #��� �� ����#�� ����!� ���� ��

�������� ��� ��� �� ��������� � ��� � �� ��� �� ���!��

��� �%� �� ����� �!�� ����!� � ��� ���� � �� ���!�� ��

�� � �!�� ����!� �

��� %�! ���!� ��"�� ��% �� �%� �� ����#� %�! �

������ �� ��� ���!�� ����!�� ����� �� �������

������� � �� �� ���������

�� ���� ���� ���������� ������

See Also

� ������������ ����� ��� ������� ��� ������� ��� �� ���!��� �� ����� ��

�� ����� �� �� ���% ��� ������

� � ��� ���� ������ �� ���������� �� �� ������� ������� ���

������������� ���������� �����

Page 214: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Issue Ingredients

A8.1 (8/97) 2–173

Issuing Ingredients by Preflushing

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Order Processing

�"���%#���� �# "���"���� �##%� $"��#��$���# ��" ��� ���"�����$# "�!%�"�� ��" �

"���## '��� )�% "���## $�� '�"� �"��" %#��� $�� �"��" �"���##��� ��$��

"��"��� ���# ����%��# ���"�����$# $��$ �"� ��$ "�!%�"�� %�$�� $�� ��#$ � �"�$���

�� $�� "�%$���� '���� ��%�� ���%" '���# �" ���$�# �� $�� �%$%"�� ���#� �$��#

�"� �##%�� �$ $�� #$�"$ ��$� �� $�� '�"� �"��" '��� )�% %#� $�� �"��"

�"���##��� "��"��� �# '����

��� ��'�"�# "��������# $��$ )�% �� ��$ %#� $�� "���%#���� ��$��� %���##

)�%" "���## �)��� $��� �# #��"$ ���%�� $� ��#%"� $��$ ���"�����$# �"� �)#�����)

��&�� $� $�� #�� ����" '�$��� $�� #��� ��) $��$ $�� �##%� $"��#��$��� �#

"���"���� �� )�%" �)��� $��� �# �����" $��� � ��)� � ��#�"� ���) '��� � ��" ��

)�%" ��&��$�") "���"�# ����%#� $�� ���"�����$# ��&� ���� ���%�$�� �"��

��&��$�") "���"�#� �%$ ��$ �)#�����) "���&�� �"�� ��&��$�") #$����

Before You Begin

� ��$ $�� �##%� $) � ���� �� $�� ���"�����$# ��#$

What You Should Know About

������ ��� ��� �����

�� �

��% ��� #�$ � "���##��� � $��� �� $�� �%$���$�� ��$��

�##%� "��"�� $� �##%� ���) "���%#� �$��#� �� )�% ���&�

$��# "���##��� � $���# ������ $�� #)#$�� "���%#��# ���

���"�����$# �##����$�� '�$� $�� '�"� �"��"�

See Also

� � ������� �� � �� � ��" $�� "���##��� � $���# ��" �"��" �"���##���

What You Should Know About Processing Options

��������� �����

���������� ����

� ����) $�� � �� �"�$�" &�"#��� �� ��$�� ��&��$�")

�##%�# $� �(��%$�� �� )�% ���&� $��# � $��� ������ $��

#)#$�� ���# ��$ ���� $�� ��&��$�") �##%�# "��"���

Page 215: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–174 A8.1 (8/97)

Issuing Ingredients Manually

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Inventory Issues

�!' �� �%%'� � �$���� &% �� '���* ��&��$ �$!� ! � �!��&�! !$ �$!� �'�&�"��

�!��&�! %� �� *!' %"����* � �$���� & #'� &�&��% &! �� '%�� �$!� %�(�$�� �!��&�! %�

�!' '%� &�� � (� &!$* �%%'�% �!$� &! �%%'� � �$���� &% �%%!���&�� ! �* )�&� �

)!$� !$��$� �! �%%'� ��&�$��� �%%!���&�� )�&� � $�&� %����'��� *!' '%� &�� ��&�

��%� � (� &!$* �%%'�% �!$�� ��� %&�"% �!$ )!$�� � )�&� �!&� �!$�% �% &�� %����

�!' �� ��%! '%� &�� � (� &!$* �%%'�% "$!�$�� &! ��� �� &�� �!���&�� &% &��&

&�� %*%&�� $��!$���� ��� *!' ��� �� �!���&�� &%� &�� %*%&�� ��%"��*% �

�$$!$ ��%%��� �� &�� #'� &�&��% �! !& ��� '" &! &�� &!&�� #'� &�&* $�#'�$��� �&

��%! ���'%&% &�� �(������� ���� �� �!$ � * �!��&�! % � )���� *!' ��� ��� &��

#'� &�&* �!���&&���

!�"��&� &�� �!��!)� � &�%�% &! �� '���* �%%'� � �$���� &%�

� �%%'� � �$���� &% �$!� � %� ��� �!��&�!

� �%%'� � �$���� &% �$!� �'�&�"�� �!��&�! % �!"&�! ���

What You Should Know About

���� �� ��� ��� ��� �

������ ����� ��

�%� &�� �%%'� � �$���� &% !$ ����� &! �%%'� � �$���� &% �!$

� "�$� & #'� &�&*� )���� � ����&�% �!) �� * %�&% !� "�$&%

�$� ������ ��� '� &�&* �%%'�� ����� � ����&�% &��

#'� &�&* !� ���� � �$���� & &��& &�� %*%&�� ���'�&�� �$!�

� (� &!$*�

���� �� �� ���

�������� ��

�! $�(�$%� � �%%'� &$� %��&�! � ��� �� &�� � �$���� &

#'� &�&* &��& *!' )� & &! $�(�$%� &! � ���&�(� '���$�

��� %*%&�� ���$��%�% &�� ��!' & � &�� '� &�&* �%%'��

����� �!$ &�� � �$���� & �* &�� ��!' & !� &�� $�(�$%���

���� �� ��� ��� ��� �! ��!%� !'& � �$���� &% &��& *!' ! �! ��$ ���� ��� ��

&�� � �$���� & '%� � &�� �!%� �'& %����&�! � +�!%���

�""��$% � &�� �%%'�% ����� �!$ � * � �$���� & *!' ��!%�

!'&�

��� �� �� �� ��

������

�� *!' ��� !& �%%�� � %�$��� '���$ &! � * !� &��

�%%������% ! *!'$ )!$� !$��$ �& !$��$ � &$*� *!' ��

�%%�� &��� �'$� � � (� &!$* �%%'�%�

Page 216: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Issue Ingredients

A8.1 (8/97) 2–175

������� ����� � �� �%* ��$ �((%� �)� �%#&%$�$)( )% � (&�� � � (�' �" .��

�((�#�"- �*' $� $+�$)%'- ((*�(� � -%* �% $%) !$%, )��

�((�#�"- $*#��'� ��%%(� ��)' �+� �%'! �'��' ���( )%

+ �, $*#��'( &'�+ %*("- �(( �$�� )% ,%'! %'��'

�((�#�" �(�

�� ���� ���� �� ���� � � �� ������

�$ $+�$)%'- ((*�(

�� �%#&"�)� )�� �%""%, $� � �"�(

� �'��' �*#��'

� �'�$����"�$)

�� �%#&"�)� )�� �%""%, $� %&) %$�" � �"�(

� �)�)*(

� ((*�(

�� ��+ �, )�� �%""%, $� ����*") $�%'#�) %$

� �$ ) %� ���(*'�

�� ���(( )�� ��)� " �'���

Page 217: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–176 A8.1 (8/97)

�� ��&��' $�� �����'��� ����%�$ ����"��$���

� ���$���

� �$

����� ���������

���$ �� ���#%"� %#�" ������� ���� �#)#$�� ���$) � ��� $��$ ����$����#

$�� %��$ �� ���#%"����$ ��" �� ���%�$ �" !%��$�$)� ��"

�(�� ��� �$ ��� "� "�#��$ � ��""��� ��(� �%��� )�"��

������� �� ��%"� ��� #� ���

�� ��������� ��� ����� � � � � � � � � � � � � � � � � � � � � � � � � � �

�� )�% ���&� $��# ����� ������ $�� #)#$�� %#�# $�� &��%�

�"�� $�� ��"$# �#$ $���� ��� % ��$�# $�� !%��$�$��# �� $��

�$�� ���$��� $���� �� $�� "���") %��$ �� ���#%"��

Page 218: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Issue Ingredients

A8.1 (8/97) 2–177

�� ����� ���������� �� ������� ���������

���& '�&� �& "!�+ !���&&�%+ '" �&&(� �!�%����!'& �%" �����%�!' �"��'�"!& '��!

*��' �& ��&'�� "! '�� �!)�!'"%+ �&&(�& �"% �

�! �!)�!'"%+ �&&(�&

�� �" #��'� '�� �"��"*�!� ������

� �%��% �( ��%

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�� �! �����' �(�'�#�� "��'�"!&� %�)��* '�� �"��"*�!� ����(�' �!�"% �'�"!�

� �(�!'�'+

� "��'�"!

� "'

� %�!������!'

����� �����������

�(�!'�'+ )������� ��� $(�!'�'+ �)������� ��! �� '�� "!,��!� ����!�� �!(&

�" �' �!'&� %�&�%)�'�"!&� �!� ����"%��%&� )��������'+ �&

(&�% ����!�� �!� ��! �� &�' (# �! �%�!���#��!' �"!&'�!'&�

Processing Options for Work Order Inventory Issues

Page 219: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–178 A8.1 (8/97)

UPDATE INFORMATION: 1. Enter the Document Type associated ____________ with an Inventory Issue.

2. Enter the Status Code for update ____________ to the Work Order Header. If left blank, the header will not be updated.

3. Enter the default value for the ____________ Material Status Code. If left blank, Material Status will not be updated.

4. Enter the Status Code beyond ____________ which Issues cannot be made.

INQUIRY INFORMATION: 5. Enter a ’1’ to display only valid ____________ Issue Type Codes. If left blank, all Parts List items will be displayed.

6. Enter a ’1’ to preload all screen ____________ detail lines with the Process Issue selection option value.

OPERATION SEQUENCE & DATE INQUIRY: 7. Enter a ’1’ to display operations ____________ that ’Equal’ the entered Operation Sequence only. If left blank, the value will be used as a ’Skip To’.

8. Enter a ’1’ to display operations ____________ that ’Equal’ the entered Requested Date only. If left blank, the value will be used as a ’Skip To’.

EDIT INFORMATION: 9. Enter a ’1’ to give an error if ____________ the quantity on hand is negative. (Blanks will not give an error.)

ITEM SALES HISTORY INFORMATION:10. Enter a ’1’ to update Item Sales ____________ History (F4115).

HOLD CODE TO ISSUE:11. Enter the lot hold codes (up to 5) ____________ that are acceptable for inventory issues, or enter a ’*’ to allow issues to all held lots. Blanks will not allow issues to held lots.

VERSION CONTROL:12. Enter the Version of Shortage ____________ Maintenance to be called. If left blank, version ’ZJDE0001’ will be used.

UNPLANNED ISSUES:13. Enter ’1’ to allow for unplanned ____________ issues.

LOT NUMBER:14. Enter ’1’ to protect the lot number ____________

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A8.1 (8/97) 2–179

from entry.

PROCUREMENT INFORMATION:14. Enter the document type for ____________ purchase orders. (Default is ’OP’)

15. Enter the version of the Open ____________ Purchase Order program (P430301) to call. If left blank, version ’JDE0007’ will be used.

16. Enter the default route type to ____________ be used to search for a receipt route. (Default is ’OT’)

RECEIPT ROUTINGS:17. Enter the value of the default ____________ route to be used for items without a receipt routing.

18. Enter the version of Receipt by ____________ PO/Item/Account to call. If left blank, version ’ZJDE0008’ will be used.

19. Enter the version of Move and ____________ Disposition to call. If left blank, version ’ZJDE0002’ will be used.

Recording Ingredient Scrap

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Ingredient Scrap

�*� + � �%�)��!�%+ ��)�' ')&�)�$ +& )��&)� *�)�''�� (,�%+!+!�* &� !%�)��!�%+*

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+��#� � ������ � � �+�$ �����) ')&-!��* �% �,�!+ +)�!# &� + � (,�%+!+0 *�)�''��

�%� + � )��*&% �&) + � *�)�' +)�%*��+!&%�

� �% 0&, ,*� + � �%�)��!�%+ ��)�' ')&�)�$� %&+� + � �&##&.!%� !$'&)+�%+

!%�&)$�+!&%�

� �&, ��%%&+ *�)�' !%�)��!�%+* ,%#�** + �0 �-� ���% !**,�� +& �

.&)" &)��)�

� � � +&+�# (,�%+!+0 *�)�''�� �&) �% !%�)��!�%+ ��%%&+ �/���� + �

+&+�# (,�%+!+0 !**,�� +& + � .&)" &)��)�

� ����+!-� +)�%*��+!&%* �)� �##&.�� ,%#�** + � +)�%*��+!&% (,�%+!+0

.&,#� ��,*� � %���+!-� !**,��

� �&, ��% �%+�) *�)�' +)�%*��+!&%* !% �%0 ,%!+ &� $��*,)�� � �

*�)�''�� (,�%+!+0 !* �&%-�)+�� +& + � ,%!+ &� $��*,)� &� + �

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Shop Floor Control Process Manufacturing

2–180 A8.1 (8/97)

#'!*��#�',+ %#+, �'� *(-'��� ,( ('� ."(%� -'#, ( &��+-*� ."�'

,"� +/+,�& -)��,�+ ,"� �"() �%((* �(',*(% ��*,+ �#+, ,��%� �������

What You Should Know About

��������� �"� "����* #' (*&�,#(' �#+)%�/�� #+ *(& ,"� �(*$ �*��*

��+,�* ,��%� ������� �"� +-� #%� #' (*&�,#(' �#+)%�/�� #+

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������� �� ��� �+� � )*(��++#'! (),#(' ,( +)��# / ."#�" (*&�, ,"�

+/+,�& �#+)%�/+�

� �*��* '-&��* (*&�, �#+)%�/+ �%% #'!*��#�',+ (*

,"� +)��# #�� .(*$ (*��*�

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� �,�& �-&��*

� �*�'�"��%�',

�� ���++ ,"� ��,�#% �*���

Page 222: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Issue Ingredients

A8.1 (8/97) 2–181

� ��� ��$� $�� �����&��� � $����� �����#�

� ���#�� ����

� �' ����$���

� ��$�

����� ���������

���#�� ���� %#�" ������� ���� �#(#$�� ��$( � ��� $��$ �' ����# $��

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$�� "��#�� $��$ (�% �"� "�$%"���� �$��#� #%�� �# $��

����# &�"� ������� �� #�� ���$ �" $�� ���( ����#

&�"� #�� ���

�� ��������� ��� ����� � � � � � � � � � � � � � � � � � � � � � � � � � �

%#�" ������� ���� �#(#$�� ��� $( � ��� $��$ ������$�#

$�� "��#�� ��" $�� !%��$�$( #�"� �� �$ $��# � �"�$����

�' ����$��� � �"��#��$��� ���# $�'$ ����$����# $�� "��#�� $��$ � $"��#��$��� ���%""���

Page 223: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

ÑÑ Exercises��� ��� ����� � �� �� ��������

Shop Floor Control Process Manufacturing

2–182 A8.1 (8/97)

Processing Options for Ingredient Scrap

DEFAULT FORMAT: 1. Enter a ’1’ for Item Number entry. ____________ Blanks will default to Work Order Number entry.

DEFAULT VALUES: 2. Item Ledger Transaction date. ____________ (Blanks will default to the current date).

3. Reason Code. ____________

4. Enter the document type associated ____________ with the Component Scrap Transaction.

SERIAL NUMBER PROCESSING: ____________ 5. Enter the Document type used for Serial Number Issues. If left blank ’IM’ will default.

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A8.1 (8/97) 2–183

Schedule Work Orders

Scheduling Work Orders

�# �"$ �� (�%" #����%���� ��$�&�$��#� (�% ��� ����$�" '�"� �"��" "��"�##�

������ '�"� �"��" "����#�#� ��� % ��$� $�� #$�$%# �� ��( �"��" $� ��� (�%"

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�"��"� #$�$%#� $( �� ��� "��"�$(� �" � �������$��� �� $��#�� ��% ��� ��#� ��# ��(

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#�"$ $��� �( ��$��" #$�"$ ��$� �" "�!%�#$�� ��$�� ��% ��� #�$ $��#� ����%�$# ��"

$�� ��"� �� $�� "���##��� � $���#�

"���##��� � $���# ��#� ��$�"���� $�� ����%�$ &��%�# ��" &�"��%# �����# ���

���$"�� '���� &�"#���# �� �##����$�� "��"��# �"� %#�� '��� (�% ����## $����

��% ��� ��#� ����## "���$�� ����"��$���� #%�� �# '�"� �"��"#� #���# �"��"#�

%"���#� �"��"#� ���"�����$# ��#$#� ��� "�%$��� ��#$"%�$���#�

��$�" � '�"� �"��" �# �� $�� #�� ����"� (�% �%#$ "�&��' $�� �"��" ��� �����

�� ���$( �$ ���� '�"� ���$�" $��$ $�� �"��" �# #����%��� $� �� $�"�%��� ��%

����$ ���� $� ������ � #����%�� $� ��� $�� ��$�"��� ��!%�"����$# �������

��� ��#$�" "��%�$��� �����%���� #����%��# &�����

�����%���� '�"� �"��"# ����%��# $�� �����'��� $�#�#

� ��&��'��� '�"� �"��" ����"��$���

� ��&�#��� '�"� �"��" ����"��$��� �� $������

� "��$��� #����%���� ����"��$��� ��" � '�"� ���$�" �� $������

See Also

� ������� � � ����� � ��" ����"��$��� �� ��' $�� #(#$�� ����%��$�#

����$��� ��" � '�"� �"��"

� ������� �������� ���� ����� � ����

Page 225: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–184 A8.1 (8/97)

Where in the Process Do You Schedule Work Orders

Work Orders

Attach

Rates

and

RoutingInstructions

IngredientsList

PerformCommitments

Availability

Pick/Issues

ScheduleWork

Record Hours andQuantities

Post

Completion toInventory

Super Backflushing

Payroll(optional)

Page 226: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–185

Reviewing Work Order Information

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Shop FloorWorkbench

�� �� � #��� ����� �� �� �� ���� ������ $�! �!� ��"��# �� ����� ��� �����

������ $ � ���� #��� ��� �� �� �� ����� �� �����!��� � �� ���!��� ����

$�! ��"��# � #��� ������ $�! ��� ������ �� � � !�� $��� ������ $ �� ���� ����%�

���� ������� ���� �� $�� �� ����� ��������

�� ������ ���� ����� ����� ��

�� ��� ���� ���������

�� ����� � �� �����#��� ������

� �����������

Page 227: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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2–186 A8.1 (8/97)

�� $"%!�(� (�� �$!!$*�#� $%(�$#�! ���!�'�

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� &��,� $�� ��'��#�(�$#

� �+%� $� !�'� ��''���

Page 228: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–187

����� ���������

�)�)*( �$�� � ��'* �#)�' � ()�)*( �$�� ����� )��) .$* ,�#) )�� (.()�" )$

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� �#)�' $#!. � �'$" �$�� )$ +��, ,$' $'��'(

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()�)*( $� � $' !�((�

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�%%'$%'��)� '�%$') $' �#&*�'. �$'" ���!�� ��� �!�(�

"�((��� �( ����!���)�� �# )�� ��(�'�%)�$# ���!� $� )��

,$' $'��'�

Revising Work Order Information

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Shop FloorWorkbench

�)�' .$* '�+��, ,$' $'��' �#�$'"�)�$#� .$* "���) #��� )$ '�+�(� ($"� $� )��

�#�$'"�)�$#�

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Shop Floor Control Process Manufacturing

2–188 A8.1 (8/97)

�� ���� � ���� ����� ��������

� ��!" ��!!# �!#��� ��

�� !�"��%� %�� �!��!'� � !"%�! �� �����$�

� �%�%&$

� �!#� �#��#��� �)"�

� �!#� �#��# �#�!#�%)

�� ����$$ %�� ��%��� �#���

�� !�"��%� %�� �!��!'� � !"%�! �� �����$�

� �#��*� !�� �$�� �%�!

� �)"� !� ���$� �$$���

�!& �� &$� %�� $����%�! �(�% %! ����$$ %�� '!#� !#��# � � ���� � )

����%�! �� ��� ��$�

Processing Options for Shop Floor Workbench

DREAM WRITER VERSIONS Enter the Dream Writer version to use when calling each program listed. If left blank, version ’ZJDE0001’ will be used. 1. Sales Order Inquiry (P42045) ____________ 2. Purchase Order Inquiry (P430301) ____________ 3. Work Order Completions (P31114) ____________ 4. Work Order Entry (P48013) ____________ 5. Sales Order Entry (P4211) ____________ 6. Purchase Order Entry (P43111) ____________

DISPLAY OPTIONS: 7. Enter a ’1’ to display Requested ____________ Date or enter a ’2’ to display Start Date. (Default is ’1’).

