READY RECKONER & TECHNICAL INFORMATION … training...1 READY RECKONER & TECHNICAL INFORMATION FOR...

1

READY RECKONER &TECHNICAL INFORMATION

FOR BUS APPLICATION

BI / HCV/ 02Aug 2015

Padi, Chennai - 600 050Telephone : (044) 26258161Fax : (044) 26257844Visit our website at : www.brakesindia.com

3

Description Page No.

Contents

Bus1 POINTS FOR YOUR ATTENTION ...................... 5

2 LIST OF ABBREVIATIONS ................................. 6

3 “S” CAM BRAKE EXPLODED VIEWS ................ 8

AL BUS APPLICATION

4 BRAKE PRODUCT MATRIX BSIII & BSIV ........ 11

5 HLT BRAKES COMPARISON ........................... 12

6 TVS-GIRLING BRAKE IDENTIFICATION .......... 13

7 BRAKE PRODUCT MATRIX BSII ..................... 14

8 BSII BRAKES COMPARISON ........................... 15

9 FLANGE, TUBE & BRACKET DETAILS ............. 16

10 CAM SHAFT DETAILS ..................................... 17

11 HLT & NON HLT SHOE COMPARISON ........... 18

12 LINING THICKNESS & RIVET DETAILS ........... 19

13 REGULAR VS VA/VE COMPARISON ............... 20

14 SPRING & ROLLER DETAILS ........................... 22

15 INTERCHANGEABILITY CHART ...................... 23

4

Description Page No.

Contents

16 JNNURM BUS DETAILS .................................. 25

17 CLUTCH CYLINDER DETAILS .......................... 26

TML BUS APPLICATION

18 PRODUCT MATRIX PRIOR TO JUNE 2006 ..... 30

19 NON VA/VE VS VA/VE COMPARISON ........... 32

20 INTERCHANGEABILITY CHART ...................... 35

21 CURRENT PRODUCT MATRIX ........................ 36

22 CAM SHAFT DETAILS ..................................... 39

23 LINING PART NOS ......................................... 41

24 LINED SHOE COMPARISON ........................... 42


VECV (EML) BUS APPLICATION

26 PRODUCT MATRIX ........................................ 47

27 NON VA/VE VS VA/VE COMPARISON ........... 49


5

Dear Customer,

We are pleased to release the TVS-Girling Technical

information & Ready Reckoner for AL, TML & VECVBus Application.

While every effort has been made to make theReady Reckoner clear and concise, suggestions forimprovement are welcome.

The data in this Ready Reckoner is subject to changefrom time to time and we reserve the right to effectchanges regarding serviceability of parts, as andwhen necessary.

Thanking you and assuring you of our best service atall times.

Divisional ManagerTechnical Service - MarketingBrakes India LimitedChennai - 600 050

Points For Your Attention

6

ABS Anti Lock Braking System

A/F Across Flat

Alu Aluminium

AS American Standard

Assy Assembly

CI Cast Iron

CMC Clutch Master Cylinder

CSC Clutch Slave Cylinder

CV Centre Valve

Dia Diameter

Eng Engine

FLH Front Left Hand

FRH Front Right Hand

HLT Higher Lining Thickness

LH Left Hand

mm Millimetre

MTC Metropolitan Transport Corporation (Chennai)