8. Enter a ’1’ to sequence the records by Requested date. Enter a ’2’ to sequence the records by Start date. If left blank, the sequence will be based on values for the Customer, Parent Work Order Number, Cross Reference, Item or Planner fields. ____________

SCREEN DEFAULTS: 9. Enter defaults for the following: a. Category Code 1 ____________ b. Category Code 2 ____________ c. Category Code 3 ____________ d. Type ____________ e. Priority ____________ f. Planner Number ____________ g. From Status ____________ h. Thru Status ____________

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Schedule Work Orders

A8.1 (8/97) 2–189

i. Item Number ____________ j. Customer Number ____________ k. Search Cross Reference ____________ l. Document Type ____________

PROCESS MANUFACTURING PROCESSING:10. Enter a ’1’ to automatically create ____________ the WO Routing Instructions when creating the WO Parts List on-line.

11. Enter a ’1’ to automatically create ____________ the WO Parts List when creating the WO Routing Instructions on-line.

COMMITMENT AND SUBSTITUTE PROCESSING:12. Enter commitment option for ____________ creating the WO Parts List on-line. Blank = Commit to Primary location ’1’ = Commit per Commitment Control in Mfg Constants (P3009) ’2’ = Same as ’1’, but use substitutes for shortages ’3’ = Same as ’1’, but only use substitutes if their quantity available can cover shortages ’4’ = Same as ’1’ but display substitute availability window when substitute qty available can cover shortage

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2–190 A8.1 (8/97)

Printing Scheduling Information for a Work Center

From Shop Floor Control (G31), choose Process Periodic Functions

From Periodic Functions – Process (G3122), choose Dispatch List

��� ������� ���� �� ���� �� ������ ��� �������� �� � ���� ������ ���

������� ���� ������ ������ ��� ���� ����� ������� ����������� ����

������� �� ��� ������� ���� ������� �����

31435 J.D. Edwards & Company Page – 1 Schedule by Work Center Date – 4/1 8/98 Work Oper Order WO T Op Related Start Request Remaining Remaining Remaining Quantity Unit Seq# Number Ty St Y St Order TY Date Date Machine Labor Setup Remaining UM –––––––––––– ––––––– –––––––– –– –– – –– –––––––– –– –––––––– –––––––– ––––––––– ––––––––– ––––––––– ––––––––––––– –– ––––––––– ––––––––– ––––––––– Requested. . . . . . . . . . . ========= ========= ========= 200–4007 10.00 121419 WO 10 02/26/98 02/26/98 3.39 5.792 OZ 200–4007 20.00 121419 WO 10 02/26/98 02/26/98 0.27 5.792 OZ 200–4007 30.00 121419 WO 10 02/26/98 02/26/98 3.39 5.792 OZ 200–4007 40.00 121419 WO 10 02/26/98 02/26/98 0.27 5.792 OZ ––––––––– ––––––––– ––––––––– Requested. . . . . . . . . . . 6.78 0.54 ========= ========= ========= ––––––––– ––––––––– ––––––––– Washer 6.78 0.54 ========= ========= =========

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A8.1 (8/97) 2–191

Work with Hours and Quantities

Working with Hours and Quantities

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) 2)/, �'*&)2��- #(�#0#�/�&&2 �(.�, ."�#, .#'� �(� +/�(.#.#�- �)'*&�.���

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� �(.�,#(! ")/,- �(� +/�(.#.#�- '�(/�&&2

� �(.�,#(! ")/,- �(� +/�(.#.#�- .",)/!" *�2,)&& .#'� �(.,2 �)*.#)(�&�

� �*��.#(! ")/,- �(� +/�(.#.#�-

� ��0#�1#(! ")/,- �(� +/�(.#.#�- .,�(-��.#)(- �)*.#)(�&�

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Shop Floor Control Process Manufacturing

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What You Should Know About

����� �� ������ �"�' 1(. �"�'!� -"� ,-�-., ( � +(.-#'! ()�+�-#('� -"�

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See Also

� � ��� ���� ������ �� ���������� #' -"� ������� ������� ���

������������� ���������� �����

Page 234: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Hours and Quantities

A8.1 (8/97) 2–193

Where in the Process Do You Enter Hours and Quantities

Work Orders

Attach

Rates

and

RoutingInstructions

IngredientsList

PerformCommitments

Availability

Pick/Issues

Schedule Work

Record Hoursand Quantities

Post

Completion toInventory

Super BackflushingPayroll(optional)

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Entering Hours and Quantities Manually

From Shop Floor Control (G31), choose Process Daily Order Reporting

From Daily Order Reporting – Process (G3114), choose Hours & Quantities Entry

� !�� ��"� ��� �"��!�!�� ������� !� ������ ��!"�� ��"� ��� �"��!�!�� !�

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� �� ��#�� � ������!�� �� ������� �"��!�!�� %�" ��#� ��!����� ��!�� !��

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�� ��� ��� � �� ��������� ������

� ��"� ��� �"��!�!�� � ���� "���� �����!

Page 236: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Hours and Quantities

A8.1 (8/97) 2–195

�� �" #��'� '�� �"��")�!� �����&�

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� *#��!�'�"!

Page 237: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–196 A8.1 (8/97)

����� ���������

!14- �#6' � &#6' 6*#6 +&'06+(+'5 6*' (+0#0%+#. 2'4+1& 61 9*+%* 6*'

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Page 238: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Hours and Quantities

A8.1 (8/97) 2–197

����� ���������

�-1%,)!*0 ��0! � �+ ! 0$�0 .!,.!/!*0/ 0$! �)+1*0 5+1 3�*0 0+ �$�.#!

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Processing Options for Hours & Quantities

DISPLAY INFORMATION: 1. Enter a ’1’ for the screen to be ____________ displayed in Order Number format. If left blank, the screen will be displayed in Employee format.

UPDATE INFORMATION: ____________ 2. Enter the Document Type associated with Shop Floor Activity.

EDIT INFORMATION: 3. Enter the Status Code beyond which ____________ Shop Floor Activity cannot be entered.

4. Enter a ’1’ to verify that, for a ____________ given operation, the total of the quantity completed plus scrapped does not exceed Quantity At Operation.

5. Enter a ’1’ to prevent employee ____________ rate from being written to screen.

QUALITY MANAGEMENT: 6. Enter the version of Test Results ____________ Revisions (P3711) to call. If left blank, version ZJDE0002 will be used.

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Shop Floor Control Process Manufacturing

2–198 A8.1 (8/97)

Entering Hours and Quantities through Payroll Time Entry

From Shop Floor Control (G31), choose Process Daily Order Reporting

From Daily Order Reporting – Process (G3114), choose Payroll Time Entry

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/$! ��3-*'' .3./!(� 3*0 ��) +-*�!.. %/�

Before You Begin

� �!-%"3 /$�/ 3*0- �� � � 2�- . ��3-*'' .3./!( %. .!/ 0+ �) -0))%)#

What You Should Know About

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�������

�* +-*�!.. /$! %)"*-(�/%*) %)/* /$! ��)0"��/0-%)#

.3./!(� 3*0 (0./ -0) /$! �*0-. �) �0�)/%/%!. �+ �/!�

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�) �0�)/%/%!.� �!"*-! /$! �/� %. 0+ �/! � 3*0 ��)

'*��/! %/ �) �$�)#! %/ *) !%/$!- !)/-3 "*-(� �. )!�!..�-3�

Page 240: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Hours and Quantities

A8.1 (8/97) 2–199

�� ����� ����� ��� ���������� ������� ���� ��� �����

� ��$���� ���� ��!�$

������!� !�� �����#��� ����� �

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� ��"��$ ��!�

Processing Options for Payroll Time Entry

1. Enter ’E’ to use the Employee Occupational Pay Rate Table or Enter ’U’ to use the Union Rate Table. If neither ’E’ nor ’U’ is

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Shop Floor Control Process Manufacturing

2–200 A8.1 (8/97)

entered, blank is the default and the Employee Master hourly rate will be used. ____________

2. If the Union Table is selected, Enter the Pay Type to be used for each of the following categories. If the Occupational Table is selected, only enter the Pay Type for “Regular”. Regular – Blank ____________ Overtime – A ____________ Doubletime – B ____________ Tripletime – C ____________ Holiday – D ____________

3. Enter ’1’ to have batch numbers automatically assigned. (F13=Invalid) ____________

4. Enter ’1’ to have heading date and batch to be loaded from the first subfile record. ____________

5. Enter ’1’ to display batch statistics on request. ____________

6. Enter ’1’ to prevent changes and deletes to records locked to another user. ____________

7. Enter ’1’ to edit Pay Type from Classification/Pay X-Ref. ____________

8. Enter ’1’ to use Zero Billing Rate. ____________

9. Enter ’1’ to load Pay Type Desc. into Explanation field (YTEXR). ____________

------MANUFACTURING INFORMATION-------

10. Enter the Document Type associated with Shop Floor Activity. ____________

11. Enter the Status Code beyond which Shop Floor Activity cannot be entered. ____________

12. Enter the Version of Shop Floor Hours and Quantity Entry to call. (Default is version ZJDE0001) ____________

13. Enter a ’1’ to use the Employee Pay Instructions Table – F06106. If left blank, the Employee Master hourly rate will be used. ____________

14. Enter a ’1’ for HH:MM:SS format. If left blank, decimal format will be used (HH.MM). ____________

------ BILLING RATE SELECTION ----------

15. Leave Blank if special currency logic is not to be used in the billing rate retrieval.

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Work with Hours and Quantities

A8.1 (8/97) 2–201

Enter a ’1’ to use the Cost Plus Markup Table to retrieve the billing rate. If no billing rate is found an error message will be issued.

Enter a ’2’ to use the Cost Plus Markup Table to retrieve the billing rate. If no billing rate is found, for the domestic currency only, use the Payroll Billing Rate Tables to retrieve the billing rate. ____________ ***Note*** An error message will be issued if a billing rate is not found.

Updating Hours and Quantities

�& ')&��** + � &,)* �%� (,�%+!+!�* !%+& + � ��%,���+,)!%� */*+�$� /&, $,*+

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�#&&) �&%+)&# �&,+!%� �%*+),�+!&%* +��#� ������� �%� *,''#!�* + � $�%,���+,)!%�

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��%%&+ #&��+� + � ��+� &% + � �&,)* �%� �,�%+!+!�* �&)$� ���&)� + � ��+� !*

,'��+��� /&, ��% #&��+� !+ �%� � �%�� !+ �* %���**�)/�

�&, ��% '&*+ &,)* �%� (,�%+!+!�* +)�%*��+!&%* !% + � ��%,���+,)!%� */*+�$ �/

� �,%%!%� + � �&,)* �%� �,�%+!+!�* �'��+� ��+� ')&�)�$ �)&$ + � $�%,

� ��#��+!%� + � &%#!%� ,'��+� �)&$ + � �&,)* �%� �,�%+!+!�* �&)$

� � $�+ &� &� '&*+!%� /&, ,*� ��'�%�* &% &. /&, �%+�) + � +)�%*��+!&% ��+��

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� �� /&, �%+�) + � ��+� &% + � ��/)&## �!$� %+)/ �&)$� &) ),% �,'�)

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�%� �,�%+!+!�* %+)/ �&)$� �%� + �% ,*� + � &%#!%� ,'��+� *�#��+!&%�

� �� /&, �%+�) + � +)�%*��+!&% ��+� &% + � �&,)* �%� �,�%+!+!�* %+)/ �&)$�

/&, ��% ,*� + � $�%, *�#��+!&% &) + � &%#!%� ,'��+� *�#��+!&% +& ),% + �

,'��+��

�&$'#�+� + � �&##&.!%� +�*"*

� �'��+� &,)* �%� (,�%+!+!�* $�%,�##/

� �'��+� &,)* �%� (,�%+!+!�* �/ ��+�

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Shop Floor Control Process Manufacturing

2–202 A8.1 (8/97)

Before You Begin

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What You Should Know About

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Page 244: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Work with Hours and Quantities

A8.1 (8/97) 2–203

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Shop Floor Control Process Manufacturing

2–204 A8.1 (8/97)

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Page 246: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

ÑÑÑ Exercises��� + � �/�)�!*�* �&) + !* � �'+�)�

Work with Hours and Quantities

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A8.1 (8/97) 2–207

Complete Work Orders

Completing Work Orders

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Shop Floor Control Process Manufacturing

2–208 A8.1 (8/97)

��� � ���� ������ ���� ��� ��� ��� �� ������� ���� ���� �������

Shop Floor ControlWork Order Inventory Completion

(P31114)

Inventory ManagementInventory Update

Item Location(F41021)

Inventory ManagementWrite Item Ledger Records

Item Ledger(F4111)

ManufacturingAccounting

Create Journal Entry RecordsManufacturing Journal Entries

(P31802)

General AccountingWrite G/L Transactions

Account Ledger(F09111)

Page 250: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Complete Work Orders

A8.1 (8/97) 2–209

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Shop Floor Control Process Manufacturing

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Complete Work Orders

A8.1 (8/97) 2–211

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See Also

� � ������ ��� ��� ����������

� ������� ���������� ��� �

Completing Work Orders without Backflushing

From Shop Floor Control (G31), choose Process Daily Order Reporting

From Daily Order Reporting – Process (G3114), choose Partial Completion

�! ��� !�� �� ������ ��� ������� � ������ ������ �� �!�� � ��� ��� � #���

������ #� ��! ������!����� �� ��������� �� �� ��� �� #� #�%��

� �!�� ������ ��� ����#� %�! � ������ � ��� �!�� � ��� ��� ��� ��������� �

�� � #��� ������

� �� ��� ������ ��� ����#� %�! � ������ � ��� � �� �� �!�� � % �������

��� � #��� ������

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������� ��� ��� � #��� ������

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�� ���� ��� ���� ������ ������ ����� ����

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A8.1 (8/97) 2–213

�� �$ �%��/ �(%�+�* �%#&"�* %$)� �%#&"�*� *�� �%""%- $� � �"�)

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Processing Options for Work Order Inventory Completion

INVENTORY INTERFACE: 1. Enter the Document Type associated ____________ with an Inventory Completion. 2. Enter the Document Type associated with an Inventory Scrap. ____________

WORK ORDER ISSUES: 3. Enter a ’1’ to call the Work Order ____________ Issues program after a successful inventory completion execution.

4. Enter the DREAM Writer version of ____________ Work Order Issues to be called. If left blank, version ’ZJDE0001’ will be used.

WORK ORDER HEADER: 5. Enter the status code for update to ____________

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the work order header. (optional)

EDIT INFORMATION: 6. Enter the status code beyond which ____________ completions may not be made.

LOT HOLD CODES: 7. Enter the lot hold codes (up to 5) ____________ to allow completions to, or enter a ’*’ to allow completions to all held lots. If left blank, completions will not be allowed to held lots.

SALES ORDER OPTIONS: 8. Select one of the following: ____________ 1 – Sales Order Number will default to the Work Order Completion Lot. 2 – Sales Order Number will default to the Work Order Completion Location and the Sales Order Line Number will default to the Work Order Completion Lot. 3 – Work Order Number will Default to the Work Order Completion Lot.

9. Enter a ’1’ to update the Sales ____________ Detail fields (Lot Number & Location) as defined in Option 8. If left blank, Sales Detail will not be updated. NOTE: Processing Option 9 must be used in conjunction with Processing Option 8. If Option 8 is blank, Option 9 must also be blank.

10. Enter an override Sales Order Next ____________ Status or leave blank to use the Sales Order Next Status from the Order Activity Rules.11. Enter a ’1’ to update the Sales ____________ Next Status Code on the related sales order.

12. Enter a ’1’ to display the Back- ____________ Order Release screen for completed backordered items. If left blank, backordered sales orders will not be displayed.

13. Enter the DREAM Writer version of ____________ Backorder Release (P42117) to be called. If left blank, version ’ZJDE0001’ will be used.

SHORTAGE WORKBENCH:14. Enter the DREAM Writer version of ____________ Shortage Workbench to be called. If left blank, version ’ZJDE0001’ will be used.

RECEIPT ROUTING:15. Enter a ’1’ to initiate the ____________ receipt routing process. If left blank, all items will be completed

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directly into stock.

LOT/SERIAL NUMBER OPTIONS:16. a. Enter a ’1’ to allow overriding ____________ the Lot/SN upon completion. b. Enter a ’1’ to protect the Lot/ ____________ SN from entry. If left blank, the Lot/SN will remain input capable.

WORK ORDER ENTRY:17. Enter the DREAM Writer version of ____________ Work Order Entry to be called. If left blank, version ’ZJDE0001’ will be used.

PROCESS MANUFACTURING OPTIONS:18. Enter a ’1’ to allow unplanned ____________ co- and by-product completions.

19. Enter ’1’ to issue ingredients ____________ for each co- or by-product separately. If left blank, ingredient issues will be consolidated for the process.

WAREHOUSE PROCESSING:20. Enter the Directed Putaway mode: ____________ Blank – No Directed Putaway Requests 1 – Request Putaway only 2 – Request Putaway and process using the subsystem

21. If processing putaway requests ____________ through the subsystem, enter the DREAM Writer version to be used. If left blank, ZJDE0001 is used. (See Form ID P46171).

SERIAL NUMBER PROCESSING:22. Enter a ’1’ to allow a completion ____________ to a serial number that exists in the system with a zero quantity.

23. Enter a ’1’ to default to multiple associations format window. If left blank, single format will default. ____________

24. Enter the Document Type used for ____________ Serial Number Issues. If left blank, ’IM’ will default.

QUALITY MANAGEMENT:25. Enter the version of Test Results ____________ Revisions (P3711) to call. If left blank, version ZJDE0002 will be used.

BRANCH/PLANT CONTROL:28. Enter a ’1’ to display the ____________ completion Branch/Plant field.

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Completing a Work Order through Backflush

�0# 1&# �,*-)#1',+ 4'1& ��!($)20& -/,%/�* 1, /#!,/" $2)) ,/ -�/1'�)

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A8.1 (8/97) 2–217

Before You Begin

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A8.1 (8/97) 2–219

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A8.1 (8/97) 2–221

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A8.1 (8/97) 2–223

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Page 265: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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A8.1 (8/97) 2–225

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Page 268: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–227

������ ����������

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Processing Options for Back Order Release

STATUS CODES: 1. Next Status to Select (Optional) ____________ 2. Override Next Status (Optional) ____________

DISPLAY OPTIONS: 3. If inquiring by Item Number, enter ____________ a ’1’ to only display those Backorders that can be completely filled. 4. If inquiring by Item Number, enter ____________ a ’1’ to sequence by Priority Code. If left blank, sequence will be by Promised Ship Date.

5. Enter a ’1’ to display kit ____________ component lines. If left blank, kit component lines will not display. 6. Enter a ’1’ to add back in the ____________ Quantity on Backorder in Quantity Available calculations. If left blank, the Quantity on Backorder will not be added in. 7. Enter a ’1’ to display Customer ____________ Information. If left blank, Item Information will display.

8. Enter a ’1’ to display orders on ____________

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hold. If left blank, orders on hold will not display.

RELEASING OPTIONS: 9. Enter a ’1’ to only soft commit ____________ Released Backorders. If left blank, Released Backorders will be hard committed. 10. Enter a ’1’ to allow Backorders to ____________ be released when Quantity to Ship is greater than Quantity on Backorder.

11. Enter a ’1’ to allow Backorders ____________ to be released when Quantity on Hand is zero. If left blank, Backorders will not release when Quantity on Hand is zero. 12. Enter a ’1’ to update Released ____________ Backorders with the most current cost of the item. If left blank the original cost of the item on the Sales Order will be used.

CREDIT PROCESSING: 13. Enter a code for credit checking. ____________ If left blank, no credit checking will be done.

ORDER HOLD PROCESSING: 14. Enter the partial order hold ____________ code that will be released when an order is completely filled.

AUTOMATIC PROCESSING: 15. Enter a ’1’ to print pickslips or ____________ a ’2’ to print invoices through the subsystem.

VERSION OPTIONS: Enter the version for each program. If left blank, ZJDE0001 will be used.

16. Sales Order Entry (P4211) ____________ 17. Customer Service Inquiry (P42045) ____________ 18. Item Availability (P41202) ____________

WAREHOUSE PROCESSING: 19. Enter the request processing mode: ____________ ’ ’ = No pick requests ’1’ = Generate requests only ’2’ = Generate requests and process using the subsystem

20. If processing pick requests using ____________ the subsystem, enter the DREAM Writer verison to use. If blank, XJDE0002 is used. (See Form ID P46171.)

21. Enter an override next status for ____________ sales order lines for which requests have been generated.

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A8.1 (8/97) 2–229

Completing Partial Quantities on a Work Order

From Shop Floor Control (G31), choose Process Daily Order Reporting

From Daily Order Reporting – Process (G3114), choose Partial Completion

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2–230 A8.1 (8/97)

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Page 272: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–231

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Page 273: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–232 A8.1 (8/97)

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What You Should Know About

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From Shop Floor Control (G31), choose Process Daily Order Reporting

From Daily Order Reporting – Process (G3114), choose Super Backflush

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Page 274: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–233

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Page 275: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 276: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–235

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Page 277: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 278: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–237

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Shop Floor Control Process Manufacturing

2–238 A8.1 (8/97)

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Processing Options for Super Backflush

STATUS CODES DEFAULTS: NOTE – Blanks will not update the Status Code.

1. Enter the default Operation Status ____________ Code for Partial Completions.

2. Enter the default Operation Status ____________ Code for Full Completions.

3. Enter the Status Code for update ____________ to the Work Order Header.

4. Enter the default Material Status ____________ Code for Issues.

SHOP FLOOR ACTIVITY INFORMATION: 5. Enter the Version of the Hours and ____________ Quantity Program to call. If left blank, a blind Hours and Quantities execution will be performed.

BLIND HOURS AND QUANTITIES ENTRY: 6. Enter the Document Type associated ____________ with Shop Floor Activity.

WORK ORDER ISSUES INFORMATION: 7. Enter the Version of the Material ____________ Issues Program to call. If left blank, a blind execution of Work Order Inventory Issues will be performed.

BLIND WORK ORDER ISSUES: 8. Enter the Document Type associated ____________ with a Work Order Issue.

9. Enter the acceptable lot hold codes ____________ (up to 5) for inventory issues, or

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enter ’*’ for issues to all held lots. Blanks will not allow issues.

WORK ORDER COMPLETION INFORMATION: 10. Enter the Version of the Work Order ____________ Completions Program to call. If left blank, a blind Work Order Completions execution will be performed.

BLIND WORK ORDER COMPLETIONS: 11. Enter the Document Type associated ____________ with an Inventory Completion.

12. Enter the Document Type associated ____________ with an Inventory Scrap.

EDIT INFORMATION: 13. Enter the Status Code beyond which ____________ Backflushing cannot be performed.

ITEM SALES HISTORY INFORMATION: 14. Enter a ’1’ if you wish blind ____________ issues to effect Item Sales History (F4115).

WAREHOUSE PROCESSING: 15. Enter the Directed Putaway mode. ____________ ’ ’ – No Directed Putaway requests ’1’ – Request Putaway only. ’2’ – Request Putaway and process using the subsystem. 16. If processing putaway requests ____________ through the subsystem, enter the DREAM Writer version to be used. If blank, ZJDE0001 is used. (See Form ID P46171)

QUANTITY COMPLETION CONTROL: 17. Enter a ’1’ to verify that, for a given operation, the total of the quantity completed plus scrapped does not exceed the ’Quantity At Operation.’ If left blank, the verification is not performed. ____________

QUALITY MANAGEMENT: 18. Enter the version of Test Results ____________ Revisions (P3711) to call. If left blank, version ZJDE0002 will be used.

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Processing Options for Hours & Quantities Entry

DISPLAY INFORMATION: 1. Enter a ’1’ for the screen to be ____________ displayed in Order Number format. If left blank, the screen will be displayed in Employee format.

UPDATE INFORMATION: ____________ 2. Enter the Document Type associated with Shop Floor Activity.

EDIT INFORMATION: 3. Enter the Status Code beyond which ____________ Shop Floor Activity cannot be entered.

4. Enter a ’1’ to verify that, for a ____________ given operation, the total of the quantity completed plus scrapped does not exceed Quantity At Operation.

5. Enter a ’1’ to prevent employee ____________ rate from being written to screen.

QUALITY MANAGEMENT: 6. Enter the version of Test Results ____________ Revisions (P3711) to call. If left blank, version ZJDE0002 will be used.

Processing a Work Order Using Quantity at Operation

From Shop Floor Control (G31), choose Process Daily Order Reporting

From Daily Order Reporting – Process (G3114), choose Super Backflush

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Page 282: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–241

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Shop Floor Control Process Manufacturing

2–242 A8.1 (8/97)

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Page 284: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–243

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Completing a Work Order with Serialized Components

From Shop Floor Control (G31), choose Process Daily Order Reporting

From Daily Order Reporting – Process (G3114), choose Partial Completion

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A8.1 (8/97) 2–245

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2–246 A8.1 (8/97)

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Page 288: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

ÑÑÑ Exercises��� %�� �(�#��$�$ �!# %��$ ���"%�#�

Complete Work Orders

A8.1 (8/97) 2–247

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A8.1 (8/97) 2–249

Revise the Status of a Work Order

Revising the Status of a Work Order

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Shop Floor Control Process Manufacturing

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Changing the Status of a Work Order to “Closed”

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Enter/Change Order

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Processing Options for Enter/Change Order

BACKSCHEDULING INFORMATION: 1. Enter the Unit of Measure Code ____________

RECALCULATION OPTIONS: 2. Enter a ’1’ to automatically ____________ recalculate Parts List and Routing dates, hours and quantities.

ITEM LOCATION VALIDATION:

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3. Enter a ’1’ to validate for ____________ existing Branch/Item record.

4. Enter a ’1’ to protect the lot ____________ number on the parts list. If left blank, the lot number will remain input capable.

CHARGE TO BUSINESS UNIT DEFAULT: 5. Enter a ’1’ to default the Charge ____________ to Business Unit from the Job number in the Business Unit Master file (F0006). If left blank, the Branch/Plant will be used.

BILL AVAILABILITY: 6. Enter the version of Bill ____________ Availability to be called. Default is ZJDE0001.

DEFAULT PROCESSING: 7. Enter defaults for the following: a. Document Type (Default is ’WO’) ____________ b. Type (Optional) ____________ c. Priority (Optional) ____________ d. Beginning Status (Optional) ____________

e. Category Code 1 (Optional) ____________ f. Category Code 2 (Optional) ____________ g. Category Code 3 (Optional) ____________ Or enter Item Branch Class Code fields to retrieve default values. h. Category Code 1 (Optional) ____________ i. Category Code 2 (Optional) ____________ j. Category Code 3 (Optional) ____________

SALES ORDER HOLD CODE: 8. Enter the Hold Code for the related ____________ sales order if the work order quantity or date changes. Blanks will not update the sales order.

PURCHASE ORDER HOLD CODE: 9. Enter the Hold Code for the related ____________ purchase order if the work order quantity or date changes. Blanks will not update the purchase order. Note- The purchase order will be be updated only if the work order routings are recalculated.

FIELD DISPLAY:10. Enter a ’1’ by the following fields to activate them: a. Bill Type ____________ b. Routing Type ____________

PROCESS MANUFACTURING PROCESSING:11. Enter a ’1’ to create the Resource ____________ List records for Co-/By-Products when a process work order is entered. If left blank, the Co-/By-Product resource list records will be created when the ingredients list is created.

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INTERACTIVE BILL/ROUTING ATTACHMENT:12. Enter a ’1’ to automatically create ____________ the WO Routing Instructions when creating the WO Parts List on-line.

13. Enter a ’1’ to automatically create ____________ the WO Parts List when creating the WO Routing Instructions on-line.

COMMITMENT AND SUBSTITUTE PROCESSING:14. Enter commitment option for ____________ creating the WO Parts List on-line. Blank Commit to primary location 1 – Commit per Commitment Control in Mfg Constants (P3009) 2 – Same as ’1’, but use substitutes for shortages 3 – Same as ’1’, but display substitute availability window when substitute qty available can cover shortage

ECO PROCESSING:15. Enter the version of the ECO ____________ header to call from Revisions Window (P30BREV). If left blank, version ZJDE0001 will be used.

SERIAL NUMBER PROCESSING:16. Enter the version of Assign Serial ____________ Numbers to call. If left blank, version ZJDE0001 will be used.

PRIOR REVISIONS:17. Enter a ’1’ to permit attaching ____________ parts lists at prior revision levels. If left blank, prior revision levels will not be used.

WAREHOUSE PROCESSING:18. Enter the request processing mode ____________ ’ ’ = No pick requests ’1’ = Generate requests only ’2’ = Generate requests and process using the subsystem

19. If processing pick requests using ____________ the subsystem, enter the DREAM Writer version to use. If blank, XJDE0002 is used. (See Form ID P46171)

20. Enter the default staging location ____________ for moving goods out of the warehouse. The parts picked from the warehouse are staged at this location prior to use within manufacturing. (F1=Location Window)

21. Enter a ’1’ if the default staging ____________ location should be checked for availability. If the part is available at the staging location a request will NOT be generated.

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This option only applies to parts without work center locations.

GENERIC TEXT COPY OPTIONS:22. Enter a ’1’ to copy component ____________ generic text to the parts list.23. Enter a ’1’ to copy the operation’s ____________ generic text to the work order routing.

OBSOLETE ITEMS:24. Enter the cross reference code for ____________ retrieving item replacements for obsolete items.

ECS PROCESSING:25. Enter the program ID of the Formula ____________ Optimization routine to be called when the function key to Optimize the formula is selected from the Ingredients List Program (P3111).

Purging a Work Order

From Shop Floor Control (G31), enter 27

From Advanced Shop Floor Control (G3131), choose Purge Orders

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Page 296: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–255

Before You Begin

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What You Should Know About

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Processing Options for Purge Orders

Enter a ’1’ to save the purged records ____________ to a special purge library. (Default of blanks will NOT save any purged records.)

Enter a ’1’ to reorganize the purged ____________ file. (Default of blanks will NOT reorganize the file.)

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Test Yourself: Revising Statuses

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Page 298: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 2–257

Review Information

Reviewing Information

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Page 299: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Reviewing Ingredient Information

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Page 300: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Information

A8.1 (8/97) 2–259

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Page 302: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Information

A8.1 (8/97) 2–261

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�/'*�/5 �,!�1',+ ����� � 3�)2# 1&�1 '+"'!�1#0 '$ 1&'0 '0 1&# -/'*�/5 ,/ 0#!,+"�/5

),!�1',+ $,/ 1&'0 '1#* 4'1&'+ 1&'0 01,!('+% ),!�1',+� ��)'"

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�&# 1,1�) .2�+1'15 !,**'11#" 1, � 0-#!'$'! ),!�1',+� �&#

1,1�) '0 !�)!2)�1#" $/,* 1&# $,)),4'+% $'#)"0�

� �,$1 ,**'11#" 1, ��)#0 �/"#/0

� ��/" ,**'11#" 1, ��)#0 �/"#/0

� �,$1 ,**'11#" 1, �,/( �/"#/0

� ��/" ,**'11#" 1, �,/( �/"#/0

�2�+1'15 �#!#'-10 � �,1�) �&# 1,1�) .2�+1'15 ,+ /#!#'-1 $,/ � 0-#!'$'#" ),!�1',+� �&#

1,1�) '0 !�)!2)�1#" $/,* 1&# $,)),4'+% $'#)"0�

� �2�+1'15 ,+ �2/!&�0# �/"#/ �#!#'-10

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� ����� ����� ��� ������ �� ���� �

�/,* 1&# ��')5 �/"#/ �/#-�/�1',+ � �/,!#00 *#+2 ������ !&,,0#

�2--)5��#*�+" �+.2'/5�

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A8.1 (8/97) 2–263

� �"���$������ ���"��$

�� �����!� !�� �����#��� ����� �

� �����������!

� �!�� �"����

�� ���� !�� ��!��� �����

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2–264 A8.1 (8/97)

What You Should Know About

����� ���������� ��� ��"�#� &*�#)�)��( �'� (�$,# �- ��)� �#� ��#

�#�!*�� (���)- ()$� � &*�#)�)��( $# (�!�( $'��'(� ,$'

$'��' %�')( !�()(� !$,�' !�+�! %!�##�� $'��' ��"�#�� �#�

�#)�'%!�#) �#� �$'���()�� ��"�#��

�� � ���������� ��� (*%%!- &*�#)�)��( �'� (�$,# �- ��)� �#� ��# �#�!*��

$#.��#� �#+�#)$'- �#� &*�#)�)��( $# %*'���(� $'��'(�

"�#*���)*'�#� ,$' $'��'(� %!�##�� $'��'(� �#� '�)�

(����*!�(� �*%%!- &*�#)�)��( (�$,# ,�)�$*) � ��)� $'

$'��' �#�$'"�)�$# '�%'�(�#) �*''�#) �+��!���!�)- �-

�'�#���%!�#) ()$'��� !$��)�$#�

�� ���� �� � ��� �����

'$" )�� ��'�$��� *#�)�$#( � �'$��(( "�#* ����� ��$$(� �*%%!-���"�#��

��� �*%%!- �#� ��"�#� '�%$') (�$,( )�� (*%%!-� ��"�#�� �#� �+��!��!�

&*�#)�)��( �$' �# �#�'����#)� ��� '�%$') ��# �#�!*�� &*�#)�)��( $� �#�'����#)( �#�

� �#.��#� �#+�#)$'-

� ����)- ()$�

� ��!�( $'��'(

� �*'���(� $'��'(

� �$' $'��'(

� ������� %!�##�� $'��'(

� $'���()(

� ��� '�)� (����*!�(

��� �#�$'"�)�$# $# )��( '�%$') �#� )�� %'$��((�#� $%)�$#( *(�� )$ ��#�'�)� �)

�'� )�� (�"� �( $# )�� �*%%!-���"�#� �#&*�'- �$'"�

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A8.1 (8/97) 2–265

4051 J.D. Edwards & Company Page - 1 Supply and Demand Date - 5/0 8/98 Item Number. . . PAINTBRUSH Finish brush Unit of Measure. . EA Request Branch Location Lot Dema Supply Available Date Order No Ty Description / Vendo r Name –––––––––––– –––––––––––––––––––– –––––––––––– ––––––––––– ––––––––––– ––––––––––– –––––––– –––––––– –– ––––––––––––––––––– –––––– 10 Available to Promi se 10 2 2 03/23/95 2063 OP Acme Drilling 10 4 6 03/23/95 2063 OP Acme Drilling 10 10 16 03/23/95 2063 OP Acme Drilling 10 16 03/23/95 Available to Promi se

Processing Options for Ingredient Useability

VERSIONS TO EXECUTE: 1. Enter the version of Item Search ____________ (P41200) to execute. If left blank, version ’ZJDE0001’ will be used.

2. Enter the version of Material ____________ Where Used Print (P30420) to execute. If left blank, version ’ZJDE0001’ will be used.

TYPE OF INQUIRY DEFAULT: 3. Select one of the following: ____________ 1 = Single Level Where Used 2 = Multi-Level Where Used 3 = Indented Where Used 4 = All Co-/By-Products for a Process 5 = Part/Ingredient Useability (If left blank, Single Level Where Used will default.)

PART USEABILITY OPTIONS: Enter the version to be used for each program. If left blank, ZJDE0001 is used. 4. Work Order Entry (P48013) ____________ 5. Item Availability (P30205) ____________

SCREEN DEFAULTS: 6. Enter the default Bill Type to be ____________ used. If left blank, ’*’ will be used for all Bill Types.

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FORMAT CONTROL:Where Used Detail (P13226)1. Enter a ’1’ to display the ____________ Equipment screen format. Leave blank (default) to display the Work Order format screen. (NOTE: This option is only valid if system 13 (Equipment) is available.)

Processing Options for Summary Availability

PROCESS CONTROL: 1. Enter a ’1’ to omit locations with ____________ no quantity available. If left blank, all locations will display.

DREAM WRITER VERSIONS: Enter the version for each program. If left blank, ZJDE0001 will be used.

2. Item Master (P4101 ) ____________ 3. Text Message Code Review (P40010 ) ____________ 4. Item Search (P41200 ) ____________ 5. Purchase Order Inquiry (P430301) ____________ 6. Customer Service Inquiry (P42045 ) ____________ 7. Open Work Orders (P31225 ) ____________ 8. Supply and Demand (P4021 ) ____________ 9. Bill of Materials (P30200 ) ____________ 10. Lot Availability (P41280 ) ____________

Enter the version for each program. If left blank, ZJDE0001 will be used.

11. Item Ledger (P4111 ) ____________ 12. Branch/Plant Item Info. (P41026) ____________ 13. Availability by Location (P4190 ) ____________ 14. Item / Location Information ____________ (P41024)

GRADE AND POTENCY: 15. Enter a ’1’ to display the grade ____________ range. If left blank, no grade will display for selection.

16. Enter a ’1’ to display the potency ____________ range. If left blank, no potency will display for selection.

Processing Options for Supply/Demand Inquiry

DISPLAY OPTIONS: 1. Enter a ’1’ to deduct Safety Stock ____________ from Availability.

2. Enter a ’1’ by the following Routing Quantities to be considered on hand. Any quantity not included will be displayed on the appropriate date. 1 – Quantity in Transit ____________ 2 – Quantity in Inspection ____________

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A8.1 (8/97) 2–267

3 – User Defined Quantity 1 ____________ 4 – User Defined Quantity 2 ____________

3. Enter a ’1’ to summarize all In ____________ Receipt Routing steps into one line.DISPLAY OPTIONS (cont.): 4. Enter a ’1’ to summarize Item ____________ Location records.

5. Enter one of the following: ____________ ’ ’ = No Available to Promise Line ’1’ = Available to Promise Line ’2’ = Cumulative ATP Line

6. Enter the version of Supply/Demand ____________ Inclusion Rules to be used.

7. Enter a ’1’ to display the window ____________ format if called from another program.

DREAM WRITER VERSIONS: Enter the Dream Writer version to use for each program listed. If left blank, version ZJDE0001 will be used.

8. Purchase Order Entry (P4311) ____________ 9. Purchase Order Inquiry (P430301) ____________ 10. Sales Order Entry (P4211) ____________ 11. Sales Order Inquiry (P42045) ____________ 12. Scheduling Workbench (P31225) ____________ 13. MPS/MRP/DRP Pegging Inq. (P3412) ____________ 14. MPS/MRP/DRP Time Series (P3413) ____________ 15. MPS/MRP/DRP Message Detail(P3411) ____________

OPTIONAL RECORDS:16. Enter a ’1’ to include Planned ____________ Orders from MPS/MRP/DRP generations. If left blank, Planned Orders will not be displayed.

17. Enter the Forecast Type to include a. Forecast Type ____________ b. Forecast Type ____________ c. Forecast Type ____________ d. Forecast Type ____________ e. Forecast Type ____________

OPTIONAL RECORDS (cont.):18. Enter the number of days (+/-) from ____________ today’s date that you wish to begin including Forecast records. A blank will use today’s date to begin including Forecast records.

19. Enter a ’1’ to omit ’Bulk’ Stocking ____________ Type records from screen. If left blank, ’Bulk’ items will be included.

OPTIONAL RECORDS (cont.):20. Enter the rate based Schedule Type ____________ to use. If left blank, no rate based schedules will be displayed.

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POTENCY:21. Enter ’1’ to convert Quantities to ____________ Standard Potency.

LOT EXPIRATION:22. Enter ’1’ to reduce Quantity ____________ available due to lot expiration. (Note: This option will not work with ATP. If you use this option, option 5 must be set to blank or 2.)

Reviewing Cost Information

From Shop Floor Control (G31), choose Process Periodic Functions

From Periodic Functions – Process (G3122), choose Item Ledger

�&� '�� �'� �����% #%"�%� '" ��&#��+ � ��'����� ��&'"%+ "� '�� '%�!&��'�"!&

'��' ��)� "��(%%�� �"% �! �'� � ��� '%�!&��'�"!& �!��(���

� �!)�!'"%+ �&&(�&� ���(&' �!'&� �!� '%�!&��%&

� ����& #"&'�� ��'�% &���& (#��'�

� �(%���&� %����#'&

� �!(���'(%�!� �" #��'�"!& �!� �&&(�&

� ��+&���� �!)�!'"%+ (#��'�&

�"( ��! �� �' '�� ��'� ��&#��+�� �+ �!'�%�!� )��(�& �! �!+ "� '�� �����% �����&�

�"( ��! '"���� ��'*��! '%�!&��'�"! ��'�& �%(!!�!� ����!��� �!� ��!�%�� �����%

��'�& �"% �'� & �!� &�' � ����(�' ��&#��+ �! '�� #%"��&&�!� "#'�"!&�

���(&� '�� ��'�& �! '�� �'� �����% �!� %(!!�!� ����!�� ���' �����% �"% �!

�'� � '�� )��(�& ��&#��+�� ���' ��&" �����%� ��&"� '�� &+&'� ��&#��+& ����!��

�"%*�%� $(�!'�'��& �! '���% #%� �%+ (!�' "� ��&(%��

���%� �%� ��)� �"% �'& �"% '��& �"% � �"( ����!� *���� �"% �' +"( *�!' '"

��&#��+ �! '�� #%"��&&�!� "#'�"!&� �� '��& #%"��&&�!� "#'�"! �& ���' ���!�� '��

&+&'� ��&#��+& '�� �"&' �'� �����% �"% �'� ��� �"% �'& �%��

� �(!!�!� $(�!'�'+ ����!��

� �(!!�!� � "(!' ����!��

� "&' �'� �����%

� �"��'�"! �'� �����%

� �"' &'�'(&��%����#"'�!�+ �'� �����%

Page 310: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–269

�%�!&��'�"!& %�&(�'�!� �%" �!(���'(%�!� �" #��'�"!& �!� �&&(�& �" !"'