NA Not Available

No Number

O/S Over Size

RESLF Rear Engine Semi Low Floor

RH Right Hand

List of Abbreviations

7

List of Abbreviations

RLH Rear Left Hand

Rr Rear

RRH Rear Right Hand

Std Standard

STU State Transport Undertaking

VA/VE Value Added & Value Engineering

W/O Without

Various State Transport Undertakings

APSRTC Andhra Pradesh State Road Transport Corporation

AMTS Ahmedabad Municipal Transport Service

BMTC Bangalore Metropolitan Transport Corporation

DIMTS Delhi Integrated Multi-Modal Transit System

GSRTC Gujarat State Road Transport Corporation

HRTC Himachal Road Transport Corporation

HSRTC Haryana State Road Transport Corporation

KDMT Kalyan Dombivli Municipal Transport

KSRTC Karnataka State Road Transport Corporation

MSRTC Maharashtra State Road Transport Corporation

PMPML Pune Mahanagar Parivahan Mahamandal Limited

RSRTC Rajasthan State Road Transport Corporation

UPSRTC Uttar Pradesh State Road Transport Corporation

8

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Cam

End

25

7

8

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9

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26

123 1924

11

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15161718

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9

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Seal

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cket

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22. W

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10

9

811

1213141516

18

20

175

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19

2221

1

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ear “

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10

Note :

AL Bus Application

All our parts catalogues are posted in BrakesIndia website under “Parts & Service Page”

Visit our website at : www.brakesindia.com

11

Viking / Cheetah 29022478 / 79 29022495 / 96

6” HLT 7” HLT

Viking / Cheetah 29022480 / 81 29022497 / 98

7”HLT 8” HLT

12 M BSIII (4/170) 29022484 / 85 29022618 / 19

Jan Bus 7”HLT 8” HLT

RESLF E+1 BSIII, 29022480 / 81 29022618 / 19

Tarmac 7” HLT 8” HLT

Lynx - FA90 Front Axle 29022553 / 54 29022559 / 60

5” Non HLT 7” Non HLT

Lynx - 5T Front Axle 29020924 / 25 29022559 / 60

(Not in OE) 5” Non HLT 7” Non HLT

Product Matrix BSIII & BSIV

Vehicle Model Front Brake Rear Brake

Note :Currently all brakes are converted to VA/VEbrakes. Refer Page No. 20 & 21 to differentiatetheVA/VE & Non VA/VE brakes.

ABS models front & Rear Brake are Non BILSupply.

12

HLT Brakes Comparison

Brakes Brake Assembly Part No (LH / RH)

6" Front HLT 29020942 / 43

7" Front HLT 29021769 / 70 - Cast Bracket & 288 mm Cam shaft length

7" Front HLT 29022192 / 93 - Fabricated Bracket& 250 mm cam shaft length. To suit38mm offset Auto Slack Adjuster

7" Rear HLT 29020948 / 49

8" Rear HLT 29020950 / 51 - Cast Bracket & 426 mmcam shaft length

8" Rear HLT 29022618 / 19 - Fabricated Bracket &446 mm cam shaft length. To suit28.5mm offset Auto Slack Adjuster

13

Brake Assembly Identification

TVS - GirlingBrake Identification

“Grommet hole & Grommet shape”

14

12 M Bus 29020225 / 26 29020182 / 836” Non HLT 7” Non HLT

Viking / Cheetah 29021270 / 71 29021200 / 01Front 6” Brakes 6” Non HLT 7” Non HLT

Viking / Cheetah 29021434 / 35Front 5” Brakes FA90 Front Axle

Serrated Bolt29020924 / 255T Front Axle 29021200 / 01Stud Version29020031 / 326T Front AxleStud Version

222” Viking Best 29020101 / 02 29021200 / 01SLF Bus 6” Non HLT 7” Non HLTMTC Chennai 29019529 / 30 29021200 / 01

5” Non HLT 7” Non HLT

Product Matrix BSII

Vehicle Model Front Brake Rear Brake

15

BSII Brakes Comparison

29020924 / 25 5" 268 Stud Version Cast

29020101 / 02 6" 268 Stud Version Fabricated

29019529 / 30 5" 268 No stud / Fabricated

No bolt



29021434 / 35 5" 288 Serrated Bolt Cast

29021270 / 71 6" 288 Serrated Bolt Cast

Brake Part No Width Cam Shaft Mounting Bracket

Length Details Type

To improve the brake performance, front brakechamber size changed the from type 16 to type 20effective sep 2005.