��&#��, �! '�� %(!!�!� ����!�� �"% �' (!��&& '��, ��)� ���! #%"��&&�� '�%"(��

��!(���'(%�!� ��"(!'�!��

�%�!&��'�"!& %�&(�'�!� �%" &��# �!' �"!��% �'�"! �" !"' ��&#��, �! '�� %(!!�!�

����!�� �"% �' (!��&& '��, ��)� ���! #%"��&&�� '�%"(�� ����& �%��% �#��'��

��)��*�!� �'� �����% �!�"% �'�"! �!��(��& '�� �"��"*�!� '�&�&

� ��)��*�!� �"&' �!�"% �'�"!

� ��)��*�!� $(�!'�', �!�"% �'�"! �! %(!!�!� ����!�� �"% �'

� ��)��*�!� �"&' �!�"% �'�"! �! %(!!�!� ����!�� �"% �'

What You Should Know About

�� � �� �� �

���� �� ������

! '�� %(!!�!� ����!�� �"% �'

� �"( (&' �!'�% � )���� �%" ��'��

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'" '�� �%" ��'� ,"( �!'�%� ��� &,&'� %�'%��)�&

'�� & �� %��"%�& �"% '�� &#������� �'� � �%�!���

�"��'�"!� �!� �"' ,"( �!'�%� �'�% '�� ����!��

�"%*�%� �& ����(��'��� '�� &,&'� ��&#��,& �'�

�����% %��"%�& *�'� � ��!�%�� �����% ��'� �%" '��

�%" ��'� �"%*�%�� �! �&��!��!� "%��%�

� �"( ��! '"���� ��'*��! $(�!'�'��& �!� �"&'&�

� �%�!&��'�"!& %�&(�'�!� �%" �!(���'(%�!�

�" #��'�"!& �!� �&&(�& �" !"' ��&#��, (!��&& '��,

��)� ���! #%"��&&�� '�%"(�� �!(���'(%�!�

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� ,"( ��)� !"' %(! & �� ��!�%�'�"! #%"�%� '" �%��'�

%��"%�& �! '�� '� & �� '���� ��������� "% � ����!��

�"%*�%� %��"%� �"�& !"' �+�&' �"% ,"(% �'� � �' ���' '���

����'�"!�� '� � '" ���( (��'� '�� �'� �����% %��"%�& '"

�%��'� � ����!�� �"%*�%��

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2–270 A8.1 (8/97)

� ������ �� ����� �

�� �$�� ����" ���� �����

� �!��$� $�� � �� &��� �����#�

� �$�� �%���"

� �"���������$

� ��$� �

� $

� �$� �" �

� �$� ��" %��

Page 312: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 2–271

� ����� ������� �� ���� � � ������ ������ � ����

�� ��� ����� � �� �������

������ ��� ������ �� ������� ��������

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� ����� � �� �� ���� � � ������ ������ � ����

�� ��� ������ ���� ������

������ ��� ��� ��� �����! �������

Processing Options for Item Ledger Inquiry

DISPLAY OPTIONS: 1. Enter the format to be displayed: ____________ 1 = Running Quantity Balance format. 2 = Running Dollar Balance format. 3 = Cost Item Ledger format. 4 = Location Item Ledger format. 5 = Lot Status/Grade/Potency Item Ledger format. If left blank, the Cost Item Ledger format will be displayed.

DEFAULT VALUES: ____________ 2. Enter the default document type upon entering the video. If left blank, a ’*’ will default for all document types.

3. Enter a ’1’ to display Item Ledger ____________ entries in ascending date and time order. If left blank, the entries will be displayed in descending date and time order. (This option does NOT apply to Running Balance formats.)

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A8.1 (8/97) 2–273

4. Enter a ’1’ to search by Original ____________ Document Type. If left blank, the search will be done by G/L Document Type.

DREAM WRITER VERSIONS:Enter a DREAM Writer Version for thefollowing programs. (ZJDE0001) is thedefault. 5. Load & Delivery Ledger Inq P49511 ____________

Reviewing Work Order Status

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Production Status

�� ����� ���� ������ �� ���� ��� ������ �� ��� ����� � ���� ������ ����� ����

����� ��� ����� ������ ��� ������ ��� ���� ������� �� � ���� ����� ������� ��

����������� �� ���� �� ���� ������

���� ��� ����� ���� ������ ���� �� �� � ��� ��� ����� ���� ����� ����

������ ����� ����� �� �� ���� � �� ��� ��� �� � ���� �� ���������� ���

� ��� �� �� ����������

� ������ ���� �� � � ��

�� ����� ���� ������

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�� �����"� "�� �����%��� �����!�

� �� � ��"� �����

� �"�� #���

� � ���������"

�� �� $��% "�� $� ��#! " ��!��"���! ��� "�� �����!" � �"�� ����!�

� ��#�"��� �!"� &�

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A8.1 (8/97) 2–275

Reviewing Process Orders

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose Process Order Inquiry

�"� #�� !���"" �!��! �� $�!( �!��!�� #� ��"���( ���� ���!�#��� �� #��

�!���""� #�� ���!�����#" ��"#"� ��)�!��$�#" ��� �()�!��$�#"� ��� �'�"#���

��#�!�����#�" �� � &�!� �!��!� ��� ���!�#��� �# � #����

���" �!��!�� ����&" (�$ #��

� �"���( #�� �#�� �%��������#( �$���!( �!��!��

� �"���( ��� $���#� #�� �#�!������� �!��! �!��!��

� �"���( #�� ��#�!�����#� ��! � "������� ���!�#���� $"��� #�� $��# ��

���"$!� ������� ��! #�� ��#�!�����#�� ��"#��� �� #�� �!���!( $��# ��

���"$!�

� �"���( ��#�!�����#�" ��! ��� ���!�#���"

� �"���( ��� $���#� #�� �#�!������� ���� �!��!��

�� ����� ���� ���

�� !���"" �!��! �� $�!(

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�� &$'#�+� + � �&##&.!%� �!�#��

� �)��) �,$��)

�� ��-!�. + � �&##&.!%� �!�#�*�

� �&)" �%+�)

� �'�)�+!&% ��(,�%�� �,$��)

� �'�)�+!&% �+�+,*

� ��� !%� �&,)*

� ��&) �&,)*

� ��+,' �&,)*

� �!$� �*!* &��

� �,�%+!+/ �+ �'�)�+!&%

� �,�%+!+/ &$'#�+��

� �%�)��!�%+*

� &�/ �)&�,�+*

Reviewing Ingredient Comparison

From Shop Floor Control (G31), choose Process Daily Order Preparation

From Daily Order Preparation – Process (G3113), choose IngredientComparison

�*� �%�)��!�%+ &$'�)!*&% +& -!�. + � �!���)�%+ !%�)��!�%+* �%� (,�%+!+!�* &�

+.& !%�)��!�%+* #!*+*� �&, ��% �!*'#�/ �## !%�)��!�%+* �&) +.& !%�)��!�%+* #!*+* &)

&%#/ + � �!���)�%��*� �% ���!+!&%� /&, ��% #!$!+ �!*'#�/�� ��+� +& � *'��!�!��

.&)" ��%+�) &) �!*'�+� �)&,'�

Before You Begin

� �++�� + � !%�)��!�%+* +& �% &'�)�+!&% &% + � )&,+!%� +& -!�. + �*�

!%�)��!�%+*

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A8.1 (8/97) 2–277

What You Should Know About

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Page 319: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

2–278 A8.1 (8/97)

Processing Options for Ingredient Comparison

VIDEO SELECTIONS: 1. Enter a ’D’ to list records with a ____________ Difference, or ’A’ to list All. If left blank, ’A’ will be used.

SUBMITTED REPORTS: 2. Enter the Dream Writer Version for ____________ the Work Order Comparison Report (P31417). If left blank version XJDE0001 will be used.

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A8.1 (8/97) 2–279

Process Kanbans

Processing Kanbans

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Page 321: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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One-Phase

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A8.1 (8/97) 2–281

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Processing Kanban Consumption by Item

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Kanban Consumption

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A8.1 (8/97) 2–283

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Processing Options for Kanban Consumption

RATE BASED INFORMATION: 1. Enter the version of rate schedule ____________ revision (P3109) to be used (Default is ZJDE0001)

WORK ORDER INFORMATION: 2. Document type (Default is ’WO’) ____________ 3. Beginning Status ____________ 4. Enter a ’1’ to attach part list ____________ and routing 5. Enter the version of for J31410 ____________ (Default is ZJDE0001) 6. Close Status for rate or work order ____________

PURCHASE ORDER INFORMATION: 7. Enter the document type for ____________ purchase order (Default is ’OP’) 8. Enter a ’1’ to trigger EDI862 ____________ transaction 9. Enter the version of Purchase ____________ Orders Print (P43500) to be called to generate EDI 862 transaction (Default is XJDE0008)

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10. Enter the version of open purchase ____________ orders (P430301) to be called. (Default is ZJDE0007)

11. Enter the default route type to ____________ be used to search for a receipt route.

12. Enter the value of the default rout ____________ to be used for items without a receipt route setup.

13. Enter the version of Receipt by ____________ PO/Item/Account to call. If left blank, will default to ’ZJDE0008’.

14. Enter a ’1’ to create purchase ____________ order

15. Enter the beginning line status ____________

SHOP FLOOR ACTIVITY INFORMATION: 16. Enter the version of the Hours ____________ and Quantity Program to call If left blank, a blind Hours and Quantity execution will be performed

BLIND HOURS AND QUANTITIES ENTRY: 17. Enter the Document Type associated ____________ with Shop Floor Activity. (Default is ’IH’)

WORK ORDER ISSUES INFORMATION: 18. Enter the Version of the Material ____________ Issues Program to call. If left blank, a blind execution of Work Order Inventory Issues will be performed.

BLIND WORK ORDER ISSUES: 19. Enter the Document Type associated ____________ with a Work Order Issue.

WORK ORDER COMPLETION INFORMATION: 20. Enter the Version of the Work Order ____________ Completions Program to call. If left blank, a blind Work Order Completions execution will be performed.

BLIND WORK ORDER COMPLETIONS: 21. Enter the Document Type associated ____________ with an Inventory Completion.

22. Enter the Document Type associated ____________ with an Inventory Scrap.

STATUS CODES DEFAULTS: 23. Enter the default Operation Status ____________ Code for Partial Completions.

24. Enter the default Operation Status ____________ Code for Full Completions.

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25. Enter the Status Code for update ____________ to the Work Order Header.

26. Enter the default Material Status ____________ Code for Issues.

INVENTORY TRANSFER: 27. Enter the Version of the Inventory ____________ Transfer Program to call. If left blank, a blind Inventory Transfer execution will be performed.

BLIND INVENTORY TRANSFER: 28. Enter the Document Type associated ____________ with an Inventory Transfer.

DEFAULT VALUES: 29. Enter the default value for Item ____________ Number.

30. Enter the default value for ____________ location.

WAREHOUSE PROCESSING: 31. Enter the Directed Putaway mode. ____________ ’ ’ : No Directed Putaway requests ’1’ : Request Putaway only. ’2’ : Request Putaway and process using the subsystem.

32. If processing putaway requests ____________ through the subsystem, enter the DREAM Writer version to be used. If blank, ZJDE0001 is used. (See Form ID P46171)

Transaction Confirmation 33. Enter ’1’ to be prompted to ____________ confirm transaction

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Processing Kanban Supply by Item

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Kanban Supply

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A8.1 (8/97) 2–287

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Processing Options for Kanban Supply

RATE BASED INFORMATION: 1. Enter the version of rate schedule ____________ revision (P3109) to be used (Default is ZJDE0001)

WORK ORDER INFORMATION: 2. Enter the document type for ____________ work orders (Default is ’WO’) 3. Close Status for rate or work order ____________

PURCHASE ORDER INFORMATION: 4. Enter the document type for ____________ purchase order (Default is ’OP’)

5. Enter the default route type to ____________ be used to search for a receipt route.

6. Enter the value of the default rout ____________ to be used for items without a receipt route setup.

7. Enter the version of Receipt by ____________ PO/Item/Account to call. If left blank, will default to ’ZJDE0008’.

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SHOP FLOOR ACTIVITY INFORMATION: 8. Enter the version of the Hours ____________ and Quantity Program to call If left blank, a blind Hours and Quantity execution will be performed

BLIND HOURS AND QUANTITIES ENTRY: 9. Enter the Document Type associated ____________ with Shop Floor Activity. (Default is ’IH’)

WORK ORDER ISSUES INFORMATION: 10. Enter the Version of the Material ____________ Issues Program to call. If left blank, a blind execution of Work Order Inventory Issues will be performed.

BLIND WORK ORDER ISSUES: 11. Enter the Document Type associated ____________ with a Work Order Issue.

WORK ORDER COMPLETION INFORMATION: 12. Enter the Version of the Work Order ____________ Completions Program to call. If left blank, a blind Work Order Completions execution will be performed.

BLIND WORK ORDER COMPLETIONS: 13. Enter the Document Type associated ____________ with an Inventory Completion.

14. Enter the Document Type associated ____________ with an Inventory Scrap.

STATUS CODES DEFAULTS: 15. Enter the default Operation Status ____________ Code for Partial Completions.

16. Enter the default Operation Status ____________ Code for Full Completions.

17. Enter the Status Code for update ____________ to the Work Order Header.

18. Enter the default Material Status ____________ Code for Issues.

INVENTORY TRANSFER: 19. Enter the Version of the Inventory ____________ Transfer Program to call. If left blank, a blind Inventory Transfer execution will be performed.

BLIND INVENTORY TRANSFER: 20. Enter the Document Type associated ____________ with an Inventory Transfer.

DEFAULT VALUES: 21. Enter the default value for Item ____________ Number.

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22. Enter the default value for ____________ location.

WAREHOUSE PROCESSING: 23. Enter the Directed Putaway mode. ____________ ’ ’ : No Directed Putaway requests ’1’ : Request Putaway only. ’2’ : Request Putaway and process using the subsystem.

24. If processing putaway requests ____________ through the subsystem, enter the DREAM Writer version to be used. If blank, ZJDE0001 is used. (See Form ID P46171)

Transaction Confirmation 25. Enter ’1’ to be prompted to ____________ confirm transaction

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���� ��� �� 2–291

Print Ingredient and Operation Reports

Printing Ingredient and Operation Reports

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2–292 ��� �����

What You Should Know About

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See Also

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Repetitive Manufacturing

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2–2 ��� �����

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A8.1 (8/97) 3–1

Repetitive Manufacturing

Objectives

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About Repetitive Manufacturing

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Shop Floor Control Process Manufacturing

3–2 A8.1 (8/97)

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Page 338: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 3–3

Enter Rates

Entering Rates

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Enter/Change RateSchedule

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Shop Floor Control Process Manufacturing

3–4 A8.1 (8/97)

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Page 340: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Enter Rates

A8.1 (8/97) 3–5

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Page 341: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

3–6 A8.1 (8/97)

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Page 342: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Enter Rates

A8.1 (8/97) 3–7

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Page 343: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

3–8 A8.1 (8/97)

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Processing Options for Enter/Change Rate Schedule

DEFAULT PROCESSING: 1. Enter defaults for the following: a. Rate Type (Default is ’AC’) ____________ b. Beginning Status (Optional) ____________ c. Period (Optional) ____________

SCREEN FILTERS: 2. Enter a ’1’ to only display open ____________ schedules.

3. Enter the status code beyond which ____________ the rate is considered closed. (Default is ’99’)

CATEGORY CODES: 4. Enter defaults for the following: a. Category Code 1 (Optional) ____________ b. Category Code 2 (Optional) ____________ c. Category Code 3 (Optional) ____________ OR enter Item Branch Class Code (F4102) fields to retrieve default values: d. Category Code 1 (Optional) ____________ e. Category Code 2 (Optional) ____________ f. Category Code 3 (Optional) ____________

DREAM WRITER VERSIONS: Enter the DREAM Writer version to use for each program listed. If left blank, version ’ZJDE0001’ will be used. 5. Routing Revisions (P3003) ____________ 6. Rate Schedule Workbench (P3119) ____________ 7. MPS/MRP/DRP Time Series (P3413) ____________ 8. Bill Availability (P30205) ____________ 9. ECO Revisions (P48020) ____________10. Assign Serial Numbers (P3105) ____________11. Lot Master Revisions (P4108) ____________12. Bill of Materials Revisions (P3002) ____________

PARTS LIST/ROUTING CREATION:13. Enter the method to attach a Parts ____________ List and Routing: 1 – Interactively 2 – Submit to Batch NOTE: If left blank, Parts List and Routing will not be attached.

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Enter Rates

A8.1 (8/97) 3–9

14. Enter the DREAM Writer version for ____________ P31410. If left blank, version ZJDE0001 will be used.

BACK SCHEDULING INFORMATION:15. Enter the Unit of Measure to use ____________ for scheduling.

BILL/ROUTING RECALCULATION: ____________16. Enter the DREAM Writer version to use for P31410, if this program should update Parts List and Routing when dates or quantities are changed in the Rate header. If left blank, no recalculation will be performed.

COMMITMENT AND SUBSTITUTION:17. Commitment option for creating the ____________ Parts List manually. 1 – Commit per Commitment Control in Manufacturing Constants. 2 – Same as ’1’, but use substitutes for shortages. 3 – Same as ’1’, but display substitute availability window when substitute qty available can cover shortage. 9 – Do not commit. NOTE: If left blank, commmitment will be made to replenishing location in routing.

PRIOR REVISIONS:18. Enter a ’1’ to allow attaching parts ____________ lists at prior revision levels. If left blank, prior revision levels will not be used.

ITEM LOCATION VALIDATION:19. Enter a ’1’ to validate for existing ____________ Branch/Item record.

PURCHASE ORDER HOLD CODE:20. Enter the Hold Code for the related ____________ purchase order if the work order quantity or date changes. If left blank, purchase order will not be updated. NOTE: The purchase order will be updated only if the rate header is updated manually.

WAREHOUSE MANAGEMENT:21. Request processing mode for ____________ attached parts list. 1 – Generate requests only. 2 – Generate requests and process using the subsystem. NOTE: If left blank, no pick requests will be created.

22. If processing pick requests using ____________ the subsystem, enter the version to use. If left blank, XJDE0002

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Shop Floor Control Process Manufacturing

3–10 A8.1 (8/97)

will be used. (see Form ID P46171)

23. Enter the default staging location ____________ for moving goods out of the warehouse. The parts picked from the warehouse are staged at this location prior to use within manufacturing. (F1=Location Window)

24. Enter a ’1’ if the default staging ____________ location should be checked for availability. If the part is available at the staging location, a request will NOT be generated. This option only applies to parts without work center locations.

GENERIC TEXT COPY OPTIONS:25. Enter a ’1’ to copy component’s ____________ generic text to the Parts List.

26. Enter a ’1’ to copy the operation’s ____________ generic text to the Routing.

OBSOLETE ITEMS:27. Enter the Cross Reference code for ____________ retrieving item replacements for obsolete items.

CHARGE TO COST CENTER:28. Enter a ’1’ to default the ____________ branch/plant. If left blank, the production line will be used.

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A8.1 (8/97) 3–11

Schedule Rates

Scheduling Rates

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What You Should Know About

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Page 347: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

3–12 A8.1 (8/97)

Scheduling Items on a Production Line

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Line Scheduling Workbench

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�%���$#� ��$�" )�% ���%���) ���� %��$� $�� #����%��� !%��$�$��#� )�% ��� ��"�

$�� #����%�� %#��� � �%��$��� ��)� �#� #$�"$ ��� $�"�%�� ��$�# $� #��' $�� '�"�

��)# ��" $�� "��%�$��� ���� '�$��� $�� ��$� "����� ���� )�% �"��$� � "�$� �"

'�"� �"��"� �" $�� #)#$�� �"��$�# � "�$� $�"�%�� �������� $�� #)#$�� # "���#

$�� !%��$�$��# �&���) �&�" $�� '�"� ��)# '�$��� $�� # ������� ��$� "����� �"��

$�� '�"������ )�% ��� ����##�

� ��$�"��$� ��� �����$���

� � ��$ ���#

� �"��%�$��� �$�$%#

� $�� �&��������$)

� �$� ��#$�" �����%��

�#� � ��$ ����# $� ��&� #����%��� !%��$�$��# �"�� ��� ���� $� ���$��" �)�

� � ��$$��� "��%�$��� ����� $'� ����#� '���� ��) �"��$� � "�$� �� $�� ��'

����

� ���#�����$��� "��%�$��� �"�� $'� ����# $� ��� ����

� �"��#��""��� "��%�$��� �"�� ��� ���� $� ���$��"

�#� ��$�"��$� ��� �����$��� $� &��' ��� ����# ��" '���� ������$�� "���$���#�� #

�(�#$ ��" $�� �$���

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Schedule Rates

A8.1 (8/97) 3–13

�� ������� ���� �� � ��������� ���

�" ��"� �����) �"� �#&���"��

�� �#!$ �(� (�� �# #+�"� ��� �'

� ��"�

� &�"���� �"(

�� �#!$ �(� (�� �# #+�"� #$(�#"� ��� �'

� �(�&( ��(�

� ��&#)�� ��(�

�� ���"�� �"- '����) �� %)�"(�(- �' "������

�� -#) ���"�� (�� (#(� %)�"(�(- �"� )$��(� (�� '����) �� (�� '-'(�!

'�#+' � '#�( �&&#& �"� (��" '$&���' (�� "�+ %)�"(�(- �*�" - ��&#'' (��

��(� &�"��� �#) !)'( )$��(� (�� '����) � )'�"� � �)"�(�#" ��- ���#&� (��

'-'(�! ���"��' (�� &��#&��

�� "(�& � � "�,( (# (�� �$$&#$&��(� �(�!�

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Shop Floor Control Process Manufacturing

3–14 A8.1 (8/97)

�� � �!����!� ���� �����!���� ��#��$ !�� �����$��� ����� �

� �!��

� ��#� ���

�� �!�� � � �� !�� �����$��� ����� ��%! !� !�� ���������!� �����

� �!���

�� � ����! ���� � ������!� !�� �����$��� ����� !� ��#� ����"��� �"��!�!��

���� ��� ���� !� ���!����

� ����

� �"��!�!&

� ����!

Processing Options for Line Scheduling Workbench

SCREEN DEFAULTS: 1. Enter defaults for the following: a. Status for FIRM Rates and ____________ Work Orders b. Document Type ____________ c. Shift ____________

PLANNED ORDERS: 2. Enter a ’1’ to display PLANNED ____________ Rates and Work Orders.

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A8.1 (8/97) 3–15

DREAM WRITER VERSIONS: Enter the Dream Writer version to use when calling each program listed. If left blank, version ’ZJDE0001’ will be used. 3. Production Status (P31226) ____________ 4. Line Sequencing Workbench (P3156) ____________ 5. Split Lines Window (P3156W) ____________ 6. Part Availability (P30205) ____________ 7. Rate Header Maintenance (P3109) ____________ 8. Supply/Demand Inquiry (P4021) ____________ 9. Message File Revisions (P3411) ____________10. Line Balancing Review (P3152) ____________

Sequencing Rates by Classification Scheme or Manually

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Line SequencingWorkbench

�%� &�� � � ��#'� �� � �!$��� �� &! %�#'� �� &�� $�&�% ��&�$ +!' %����'��

"$!�'�&�! � ���% )!$��� �� ! �+ %�!)% � �!$��&�! ��!'& ��&'�� $�&�%� � ����+

�'���&%� ��& &�� "$!��%%� � !"&�! % �� +!' )� & &�� %+%&�� &! %�#'� ��

#'� &�&��% ��$!%% %���&%� !$ ��$!%% �!&� %���&% � � ��+%� �!' �'%& '"��&� &��

%����'�� '%� � � �' �&�! ��+ ���!$� &�� %+%&�� ��� ��% &�� $��!$�� �!' ��

%�#'� �� &�� $�&�%� '%� � �' �&�! ��+%� �+�

� ��&��!$+ �!��

� ��#'� �� '���$

�! %�#'� �� &�� $�&�% �+ &�� �&��%� ��&��!$+ �!��%� +!' '%� � �' �&�! ��+� ����

��&��!$+ �!�� (��'�% �$� ��&�$�� �� �+ &�� %�&'" � &�� "$!��%%� � !"&�! % �!$

&�� � &�$���� �� ��&� �����'���� ��� � � )�&� &�� ��$%& %���& � � ��+� +!'

�!$)�$� %����'�� &�� #'� &�&��%� )���� �! %'��% &�� �(������� ��"���&+� �!' '%�

&�� "$!��%%� � !"&�! % &! �! &$!� )��&��$ &��%� #'� &�&��% �$� "'���� �!$)�$� !$

"'%��� ���� � &��� ��$!%% %���&% ! �+� !$ �!&� %���&% � � ��+%� ���% "$!��%%

"����% &�� %����'��� #'� &�&��% )���� �*���� &�� ��"���&+ �(�������� )�&�� &��

��&� $� �� %����&��� � &�� ��%& %���& !� &�� ��%& ��+�

�! %�#'� �� &�� $�&�% �+ %�#'� �� '���$� +!' '%� � �����$� & �' �&�! ��+�

��� � ���� � � )�&� &�� ��$%& %���& � � ��+� +!' �!$)�$� %����'�� &��

#'� &�&��%� )���� �! %'��% &�� �(������� ��"���&+� ��� �$��&��� � �) $�&� ��%

� � �&��� %�#'� �� '���$ !� ��� � �%� ���% ��'%�% �& &! �� %�#'� ��� ��%& �!$

&�� %���&� &��$��!$� "���� � �& ��&�$ � + "$�(�!'%�+ %�#'� ��� $�&�%� ���% ����'�&

%�#'� �� ��+ &�� �� !(�$$���� �� '���+� �� ��%�$��� �!' �! &��% �+ ��� �� �

&�� %�#'� �� '���$ (��'�� �&�$ �� �"'��&� � &�� %�#'� ��� +!' �� '"��&�

&�� %����'�� �% �%� !$ '%� &�� �' �&�! ��+ &! �!$)�$� %����'�� ���� �

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� �������� ����� �� �������� � ������ � ������

� �� � ��#'� �� � �!$��� ��

�� !�"��&� &�� �!��!(� � �����%�

� �� �����

� $� ������ &

�� !�"��&� &�� �!��!(� � !"&�! �� �����% � � "$�%% � &�$�

� $!� ��&�

� ��$!'�� ��&�

�� �! ��� �� &�� %�#'� �� !� &�� $�&�� �!�"��&� &�� �!��!(� � �����% �%

������

� ��#'� ��

� ����&

Page 352: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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A8.1 (8/97) 3–17

Processing Options for Line Sequencing Workbench

PROCESSING DEFAULTS: 1. Enter a ’1’ to allow scheduling ____________ across shifts.

2. Enter a ’1’ to allow scheduling ____________ across days. If left blank and scheduling across shifts is allowed, remaining hours for a day will be applied to the last shift for the day. NOTE: If option 1 is left blank, option 2 is set to blank in the program.

DATE RANGE SELECTION: 3. Enter a ’1’ to default the From ____________ Date to the current date when the From Date is left blank.

4. Enter the number of days to add to ____________ the From Date when defaulting the Thru Date. If left blank, the From Date value is used as the default value for the Thru Date.

Reviewing Production Across Lines

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Schedule Review

�� ������� ����� �� ��� ��� �������� �� ��� ���������� ����� ��� ��� �����"

�� ����� ��������� �� ����� ��� �������� �� �������� ���������� ������ ��� ����

��� ���� �� ��� ���������� ������ ����� ���� ���"��� ����� ���� ������

�������"� ��� ��� ������ ��� ����������� ��� � �� ��� �� ���� ��� ��� ������

� ���� ���� # ��� ���� ������ ���������� ��� �������" �������� " �����

��� ���� �����

� ��� ����� ���� # ��� ���� ������ ���������� ��� �������" �������� "

��� ��! �� ������ ����� �� �������

Page 353: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

3–18 A8.1 (8/97)

� ������ ������� ��� ���

�� �����"�� ��#��$

�� �����!� !�� �����$��� ����� �

� �������

� ������

�� �����!� !�� �����$��� ��!����� ����� ��� ��� ��!���

� �!� ����

� �!� ����"��

�� ��#��$ !�� �������!����

Processing Options for Schedule Review

SCREEN DEFAULTS: 1. Enter defaults for the follwing: a. Document Type (Default is ’AC’) ____________ b. Shift ____________

DREAM WRITER VERSIONS: 2. Enter the version of Rate Revisions (P3109) to call. If left blank, version ’ZJDE0001’ will be used.

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A8.1 (8/97) 3–19

Complete Rates

Completing Rates

From Shop Floor Control (G31), choose Process Daily Processing

From Daily Processing – Process (G3115), choose Completions Workbench

�!� ������"���! �� ������ "� ��� � �"� � %� � � �� ������"���!� �!!#�

��� �����"!� ��� ��� � ��# ! ��� �#��"�"��! �� "�� �"� � %� � � �� �

��������� �� ��% &�# !�" "�� � ���!!��� ��"���!� "�� ��$��"� & �!!#�! ���

��# ! ��� #��"�"��! �� �! ����� �! &�# ������"� �"�! � %� � � �� !�

���� &�# �� �� � � ������"���� "�� !&!"�� ��� �! "�� ��$��"� & �! ����$��

��� #���"�! ��� ��#� �� ��$��"� & ��������" !&!"�� "����!� �� !&!"�� ���!

"�� �#��"�"& "��" �! ������"�� "� "�� �#��"�"& �� ���� �� "�� ����"��� "��" &�#

������"��

Before You Begin

� ��" "�� � ���!!��� ��"���! "� ����!! "�� �!!#�! ��� ��# ! ��� #��"�"��!

� �� ��!

What You Should Know About

����� � ������ ��

����� �

���� &�# ������ �"� ��!�� ���� ��"��� ��� ������"�

�#��"�"��! "� ��$��"� &� &�# ��� ����!! �!" ��!#�"! ��" &

�� �"��! "��" ��#� � "�!"����

��� ���� �� � �� ��� ������ �� "�� ���� �� ��������

�� �� �� � ���� ��"����

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Shop Floor Control Process Manufacturing

3–20 A8.1 (8/97)

�� ������� ����

� �!��$� �# � "������

�� �!��$� $�� � �� &��� �����#�

� �"���������$

� �%���$ �'!�

� �$�� �%���"

� �%��$�$��# �!��$��

� �%��$�$��# ��"�!!��

� �$� �!��$�

� ����$

�� ����## $�� ��$��� �"���

Page 356: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Complete Rates

A8.1 (8/97) 3–21

�� �������� ��� ��������� ������

� �������� �� ��

�� �������� ��� ��������� �������� ������ ��� ����� ������

� �������

� ��������� �� ��

� ��������

� ������

Page 357: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

3–22 A8.1 (8/97)

�� �# �)%�& ��� �!)'�� �#� %&�'' #(�&�

�� �# �#*�#($&, �'')�'� �#� %&�'' #(�&�

�� �# �$)&' � �)�#(�(��' #(&,� �$"%!�(� (�� �$!!$+�#� ���!�'

� "%!$,��

� �$"%!�(��

� ��&�%%��

� �#�( $� ���')&�

�� ��*�'� (�� �$!!$+�#� ���!�' �' #�����

� �()�! ��()%

� �()�! ���$&

� �()�! �����#�

Processing Options for Completions Workbench

SCREEN DEFAULTS: 1. Enter defaults for the following: a. Schedule Type (Default is ’AC’) ____________ b. Employee Number ____________ c. Production Line ____________ d. Effective From ____________ e. Effective Thru ____________ f. Status From ____________ g. Status Thru ____________

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A8.1 (8/97) 3–23

DREAM WRITER VERSIONS: Enter the Dream Writer version to use when calling each program listed. If left blank, version ZJDE0001 will be used. 2. Super Backflush (P31123) ____________ 3. Hours and Quantities (P311221) ____________ 4. Material Issues (P31113) ____________ 5. Rate Revisions (P3109) ____________ 6. Item Ledger Inquiry (P4111) ____________ 7. Line Balancing Review (P3152) ____________ 8. Schedule History Inquiry (P31226) ____________ 9. Completions (P31114) ____________10. Lot Master Revisions (P4108) ____________11. Hours and Quantities Update (P31422) ____________

HOURS & QUANTITIES:12. Enter a ’1’ to automatically process ____________ hours & quantities using the dream writer version for P31422. If left blank, P31422 should be submitted manually.

CLOSING RATES:13. Enter the status code to use when ____________ closing rates. (Default is ’99’)

LOT NUMBER:14. Enter ’1’ to protect the lot number ____________ from input.

QUALITY MANAGMENT:15. Enter the version of Test Results ____________ Revisions (P3711) to call. If left blank, version ’ZJDE0002’ will be used.

Processing Options for Super Backflush

STATUS CODES DEFAULTS: NOTE – Blanks will not update the Status Code.

1. Enter the default Operation Status ____________ Code for Partial Completions.

2. Enter the default Operation Status ____________ Code for Full Completions.

3. Enter the Status Code for update ____________ to the Work Order Header.

4. Enter the default Material Status ____________ Code for Issues.

SHOP FLOOR ACTIVITY INFORMATION: 5. Enter the Version of the Hours and ____________ Quantity Program to call. If left blank, a blind Hours and Quantities execution will be performed.

BLIND HOURS AND QUANTITIES ENTRY:

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6. Enter the Document Type associated ____________ with Shop Floor Activity.

WORK ORDER ISSUES INFORMATION: 7. Enter the Version of the Material ____________ Issues Program to call. If left blank, a blind execution of Work Order Inventory Issues will be performed.

BLIND WORK ORDER ISSUES: 8. Enter the Document Type associated ____________ with a Work Order Issue.

9. Enter the acceptable lot hold codes ____________ (up to 5) for inventory issues, or enter ’*’ for issues to all held lots. Blanks will not allow issues.

WORK ORDER COMPLETION INFORMATION: 10. Enter the Version of the Work Order ____________ Completions Program to call. If left blank, a blind Work Order Completions execution will be performed.

BLIND WORK ORDER COMPLETIONS: 11. Enter the Document Type associated ____________ with an Inventory Completion.

12. Enter the Document Type associated ____________ with an Inventory Scrap.

EDIT INFORMATION: 13. Enter the Status Code beyond which ____________ Backflushing cannot be performed.

ITEM SALES HISTORY INFORMATION: 14. Enter a ’1’ if you wish blind ____________ issues to effect Item Sales History (F4115).

WAREHOUSE PROCESSING: 15. Enter the Directed Putaway mode. ____________ ’ ’ – No Directed Putaway requests ’1’ – Request Putaway only. ’2’ – Request Putaway and process using the subsystem. 16. If processing putaway requests ____________ through the subsystem, enter the DREAM Writer version to be used. If blank, ZJDE0001 is used. (See Form ID P46171)

QUANTITY COMPLETION CONTROL: 17. Enter a ’1’ to verify that, for a given operation, the total of the quantity completed plus scrapped does not exceed the ’Quantity At Operation.’ If left blank, the verification is not performed. ____________

QUALITY MANAGEMENT: 18. Enter the version of Test Results ____________ Revisions (P3711) to call. If left

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A8.1 (8/97) 3–25

blank, version ZJDE0002 will be used.

Processing Options for Hours and Quantities Entry

DISPLAY INFORMATION: 1. Enter a ’1’ for the screen to be ____________ displayed in Order Number format. If left blank, the screen will be displayed in Employee format.

UPDATE INFORMATION: ____________ 2. Enter the Document Type associated with Shop Floor Activity.

EDIT INFORMATION: 3. Enter the Status Code beyond which ____________ Shop Floor Activity cannot be entered.

4. Enter a ’1’ to verify that, for a ____________ given operation, the total of the quantity completed plus scrapped does not exceed Quantity At Operation.

5. Enter a ’1’ to prevent employee ____________ rate from being written to screen.

QUALITY MANAGEMENT: 6. Enter the version of Test Results ____________ Revisions (P3711) to call. If left blank, version ZJDE0002 will be used.

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A8.1 (8/97) 3–27

Review Information

Reviewing Information

�! ��� ��"��# �� � � !� �� �� �� ��� #��� ������� ������� ��� �� ���� ��

������ ��� ��� ����� � �� ����� ���� ��� ������� ��� ��������� �!�� � ��� ���

��� � ��� �����!��� ���!�� � ��� ��!��� ����!� ��� ����� �"��#��� ������� ���

������ � �� �� �����#����

� �"��# ����!� ��� � � !�

� �"��# ����!� ��� ��� ��$

� �"��# ���� ����� �� ���

Reviewing Production Status

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Production Status

��� ����!� ��� � !� � "��# �� � � !� �� ��� �� �� ��� #��� ������ �$ #���

��� �������� #��� ������ �� � �����!�� �!���� �� � �� �!���� �� �!������� �$

�� � � !� ��� �� � ������� ��� ������� ���#� ��� ������ ������� ��� �� #��� ��

���� �� �� ��� #��� �������

���� ����!� ��� � !� $�! ��� ������ ����!� ��� ������� ��� ��� ��$� #����

$�! ��� "��# �� ������ ���� ��� ���� �� �$ �� ������ ���� ��� ����� � ��

����� ���� ��� ��� ��$ ������� ���#� ��� ������ ���� �� ���� !� �� ��������

�!�� � ��� ��� �� �� ���� �� ���� ��� ������ �����

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3–28 A8.1 (8/97)

� ������ ���� �� � � ��

�� �" �%�$� � �$�$%#

�� �!��$� �� " � � �����$� � � ��( $' � $�� � �� '��� �����#�

� � "� ��$�"�����

� �$��

� �"��" %���"

�� �!��$� $�� � �� '��� ����� ��� !"�## �$�"�

� �"���������$

�� ��&��' $�� ��� "��$� ��

Processing Options for Production Status

SCREEN DEFAULTS: 1. Enter defaults for the following: a. From Status ____________ b. Thru Status ____________ c. The number of days prior to ____________ today’s date for the From Date. d. The number of days after ____________ today’s date for the Thru Date.

Page 364: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Information

A8.1 (8/97) 3–29

Reviewing Production History

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Production History

� ������ ���� �� ��� ��

�� �" �%�$� � ��#$ "(

�� �!��$� �� " � � �����$� � � ��( $' � $�� � �� '��� �����#�

� � "� ��$�"� ���

� �$�� �%���"

� �"��" �%���"

�� �!��$� $�� � �� '��� ����� ��� !"�## �$�"�

� �"���������$

�� ��&��' $�� ��� "��$� ��

Page 365: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

3–30 A8.1 (8/97)

Processing Options for Production History

SCREEN DEFAULTS: 1. Enter defaults for the following: a. Operation Sequence ____________ b. Shift ____________ c. The number of days prior to ____________ today’s date for the From Date. d. The number of days after ____________ today’s date for the Thru Date.