In order to accommodate the type 20 chamber, thelength of "S" cam shaft & front flange, tube & Bracketincreased from 268 mm to 288 mm.

Except for the cam shaft & flange, tube & bracket, allthe child parts are interchangeable

Note

Front Brake Comparison

16

Flange, Tube & Hand Bracket Casting MountingBracket Assy No. part No hole size29195499 RLH 29191308 12.6 mm29919336 RLH 29191308 14.6 mm29195500 RRH 29191309 12.6 mm29919337 RRH 29191309 14.6 mm29193439 FLH 29191319 14.6 mm29193440 FRH 29191320 14.6 mm29195501 FLH 29193137 12.6 mm29919315 FLH 29193137 14.6 mm29195502 FRH 29193138 12.6 mm29919316 FRH 29193138 14.6 mm29191410 FLH Fabricated type 14.6 mm29191411 FRH Fabricated type 14.6 mm29192761 FLH Fabricated type 14.6 mm29192762 FRH Fabricated type 14.6 mm29194845 FLH Fabricated type 14.6 mm29194846 FRH Fabricated type 14.6 mm29195495 FLH Fabricated type 12.6 mm29195496 FRH Fabricated type 12.6 mm

Flange, Tube & Bracket Details

17

Groove to identify theHLT Cam Shaft

Part Number Length Profile Remarks29500845 / 46 250 mm 2 Front - HLT29500313 / 14 268 mm 1 Front - Non HLT29501002 / 03 284.5 mm 1 Front - Non HLT29500933 / 34 284.5 mm 2 Front - HLT29500534 / 35 288 mm 2 Front - HLT29500544 / 45 288 mm 1 Front - Non HLT29500536 / 37 426 mm 2 Rear - HLT29500315 / 16 426 mm 1 Rear - Non HLT29500866 / 67 446 mm 2 Rear - HLT

Cam Shaft Details

Profile 1 BI TVS

LH

BI TVS

LH

Cam Shaft Length

Profile 2

18

Lined Shoe Details

HLT Vs Non HLT Lined Shoe Identification

Lined Shoe Width No of Rivets TypePart No per Lining29370768CA 7" 10 Non HLT29370769CA 5" 10 Non HLT29372173 6" 10 HLT29372174 7" 10 HLT29372175 8" 12 HLT

Non HLT Lined shoe HLT Lined shoeType 1 Type 2

Rim Miter cuttingis high than HLT

Rim chamfer is lessthan Non HLT

Rim not extendedup to web

19

Lining Thickness & Rivet Details

A

Rivet

Rim

10 mm

13 mm

Rim thickness = 4 mm

Rivet

Rim

10 mm

14 mm

Rim thickness = 5 mm

Linings Non HLT (A) HLT (A)Standard 11.6 mm 14.8 mm1st Over Size 12.4 mm 15.6 mm2nd Over Size 13.2 mm 16.4 mm

Non HLT HLT

Dimension A isUseful Lining

Thickness at centre

20

Regular Vs VA/VE Brake Comparison

Mounting Bolt of Tube, Flange &Bracket (shown in arrow mark) size isRegular - M14VA/VE - M12To identify the above thread size,check the Mounting Bolt of Tube,Flange & Bracket size isBolt Head A/F Size in Regular-22 mmBolt Head A/F Size in VA/VE-18 mm

Mounting Bolt of Dust Cover (shownin arrow mark) size isRegular - M10VA/VE - M8To identify the above thread size,Check the Mounting Bolt of DustCover size isBolt Head A/F Size in Regular - 16 mmBolt Head A/F Size in VA/VE - 13 mm

VA/VE Brake Introduction : Apr 2012

21

Regular Vs VA/VE Brake Comparison

Non VA/VE Brake VA/VE Brake29020942 2902247829020943 2902247929021769 2902248029021770 2902248129022192 2902248429022193 2902248529020948 2902249529020949 2902249629020950 2902249729020951 2902249829022210 2902261829022211 2902261929021434 2902255329021435 2902255429021200CA 2902255929021201CA 29022560