Reviewing Line Dispatch List

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Line Dispatch List

�� ��� �������� ��� �� ��! ��� ������� ��� ��������� ���������� ��� ��� �����

��������� ������� � ���������� ���������� �����

�� ����� �� �������� ���

�� ��� �������� ���

�� �������� ��� �����!��� ������ ��� ����� �����

� ��������

� ������������

Page 366: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Review Information

A8.1 (8/97) 3–31

�� ������ � � ������������

�� ���� � � ����� �����

�� ������ � � ������������

Processing Options for Line Dispatch List

SCREEN DEFAULTS: 1. Enter defaults for the following: a. The number of days prior to ____________ today’s date for the From Date. b. The number of days after ____________ today’s date for the Thru Date. c. Shift ____________ d. From Status ____________ e. Thru Status ____________

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Shop Floor Control Process Manufacturing

3–32 A8.1 (8/97)

Page 368: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 3–33

Process Kanbans

Processing Kanbans

���� ���"������! ��� ��!����� � ���#�� �% ������� ��#����! � ���!������ �%

#� "�� �"� ������ ������ � ������ ��� �����!������� �"��!�!�� ��

��������! �! �������� ����!��� �� !�� ����"�!��� ����� ���% ��� �� ����� !�

������&� $���'��'����� ��#��!���� � �$� ������� ������ !�� ����!��������%

��������!�� ������ � ���� ��� ������ ����"�� !�� �����$��� !� � �

� ���� ��� ������ ��� "��!��� �% �!��

� ���� ��� ������ "���% �% �!��

� � !�� ��� "��!��� ������� !� ���� ������ �! � ��� "���� ����!���� ���

!�� "���% ������� !� ���� ������ �! � "���%��� ����!���� �% �����%��� ���

�� ��% !$� �� !�� �����$��� ���!�����

� �!��

� ����!���

� "������

� ������ ����!�����!���

��" ����� ������ �� ��� �� !$� ���� �

� ���'�� �

� �$�'�� �

Page 369: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

3–34 A8.1 (8/97)

One-Phase

���&��� � � "�� !�� ������!��� ��� !��� ��� !� !�� ��� "���� ����!��� ���

��������� �� ��� !��� �� $���� %�" ������!� !�� �"��!�!% �����!�% !� !��

��� "���� ����!��� ��� ������ !�� ������ !�!" !� �������&�� ����

����&�� ���

����&�"! ���

����&�� ���

����&�"! ���

Two-Phase

$�&��� � � "�� !�� ������!��� ��� !��� ��� ��� �����!�� �����!��%� ��"

������!� !�� �"��!�!% !� !�� "���%��� ����!��� ��� ������ !�� ������ !�!" !�

������!�� ���� �!�� !�� �"��!�!% �� ��% �����% ���� �����#�� �! !�� ��� "����

����!���� � !��� ��� ���� !�� "���%��� ����!��� !� !�� ��� "���� ����!���

���"� � ��� !�� ������ !�!" � ������� !� �������&�� ����

�� %�" ����� �� � ������ �"��!�!% ���� !�� "������� !�� % !�� ��� ���!��!� �

������! !��� ��!��� �� !�� ������ �� !�� ���� � ���

����&�� ���

�����!�� ���

����&�� ���

����&�"! ���

�����!�� ��� ����&�"! ���

Page 370: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Process Kanbans

A8.1 (8/97) 3–35

��% ��� "���## ������# ��" �$��# $��$ �"��

� �&��$�"���

� ���%���$%"�� �#%�*�##������#� ���$��#�

� �($�"����) #% ����

Inventoried Items Processing

���� )�% ����� �%$ � ������ $��$ �# ��&��$�"���� $�� ������ #$�$%# �# ��������

��� #% �)��� ����$��� "� ����#��# $�� ������ !%��$�$)� ��% $��� ��� ��$� ���

����� �� $�� ������� '���� "�#%�$# �� �� ��&��$�") $"��#��" $"��#��$����

Manufactured Processing

���� )�% ����� �%$ � ������ $��$ �# ���%���$%"��� $�� "��"�� ��$��" �"��$�# �

'�"� �"��"� �" ����# ��" �� �(�#$��� "�$�� $ ��#�# �$# ��$��� �� $�� �$��#� �"��"

����) ����� � � $�� #)#$�� ���# ��$ ���� � "�$�� �$ �"��$�# ����� ���� $�� #)#$��

�"��$�# � "�$�� �$ �%$���$�����) �$$����# $�� ���"�����$# ��#$ ��� "�%$���� ���� )�%

����� �� $�� ������� )�% ��� ��$� $�� '�"� �"��" �" "�$�� �##%� ���"�����$#�

��$�" ��%"# ��� !%��$�$��#� ��� $"��#��" $�� �"��$ �$�� $� $�� ���#%����

����$����

Manufactured Processing — Phantom Item

���� )�% ����� �%$ � ������ #% ���� �) � '�"� ���$�"� "��%�$��� ����� ���

$�� �$�� �# � ���$��� �� $"��#��$���# �%$#��� �� ��&��$�") $"��#��"# ���%"� ���"�

�"� �� '�"� �"��"# �" "�$�# $� "���## $�� �$�� �# #�� �) "� ����#��� �) $��

"��%���� ���� ��� $�� ������ �# ��� ��$�� ��� ������� ��� ���# "�#%�$# �� ��

��&��$�") $"��#��" $"��#��$���� �"�� $�� #% �)��� ����$��� $� $�� ���#%����

����$����

Externally Supplied Processing

���� )�% ����� �%$ ������# �"�� �� �($�"��� #% ���"� $�� #)#$�� ��) �"��$� �

��' %"���#� �"��"� �" %#� �� �(�#$��� ���� ��'�&�"� $��"� �%#$ �� �� � ��

%"���#� �"��" ��" $�� �$��� � ����$���� '��� )�% ����� �%$ $�� ������� $��

#)#$�� ��) ��#� ���$��$� �� ����$"���� �$� �$�"������ �� � $"��#��$���� ����

)�% ����� �� ������# �"�� �� �($�"��� #% ���"� $�� #)#$�� ��) � $������)

�"��"� � "���� $ �����#$ $�� %"���#� �"��"�

Page 371: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

3–36 A8.1 (8/97)

Processing Kanban Consumption by Item

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Kanban Consumption

�� �� �! $&�"%�! ���!($ )!& %! ����$$ ��� �� �� $ �% � ��'� �! $&�� �

�!��%�! � �%�# )!& �!��%� )!&# �%��$� ��"� �� � ! %�� $%�%&$ !� ���� �%��� )!&

�� ���� ! � !� %�� �!��!(� � $%�%&$ ��� ��$ �% � �! $&�� � �!��%�!

� �������*� ���

� �������*!&% ���

�� � ����� ���� �������� �� ���

� �� �� �! $&�"%�!

�� �!�"��%� %�� �!��!(� � �����$

� �%�� �&���#

� �#� ������ %

�� �!�"��%� %�� �!��!(� � �����$ %! ����� � � �� �� %��% (�$ $&""���� �)

%�� "#!�&�%�! �� � � � � #�%� !# (!#� !#��# (�$ �#��%��

� �"�!)�� �&���#

� ����%

Page 372: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Process Kanbans

A8.1 (8/97) 3–37

�� ����� ��� ��� �� �� �

�� �� ����� �� ��� ����� ����� � �� ��� ����� ��� ����� ��!� �� ��� ����

������

� ������

�� �� ����� ��� ��� ����� ����� � �� ��� ����� ��� ����� ��!� �� ��� ����

������

� ������

Processing Options for Kanban Consumption

RATE BASED INFORMATION: 1. Enter the version of rate schedule ____________ revision (P3109) to be used (Default is ZJDE0001)

WORK ORDER INFORMATION: 2. Document type (Default is ’WO’) ____________ 3. Beginning Status ____________ 4. Enter a ’1’ to attach part list ____________ and routing 5. Enter the version of for J31410 ____________ (Default is ZJDE0001) 6. Close Status for rate or work order ____________

PURCHASE ORDER INFORMATION: 7. Enter the document type for ____________ purchase order (Default is ’OP’) 8. Enter a ’1’ to trigger EDI862 ____________ transaction 9. Enter the version of Purchase ____________ Orders Print (P43500) to be called to generate EDI 862 transaction (Default is XJDE0008)

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3–38 A8.1 (8/97)

10. Enter the version of open purchase ____________ orders (P430301) to be called. (Default is ZJDE0007)

11. Enter the default route type to ____________ be used to search for a receipt route.

12. Enter the value of the default rout ____________ to be used for items without a receipt route setup.

13. Enter the version of Receipt by ____________ PO/Item/Account to call. If left blank, will default to ’ZJDE0008’.

14. Enter a ’1’ to create purchase ____________ order

15. Enter the beginning line status ____________

SHOP FLOOR ACTIVITY INFORMATION: 16. Enter the version of the Hours ____________ and Quantity Program to call If left blank, a blind Hours and Quantity execution will be performed

BLIND HOURS AND QUANTITIES ENTRY: 17. Enter the Document Type associated ____________ with Shop Floor Activity. (Default is ’IH’)

WORK ORDER ISSUES INFORMATION: 18. Enter the Version of the Material ____________ Issues Program to call. If left blank, a blind execution of Work Order Inventory Issues will be performed.

BLIND WORK ORDER ISSUES: 19. Enter the Document Type associated ____________ with a Work Order Issue.

WORK ORDER COMPLETION INFORMATION: 20. Enter the Version of the Work Order ____________ Completions Program to call. If left blank, a blind Work Order Completions execution will be performed.

BLIND WORK ORDER COMPLETIONS: 21. Enter the Document Type associated ____________ with an Inventory Completion.

22. Enter the Document Type associated ____________ with an Inventory Scrap.

STATUS CODES DEFAULTS: 23. Enter the default Operation Status ____________ Code for Partial Completions.

24. Enter the default Operation Status ____________ Code for Full Completions.

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Process Kanbans

A8.1 (8/97) 3–39

25. Enter the Status Code for update ____________ to the Work Order Header.

26. Enter the default Material Status ____________ Code for Issues.

INVENTORY TRANSFER: 27. Enter the Version of the Inventory ____________ Transfer Program to call. If left blank, a blind Inventory Transfer execution will be performed.

BLIND INVENTORY TRANSFER: 28. Enter the Document Type associated ____________ with an Inventory Transfer.

DEFAULT VALUES: 29. Enter the default value for Item ____________ Number.

30. Enter the default value for ____________ location.

WAREHOUSE PROCESSING: 31. Enter the Directed Putaway mode. ____________ ’ ’ : No Directed Putaway requests ’1’ : Request Putaway only. ’2’ : Request Putaway and process using the subsystem.

32. If processing putaway requests ____________ through the subsystem, enter the DREAM Writer version to be used. If blank, ZJDE0001 is used. (See Form ID P46171)

Transaction Confirmation 33. Enter ’1’ to be prompted to ____________ confirm transaction

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3–40 A8.1 (8/97)

Processing Kanban Supply by Item

From Shop Floor Control (G31), choose Repetitive Daily Processing

From Daily Processing – Repetitive (G3115), choose Kanban Supply

������ �#���& ����%! &�# "� ����!! ��� ������! "��" ���� ������!����" ��

�"��! !"� �� � � ��#��� �" � ��$�� !#���&��� ����"���� �"� &�# ����"� &�#

�"��!� ��������� �� "�� !"�"#! �� ���� �"��� &�# ��� ���� ��� �� "�� �����%���

!"�"#! ������! �" � !#���&��� ����"����

� ������'�� ���

� �����"�� ���

��$��"� & ��� !"�"#!�! � � �����"�� �! �����%!�

� ��'���!� ( ��$��"� & �! �������"��& ����$�� ��� �$������� �" "��

���!#���� ����"���� ��� "�� !"�"#! �! ������� "� �������'�� ����

� �%�'���!� ( "�� ������"��� ��� " ��!�� � � ��� "�� !��� �"��&�

� ��� �#��"�"& �! ������"�� "� "�� !#���&��� ����"���� "�� ������

!"�"#! �! ������� "� � ������"� ����

� �"� "�� �#��"�"& ��! ��&!�����& ���� ����$�� �" "�� ���!#����

����"���� � " ��!�� �! �� �� ��� � �� "�� !#���& ����"��� "� "��

���!#���� ����"��� ��� "�� ������ !"�"#! �! "��� ������� "�

�������'�� ����

Page 376: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Process Kanbans

A8.1 (8/97) 3–41

�� ������ ������ �� � �� ���

�� ����� �$ �&

�� �� ��#� #�� �����%��� �����"�

� �#�� �$���!

� !���������#

�� �� ��#� #�� �����%��� �����" #� ����� �� � ������ #��# %�" "$ ���� �&

#�� !��$�#��� ���� ��� � !�#� �! %�!� �!��! %�" �!��#���

� �� ��&�� �$���!

� ����#

�� ����"" #�� ��#��� �!���

Page 377: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

3–42 A8.1 (8/97)

�� � �� � �� ��� ����� ����� � � �� ��� ��������� ����� ���� �� ��� ����

�������

� �����

�� � ������� ��� ����� ����� � � �� ��� ��������� ����� ���� �� ��� ����

�������

� �����

Processing Options for Kanban Supply

RATE BASED INFORMATION: 1. Enter the version of rate schedule ____________ revision (P3109) to be used (Default is ZJDE0001)

WORK ORDER INFORMATION: 2. Enter the document type for ____________ work orders (Default is ’WO’) 3. Close Status for rate or work order ____________

PURCHASE ORDER INFORMATION: 4. Enter the document type for ____________ purchase order (Default is ’OP’)

5. Enter the default route type to ____________ be used to search for a receipt route.

6. Enter the value of the default rout ____________ to be used for items without a receipt route setup.

7. Enter the version of Receipt by ____________ PO/Item/Account to call. If left blank, will default to ’ZJDE0008’.

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A8.1 (8/97) 3–43

SHOP FLOOR ACTIVITY INFORMATION: 8. Enter the version of the Hours ____________ and Quantity Program to call If left blank, a blind Hours and Quantity execution will be performed

BLIND HOURS AND QUANTITIES ENTRY: 9. Enter the Document Type associated ____________ with Shop Floor Activity. (Default is ’IH’)

WORK ORDER ISSUES INFORMATION: 10. Enter the Version of the Material ____________ Issues Program to call. If left blank, a blind execution of Work Order Inventory Issues will be performed.

BLIND WORK ORDER ISSUES: 11. Enter the Document Type associated ____________ with a Work Order Issue.

WORK ORDER COMPLETION INFORMATION: 12. Enter the Version of the Work Order ____________ Completions Program to call. If left blank, a blind Work Order Completions execution will be performed.

BLIND WORK ORDER COMPLETIONS: 13. Enter the Document Type associated ____________ with an Inventory Completion.

14. Enter the Document Type associated ____________ with an Inventory Scrap.

STATUS CODES DEFAULTS: 15. Enter the default Operation Status ____________ Code for Partial Completions.

16. Enter the default Operation Status ____________ Code for Full Completions.

17. Enter the Status Code for update ____________ to the Work Order Header.

18. Enter the default Material Status ____________ Code for Issues.

INVENTORY TRANSFER: 19. Enter the Version of the Inventory ____________ Transfer Program to call. If left blank, a blind Inventory Transfer execution will be performed.

BLIND INVENTORY TRANSFER: 20. Enter the Document Type associated ____________ with an Inventory Transfer.

DEFAULT VALUES: 21. Enter the default value for Item ____________ Number.

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22. Enter the default value for ____________ location.

WAREHOUSE PROCESSING: 23. Enter the Directed Putaway mode. ____________ ’ ’ : No Directed Putaway requests ’1’ : Request Putaway only. ’2’ : Request Putaway and process using the subsystem.

24. If processing putaway requests ____________ through the subsystem, enter the DREAM Writer version to be used. If blank, ZJDE0001 is used. (See Form ID P46171)

Transaction Confirmation 25. Enter ’1’ to be prompted to ____________ confirm transaction

Page 380: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 3–45

Close Rates

Closing Rates

From Shop Floor Control (G31), enter 27

From Advanced Shop Floor Control (G3131), choose Close Rates

��� ��� ����� ��� ����� � �� ����� � �� ��������� �� ����

� � ��� �� ��� ��� �� � �� ��� � �� ��� ��� ��������� �� ��� ����������

�������

� ������� � ������� � �� �� ���� �� � �� ��� � �� ��� � �� ��������� �� ���

���������� �������

���� !�� ����� � ���� ��� �!�����

� ������ ��� � �� �������� � � ���� ��� �� ����! ��� �� � ���

� ��"������� �! �� ������� ��� ��� ����� ��� � ���

See Also

� ���� �� ���� ��� ������ ���� ���� ������� � �

Processing Options for Batch Rate Close

PROCESSING DATE: 1. Enter the date to compare to the ____________ Rate Effective Through date. All rates for which the Through Date is less than this date will be closed. If left blank, no rates will be closed.

WORK ORDER STATUS: 2. Enter the status for closed rates. ____________ If left blank, ’99’ will be used.

DREAM WRITER VERSIONS: 3. Enter the version of Rate Schedule ____________ Revisions (P3109) to call to determine whether or not rates are to be decommitted. If left blank, version ’ ZJDE0001’ will be used.

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Shop Floor Control Process Manufacturing

3–46 A8.1 (8/97)

What You Should Know About Processing Options

�� � � ������ ��� � � ��� �� � ������ �� �� � ����� �� ����� ������

��� �� ����� ������������ �������� ��� � �� ����

Page 382: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

System Setup

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Shop Floor Control Process Manufacturing

3–2 A8.1 (8/97)

Page 384: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 4–1

System Setup

Objectives

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About System Setup

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Before You Begin

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See Also

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����!

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��!"� � � ����� ���"� ��� ��" ��!"� ��� �!

Page 385: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–2 A8.1 (8/97)

Page 386: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 4–3

Set Up Work Order Codes

Setting Up Work Order Codes

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�" �+$�

Page 387: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–4 A8.1 (8/97)

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Page 388: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Work Order Codes

A8.1 (8/97) 4–5

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Page 389: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–6 A8.1 (8/97)

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Page 390: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Work Order Codes

A8.1 (8/97) 4–7

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Page 391: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–8 A8.1 (8/97)

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Page 392: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Work Order Codes

A8.1 (8/97) 4–9

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Page 393: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–10 A8.1 (8/97)

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Page 394: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Work Order Codes

A8.1 (8/97) 4–11

See Also

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Processing Options for User Defined Codes

DEFAULT CODE/TYPE:1. Enter the desired Install System ____________ Code.

2. Enter the desired Record Type. ____________ ____________ ____________ ____________

Page 395: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–12 A8.1 (8/97)

Page 396: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) 4–13

Set Up Manufacturing Information

Setting Up Manufacturing Information

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Setting Up Standard Procedures

From Shop Floor Control (G31), enter 29

From Shop Floor Control Setup (G3141), choose Standard Procedures

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�� ��� ������� ���� ��

�! �'�!��%� �%"���(%�&

Page 397: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–14 A8.1 (8/97)

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Page 398: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–15

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What You Should Know About

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��!�� $�" ������ !������ ������"�� ���� � $�" ��� ��!��

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Processing Options for Standard Procedures

USER DEFINED CODES:1. Enter the desired System Code. ____________

2. Enter the desired Record Type. ____________

DISPLAY INFORMATION3. Enter an ’1’ to display Rate Text or Enter an ’2’ to display Message Text ____________

4. If displaying Message Text, Enter an ’1’ for 60 column display or Enter an ’2’ for 80 column display ____________

Page 399: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–16 A8.1 (8/97)

Setting Up Employee Labor Rates

From Shop Floor Control (G31), enter 29

From Shop Floor Control Setup (G3141), choose Employee Labor Rates

��"�!(�� ���!# #�%� �!��$ �#� �� �#�� #�%�$ ������� %��% #�"#�$� % �!&#�( ���!#

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� %�� ��"�!(�� ��%� ����� ! %�� �!&#$ � � �&� %�%��$ � %#( �!#� '�� %��

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%("� !� ��"�!(�� %��% %�� �!�� #�"#�$� %$ � � %�� �!&#�( ���!# #�%� �!# %��

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!�"��%� %�� �!��!'� � �����$

� ��#��%�# !��

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� ��%�

Page 400: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–17

����� ���������

��%� � �� &$�� % ������ #�%� ��� #��%� � �� %�� ���#��

��%����$$��� ��� #�$ %���� ��������

Processing Options for Employee Labor Rates

USER DEFINED CODES:1. Enter the desired System Code. ____________

2. Enter the desired Record Type. ____________

DISPLAY INFORMATION3. Enter an ’1’ to display Rate Text or Enter an ’2’ to display Message Text ____________

4. If displaying Message Text, Enter an ’1’ for 60 column display or Enter an ’2’ for 80 column display ____________

Setting Up the Shop Floor Calendar

From Shop Floor Control (G31), enter 29

From Shop Floor Control Setup (G3141), choose Shop Floor Calendar

� & ��� ������ %�� ( #� ��)$ �) � �%� ��� )��# � # ���� �#���� # ���

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�������# % ��%�#���� ���&���%&#��� $����&��$�

� & ��� ��$ ������ �������#$ �) $���% ��� ����� ��� $)$%�� &$�$ %��$�

�������#$ � # ���� $�"&������ �) $���% �� #�!�%�%�'� ���&���%&#����

� ���#��$� !���% ��!���%)� ���&���%&#�#$ #&� !# �&�%� � ����$ � # � #� %���

�� $���%� �$ (��� �$ #&� �����#��% ����$ � !# �&�%� � � �����#��% ��)$ � %��

(���� � & $!����) %��$� $���%$ ��� ����$ � %�� �� ! �� # �������#�

Page 401: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–18 A8.1 (8/97)

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Page 402: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 403: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 404: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–21

Setting Up Manufacturing Constants

From Shop Floor Control (G31), enter 29

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Page 405: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 406: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 407: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 408: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

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Page 409: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 410: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

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Page 411: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 412: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–29

See Also

� ������� �� ��� ������ �������� �� ������ �� �������� ������

��� ������ �����

Setting Up Work Centers

From Shop Floor Control (G31), enter 29

From Shop Floor Control Setup (G3141), choose Enter/Change Work Centers

��# ��� ����"��� ���� �� ���� ��"��� ���#" � %� � ���"� � !#�� �! ��& ����"!�

� ��� ���� ����!� �#��� �� �������! ��� %� �� !� � �% !�'�� ��� ������#!�

����"���!�

Before You Begin

� ��" #� &�# %� � ���"� ! ��� ��!��"�� � �#�! �! $���� �#!���!! #��"! ��

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�� � ����"� &�# %� � ���"� ��� �� ������"� "�� �����%��� ������

� �� � ���"�

Page 413: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 414: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

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Page 415: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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� ' �" )�(,�*+ �&) +�� )�$� % %� (,�%+ +0 +& � ## +�� .&)"

&)��) )�(,�*+�

Page 416: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–33

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%��# ���� ��(�#�$ �� &���%&#� � "#!�#��$ &$� %��$�

'��&�$� � ��&�� � �!$%�� �!&%� �$� ���!# ��%� ��#�� ��

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#�"!#%$�

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���� ��� ������ � ���

#!� � %�#���� �� �!#� �� %�#� )!& �� ����$$ �&$� �$$

� �% �!#��%�! %! ��� %�� �&$� �$$ & �%$ � � %#���

�!$%$�

Setting Up Resource Units

From Shop Floor Control (G31), enter 29

From Shop Floor Control Setup (G3141), choose Enter/Change Resource Units

��$!&#�� & �% � �!#��%�! � ����%�$ %�� ��"���%) !� � (!#� �� %�# ! � ��'�

��)� ��� $)$%�� &$�$ %��$ � �!#��%�! %! ����$����&�� (!#� !#��#$ � $�!"