Note : Non VA/VE Brake assembly part No. &Corresponding VA/VE Brake assembly part No. are oneto one interchangeable. (As Brake Assy only)

22

Note : Front Brakes (Both HLT & Non HLT brakes fitted

with single coil spring)

Shoe Return Spring Details

Single Piece Spring (29370839 - Red Colour)

Three Piece Spring (HLT Rear) (29371498 - Black Colour)

54 mm

38 mm

Roller Details

Roller (All Models)

23

BRAKE ASSY FLH 29020463 29021434BRAKE ASSY FRH 29020464 29021435BRAKE ASSY FLH 29020942 29021931BRAKE ASSY FRH 29020943 29021932BRAKE ASSY RLH 29020950 29022164BRAKE ASSY RRH 29020951 29022165BRAKE ASSY RLH 29021191 29021200BRAKE ASSY RRH 29021192 29021201BRAKE ASSY RLH 29021245 29021200BRAKE ASSY RRH 29021246 29021201BRAKE ASSY FLH 29021434 29020904BRAKE ASSY FRH 29021435 29020905BRAKE ASSY FLH 29021769 29022166BRAKE ASSY FRH 29021770 29022167BRAKE ASSY FLH 29022146 29020942BRAKE ASSY FRH 29022147 29020943BRAKE ASSY RLH 29022148 29020948BRAKE ASSY RRH 29022149 29020949C M C ASSY 29066413 29067027TORQUE PLATE FLH 29192141 29919464TORQUE PLATE FRH 29192142 29919465

Interchangeability Chart

Description Part No Alternate Part No

24


BRACKET ASSY FLH 29192619 29193439BRACKET ASSY FRH 29192620 29193440BRACKET ASSY FLH 29192761 29919315BRACKET ASSY FRH 29192762 29919316LINED SHOE ASSY 29372929 29372173LINED SHOE ASSY 29372930 29372174TORQUE PLATE FLH 29919319 29919431TORQUE PLATE FRH 29919320 29919432KIT LINING SET-STD 29937634 29937494KIT LINING SET-1 O/S 29937635 29937496KIT LINING SET-2 O/S 29937636 29937495KIT LINING SET-STD 29937637 29937497KIT LINING SET-1 O/S 29937638 29937498KIT LINING SET-2 O/S 29937639 29937499BRAKE ASSY RLH 29019376CA 29021200BRAKE ASSY RRH 29019377CA 29021201BRAKE ASSY RLH 29020182FJ 29021200BRAKE ASSY RRH 29020183FJ 29021201BRAKE ASSY FLH 29020225FJ 29020321BRAKE ASSY FRH 29020226FJ 29020322

Description Part No Alternate Part No

25

Front Brake Size 6" 7"Lined Shoe 29372173 29372174Kit Lining Set - Std 29937494 29937497Kit Lining Set - 1 O/S 29937496 29937498Kit Lining Set - 2 O/S 29937495 29937499Spring-Cam End 29370839 29370839Spring-Abutment End 29370722 29370722Bush-Cam End 29150460 29150460Bush-Bracket End 29150460 29150460Bush-Fulcrum 29190911 29190911Roller 29190716 29190716Rear Brake Size 6" 7"Lined Shoe 29372174 29372175Kit Lining Set - Std 29937497 29937606Kit Lining Set - 1 O/S 29937498 29937607Kit Lining Set - 2 O/S 29937499 29937608Spring-Cam End 29371498 29371498Spring-Abutment End 29370722 29370722Bush-Cam End 29152601 29152601Bush-Bracket End 29152601 29152601Bush-Fulcrum 29190911 29190911Roller 29190716 29190716

JnNURM Bus Details

26

Clut

ch C

ylin

der D

etai

ls

Vehi

cle

Mod

elPa

rt N

oSi

ze, T

ype

&De

tails

Desc

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n12

M (4

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), (4

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),29

0664

2122

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- AS

Yello

w F

inis

h - L

ast 4

Dig

it Ca

stin

g N

o is

(4/1

69),

(4/1

70),

Lynx

CMC

3640

– S

eal N

o is

296

6398

0 &

296

6398

112

M (4

/ 86

), Ly

nx C

NG

2906

6468

25.4

- AS

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te F

inis

h - L

ast 4

Dig

it Ca

stin

g N

o is

CMC

3640

– S

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2966

1815

& 2

9663

440

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- CV

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inish

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CMC

1682

– S

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296

6014

912

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8625

.4W

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Fin

ish

- Las

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igit

Cast

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No

is (4

/169

), (4

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)CS

C38

65 -

Seal

No

is 2

9664

871

& 2

9666

326

Lynx

2906

6608

22.2

2W

hite

Fin

ish -

Last

4 D

igit

Cast

ing

No

isCS

C07

37 -

Seal

No

is 29

6601

2912

M (4

/ 86

), Ly

nx C

NG

2906

6722

38.1

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w F

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Dig

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4671

- Se

al N

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2966

3164

27

Description BI Part No BI Part No BI Part NoCMC Assembly 29066421 29066468 29067027CMC Major Kit 29967221 29967197 29966904CMC Minor Kit 29966877 29967196 29966599

Clutch Cylinder Details

29066421 & 29066468 29067027

28


2906638629066608

29066722

Description BI Part No BI Part No BI Part NoCSC Assembly 29066386 29066608 29066722CSC Major Kit 29967224 29967060 29967053CSC Minor Kit 29966828 29967061 29966710

29

TML Bus Application

Note :All our parts catalogues are posted in BrakesIndia website under “Parts & Service Page”


30

Description NON VA/VE VA/VEBrake Assy-LH 29020090FJ 29020281FJBrake Assy-RH 29020091FJ 29020282FJTorque Plate-LH 29191444 29192145Torque Plate-RH 29191445 29192146Flange, Tube & Bracket-LH 29191447 29192670Flange, Tube & Bracket-RH 29191448 29192671Cam Shaft-LH 29500286 29500511Cam Shaft-RH 29500287 29500512Lined Shoe Assy 29371619FJ 29371677FJRoller 29191021 29192692

Product Matrix Prior to June-2006

The following parts are different between Non VA/VE& VA/VE.

Application : TML 1312 Axle Front

Application : TML 1312 Axle Rear

Brake Assy-LH 29020068FJ 29020263FJBrake Assy-RH 29020069FJ 29020264FJTorque Plate 29191020 29192147Cam Shaft-LH 29500290 29500515Cam Shaft-RH 29500291 25000516Lined Shoe Assy 29371620FJ 29371680FJRoller 29191021 29192692

Description NON VA/VE VA/VE

31



Application : TML 1210 Axle Rear

Application : TML KULBEER SINGH Axle Rear



Product Matrix Prior to June-2006

32

Non VA/VE Vs VA/VE Comparison

Mounting Bolt of Flange, Tube & BracketNon VA / VE - M14VA / VE - M12Identification : 1Check the Mounting Bolt of Flange , Tube & Bracket size isBolt Head A / F Size in Non VA / VE - 22 mmBolt Head A / F Size in VA / VE - 18Identification : 2Check the Last 4 digit casting part number.Non VA / VE - 1446VA / VE - 2143

Torque plate

4 Holes

Tube, Flange

4 Holes

Last 4 digit casting No.

cast here

& Bracket

33


Cam Headwidth : 29mm

VA/VE

BI TVS


Non VA/VE

BI TVS

Non VA/VERoller

51.5

mm

VA/VERoller

38 m

m

34


Assembly Possibilities Effects of wrong assembliesin fieldExisting Rollers assembled Brake set diameter increases.with VA/VE Cam Shaft Drum will not enterVA/VE Rollers assembled Effective braking is availablewith existing Cam Shaft only for 50 % of lining thickness

Hole is eliminated toiden�fy the VA/VE Shoes

Non VA/VE Lined Shoe

Lesser dia toaccommodate

VA/VE Roller

VA/VE Lined Shoe

35


Delrin Bush Metal Bush Equivalent MASUBrake Part No. Brake Part No Lining part No.