��!!# �! %#!� � � %! ����&��%� �'������� �!&#$ �!# ��"���%) "�� � ��

Before You Begin

� ���� � (!#���)$ �!# %�� �#� �� !# "�� % � %�� $�!" ��!!# ���� ��#

Page 417: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–34 A8.1 (8/97)

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Page 418: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–35

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Page 419: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–36 A8.1 (8/97)

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Page 420: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–37

���� �� ������ �� ���)�*! ��*',)�� �&"+* "* � �� � �)"+�) ()' )�% +!�+

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See Also

� � ����� � �� ���� ����� �� ���

� ������� �� ��� � �� ����� � ����������� ����

Processing Options for Work Center Resource Units Revisions

DEFAULT PROCESSING: 1. Unit of Measure ____________

Page 421: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–38 A8.1 (8/97)

Setting Up Line and Item Relationships

From Shop Floor Control (G31), enter 29

From Shop Floor Control Setup (G3141), choose Line Item Relationships

�� ��������� ������������ ������� ������ ��� �� ���� ������ ��� ������

���� ������ �� ��� ��������� ������������ ������ ���� ������������� �� ����

����� ����� �� ���� �� ����� �� ��� ��� ������ �� ������ �� ������� �� ��

���� �� �� � ����� �������� ���� ��� �� ��� ������� �� ��� ������� ���� ���

������ ������ ������ �� ��� ��� ����� ��� ����� ��� ������ �� ���� ����� ��� ���

������� �����

�� ��� �� ��� �� ��� �����������

�� ��������� ������������

Page 422: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–39

�,*-)#1# 1&# $,)),4'+% $'#)"0�

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Page 423: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–40 A8.1 (8/97)

Set Up Kanban Controlled Items

From Product Data Management (G30), enter 29

From Product Data Management Setup (G3041), choose Kanban MasterRevisions

�!& �&$% $�% &" � �%�� ! %�� �� �� ��$%�# ��'�$�! $ "#!�#�� ���!#� �% �$

�� �� �! %#!����� �!& ���� � �� �� $ �% %�� �%��� �#� ���"�� %� � �

�! $&�� � �!��%�! ��'��� ��%�# )!& ���� � �� �� �! %#!���� �%��$� &$� �� ��

���&��%�! %! $�*� %�� �� �� � ��"� �� � ! %�� ��!& % !� � '� %!#) �'��������

!(�'�#� �� )!& $�% %�� !'�##��� ���� ! � %�� $)$%�� �!�$ !% &"��%� %�� #��!#�

(�� )!& #& %�� ����&��%�! "#!�#���

� ��� �� ����� � ��� �� �����

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�� !�"��%� %�� �!��!(� � �����$�

� �%��

� �#� ������ %

� ! $&�� � !��%�!

� �&""�)� � !��%�!

Page 424: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–41

�� �$"%!�(� (�� �$!!$+ #� $%( $#�! � �!�'�

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Page 425: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–42 A8.1 (8/97)

����� ���������

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)-�&,",1 ,' (*�.�&, �!�& �+ �1 ,!� ��&��& ��$�-$�,"'&

(*' *�%�

�-�&,",1 �!� ,',�$ +"2� '� ,!� #�&��&�

����"(,+ �$� -+�� ,' "&�"��,� ,!� *���"(,+ (*'��++ /"$$ ��

�0��-,�� �, #�&��& �!��# "& ,"%��

�!�+� �!"+ �"�$� "&�"��,�+ ,!� %�,!'� -+�� ,' ,*�&+��*

�'%($�,�� -&",+ �*'% ,!� +-(($1"& ,' ,!� �'&+-%"&

$'��,"'&

� �&� (!�+� ,*�&+��*� �!� �'%($�,"'& "+ �'&�

�"*��,$1 ,' ,!� �'&+-%"& $'��,"'&�

� �/' (!�+� ,*�&+��*� �!� �'%($�,"'& "+

(�*�'*%�� � �"&+, ,!� +-(($1"& $'��,"'&�

+-�+�)-�&, *���"(, '� "&.�&,'*1 "+ &����� �, ,!�

�'&+-%"& $'��,"'&�

��&��& � �&")-� "��&,"�"�* �'* ,!� �"*+, #�&��& �++" &�� ,' �& ",�%

"& � +(��"�"�� �*�&�!�($�&,� �'&+-%"& $'��,"'&� '*

+-(($1"& $'��,"'&�

��&��& � � �&")-� "��&,"�"�* �'* ,!� +��'&� #�&��& �++" &�� ,' �&

",�% "& � +(��"�"�� �*�&�!�($�&,� �'&+-%"& $'��,"'&� '*

+-(($1"& $'��,"'&�

�"&����$$ ��"&�+ � (*'�-�,"'& $"&� '* ��$$� �,�"$�� /'*# ��&,�*

'(�*�,"'&+ ��& �� ���"&�� "&+"�� ,!� $"&� '* ��$$� �'* *�,�

��+�� %�&-���,-*"& ,' -+� ,!"+ .�$-� �'* *�('*,"& �

� � � � � � � � � � � � � � ������ ���� ��������� � � � � � � � � �

�!�& ,!� +'-*�� ,1(� "+ � � �/'*# ��&,�*�� ,!"+ �"�$�

"��&,"�"�+ ,!� (*'�-�,"'& $"&� (*'�-�"& ,!� #�&��& ",�%�

�-(($1"& �'��,"'& �'�� ,!�, "��&,"�"�+ ,!� $'��,"'& "& � �*�&�!�($�&, �*'%

/!"�! "&.�&,'*1 "+ +-(($"���

Page 426: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Set Up Manufacturing Information

A8.1 (8/97) 4–43

����� ���������

�%*'�� �-&� $� ��)�( )�� )-&� %� (*&&"- $� "%��) %$ �%' � !�$��$�

��" � +�"*�( �'��

� �%'! ��$)�'

� $+�$)%'-

� �*&&" �'

�%$(*# $� �%��) %$ �%�� )��) ��$) � �( )�� "%��) %$ $ � �'�$���&"�$) )%

,� �� $+�$)%'- ( '��� +���

)�# $*#��' )��) )�� (-()�# �(( �$( )% �$ )�#� ) ��$ �� $

(�%')� "%$�� %' �'� )�# $*#��' �%'#�)�

Generating Kanbans

From Product Data Management (G30), enter 29

From Product Data Management Setup (G3041), choose Kanban Calculation

�)�' -%* (�) *& )�� )�# %$ ��$��$ ��()�' ��+ ( %$(� -%* ��$ *(� )�� ��$��$

��"�*"�) %$ &'%�'�# )% ��$�'�)� �$� &' $) � !�$��$ &�' )�#� �%,�+�'� -%*

��$ (�) )�� %+�'' �� �"�� %$ ��$��$ ��()�' ��+ ( %$(� )% &'�+�$) )�� (-()�#

�'%# *&��) $� )�� #�()�' '��%'��

�(� )�� &'%��(( $� %&) %$( )%�

� �*$ )�� &'%�'�# $ &'%%� #%��

� �' $) )�� ��"�*"�) %$ '�&%')

� �&��)� )�� ��$��$ ��()�'

� �&�� �- � (���)- ()%�! %)��' )��$ ,��) ( ��� $�� $ )�� )�# '�$��

� �%$)'%" ,��) &�'��$)��� )�� (-()�# ��$ ���$�� )�� ( .� %� )�� !�$��$

� �&�� �- )�� (%*'�� �%' )�� ��#�$�

� �&�� �- � �*()%# .�� ��"�*"�) %$ &'%�'�#

Page 427: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–44 A8.1 (8/97)

Processing Options for Kanban Size Calculation

PRINT SELECTIONS: 1. Enter ’1’ to print KANBAN cards ____________

2. Enter ’1’ to print the calculation ____________ report.

OPERATION MODE: 3. Enter ’1’ to create/update ____________ Kanban Master records.

SAFETY STOCK: 4. Enter the desired safety stock ____________ expressed as a percentage of daily production. (’15’ = 15%)

FILTER CONTROL: 5. Enter the range, expressed as a ____________ percentage, above or below which the Kanban should not be changed. (’15’ = plus or minus 15%)

KANBAN AVERAGE DAILY DEMAND: 6. Enter a ’1’ to select summation of the MPS/MRP demands desired, or enter a ’2’ to select greater of of MPS/MRP demands desired. If no demands are selected, the Planning Time Fence Rule for the item will be used. a. Forecasts ____________ b. Sales Orders ____________ c. Firm Work Orders ____________ d. Planned Work Orders ____________ e. Rate Schedule ____________ f. Purchase Orders ____________

CALCULATION: 7. Enter number of hours equivalent ____________ to one day. (Default is 8)

8. Enter the date range to use for the average daily demand calculation. a. Beginning Date (Required) ____________ b. Ending Date (Required) ____________

EXTERNAL PROGRAM 9. Enter a ’1’ to call external ____________ kanban size calculation program (P304501).

10. Enter version for P304501. ____________ (Default is ZJDE0001)

Page 428: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Appendices

Page 429: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

4–46 A8.1 (8/97)

Page 430: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

��� ����� A–1

Appendix A — Test Yourself Answers

Page 431: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

��� ������A–2

Committing Inventory

� � +$5' &200,70(17 3+<6,&$//< 7,(6 ,19(1725< 72 $1 25'(5 25 5$7( 6&+('8/(�

� 62)7 &200,70(17 ,6 $ 7(17$7,9( &200,70(17 2) ,19(1725< $1' &$1 %(

,668(' 72 $127+(5 25'(5 25 5$7( 6&+('8/(�

� � �200,70(17 �(7+2'

� �200,70(17 �21752/

� �$5'� 2)7 �200,7

�� #(6� <28 &$1 6(7 7+( 6<67(0 72 &200,7 ,19(1725< )520 $ /2&$7,21 5(/$7('

72 $ :25. &(17(5�

�� � 352*5$0 7+$7 &/($56 287'$7(' 25 ,19$/,' &200,70(176 $1' 5(32676 7+(

&200,70(176 $1' 21=25'(5 48$17,7,(6 21 <285 352&(66 25'(56 72 &855(17

5(48,5(0(176�

� �$/6( � �7 7+( ��� /(9(/� <28 &$1 &200,7 ,19(1725< %< /27 180%(5 25 /27

(;3,5$7,21 '$7(�

�� !58(

�� �$/6( � "6,1* 7+( 1250$/ ,19(1725< &200,70(17 0(7+2'� ,19(1725< ,6

&200,77(' )520 7+( 35,0$5< /2&$7,21� ���� ��� ����� ��� �� ���� �� ��

��� �� ��� ��� �������� ������� �����

�� !58(

�� !58(

�� !58(

Changing Item Classification

� � �(&/$66,)< �7(06

� �5283 �(&/$66,),&$7,216

� �(9(56( �(&/$66,),&$7,216

� �2 � !+,6 ,6 -867 21( 237,21�

�� �2&$7( 7+( 75$16$&7,21 <28 :$17 72 5(9(56(� &+$1*( 7+( $&7,21 &2'( 72 ��

$1' (17(5 $ ,1 7+( �37,21 ),(/' 2) 7+( /,1( 72 %( 5(9(56('�

�� � �66,*1 �$18$//<

� �(:(67 �520 �;3,5$7,21 �$7(

� �/'(67 �520 �;3,5$7,21 �$7(

� !5$16$&7,21 �$7( �/86 +(/) �,)(

Page 432: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

��� ������ A–3

Availability and Shortages

� �/)3'&+'/5 �7#+-#$+-+59 +4 (03 # 130%'44 #/& �/)3'&+'/5 �+45 +4 (03 #/ 03&'3�

�� �/ 5*' �3#/%*��-#/5 �0/45#/54�

�� �-#%' # .+/64 4+)/ ��� /'85 50 26#/5+59 5*#5 +4 40(5 %0..+55'& 50 � �

"��

� �/5'3 # � +/ 5*' �15+0/ (+'-& /'85 50 5*' +/)3'&+'/5 906 #3' '/5'3+/) 5*'

4*035#)' (03�

�� !36'

�� �#-4' � !*' +/)3'&+'/54 -+45 &+41-#94 5*' +/)3'&+'/54 3'26+3'& 50 %0.1-'5'

5*' 26#/5+59 �� ��� ������ ������� �� � ��� ������

�� !36'

�� �#-4' � �6#/5+5+'4 +/ 4#('59 450%, ��� �� %0/4+&'3'& 0/ *#/&�

�� !36'

Revising Statuses

� � �-04' +5 065

� �'-'5' +5

� �63)' +5

�� � �'-'5' 5*' +/)3'&+'/54 -+45

� �'-'5' 5*' 3065+/)

� �'-'5' 5*' *'#&'3

�� �0�

� � /6.$'3 +4 &+41-#9'& +/ 5*' �0%6.'/5 (+'-&�

�� �/26+3' 0/ +5� 5*'/ '/5'3 # � +/ 5*' �15+0/ (+'-&�

�� �'&+453+$65'4 5*' 3'.#+/+/) &#5# 40 5*#5 9063 &+4, 41#%' +4 64'& .03'

'((+%+'/5-9�

�� � �3&'3 /6.$'3 +4 64'& #4 # 46$-'&)'3 /6.$'3 +/ 5*' �%%06/5 �'&)'3

5#$-' �����

� !*' 03&'3 +4 # 1#3'/5 50 5*' 05*'3 03&'34�

� �#354 03 +/)3'&+'/54 *#7' $''/ +446'& 50 5*' 03&'3�

Page 433: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

��� �����A–4

Page 434: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) B–1

Appendix B — Leadtimes

�&�$�� � � ����&��� �% � �%%� &��� "�$& !� � + �� '���&'$� � !$ %����'�� �

"$!��%%� !$ � + "$!�'�& &��& +!' "'$���%� !$ �� '���&'$�� +!' � �!' &�$ �

&��� ��� ��&)�� )�� +!' !$��$ !$ %&�$& �& � � )�� +!' $����(� !$ �� �%� �&�

�! ���!' & �!$ &�� ���� +!' �'%& �%&���&� &�� �*&$� &��� � � ���!) �!$ �& � +!'$

"�� � ��

�'�'��&�(� ����&��� �% &�� &!&�� ��!' & !� &��� &��& �% $�#'�$�� &! "$!�'�� �

"$!�'�&� � "$!��%% �� '���&'$� �� �& �% &�� &��� $�#'�$�� &! �!�"��&� � � &�$�

"$!��%%� ��� ��!" �!!$ �! &$!� %+%&�� '%�% &�� $�#'�%&�� ��&� !� &�� !$��$

� �� ��%�� ! &�� ��(�� ����&��� �!$ &�� "$!�'�&� ����'��&�% &�� �""$!"$��&�

!$��$ %&�$& ��&��

����&���% � ��'���

� �!$� !$��$ %&�$& ��&�%

� �"�$�&�! %&�$& � � �'� ��&�%

� �(�$��""� � !"�$�&�! %

� �(�$��""� � � � �! �'$$� & !"�$�&�! %

� ����'��&� � ����&���%

� + ���&!$% �� � ��'� �� +!'$ �!�"� +�% ����&��� "!���+� � ��'�� ��

� � '���&'$� � � (�$! �� & ��%%�����,&!,!$��$� ����,&!,!$��$�

� �*�� !$ (�$����� #'� &�&��%

� ��$��� !$ !(�$��" !"�$�&�! %

� �*�� !$ (�$����� &���

� �'���$ !� %���&% � � !"�$�&!$%

� ��&!$� � �+ ������� �+

� �$!&��&�!

Page 435: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)B–2

%( �$/ #�$+���*+(�� &(%�+�*� *�� )/)*�# ��"�+"�*�) �%+( */&�) %� "���*�#��

� �,�"

� ��$+���*+(�$�

� �+#+"�*�,�

� ��( +$�*

��� ��%& "%%( �%$*(%" )/)*�# +)�) *�� �%""%-�$� ��*� �$ �*) ��"�+"�*�%$ %�

"���*�#�)�

� ��(��" %( %,�("�& %&�(�*�%$)

� �.�� %( ,�(���"� "���*�#� �$����*%(

� �%+*�$� "��%(� )�*+&� '+�+�� #%,�� �$� #����$� (+$ �%+()

� �%(! ��$*�( &(�#� "%�� �%��

� �+#��( %� �#&"%/��) %( #����$�) &�( -%(! ��$*�(

� �%+() &�( -%(! ��/

��� )/)*�#�

� �)�) *�� �$�%(#�*�%$ *��* /%+ )�* +& �%( ���� �*�# %$ �"�$* ��$+���*+(�$�

�*� �$ *�� �$,�$*%(/ ��$���#�$* )/)*�#

� �%%(��$�*�) *�� �$�%(#�*�%$ -�*� (%+*�$� �$� -%(! ��$*�( �$�%(#�*�%$ /%+

�$*�( �$ *�� �(%�+�* �*� ��$���#�$* ���� )/)*�#

� �*�(#�$�) "���*�#�) �%( �"" &�(�$* �$� �%#&%$�$* �*�#)

�* �$/ &%�$* �$ /%+( &"�$$�$� �$� )����+"�$� &(%��))� /%+ ��$ ���$�� "���*�#�

,�"+�) #�$+�""/ *�(%+�� ��$+���*+(�$� �*��

�%+ ��$ +)� ��.�� %( ,�(���"� "���*�#�) �%( �$�(����$*)� ��� )/)*�# )+�*(��*)

��.�� "���*�#�) ��(��*"/ �(%# *�� (�'+�)*�� ��*� %$ *�� -%(! (�'+�)* *% ��"�+"�*�

*�� )*�(* ��*� %� &(%�+�*�%$� �.�� "���*�#� (�#��$) *�� )�#� (���(�"�)) %� *��

'+�$*�*/ &(%�+���� �%-�,�(� ,�(���"� "���*�#� �� +)*) ���%(��$� *% *�� '+�$*�*/

&(%�+����

��� �%""%-�$� �.&"��$) �#&%(*�$* "���*�#� �%$��&*) /%+ $��� *% +$��()*�$��

����� ���� ��� $+#��( %� #����$� �%+() (�'+�(�� *% &(%�+�� *��

�#%+$* �(%# *�� *�#� ��)�) �%���

����� ���� ��� $+#��( %� "��%( �%+() (�'+�(�� *% &(%�+�� *��

�#%+$* �(%# *�� *�#� ��)�) �%���

Page 436: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) B–3

����� ���� �"� (/'��, ) ")/,- ,�+/#,�� .) *,�*�,� '��"#(�,3 .)

,/( � -*��# #� #.�'� ,�!�,�&�-- ) +/�(.#.3�

���� ���� �"� (/'��, ) ")/,- ."�. � '�(/ ��./,#(! 1),% ),��, #-

#( .,�(-#. ,)' ."� �)'*&�.#)( ) )(� )*�,�.#)( .) ."�

��!#((#(! ) ."� (�2.�

����� ���� �"� (/'��, ) ")/,- ."�. � $)� 1�#.- �. � 1),% ��(.�,

�� ),� -�./* ), 1),% #- *�, ),'�� )( ."� $)�� �"#- 0�&/�

#- ."� -/' ) ."� ')0� ")/,- �(� ."� +/�/� ")/,-�

���� ���� ��� �(�#��.�- ")1 '��"#(� ), &��), ")/,- �,� �2*,�--�� ), �

*,)�/�.� �#'� ��-#- �)��- #��(.# 3 ."� .#'� ��-#- ), ,�.� .)

�� /-�� ), '��"#(� ), &��), ")/,- �(.�,�� ), �0�,3

,)/.#(! -.�*� ), �2�'*&�� � ")/,- *�, ����� *#���- ), ��

")/,- *�, ������ *#���-� �)/ ��( '�#(.�#( ."� .#'� ��-#-

�)��- )( �#'� ��-#- �)��-� �#'� ��-#- �)��- �,� /-�,

�� #(�� �)��- �������

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), ."� ')(."- #( ."� ��&�(��,� �), &���.#'� */,*)-�-� �-

."� -3-.�' ��&�/&�.�- ."� )*�,�.#)( -.�,. �(� �/� ��.�-�

."� -3-.�' /-�- ."� �0�#&��&� ")/,- .) ��&�/&�.� ."�

)*�,�.#)( -.�,. ��.�-� �)/ ��( '�#(.�#( ."� ,�-)/,�� /(#.-

#( �),% ��(.�, ��-)/,�� �(#.-�

����� ���� ��� ��.�,'#(�- 1"�."�, � 1),% ��(.�, #- &��), ), '��"#(�

#(.�(-#0�� �"� *,#'� &)�� �)�� �&-) ��.�,'#(�- 1"�."�,

."� -3-.�' /-�- ."� (/'��, ) �'*&)3��- ), (/'��, )

'��"#(�- .) ��.�,'#(� ."� ��#&3 ,�-)/,�� /(#.- #( ."�

��-)/,�� �(#.- .��&�� �)/ ��( '�#(.�#( ."� *,#'� &)��

�)��- )( �),% ��(.�, ��0#-#)(-� �), ��&�/&�.#(!