29020281 / 82 29022297 / 98 29022305 / 06

29020293 / 94 29021885 / 86 29022273 / 74

29021036 / 37 29022301 / 02 29022305 / 06

29020263 / 64 29021669 / 70

29020350 / 51 29021901 / 02

29021639 / 40 29022285 / 86

Delrin Bush Version Brake Vs Metal Bush Version Brake

Note :

Delrin Bush brake assembly part No., Metal Bush brakeassembly part No. & Corresponding MASU Lining Brakeassembly part No. are one to one interchangeable

36

Current Product Matrix

Front Brake : 29022301 / 02Rear Brake : 29022285 / 86LPO 1613 / 55 697 CNG BS-III (AMTS)LPO 1512TC / 55 BS-III (KDMT)

TML 1312 Axle Front & RearFront Brake : 29022297 / 98Rear Brake : 29021669 / 70LPO 1510/ 55 BS-II&BS-IIILP 1512 C BS-IIILPO 1512TC/ 55 BS-III (2012 EDITION)LP 1512/ 52 (497 TCIC) BS-IIILP 1512TC/ 52 BS-IIILP/ LPO 1510 TCIC RHD BS-IILP/ LPO 1512C BS-IILP/ LPO 1613 SUPER MILOLP 1512TC/ 52 BS-III (RSRTC), (KERALA), (MSRTC),

(TNSTC)LPO 1512TC/ 53 BS-III (KSRTC)LPO 1512TC/ 55 BS-III (APSRTC), (GSRTC), (HSRTC)LPO 1512C/ 55 BS-III (BMTC)LPO 1512C/ 55 BS-II (UTTARAKHAND)

37

TML 1312 Axle Front & Rear KULBEER SINGH AxleFront Brake : 29022297 / 98Rear Brake : 29021885 / 86LP / LPO 1615 TCIC BS-IIILP / LPO 1613 SUPER MILO (APSRTC)LPO 1512 TC / 53 BS-III (UPSRTC), (HRTC), (TNSTC)LPO 1512 TC / 53 BS-III (KSRTC - 2013 EDITION)

TML 1312 Axle Front & Rear 1210 AxleFront Brake : 29022297 / 98Rear Brake : 29021901 / 02LPO 1612TC / 62 BS II (MSRTC)LPO 1612TC / 62 BS-IIILPO 1610C-59 RE BUS RHD BS-IILPO 1612C / 62 BS-IILPO 1612C-59RE BUS RHD BS-II & BS-IIILPO 1616C RHD BS II


38

Front Brake : 29021549 / 50Rear Brake : 29021969 / 70LP 1613 / 52 (697 ENG) BS-IVLPO 1612TC / 62 BS-3( 2013 EDN.)LPO 1613 / 55 CNG BS-IV (DIMTS)LPO 1618 TC / 62 BSIII (KSRTC)LPO 1613 / 55 (697 ENG) BSIVLPO 1613 CNG BSIVLPO 1512TC / 55 BS-III (TAMILNADU)LPO 1616TC / 62 BS-IV (BMTC)LPO 1618C / 62 BSIII (BMTC)LPO 1618C / 62 BSIII (APSRTC)LPO 1613, 55 WB, 697 CNG BS-IV (PMPL)LPO 1618 RE LE BS-III(BHOPAL) *LPO 1624 RELE BS-III (2012 EDN) *LPO 1628 HIDECK BUS *

Note : * models are with front disc brakes(Non BIL supply)


39

Brake Assy Cam Shaft Length ProfilePart No Part No

29020090 / 91 29500286 / 87 252 mm 1

29020281 / 82 29500511 / 12 252 mm 2

29021549 / 50 29500731 / 32 270 mm 3

29020110 / 11 29500468 / 69 432 mm 1

29020293 / 94 29500478 / 79 432 mm 2

29021654 / 55 29500624 / 25 467 mm 3

29021969 / 70 29500888 / 89 471 mm 3

Wear Sensor

compatible

29021639 / 40 29500749 / 50 483 mm 2

29020064 / 65 29500288 / 89 493 mm 1

29020350 / 51 29500526 / 27 493 mm 2

29020068 / 69 29500290 / 91 519 mm 1

29020263 / 64 29500515 / 16 519 mm 2

Cam Shaft Details

40

Cam Shaft Details

Cam Shaft Length

BI TVS

Profile 3

BI TVS

Profile 2

BI TVS

Profile 1

41

Lini

ng P

art N

os

Spec

ifica

tion

No

of R

ivet

s /

Line

d Sh

oeSt

d1

O/S

2 O

/S

Lini

ngLi

ning

Lini

ngLi

ning

160

Wid

th -

(TVS

Gra

de)

1029

3716

7729

9372

8029

9372

8129

9372

82

160

Wid

th -

(Mas

u G

rade

)10

2937

3112

2993

7689

2993

7690

2993

7691

160

Wid

th -

(Ran

e G

rade

)10

2937

2474

2993

7417

2993

7418

2993

7419

180

Wid

th -

(TVS

Gra

de)

1029

3716

8029

9372

7729

9372

7829

9372

79

180

Wid

th -

(M

asu

Gra

de)

1029

3731

1329

9376

8629

9376

8729

9376

88

180

Wid

th -

(Ran

e G

rade

)10

2937

2473

2993

7420

2993

7421

2993

7422

200

Wid

th -

WTP

Bra

ke14

2937

2640

2993

7361

2993

7362

2993

7363

220

Wid

th -

WTP

Bra

ke14

2937

2639

2993

7357

2993

7358

2993

7359

42

Lined Shoe 160 & 180 width

Lined Shoe Comparison

Lined Shoe 200 & 220 width

width

ROLLERWEB

SPLIT PIN

PLATE

43


29066585,29066705,29067016,29067129

29066553

29066296

29066577

Standout

44

BIL

Part

No

Desc

riptio

nTy

pe &

Siz

ePu

sh R

odCa

stin

g N

oSe

alSt

ando

utPa

rt N

o29

0665

77CM

C - C

I25

.4 A

Sw

/o P

ush

Rod

2614

2966

1815

2966

4871

2906

6585

CMC

- CI

19.0

5 CV

126

mm

1682

6467

3407

2906

6705

CMC

- CI

19.0

5 CV

150

mm

1682

6467

3407

2906

7016

CMC

- Alu

19.0

5 CV

150

mm

7085

2966

4188

2966

5088

2906

7129

CMC

- Alu

19.0

5 CV

126

mm

7085

2966

4188

2966

5088

2906

6553

CSC

- CI

23.8

112

8 m

m36

3629

6631

6429

0662

96CS

C - C

I38

.1w

/o P

ush

Rod

2615

2966

6320

2966

6321

Clut

ch C

ylin

der D

etai

ls

45

Cylinder Assy No Major Kit Minor Kit

29066577 29967062 29967063

29066585 29966903 29966682

29066705 29966903 29966682

29067016 29967140 29967320

29067129 29967140 29967320

29066553 29967275 29967276

29066296 29967053 29966710


46

VECV Bus Application

Note :All our parts catalogues are posted in BrakesIndia website under “Parts & Service Page”