&���.#'�-� ."� )&&)1#(! *,#'� &)�� �)�� 0�&/�- �,�

#'*),.�(.�

� � ,/( &��), ")/,-

� � '��"#(� &��), ")/,-

� � ,/( �(� -�./* ")/,-

� � '��"#(� �(� -�./* ")/,-

��� ���� ����� �)/ -*��# 3 ."� &�0�& &���.#'�� 1"#�" #- �+/�& .) ."�

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&���.#'�� &���.#'� *�, /(#.� .).�& +/�/��')0� ")/,-� �(�

-�./* .#'�- ), */,�"�-�� *�,.- �,� 4�,)�

Page 437: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)B–4

Work Order Start Dates

�# -3-. ' /- - .# & 0 & & ��.$' ), & ��.$' * , /($. !), �( $. ' � !$( � )(

.# ��(/!��./,$(" ��.� !),' .) ��&�/&�. .# -.�,. ��. )! � 1),% ),� , ��- � )(

.# ),� ,�- �/ ��. �

Fixed Leadtime

�# ( �( $. ' #�- � !$2 � & ��.$' � .# -3-. ' /- - $.- & 0 & & ��.$' 0�&/ $(

���%-�# �/&$(" .) !$(� .# 1),% ),� , -.�,. ��. �

�), 2�'*& � .# -3-. ' " ( ,�. - � *&�(( � ),� , !), *,)�/�. �� 1$.# �

, +/ -. � ��. )! ������ �# & 0 & & ��.$' $- ��3- !), .#$- *,)�/�.� -) .#

-3-. ' ��&�/&�. - .# -.�,. ��. �3 �)/(.$(" ���% 1),%$(" ��3- )( .# -#)*

!&)), ��& (��, !,)' ��/. (). $(�&/�$("� .# , +/ -. � ��. � �# -3-. ' �--$"(-

.# ),� , � -.�,. ��. )! ������

10/12 10/13 10/14 10/15

Fixed Leadtime

Start Date Due DateLevel LT 3 days

Variable Leadtime

�# ( �( $. ' #�- � 0�,$��& & ��.$' � .# -3-. ' /- - .# !)&&)1$(" ��&�/&�.$)(

.) � . ,'$( .# & ��.$' ��3-�

�� ��.$' * , /($. 2 ),� , +/�(.$.3 ������ � - ./* � .).�& +/ / ')0

�),% #)/,- * , ��3

� �# -3-. ' , ��- .# �$' ��-$- �)� !,)' .# �. ' �,�(�# !$& �������

�), 2�'*& � .) � . ,'$( .# -.�,. ��. � .# -3-. ' �)/(.- ���% .# & ��.$'

��3- !,)' .# �/ ��. )! *&�(( � ),� ,-� �# -3-. ' ���%-�# �/& - .# �/

��. � ���� � ��3- .) � . ,'$( .# -.�,. ��. )! �� �

(32 x 1000/ 10,000) + 1 + 9) / 8(3.2 + 10) / 8 = 2 days

Page 438: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) B–5

�"� )&&)1#(! .��&� -")1- ."� 0�&/�- /-�� #( ."#- �2�'*&��

�/� ��.� ����

����.#'� *�, /(#. � ")/,-

�,��, +/�(.#.3 ����

��./* � ")/,

�).�& +/�/��')0� � ")/,-

Operation Start and Due Dates

�"� -3-.�' ��&�/&�.�- ."� )*�,�.#)( -.�,. �(� �/� ��.�- 1#." ."� �0�,�!� (/'��,

) ")/,- *�, )*�,�.#)(�

Fixed Leadtime

�"� -3-.�' ��&�/&�.�- ."� )*�,�.#)( ")/,- ), � #2�� &���.#'� /-#(! ."�

)&&)1#(! #( ),'�.#)(�

� ��0�& &���.#'�

� �)/,- *�, 1),% ��3

� �/'��, ) �'*&)3��- *�, '��"#(�

� �/'��, ) )*�,�.#)(-

�)/ '/-. -�"��/&� ."� ")/,- *�, )*�,�.#)( ���),�#(! .) ."� ,�-)/,�� /(#.-

1#."#( ."� �(.#,� &�0�& &���.#'�� �"#- �(-/,�- ."�. ."� -.�,. ��.� ) ."� #,-.

)*�,�.#)( #- ."� -�'� �- ."� -.�,. ��.� ) ."� 1),% ),��,� �"�( ."� $)� ')0�- .)

� �# �,�(. 1),% ��(.�, #( ."� -�'� ��3� ."� -3-.�' ���,��-�- ."� ,�-)/,�� /(#.-

�0�#&��&� �3 ."� *�,��(.�!� ) ."� 1),% ��3 ,�'�#(#(!� �"� -3-.�' �)�-(�. /-�

,�-)/,�� /(#.- )( ."� �/� ��.� ) ."� 1),% ),��,� �(-.���� #. �--/'�- ."� ),��,

1�- �)'*&�.�� �. ."� �(� ) ."� *,�0#)/- ��3�

�), ���" )*�,�.#)(� ."� -3-.�' ."�( -�"��/&�- ."#- �0�,�!� .#'� #(.) ."�

�**,)*,#�.� 1),% ��(.�, ��-�� )( ."� �0�#&��&� ")/,- ,)' ."� �),% �(.�,

��-)/,�� �(#.- .��&��

�"� -3-.�' -�"��/&�- ."� &�-. )*�,�.#)( �/� ��.� )( ."� ��3 �� ),� ."� 1),%

),��, �/� ��.��

Page 439: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)B–6

Calculation

�"� ,2,-�& .,�, -"� (%%(0#'! (+&.%� -( ��%�.%�-� �/�+�!� -#&� )�+ ()�+�-#('�

%���-#&� %�/�% ��2, 1 0(+$ "(.+, )�+ ��2 ������ 1 �&)%(2��, (+ &��"#'�

'.&��+ ( ()�+�-#(' ,�*.�'��, ��%�'$ ()�+�-#(' ,�*.�'�� �(��, ('%2�� �/�+�!� -#&�

)�+ ()�+�-#('

�"� (%%(0#'! -��%� ,"(0, -"� /�%.�, .,�� #' -"#, �1�&)%��

�(+$ (+��+ �.� ��-� ��������

�/�+�!� -#&� )�+ ()�+�-#(' � "(.+,

�)�+�-#(', #' -"� +(.-#'! ���� �� ��3�� �.� ��� ,-�+- ��

��� �� ��3��� �.� �� ,-�+- ���

��� �� ��3�� �.� ��� ,-�+- ���

���� �� ��3��� �.� ��� ,-�+- ���

�� ��,(.+�� �'#-, ��3�� �

�� ��,(.+�� �'#-, ��3��� �

Variable Leadtime

�( ��-�+&#'� /�+#��%� %���-#&�,� -"� ,2,-�& ,�"��.%�, -"� ��-.�% "(.+, +(& -"�

0(+$ (+��+ +(.-#'! #',-+.�-#(', ���(+�#'! -( -"� ,�&� +�,(.+�� .'#-, +.%�, (+

/�+#��%� %���-#&��

�"� ,2,-�& .,�, -"� )+#&� %(�� �(�� -( ��-�+&#'� 0"�- "(.+, -( .,�� �"� "(.+,

�+� -"�' �))%#�� -( -"� +�,(.+�� .'#-, -��%�� ,#&#%�+ -( #1�� %���-#&�� �"� ,2,-�&

�))%#�, *.�.� -#&� +(& -"� 0(+$ (+��+ +(.-#'! �- -"� ��!#''#'! ( �'

()�+�-#('� �'� �))%#�, &(/� -#&� �- -"� �'� ( �' ()�+�-#('�

Page 440: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) B–7

Overlapping Operations

��� �� ��� � �������� ���� ���� �� � �"����� ����� ����� �"���������

����� ���� ��� #� �� ���� ����� ���� �� � ��! ��� �� ������� � �� ����

���� ��� ������ �� �"����� �� �� ���!� �� ��� �� ���� ����� ���� ���

������� ����!���� �%� �! ��� ������ � #�� ���� � ������ ����� ��� ���

����� ������ �� ���� ����� ��� �� ������ �� ���!�� �� �� !�� ��"�� ��� �!�!�

����� �� �� !�� �"����� �� �!� ��� ���� �� ���� ��� �� ������ �� �"�����

��������

� �� �����#��� �$������ ����� ��� ��� � ������ �� �"����� �� ���� ����

����� �� ����� ��� ��� ����� #��� ��� �� ����� ��� � ������� � ��

��������� �� #��� ����� ��� � �� ��� ������ �� ����� ���� � ��� ��� �� �

�� �"� �� ��% �"������

Move

Operation Ais 20% (Run)Complete

ÏÏÏÏÏÏÏÏÏ

ÏÏÏÏÏÏÏÏÏ

ÏÏÏÏ

ÌÌÌÌÌÌ

ÌÌÌÌÌÌÌÌÌ

ÌÌÌÌÌÌ

Run Time for Operation A

80% of Overlap (Run)

Run Time for Operation B

Actual StartDate forOperation B

Queue

Setup

Run

� �� ������ �� �"����� ��!��� �� ����� ��� � ��� �� �� ��� �� ��� ����� ���

�� �� ��! ���� �� �%� �� ���!�� �� ����� ������� ��� �� ��� �� #��� �����

� �� ��� ���!�� �� �� �� �� � ���� ����� ����

Page 441: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)B–8

Overlapping and Concurrent Operations

� � )�*��',�!� ( (.�*%�) #+ +)��# #�� #' ,"� �(-,#'! ��,�#% �*��� ,"� /(*$ (*��*

*(-,#'! #'�%-��+ +)��# #�� ()�*�,#('+ ,"�, (.�*%�)� �(* �0�&)%�� �' (.�*%�)

)�*��',�!� ( ��� (* �' ()�*�,#(' &��'+ ,"�, ,"� '�0, ()�*�,#(' ��' +,�*,

/"�' �� ( ,"� )*�.#(-+ ()�*�,#(' #+ �(&)%�,��

�(*$ (*��* �(&)%�,� ��,� � �����

��+, ()�*�,#(' � � "(-*+

�#*+, ()�*�,#(' � � "(-*+

��+(-*�� "(-*+ )�* ��12)�* /(*$��',�*

� "(-*+

�)�*�,#(' (.�*%�) (' � � �

������� ������� ���� �������

�)�*�,#(' �

+,�*, ������� �������

�(&)%�,� ������� �������

�)�*�,#(' �

+,�*, �������� �������

�(&)%�,� � ����� ��������

�+#'! ,"� ��,� *(& ,"� ��(.� ,��%�+� ,"� +1+,�& ��.�'��+ ,"� �(&)%�,� ��,� (

,"� )*�.#(-+ ()�*�,#(' �1 � � ( � (* � "(-*+� �"� +1+,�& ,"�' *���%�-%�,�+

,"� +,�*, ��,� -+#'! ,"� '(*&�% ���$+�"��-%#'! *-%�+� �+ � *�+-%,� ()�*�,#('+ �

�'� � (.�*%�) �'� /#%% ,�$� � "(-*+ ,( �(&)%�,�� �"� (%%(/#'! �#�!*�&

#%%-+,*�,�+ ,"#+ �('��),�

���� ��� ���� ���� ���� �� ��

��+(-*�� "(-*+ � � � � � �

�� � �� "*+� ���� ����� �����

�� � �� "*+��/�( (.�*%�)�

���� ����� �����

�� ��/� (.�*%�)�

���� ����� �����

�� ��/� (.�*%�)�

� ����� ����� ���

Page 442: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) B–9

Calculating Leadtimes

��� ����#��� ����$� �!��!�� ����$��#��� $���#�" #�� �����&��� &�#��� #�� ���#

���$���#$!��� �#� �!��!���

� ��%�� ����#��� ��� $"��� ���$���#$!��� ����#��� $��#�#'�

� ���$���#$!��� ����#���

� �$�$��#�%� ����#���

� �! $��# ����#���

� ��#�� $�$����%� ��$!"

� ��#$� ��$!"

Level Leadtime

�! � ���$���#$!�� �!��$�#� ��%�� ����#��� �" #�� �$���! �� &�!���'" !� $�!��

#� ������#� #�� �!��$�# ���� ��� �#��" �!� �%�������� ��%�� ����#��� ��! �

�$!���"�� �#�� �" #�� �$���! �� �������! ��'" !� $�!�� ��! '�$ #� !����%� #��

�#�� ��#�! #�� "$�����! !����%�" '�$! �$!���"� �!��!�

Level leadtime for manufactured items

Level leadtime for purchased items

All component material is available

Supplier receivesorder

Manufacturerreceives Item

Product complete

Calculation

��� "'"#�� $"�" #�� �����&��� ��!�$�� #� ����$��#� ��%�� ����#����

{(M or L) / (E or M)} x MLQ( )

TIMB *+ setup + total queue/move hours

Work hours per day from Constants table

* The system reads the Time Basis Code from the Routing Master file (F3003).

Page 443: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)B–10

��� �%""%- $� *��"� ��� $�) *�� ,�"+�) +)�� $ *�� �%(#+"��

�� %( �� ���� $� %( "��%( �%+() ��)�� %$ *�� &( #� "%�� �%��

� %( ���%( �%+()

� %( ���� $� �%+()

��� �+# %� �"" %&�(�* %$)

� � � #� ��) )

��� ��$+���*+( $� "���* #� '+�$* */

� �+#��( %� �#&"%/��) $ *�� -%(! ��$*�(

� �+#��( %� #��� $�) $ *�� -%(! ��$*�(

�%( �.�#&"��

{(8)/(1)} x 2,000

10,000

{(12)/(1)} x 2,000

10,000

{(12)/(1)} x 2,000

10,000+ 1 + 9

8

(1.6 + 2.4 + 2.4 + 1 + 9) / 8 = 16.4 / 8

+

3 days level leadtime

Manufacturing Leadtime

��$+���*+( $� "���* #� ) *�� *%*�" $+#��( %� -%(!��/) (�'+ (�� *% �%#&"�*� �

&(%�+�*� �(%# *) "%-�)*0"�,�" *�#) *% *�� � $�" *�#� �))+# $� �"" &+(���)��

*�#) �(� $ �%+)�� -� �� $�"+��)�

� �(��( &(�&�(�* %$ * #�

� �+�+� * #�

� ��*+& * #�

� �+$ * #�

� �%,� * #�

� $)&��* %$ * #�

� �+*�-�/ * #�

�$�� * ) *�� *%*�" %� *�� "�,�" "���* #� �%( � &(%�+�* &"+) *�� "%$��)*

#�$+���*+( $� "���* #� %� �$/ %� *) *�#)�

Page 444: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) B–11

��������� �� ��������� ����� ��� ��� ��� ���� �� ����������� �������

�� �� ������� ��� ����������� ������� �� � ��������� ���� �� ��� ���

��������

Start product

Manufacturing leadtime for manufactured items

Final Item

Calculation

��� ������ ���� ��� � ���� ���� � �� �� �� ��� ����������� ��������

Item FLevel LT = 1

Item GLevel LT = 3

Item ALevel LT = 2

Mfg LT = 2 + 8 = 10

Items A, B, C, D, and E are manufactured items.Items F and G are purchased items.

Item BLevel LT = 7

Mfg LT = 7 + 0 = 7

Item DLevel LT = 4

Mfg LT = 4 + 0 = 4

Item ELevel LT = 3

Mfg LT = 3 + 0 = 3

Item CLevel LT = 4

Mfg LT = 4 + 4 = 8

Page 445: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)B–12

Cumulative Leadtime

���������� �������� �� ��� ����� � �������� ���� ��� �������� �� ������

����� ��� ������� � ������� ��� ��� ������������ ����� �� ��� ���� ����� ����

�� ��� ����� �������� �� � ������ ���� ��� ������� ��������� �������� � ��� �

��� ������ ������ ���� ������� ��������� ��������� �������� ������� ���

��������� �� �������� ������ �� ����� ��� ��� ���� �� ������ ��������

����� ��� ��� ���� �� ������� ��� ������� ��� ��������� �������� �� �

�������� ���� �� ��� ����� ���������

Supplier receivesorder

Cumulative leadtime

Complete productManufacturerreceivesitem

Start product

Calculation

��� ������ ���� ��� �������� ������ �� ������� ��������� ���������

Item FLevel LT = 1

Item GLevel LT = 3

Item ALevel LT = 2

Cume LT = 2 + 10 = 12

Items A, B, C, D, and E are manufactured items.Items F and G are purchased items.

Item DLevel LT = 4

Cume LT = 4 + 1 = 5

Item CLevel LT = 4

Cume LT = 4 + 6 = 10

Item BLevel LT = 7

Cume LT = 7 + 0 = 7

Item ELevel LT = 3

Cume LT = 3 + 3 = 6

Page 446: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) B–13

Per Unit Leadtime

��" %��$ ����$��� �# $�� #%� �� $�� "%� $���#� �# ������� �( $�� "��� ���� ����#

��" $�� '�"� ���$�"#� ���$�"�� �( $�� "�%$��� $��� ��#�# ��� ���&�"$�� $� $��

����$��� �" %��$� ��� �" %��$ ����$��� #�$# &���� #$�"$ ��$�# ��" �"��"# ������

�� �$��" $��� ��"��� ������ �"��" !%��$�$(� ���� (�% "%� $�� ����$��� "���%

"��"��� $�� #(#$�� ���#%"�# $�� �" %��$ ����$��� �� ��%"#�

Calculation

��� #(#$�� %#�# $�� �����'��� ��"�%�� $� ����%��$� �" %��$ ����$����

{(M or L) / (E or M)} x TIMB( )

(8 / 1) x 10,00010,000

(12 / 1) x 10,00010,000

(12 / 1) x 10,00010,000

+

8 + 12 + 12

TIMB *∑

+

32 hours per unit leadtime

* The system reads the Time Basis Code from the Routing Master file (F3003).

For example:

��� �����'��� $���� ������# $�� &��%�# %#�� �� $�� ��"�%���

�" ������ �" ����" ��%"# ��#�� �� $�� "��� ���� ����

�" � ���" ��%"#

�" � ������ ��%"#

�� �%� �� ��� � �"�$���#

��� ���� ��#�#

��%���$%"��� ����$��� !%��$�$(

� �%���" �� �� ��(��# �� $�� '�"� ���$�"

�%���" �� �������# �� '�"� ���$�"

Page 447: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)B–14

Total Queue/Move Hours

�!&�� #'�'���!(� �!'$% �% &�� %'� !� &�� �!(� �!'$% "�$ $!'&� � � � &��

#'�'� �!'$% "�$ $!'&� ��

�� � � � � �� �� � �� � �

�� � �� �� �� �

Setup Hours

��&'" �!'$% �% &�� %'� !� &�� %�&'" �!'$% �!$ ���� $!'&� � ��(���� �* &��

��"�!*��% !$ ����� �%� ���% � %'$�% �! %�%&� �* �'$� � &�� ����%����'�� �

$!'&� � ����'%� &�� $�%!'$�� ' �&% �!$ &�� )!$� �� &�$ �$� �$��&�� ��%�� !

&�!%� '���$%�

�� � �� �� �� �

� � � � �

� � �� �

Page 448: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97) C–1

Appendix C — Functional Servers

�!2!.�( ���� � 3�. / ,.+#.�)/ ���!// "1*�0%+*�( /!.2!./� �$! ,1.,+/! +"

"1*�0%+*�( /!.2!./ %/ 0+ ,.+2% ! � �!*0.�( (+��0%+* "+. /0�* �. �1/%*!// .1(!/

��+10 !*0!.%*# +�1)!*0/� /1�$ �/ 2+1�$!./� %*2+%�!/� �* &+1.*�( !*0.%!/� �$!/!

�1/%*!// .1(!/ !/0��(%/$ 0$! "+((+3%*#�

� ��0� %�0%+*�.5 !"�1(0 2�(1!/

� �%!( ! %0/ �* 2�(% 2�(1!/

� �..+. ,.+�!//%*#

� �!(�0%+*/$%,/ �!03!!* "%!( / +. �,,(%��0%+*/

�$! � 2�*0�#!/ +" � "1*�0%+*�( /!.2!. �.!�

� �0 .! 1�!/ )�%*0!*�*�! +" !*0.5 ,.+#.�)/ �!��1/! ! %0 .1(!/ .!/% ! %* +*!

�!*0.�( (+��0%+*�

� �+1 ��* /0�* �. %6! +�1)!*0/ ��.+// �(( �,,(%��0%+*/ �!��1/! 5+1 �.!�0!

0$!) 1/%*# 0$! /�)! �1/%*!// .1(!/�

� �!*!.�((5� 0$! 1/!. %*0!."��! ��,,!�.�*�! �* %*0!.��0%+*� +" � "+.) %/

*+3 /!,�.�0! ".+) $+3 � ,.+#.�) 3+.'/�

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Page 449: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)C–2

Example: Voucher Processing Functional Server

�� ��������� ������ ����� ��� �������� ���� ��� ��� ��� ��� ��� ������

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Page 450: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Glossary

Page 451: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)

Page 452: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97)

Glossary

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Page 453: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

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Page 454: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

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Page 468: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Index

Page 469: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)

Page 470: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97)

Index

A

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Page 471: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)

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Page 472: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

A8.1 (8/97)

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Page 473: Shop Floor Control - Oracle · Guide August 1997 Shop Floor Control Process Manufacturing Item # A81CEASP Release A8.1

Shop Floor Control Process Manufacturing

A8.1 (8/97)

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