47

Description NON VA/VE VA/VEBrake Assy-LH 29020406FJ 29023007Brake Assy-RH 29020407FJ 29023008Torque Plate-LH 29191454 29919466Torque Plate-RH 29191455 29919467Flange, Tube & Bracket-LH 29192157 29194928Flange, Tube & Bracket-RH 29192158 29194929Cam Shaft-LH 29500286 29500511Cam Shaft-RH 29500287 29500512Lined Shoe Assy 29371619FJ 29373359Kit Lining Set-Std 29937280FJ 29937884Kit Lining Set-1 O/S 29937281FJ 29937885Kit Lining Set-2 O/S 29937282FJ 29937886Roller 29191021 29192692Bush 29150131 29150460

Product Matrix

Front Brake

Vehicle Models : 15.16, 20.15, 20.16 & RESLF

Note :From July 2011 onwards, all brakes are converted toVA/VE brakes. Refer Page No. 49 to differentiate theVA/VE & Non VA/VE brakes. The following parts aredifference between Non VA/VE & VA/VE.

48

Brake Assy-LH 29020408FJ 29023013Brake Assy-RH 29020409FJ 29023014Torque Plate 29191020 29919469Cam Shaft-LH 29500277 29500515Cam Shaft-RH 29500278 29500516Cam Shaft Bracket 29500277 29194718Lined Shoe Assy 29371620FJ 29373360Kit Lining Set-Std 29937277FJ 29937890Kit Lining Set-1 O/S 29937278FJ 29937891Kit Lining Set-2 O/S 29937279FJ 29937892Roller 29191021 29192692Bush 29150132 29194719

Product Matrix


Rear Brake

Lining Grade Supply Reference

TVS AF 235 July-2011 to Oct 2011

RAF 7 Nov-2011 to Oct 2013

TVS AF 5429 B Nov-2013 onwards

49


Mounting Bolt of Flange, Tube & BracketNon VA / VE - M14VA / VE - M12Identification : 1Check the Mounting Bolt of Flange , Tube & Bracket size isBolt Head A / F Size in Non VA / VE - 22 mmBolt Head A / F Size in VA / VE - 18Identification : 2Check the Last 4 digit casting part number.Non VA / VE - 1446VA / VE - 2143

Torque plate

4 Holes

Tube, Flange

4 Holes

Last 4 digit casting No.

cast here

& Bracket

50



VA/VE

BI TVS


Non VA/VE

BI TVS

Non VA/VERoller

51.5

mm

VA/VERoller

38 m

m

51


Assembly Possibilities Effects of wrong assembliesin fieldExisting Rollers assembled Brake set diameter increases.with VA/VE Cam Shaft Drum will not enterVA/VE Rollers assembled Effective braking is availablewith existing Cam Shaft only for 50 % of lining thickness

Hole is eliminated toiden�fy the VA/VE Shoes

Non VA/VE Lined Shoe

Lesser dia toaccommodate

VA/VE Roller

VA/VE Lined Shoe

52

CMC : 15.16CMC Assembly 29066792 Dia 22.22 mmCMC Major Kit 29967331 - CVCMC Minor Kit 29966910 Alu Body

CMC : 15.16CMC Assembly 29066463 Dia 22.22 mmCMC Major Kit 29966909 - CVCMC Minor Kit 29966910 CI Body

CMC : 20.15, 20.16CMC Assembly 29066661 Dia 25.4 mmCMC Major Kit 29967097 - ASCMC Minor Kit 29967098 CI Body

CMC : 20.15, 20.16CMC Assembly 29066777 Dia 25.4 mmCMC Major Kit 29967333 - ASCMC Minor Kit 29967098 Alu Body

CSC 15.16,20.15,20.16CSC Assembly 29066662 Dia 38.1 mmCSC Major Kit 29967053 CI BodyCSC Minor Kit 29966710


60

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Marketing - ServicePadi,Chennai - 600 050

Phone : (044) 26258161Fax : (044) 26257844E - mail : [email protected]

READY RECKONER & TECHNICAL INFORMATION … training...1 READY RECKONER & TECHNICAL INFORMATION FOR...

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